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CN114574250B - Method and device for preparing clean synthetic gas by biomass chemical chain gasification - Google Patents

Method and device for preparing clean synthetic gas by biomass chemical chain gasification Download PDF

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CN114574250B
CN114574250B CN202210388499.2A CN202210388499A CN114574250B CN 114574250 B CN114574250 B CN 114574250B CN 202210388499 A CN202210388499 A CN 202210388499A CN 114574250 B CN114574250 B CN 114574250B
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oxygen carrier
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CN114574250A (en
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肖亚辉
刘勇
张屹巍
李西营
陈威
毛立群
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Henan University
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/48Apparatus; Plants
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/58Production of combustible gases containing carbon monoxide from solid carbonaceous fuels combined with pre-distillation of the fuel
    • C10J3/60Processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
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    • C10J3/84Gas withdrawal means with means for removing dust or tar from the gas
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • C10L3/08Production of synthetic natural gas
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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Abstract

本发明提出一种生物质化学链气化制清洁合成气的方法及装置,该方法包括在移动床燃料反应器中利用作为载氧体的循环固体热载体加热和氧化生物质以进行气化反应,生成气态产物、半焦和还原态载氧体;其中气态产物在移动床重整反应器中利用作为焦油二氧化碳重整催化剂的循环固体热载体进行焦油二氧化碳重整反应,获得清洁合成气。本发明利用双循环的载氧体和焦油二氧化碳重整催化剂,实现了生物质气化及其气态产物中焦油、二氧化碳和粉尘的原位高效脱除,同时将焦油和二氧化碳转化为氢气和一氧化碳,提升了合成气的产率和品质,且原子和能量利用率显著提高,独立的双循环操作,避免了载氧体和焦油二氧化碳重整催化剂间的接触和相互污染。

Figure 202210388499

The present invention proposes a method and device for producing clean syngas by chemical chain gasification of biomass. The method includes heating and oxidizing biomass by using a circulating solid heat carrier as an oxygen carrier in a moving bed fuel reactor to perform gasification reaction , to generate gaseous products, semi-coke and reduced oxygen carrier; wherein the gaseous products are used in the moving bed reforming reactor to carry out the tar carbon dioxide reforming reaction by using the circulating solid heat carrier as the tar carbon dioxide reforming catalyst to obtain clean synthesis gas. The present invention utilizes a double-cycle oxygen carrier and tar carbon dioxide reforming catalyst to realize in-situ efficient removal of tar, carbon dioxide and dust in biomass gasification and its gaseous products, and simultaneously convert tar and carbon dioxide into hydrogen and carbon monoxide, The yield and quality of synthesis gas are improved, and the utilization rate of atoms and energy is significantly improved. The independent double-cycle operation avoids the contact and mutual pollution between the oxygen carrier and the carbon dioxide reforming catalyst of tar.

Figure 202210388499

Description

一种生物质化学链气化制清洁合成气的方法及装置A method and device for producing clean syngas by chemical chain gasification of biomass

技术领域Technical Field

本发明属于能源化工技术领域,涉及一种生物质化学链气化制清洁合成气的方法及装置。The invention belongs to the technical field of energy chemical industry, and relates to a method and device for producing clean synthesis gas by chemical chain gasification of biomass.

背景技术Background Art

生物质产量丰富、碳中性及环境友好,是目前唯一可再生的含碳有机能源。生物质的高效清洁转化是解决目前日益加剧的化石能源危机及改善生态环境不可或缺的重要途径,其中生物质气化技术被认为是替代化石能源生产高品质合成气最具前景的转化方式。合成气的主要成分为氢气和一氧化碳,既可以直接作为燃气供热或发电,还可以通过费托合成转化为液体燃料或高附加值化学品及分离提纯后生产纯氢。相比于传统固定床、流化床和气流床气化技术,化学链气化是将气化过程分解为氧化和还原反应,分别在两个独立的反应器或反应空间进行,通过载氧体的晶格氧代替氧气在反应器间循环并传递热量,由于气化和燃烧反应在空间上相互隔离,因而有效规避了燃烧产生的烟气和空气中氮气对合成气的稀释。但生物质气化过程会伴随产生大量的焦油副产物,不仅腐蚀、堵塞管路,影响气化装置连续化运行,而且降低气化过程效率。此外,化学链气化过程中载氧体与气态产物间的气-固氧化反应较载氧体与生物质间的固-固氧化反应更容易发生,因而载氧体会优先氧化气态产物中的氢气和一氧化碳,致使合成气产率降低且合成气组成中二氧化碳含量增加,品质差,不适于下游应用。Biomass is abundant, carbon neutral and environmentally friendly, and is currently the only renewable carbon-containing organic energy. The efficient and clean conversion of biomass is an indispensable and important way to solve the current increasingly severe fossil energy crisis and improve the ecological environment. Among them, biomass gasification technology is considered to be the most promising conversion method to replace fossil energy to produce high-quality syngas. The main components of syngas are hydrogen and carbon monoxide, which can be directly used as fuel gas for heating or power generation, and can also be converted into liquid fuels or high-value-added chemicals through Fischer-Tropsch synthesis and separated and purified to produce pure hydrogen. Compared with traditional fixed bed, fluidized bed and entrained bed gasification technologies, chemical chain gasification decomposes the gasification process into oxidation and reduction reactions, which are carried out in two independent reactors or reaction spaces respectively. The lattice oxygen of the oxygen carrier replaces oxygen to circulate between the reactors and transfer heat. Since the gasification and combustion reactions are isolated from each other in space, the dilution of the syngas by the flue gas produced by combustion and nitrogen in the air is effectively avoided. However, the biomass gasification process will be accompanied by the production of a large amount of tar by-products, which not only corrodes and blocks the pipelines, affects the continuous operation of the gasification device, but also reduces the efficiency of the gasification process. In addition, the gas-solid oxidation reaction between the oxygen carrier and the gaseous product during the chemical chain gasification process is more likely to occur than the solid-solid oxidation reaction between the oxygen carrier and the biomass. Therefore, the oxygen carrier will preferentially oxidize the hydrogen and carbon monoxide in the gaseous product, resulting in a decrease in the synthesis gas yield and an increase in the carbon dioxide content in the synthesis gas composition, poor quality, and unsuitable for downstream applications.

针对生物质气化过程焦油和二氧化碳含量高的问题,专利CN107057797A公开了一种复合载氧体、制备方法及其在固体燃料气化中的应用,该应用方法包括,在燃料反应器中,固体燃料在氧化态复合载氧体和水蒸气的共同作用下进行气化反应;气化反应生成的粗合成气进入吸收反应器中,在此粗合成气中的二氧化碳被氧化钙吸收,获得高品质合成气;燃料反应器中还原态的复合载氧体与未完全气化的半焦进入空气反应器,其中半焦与通入的热空气发生燃烧反应,还原态氧载体被热空气氧化再生并被燃烧生成的高温热烟气加热;经气固分离器分离后,氧化态载氧体再返回燃料反应器;吸收二氧化碳的氧化钙进入煅烧反应器,被来自空气反应器中的热烟气加热和提升,并在提升过程中煅烧再生;再生后的氧化钙经气固分离器分离后再返回吸收反应器。该方法的不足在于:利用氧化钙吸收气态产物中的二氧化碳,尽管降低了二氧化碳浓度,提高了合成气品质,但也造成了一定的碳损失,致使合成气产率及一氧化碳的含量降低,并且焦油没有充分转化;另外,空气反应器和煅烧反应器均采用快速流化床操作,其气体和固体的停留时间短,导致还原态载氧体和吸收二氧化碳的氧化钙再生不充分且也难以被加热到所需的温度。In view of the problem of high tar and carbon dioxide content in the biomass gasification process, patent CN107057797A discloses a composite oxygen carrier, a preparation method and its application in solid fuel gasification. The application method comprises: in a fuel reactor, solid fuel undergoes a gasification reaction under the combined action of an oxidized composite oxygen carrier and water vapor; a crude synthesis gas generated by the gasification reaction enters an absorption reactor, where carbon dioxide in the crude synthesis gas is absorbed by calcium oxide to obtain high-quality synthesis gas; the reduced composite oxygen carrier and the incompletely gasified semi-coke in the fuel reactor enter an air reactor, wherein the semi-coke undergoes a combustion reaction with the introduced hot air, and the reduced oxygen carrier is oxidized and regenerated by the hot air and heated by the high-temperature hot flue gas generated by the combustion; after separation by a gas-solid separator, the oxidized oxygen carrier returns to the fuel reactor; the calcium oxide that absorbs carbon dioxide enters a calcination reactor, is heated and lifted by the hot flue gas from the air reactor, and is calcined and regenerated during the lifting process; the regenerated calcium oxide is separated by a gas-solid separator and then returns to the absorption reactor. The shortcomings of this method are: although the carbon dioxide concentration is reduced and the quality of synthesis gas is improved by using calcium oxide to absorb carbon dioxide in the gaseous product, a certain amount of carbon loss is caused, resulting in a decrease in the synthesis gas yield and the carbon monoxide content, and the tar is not fully converted; in addition, both the air reactor and the calcination reactor adopt fast fluidized bed operation, and the residence time of the gas and solid is short, resulting in insufficient regeneration of the reduced oxygen carrier and the calcium oxide that absorbs carbon dioxide, and it is also difficult to heat to the required temperature.

专利CN110982558B公开了一种基于化学链技术的生物质气化直接制氢气和一氧化碳的方法,包括,在流化床燃料反应器中,生物质在负载铁或镍的氧化钙载氧体及水蒸气作用下进行气化反应并利用氧化钙吸收气态产物中二氧化碳,生产高纯度氢气;反应后的载氧体与未完全气化的半焦经气固分离器分离后进入氧气反应器,在此半焦与通入的氧气发生部分氧化反应生成一氧化碳,同时放出反应热使碳酸钙分解为氧化钙和二氧化碳,然后产生的二氧化碳再与半焦反应生成一氧化碳。该方法将二氧化碳与半焦反应,既可以降低合成气中二氧化碳浓度,提高合成气品质,又可增加合成气中一氧化碳含量。但也存在如下不足:燃料反应器和氧气反应器均采用流化床操作,其气体停留时间短的缺陷会造成燃料反应器中产生的焦油转化不充分,且未转化的焦油还容易在气固分离装置中冷凝,影响系统稳定运行;另外,氧化反应器中二氧化碳与半焦的气固接触时间短,因此二氧化碳也难以充分转化。Patent CN110982558B discloses a method for directly producing hydrogen and carbon monoxide by biomass gasification based on chemical chain technology, including: in a fluidized bed fuel reactor, biomass undergoes gasification reaction under the action of calcium oxide oxygen carrier loaded with iron or nickel and water vapor, and calcium oxide is used to absorb carbon dioxide in the gaseous product to produce high-purity hydrogen; the oxygen carrier after the reaction and the semi-coke that is not completely gasified are separated by a gas-solid separator and enter an oxygen reactor, where the semi-coke undergoes partial oxidation reaction with the introduced oxygen to generate carbon monoxide, while releasing reaction heat to decompose calcium carbonate into calcium oxide and carbon dioxide, and then the generated carbon dioxide reacts with the semi-coke to generate carbon monoxide. This method reacts carbon dioxide with semi-coke, which can reduce the concentration of carbon dioxide in the synthesis gas, improve the quality of the synthesis gas, and increase the carbon monoxide content in the synthesis gas. However, there are also the following shortcomings: both the fuel reactor and the oxygen reactor adopt fluidized bed operation, and the defect of short gas residence time will cause insufficient conversion of the tar produced in the fuel reactor, and the unconverted tar is also easy to condense in the gas-solid separation device, affecting the stable operation of the system; in addition, the gas-solid contact time of carbon dioxide and semi-coke in the oxidation reactor is short, so it is difficult to fully convert carbon dioxide.

发明内容Summary of the invention

本发明针对上述生物质化学链气化过程焦油和二氧化碳转化不充分,且合成气产率和品质难以兼顾以及载氧体再生不充分等问题,提供了一种生物质化学链气化制清洁合成气的方法及装置。The present invention aims to solve the problems of insufficient conversion of tar and carbon dioxide in the above-mentioned biomass chemical chain gasification process, difficulty in balancing the yield and quality of synthesis gas, and insufficient regeneration of oxygen carriers, and provides a method and device for producing clean synthesis gas by biomass chemical chain gasification.

本发明的技术方案如下:The technical solution of the present invention is as follows:

一种生物质化学链气化制清洁合成气的方法,该方法包括如下步骤:在移动床燃料反应器(1)中,生物质在来自载氧体料仓(5)的氧化态载氧体的加热和氧化作用下进行热解反应和气化反应,生成气态产物、半焦和还原态载氧体,移动床燃料反应器(1)的温度为800-900℃;生成的气态产物通过百叶窗(1a)进入移动床重整反应器(2)中,在此气态产物中的焦油和二氧化碳在来自再生器(8)的催化剂的加热和催化作用下进行焦油二氧化碳重整反应,同时利用该催化剂形成的移动颗粒床层捕集气态产物中的粉尘,得到的清洁合成气通过百叶窗(2a)由气体通道(2b)引出,移动床重整反应器(2)的温度为750-850 ℃;移动床燃料反应器(1)中的半焦和还原态载氧体进入提升管空气反应器(3)下部的燃烧段(3a),在此还原态的载氧体被通入的热空气氧化为氧化态载氧体,半焦被热空气燃尽生成灰分和热烟气,燃烧放出的热量加热氧化态载氧体,然后氧化态载氧体和灰分进入提升管空气反应器(3)上部的提升段(3b)被热烟气和通入的热空气提升至气固分离器(4),热空气的入口温度高于300 ℃;含尘烟气和氧化态载氧体在气固分离器(4)中被分离,其中含尘烟气经除尘和回收热量后排空,氧化态载氧体进入载氧体料仓(5),然后再返回移动床燃料反应器(1),形成循环回路;移动床重整反应器(2)中的捕集了粉尘的积炭催化剂进入提升器(6)中被空气提升至气固分离器(7);含尘尾气和积炭催化剂在气固分离器(7)中被分离,其中含尘尾气经除尘后排空,积炭催化剂进入再生器(8),与通入的热空气和辅助燃料燃烧再生,燃烧放出的热量加热再生后的催化剂,然后再返回移动床重整反应器(2)的反应室,形成循环回路。A method for producing clean synthesis gas by chemical chain gasification of biomass, the method comprising the following steps: in a moving bed fuel reactor (1), biomass undergoes pyrolysis reaction and gasification reaction under the heating and oxidation action of an oxidized oxygen carrier from an oxygen carrier silo (5), generating gaseous products, semi-coke and reduced oxygen carriers, the temperature of the moving bed fuel reactor (1) being 800-900° C.; the generated gaseous products enter a moving bed reforming reactor (2) through a louver (1a), tar and carbon dioxide in the gaseous products undergo a tar carbon dioxide reforming reaction under the heating and catalytic action of a catalyst from a regenerator (8), and dust in the gaseous products is captured by a moving particle bed formed by the catalyst, the obtained clean synthesis gas is led out from a gas channel (2b) through the louver (2a), the temperature of the moving bed reforming reactor (2) being 750-850° C. ℃; the semi-coke and reduced oxygen carrier in the moving bed fuel reactor (1) enter the combustion section (3a) at the lower part of the riser air reactor (3), where the reduced oxygen carrier is oxidized into oxidized oxygen carrier by the hot air introduced, and the semi-coke is burned out by the hot air to generate ash and hot flue gas. The heat released by the combustion heats the oxidized oxygen carrier, and then the oxidized oxygen carrier and ash enter the lifting section (3b) at the upper part of the riser air reactor (3) and are lifted by the hot flue gas and the hot air introduced to the gas-solid separator (4). The inlet temperature of the hot air is higher than 300 ℃; dusty flue gas and oxidized oxygen carrier are separated in the gas-solid separator (4), wherein the dusty flue gas is discharged after dust removal and heat recovery, and the oxidized oxygen carrier enters the oxygen carrier silo (5), and then returns to the moving bed fuel reactor (1), forming a circulation loop; the carbon deposited catalyst with dust captured in the moving bed reforming reactor (2) enters the lifter (6) and is lifted by air to the gas-solid separator (7); the dusty tail gas and the carbon deposited catalyst are separated in the gas-solid separator (7), wherein the dusty tail gas is discharged after dust removal, and the carbon deposited catalyst enters the regenerator (8), is regenerated by combustion with the introduced hot air and auxiliary fuel, and the heat released by the combustion heats the regenerated catalyst, and then returns to the reaction chamber of the moving bed reforming reactor (2), forming a circulation loop.

移动床燃料反应器(1)与移动床重整反应器(2)通过上部设有百叶窗(1a)的挡板连接,且百叶窗(1a)高于移动床燃料反应器(1)内的颗粒床层;移动床重整反应器(2)右侧设置下部设有百叶窗(2a)的挡板,以此形成气态产物与移动颗粒床层的并流和错流接触和使清洁合成气引出。燃料反应器采用移动床操作方式有利于生物质与载氧体的固固接触及反应。重整反应器采用移动床操作方式有利于焦油与催化剂的充分接触,且延长了焦油与催化剂的接触时间,焦油转化更充分,同时还可利用形成的移动颗粒床层捕集气态产物中粉尘。The moving bed fuel reactor (1) and the moving bed reforming reactor (2) are connected via a baffle plate with a shutter (1a) at the top, and the shutter (1a) is higher than the particle bed in the moving bed fuel reactor (1); a baffle plate with a shutter (2a) at the bottom is arranged on the right side of the moving bed reforming reactor (2), thereby forming parallel flow and cross flow contact between the gaseous product and the moving particle bed and allowing the clean synthesis gas to be drawn out. The moving bed operation mode of the fuel reactor is conducive to the solid-solid contact and reaction between the biomass and the oxygen carrier. The moving bed operation mode of the reforming reactor is conducive to the full contact between the tar and the catalyst, and prolongs the contact time between the tar and the catalyst, so that the tar conversion is more complete, and the formed moving particle bed can also be used to capture dust in the gaseous product.

提升管空气反应器(3)的燃烧段(3a)顶部与提升段(3b)的底部连通;燃烧段(3a)为密相流化床以提供足够的气体和固体停留时间,用于半焦的充分燃烧及利用燃烧放出的热量充分加热氧化态载氧体;提升段(3b)为稀相输送床,用于提升氧化态载氧体并在提升过程中利用热烟气继续加热氧化态载氧体;燃烧段(3a)的流通截面积大于提升段(3b)的流通截面积。The top of the combustion section (3a) of the riser air reactor (3) is connected to the bottom of the lifting section (3b); the combustion section (3a) is a dense phase fluidized bed to provide sufficient gas and solid residence time for full combustion of the semi-coke and full heating of the oxidized oxygen carrier by utilizing the heat released by the combustion; the lifting section (3b) is a dilute phase conveying bed for lifting the oxidized oxygen carrier and continuing to heat the oxidized oxygen carrier by utilizing the hot flue gas during the lifting process; the flow cross-sectional area of the combustion section (3a) is larger than the flow cross-sectional area of the lifting section (3b).

所述生物质为农业废弃物、林业废弃物、能源作物、木屑中的一种或其中几种的混合物;所述生物质的颗粒粒度为0.1-3 mm。The biomass is one of agricultural waste, forestry waste, energy crops, wood chips or a mixture of several thereof; the particle size of the biomass is 0.1-3 mm.

所述载氧体是铜基载氧体、铁基载氧体、镍基载氧体中的一种或其中两种的复合载氧体,载氧体的颗粒粒度为0.1-0.8 mm;催化剂为焦油二氧化碳重整催化剂,是镍钙基复合氧化物催化剂或镍镁基复合氧化物催化剂或镍铈基复合氧化物催化剂,焦油二氧化碳重整催化剂的颗粒粒度为0.4-0.8 mm。The oxygen carrier is one of copper-based oxygen carriers, iron-based oxygen carriers, and nickel-based oxygen carriers, or a composite oxygen carrier of two of them, and the particle size of the oxygen carrier is 0.1-0.8 mm; the catalyst is a tar carbon dioxide reforming catalyst, which is a nickel-calcium-based composite oxide catalyst, a nickel-magnesium-based composite oxide catalyst, or a nickel-cerium-based composite oxide catalyst, and the particle size of the tar carbon dioxide reforming catalyst is 0.4-0.8 mm.

通过控制进入所述移动床燃料反应器(1)的氧化态载氧体的温度及氧化态氧载体循环速率与生物质进料速率的比以控制移动床燃料反应器(1)的温度,其中进入移动床燃料反应器(1)的氧化态载氧体的温度为900-950 ℃,进入所述移动床燃料反应器(1)的氧化态载氧体循环速率与生物质进料速率比为15-50:1。The temperature of the moving bed fuel reactor (1) is controlled by controlling the temperature of the oxidized oxygen carrier entering the moving bed fuel reactor (1) and the ratio of the oxidized oxygen carrier circulation rate to the biomass feed rate, wherein the temperature of the oxidized oxygen carrier entering the moving bed fuel reactor (1) is 900-950°C, and the ratio of the oxidized oxygen carrier circulation rate to the biomass feed rate is 15-50:1.

当所述提升管空气反应器(3)中的燃烧不足以将氧化态载氧体加热到进入移动床燃料反应器(1)的温度时,通过在提升管空气反应器(3)底部的燃烧段(3a)中添加辅助燃料,利用辅助燃料的燃烧来补充热量。When the combustion in the riser air reactor (3) is insufficient to heat the oxidized oxygen carrier to the temperature for entering the moving bed fuel reactor (1), heat is supplemented by adding auxiliary fuel in the combustion section (3a) at the bottom of the riser air reactor (3) and utilizing the combustion of the auxiliary fuel.

通过控制进入所述移动床重整反应器(2)的催化剂的温度及催化剂循环速率与生物质进料速率的比以控制移动床重整反应器(2)的温度,其中进入移动床重整反应器(2)的催化剂的温度为850-900 ℃,进入移动床重整反应器(2)的催化剂循环速率与生物质进料速率比为10-50:1。The temperature of the moving bed reforming reactor (2) is controlled by controlling the temperature of the catalyst entering the moving bed reforming reactor (2) and the ratio of the catalyst circulation rate to the biomass feed rate, wherein the temperature of the catalyst entering the moving bed reforming reactor (2) is 850-900° C., and the ratio of the catalyst circulation rate to the biomass feed rate entering the moving bed reforming reactor (2) is 10-50:1.

分别在提升管空气反应器下部和提升器下部设置新鲜载氧体和催化剂入口,以补充载氧体和催化剂的磨损和流失。Fresh oxygen carrier and catalyst inlets are respectively arranged at the lower part of the riser air reactor and the lower part of the riser to replenish the wear and loss of the oxygen carrier and the catalyst.

本发明还提出一种生物质化学链气化制清洁合成气装置,包括:The present invention also provides a biomass chemical chain gasification device for producing clean syngas, comprising:

移动床燃料反应器(1),所述移动床燃料反应器(1)用于生物质进行热解反应和气化反应,生成气态产物、半焦和还原态载氧体;A moving bed fuel reactor (1), wherein the moving bed fuel reactor (1) is used to carry out pyrolysis and gasification reactions on biomass to generate gaseous products, semi-coke and reduced oxygen carriers;

移动床重整反应器(2),所述移动床重整反应器(2)经第一百叶窗(1a)与所述移动床燃料反应器(1)连通,所述气态产物经所述第一百叶窗(1a)进入所述移动床重整反应器进行焦油二氧化碳重整反应、吸附除尘后获得清洁合成气;A moving bed reforming reactor (2), the moving bed reforming reactor (2) being connected to the moving bed fuel reactor (1) via a first louver (1a), the gaseous product entering the moving bed reforming reactor via the first louver (1a) to undergo a tar carbon dioxide reforming reaction and adsorption and dust removal to obtain a clean synthesis gas;

第一循环回路,所述第一循环回路包括提升管空气反应器(3),所述移动床燃料反应器(1)经所述提升管空气反应器(3)下部的燃烧段(3a)与所述提升管空气反应器(3)相连通,所述提升管空气反应器(3)上部的提升段(3b)连接于第一气固分离器(4);所述第一气固分离器(4)经载氧体料仓(5)连接于所述移动床燃料反应器(1);a first circulation loop, the first circulation loop comprising a riser air reactor (3), the moving bed fuel reactor (1) being connected to the riser air reactor (3) via a combustion section (3a) at a lower portion of the riser air reactor (3), the lifting section (3b) at an upper portion of the riser air reactor (3) being connected to a first gas-solid separator (4); the first gas-solid separator (4) being connected to the moving bed fuel reactor (1) via an oxygen carrier silo (5);

第二循环回路,所述第二循环回路包括提升器(6),所述提升器(6)连接于所述移动床重整反应器(2),并将捕集了粉尘的积炭催化剂进入提升器(6)中被空气提升至第二气固分离器(7);所述第二气固分离器(7)经再生器(8)连接所述移动床重整反应器(2)。A second circulation loop, wherein the second circulation loop comprises a lifter (6), the lifter (6) being connected to the moving bed reforming reactor (2), and the carbon deposited catalyst with dust captured enters the lifter (6) and is lifted by air to a second gas-solid separator (7); the second gas-solid separator (7) is connected to the moving bed reforming reactor (2) via a regenerator (8).

可选地,还包括第二百叶窗(2a),所述第二百叶窗(2a)设置在所述移动床重整反应器(2)内,清洁合成气经所述第二百叶窗(2a)引出。Optionally, it further comprises a second louver (2a), wherein the second louver (2a) is arranged in the moving bed reforming reactor (2), and the clean synthesis gas is led out through the second louver (2a).

可选地,还包括分别设置在所述提升管空气反应器(3)下部和提升器(6)下部的载氧体和催化剂入口,以补充载氧体和催化剂的磨损和流失。Optionally, it also includes oxygen carrier and catalyst inlets respectively arranged at the lower part of the riser air reactor (3) and the lower part of the riser (6) to compensate for the wear and loss of the oxygen carrier and the catalyst.

可选地,所述第一气固分离器(4)排出含尘烟气,所述第二气固分离器(7)排出含尘尾气。Optionally, the first gas-solid separator (4) discharges dust-containing flue gas, and the second gas-solid separator (7) discharges dust-containing tail gas.

本发明的有益效果:Beneficial effects of the present invention:

(1)利用双循环的载氧体和焦油二氧化碳重整催化剂,实现了生物质气化及其气态产物中焦油、二氧化碳和粉尘的原位高效脱除,同时将焦油和二氧化碳转化为氢气和一氧化碳,提升了合成气的产率和品质,且原子和能量利用率显著提高。(1) By using a dual-circulation oxygen carrier and tar-CO2 reforming catalyst, the in-situ and efficient removal of tar, CO2 and dust from biomass gasification and its gaseous products was achieved. At the same time, tar and CO2 were converted into hydrogen and carbon monoxide, which increased the yield and quality of synthesis gas and significantly improved the atomic and energy utilization.

(2)利用独立的双循环操作,可分别实现对生物质气化、焦油二氧化碳重整及载氧体和催化剂再生过程的独立优化调控,且避免了载氧体和焦油二氧化碳重整催化剂间的接触和相互污染。(2) By using independent dual-cycle operations, the biomass gasification, tar CO2 reforming, and oxygen carrier and catalyst regeneration processes can be independently optimized and regulated, and contact and mutual contamination between the oxygen carrier and the tar CO2 reforming catalyst can be avoided.

(3)原位脱除焦油和二氧化碳减免了后续的冷凝净化单元且可利用气态产物中的显热直接与下游单元对接,既缩短了生物质化学链气化制合成气的工艺流程,降低了设备费用,又提高了能量综合利用效率。(3) In-situ removal of tar and carbon dioxide eliminates the need for subsequent condensation purification units and can utilize the sensible heat in the gaseous products to directly connect with downstream units, which not only shortens the process flow of biomass chemical chain gasification to produce synthesis gas, reduces equipment costs, but also improves the comprehensive energy utilization efficiency.

(4)移动床重整反应中气固并流和错流的接触模式,利于焦油和二氧化碳与焦油二氧化碳重整催化剂的充分接触,实现焦油和二氧化碳的高效转化。(4) The gas-solid co-flow and cross-flow contact modes in the moving bed reforming reaction are conducive to the full contact between tar and carbon dioxide and the tar-carbon dioxide reforming catalyst, thereby achieving efficient conversion of tar and carbon dioxide.

(5)提升管空气反应器下部设置密相流化床燃烧段,提供气体和固体足够的停留时间以使半焦充分燃烧及氧化态载氧体加热至所需的温度,克服了传统提升管反应器中气体和固体停留时间短的不足。(5) A dense phase fluidized bed combustion section is set at the bottom of the riser air reactor to provide sufficient residence time for the gas and solids to fully burn the semi-coke and heat the oxidized oxygen carrier to the required temperature, thus overcoming the short residence time of the gas and solids in the traditional riser reactor.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明其中一实施例的生物质化学链气化制清洁合成气的工艺流程图。FIG1 is a process flow chart of producing clean syngas by chemical chaining gasification of biomass according to one embodiment of the present invention.

图中:1移动床燃料反应器;1a百叶窗;2移动床重整反应器;2a百叶窗;2b间隙;3提升管空气反应器;3a燃烧段;3b提升段;4第一气固分离器;5载氧体料仓;6提升器;7第二气固分离器;8再生器。In the figure: 1 moving bed fuel reactor; 1a shutter; 2 moving bed reforming reactor; 2a shutter; 2b gap; 3 riser air reactor; 3a combustion section; 3b lifting section; 4 first gas-solid separator; 5 oxygen carrier silo; 6 lifter; 7 second gas-solid separator; 8 regenerator.

具体实施方式DETAILED DESCRIPTION

为使本领域技术人员更好地理解本发明的技术方案,下面结合附图和具体实施方式对本发明作进一步详细描述。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

实施例1Example 1

如图1所示:本实施例提出一种生物质化学链气化制清洁合成气的方法,该方法包括如下步骤:As shown in FIG1 , this embodiment provides a method for producing clean syngas by biomass chemical chain gasification, which comprises the following steps:

在移动床燃料反应器(1)中,生物质在来自载氧体料仓(5)的氧化态载氧体的加热和氧化作用下进行热解反应和气化反应,生成气态产物、半焦和还原态载氧体;In the moving bed fuel reactor (1), the biomass undergoes pyrolysis and gasification reactions under the heating and oxidation of the oxidized oxygen carrier from the oxygen carrier silo (5), thereby generating gaseous products, semi-coke and reduced oxygen carrier;

所述气态产物进入移动床重整反应器(2)中,所述气态产物中的焦油和二氧化碳在来自再生器(8)的催化剂的加热和催化作用下进行焦油二氧化碳重整反应,同时利用所述催化剂形成的移动颗粒床层捕集所述气态产物中的粉尘,得到的清洁合成气由气体通道(2b)引出;The gaseous product enters the moving bed reforming reactor (2), and the tar and carbon dioxide in the gaseous product undergo a tar-carbon dioxide reforming reaction under the heating and catalytic action of the catalyst from the regenerator (8), while the moving particle bed formed by the catalyst is used to capture dust in the gaseous product, and the obtained clean synthesis gas is led out from the gas channel (2b);

其中,in,

移动床燃料反应器(1)中的半焦和还原态载氧体进入提升管空气反应器(3)下部的燃烧段(3a),所述还原态载氧体被通入的热空气氧化为氧化态载氧体,半焦被热空气燃尽生成灰分和热烟气,燃烧放出的热量加热氧化态载氧体,然后氧化态载氧体和灰分进入提升管空气反应器(3)上部的提升段(3b)被热烟气和通入的热空气提升至气固分离器(4);含尘烟气和氧化态载氧体在第一气固分离器(4)中被分离,其中含尘烟气经除尘和回收热量后排空,氧化态载氧体进入载氧体料仓(5),然后再返回移动床燃料反应器(1),形成第一循环回路;The semi-coke and reduced oxygen carrier in the moving bed fuel reactor (1) enter the combustion section (3a) at the bottom of the riser air reactor (3), the reduced oxygen carrier is oxidized into oxidized oxygen carrier by the introduced hot air, the semi-coke is burned out by the hot air to generate ash and hot flue gas, the heat released by the combustion heats the oxidized oxygen carrier, and then the oxidized oxygen carrier and the ash enter the lifting section (3b) at the top of the riser air reactor (3) and are lifted to the gas-solid separator (4) by the hot flue gas and the introduced hot air; the dusty flue gas and the oxidized oxygen carrier are separated in the first gas-solid separator (4), wherein the dusty flue gas is discharged after dust removal and heat recovery, and the oxidized oxygen carrier enters the oxygen carrier silo (5), and then returns to the moving bed fuel reactor (1), forming a first circulation loop;

移动床重整反应器(2)中的捕集了粉尘的积炭催化剂进入提升器(6)中被空气提升至第二气固分离器(7);含尘尾气和积炭催化剂在第二气固分离器(7)中被分离,其中含尘尾气经除尘后排空,积炭催化剂进入再生器(8),与通入的热空气和辅助燃料燃烧再生,燃烧放出的热量加热再生后的催化剂,然后再返回移动床重整反应器(2)的反应室,形成第二循环回路。The carbon deposited catalyst with dust trapped in the moving bed reforming reactor (2) enters the lifter (6) and is lifted by air to the second gas-solid separator (7); the dust-containing tail gas and the carbon deposited catalyst are separated in the second gas-solid separator (7), wherein the dust-containing tail gas is discharged after dust removal, and the carbon deposited catalyst enters the regenerator (8) and is regenerated by combustion with the introduced hot air and auxiliary fuel, and the heat released by the combustion heats the regenerated catalyst, and then returns to the reaction chamber of the moving bed reforming reactor (2), forming a second circulation loop.

其中,所述生物质为农业废弃物、林业废弃物、能源作物、木屑中的一种或其中几种的混合物;和/或所述生物质的颗粒粒度为0.1-3mm。Wherein, the biomass is one of agricultural waste, forestry waste, energy crops, wood chips or a mixture of several thereof; and/or the particle size of the biomass is 0.1-3 mm.

可选地,所述载氧体是铜基载氧体、铁基载氧体、镍基载氧体中的一种或其中两种的复合载氧体;和/或所述载氧体的颗粒粒度为0.1-0.8mm;和/或所述催化剂为焦油二氧化碳重整催化剂;Optionally, the oxygen carrier is one of a copper-based oxygen carrier, an iron-based oxygen carrier, and a nickel-based oxygen carrier, or a composite oxygen carrier of two of them; and/or the particle size of the oxygen carrier is 0.1-0.8 mm; and/or the catalyst is a tar carbon dioxide reforming catalyst;

优选地,所述催化剂是镍钙基复合氧化物催化剂或镍镁基复合氧化物催化剂或镍铈基复合氧化物催化剂;Preferably, the catalyst is a nickel-calcium-based composite oxide catalyst, a nickel-magnesium-based composite oxide catalyst, or a nickel-cerium-based composite oxide catalyst;

优选地,所述焦油二氧化碳重整催化剂的颗粒粒度为0.4-0.8mm。Preferably, the particle size of the tar carbon dioxide reforming catalyst is 0.4-0.8 mm.

可选地,还包括通过控制进入所述移动床燃料反应器(1)的氧化态载氧体的温度及氧化态氧载体循环速率与生物质进料速率的比以控制移动床燃料反应器(1)的温度;Optionally, the method further comprises controlling the temperature of the moving bed fuel reactor (1) by controlling the temperature of the oxidized oxygen carrier entering the moving bed fuel reactor (1) and the ratio of the oxidized oxygen carrier circulation rate to the biomass feed rate;

可选地,其中进入移动床燃料反应器(1)的氧化态载氧体的温度为900-950℃,进入移动床燃料反应器(1)的氧化态载氧体循环速率与生物质进料速率比为(15-50):1。Optionally, the temperature of the oxidized oxygen carrier entering the moving bed fuel reactor (1) is 900-950°C, and the ratio of the circulation rate of the oxidized oxygen carrier entering the moving bed fuel reactor (1) to the biomass feed rate is (15-50):1.

可选地,还包括:Optionally, it also includes:

当所述提升管空气反应器(3)中的燃烧不足以将氧化态载氧体加热到进入移动床燃料反应器(1)的温度时,通过在提升管空气反应器(3)底部的燃烧段(3a)中添加辅助燃料,利用辅助燃料的燃烧来补充热量。When the combustion in the riser air reactor (3) is insufficient to heat the oxidized oxygen carrier to the temperature for entering the moving bed fuel reactor (1), heat is supplemented by adding auxiliary fuel in the combustion section (3a) at the bottom of the riser air reactor (3) and utilizing the combustion of the auxiliary fuel.

可选地,还包括通过控制进入所述移动床重整反应器(2)的催化剂的温度及催化剂循环速率与生物质进料速率的比以控制移动床重整反应器(2)的温度;Optionally, the method further comprises controlling the temperature of the moving bed reforming reactor (2) by controlling the temperature of the catalyst entering the moving bed reforming reactor (2) and the ratio of the catalyst circulation rate to the biomass feed rate;

优选地,其中进入移动床重整反应器(2)的催化剂的温度为850-900℃,进入移动床重整反应器(2)的催化剂循环速率与生物质进料速率比为(10-50):1。Preferably, the temperature of the catalyst entering the moving bed reforming reactor (2) is 850-900° C., and the ratio of the catalyst circulation rate entering the moving bed reforming reactor (2) to the biomass feed rate is (10-50):1.

具体地,本公开提出一种生物质化学链气化制清洁合成气的方法,实验选用松木屑为生物质原料。实验前,先将原料粉碎、筛分至平均粒度为0.38~0.83mm,并在烘箱105~110℃干燥3h。松木屑的工业分析和元素分析如表1所示。Specifically, the present disclosure proposes a method for producing clean syngas by chemical chain gasification of biomass. In the experiment, pine sawdust was selected as the biomass raw material. Before the experiment, the raw material was crushed and sieved to an average particle size of 0.38-0.83 mm, and dried in an oven at 105-110°C for 3 hours. The industrial analysis and elemental analysis of the pine sawdust are shown in Table 1.

表1 松木屑的工业分析和元素分析Table 1 Industrial analysis and elemental analysis of pine sawdust

Figure 893170DEST_PATH_IMAGE002
Figure 893170DEST_PATH_IMAGE002

(*差减法)(*Subtraction)

载氧体选用CuO/橄榄石,其中CuO的理论负载量为10%。制备方法:先将橄榄石破碎并筛分出平均粒度范围在0.15~0.25mm的颗粒,然后置于马弗炉900oC煅烧4h。将煅烧后的橄榄石置于一定浓度的Cu(NO3)2·3H2O溶液中等体积浸渍24h,最后在马弗炉中900oC焙烧4h。The oxygen carrier is CuO/olivine, in which the theoretical loading of CuO is 10%. Preparation method: First, crush the olivine and screen out particles with an average particle size range of 0.15~0.25mm, and then place it in a muffle furnace for calcination at 900 o C for 4h. The calcined olivine is placed in a certain concentration of Cu(NO 3 ) 2 ·3H 2 O solution with equal volume and immersed for 24h, and finally calcined in a muffle furnace at 900 o C for 4h.

焦油重整催化剂选用NiO-CaO/橄榄石复合氧化物催化剂,其中催化剂中NiO和CaO的总负载量为5%,NiO与CaO的摩尔比为3:1。制备方法:先配置一定浓度的Ni(NO3)2·6H2O和Ca(NO3)2·4H2O混合水溶液。称取一定量900 oC煅烧处理的粒度范围在0.38~0.83mm的橄榄石颗粒,并置于上述溶液中常温浸渍12 h。然后在旋转蒸发仪90 oC下减压蒸馏除去剩余水分,再在烘箱105~110 oC干燥12 h,最后在马弗炉900 oC空气气氛下焙烧4 h。The tar reforming catalyst is a NiO-CaO/olivine composite oxide catalyst, in which the total loading of NiO and CaO in the catalyst is 5%, and the molar ratio of NiO to CaO is 3:1. Preparation method: First, a certain concentration of Ni(NO 3 ) 2 ·6H 2 O and Ca(NO 3 ) 2 ·4H 2 O mixed aqueous solution is prepared. A certain amount of olivine particles with a particle size range of 0.38~0.83mm calcined at 900 o C are weighed and immersed in the above solution at room temperature for 12 hours. Then, the remaining water is removed by reduced pressure distillation at 90 o C in a rotary evaporator, and then dried in an oven at 105~110 o C for 12 hours, and finally calcined in a muffle furnace at 900 o C in an air atmosphere for 4 hours.

如图1所示,先将CuO/橄榄石载氧体约3.0 kg加入载氧体料仓(5),NiO-CaO/橄榄石焦油二氧化碳重整催化剂约5kg加入再生器(8);该催化剂例如是镍钙基复合氧化物催化剂或镍镁基复合氧化物催化剂或镍铈基复合氧化物催化剂。调节提升管空气反应器(3)下部的燃烧段(3a)空气流量约2.2~2.5 m3/h,提升段(3b)空气流量约4.0~4.2 m3/h。进入移动床燃料反应器(1)的载氧体循环速率与进料速率的比为12,此时移动床燃料反应器(1)温度800 oC。进入移动床重整反应器(2)的焦油二氧化碳重整催化剂循环速率与进料速率的比为10,此时移动床重整反应器(2)温度800 oC。生物质以0.22 kg/h进料速率由两级螺旋进料器输送进入移动床燃料反应器(1),被来自载氧体料仓(5)的高温氧化态载氧体加热和氧化,发生热解和气化反应。生成的气态产物通过隔板上部的第一百叶窗气体通道进入移动床重整反应器(2),与从再生器(8)下行的催化剂形成的移动颗粒床层发生并流和错流接触,在此气态产物中的焦油和二氧化碳在焦油二氧化碳重整催化剂的催化作用下转化为氢气和一氧化碳,同时气态产物中携带的粉尘被移动颗粒床层捕集。获得的洁净合成气从移动床重整反应器(2)右侧隔板的下部第二百叶窗气体通道引出,其中气体中的可冷凝组分被冷凝系统捕集并收集于焦油储罐,不可凝组分经冷凝冷却器后收集于气柜。离开移动床燃料反应器(1)的还原态载氧体和半焦进入提升管空气反应器(3)下部的燃烧段(3a),在此半焦被通入的热空气燃尽放热,还原态载氧体被热空气氧化并被加热至900 oC,然后进入提升段(3b),被热空气和热烟气提升至第一气固分离器(4)。离开移动床重整反应器的捕集了粉尘的积炭催化剂进入提升器(6),被空气提升至第二气固分离器(7)。被分离下来的积炭催化剂进入再生器,与通入的热空气烧炭再生并被加热至850 oC。热空气的入口温度均为400oC。其中,第一气固分离器(4)和第二气固分离器(7)均为旋风分离器。As shown in FIG1 , about 3.0 kg of CuO/olivine oxygen carrier is first added to the oxygen carrier silo (5), and about 5 kg of NiO-CaO/olivine tar carbon dioxide reforming catalyst is added to the regenerator (8); the catalyst is, for example, a nickel-calcium-based composite oxide catalyst, a nickel-magnesium-based composite oxide catalyst, or a nickel-cerium-based composite oxide catalyst. The air flow rate of the combustion section (3a) at the lower part of the riser air reactor (3) is adjusted to about 2.2-2.5 m 3 /h, and the air flow rate of the riser section (3b) is adjusted to about 4.0-4.2 m 3 /h. The ratio of the circulation rate of the oxygen carrier entering the moving bed fuel reactor (1) to the feed rate is 12, and the temperature of the moving bed fuel reactor (1) is 800 ° C. The ratio of the circulation rate of the tar carbon dioxide reforming catalyst entering the moving bed reforming reactor (2) to the feed rate is 10, and the temperature of the moving bed reforming reactor (2) is 800 ° C. The biomass is fed into the moving bed fuel reactor (1) by a two-stage screw feeder at a feed rate of 0.22 kg/h, and is heated and oxidized by the high-temperature oxidized oxygen carrier from the oxygen carrier silo (5), and undergoes pyrolysis and gasification reactions. The generated gaseous product enters the moving bed reforming reactor (2) through the first louvered gas channel on the upper part of the baffle, and is in parallel and cross-current contact with the moving particle bed formed by the catalyst descending from the regenerator (8). The tar and carbon dioxide in the gaseous product are converted into hydrogen and carbon monoxide under the catalytic action of the tar carbon dioxide reforming catalyst, and the dust carried in the gaseous product is captured by the moving particle bed. The obtained clean synthesis gas is drawn out from the second louvered gas channel on the lower part of the right baffle of the moving bed reforming reactor (2), wherein the condensable components in the gas are captured by the condensation system and collected in the tar storage tank, and the non-condensable components are collected in the gas cabinet after passing through the condensation cooler. The reduced oxygen carrier and semi-coke leaving the moving bed fuel reactor (1) enter the combustion section (3a) at the bottom of the riser air reactor (3), where the semi-coke is burned out by the hot air and releases heat, and the reduced oxygen carrier is oxidized by the hot air and heated to 900 ° C, and then enters the lifting section (3b), where it is lifted by the hot air and hot flue gas to the first gas-solid separator (4). The carbon deposited catalyst with dust trapped leaving the moving bed reforming reactor enters the lifter (6), where it is lifted by air to the second gas-solid separator (7). The separated carbon deposited catalyst enters the regenerator, where it is regenerated by burning with the hot air and heated to 850 ° C. The inlet temperature of the hot air is 400 ° C. The first gas-solid separator (4) and the second gas-solid separator (7) are both cyclone separators.

不同床料作用下木屑气化性能对比如表2所示。实验结果表明,CuO/橄榄石载氧体为循环固体热载体时,产气组成中焦油、甲烷和二氧化碳含量较高,合成气品质较差。采用CuO/橄榄石载氧体和NiO-CaO/橄榄石焦油二氧化碳重整催化剂时,气体产率和冷煤气效率增加,产气组成中焦油、甲烷和二氧化碳含量显著降低,氢气和一氧化碳含量增加。在所收集到的液体产品中未检测到显著量粉尘。The comparison of sawdust gasification performance under different bed materials is shown in Table 2. The experimental results show that when CuO/olivine oxygen carrier is used as circulating solid heat carrier, the content of tar, methane and carbon dioxide in the gas composition is high, and the quality of syngas is poor. When CuO/olivine oxygen carrier and NiO-CaO/olivine tar carbon dioxide reforming catalyst are used, the gas yield and cold gas efficiency increase, the content of tar, methane and carbon dioxide in the gas composition decreases significantly, and the content of hydrogen and carbon monoxide increases. No significant amount of dust was detected in the collected liquid product.

表2不同床料作用下松木屑气化性能对比Table 2 Comparison of pine sawdust gasification performance under different bed materials

Figure 731681DEST_PATH_IMAGE004
Figure 731681DEST_PATH_IMAGE004

实施例2Example 2

如图1所示,本公开还提出一种生物质化学链气化制清洁合成气装置,该装置与实施例1所公开的方法相对应,相同的部分不再赘述。As shown in FIG1 , the present disclosure further proposes a biomass chemical chain gasification device for producing clean synthesis gas, which corresponds to the method disclosed in Example 1, and the same parts will not be repeated here.

该装置包括:The device includes:

移动床燃料反应器(1),该移动床燃料反应器(1)用于生物质进行热解反应和气化反应,生成气态产物、半焦和还原态载氧体;其中生物质例如为农业废弃物、林业废弃物、能源作物、木屑中的一种或其中几种的混合物;所述生物质的颗粒粒度为0.1-3mm。A moving bed fuel reactor (1) is used for carrying out pyrolysis and gasification reactions on biomass to generate gaseous products, semi-coke and reduced oxygen carriers; the biomass is, for example, agricultural waste, forestry waste, energy crops, wood chips or a mixture of several thereof; the particle size of the biomass is 0.1-3 mm.

移动床重整反应器(2),所述移动床重整反应器(2)与所述移动床燃料反应器(1)通过上部设有第一百叶窗(1a)的挡板隔开,且所述第一百叶窗(1a)高于所述移动床燃料反应器(1)内的颗粒床层;所述移动床重整反应器(2)经所述第一百叶窗(1a)与所述移动床燃料反应器(1)连通;所述移动床重整反应器(2)右侧设置下部设有第二百叶窗(2a)的挡板;所述气态产物经所述第一百叶窗(1a)进入所述移动床重整反应器(2)与移动颗粒床层并流和错流接触进行焦油二氧化碳重整反应、吸附除尘后经所述第二百叶窗(2a)使清洁合成气引出。A moving bed reforming reactor (2), wherein the moving bed reforming reactor (2) is separated from the moving bed fuel reactor (1) by a baffle plate having a first louver (1a) on the upper portion, and the first louver (1a) is higher than a particle bed in the moving bed fuel reactor (1); the moving bed reforming reactor (2) is connected to the moving bed fuel reactor (1) via the first louver (1a); a baffle plate having a second louver (2a) on the lower portion is arranged on the right side of the moving bed reforming reactor (2); the gaseous product enters the moving bed reforming reactor (2) via the first louver (1a) and contacts with the moving particle bed in parallel flow and cross flow to carry out a tar carbon dioxide reforming reaction, and after adsorption and dust removal, the clean synthesis gas is led out via the second louver (2a).

第一循环回路,所述第一循环回路包括提升管空气反应器(3),所述移动床燃料反应器(1)出口经所述提升管空气反应器(3)下部的燃烧段(3a)与所述提升管空气反应器(3)相连通,所述提升管空气反应器(3)上部的提升段(3b)出口连接于第一气固分离器(4);所述第一气固分离器(4)出口经载氧体料仓(5)连接于所述移动床燃料反应器(1);a first circulation loop, the first circulation loop comprising a riser air reactor (3), the outlet of the moving bed fuel reactor (1) being connected to the riser air reactor (3) via a combustion section (3a) at a lower portion of the riser air reactor (3), the outlet of a lifting section (3b) at an upper portion of the riser air reactor (3) being connected to a first gas-solid separator (4); the outlet of the first gas-solid separator (4) being connected to the moving bed fuel reactor (1) via an oxygen carrier silo (5);

第二循环回路,所述第二循环回路包括提升器(6),所述移动床重整反应器(2)出口连接于提升器(6),并将捕集了粉尘的积炭催化剂进入提升器(6)中被空气提升至第二气固分离器(7);所述第二气固分离器(7)出口经再生器(8)连接所述移动床重整反应器(2)。A second circulation loop, wherein the second circulation loop comprises a lifter (6), the outlet of the moving bed reforming reactor (2) is connected to the lifter (6), and the carbon deposited catalyst with dust captured enters the lifter (6) and is lifted by air to the second gas-solid separator (7); the outlet of the second gas-solid separator (7) is connected to the moving bed reforming reactor (2) via a regenerator (8).

可选地,还包括第二百叶窗(2a),所述第二百叶窗(2a)设置在所述移动床重整反应器(2)右侧下端部,清洁合成气经所述第二百叶窗(2a)引出。Optionally, it further comprises a second louver (2a), wherein the second louver (2a) is arranged at the lower end of the right side of the moving bed reforming reactor (2), and the clean synthesis gas is led out through the second louver (2a).

可选地,还包括分别设置在所述提升管空气反应器(3)下部和提升器(6)下部的载氧体和催化剂入口,以补充载氧体和催化剂的磨损和流失。Optionally, it also includes oxygen carrier and catalyst inlets respectively arranged at the lower part of the riser air reactor (3) and the lower part of the riser (6) to compensate for the wear and loss of the oxygen carrier and the catalyst.

可选地,所述第一气固分离器(4)排出含尘烟气,所述第二气固分离器(7)排出含尘尾气。Optionally, the first gas-solid separator (4) discharges dust-containing flue gas, and the second gas-solid separator (7) discharges dust-containing tail gas.

本发明的有益效果:Beneficial effects of the present invention:

(1)利用双循环的载氧体和焦油二氧化碳重整催化剂,实现了生物质气化及其气态产物中焦油、二氧化碳和粉尘的原位高效脱除,同时将焦油和二氧化碳转化为氢气和一氧化碳,提升了合成气的产率和品质,且原子和能量利用率显著提高。(1) By using a double-circulation oxygen carrier and tar-CO2 reforming catalyst, the in-situ and efficient removal of tar, CO2 and dust from biomass gasification and its gaseous products was achieved. At the same time, tar and CO2 were converted into hydrogen and carbon monoxide, which increased the yield and quality of synthesis gas and significantly improved the atomic and energy utilization.

(2)利用独立的双循环操作,可分别实现对生物质气化、焦油二氧化碳重整及载氧体和催化剂再生过程的独立优化调控,且避免了载氧体和焦油二氧化碳重整催化剂间的接触和相互污染。(2) By using independent dual-cycle operations, the biomass gasification, tar CO2 reforming, and oxygen carrier and catalyst regeneration processes can be independently optimized and regulated, and contact and mutual contamination between the oxygen carrier and the tar CO2 reforming catalyst can be avoided.

(3)原位脱除焦油和二氧化碳减免了后续的冷凝净化单元且可利用气态产物中的显热直接与下游单元对接,既缩短了生物质化学链气化制合成气的工艺流程,降低了设备费用,又提高了能量综合利用效率。(3) In-situ removal of tar and carbon dioxide eliminates the need for subsequent condensation purification units and can utilize the sensible heat in the gaseous products to directly connect with downstream units, which not only shortens the process flow of biomass chemical chain gasification to produce synthesis gas, reduces equipment costs, but also improves the comprehensive energy utilization efficiency.

(4)移动床重整反应中气固并流和错流的接触模式,利于焦油和二氧化碳与焦油二氧化碳重整催化剂的充分接触,实现焦油和二氧化碳的高效转化。(4) The gas-solid co-flow and cross-flow contact modes in the moving bed reforming reaction are conducive to the full contact between tar and carbon dioxide and the tar-carbon dioxide reforming catalyst, thereby achieving efficient conversion of tar and carbon dioxide.

(5)提升管空气反应器下部设置密相流化床燃烧段,提供气体和固体足够的停留时间以使半焦充分燃烧及氧化态载氧体加热至所需的温度,克服了传统提升管反应器中气体和固体停留时间短的不足。(5) A dense phase fluidized bed combustion section is set at the bottom of the riser air reactor to provide sufficient residence time for the gas and solids to fully burn the semi-coke and heat the oxidized oxygen carrier to the required temperature, thus overcoming the shortcoming of short residence time of gas and solids in the traditional riser reactor.

可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示例性实施方式,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本发明的保护范围。It is to be understood that the above embodiments are merely exemplary embodiments used to illustrate the principles of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also considered to be within the scope of protection of the present invention.

Claims (14)

1. A method for preparing clean synthetic gas by biomass chemical chain gasification, which is characterized by comprising the following steps:
in the moving bed fuel reactor (1), biomass is subjected to pyrolysis reaction and gasification reaction under the heating and oxidization action of an oxidation state oxygen carrier from an oxygen carrier bin (5) to generate gaseous products, semicoke and a reduction state oxygen carrier;
the method comprises the steps that gaseous products enter a moving bed reforming reactor (2) through a first louver (1 a), tar and carbon dioxide in the gaseous products are subjected to tar carbon dioxide reforming reaction under the heating and catalytic action of a catalyst from a regenerator (8), dust in the gaseous products is captured by a moving particle bed formed by the catalyst, and clean synthesis gas is led out through a second louver (2 a) and a gas channel (2 b) arranged in the moving bed reforming reactor (2);
wherein,,
the semicoke and the reduced oxygen carrier in the moving bed fuel reactor (1) enter a combustion section (3 a) at the lower part of the riser air reactor (3), the combustion section (3 a) is a dense phase fluidized bed combustion section so as to provide enough residence time for gas and solid to fully burn the semicoke and heat the oxidized oxygen carrier to a required temperature, the reduced oxygen carrier is oxidized into the oxidized oxygen carrier by the introduced hot air, the semicoke is burnt out by the hot air to generate ash and hot flue gas, the oxidized oxygen carrier is heated by the heat released by the combustion, and then the oxidized oxygen carrier and the ash enter a lifting section (3 b) at the upper part of the riser air reactor (3) and are lifted to a first gas-solid separator (4) by the hot flue gas and the introduced hot air; the dust-containing flue gas and the oxidation state oxygen carrier are separated in a first gas-solid separator (4), wherein the dust-containing flue gas is discharged after dust removal and heat recovery, the oxidation state oxygen carrier enters an oxygen carrier bin (5) and then returns to the moving bed fuel reactor (1) to form a first circulation loop;
the carbon deposition catalyst in the moving bed reforming reactor (2) with captured dust enters a lifter (6) and is lifted to a second gas-solid separator (7) by air; the dust-containing tail gas and the carbon deposition catalyst are separated in a second gas-solid separator (7), wherein the dust-containing tail gas is discharged after dust removal, the carbon deposition catalyst enters a regenerator (8) to be burnt and regenerated with the introduced hot air and auxiliary fuel, and the heat released by the burning heats the regenerated catalyst and then returns to a reaction chamber of a moving bed reforming reactor (2) to form a second circulation loop;
the method further comprises controlling the temperature of the moving bed fuel reactor (1) by controlling the temperature of the oxidized oxygen carrier entering the moving bed fuel reactor (1) and the ratio of the oxidized oxygen carrier circulation rate to the biomass feed rate.
2. The method for producing clean syngas by chemical chain gasification of biomass according to claim 1, wherein the biomass is an energy crop.
3. The method for producing clean syngas by chemical chain gasification of biomass according to claim 2, wherein the biomass is agricultural waste or forestry waste.
4. The method for producing clean syngas by chemical chain gasification of biomass according to claim 1, wherein the particle size of the biomass is 0.1-3mm.
5. The method for producing clean syngas by biomass chemical chain gasification according to claim 1, wherein the oxygen carrier is one or two of copper-based oxygen carriers, iron-based oxygen carriers, and nickel-based oxygen carriers; and/or the catalyst is a tar carbon dioxide reforming catalyst.
6. The method for producing clean syngas by chemical chain gasification of biomass according to claim 5, wherein the catalyst is a nickel-calcium-based composite oxide catalyst or a nickel-magnesium-based composite oxide catalyst or a nickel-cerium-based composite oxide catalyst.
7. The method for producing clean syngas by chemical looping gasification of biomass according to claim 5, wherein the particle size of the oxygen carrier is 0.1-0.8mm; the particle size of the tar carbon dioxide reforming catalyst is 0.4-0.8mm.
8. The method for preparing clean synthetic gas by chemical looping gasification of biomass according to claim 1, wherein,
wherein the temperature of the oxidation state oxygen carrier entering the moving bed fuel reactor (1) is 900-950 ℃, and the ratio of the circulation rate of the oxidation state oxygen carrier entering the moving bed fuel reactor (1) to the biomass feed rate is (15-50): 1.
9. the method for producing clean syngas by chemical looping gasification of biomass according to claim 1, further comprising:
when the combustion in the riser air reactor (3) is insufficient to heat the oxygen carrier in oxidation state to a temperature at which it enters the moving bed fuel reactor (1), the heat is supplemented by the combustion of the auxiliary fuel by adding the auxiliary fuel in the combustion section (3 a) at the bottom of the riser air reactor (3).
10. The method of producing clean syngas by chemical chain gasification of biomass according to claim 1, further comprising controlling the temperature of the moving bed reforming reactor (2) by controlling the temperature of the catalyst entering the moving bed reforming reactor (2) and the ratio of catalyst circulation rate to biomass feed rate.
11. The method for producing clean syngas by chemical chain gasification of biomass according to claim 10, wherein the temperature of the catalyst entering the moving bed reforming reactor (2) is 850-900 ℃, and the ratio of the circulation rate of the catalyst entering the moving bed reforming reactor (2) to the feed rate of biomass is (10-50): 1.
12. a device for preparing clean synthetic gas by biomass chemical chain gasification, which is characterized by comprising:
the moving bed fuel reactor (1) is used for carrying out pyrolysis reaction and gasification reaction on biomass to generate gaseous products, semicoke and a reduced oxygen carrier;
the moving bed reforming reactor (2), the moving bed reforming reactor (2) is communicated with the moving bed fuel reactor (1) through a first louver (1 a), and the gaseous product enters the moving bed reforming reactor through the first louver (1 a) to carry out tar carbon dioxide reforming reaction and adsorption dust removal to obtain clean synthetic gas;
a first circulation loop comprising a riser air reactor (3), the combustion section (3 a) and the lifting section (3 b) of the riser air reactor each having a hot air inlet, the moving bed fuel reactor (1) being in communication with the riser air reactor (3) via the combustion section (3 a) in the lower part of the riser air reactor (3), the combustion section (3 a) being a dense-phase fluidized-bed combustion section to provide sufficient residence time for gases and solids to fully combust semicoke and heat the oxidized oxygen carrier to the desired temperature, the lifting section (3 b) in the upper part of the riser air reactor (3) being connected to a first solids separator (4) by controlling the temperature of the moving bed fuel reactor (1) by controlling the temperature of the oxidized oxygen carrier entering the moving bed fuel reactor (1) and the ratio of the oxidized oxygen carrier circulation rate to the biomass feed rate, such that the oxidized oxygen carrier and ash enter the first solids separator (4) in the upper part of the riser air reactor (3 b) are separated by the hot air entering the first solids separator (4); the first gas-solid separator (4) is connected with the moving bed fuel reactor (1) through an oxygen carrier bin (5);
a second circulation loop, wherein the second circulation loop comprises a lifter (6), the lifter (6) is connected with the moving bed reforming reactor (2), and the carbon deposition catalyst with captured dust enters the lifter (6) and is lifted to a second gas-solid separator (7) by air; the second gas-solid separator (7) is connected with the moving bed reforming reactor (2) through a regenerator (8);
the system also comprises a second louver (2 a), wherein the second louver (2 a) is arranged in the moving bed reforming reactor (2), and clean synthesis gas is led out through the second louver (2 a).
13. The apparatus for producing clean syngas by chemical chain gasification of biomass according to claim 12, further comprising oxygen carrier and catalyst inlet provided at the lower part of the riser air reactor (3) and the lower part of the riser (6), respectively, to supplement the wear and loss of oxygen carrier and catalyst.
14. The clean synthesis gas plant for chemical looping gasification of biomass according to claim 12, characterized in that said first gas-solid separator (4) discharges a dust-laden flue gas and said second gas-solid separator (7) discharges a dust-laden tail gas.
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