CN114695664A - Flexible optoelectronic device and manufacturing method - Google Patents
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Abstract
本发明公开了一种柔性光电器件及制作方法。所述柔性光电器件包括:沿设定方向依次设置在透光绝缘基底上的第一电极、功能层和第二电极,以及,第三电极;该第一电极为透明电极,该第三电极与第一电极电性接触,该第三电极能够通过导电通道与另一柔性光电器件的第一电极或第二电极电连接,该导电通道包括沿设定方向贯穿该透光绝缘基底的一个以上通孔,且通孔内填充有导电物质。藉由本发明的技术方案,只需利用导电胶等即可简单、快捷地实现多个柔性光电器件的串联或并联,而避免使用激光刻蚀工艺等,从而降低了器件制作成本,并提升器件良率,此外通过在透明电极周围设置第三电极,还可以有效提升器件性能。
The invention discloses a flexible optoelectronic device and a manufacturing method. The flexible optoelectronic device comprises: a first electrode, a functional layer and a second electrode, which are sequentially arranged on the light-transmitting insulating base along a set direction, and a third electrode; the first electrode is a transparent electrode, and the third electrode is connected to the transparent electrode. The first electrode is in electrical contact, the third electrode can be electrically connected to the first electrode or the second electrode of another flexible optoelectronic device through a conductive channel, the conductive channel includes more than one through-hole extending through the light-transmitting insulating base along a set direction. holes, and the through holes are filled with conductive substances. With the technical solution of the present invention, the series or parallel connection of multiple flexible optoelectronic devices can be simply and quickly realized by using conductive glue, etc., and the use of laser etching process is avoided, thereby reducing the device manufacturing cost and improving the device quality. In addition, by arranging a third electrode around the transparent electrode, the device performance can also be effectively improved.
Description
技术领域technical field
本发明涉及一种光电器件,具体涉及一种柔性光电器件及制作方法。The invention relates to an optoelectronic device, in particular to a flexible optoelectronic device and a manufacturing method.
背景技术Background technique
柔性光电器件,例如柔性有机太阳能电池具有轻柔、可低成本、大面积制造等优点,在光伏建筑一体化、便携式充电设备等多个领域具有广阔应用前景。但是,柔性有机太阳能电池若要实现实际应用,则必须开发大面积薄膜电池模组的制备工艺。目前,实现薄膜电池模组的方法是采用图案化制备,将前结电池的顶电极与后结电池的底电极连接,该工序需要获得高的几何因子,其中前结电池与后结电池连接处的面积控制至关重要,在实际制备过程中有很大难度。通常而言,使用激光刻蚀法可以获得高的几何因子,缺点是制造设备要求高,尤其是对活性层选择性加工时需要使用飞秒激光设备,成本高昂。Flexible optoelectronic devices, such as flexible organic solar cells, have the advantages of lightness, low cost, and large-area fabrication, and have broad application prospects in various fields such as photovoltaic building integration and portable charging equipment. However, to realize practical application of flexible organic solar cells, the fabrication process of large-area thin-film cell modules must be developed. At present, the method to realize the thin film battery module is to use patterned preparation to connect the top electrode of the front junction cell with the bottom electrode of the back junction cell. This process needs to obtain a high geometric factor. The area control is very important, and it is very difficult in the actual preparation process. Generally speaking, a high geometry factor can be obtained by using the laser etching method. The disadvantage is that the manufacturing equipment is required to be high, especially the femtosecond laser equipment is required for the selective processing of the active layer, which is expensive.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种柔性光电器件及制作方法,以克服现有技术中的不足。The main purpose of the present invention is to provide a flexible optoelectronic device and a manufacturing method to overcome the deficiencies in the prior art.
为实现前述发明目的,本发明采用的技术方案包括:In order to realize the foregoing invention purpose, the technical scheme adopted in the present invention includes:
本发明实施例提供了一种柔性光电器件,包括沿设定方向依次设置在透光绝缘基底上的第一电极、功能层和第二电极,其中所述第一电极为透明电极;进一步的,所述柔性光电器件还包括设置在所述透光绝缘基底上的第三电极,所述第三电极与第一电极电性接触,所述第三电极能够通过导电通道与另一柔性光电器件的第一电极或第二电极电连接,所述导电通道包括沿设定方向贯穿所述透光绝缘基底的一个以上通孔,并且所述通孔内填充有导电物质。An embodiment of the present invention provides a flexible optoelectronic device, comprising a first electrode, a functional layer and a second electrode sequentially arranged on a light-transmitting insulating substrate along a set direction, wherein the first electrode is a transparent electrode; further, The flexible optoelectronic device further includes a third electrode disposed on the light-transmitting insulating substrate, the third electrode is in electrical contact with the first electrode, and the third electrode can be connected to another flexible optoelectronic device through a conductive channel. The first electrode or the second electrode is electrically connected, and the conductive channel includes one or more through holes penetrating the light-transmitting insulating base along a set direction, and the through holes are filled with conductive substances.
在一些实施方式中,所述第三电极为一个或多个,其中一个或多个第三电极分布在第一电极周围,和/或,其中一个或多个第三电极的至少局部区域被第一电极围绕,和/或,其中一个或多个第三电极的至少局部区域被第一电极覆盖,和/或,其中一个或多个第三电极的至少局部区域叠设在第一电极上。In some embodiments, the third electrode is one or more, wherein the one or more third electrodes are distributed around the first electrode, and/or, at least a partial area of the one or more third electrodes is An electrode surrounds, and/or wherein at least partial areas of one or more third electrodes are covered by the first electrodes, and/or wherein at least partial areas of one or more third electrodes are superimposed on the first electrodes.
在一些实施方式中,所述导电物质的来源包括银浆或导电胶,且不限于此。In some embodiments, the source of the conductive substance includes silver paste or conductive paste, but is not limited thereto.
本发明实施例还提供了一种制作所述柔性光电器件的方法,包括在透光绝缘基底第一面依次制作第一电极、功能层、第二电极的步骤;进一步的,所述的制作方法还包括:The embodiment of the present invention also provides a method for manufacturing the flexible optoelectronic device, including the steps of sequentially manufacturing a first electrode, a functional layer, and a second electrode on the first surface of the light-transmitting insulating substrate; further, the manufacturing method Also includes:
在透光绝缘基底第一面设置第三电极,并使所述的至少局部区域与第一电极电性接触;A third electrode is arranged on the first surface of the light-transmitting insulating substrate, and the at least partial area is electrically contacted with the first electrode;
在透光绝缘基底上与第三电极相应区域内加工形成沿厚度方向贯穿透光绝缘基底的一个以上通孔,并在透光绝缘基底第一面或与第一面相背对的第二面施加导电浆料,且使部分的导电浆料填充入所述通孔,从而在所述透光绝缘基底内形成导电通道,所述导电通道能够将所述第三电极与另一柔性光电器件的第一电极或第二电极电连接。One or more through holes penetrating the light-transmitting insulating substrate in the thickness direction are processed and formed on the light-transmitting insulating substrate in the corresponding region of the third electrode, and are applied on the first side of the light-transmitting insulating substrate or the second side opposite to the first side. conductive paste, and filling part of the conductive paste into the through holes, so as to form a conductive channel in the light-transmitting insulating substrate, the conductive channel can connect the third electrode with the third electrode of the other flexible optoelectronic device An electrode or a second electrode is electrically connected.
在一些实施方式中,所述的制作方法具体包括:In some embodiments, the manufacturing method specifically includes:
在透光绝缘基底上与第三电极相应区域加工出所述通孔;The through hole is processed on the light-transmitting insulating base in the region corresponding to the third electrode;
在所述透光绝缘基底的第二面施加包含第一导电材料的导电浆料,并使部分的导电浆料进入所述通孔且到达设定位置,所述选定位置位于所述通孔的两端之间;A conductive paste containing a first conductive material is applied on the second surface of the light-transmitting insulating substrate, and part of the conductive paste enters the through hole and reaches a set position, and the selected position is located in the through hole between the two ends;
以第二导电材料在所述透光绝缘基底第一面形成第三电极,并使部分的第二导电材料进入所述通孔形成第二导电体,所述第二导电体与所述通孔内的第一导电体电性结合,所述第一导电体由进入所述通孔的所述导电浆料形成,从而在所述透光绝缘基底内形成导电通道。A third electrode is formed on the first surface of the light-transmitting insulating base with a second conductive material, and a part of the second conductive material enters the through hole to form a second conductor, and the second conductor is connected to the through hole. The first conductor inside is electrically combined, and the first conductor is formed by the conductive paste entering the through hole, thereby forming a conductive channel in the light-transmitting insulating base.
在一些实施方式中,所述的制作方法还包括:使分布在所述透光绝缘基底第二面的导电浆料与另一柔性光电器件的第一电极或第二电极接触。In some embodiments, the manufacturing method further includes: contacting the conductive paste distributed on the second surface of the light-transmitting insulating substrate with the first electrode or the second electrode of another flexible optoelectronic device.
较之现有技术,藉由本发明实施例的技术方案,只需利用银浆、导电胶等即可简单、快捷的实现多个柔性光电器件的串联或并联,而避免使用激光刻蚀工艺等,从而降低了器件制作成本,并提升器件良率,此外通过在透明电极周围设置第三电极,因第三电极具有更加优异的导电性,其作为器件的外框,还可以有效提升电荷收集效率,提高器件性能。Compared with the prior art, with the technical solution of the embodiment of the present invention, the series or parallel connection of multiple flexible optoelectronic devices can be simply and quickly realized simply and quickly by using silver paste, conductive glue, etc., while avoiding the use of laser etching processes, etc. Therefore, the device fabrication cost is reduced and the device yield is improved. In addition, by arranging the third electrode around the transparent electrode, because the third electrode has more excellent conductivity, as the outer frame of the device, it can also effectively improve the charge collection efficiency. Improve device performance.
附图说明Description of drawings
为了更清楚地说明本发明实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1是本发明实施例1中一种柔性太阳能电池的制造工艺示意图;1 is a schematic diagram of a manufacturing process of a flexible solar cell in Embodiment 1 of the present invention;
图2是本发明实施例1中一种柔性太阳能电池的俯视图;2 is a top view of a flexible solar cell in Embodiment 1 of the present invention;
图3是本发明实施例2中一种柔性太阳能电池的制造工艺示意图;3 is a schematic diagram of a manufacturing process of a flexible solar cell in Embodiment 2 of the present invention;
图4是本发明实施例2中一种柔性太阳能电池模组的组装示意图;4 is an assembly schematic diagram of a flexible solar cell module in Embodiment 2 of the present invention;
图5是本发明实施例2中另一种柔性太阳能电池模组的组装示意图;5 is an assembly schematic diagram of another flexible solar cell module in Embodiment 2 of the present invention;
图6是本发明实施例3中一种柔性太阳能电池的仰视图;6 is a bottom view of a flexible solar cell in Embodiment 3 of the present invention;
图7是本发明实施例4中一种柔性太阳能电池的结构示意图;7 is a schematic structural diagram of a flexible solar cell in Embodiment 4 of the present invention;
图8是本发明实施例5中一种柔性太阳能电池的结构示意图。FIG. 8 is a schematic structural diagram of a flexible solar cell in Embodiment 5 of the present invention.
具体实施方式Detailed ways
应该指出,以下详细说明都是示例性的,旨在对本发明提供进一步的说明。除非另有指明,本说明书使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the invention. Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
本发明实施例的一个方面提供的一种柔性光电器件包括沿设定方向依次设置在透光绝缘基底上的第一电极、功能层和第二电极,其中所述第一电极为透明电极;进一步的,所述柔性光电器件还包括设置在所述透光绝缘基底上的第三电极,所述第三电极与第一电极电性接触,所述第三电极能够通过导电通道与另一柔性光电器件的第一电极或第二电极电连接,所述导电通道包括沿设定方向贯穿所述透光绝缘基底的一个以上通孔,并且所述通孔内填充有导电物质。An aspect of the embodiments of the present invention provides a flexible optoelectronic device comprising a first electrode, a functional layer and a second electrode sequentially arranged on a light-transmitting insulating substrate along a set direction, wherein the first electrode is a transparent electrode; further The flexible optoelectronic device further includes a third electrode disposed on the light-transmitting insulating substrate, the third electrode is in electrical contact with the first electrode, and the third electrode can communicate with another flexible optoelectronic device through a conductive channel. The first electrode or the second electrode of the device is electrically connected, the conductive channel includes one or more through holes penetrating the light-transmitting insulating base along a set direction, and the through holes are filled with conductive substances.
在一些实施方式中,所述第三电极为一个或多个。In some embodiments, the third electrode is one or more.
进一步的,其中一个或多个第三电极分布在第一电极周围。Further, one or more third electrodes are distributed around the first electrode.
进一步的,其中一个或多个第三电极的至少局部区域被第一电极围绕。Further, at least partial regions of the one or more third electrodes are surrounded by the first electrodes.
进一步的,其中一个或多个第三电极的至少局部区域被第一电极覆盖。Further, at least partial regions of the one or more third electrodes are covered by the first electrodes.
进一步的,其中一个或多个第三电极的至少局部区域叠设在第一电极上。Further, at least partial regions of one or more third electrodes are stacked on the first electrodes.
例如,所述一个或多个第三电极围绕第一电极设置。For example, the one or more third electrodes are disposed around the first electrode.
在一些实施方式中,所述第三电极为导电线条,且所述第三电极包围或半包围第二电极设置。In some embodiments, the third electrode is a conductive line, and the third electrode surrounds or semi-surrounds the second electrode.
在一些实施方式中,所述第三电极整体为框形,至少所述框形的内侧边缘连续地与第一电极电性接触。In some embodiments, the third electrode is in the shape of a frame as a whole, and at least an inner edge of the frame is in continuous electrical contact with the first electrode.
在一些实施方式中,所述导电线条的宽度≤5mm,优选≤1mm。In some embodiments, the width of the conductive lines is ≤5mm, preferably ≤1mm.
在一些实施方式中,与所述第一电极相比,所述第三电极最高点的突起高度小于5μm,优选小于1μm。In some embodiments, the protrusion height of the highest point of the third electrode is less than 5 μm, preferably less than 1 μm, compared to the first electrode.
在一些实施方式中,所述导电线条的等效方块电阻≤5Ω/sq,优选≤1Ω/sq。In some embodiments, the equivalent sheet resistance of the conductive lines is ≤5Ω/sq, preferably ≤1Ω/sq.
在一些实施方式中,所述通孔沿设定方向连续贯穿所述第三电极和透光绝缘基底。In some embodiments, the through hole continuously penetrates the third electrode and the light-transmitting insulating substrate along a set direction.
在一些实施方式中,所述导电物质的来源包括银浆或导电胶,或者也可以为本领域已知的合适类型的导电墨水及包含导电物质的流体等。In some embodiments, the source of the conductive substance includes silver paste or conductive paste, or can also be a suitable type of conductive ink known in the art, a fluid containing conductive substances, and the like.
在一些实施方式中,所述透明电极包括但不限于银纳米线电极、ITO、AZO、碳纳米管膜、石墨烯膜等。In some embodiments, the transparent electrodes include, but are not limited to, silver nanowire electrodes, ITO, AZO, carbon nanotube films, graphene films, and the like.
在一些实施方式中,所述透光绝缘基底可以是有机、无机或有机/无机复合材质的,例如可以是聚酯(PET)、聚氨酯(PU)、聚酰亚胺(PI)等材质的柔性透明薄膜,也可以是玻璃等材质的。In some embodiments, the light-transmitting insulating substrate may be made of organic, inorganic or organic/inorganic composite materials, for example, flexible materials such as polyester (PET), polyurethane (PU), polyimide (PI), etc. The transparent film can also be made of materials such as glass.
在一些实施方式中,所述第二电极包括金属电极、导电聚合物电极、金属氧化物电极中的任意一种或多种的组合,且不限于此,例如其可以是由Au、Ag、Cu等各类具有良好导电性的金属形成。In some embodiments, the second electrode includes any one or a combination of metal electrodes, conductive polymer electrodes, and metal oxide electrodes, and is not limited thereto, for example, it may be made of Au, Ag, Cu Various types of metals with good electrical conductivity are formed.
在一些实施方式中,所述柔性光电器件包括柔性薄膜发光二极管、柔性薄膜光伏电池或柔性薄膜光电探测器等,且不限于此。In some embodiments, the flexible optoelectronic device includes a flexible thin film light emitting diode, a flexible thin film photovoltaic cell, a flexible thin film photodetector, etc., but is not limited thereto.
以柔性太阳能电池为例,其功能层可以是活性层,同时其还可以包括电子传输层、空穴传输层,以及界面修饰层等。这些结构层的材质可以是本领域已知的。Taking a flexible solar cell as an example, its functional layer can be an active layer, and it can also include an electron transport layer, a hole transport layer, and an interface modification layer. Materials for these structural layers may be known in the art.
本发明实施例的另一个方面提供了一种制作所述柔性光电器件的方法,包括在透光绝缘基底第一面依次制作第一电极、功能层、第二电极的步骤;进一步的,所述的制作方法还包括:Another aspect of the embodiments of the present invention provides a method for manufacturing the flexible optoelectronic device, including the steps of sequentially manufacturing a first electrode, a functional layer, and a second electrode on the first surface of a light-transmitting insulating substrate; further, the The production method also includes:
在透光绝缘基底第一面设置第三电极,并使所述第三电极的至少局部区域与第一电极电性接触;A third electrode is arranged on the first surface of the light-transmitting insulating substrate, and at least a partial area of the third electrode is in electrical contact with the first electrode;
在透光绝缘基底上与第三电极相应区域内加工形成沿厚度方向贯穿透光绝缘基底的一个以上通孔,并在透光绝缘基底第一面或与第一面相背对的第二面施加导电浆料,且使部分的导电浆料填充入所述通孔,从而在所述透光绝缘基底内形成导电通道,所述导电通道能够将所述第三电极与另一柔性光电器件的第一电极或第二电极电连接。One or more through holes penetrating the light-transmitting insulating substrate in the thickness direction are processed and formed on the light-transmitting insulating substrate in the corresponding region of the third electrode, and are applied on the first side of the light-transmitting insulating substrate or the second side opposite to the first side. conductive paste, and filling part of the conductive paste into the through holes, so as to form a conductive channel in the light-transmitting insulating substrate, the conductive channel can connect the third electrode with the third electrode of the other flexible optoelectronic device An electrode or a second electrode is electrically connected.
其中,可以使部分的导电浆料在重力作用下自行填充入所述通孔,也可以利用其它外力作用使导电浆料填充入所述通孔,但优选采用前一种方式。Wherein, part of the conductive paste can be filled into the through holes by itself under the action of gravity, or other external forces can be used to fill the conductive paste into the through holes, but the former method is preferred.
在一些实施方式中,所述的制作方法具体包括:在透光绝缘基底第一面设置第三电极,并对所述第三电极和绝缘衬底进行加工,从而形成连续贯穿第三电极及绝缘衬底的所述通孔,且所述通孔完全由导电浆料填充。In some embodiments, the manufacturing method specifically includes: disposing a third electrode on the first surface of the light-transmitting insulating substrate, and processing the third electrode and the insulating substrate to form a continuous penetrating third electrode and insulating substrate. the vias of the substrate, and the vias are completely filled with conductive paste.
在一些实施方式中,所述的制作方法具体包括:In some embodiments, the manufacturing method specifically includes:
在透光绝缘基底上与第三电极相应区域加工出所述通孔;The through hole is processed on the light-transmitting insulating base in the region corresponding to the third electrode;
在所述透光绝缘基底的第二面施加包含第一导电材料的导电浆料,并使部分的导电浆料进入所述通孔且到达设定位置,所述选定位置位于所述通孔的两端之间,其中进入所述通孔的所述导电浆料能够形成第一导电体;A conductive paste containing a first conductive material is applied on the second surface of the light-transmitting insulating substrate, and part of the conductive paste enters the through hole and reaches a set position, and the selected position is located in the through hole between the two ends of the through hole, wherein the conductive paste entering the through hole can form a first electrical conductor;
以第二导电材料在所述透光绝缘基底第一面形成第三电极,并使部分的第二导电材料进入所述通孔形成第二导电体;forming a third electrode on the first surface of the light-transmitting insulating base with a second conductive material, and allowing part of the second conductive material to enter the through hole to form a second conductor;
令所述第二导电体与第一导电体电性结合,从而在所述透光绝缘基底内形成所述导电通道。The second conductor is electrically combined with the first conductor to form the conductive channel in the light-transmitting insulating base.
在以上实施方式中,通过在透光绝缘基底上加工出一个或多个通孔,并通过调控导电浆料的粘度等性质,使其在被施加到透光绝缘基底第二面后,能够在重力(也可以是其它外力)等作用下自行进入所述通孔但不从所述通孔中漏出,一方面可以在后续过程形成导电体,并与进入所述通孔的第二导电材料配合形成贯穿透光绝缘基底的导电通道,另一方面还可以避免导电浆料从所述通孔露出而污染透光绝缘基底第二面等间题,工艺简单、可控性好、成本低,且有利于提升器件良率和保障器件性能。In the above embodiment, by processing one or more through holes on the light-transmitting insulating substrate, and adjusting the properties such as the viscosity of the conductive paste, after being applied to the second surface of the light-transmitting insulating substrate, it can be Under the action of gravity (or other external forces), it enters the through hole by itself but does not leak out of the through hole. On the one hand, a conductor can be formed in the subsequent process and cooperate with the second conductive material entering the through hole. Forming a conductive channel penetrating the light-transmitting insulating substrate, on the other hand, it can avoid problems such as the exposure of the conductive paste from the through hole to contaminate the second surface of the light-transmitting insulating substrate, the process is simple, the controllability is good, the cost is low, and It is beneficial to improve device yield and ensure device performance.
其中,在所述透光绝缘基底或透光绝缘基底及第三电极上加工出通孔的方式可以是已知的,例如可以是机械加工方式、激光烧蚀方式或者其它物理、化学方式。其中,若采用机械加工或激光烧蚀方式,则在较多情况下,可能会使加工出的通孔边缘形成环形突起。The method of processing the through holes on the light-transmitting insulating substrate or the light-transmitting insulating substrate and the third electrode may be known, such as mechanical processing, laser ablation, or other physical and chemical methods. Wherein, if mechanical processing or laser ablation is adopted, in many cases, an annular protrusion may be formed on the edge of the processed through hole.
进一步的,所述通孔的形状、尺寸可以依据实际需求而任意选择,例如可以是圆形、多边形或其它不规则形状。Further, the shape and size of the through hole can be arbitrarily selected according to actual requirements, for example, it can be a circle, a polygon or other irregular shapes.
在一些实施方式中,所述通孔于透光绝缘基底第一面或第二面的开口的面积在0.13mm2以下,优选在0.03mm2以下。In some embodiments, the area of the opening of the through hole on the first surface or the second surface of the light-transmitting insulating substrate is less than 0.13 mm 2 , preferably less than 0.03 mm 2 .
在一些实施方式中,所述通孔于透光绝缘基底第一面或第二面的开口的周长为10-800μm,优选为60-400μm。In some embodiments, the perimeter of the opening of the through hole on the first surface or the second surface of the light-transmitting insulating substrate is 10-800 μm, preferably 60-400 μm.
在一些实施方式中,所述通孔于透光绝缘基底第一面或第二面的开口的边缘部相对于所述第一面或第二面的突起高度小于5μm,优选小于1μm。In some embodiments, the protrusion height of the edge of the opening of the through hole on the first surface or the second surface of the light-transmitting insulating substrate relative to the first surface or the second surface is less than 5 μm, preferably less than 1 μm.
在一些实施方式中,所述的制作方法还包括:使分布在所述透光绝缘基底第二面的导电浆料与另一柔性光电器件的第一电极或第二电极接触。In some embodiments, the manufacturing method further includes: contacting the conductive paste distributed on the second surface of the light-transmitting insulating substrate with the first electrode or the second electrode of another flexible optoelectronic device.
在一些实施方式中,所述导电浆料包括银浆、导电胶、本领域已知的合适类型的导电墨水或其它包含导电物质的流体。这些导电浆料在一定的情况下(如加热、自然干燥或光照射),其中的部分挥发性组分(溶剂、稀释剂等)会被挥发去除,或者因为光照射而发生快速交联反应,从而使导电浆料被转变为导电的固体。或者,这些导电浆料中部分的组分可能会与环境中的物质或者导电浆料中的其它组分反应,从而使导电浆料被转变为导电的固体。In some embodiments, the conductive paste includes silver paste, conductive paste, conductive ink of a suitable type known in the art, or other fluid containing conductive substances. Under certain circumstances (such as heating, natural drying or light irradiation), some of the volatile components (solvents, diluents, etc.) in these conductive pastes will be volatilized and removed, or a rapid cross-linking reaction will occur due to light irradiation. Thereby, the conductive paste is transformed into a conductive solid. Alternatively, some of the components in these conductive pastes may react with substances in the environment or other components in the conductive paste, thereby converting the conductive paste into a conductive solid.
在一些实施方式中,所述导电浆料的粘度为20-100000cP,优选为100-10000cP。In some embodiments, the viscosity of the conductive paste is 20-100,000 cP, preferably 100-10,000 cP.
在一些实施方式中,将所述导电浆料施加在绝缘基材或第三电极表面方式包括印刷、涂布或点胶方式中的任意一种或多种的组合,但不限于此。In some embodiments, the method of applying the conductive paste on the surface of the insulating substrate or the third electrode includes any one or a combination of printing, coating or dispensing, but is not limited thereto.
在一些实施方式中,以第二导电材料在绝缘基材第一面形成第三电极的方式包括物理和/或化学沉积方式,例如可以是印刷、涂布、点胶、真空蒸镀或磁控溅射方式中的任意一种或多种的组合,且不限于此。例如,可以采用喷墨打印、气流喷印、凹版印刷、丝网印刷、柔版印刷、掩模喷涂中的任意一种方式制作形成所述第三电极。In some embodiments, the method of forming the third electrode on the first surface of the insulating substrate with the second conductive material includes physical and/or chemical deposition, such as printing, coating, dispensing, vacuum evaporation or magnetron Any one or a combination of sputtering methods, but not limited thereto. For example, the third electrode can be formed by any one of inkjet printing, air jet printing, gravure printing, screen printing, flexographic printing, and mask spraying.
在一些实施方式中,所述第三电极的厚度大于所述通孔于绝缘基材第一面的开口的边缘部相对于所述第二面的突起高度。In some embodiments, the thickness of the third electrode is greater than the protrusion height of the edge of the opening of the through hole on the first surface of the insulating substrate relative to the second surface.
在一些实施方式中,所述第三电极覆盖所述通孔于绝缘基材第一面的开口并自所述开口的边缘部沿径向向外延伸20μm以上,优选为50μm以上。In some embodiments, the third electrode covers the opening of the through hole on the first surface of the insulating substrate and extends radially outward from the edge of the opening by more than 20 μm, preferably more than 50 μm.
在一些实施方式中,所述第三电极的材质包括Au、Ag、Cu等各类具有良好导电性的金属或非金属材料。In some embodiments, the material of the third electrode includes various metal or non-metal materials with good electrical conductivity, such as Au, Ag, and Cu.
在本发明的以上实施方式中,通过在透光绝缘基底内形成导电通道以及设置第三电极,只需利用导电胶等即可简单、快捷的实现多个柔性光电器件的串联或并联,而避免使用激光刻蚀工艺等,从而降低了器件制作成本,并提升器件良率。In the above embodiments of the present invention, by forming a conductive channel and arranging a third electrode in the light-transmitting insulating substrate, the series or parallel connection of multiple flexible optoelectronic devices can be simply and quickly realized by using conductive glue, etc. Using a laser etching process, etc., reduces device fabrication costs and improves device yield.
在本发明的以上实施方式中,通过在透明电极外围设置电阻较低的第三电极作为导电通路,利用电路本身特有的“短路效应”,可以在不改变透明电极本身导电性的前提下,为大面积的透明电极提供低成本、高性能的“绕城高速”,进而有效提高产品的整体性能(包括但不限于电荷收集效率等),且工艺流程简便、成本低廉、适应面广,并有利于光电器件模组(例如太阳能电池模组)组装工艺。In the above embodiments of the present invention, by arranging a third electrode with a lower resistance around the transparent electrode as a conductive path, using the "short-circuit effect" unique to the circuit itself, it is possible to change the conductivity of the transparent electrode itself under the premise of not changing. Large-area transparent electrodes provide low-cost, high-performance "circumferential high-speed", thereby effectively improving the overall performance of the product (including but not limited to charge collection efficiency, etc.), and the process is simple, low cost, wide adaptability, and has It is beneficial to the assembly process of optoelectronic device modules (such as solar cell modules).
如下将结合若干实施例及附图对本发明的技术方案进行更为详细的说明。需要指出的是,若非特别说明,则如下实施例中采用的各原材料、化学试剂及设备等均可以通过市场购买等途径获取,而其中诸如印刷、喷涂、旋涂、磁控溅射等操作均可以依据本领域已知的方式实施。The technical solutions of the present invention will be described in more detail below with reference to several embodiments and accompanying drawings. It should be pointed out that, unless otherwise specified, the raw materials, chemical reagents and equipment used in the following examples can be obtained through market purchases, and operations such as printing, spray coating, spin coating, and magnetron sputtering are all available. It can be implemented according to a manner known in the art.
实施例1一种柔性太阳能电池的制作方法,参阅图1所示,其包括如下步骤:Embodiment 1 A manufacturing method of a flexible solar cell, as shown in FIG. 1 , includes the following steps:
(1)在厚度为300μm左右的聚酰亚胺(PI)薄膜101的正面1011制作透光的银纳米线电极102(即前述第一电极)。(1) A transparent silver nanowire electrode 102 (ie, the aforementioned first electrode) is fabricated on the
(2)采用丝网印刷等方式在PI薄膜101正面制作银线电极103(即前述第三电极),该电极103为导电线条状,并围绕银纳米线电极102设置,且与银纳米线电极102在边缘部接触或交叠。该银线电极103可以设置为导电线条形态,其宽度可以设置为≤5mm,优选≤1mm,等效方块电阻≤5Ω/sq,优选≤1Ω/sq。以及,与银纳米线电极102相比,银线电极103最高点突起高度小于5微米,优选小于1微米。(2) A silver wire electrode 103 (ie, the aforementioned third electrode) is made on the front surface of the
(3)采用机械加工或激光烧蚀方式等在银线电极103上加工出多个通孔104,各通孔104沿PI薄膜101厚度方向连续贯穿PI薄膜101和银线电极103。各通孔104可以是圆形、多边形或其它不规则的形状。其中单个通孔的周长范围可以为10-50μm左右,在PI薄膜正面1011的开口面积或在背面1012的开口面积在0.03mm2以下。进一步的,可以控制各通孔在银线电极103表面、PI薄膜背面的开口的边缘的突起高度均小于1μm。(3) A plurality of through
(4)将PI薄膜101倒置,并在PI薄膜背面1012分布有前述通孔的区域涂布粘度为20-80cP的导电胶(或导电银浆)105,使部分的导电胶在重力作用下填充入各通孔,这些导电胶干燥后,可以形成贯穿PI薄膜101的导电通道。(4) Invert the
(5)按照本领域已知的方式,在银纳米线电极102上依次制作电子传输层106(如氧化锌薄膜层,厚度约50nm)、活性层107(如PM6∶Y6活性层,厚度约100nm)、空穴传输层108(如M0O3薄膜,厚度约10nm)、金属顶电极109(即前述第二电极,如金属Al,厚度约100nm),从而形成柔性太阳能电池110。该柔性太阳能电池110的俯视图如图2所示。(5) According to a method known in the art, an electron transport layer 106 (eg, a zinc oxide thin film layer with a thickness of about 50 nm) and an active layer 107 (eg, a PM 6 : Y 6 active layer with a thickness of about 50 nm) are sequentially fabricated on the
实施例2一种柔性太阳能电池的制作方法,参阅图3所示,其包括如下步骤:Embodiment 2 A manufacturing method of a flexible solar cell, as shown in FIG. 3 , includes the following steps:
(1)在厚度为150μm左右的聚酯(PET)薄膜201的正面2011形成ITO透明导电层202(即前述第一电极);(1) forming an ITO transparent conductive layer 202 (ie, the aforementioned first electrode) on the
(2)在PET薄膜上加工出多个通孔203,各通孔均垂直贯穿该PET薄膜,各通孔可以是圆形、多边形或其它不规则的形状。其中单个通孔的周长范围为500-800μm左右,在PET薄膜正面的开口面积或在背面的开口面积在0.13mm2以下,且各通孔在PET薄膜正面2011、背面2012的开口的边缘的突起高度均小于5μm;(2) A plurality of through
(3)在PET薄膜正面2011分布有前述通孔的区域磁控溅射Ag而形成Ag电极204(即前述第三电极),Ag电极204的厚度高于各通孔在PET薄膜正面2011的开口边缘的突起高度,Ag电极204沉积区域覆盖并超出各通孔在PET薄膜正面的开口边缘50μm以上,其中Ag电极204的局部区域还进入各通孔形成第二导电体。Ag电极204为导电线条状,并围绕ITO透明导电层202设置,且与ITO透明导电层202在边缘部接触或交叠。该Ag电极204可以设置为导电线条形态,其宽度可以设置为≤5mm,优选≤1mm,等效方块电阻≤5Ω/sq,优选≤1Ω/sq。以及,与ITO透明导电层202相比,Ag电极204最高点突起高度小于5微米,优选小于1微米。(3) Ag electrodes 204 (ie, the aforementioned third electrodes) are formed by magnetron sputtering Ag on the
(4)将PET薄膜201倒置,并在PET薄膜背面2012分布有前述通孔的区域涂布粘度为80000-100000cP的导电胶(或导电银浆)205,使部分的导电银浆在重力作用下自行进入各通孔,但在距离PET薄膜正面2011一定距离处自动停滞,并因溶剂挥发而干燥成为固体,形成第一导电体,该第一导电体与第二导电体电性结合,从而形成贯穿PET薄膜的导电通道。(4) Invert the
(5)按照本领域已知的方式,在ITO透明导电层202上依次制作电子传输层206(如氧化锌薄膜层,厚度约50nm)、活性层207(如PM6∶Y6活性层,厚度约100nm)、空穴传输层208(如MoO3薄膜,厚度约10nm)、金属顶电极209(即前述第二电极,如金属Al,厚度约100nm),从而形成柔性太阳能电池210。(5) According to a method known in the art, on the ITO transparent
在该实施例中,也可以先进行前述步骤(4),再进行步骤(3)。In this embodiment, the aforementioned step (4) may also be performed first, and then the step (3) may be performed.
该柔性太阳能电池210易于作为电池单元与其它柔性太阳能电池配合形成太阳能电池模组,且无需额外进行激光烧蚀等操作。The flexible
例如,请参阅图4所示,可以通过在一柔性太阳能电池210背面与导电通道相应位置处涂布导电胶,将之与另一柔性太阳能电池210’的ITO透明导电层电连接,从而将该两个太阳能电池并联。For example, as shown in FIG. 4 , a flexible
或者,请参阅图5所示,还可以通过在一柔性太阳能电池210背面与导电通道相应位置处涂布导电胶,将之与另一柔性太阳能电池210’的金属顶电极电连接,从而将该两个太阳能电池串联。Alternatively, as shown in FIG. 5 , the back surface of a flexible
实施例3一种柔性太阳能电池的制作方法与实施例1基本相同,区别在于:第三电极为栅格型,其中部分栅格分布在第一电极内。该柔性太阳能电池310的仰视图如图6所示。其中301为PI薄膜,302为第一电极,303为第三电极,304为通孔。Embodiment 3 The manufacturing method of a flexible solar cell is basically the same as that of Embodiment 1, except that the third electrode is of grid type, and part of the grid is distributed in the first electrode. The bottom view of the flexible
实施例4:一种柔性太阳能电池的制作方法与实施例1基本相同,区别在于:参阅图7,其中第三电极103叠设在第一电极102上。Embodiment 4: The manufacturing method of a flexible solar cell is basically the same as that of Embodiment 1, with the difference that: referring to FIG. 7 , the
实施例5:一种柔性太阳能电池的制作方法与实施例1基本相同,区别在于:参阅图8,其中第三电极103的局部区域被第一电极102’覆盖。Embodiment 5: The manufacturing method of a flexible solar cell is basically the same as that of Embodiment 1, with the difference that: referring to FIG. 8 , a partial area of the
应当理解,以上所描述的实施例是本发明一部分实施例,而不是全部的实施例。本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。It should be understood that the above-described embodiments are some, but not all, embodiments of the present invention. The detailed descriptions of the embodiments of the invention are not intended to limit the scope of the invention as claimed, but are merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
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