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CN114717511A - Preparation method of Al film on surface of sintered neodymium-iron-boron magnet - Google Patents

Preparation method of Al film on surface of sintered neodymium-iron-boron magnet Download PDF

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CN114717511A
CN114717511A CN202210332039.8A CN202210332039A CN114717511A CN 114717511 A CN114717511 A CN 114717511A CN 202210332039 A CN202210332039 A CN 202210332039A CN 114717511 A CN114717511 A CN 114717511A
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张鹏杰
孙威
王继全
李炳山
曹玉杰
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Beikuang Magnets Fuyang Co ltd
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Abstract

本发明属于稀土永磁材料表面防护领域,具体的说是一种烧结钕铁硼磁体表面Al薄膜的制备方法,首先采用激光清洗方法对烧结钕铁硼磁体进行预处理,并用惰性气体及时将污物吹离磁体表面,然后采用真空蒸镀方法在预处理后的磁体表面沉积一层Al薄膜,最后采用激光重熔技术对Al薄膜进行处理,最终在磁体表面制备出高结合力、高致密化、高耐蚀的Al薄膜,能够有效去除吸附在磁体表面的各种污染物,并使用惰性气体及时将激光清洗的污物吹离磁体表面,避免清洁表面再次污染和氧化,激光重熔可以实现Al薄膜与基体之间的冶金结合,并且改变Al薄膜的柱状结构,显著提高Al薄膜的致密度,大幅度提升Al薄膜的耐腐蚀性能。

Figure 202210332039

The invention belongs to the field of surface protection of rare earth permanent magnet materials, in particular to a preparation method of an Al film on the surface of a sintered NdFeB magnet. First, a laser cleaning method is used to pretreat the sintered NdFeB magnet, and an inert gas is used to remove the contamination in time. The material is blown off the surface of the magnet, and then a layer of Al film is deposited on the surface of the pretreated magnet by vacuum evaporation method, and finally the Al film is treated by laser remelting technology, and finally a high bonding force and high densification are prepared on the surface of the magnet. , High corrosion-resistant Al film, which can effectively remove various pollutants adsorbed on the surface of the magnet, and use inert gas to blow the laser-cleaned dirt away from the surface of the magnet in time to avoid re-contamination and oxidation of the cleaned surface, and laser remelting can be achieved. The metallurgical bond between the Al thin film and the substrate changes the columnar structure of the Al thin film, which significantly improves the density of the Al thin film and greatly improves the corrosion resistance of the Al thin film.

Figure 202210332039

Description

一种烧结钕铁硼磁体表面Al薄膜的制备方法A kind of preparation method of Al film on the surface of sintered NdFeB magnet

技术领域technical field

本发明属于稀土永磁材料表面防护领域,具体的说是一种烧结钕铁硼磁体表面Al薄膜的制备方法。The invention belongs to the field of surface protection of rare earth permanent magnet materials, in particular to a preparation method of an Al film on the surface of a sintered NdFeB magnet.

背景技术Background technique

烧结钕铁硼磁体自1983年问世以来,凭借其优异的综合磁性能和丰富的资源储量极大地促进了永磁材料及相关领域的快速发展。但是,采用粉末冶金工艺制备的烧结钕铁硼磁体具有多相结构,且各相之间的电位差相差较大,尤其是晶界富稀土相的电化学活性最高,在电化学环境中极易发生腐蚀,且少量的晶界富稀土相作为阳极承担大量的电流密度,形成大阴极小阳极的腐蚀特征,因晶界富稀土相的腐蚀而使晶粒之间失去粘连介质,导致彼此相连的晶粒成为孤立的颗粒,最终导致磁体的粉化,严重限制了其应用领域的拓展。因此,提高烧结钕铁硼磁体的耐腐蚀性能成为迫在眉睫的问题。Since its introduction in 1983, sintered NdFeB magnets have greatly promoted the rapid development of permanent magnet materials and related fields by virtue of their excellent comprehensive magnetic properties and abundant resource reserves. However, the sintered NdFeB magnets prepared by the powder metallurgy process have a multiphase structure, and the potential difference between the phases is quite different, especially the rare earth rich phase at the grain boundary has the highest electrochemical activity, which is very easy to be in the electrochemical environment. Corrosion occurs, and a small amount of rare earth-rich phase at the grain boundary acts as an anode to bear a large amount of current density, forming the corrosion characteristics of a large cathode and a small anode. The grains become isolated particles, which eventually lead to the powdering of the magnet, which severely limits the expansion of its application field. Therefore, improving the corrosion resistance of sintered NdFeB magnets has become an urgent problem.

目前,主要采用合金元素法和表面防护法来改善烧结钕铁硼磁体的耐腐蚀性能。其中,合金元素法是指在合金配制时加入Cu、Al、Co等微量元素来提高磁体本身的耐蚀性,但是该方法会在一定程度上降低磁体的磁性能,并且不能从根本上解决磁体较差的耐腐蚀性。表面防护法是指在不影响钕铁硼磁体磁性能的基础上,通过在钕铁硼基体表面涂覆一层具有耐腐蚀性的涂/镀层,从而隔绝外界腐蚀介质直接与基体的接触,能够明显提高烧结钕铁硼磁体较差的耐腐蚀性能。At present, the alloying element method and the surface protection method are mainly used to improve the corrosion resistance of sintered NdFeB magnets. Among them, the alloying element method refers to adding trace elements such as Cu, Al, Co and so on in the alloy preparation to improve the corrosion resistance of the magnet itself, but this method will reduce the magnetic properties of the magnet to a certain extent, and cannot fundamentally solve the problem of the magnet Poor corrosion resistance. The surface protection method means that without affecting the magnetic properties of NdFeB magnets, a layer of corrosion-resistant coating/plating is applied to the surface of the NdFeB substrate, so as to isolate the direct contact between the external corrosive medium and the substrate. Significantly improve the poor corrosion resistance of sintered NdFeB magnets.

烧结钕铁硼磁体常用的表面防护方法有电镀、化学镀、阴极电泳、喷涂和物理气相沉积等。其中,物理气相沉积作为一种环境友好型的表面防护技术,逐渐引起人们的重视,真空蒸发Al薄膜已被应用于烧结钕铁硼磁体表面防护。但是,所制备的Al薄膜与钕铁硼基体之间的结合力较差,并且Al薄膜呈柱状晶结构生长,晶间有明显的间隙贯穿薄膜,这些间隙将成为外界腐蚀溶液渗透到达基体的快速腐蚀通道,最终导致磁体表面Al薄膜的腐蚀而失去防护作用。Commonly used surface protection methods for sintered NdFeB magnets include electroplating, electroless plating, cathodic electrophoresis, spraying and physical vapor deposition. Among them, physical vapor deposition, as an environmentally friendly surface protection technology, has gradually attracted people's attention, and vacuum evaporation of Al film has been applied to the surface protection of sintered NdFeB magnets. However, the bonding force between the prepared Al film and the NdFeB matrix is poor, and the Al film grows in a columnar crystal structure, and there are obvious gaps between the crystals that penetrate the film. The corrosion channel will eventually lead to the corrosion of the Al film on the surface of the magnet and lose its protective effect.

公开号为CN105671503B一种烧结NdFeB磁体表面高耐蚀复合涂层的制备方法,在磁体表面依次交替磁控溅射沉积Zn薄膜与真空蒸镀Al薄膜,通过沉积的Zn薄膜来打断Al薄膜的柱状晶结构,从而阻断了腐蚀溶液渗透到达基体的快速腐蚀通道,提高了Al薄膜的耐腐蚀性能。而中国专利CN201911230623.7公开了一种烧结NdFeB磁体表面致密化Al涂层及其制备方法,通过对烧结NdFeB磁体表面蒸镀的Al涂层进行球磨处理,实现Al涂层的致密化,封闭了Al在蒸镀过程中的柱状晶之间的间隙,提高了蒸镀Al涂层的耐蚀性和表面硬度。Publication No. CN105671503B A preparation method of a high corrosion-resistant composite coating on the surface of a sintered NdFeB magnet, the magnetron sputtering deposition Zn film and the vacuum evaporation Al film are alternately deposited on the surface of the magnet, and the deposited Zn film is used to interrupt the Al film. The columnar crystal structure blocks the rapid corrosion channel from the penetration of the corrosion solution to the substrate and improves the corrosion resistance of the Al film. The Chinese patent CN201911230623.7 discloses a densified Al coating on the surface of a sintered NdFeB magnet and a preparation method thereof. The gaps between the columnar crystals of Al during the evaporation process improve the corrosion resistance and surface hardness of the evaporated Al coating.

基于上述专利公开的关于提高真空蒸镀Al薄膜致密度的启示,本发明采用激光重熔技术对烧结钕铁硼磁体表面真空蒸镀Al薄膜进行处理,获得一种高结合力高致密化的Al薄膜。Based on the revelation on improving the density of the Al film by vacuum evaporation disclosed in the above patent, the present invention adopts the laser remelting technology to process the Al film by vacuum evaporation on the surface of the sintered NdFeB magnet, so as to obtain an Al film with high binding force and high densification. film.

为此,本发明提供一种烧结钕铁硼磁体表面Al薄膜的制备方法。To this end, the present invention provides a preparation method of the Al thin film on the surface of a sintered NdFeB magnet.

发明内容SUMMARY OF THE INVENTION

为了弥补现有技术的不足,解决背景技术中所提出的至少一个技术问题。In order to make up for the deficiencies of the prior art, at least one technical problem proposed in the background art is solved.

本发明解决其技术问题所采用的技术方案是:本发明所述的一种烧结钕铁硼磁体表面Al薄膜的制备方法,包括以下步骤:The technical solution adopted by the present invention to solve the technical problem is as follows: a method for preparing the Al thin film on the surface of a sintered NdFeB magnet according to the present invention includes the following steps:

S1:磁体预处理:采用激光清洗方法对烧结钕铁硼磁体进行表面预处理,并用惰性气体及时将污物吹离磁体表面;S1: Magnet pretreatment: The surface pretreatment of the sintered NdFeB magnet is carried out by laser cleaning method, and the dirt is blown away from the surface of the magnet with inert gas in time;

S2:真空蒸镀Al薄膜的制备:在真空蒸镀装置中,通过采用真空蒸镀工艺在预处理后的磁体表面沉积一层Al薄膜;S2: Preparation of Al film by vacuum evaporation: in the vacuum evaporation device, a layer of Al film is deposited on the surface of the pretreated magnet by using a vacuum evaporation process;

S3:激光重熔处理:采用激光重熔技术对磁体表面沉积的Al薄膜进行改性处理,提高Al薄膜的致密度以及与基体之间的结合力。S3: Laser remelting treatment: The Al film deposited on the surface of the magnet is modified by laser remelting technology to improve the density of the Al film and the bonding force with the substrate.

优选的,所述S1中磁体预处理,采用激光清洗方法对烧结钕铁硼磁体表面进行预处理,以去除磁体表面的油污及氧化皮,所述激光清洗的工艺参数包括:激光功率为100~2500W,激光束波长为1064nm,脉冲宽度为50~300ns,激光扫描速度为5~150mm/s,激光入射角为20~90°;所述S1中磁体预处理,使用惰性气体及时将激光清洗后的污物吹离磁体表面,避免清洁表面再次污染和氧化,所述惰性气体为氩气、氦气中的一种。Preferably, in the pretreatment of the magnet in S1, the surface of the sintered NdFeB magnet is pretreated by a laser cleaning method to remove the oil stain and oxide scale on the surface of the magnet. The process parameters of the laser cleaning include: the laser power is 100~ 2500W, the laser beam wavelength is 1064nm, the pulse width is 50-300ns, the laser scanning speed is 5-150mm/s, and the laser incident angle is 20-90°; the magnet in S1 is pretreated, and the laser is cleaned in time with inert gas. The dirt is blown away from the surface of the magnet to avoid re-contamination and oxidation of the cleaned surface, and the inert gas is one of argon and helium.

优选的,所述S2真空蒸镀Al薄膜的制备,采用真空蒸镀工艺在预处理后的磁体表面沉积一层Al薄膜,所述真空蒸镀的工艺参数包括真空度为1×10-3~5×10-3Pa,蒸发电流为2000~2900A,真空蒸镀时间为50~80min。Preferably, in the preparation of the S2 vacuum evaporation Al film, a vacuum evaporation process is used to deposit an Al film on the surface of the pretreated magnet, and the process parameters of the vacuum evaporation include a vacuum degree of 1 × 10 -3 ~ 5×10 -3 Pa, the evaporation current is 2000~2900A, and the vacuum evaporation time is 50~80min.

优选的,所述S3激光重熔处理,采用激光重熔技术对磁体表面沉积的Al薄膜进行改性处理,提高Al薄膜的致密度以及与基体之间的结合力;所述激光重熔的工艺参数包括:激光功率为1000~3000W,扫描速度为5~15mm/s,光斑尺寸为2~5mm,搭接系数为5%~20%,并充入惰性气体作为保护气,所述惰性气体为氩气或氦气中的一种。Preferably, in the S3 laser remelting treatment, laser remelting technology is used to modify the Al film deposited on the surface of the magnet, so as to improve the density of the Al film and the bonding force with the substrate; the laser remelting process The parameters include: the laser power is 1000-3000W, the scanning speed is 5-15mm/s, the spot size is 2-5mm, the overlap coefficient is 5%-20%, and an inert gas is filled as a protective gas, and the inert gas is One of Argon or Helium.

优选的,所述真空蒸镀装置包括有外壳、坩埚和调节夹具;所述外壳的内部靠近外壳的底面位置固连有坩埚,且坩埚的内部用于放置蒸发材料;所述外壳的内部于坩埚的顶部位置设有调节夹具;所述调节夹具包括有推杆、电机和转动压块;所述外壳的内部侧面开设有第一液压槽,且第一液压槽的数量为四;四个所述第一液压槽的内部均滑动连接有推杆;其中相邻的任意两个所述推杆的内部均固连有电机;四个所述推杆的表面均转动连接有转动压块;工作时,通过控制相对的两个第一液压槽的内部液压,控制该对推杆顶出,推杆会带动对应转动压块挤压烧结钕铁硼磁体,对烧结钕铁硼磁体进行固定,然后通过控制对应电机转动,电机会带动对应转动压块转动,转动压块会带动烧结钕铁硼磁体转动,使得烧结钕铁硼磁体其中四个面,依次调整为向下方向,便于对烧结钕铁硼磁体的该四个面进行真空蒸镀,完成该四个面的真空蒸镀后,通过控制控制另外两个推杆导出第一液压槽,两个推杆会带动对应转动压块挤压固定烧结钕铁硼磁体,再将原有的两个推杆内收,此时控制电机转动,电机会带动转动压块转动,使得烧结钕铁硼磁体转动,控制未真空蒸镀的两个表面切换到向下,实现了对烧结钕铁硼磁体的表面完全蒸镀处理。Preferably, the vacuum evaporation device includes a casing, a crucible and an adjustment fixture; a crucible is fixedly connected to the inside of the casing near the bottom surface of the casing, and the inside of the crucible is used for placing evaporation materials; the inside of the casing is connected to the crucible The top position of the casing is provided with an adjustment clamp; the adjustment clamp includes a push rod, a motor and a rotating pressure block; the inner side of the casing is provided with a first hydraulic groove, and the number of the first hydraulic groove is four; the four said A push rod is slidably connected to the inside of the first hydraulic groove; a motor is fixedly connected to the interior of any two adjacent push rods; the surfaces of the four push rods are rotatably connected with a rotating pressure block; , By controlling the internal hydraulic pressure of the two opposite first hydraulic grooves, the pair of push rods are controlled to be ejected, and the push rods will drive the corresponding rotating pressing blocks to squeeze the sintered NdFeB magnets, fix the sintered NdFeB magnets, and then pass the Control the rotation of the corresponding motor, the motor will drive the corresponding rotating pressure block to rotate, and the rotating pressure block will drive the sintered NdFeB magnet to rotate, so that the four sides of the sintered NdFeB magnet are adjusted to the downward direction in turn, which is convenient for the sintered NdFeB magnet. The four sides of the magnet are subjected to vacuum evaporation. After the vacuum evaporation of the four sides is completed, the other two push rods are controlled to lead out the first hydraulic tank, and the two push rods will drive the corresponding rotating pressing blocks to squeeze and sinter. NdFeB magnets, and then retract the original two push rods. At this time, the motor is controlled to rotate, and the motor will drive the rotating pressure block to rotate, so that the sintered NdFeB magnets rotate and control the two surfaces that have not been vacuum-evaporated to switch to Downward, the surface of the sintered NdFeB magnet is completely evaporated.

优选的,所述外壳的内部表面于调节夹具的顶部和底部位置均开设有第二液压槽;所述第二液压槽的内部均滑动连接有封板;位于底部位置的所述封板的顶面开设有均匀布置的进气孔;位于顶部位置的所述封板的底面开设有均匀布置的出气孔;工作时,通过设置两个封板,通过控制两个封板导出对应得第二液压槽,两个封板会使得烧结钕铁硼磁体处于完全密封的空间内,然后控制进气孔导气入冷却气体,冷却气体会经过烧结钕铁硼磁体表面,并通过出气孔导出,实现了对烧结钕铁硼磁体的降温,后续更换对烧结钕铁硼磁体的夹紧时,避免对已经真空蒸镀的Al薄膜产生损伤。Preferably, the inner surface of the casing is provided with second hydraulic grooves at the top and bottom positions of the adjusting fixture; the inside of the second hydraulic grooves are slidably connected with sealing plates; the top of the sealing plate at the bottom position There are evenly arranged air inlet holes on the surface; the bottom surface of the sealing plate at the top position is provided with evenly arranged air outlet holes; when working, by setting two sealing plates, the corresponding second hydraulic pressure is derived by controlling the two sealing plates. The two sealing plates will make the sintered NdFeB magnets in a completely sealed space, and then control the air intake holes to guide the cooling gas. The cooling of the sintered NdFeB magnet and the subsequent replacement of the clamping of the sintered NdFeB magnet can avoid damage to the Al film that has been vacuum-evaporated.

优选的,所述出气孔的内部均滑动连接有控制块;所述控制块的顶部均固连有弹簧;工作时,通过设置控制块,且控制块受到弹簧的预紧压力,当由于外壳的内部处于真空状态,初始状态下控制块会对出气孔进行自动封堵,随着进气孔不断的导入气体,两个封板之间的压力增大,进而控制块滑动并挤压弹簧,使得出气孔自动打开,保证了大量的冷却气体在烧结钕铁硼磁体的周围停留,实现快速降温。Preferably, a control block is slidably connected to the inside of the air outlet; a spring is fixedly connected to the top of the control block; during operation, by setting the control block, and the control block is subjected to the pre-tightening pressure of the spring, when due to the The interior is in a vacuum state. In the initial state, the control block will automatically block the air outlet. With the continuous introduction of gas into the air inlet, the pressure between the two sealing plates increases, and then the control block slides and squeezes the spring, so that the The air outlet is automatically opened to ensure that a large amount of cooling gas stays around the sintered NdFeB magnet to achieve rapid cooling.

优选的,所述封板的内部靠近出气孔位置均开设有冷却槽,且冷却槽通过管道外接冷却气源;所述冷却槽的内部均滑动连接有弹性板,且弹性板均与对应控制块的底面之间固定连接;所述弹性板与对应冷却槽的底面之间均固连有弹性片;所述封板的表面靠近出气孔位置均开设有斜孔;所述出气孔的底部开口位置均固连有第一加热板;所述控制块的底面均固连有第二加热板;工作时,通过设置弹性板和弹性片,当控制块向上移动时,控制块会挤压弹簧,同时会拉动对应弹性板,使得弹性板导出对应冷却槽,由于冷却槽的内部外接有冷却气源,使得导出的弹性板处于冷却状态,当两个封板之间的压力升高后,气体会通过斜孔导入出气孔的内部,并通过弹性板吸附气体中的固体颗粒,实现对排出气体的初步净化,同时最终再通过棉完全净化排出的气体,完成对烧结钕铁硼磁体的降温后,控制块复位,在弹性片的作用下,弹性板回收入对应冷却槽,并且回收的过程中,弹性板表面的吸附颗粒物会被刮除,并聚集于第一加热板的表面,通过第一加热板和第二加热板的加热,可以使得蒸发材料重新气化,部分蒸发材料会通过斜孔回导并被利用。Preferably, cooling grooves are provided in the interior of the sealing plate near the air outlet, and the cooling grooves are connected to a cooling air source through pipes; elastic plates are slidably connected to the interior of the cooling grooves, and the elastic plates are connected to corresponding control blocks. The bottom surface of the sealing plate is fixedly connected; the elastic plate is fixedly connected with the bottom surface of the corresponding cooling tank; the surface of the sealing plate is provided with inclined holes near the air outlet; the bottom opening of the air outlet The first heating plate is fixedly connected; the bottom surface of the control block is fixedly connected with the second heating plate; during operation, by setting the elastic plate and the elastic sheet, when the control block moves upward, the control block will squeeze the spring, and at the same time The corresponding elastic plate will be pulled, so that the elastic plate will lead out of the corresponding cooling tank. Since the cooling gas source is externally connected to the inside of the cooling tank, the exported elastic plate will be in a cooling state. When the pressure between the two sealing plates increases, the gas will pass through. The inclined hole is introduced into the inside of the air outlet, and the solid particles in the gas are adsorbed by the elastic plate to realize the preliminary purification of the exhaust gas. At the same time, the exhaust gas is finally completely purified by cotton, and the cooling of the sintered NdFeB magnet is completed. The block is reset. Under the action of the elastic sheet, the elastic plate is recovered into the corresponding cooling tank, and during the recovery process, the adsorbed particles on the surface of the elastic plate will be scraped off and accumulated on the surface of the first heating plate, passing through the first heating plate. With the heating of the second heating plate, the evaporating material can be re-vaporized, and part of the evaporating material will be returned through the inclined hole and used.

优选的,所述出气孔的内部于斜孔位置固连有导料弹片;所述出气孔的内部于导料弹片的顶部位置固连有导管,且导管与对应斜孔之间均相互连通;工作时,通过设置导料弹片,当弹性板表面的附作物被刮离后,会首先掉入导料弹片的表面,导料弹片可以避免刮离的附作物直接落入斜孔,同时通过导管,将斜孔导入的气体直接引入导料弹片的上方位置,并且气体的流动可以使得导料弹片的震动,促进杂质物通过导料弹片落入第一加热板的表面,完成对刮离的杂质附着物的收集。Preferably, the inside of the air outlet hole is fixedly connected with a material guide elastic piece at the position of the inclined hole; the inside of the air outlet hole is fixedly connected with a guide tube at the top position of the material guide elastic piece, and the guide pipe and the corresponding inclined hole are connected with each other; When working, by setting the material guide shrapnel, when the attached crops on the surface of the elastic plate are scraped off, they will first fall into the surface of the material guide shrapnel. , the gas introduced by the inclined hole is directly introduced into the upper position of the guide shrapnel, and the flow of the gas can make the guide shrapnel vibrate, promote the impurities to fall on the surface of the first heating plate through the guide shrapnel, and complete the scraped impurities. Collection of attachments.

优选的,所述斜孔的内部均固连有连绳;所述连绳靠近导料弹片的一侧端面位置均固连有震动球;工作时,通过在斜孔的内部设置连绳,连绳的端部连有震动球,当气体通过斜孔时,气体会吹动震动球,使得震动球在导料弹片的底部位置不断的晃动,促进对导料弹片的震动效果。Preferably, a connecting rope is fixedly connected to the inside of the inclined hole; a vibration ball is fixedly connected to the end face of the connecting rope close to the material guide shrapnel; during operation, a connecting rope is arranged inside the inclined hole to connect The end of the rope is connected with a vibrating ball. When the gas passes through the inclined hole, the gas will blow the vibrating ball, so that the vibrating ball continuously shakes at the bottom of the guide shrapnel, which promotes the vibration effect on the guide shrapnel.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

1.本发明采用激光清洗方法对烧结钕铁硼磁体进行预处理,以去除磁体表面的油污及氧化皮,并使用惰性气体及时将激光清洗的污物吹离磁体表面,避免清洁表面再次污染和氧化。传统烧结钕铁硼磁体预处理工艺包括碱洗除油、酸洗除锈,在预处理过程中会影响磁体的表磁,并有少量氢离子附着在磁体表面,影响镀层质量,且磁体预处理过程会产生大量的废液。而激光清洗是一种绿色环保的表面清洗方式,不需要有机溶剂,没有废液的排放,残渣少,不会造成环境污染,能够有效去除吸附在磁体表面的各种污染物。激光清洗的柔性高、可控性好、易于选区定位实现精密清洗,易于远距离遥控清洗难以达到或危险的地方。因此,激光清洗可以有效避免传统磁体表面预处理造成的表磁下降、氢离子等其它清洗产物吸附在基体以及废液引起的环境污染问题,是替代传统烧结钕铁硼磁体表面预处理最理想的选择。1. The present invention uses a laser cleaning method to pretreat the sintered NdFeB magnets to remove oil stains and oxide skin on the surface of the magnets, and use an inert gas to blow the laser-cleaned dirt away from the surface of the magnets in time to avoid re-contamination and oxidation. The traditional pretreatment process of sintered NdFeB magnets includes alkali washing to remove oil and acid to remove rust. During the pretreatment process, the surface magnetism of the magnet will be affected, and a small amount of hydrogen ions will adhere to the surface of the magnet, which will affect the quality of the coating. The process generates a large amount of waste liquid. Laser cleaning is a green and environmentally friendly surface cleaning method, which does not require organic solvents, does not discharge waste liquid, has less residue, does not cause environmental pollution, and can effectively remove various pollutants adsorbed on the surface of the magnet. Laser cleaning has high flexibility, good controllability, easy selection and positioning to achieve precise cleaning, and it is easy to remotely clean difficult or dangerous places. Therefore, laser cleaning can effectively avoid the surface magnetic drop caused by traditional magnet surface pretreatment, the adsorption of other cleaning products such as hydrogen ions on the substrate and the environmental pollution caused by waste liquid. It is the most ideal alternative to traditional sintered NdFeB magnet surface pretreatment. choose.

2.本发明采用激光重熔技术对磁体表面沉积的Al薄膜进行改性处理,能够实现Al薄膜与基体之间的冶金结合,并且改变Al薄膜的柱状结构,显著提高Al薄膜的致密度,大幅度提升Al薄膜的耐腐蚀性能。与真空蒸镀Al薄膜相比,激光重熔技术可改变Al薄膜柱状晶结构生长,改善其组织形貌,使其分布更加均匀,减小甚至消除薄膜与基体之间的应力,实现Al薄膜与基体之间的冶金结合。激光重熔可以排除杂质和气体,同时急冷重结晶获得的组织具有较高的硬度、耐磨性和抗蚀性,其重熔层的热作用区小,对表面粗糙度和工件尺寸影响很小。因此,采用激光重熔对真空蒸镀Al薄膜进行处理,可以显著提高Al薄膜的致密度、与基体之间的结合力,激光重熔处理后的Al薄膜具有更优异的耐腐蚀性能。2. The present invention uses laser remelting technology to modify the Al thin film deposited on the surface of the magnet, which can realize the metallurgical bonding between the Al thin film and the substrate, and change the columnar structure of the Al thin film to significantly improve the density of the Al thin film. The corrosion resistance of the Al thin film is greatly improved. Compared with vacuum evaporation Al thin film, laser remelting technology can change the growth of columnar crystal structure of Al thin film, improve its microstructure, make its distribution more uniform, reduce or even eliminate the stress between the thin film and the substrate, and realize Al thin film and Al thin film. Metallurgical bonding between substrates. Laser remelting can remove impurities and gases, and at the same time, the structure obtained by quenching and recrystallization has high hardness, wear resistance and corrosion resistance. . Therefore, the use of laser remelting to process the vacuum-evaporated Al thin film can significantly improve the density of the Al thin film and the bonding force between the Al thin film and the substrate, and the Al thin film after laser remelting treatment has better corrosion resistance.

3.本发明通过采用真空蒸镀装置,该真空蒸镀装置通过设置外壳、坩埚和调节夹具,通过控制电机转动,电机会带动转动压块转动,使得烧结钕铁硼磁体转动,控制未真空蒸镀的表面切换到向下,实现了对烧结钕铁硼磁体的表面完全蒸镀处理,并且两个封板会使得烧结钕铁硼磁体处于完全密封的空间内,然后控制进气孔导气入冷却气体,冷却气体会经过烧结钕铁硼磁体表面,并通过出气孔导出,实现了对烧结钕铁硼磁体的降温,后续更换对烧结钕铁硼磁体的夹紧时,避免对已经真空蒸镀的Al薄膜产生损伤。3. The present invention adopts a vacuum evaporation device. The vacuum evaporation device is provided with a casing, a crucible and an adjustment fixture, and by controlling the rotation of the motor, the motor will drive the rotating compact to rotate, so that the sintered NdFeB magnet rotates and controls the vacuum evaporation. The plated surface is switched to the downward direction, and the surface of the sintered NdFeB magnet is completely evaporated, and the two sealing plates will make the sintered NdFeB magnet in a completely sealed space, and then control the air intake hole to guide the air into the sintered NdFeB magnet. Cooling gas, the cooling gas will pass through the surface of the sintered NdFeB magnet and be led out through the air outlet to realize the cooling of the sintered NdFeB magnet. When replacing the clamping of the sintered NdFeB magnet later, avoid the vacuum evaporation process. damage to the Al thin film.

附图说明Description of drawings

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本发明的方法流程图;Fig. 1 is the method flow chart of the present invention;

图2是本发明中所使用的真空蒸镀装置的立体图;Fig. 2 is the perspective view of the vacuum evaporation device used in the present invention;

图3是本发明中所使用的真空蒸镀装置的第一剖视图;Fig. 3 is the first sectional view of the vacuum evaporation device used in the present invention;

图4是本发明中所使用的真空蒸镀装置的第二剖视图;4 is a second cross-sectional view of the vacuum evaporation device used in the present invention;

图5是本发明的封板的剖视图;Fig. 5 is the sectional view of the sealing plate of the present invention;

图6是图5中A处局部放大图;Fig. 6 is a partial enlarged view at A in Fig. 5;

图7是图6中B处局部放大图;Fig. 7 is a partial enlarged view at B in Fig. 6;

图中:外壳1、坩埚2、调节夹具3、推杆4、电机5、转动压块6、第一液压槽7、第二液压槽8、封板9、进气孔10、出气孔11、控制块12、弹簧13、冷却槽14、弹性板15、弹性片16、斜孔17、第一加热板18、第二加热板19、导料弹片20、导管21、连绳22、震动球23。In the figure: shell 1, crucible 2, adjusting fixture 3, push rod 4, motor 5, rotary pressing block 6, first hydraulic groove 7, second hydraulic groove 8, sealing plate 9, air inlet 10, air outlet 11, Control block 12, spring 13, cooling groove 14, elastic plate 15, elastic sheet 16, inclined hole 17, first heating plate 18, second heating plate 19, material guide shrapnel 20, conduit 21, connecting rope 22, vibration ball 23 .

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.

实施例1Example 1

如图1所示,(1)磁体预处理:As shown in Figure 1, (1) magnet pretreatment:

选用规格为20×15×4mm的商用烧结钕铁硼磁体(牌号:42SH,状态:未充磁)进行试验。采用激光清洗方法对烧结钕铁硼磁体表面进行预处理,以去除磁体表面的油污及氧化皮,所述激光清洗的工艺参数包括:激光功率为100W,激光束波长为1064nm,脉冲宽度为50ns,激光扫描速度为5mm/s,激光入射角为20°。使用惰性气体及时将激光清洗后的污物吹离磁体表面,避免清洁表面再次污染和氧化,所述惰性气体为氩气。A commercial sintered NdFeB magnet (brand: 42SH, state: unmagnetized) with a specification of 20×15×4 mm was selected for the test. The surface of the sintered NdFeB magnet is pretreated by a laser cleaning method to remove the oil stain and oxide scale on the surface of the magnet. The process parameters of the laser cleaning include: the laser power is 100W, the laser beam wavelength is 1064nm, the pulse width is 50ns, The laser scanning speed is 5mm/s, and the laser incident angle is 20°. Use an inert gas to blow the laser-cleaned dirt away from the surface of the magnet in time to avoid re-contamination and oxidation of the cleaned surface, and the inert gas is argon.

(2)真空蒸镀Al薄膜的制备:(2) Preparation of Al thin film by vacuum evaporation:

采用真空蒸镀工艺在预处理后的磁体表面沉积一层Al薄膜,所述真空蒸镀的工艺参数包括真空度为1×10-3Pa,蒸发电流为2000A,真空蒸镀时间为50min。A layer of Al film is deposited on the pretreated magnet surface by vacuum evaporation process. The process parameters of vacuum evaporation include vacuum degree of 1×10-3Pa, evaporation current of 2000A, and vacuum evaporation time of 50min.

(3)激光重熔处理:(3) Laser remelting treatment:

采用激光重熔技术对磁体表面沉积的Al薄膜进行改性处理,提高Al薄膜的致密度以及与基体之间的结合力。所述激光重熔的工艺参数包括:激光功率为1000W,扫描速度为5mm/s,光斑尺寸为2mm,搭接系数为5%,并充入惰性气体作为保护气,所述惰性气体为氩气。The Al thin film deposited on the surface of the magnet is modified by laser remelting technology to improve the density of the Al thin film and the bonding force between the Al thin film and the substrate. The process parameters of the laser remelting include: the laser power is 1000W, the scanning speed is 5mm/s, the spot size is 2mm, the overlap coefficient is 5%, and an inert gas is filled as a protective gas, and the inert gas is argon gas .

对照实施例1Comparative Example 1

为进行对比,按实施例1中的步骤(1)和(2)在烧结钕铁硼磁体表面沉积Al薄膜,未进行激光重熔处理。For comparison, Al thin films were deposited on the surface of sintered NdFeB magnets according to steps (1) and (2) in Example 1, without laser remelting treatment.

实施例2Example 2

(1)磁体预处理:(1) Magnet pretreatment:

选用规格为20×15×4mm的商用烧结钕铁硼磁体(牌号:42SH,状态:未充磁)进行试验。采用激光清洗方法对烧结钕铁硼磁体表面进行预处理,以去除磁体表面的油污及氧化皮,所述激光清洗的工艺参数包括:激光功率为1300W,激光束波长为1064nm,脉冲宽度为175ns,激光扫描速度为80mm/s,激光入射角为60°。使用惰性气体及时将激光清洗后的污物吹离磁体表面,避免清洁表面再次污染和氧化,所述惰性气体为氦气。A commercial sintered NdFeB magnet (brand: 42SH, state: unmagnetized) with a specification of 20×15×4 mm was selected for the test. The surface of the sintered NdFeB magnet is pretreated by a laser cleaning method to remove the oil and oxide scale on the surface of the magnet. The process parameters of the laser cleaning include: the laser power is 1300W, the laser beam wavelength is 1064nm, the pulse width is 175ns, The laser scanning speed is 80mm/s, and the laser incident angle is 60°. Use an inert gas to blow the laser-cleaned dirt away from the surface of the magnet in time to avoid re-contamination and oxidation of the cleaned surface, and the inert gas is helium.

(2)真空蒸镀Al薄膜的制备:(2) Preparation of Al thin film by vacuum evaporation:

采用真空蒸镀工艺在预处理后的磁体表面沉积一层Al薄膜,所述真空蒸镀的工艺参数包括真空度为3×10-3Pa,蒸发电流为2450A,真空蒸镀时间为65min。A layer of Al thin film was deposited on the pretreated magnet surface by vacuum evaporation process. The process parameters of vacuum evaporation included vacuum degree of 3×10-3Pa, evaporation current of 2450A, and vacuum evaporation time of 65min.

(3)激光重熔处理:(3) Laser remelting treatment:

采用激光重熔技术对磁体表面沉积的Al薄膜进行改性处理,提高Al薄膜的致密度以及与基体之间的结合力。所述激光重熔的工艺参数包括:激光功率为2000W,扫描速度为10mm/s,光斑尺寸为3.5mm,搭接系数为12.5%,并充入惰性气体作为保护气,所述惰性气体为氦气。The Al thin film deposited on the surface of the magnet is modified by laser remelting technology to improve the density of the Al thin film and the bonding force between the Al thin film and the substrate. The process parameters of the laser remelting include: the laser power is 2000W, the scanning speed is 10mm/s, the spot size is 3.5mm, the overlap coefficient is 12.5%, and an inert gas is filled as a protective gas, and the inert gas is helium gas.

对照实施例2Comparative Example 2

为进行对比,按实施例1中的步骤(1)和(2)在烧结钕铁硼磁体表面沉积Al薄膜,未进行激光重熔处理。For comparison, Al thin films were deposited on the surface of sintered NdFeB magnets according to steps (1) and (2) in Example 1, without laser remelting treatment.

实施例3Example 3

(1)磁体预处理:(1) Magnet pretreatment:

选用规格为20×15×4mm的商用烧结钕铁硼磁体(牌号:42SH,状态:未充磁)进行试验。采用激光清洗方法对烧结钕铁硼磁体表面进行预处理,以去除磁体表面的油污及氧化皮,所述激光清洗的工艺参数包括:激光功率为2500W,激光束波长为1064nm,脉冲宽度为300ns,激光扫描速度为150mm/s,激光入射角为90°。使用惰性气体及时将激光清洗后的污物吹离磁体表面,避免清洁表面再次污染和氧化,所述惰性气体为氦气。A commercial sintered NdFeB magnet (brand: 42SH, state: unmagnetized) with a specification of 20×15×4 mm was selected for the test. The surface of the sintered NdFeB magnet is pretreated by a laser cleaning method to remove the oil and oxide scale on the surface of the magnet. The process parameters of the laser cleaning include: the laser power is 2500W, the laser beam wavelength is 1064nm, the pulse width is 300ns, The laser scanning speed is 150mm/s, and the laser incident angle is 90°. Use an inert gas to blow the laser-cleaned dirt away from the surface of the magnet in time to avoid re-contamination and oxidation of the cleaned surface, and the inert gas is helium.

(2)真空蒸镀Al薄膜的制备:(2) Preparation of Al thin film by vacuum evaporation:

采用真空蒸镀工艺在预处理后的磁体表面沉积一层Al薄膜,所述真空蒸镀的工艺参数包括真空度为5×10-3Pa,蒸发电流为2900A,真空蒸镀时间为80min。A layer of Al thin film was deposited on the pretreated magnet surface by vacuum evaporation process. The process parameters of vacuum evaporation included vacuum degree of 5×10-3Pa, evaporation current of 2900A, and vacuum evaporation time of 80min.

(3)激光重熔处理:(3) Laser remelting treatment:

采用激光重熔技术对磁体表面沉积的Al薄膜进行改性处理,提高Al薄膜的致密度以及与基体之间的结合力。所述激光重熔的工艺参数包括:激光功率为3000W,扫描速度为15mm/s,光斑尺寸为5mm,搭接系数为20%,并充入惰性气体作为保护气,所述惰性气体为氦气。The Al thin film deposited on the surface of the magnet is modified by laser remelting technology to improve the density of the Al thin film and the bonding force between the Al thin film and the substrate. The process parameters of the laser remelting include: the laser power is 3000W, the scanning speed is 15mm/s, the spot size is 5mm, the overlap coefficient is 20%, and an inert gas is filled as a protective gas, and the inert gas is helium .

对照实施例3Comparative Example 3

为进行对比,按实施例3中的步骤(1)和(2)在烧结钕铁硼磁体表面沉积Al薄膜,未进行激光重熔处理。For comparison, an Al thin film was deposited on the surface of the sintered NdFeB magnet according to steps (1) and (2) in Example 3, without laser remelting treatment.

对实施例1,2,3制备的样品和对照实施例1,2,3制备的样品分别进行中性盐雾试验(盐雾试验条件为:试验箱温度为36±2℃,盐水浓度为5wt%,采用连续喷雾的试验方式)以及镀层结合力进行测试,其具体结果见下表1。The samples prepared in Examples 1, 2, and 3 and the samples prepared in Comparative Examples 1, 2, and 3 were respectively subjected to a neutral salt spray test (the conditions of the salt spray test were: the temperature of the test chamber was 36 ± 2 °C, and the concentration of the brine was 5wt. %, using the test method of continuous spraying) and the adhesion of the coating are tested, and the specific results are shown in Table 1 below.

表1样品盐雾测试和结合力测试结果Table 1 Sample salt spray test and binding force test results

样品sample 结合力(MPa)Bonding force (MPa) 盐雾试验(h)Salt spray test (h) 实施例1Example 1 48.748.7 289289 实施例2Example 2 50.250.2 291291 实施例3Example 3 49.649.6 288288 对照实施例1Comparative Example 1 12.912.9 9696 对照实施例2Comparative Example 2 13.113.1 9898 对照实施例3Comparative Example 3 12.612.6 9696

从表1可以看出,与对照实施例1,2,3相比,实施例1,2,3样品的结合力和耐盐雾能力均得到显著提高,说明采用激光清洗方法对磁体进行预处理,并采用惰性气体及时将污物吹离磁体表面,然后采用激光重熔技术对磁体表面Al薄膜进行处理,能够显著提高磁体表面Al薄膜的致密度、与基体之间的结合力,从而大幅度提高磁体的耐腐蚀性能。As can be seen from Table 1, compared with Comparative Examples 1, 2, and 3, the binding force and salt spray resistance of the samples in Examples 1, 2, and 3 were significantly improved, indicating that the laser cleaning method was used to pretreat the magnets. , and use inert gas to blow the dirt away from the surface of the magnet in time, and then use the laser remelting technology to treat the Al film on the surface of the magnet, which can significantly improve the density of the Al film on the surface of the magnet and the bonding force between the substrate, thereby greatly improving the Improve the corrosion resistance of magnets.

实施例4Example 4

如图2-图7所示,对比实施例一,其中本发明的另一种实施方式为:所述真空蒸镀装置包括有外壳1、坩埚2和调节夹具3;所述外壳1的内部靠近外壳1的底面位置固连有坩埚2,且坩埚2的内部用于放置蒸发材料;所述外壳1的内部于坩埚2的顶部位置设有调节夹具3;所述调节夹具3包括有推杆4、电机5和转动压块6;所述外壳1的内部侧面开设有第一液压槽7,且第一液压槽7的数量为四;四个所述第一液压槽7的内部均滑动连接有推杆4;其中相邻的任意两个所述推杆4的内部均固连有电机5;四个所述推杆4的表面均转动连接有转动压块6;工作时,通过控制相对的两个第一液压槽7的内部液压,控制该对推杆4顶出,推杆4会带动对应转动压块6挤压烧结钕铁硼磁体,对烧结钕铁硼磁体进行固定,然后通过控制对应电机5转动,电机5会带动对应转动压块6转动,转动压块6会带动烧结钕铁硼磁体转动,使得烧结钕铁硼磁体其中四个面,依次调整为向下方向,便于对烧结钕铁硼磁体的该四个面进行真空蒸镀,完成该四个面的真空蒸镀后,通过控制控制另外两个推杆4导出第一液压槽7,两个推杆4会带动对应转动压块6挤压固定烧结钕铁硼磁体,再将原有的两个推杆4内收,此时控制电机5转动,电机5会带动转动压块6转动,使得烧结钕铁硼磁体转动,控制未真空蒸镀的两个表面切换到向下,实现了对烧结钕铁硼磁体的表面完全蒸镀处理。As shown in FIG. 2-FIG. 7, in Comparative Example 1, another embodiment of the present invention is: the vacuum evaporation device includes a casing 1, a crucible 2 and an adjustment fixture 3; the inside of the casing 1 is close to The crucible 2 is fixedly connected to the bottom surface of the casing 1, and the inside of the crucible 2 is used to place the evaporation material; the inside of the casing 1 is provided with an adjusting fixture 3 at the top position of the crucible 2; the adjusting fixture 3 includes a push rod 4 , a motor 5 and a rotating pressure block 6; the inner side of the casing 1 is provided with a first hydraulic groove 7, and the number of the first hydraulic groove 7 is four; the interior of the four first hydraulic grooves 7 are slidably connected with Push rods 4; wherein the interior of any two adjacent push rods 4 are fixedly connected with a motor 5; the surfaces of the four push rods 4 are rotatably connected with rotating pressure blocks 6; during operation, by controlling the relative The internal hydraulic pressure of the two first hydraulic grooves 7 controls the pair of push rods 4 to be pushed out, and the push rods 4 will drive the corresponding rotating pressing blocks 6 to squeeze the sintered NdFeB magnets, fix the sintered NdFeB magnets, and then control the Corresponding to the rotation of the motor 5, the motor 5 will drive the corresponding rotating pressure block 6 to rotate, and the rotating pressure block 6 will drive the sintered NdFeB magnet to rotate, so that the four sides of the sintered NdFeB magnet are adjusted to the downward direction in turn, which is convenient for the sintered NdFeB magnet. The four surfaces of the NdFeB magnet are subjected to vacuum evaporation. After the vacuum evaporation of the four surfaces is completed, the other two push rods 4 are controlled to lead out the first hydraulic tank 7, and the two push rods 4 will drive the corresponding rotation. The pressing block 6 squeezes and fixes the sintered NdFeB magnet, and then retracts the original two push rods 4. At this time, the motor 5 is controlled to rotate, and the motor 5 will drive the rotating pressing block 6 to rotate, so that the sintered NdFeB magnet rotates. The two surfaces that are not vacuum-evaporated are controlled to be switched downward, and the surface of the sintered NdFeB magnet is completely evaporated.

所述外壳1的内部表面于调节夹具3的顶部和底部位置均开设有第二液压槽8;所述第二液压槽8的内部均滑动连接有封板9;位于底部位置的所述封板9的顶面开设有均匀布置的进气孔10;位于顶部位置的所述封板9的底面开设有均匀布置的出气孔11;工作时,通过设置两个封板9,通过控制两个封板9导出对应得第二液压槽8,两个封板9会使得烧结钕铁硼磁体处于完全密封的空间内,然后控制进气孔10导气入冷却气体,冷却气体会经过烧结钕铁硼磁体表面,并通过出气孔11导出,实现了对烧结钕铁硼磁体的降温,后续更换对烧结钕铁硼磁体的夹紧时,避免对已经真空蒸镀的Al薄膜产生损伤。The inner surface of the housing 1 is provided with a second hydraulic groove 8 at the top and bottom positions of the adjusting fixture 3; the interior of the second hydraulic groove 8 is slidably connected with a sealing plate 9; the sealing plate at the bottom position The top surface of 9 is provided with evenly arranged air inlet holes 10; the bottom surface of the sealing plate 9 at the top position is provided with evenly arranged air outlet holes 11; during operation, by setting two sealing plates 9, by controlling the two sealing plates 9 The second hydraulic groove 8 is corresponding to the outlet of the plate 9. The two sealing plates 9 will make the sintered NdFeB magnet in a completely sealed space, and then control the air inlet 10 to introduce the cooling gas, and the cooling gas will pass through the sintered NdFeB magnet. The surface of the magnet is led out through the air outlet 11 to realize the cooling of the sintered NdFeB magnet, and the subsequent replacement of the clamping of the sintered NdFeB magnet can avoid damage to the Al film that has been vacuum-evaporated.

所述出气孔11的内部均滑动连接有控制块12;所述控制块12的顶部均固连有弹簧13;工作时,通过设置控制块12,且控制块12受到弹簧13的预紧压力,当由于外壳1的内部处于真空状态,初始状态下控制块12会对出气孔11进行自动封堵,随着进气孔10不断的导入气体,两个封板9之间的压力增大,进而控制块12滑动并挤压弹簧13,使得出气孔11自动打开,保证了大量的冷却气体在烧结钕铁硼磁体的周围停留,实现快速降温。A control block 12 is slidably connected to the inside of the air outlet 11 ; a spring 13 is fixedly connected to the top of the control block 12 ; When the inside of the casing 1 is in a vacuum state, the control block 12 will automatically block the air outlet 11 in the initial state. The control block 12 slides and squeezes the spring 13, so that the air outlet 11 is automatically opened, which ensures that a large amount of cooling gas stays around the sintered NdFeB magnet to achieve rapid cooling.

所述封板9的内部靠近出气孔11位置均开设有冷却槽14,且冷却槽14通过管道外接冷却气源;所述冷却槽14的内部均滑动连接有弹性板15,且弹性板15均与对应控制块12的底面之间固定连接;所述弹性板15与对应冷却槽14的底面之间均固连有弹性片16;所述封板9的表面靠近出气孔11位置均开设有斜孔17;所述出气孔11的底部开口位置均固连有第一加热板18;所述控制块12的底面均固连有第二加热板19;工作时,通过设置弹性板15和弹性片16,当控制块12向上移动时,控制块12会挤压弹簧13,同时会拉动对应弹性板15,使得弹性板15导出对应冷却槽14,由于冷却槽14的内部外接有冷却气源,使得导出的弹性板15处于冷却状态,当两个封板9之间的压力升高后,气体会通过斜孔17导入出气孔11的内部,并通过弹性板15吸附气体中的固体颗粒,实现对排出气体的初步净化,同时最终再通过棉完全净化排出的气体,完成对烧结钕铁硼磁体的降温后,控制块12复位,在弹性片16的作用下,弹性板15回收入对应冷却槽14,并且回收的过程中,弹性板15表面的吸附颗粒物会被刮除,并聚集于第一加热板18的表面,通过第一加热板18和第二加热板19的加热,可以使得蒸发材料重新气化,部分蒸发材料会通过斜孔17回导并被利用。Cooling grooves 14 are provided in the interior of the sealing plate 9 near the air outlet 11, and the cooling grooves 14 are externally connected to a cooling air source through pipes; the interiors of the cooling grooves 14 are slidably connected with elastic plates 15, and the elastic plates 15 are all slidably connected. It is fixedly connected with the bottom surface of the corresponding control block 12; the elastic sheet 16 is fixedly connected between the elastic plate 15 and the bottom surface of the corresponding cooling groove 14; the surface of the sealing plate 9 is close to the air outlet 11. Holes 17; first heating plates 18 are fixedly connected to the bottom openings of the air outlet holes 11; second heating plates 19 are fixed to the bottom surface of the control block 12; 16. When the control block 12 moves upward, the control block 12 will squeeze the spring 13, and at the same time will pull the corresponding elastic plate 15, so that the elastic plate 15 leads out the corresponding cooling tank 14. Since the cooling tank 14 is externally connected with a cooling air source, the The derived elastic plate 15 is in a cooling state. When the pressure between the two sealing plates 9 rises, the gas will be introduced into the inside of the air outlet 11 through the inclined hole 17, and the solid particles in the gas will be adsorbed by the elastic plate 15, so as to realize the anti-aircraft pressure. Preliminary purification of the exhaust gas, and at the same time, the exhaust gas is finally completely purified by cotton. After the cooling of the sintered NdFeB magnet is completed, the control block 12 is reset. Under the action of the elastic sheet 16, the elastic plate 15 is recovered into the corresponding cooling tank 14 , and during the recovery process, the adsorbed particulate matter on the surface of the elastic plate 15 will be scraped off and collected on the surface of the first heating plate 18. The heating of the first heating plate 18 and the second heating plate 19 can make the evaporation material regenerated. When vaporized, part of the vaporized material will be led back through the inclined hole 17 and used.

所述出气孔11的内部于斜孔17位置固连有导料弹片20;所述出气孔11的内部于导料弹片20的顶部位置固连有导管21,且导管21与对应斜孔17之间均相互连通;工作时,通过设置导料弹片20,当弹性板15表面的附作物被刮离后,会首先掉入导料弹片20的表面,导料弹片20可以避免刮离的附作物直接落入斜孔17,同时通过导管21,将斜孔17导入的气体直接引入导料弹片20的上方位置,并且气体的流动可以使得导料弹片20的震动,促进杂质物通过导料弹片20落入第一加热板18的表面,完成对刮离的杂质附着物的收集。The inside of the air outlet hole 11 is fixed with a material guide elastic piece 20 at the position of the inclined hole 17 ; the inside of the air outlet hole 11 is fixed with a guide pipe 21 at the top position of the material guide elastic piece 20 , and the guide pipe 21 and the corresponding inclined hole 17 are connected with each other. They are all connected to each other; when working, by setting the material guide shrapnel 20, when the attached crops on the surface of the elastic plate 15 are scraped off, they will first fall into the surface of the material guide shrapnel 20, and the material guide shrapnel 20 can avoid scraping off the attached crops. It directly falls into the inclined hole 17, and at the same time, through the conduit 21, the gas introduced by the inclined hole 17 is directly introduced into the upper position of the material guide shrapnel 20, and the flow of the gas can make the material guide shrapnel 20 vibrate and promote impurities to pass through the material guide shrapnel 20. It falls into the surface of the first heating plate 18 to complete the collection of scraped-off impurities.

所述斜孔17的内部均固连有连绳22;所述连绳22靠近导料弹片20的一侧端面位置均固连有震动球23;工作时,通过在斜孔17的内部设置连绳22,连绳22的端部连有震动球23,当气体通过斜孔17时,气体会吹动震动球23,使得震动球23在导料弹片20的底部位置不断的晃动,促进对导料弹片20的震动效果。A connecting rope 22 is fixedly connected to the inside of the inclined hole 17; a vibration ball 23 is fixedly connected to the end face of the connecting rope 22 close to the material guide shrapnel 20; The rope 22 and the end of the rope 22 are connected with a vibrating ball 23. When the gas passes through the inclined hole 17, the gas will blow the vibrating ball 23, so that the vibrating ball 23 continuously shakes at the bottom position of the guide shrapnel 20, which promotes the guide The vibration effect of the shrapnel 20.

工作时,通过控制相对的两个第一液压槽7的内部液压,控制该对推杆4顶出,推杆4会带动对应转动压块6挤压烧结钕铁硼磁体,对烧结钕铁硼磁体进行固定,然后通过控制对应电机5转动,电机5会带动对应转动压块6转动,转动压块6会带动烧结钕铁硼磁体转动,使得烧结钕铁硼磁体其中四个面,依次调整为向下方向,便于对烧结钕铁硼磁体的该四个面进行真空蒸镀,完成该四个面的真空蒸镀后,通过控制控制另外两个推杆4导出第一液压槽7,两个推杆4会带动对应转动压块6挤压固定烧结钕铁硼磁体,再将原有的两个推杆4内收,此时控制电机5转动,电机5会带动转动压块6转动,使得烧结钕铁硼磁体转动,控制未真空蒸镀的两个表面切换到向下,实现了对烧结钕铁硼磁体的表面完全蒸镀处理;通过设置两个封板9,通过控制两个封板9导出对应得第二液压槽8,两个封板9会使得烧结钕铁硼磁体处于完全密封的空间内,然后控制进气孔10导气入冷却气体,冷却气体会经过烧结钕铁硼磁体表面,并通过出气孔11导出,实现了对烧结钕铁硼磁体的降温,后续更换对烧结钕铁硼磁体的夹紧时,避免对已经真空蒸镀的Al薄膜产生损伤;通过设置控制块12,且控制块12受到弹簧13的预紧压力,当由于外壳1的内部处于真空状态,初始状态下控制块12会对出气孔11进行自动封堵,随着进气孔10不断的导入气体,两个封板9之间的压力增大,进而控制块12滑动并挤压弹簧13,使得出气孔11自动打开,保证了大量的冷却气体在烧结钕铁硼磁体的周围停留,实现快速降温;通过设置弹性板15和弹性片16,当控制块12向上移动时,控制块12会挤压弹簧13,同时会拉动对应弹性板15,使得弹性板15导出对应冷却槽14,由于冷却槽14的内部外接有冷却气源,使得导出的弹性板15处于冷却状态,当两个封板9之间的压力升高后,气体会通过斜孔17导入出气孔11的内部,并通过弹性板15吸附气体中的固体颗粒,实现对排出气体的初步净化,同时最终再通过棉完全净化排出的气体,完成对烧结钕铁硼磁体的降温后,控制块12复位,在弹性片16的作用下,弹性板15回收入对应冷却槽14,并且回收的过程中,弹性板15表面的吸附颗粒物会被刮除,并聚集于第一加热板18的表面,通过第一加热板18和第二加热板19的加热,可以使得蒸发材料重新气化,部分蒸发材料会通过斜孔17回导并被利用;通过设置导料弹片20,当弹性板15表面的附作物被刮离后,会首先掉入导料弹片20的表面,导料弹片20可以避免刮离的附作物直接落入斜孔17,同时通过导管21,将斜孔17导入的气体直接引入导料弹片20的上方位置,并且气体的流动可以使得导料弹片20的震动,促进杂质物通过导料弹片20落入第一加热板18的表面,完成对刮离的杂质附着物的收集;通过在斜孔17的内部设置连绳22,连绳22的端部连有震动球23,当气体通过斜孔17时,气体会吹动震动球23,使得震动球23在导料弹片20的底部位置不断的晃动,促进对导料弹片20的震动效果。When working, by controlling the internal hydraulic pressure of the two opposite first hydraulic grooves 7, the pair of push rods 4 are controlled to be pushed out, and the push rods 4 will drive the corresponding rotating pressing blocks 6 to squeeze the sintered NdFeB magnets. The magnet is fixed, and then by controlling the corresponding motor 5 to rotate, the motor 5 will drive the corresponding rotating pressure block 6 to rotate, and the rotating pressure block 6 will drive the sintered NdFeB magnet to rotate, so that the four surfaces of the sintered NdFeB magnet are adjusted in turn as The downward direction is convenient for vacuum evaporation of the four surfaces of the sintered NdFeB magnet. After the vacuum evaporation of the four surfaces is completed, the other two push rods 4 are controlled to lead out the first hydraulic tank 7, and the two The push rod 4 will drive the corresponding rotating pressure block 6 to squeeze and fix the sintered NdFeB magnet, and then retract the original two push rods 4. At this time, the motor 5 is controlled to rotate, and the motor 5 will drive the rotating pressure block 6 to rotate, so that the The sintered NdFeB magnet is rotated, and the two surfaces that have not been vacuum-evaporated are controlled to switch downward, so that the surface of the sintered NdFeB magnet can be completely evaporated. By setting two sealing plates 9, by controlling the two sealing plates 9. Lead out the corresponding second hydraulic groove 8. The two sealing plates 9 will make the sintered NdFeB magnet in a completely sealed space, and then control the air inlet 10 to guide the cooling gas, and the cooling gas will pass through the sintered NdFeB magnet. The surface of the sintered NdFeB magnet can be cooled down through the air outlet 11, and the subsequent replacement of the clamping of the sintered NdFeB magnet can avoid damage to the Al film that has been vacuum-evaporated; by setting the control block 12 , and the control block 12 is preloaded by the spring 13. When the interior of the casing 1 is in a vacuum state, the control block 12 will automatically block the air outlet 11 in the initial state. The pressure between the two sealing plates 9 increases, and then the control block 12 slides and squeezes the spring 13, so that the air outlet 11 is automatically opened, ensuring that a large amount of cooling gas stays around the sintered NdFeB magnets to achieve rapid cooling; By arranging the elastic plate 15 and the elastic sheet 16, when the control block 12 moves upward, the control block 12 will squeeze the spring 13, and at the same time will pull the corresponding elastic plate 15, so that the elastic plate 15 leads out the corresponding cooling slot 14. A cooling air source is externally connected to the inside, so that the exported elastic plate 15 is in a cooling state. When the pressure between the two sealing plates 9 increases, the gas will be introduced into the inside of the air outlet 11 through the inclined hole 17 and adsorbed through the elastic plate 15. The solid particles in the gas realize the preliminary purification of the exhaust gas, and at the same time, the exhaust gas is finally completely purified by cotton, and after the cooling of the sintered NdFeB magnet is completed, the control block 12 is reset, and under the action of the elastic sheet 16, the elastic The plate 15 is recovered into the corresponding cooling tank 14, and during the recovery process, the adsorbed particles on the surface of the elastic plate 15 will be scraped off and collected on the surface of the first heating plate 18, passing through the first heating plate 18 and the second heating plate 19 The heating can make the evaporating material re-vaporize, and part of the evaporating material will be guided back through the inclined hole 17 and used; by setting the material guide shrapnel 20, when the attached crops on the surface of the elastic plate 15 are scraped off, they will first fall into the guide shrapnel 2 0 surface, the material guide shrapnel 20 can prevent the scraped off attachments from directly falling into the inclined hole 17, and at the same time, through the conduit 21, the gas introduced from the inclined hole 17 is directly introduced into the upper position of the material guide shrapnel 20, and the flow of the gas can make The vibration of the material guide shrapnel 20 promotes the impurities to fall into the surface of the first heating plate 18 through the material guide shrapnel 20 to complete the collection of scraped impurities attachments; The end of 22 is connected with a vibrating ball 23. When the gas passes through the inclined hole 17, the gas will blow the vibrating ball 23, so that the vibrating ball 23 continuously shakes at the bottom of the guide shrapnel 20, which promotes the vibration of the guide shrapnel 20. Effect.

上述前、后、左、右、上、下均以说明书附图中的图1为基准,按照人物观察视角为标准,装置面对观察者的一面定义为前,观察者左侧定义为左,依次类推。The above-mentioned front, back, left, right, top and bottom are all based on Figure 1 in the accompanying drawings of the description, and according to the observation angle of the person as a standard, the side of the device facing the observer is defined as the front, and the left side of the observer is defined as the left, And so on.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that The device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the scope of protection of the present invention.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1.一种烧结钕铁硼磁体表面Al薄膜的制备方法,其特征在于:包括以下步骤:1. a preparation method of sintered NdFeB magnet surface Al thin film, is characterized in that: may further comprise the steps: S1:磁体预处理:采用激光清洗方法对烧结钕铁硼磁体进行表面预处理,并用惰性气体及时将污物吹离磁体表面;S1: Magnet pretreatment: The surface pretreatment of the sintered NdFeB magnet is carried out by laser cleaning method, and the dirt is blown away from the surface of the magnet with inert gas in time; S2:真空蒸镀Al薄膜的制备:在真空蒸镀装置中,通过采用真空蒸镀工艺在预处理后的磁体表面沉积一层Al薄膜;S2: Preparation of Al film by vacuum evaporation: in the vacuum evaporation device, a layer of Al film is deposited on the surface of the pretreated magnet by using a vacuum evaporation process; S3:激光重熔处理:采用激光重熔技术对磁体表面沉积的Al薄膜进行改性处理,提高Al薄膜的致密度以及与基体之间的结合力。S3: Laser remelting treatment: The Al film deposited on the surface of the magnet is modified by laser remelting technology to improve the density of the Al film and the bonding force with the substrate. 2.根据权利要求1所述的一种烧结钕铁硼磁体表面Al薄膜的制备方法,其特征在于:所述S1中磁体预处理,采用激光清洗方法对烧结钕铁硼磁体表面进行预处理,以去除磁体表面的油污及氧化皮,所述激光清洗的工艺参数包括:激光功率为100~2500W,激光束波长为1064nm,脉冲宽度为50~300ns,激光扫描速度为5~150mm/s,激光入射角为20~90°;所述S1中磁体预处理,使用惰性气体及时将激光清洗后的污物吹离磁体表面,避免清洁表面再次污染和氧化,所述惰性气体为氩气、氦气中的一种。2. the preparation method of a kind of sintered NdFeB magnet surface Al thin film according to claim 1 is characterized in that: the magnet pretreatment in described S1, adopts laser cleaning method to carry out pretreatment to the sintered NdFeB magnet surface, In order to remove the oil stain and oxide skin on the surface of the magnet, the process parameters of the laser cleaning include: the laser power is 100-2500W, the laser beam wavelength is 1064nm, the pulse width is 50-300ns, the laser scanning speed is 5-150mm/s, and the laser scanning speed is 5-150mm/s. The incident angle is 20-90°; in the magnet pretreatment in S1, use an inert gas to blow the laser-cleaned dirt off the surface of the magnet in time to avoid re-contamination and oxidation of the cleaned surface, and the inert gas is argon, helium one of the. 3.根据权利要求1所述的一种烧结钕铁硼磁体表面Al薄膜的制备方法,其特征在于:所述S2真空蒸镀Al薄膜的制备,采用真空蒸镀工艺在预处理后的磁体表面沉积一层Al薄膜,所述真空蒸镀的工艺参数包括真空度为1×10-3~5×10-3Pa,蒸发电流为2000~2900A,真空蒸镀时间为50~80min。3. the preparation method of a kind of sintered NdFeB magnet surface Al thin film according to claim 1, is characterized in that: the preparation of described S2 vacuum evaporation Al thin film, adopts vacuum evaporation process on the magnet surface after pretreatment A layer of Al thin film is deposited, and the process parameters of the vacuum evaporation include a vacuum degree of 1×10 −3 to 5×10 −3 Pa, an evaporation current of 2000 to 2900 A, and a vacuum evaporation time of 50 to 80 minutes. 4.根据权利要求1所述的一种烧结钕铁硼磁体表面Al薄膜的制备方法,其特征在于:所述S3激光重熔处理,采用激光重熔技术对磁体表面沉积的Al薄膜进行改性处理,提高Al薄膜的致密度以及与基体之间的结合力;所述激光重熔的工艺参数包括:激光功率为1000~3000W,扫描速度为5~15mm/s,光斑尺寸为2~5mm,搭接系数为5%~20%,并充入惰性气体作为保护气,所述惰性气体为氩气或氦气中的一种。4. the preparation method of a kind of sintered NdFeB magnet surface Al thin film according to claim 1, is characterized in that: described S3 laser remelting treatment, adopts laser remelting technology to modify the Al thin film deposited on the magnet surface treatment to improve the density of the Al film and the bonding force with the substrate; the process parameters of the laser remelting include: the laser power is 1000-3000W, the scanning speed is 5-15mm/s, the spot size is 2-5mm, The overlap coefficient is 5% to 20%, and an inert gas is filled as a protective gas, and the inert gas is one of argon gas or helium gas. 5.根据权利要求1所述的一种烧结钕铁硼磁体表面Al薄膜的制备方法,其特征在于:所述真空蒸镀装置包括有外壳(1)、坩埚(2)和调节夹具(3);所述外壳(1)的内部靠近外壳(1)的底面位置固连有坩埚(2),且坩埚(2)的内部用于放置蒸发材料;所述外壳(1)的内部于坩埚(2)的顶部位置设有调节夹具(3);所述调节夹具(3)包括有推杆(4)、电机(5)和转动压块(6);所述外壳(1)的内部侧面开设有第一液压槽(7),且第一液压槽(7)的数量为四;四个所述第一液压槽(7)的内部均滑动连接有推杆(4);其中相邻的任意两个所述推杆(4)的内部均固连有电机(5);四个所述推杆(4)的表面均转动连接有转动压块(6)。5. The preparation method of a sintered NdFeB magnet surface Al thin film according to claim 1, wherein the vacuum evaporation device comprises a casing (1), a crucible (2) and an adjustment fixture (3) A crucible (2) is fixedly attached to the inside of the casing (1) close to the bottom surface of the casing (1), and the inside of the crucible (2) is used to place evaporation materials; the inside of the casing (1) is connected to the crucible (2). ) is provided with an adjusting fixture (3) at the top position of the ); the adjusting fixture (3) includes a push rod (4), a motor (5) and a rotating pressure block (6); the inner side of the casing (1) is provided with a The first hydraulic grooves (7), and the number of the first hydraulic grooves (7) is four; the interiors of the four first hydraulic grooves (7) are all slidably connected with push rods (4); A motor (5) is fixedly connected to the inside of each of the push rods (4); and a rotating pressing block (6) is connected to the surfaces of the four push rods (4) in rotation. 6.根据权利要求5所述的一种烧结钕铁硼磁体表面Al薄膜的制备方法,其特征在于:所述外壳(1)的内部表面于调节夹具(3)的顶部和底部位置均开设有第二液压槽(8);所述第二液压槽(8)的内部均滑动连接有封板(9);位于底部位置的所述封板(9)的顶面开设有均匀布置的进气孔(10);位于顶部位置的所述封板(9)的底面开设有均匀布置的出气孔(11)。6. the preparation method of a kind of sintered NdFeB magnet surface Al thin film according to claim 5, is characterized in that: the inner surface of described shell (1) is provided with the top and bottom positions of adjusting fixture (3) The second hydraulic groove (8); the interior of the second hydraulic groove (8) is slidably connected with a sealing plate (9); the top surface of the sealing plate (9) at the bottom position is provided with evenly arranged air intakes A hole (10); the bottom surface of the sealing plate (9) at the top position is provided with evenly arranged air outlet holes (11). 7.根据权利要求6所述的一种烧结钕铁硼磁体表面Al薄膜的制备方法,其特征在于:所述出气孔(11)的内部均滑动连接有控制块(12);所述控制块(12)的顶部均固连有弹簧(13)。7. The method for preparing a sintered NdFeB magnet surface Al thin film according to claim 6, characterized in that: a control block (12) is slidably connected to the inside of the air outlet hole (11); the control block The tops of (12) are all fixed with springs (13). 8.根据权利要求7所述的一种烧结钕铁硼磁体表面Al薄膜的制备方法,其特征在于:所述封板(9)的内部靠近出气孔(11)位置均开设有冷却槽(14),且冷却槽(14)通过管道外接冷却气源;所述冷却槽(14)的内部均滑动连接有弹性板(15),且弹性板(15)均与对应控制块(12)的底面之间固定连接;所述弹性板(15)与对应冷却槽(14)的底面之间均固连有弹性片(16);所述封板(9)的表面靠近出气孔(11)位置均开设有斜孔(17);所述出气孔(11)的底部开口位置均固连有第一加热板(18);所述控制块(12)的底面均固连有第二加热板(19)。8. The preparation method of a sintered NdFeB magnet surface Al thin film according to claim 7, characterized in that: the inside of the sealing plate (9) is provided with a cooling groove (14) near the air outlet (11) position ), and the cooling tank (14) is connected to an external cooling air source through a pipeline; the interior of the cooling tank (14) is slidably connected with an elastic plate (15), and the elastic plate (15) is connected to the bottom surface of the corresponding control block (12). between the elastic plates (15) and the bottom surface of the corresponding cooling groove (14) are fixedly connected with elastic sheets (16); the surface of the sealing plate (9) is close to the air outlet (11) A first heating plate (18) is fixedly connected to the bottom opening positions of the air outlet holes (11); and a second heating plate (19) is fixedly connected to the bottom surface of the control block (12). ). 9.根据权利要求8所述的一种烧结钕铁硼磁体表面Al薄膜的制备方法,其特征在于:所述出气孔(11)的内部于斜孔(17)位置固连有导料弹片(20);所述出气孔(11)的内部于导料弹片(20)的顶部位置固连有导管(21),且导管(21)与对应斜孔(17)之间均相互连通。9. The preparation method of a sintered NdFeB magnet surface Al thin film according to claim 8, characterized in that: the inside of the air outlet hole (11) is fixedly connected with a material guide shrapnel ( 20); the inside of the air outlet hole (11) is fixedly connected with a conduit (21) at the top position of the material guide elastic sheet (20), and the conduit (21) and the corresponding inclined hole (17) are connected with each other. 10.根据权利要求9所述的一种烧结钕铁硼磁体表面Al薄膜的制备方法,其特征在于:所述斜孔(17)的内部均固连有连绳(22);所述连绳(22)靠近导料弹片(20)的一侧端面位置均固连有震动球(23)。10 . The preparation method of the Al film on the surface of a sintered NdFeB magnet according to claim 9 , characterized in that: a connecting rope ( 22 ) is fixedly connected inside the inclined hole ( 17 ); the connecting rope (22) A vibrating ball (23) is fixedly connected to one end face of the material guide shrapnel (20).
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