CN114710891A - An apparatus and method for printing circuits on transparent materials - Google Patents
An apparatus and method for printing circuits on transparent materials Download PDFInfo
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- CN114710891A CN114710891A CN202210350487.0A CN202210350487A CN114710891A CN 114710891 A CN114710891 A CN 114710891A CN 202210350487 A CN202210350487 A CN 202210350487A CN 114710891 A CN114710891 A CN 114710891A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
- H05K3/1241—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by ink-jet printing or drawing by dispensing
- H05K3/125—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by ink-jet printing or drawing by dispensing by ink-jet printing
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/02—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
- H05K3/027—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed by irradiation, e.g. by photons, alpha or beta particles
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/225—Correcting or repairing of printed circuits
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Abstract
本发明涉及印制电路领域,涉及一种在透明材料上打印电路的设备和方法,该设备包括喷涂机构和激光加工机构,所述喷涂机构包括用于喷涂溶液的喷头,所述激光加工机构包括控制组件和激光器,所述控制组件用于控制激光器的运动速度、机构功率和运动轨迹,所述激光器用于发射激光至透明基材上进行电路刻蚀。本发明无需任何打印设备或掩膜版,工艺简单,成本低,设备依赖度低,自动化程度高,良品率高,适合大批量生产。
The invention relates to the field of printed circuits, and relates to a device and method for printing circuits on transparent materials. The device includes a spraying mechanism and a laser processing mechanism, the spraying mechanism includes a spray head for spraying a solution, and the laser processing mechanism includes A control component and a laser are provided. The control component is used to control the movement speed, mechanism power and movement trajectory of the laser, and the laser is used to emit laser light to a transparent substrate for circuit etching. The invention does not need any printing equipment or mask, has simple process, low cost, low equipment dependence, high automation degree and high yield, and is suitable for mass production.
Description
技术领域technical field
本发明涉及印制电路领域,涉及一种在透明材料上打印电路的设备和方法。The invention relates to the field of printed circuits, and relates to a device and method for printing circuits on transparent materials.
背景技术Background technique
在传统加工工艺中,印制电路主要基于非透明基材上加工,在透明基材表面印制电路的难度较大且成本较高,随着电子行业的发展,尤其是柔性电子和穿戴电子的成为发展的热点,使得透明印制电路板的有了新的市场需求。In the traditional processing technology, printed circuits are mainly processed on non-transparent substrates. It is difficult and costly to print circuits on the surface of transparent substrates. With the development of the electronics industry, especially flexible electronics and wearable electronics It has become a hot spot of development, which has brought new market demand for transparent printed circuit boards.
目前在透明基材上印制电路的方法一般是先在玻璃基板上涂一层导电膜,再对导电膜进行特殊处理,形成所需电路的导电玻璃,但是进行特殊处理形成导电电路的步骤较繁琐,加工时间较长。除此以外,还有在玻璃基板上设置光刻机,采用光刻工艺进行电路制作,但是,现有的光刻工艺在制作电路时,需要使用光刻胶作为绝缘层来对电路的形状进行控制,工艺对光刻胶的质量要求较高,工序较为繁琐,成本较高,且良品率较低。At present, the method of printing a circuit on a transparent substrate is generally to first coat a layer of conductive film on the glass substrate, and then perform special treatment on the conductive film to form the conductive glass for the desired circuit. Cumbersome and long processing time. In addition, there is also a photolithography machine on the glass substrate, and the photolithography process is used to manufacture the circuit. However, the existing photolithography process needs to use photoresist as an insulating layer to make the circuit shape when manufacturing the circuit. Control, the process has higher quality requirements for the photoresist, the process is more complicated, the cost is higher, and the yield is lower.
光电玻璃用于柔性电子和穿戴电子时,通常需要将面积较大的光电玻璃的线路连接到外部驱动电路,需要先使用导电双面胶或焊锡,将柔性线路板封装在两层光电玻璃中并与光电玻璃的线路连接,再将柔性线路板与外部的驱动电路连接,生产效率较低,在生产、运输、安装、使用过程中,大量封装在光电玻璃内侧的柔性线路板容易受到损坏,柔性电路板受损将直接影响发光二极管的显示,进而导致产品出现无法修改的不良发生,并且此类的不良无法修复。When photoelectric glass is used in flexible electronics and wearable electronics, it is usually necessary to connect the circuit of the photoelectric glass with a larger area to the external driving circuit. It is necessary to use conductive double-sided tape or solder to encapsulate the flexible circuit board in two layers of photoelectric glass. It is connected to the circuit of the photoelectric glass, and then the flexible circuit board is connected to the external driving circuit, and the production efficiency is low. Damage to the circuit board will directly affect the display of the light-emitting diode, which will lead to the occurrence of unmodifiable defects in the product, and such defects cannot be repaired.
发明内容SUMMARY OF THE INVENTION
为改善现有技术的不足,本发明提供了一种透明基材上打印电路的设备和方法,该方法工艺简单,无需导电膜或掩膜版,无需使用打印设备,通过与激光刻蚀技术相结合,激光束从透明基材的背部穿过后对固化在透明基材表面的导电层进行选择地剥除处理,留下所需的电路线路,得到具有电路的透明基材。In order to improve the deficiencies of the prior art, the present invention provides a device and method for printing a circuit on a transparent substrate. In combination, after the laser beam passes through the back of the transparent substrate, the conductive layer cured on the surface of the transparent substrate is selectively peeled off, leaving the desired circuit lines, thereby obtaining a transparent substrate with circuits.
本发明提供一种在透明基材上打印电路的设备,包括喷涂机构和激光加工机构,所述喷涂机构包括用于喷涂溶液的喷头,所述激光加工机构包括控制组件和激光器,所述控制组件用于控制激光器的运动速度、机构功率和运动轨迹,所述激光器用于发射激光至透明基材上进行电路刻蚀。The invention provides a device for printing a circuit on a transparent substrate, comprising a spraying mechanism and a laser processing mechanism, the spraying mechanism includes a spray head for spraying a solution, the laser processing mechanism includes a control assembly and a laser, the control assembly It is used to control the movement speed, mechanism power and movement track of the laser, and the laser is used to emit laser light to the transparent substrate for circuit etching.
根据本发明的实施方案,所述设备还包括视觉检测机构,所述视觉检测机构包括成像组件和识别判断组件,所述成像组件和识别判断组件连接,所述成像组件用于对待测部件进行成像,并将图像发送至识别判断组件进行识别和判断。According to an embodiment of the present invention, the apparatus further includes a visual inspection mechanism, the visual inspection mechanism includes an imaging component and a recognition and judgment component, the imaging component and the recognition and judgment component are connected, and the imaging component is used for imaging the component to be tested , and send the image to the recognition and judgment component for recognition and judgment.
根据本发明的实施方案,所述视觉检测机构还包括反馈组件,所述反馈组件与识别判断组件连接,用于反馈判断结果,优选所述反馈组件包括显示器和/或报警器,所述显示器用于显示判断结果,所述报警器用于检测结果异常时报警提示。According to an embodiment of the present invention, the visual inspection mechanism further includes a feedback component, which is connected to the identification and judgment component for feeding back the judgment result. Preferably, the feedback component includes a display and/or an alarm, and the display uses a For displaying the judgment result, the alarm is used to give an alarm when the detection result is abnormal.
根据本发明的实施方案,所述成像组件包括摄像头,优选为高清摄像头。According to an embodiment of the present invention, the imaging assembly includes a camera, preferably a high-definition camera.
根据本发明的实施方案,所述识别判断组件包括存储器和比对器,所述存储器用于存储正常结果,所述比对器遍历图像,判断图像上是否有与正常结果存在差异的区域,若有,则判定位异常,否则,判定为正常。According to an embodiment of the present invention, the identifying and judging component includes a memory and a comparator, the memory is used to store the normal result, the comparator traverses the image, and judges whether there is an area on the image that is different from the normal result, if If yes, it is judged that the bit is abnormal, otherwise, it is judged to be normal.
根据本发明的实施方案,所述激光加工机构还包括切割台和位置调整组件,所述位置调整组件设置在切割台的上方,所述激光器、成像组件分别设置在位置调整组件上,所述控制组件与位置调整组件连接,用于控制位置调整组件的运动,进而调整激光器、成像组件的位置。According to an embodiment of the present invention, the laser processing mechanism further includes a cutting table and a position adjustment assembly, the position adjustment assembly is disposed above the cutting table, the laser and the imaging assembly are respectively disposed on the position adjustment assembly, and the control The assembly is connected with the position adjustment assembly, and is used for controlling the movement of the position adjustment assembly, thereby adjusting the positions of the laser and the imaging assembly.
根据本发明的实施方案,所述喷涂机构还包括容纳腔,所述容纳腔用于容纳待喷涂溶液,例如导电墨水。According to an embodiment of the present invention, the spraying mechanism further includes an accommodating cavity for accommodating a solution to be sprayed, such as conductive ink.
根据本发明的实施方案,所述喷涂机构还包括控制器,所述控制器用于调整所述喷头的喷射速度,还例如,调整所述喷头的高度。According to an embodiment of the present invention, the spraying mechanism further includes a controller for adjusting the spraying speed of the spraying head, for example, adjusting the height of the spraying head.
根据本发明的实施方案,所述激光加工机构包括激光打标机、激光标刻机等带有激光轨迹编写功能、激光光束聚焦功能、激光光束走位控制功能的任何激光加工系统。According to the embodiment of the present invention, the laser processing mechanism includes any laser processing system with laser trajectory writing function, laser beam focusing function, and laser beam position control function, such as laser marking machine and laser marking machine.
根据本发明的实施方案,所述激光器包括光纤激光器、固体激光器,例如为固体激光器。According to an embodiment of the present invention, the laser comprises a fiber laser, a solid state laser, eg a solid state laser.
本发明提供一种在透明基材上打印电路的方法,包括以下步骤:The present invention provides a method for printing a circuit on a transparent substrate, comprising the following steps:
1)在透明基材表面喷涂导电墨水并干燥,得到具有固化层的透明基材;1) spraying conductive ink on the surface of the transparent substrate and drying to obtain a transparent substrate with a cured layer;
2)从背向固化层的一面向透明基材发射激光,对固化层进行刻蚀形成电路,得到具有电路结构的透明基材。2) emitting a laser from the side facing away from the cured layer to the transparent substrate, and etching the cured layer to form a circuit to obtain a transparent substrate with a circuit structure.
根据本发明的实施方案,步骤1)之前还包括:清理所述透明基材的表面。According to an embodiment of the present invention, before step 1), the method further comprises: cleaning the surface of the transparent substrate.
可选地,使用乙醇和/或丙酮清洁透明基材的两侧表面,除去粉尘、油污等污渍,以提高电路层的附着力。Optionally, use ethanol and/or acetone to clean both sides of the transparent substrate to remove dust, oil and other stains, so as to improve the adhesion of the circuit layer.
根据本发明的实施方案,所述透明基材选用对激光吸收系数低的透明材料,例如K9玻璃、石英、蓝宝石、透明聚合物膜等。According to an embodiment of the present invention, the transparent substrate is selected from a transparent material with a low absorption coefficient of laser light, such as K9 glass, quartz, sapphire, transparent polymer film, and the like.
根据本发明的实施方案,步骤2)中所述导电墨水包括导电颗粒和溶剂,所述导电颗粒包括纳米银、纳米金、纳米铜、纳米银合金、纳米铜合金中的一种、两种或多种,例如为纳米银导电墨水。According to an embodiment of the present invention, the conductive ink in step 2) includes conductive particles and a solvent, and the conductive particles include one, two or one of nano-silver, nano-gold, nano-copper, nano-silver alloy, and nano-copper alloy. Various, such as nano-silver conductive ink.
根据本发明的实施方案,所述纳米银导电墨水中银的含量为30-50wt%,优选所述纳米银导电墨水中银的含量为35-45wt%,进一步地,所述纳米银导电墨水中银的含量为38-42wt%。According to an embodiment of the present invention, the content of silver in the nano-silver conductive ink is 30-50 wt %, preferably the content of silver in the nano-silver conductive ink is 35-45 wt %, and further, the content of silver in the nano-silver conductive ink is 38-42 wt%.
根据本发明的实施方案,所述导电墨水为黏性溶液或非黏性溶液,优选为粘性溶液,例如所述导电墨水的黏度为50-200pa.s,优选地,所述导电墨水的黏度为80-150pa.s,进一步地,所述导电墨水的黏度为100-120pa.s,例如为60pa.s、70pa.s、80pa.s、90pa.s、110pa.s、130pa.s、140pa.s、160pa.s、180pa.s或任意两点值构成的范围中的任意值。According to an embodiment of the present invention, the conductive ink is a viscous solution or a non-viscous solution, preferably a viscous solution, for example, the viscosity of the conductive ink is 50-200pa.s, preferably, the viscosity of the conductive ink is 80-150pa.s, further, the viscosity of the conductive ink is 100-120pa.s, such as 60pa.s, 70pa.s, 80pa.s, 90pa.s, 110pa.s, 130pa.s, 140pa.s. s, 160pa.s, 180pa.s, or any value in the range of any two-point value.
根据本发明的实施方案,所述导电墨水中的溶剂包括去离子水。According to an embodiment of the present invention, the solvent in the conductive ink includes deionized water.
根据本发明的实施方案,步骤1)中导电墨水的干燥在恒温条件下进行。According to an embodiment of the present invention, the drying of the conductive ink in step 1) is performed under a constant temperature condition.
优选地,所述恒温的温度为140-180摄氏度,优选为150-160摄氏度,例如为150摄氏度。Preferably, the temperature of the constant temperature is 140-180 degrees Celsius, preferably 150-160 degrees Celsius, for example, 150 degrees Celsius.
根据本发明的实施方案,所述导电墨水干燥的时间为大于15分钟,优选大于20分钟,例如为20分钟。According to an embodiment of the present invention, the time for the conductive ink to dry is greater than 15 minutes, preferably greater than 20 minutes, such as 20 minutes.
作为一个实例地,所述干燥在温度为150摄氏度的恒温炉中干燥20分钟。As an example, the drying is performed in a constant temperature oven at a temperature of 150 degrees Celsius for 20 minutes.
根据本发明的实施方案,步骤1)与步骤2)之间还包括以下步骤:检测具有固化层的透明基材是否合格。According to an embodiment of the present invention, the following step is further included between step 1) and step 2): detecting whether the transparent substrate with the cured layer is qualified.
根据本发明的实施方案,检测具有固化层的透明基材是否合格包括:观察所述固化层表面是否有缺陷,优选通过视觉检测机构观察和判断。According to an embodiment of the present invention, detecting whether the transparent substrate with a cured layer is qualified includes: observing whether the surface of the cured layer is defective, preferably by observing and judging by a visual inspection mechanism.
作为一个实例地,所述成像组件对固化层表面成像后传输至所述视觉检测机构,所述视觉检测机构对所述图像进行分析和判断,当判断所述固化层表面具有缺陷时,将当前具有固化层的透明基材舍弃。As an example, the imaging component images the surface of the cured layer and then transmits it to the visual inspection mechanism, and the visual inspection mechanism analyzes and judges the image, and when it is judged that the surface of the cured layer has defects, the current The transparent substrate with the cured layer is discarded.
根据本发明的实施方案,所述缺陷包括直径大于20微米的气泡和/或长度/宽度超过20微米的裂缝。According to an embodiment of the present invention, the defects include bubbles with a diameter greater than 20 microns and/or cracks with a length/width greater than 20 microns.
根据本发明的实施方案,步骤2)中对固化层进行刻蚀形成电路包括,预先设置电路结构并输入控制组件,所述控制组件按照所述电路结构控制激光器对透明基材上的固化层进行刻蚀,形成电路。According to an embodiment of the present invention, etching the solidified layer to form a circuit in step 2) includes presetting a circuit structure and inputting a control component, and the control component controls the laser according to the circuit structure to etch the solidified layer on the transparent substrate. Etch to form circuits.
根据本发明的实施方案,所述刻蚀包括按所述电路结构在所述固化层上形成切割线,剥除并清理电路结构之外的固化层。According to an embodiment of the present invention, the etching includes forming cutting lines on the cured layer according to the circuit structure, and stripping and cleaning the cured layer outside the circuit structure.
根据本发明的实施方案,所述激光包括波长在紫外至中红外波段的脉冲激光,所述激光的波长范围为200-2000nm,例如为1064nm。According to an embodiment of the present invention, the laser includes a pulsed laser with a wavelength in the ultraviolet to mid-infrared band, and the wavelength of the laser is in the range of 200-2000 nm, for example, 1064 nm.
优选地,所述激光的功率为2-40W,例如为5W-30W的近红外脉冲激光或2-8W的紫外激光。Preferably, the power of the laser is 2-40W, for example, a near-infrared pulsed laser of 5W-30W or an ultraviolet laser of 2-8W.
优选地,所述刻蚀的切割速度设置为1-7m/s,优选为2-5m/s。Preferably, the cutting speed of the etching is set to 1-7 m/s, preferably 2-5 m/s.
根据本发明的实施方案,所述清理电路结构之外的固化层例如使用高压空气吹扫切割后的透明基板表面。According to an embodiment of the present invention, the cleaning of the solidified layer outside the circuit structure, for example, using high pressure air to blow the surface of the cut transparent substrate.
根据本发明的实施方案,步骤2)之后还包括步骤3):检测所述具有电路的透明基材是否合格。According to an embodiment of the present invention, after step 2), step 3) is further included: detecting whether the transparent substrate with circuit is qualified.
根据本发明的实施方案,检测所述具有电路的透明基材是否合格包括a):获取透明基材表面的电路图形,将电路图像与预先设置的电路结构进行比对,判断是否存在断开区域和/或不相符的区域,若是,则电路结构不合格,否则,电路结构合格。According to an embodiment of the present invention, detecting whether the transparent substrate with a circuit is qualified includes a): obtaining a circuit pattern on the surface of the transparent substrate, comparing the circuit image with a preset circuit structure, and judging whether there is a disconnected area and/or areas that do not conform, if so, the circuit structure is unqualified, otherwise, the circuit structure is qualified.
根据本发明的实施方案,所述不相符的区域包括电路结构边沿的毛刺是否大于电路设定宽度15%、电路结构是否存在宽度小于设定宽度之处。According to an embodiment of the present invention, the non-conforming area includes whether the burr on the edge of the circuit structure is greater than 15% of the circuit set width, and whether the circuit structure has a width smaller than the set width.
根据本发明的实施方案,判断所述电路结构合格后,还包括以下步骤b):对电路结构进行通电短路检测,若检测通过,所述具有电路的透明基材合格,否则,舍弃。According to an embodiment of the present invention, after judging that the circuit structure is qualified, the following step b) is further included: conducting power-on and short-circuit detection on the circuit structure. If the detection passes, the transparent substrate with the circuit is qualified, otherwise, it is discarded.
根据本发明的实施方案,判断所述电路结构合格后,还包括以下步骤:检测电路结构的电学参数是否与预设值一致,若是,则为合格产品,否则舍弃。According to an embodiment of the present invention, after judging that the circuit structure is qualified, the following steps are further included: detecting whether the electrical parameters of the circuit structure are consistent with preset values, if yes, it is a qualified product, otherwise it is discarded.
根据本发明的实施方案,判断所述具有电路的透明基材不合格后,还包括对不合格的具有电路的透明基材上的电路结构进行修正的步骤,例如对电路结构边沿的毛刺大于电路设定宽度15%的电路结构进行修正。According to an embodiment of the present invention, after judging that the transparent substrate with circuits is unqualified, it further includes a step of correcting the circuit structure on the unqualified transparent substrate with circuits, for example, the burr on the edge of the circuit structure is larger than that of the circuit Correct the circuit configuration with a set width of 15%.
根据本发明的实施方案,所述修正包括:从背向固化层的一面向透明基材发射激光,对电路上不合格的区域进行再次刻蚀。According to an embodiment of the present invention, the correction includes: emitting a laser from the side facing away from the cured layer to the transparent substrate to re-etch the unqualified areas on the circuit.
根据本发明的实施方案,修正所述电路后,还包括检测修正后的电路结构是否合格,所述检测步骤与步骤3)相同。According to an embodiment of the present invention, after correcting the circuit, it further includes detecting whether the corrected circuit structure is qualified, and the detecting step is the same as step 3).
本发明还提供一种具有电路的透明基材,其采用如上所述的方法制备得到。The present invention also provides a transparent substrate with a circuit, which is prepared by the above-mentioned method.
本发明还提供一种上述具有电路的透明基材在电子产品中的用途,例如在柔性屏幕、穿戴电子中的用途。The present invention also provides the use of the above-mentioned transparent substrate with circuit in electronic products, such as the use in flexible screens and wearable electronics.
有益效果beneficial effect
本发明通过与激光刻蚀技术相结合,采用高速振镜控制激光束,从背部穿过透明基材对固化在透明基材的导电层进行选择地剥除处理,留下所需的电路线路,通过视觉检测后,使用激光对电路线路进行二次修正,以确保线路的100%良率。By combining with the laser etching technology, the invention adopts a high-speed galvanometer to control the laser beam, and passes through the transparent substrate from the back to selectively peel off the conductive layer cured on the transparent substrate, leaving the required circuit lines. After passing the visual inspection, secondary correction of the circuit line is carried out using laser to ensure the 100% yield of the line.
相较于传统工艺,本发明方法无需任何打印设备或掩膜版,工艺简单,成本低,设备依赖度低,自动化程度高,良品率高,非常适合大批量生产。本发明方法在制备良好电路的同时,仍保证了基材的高透光性。Compared with the traditional process, the method of the present invention does not need any printing equipment or mask, the process is simple, the cost is low, the equipment dependence is low, the automation degree is high, and the yield is high, which is very suitable for mass production. The method of the invention still ensures the high light transmittance of the base material while preparing a good circuit.
附图说明Description of drawings
图1是本发明实施例中步骤b喷涂导电墨水的示意图;Fig. 1 is the schematic diagram of step b spraying conductive ink in the embodiment of the present invention;
图2是本发明实施例中步骤d检测带有固化层的透明基材表面是否有缺陷的示意图;2 is a schematic diagram of step d detecting whether the surface of the transparent substrate with a cured layer is defective in the embodiment of the present invention;
图3是本发明实施例中步骤f中激光刻蚀的示意图;Fig. 3 is the schematic diagram of laser etching in step f in the embodiment of the present invention;
图4是本发明实施例中步骤g中视觉检测的示意图。FIG. 4 is a schematic diagram of visual inspection in step g in an embodiment of the present invention.
其中,1-透明基材,2-导电墨水,3-喷头,4-固化层,5-成像组件,6-位置调整组件,7-显示器和/或报警器,8-激光,9-光束运动控制聚焦机构,10-电路结构。Among them, 1-transparent substrate, 2-conductive ink, 3-print head, 4-cured layer, 5-imaging component, 6-position adjustment component, 7-display and/or alarm, 8-laser, 9-beam movement Control focusing mechanism, 10-circuit structure.
具体实施方式Detailed ways
下文将结合具体实施例对本发明的方法和应用做更进一步的详细说明。应当理解,下列实施例仅为示例性地说明和解释本发明,而不应被解释为对本发明保护范围的限制。凡基于本发明上述内容所实现的技术均涵盖在本发明旨在保护的范围内。The method and application of the present invention will be described in further detail below with reference to specific embodiments. It should be understood that the following examples are only for illustrating and explaining the present invention, and should not be construed as limiting the protection scope of the present invention. All technologies implemented based on the above content of the present invention are covered within the intended protection scope of the present invention.
除非另有说明,以下实施例中使用的原料和试剂均为市售商品,或者可以通过已知方法制备。Unless otherwise stated, the starting materials and reagents used in the following examples are commercially available or can be prepared by known methods.
实施例1一种在透明基材上打印电路的设备Example 1 A device for printing circuits on transparent substrates
一种在透明基材上打印电路的设备,包括喷涂机构、激光加工机构和视觉检测机构,喷涂机构包括用于喷涂溶液的喷头3,激光加工机构包括控制组件和激光器,控制组件用于控制激光器的运动速度、机构功率和运动轨迹,激光器9用于发射激光8至透明基材1上进行电路刻蚀。A device for printing a circuit on a transparent substrate, comprising a spraying mechanism, a laser processing mechanism and a visual inspection mechanism, the spraying mechanism includes a nozzle 3 for spraying a solution, the laser processing mechanism includes a control assembly and a laser, and the control assembly is used to control the laser According to the movement speed, mechanism power and movement trajectory, the
视觉检测机构包括成像组件5、识别判断组件和反馈组件,成像组件5和识别判断组件连接,成像组件5用于对待测部件进行成像,并将图像发送至识别判断组件进行识别和判断;反馈组件与识别判断组件连接,用于反馈判断结果,优选反馈组件包括显示器和/或报警器7,显示器用于显示判断结果,报警器用于检测结果异常时报警提示。The visual inspection mechanism includes an
其中,成像组件5包括摄像头,例如为高清摄像头;识别判断组件包括存储器和比对器,存储器用于存储正常结果,比对器遍历图像,判断图像上是否有与正常结果存在差异的区域,若有,则判定位异常,否则,判定为正常。Among them, the
激光加工机构还包括切割台和位置调整组件6,位置调整组件6设置在切割台上方,激光器9、成像组件5均与位置调整组件6连接,控制组件与位置调整组件6连接,用于控制位置调整组件6的运动,进而调整激光器9和成像组件5的位置。The laser processing mechanism also includes a cutting table and a
喷涂机构还包括容纳腔,容纳腔用于容纳待喷涂溶液,例如导电墨水。The spraying mechanism further includes an accommodating cavity, and the accommodating cavity is used for accommodating a solution to be sprayed, such as conductive ink.
喷涂机构还包括控制器,控制器用于调整喷头的喷射速度,还例如,调整喷头的高度。The spraying mechanism further includes a controller for adjusting the spraying speed of the spray head, and also, for example, adjusting the height of the spray head.
激光加工机构包括激光打标机、激光标刻机等带有激光轨迹编写功能、激光光束聚焦功能、激光光束走位控制功能的任何激光加工系统。The laser processing mechanism includes any laser processing system with laser trajectory writing function, laser beam focusing function, and laser beam position control function such as laser marking machine and laser marking machine.
在实际使用时,激光器可以选用市面上常见的激光器例如光纤激光器、固体激光器,以下实施例中使用固体激光器,激光器发射的激光可以是波长在紫外至中红外波段的脉冲激光。In actual use, the laser can be selected from common lasers on the market, such as fiber lasers and solid-state lasers. Solid-state lasers are used in the following embodiments, and the laser light emitted by the laser can be pulsed lasers with wavelengths in the ultraviolet to mid-infrared band.
实施例2一种采用实施例1的设备在透明基材上打印电路的方法Embodiment 2 A method of printing a circuit on a transparent substrate using the equipment of
一种在透明基材上打印电路的方法,包括以下步骤:A method of printing a circuit on a transparent substrate, comprising the steps of:
步骤a.对需要打印电路的透明基材1进行预处理:使用乙醇或者丙酮清洁透明基材1的两面,除去粉尘、油污等污渍,以提高电路层的附着力。Step a. Pretreating the
步骤b.在透明基材1表面均匀喷涂导电墨水,采用现有的喷涂设备,喷涂条件如下:最小墨滴为3.5pl,喷嘴数量大于1000,工作环境的湿度为40-60%,喷涂后导电墨水形成的膜结构厚度小于1微米。Step b. Evenly spray the conductive ink on the surface of the
步骤c.将喷涂导电墨水后的透明基材1转移至恒温炉中在150摄氏度下恒温加热20分钟,直至导电墨水固化在透明基材表面,形成固化层4,得到带有固化层4的透明基材1。Step c. The
步骤d.检测带有固化层4的透明基材1表面是否有缺陷,缺陷是指直径大于20微米的气泡和/或长度/宽度超过20微米的裂缝,若没有缺陷,转移至步骤e,否则,将缺陷基材舍弃。Step d. Detect whether the surface of the
步骤e.将表面无缺陷带有固化层4的透明基材1转移至激光加工系统,在激光加工系统中设定电路形状和所需的剥除区域。Step e. Transfer the
步骤f.根据设定的电路形状和所需的剥除区域,使用激光对带有固化层的透明基材的表面进行选择性剥除处理并清除残渣,未剥除部分为电路结构10。Step f. According to the set circuit shape and the desired peeling area, use a laser to selectively peel off the surface of the transparent substrate with the cured layer and remove the residue, and the unpeeled part is the
具体地,激光一般为近红外脉冲激光(成本较低),功率5W-15W,也可使用紫外激光器(成本较高),功率2-8W,与固化层之间的距离取决于使用的场镜焦距,通常焦距设置为100-165mm,切割速度设置为1-7m/s;切割后使用高压空气吹扫即可。Specifically, the laser is generally a near-infrared pulsed laser (low cost) with a power of 5W-15W, and an ultraviolet laser (higher cost) can also be used with a power of 2-8W, and the distance from the cured layer depends on the field lens used Focal length, usually the focal length is set to 100-165mm, and the cutting speed is set to 1-7m/s; high-pressure air can be used to purge after cutting.
步骤g.对剥除后所留下的电路结构10先进行视觉检测,根据客户需要,在必要时检测电学参数,判断是否达到指标,若达标则合格,否则,判断是否为可修正产品,若是,转入步骤h。Step g. First perform visual inspection on the
其中,视觉检测可以是机器手臂或位移机构带动的摄像头和图像处理系统,通过对比摄像头获取的影像和设定的电路判断出是否存在不相符的区域或断开的区域,具体地,判断是否存在电路断开、电路边沿的毛刺是否有大于电路设定宽度15%之处、电路是否有宽度小于设定宽度之处,其中,电路断开或宽度过小的电路结构需要舍弃,而毛刺过大的电路结构可以进行重新修正,为可修正的电路结构。Among them, the visual detection can be a camera and an image processing system driven by a robotic arm or a displacement mechanism. By comparing the image obtained by the camera with the set circuit, it is judged whether there is an inconsistent area or a disconnected area. Specifically, it is judged whether there is a The circuit is disconnected, whether the burr on the edge of the circuit is greater than 15% of the set width of the circuit, and whether the circuit has a width less than the set width. Among them, the circuit structure is disconnected or the width is too small, and the circuit structure needs to be discarded, and the burr is too large. The circuit structure can be re-corrected to be a correctable circuit structure.
检测电学参数例如检测电路的电阻值是否达到预设值,若未达到,则为不合格产品,需要舍弃。Detecting electrical parameters, such as detecting whether the resistance value of the circuit reaches the preset value, if not, it is an unqualified product and needs to be discarded.
步骤h.对可修正的的电路结构10使用激光进行二次修正并清除残渣。Step h. Use a laser to perform secondary correction on the
步骤i.对修正后的电路结构10进行二次通电短路检测,合格可流入后续加工流程。Step i. Perform secondary energization and short-circuit detection on the corrected
本发明针对的透明基材1可以是对所用的激光吸收系数低的任何透明材料,如K9玻璃、石英、蓝宝石、透明聚合物膜等。The
步骤b中的导电墨水中包含有导电颗粒,导电颗粒可以是纳米银、纳米金、纳米铜、纳米银合金或纳米铜合金等的一种或多种;导电墨水可以是黏性或非黏性的,本实施例中,为黏度在50-200pa.s的纳米银导电墨水,纳米银导电墨水中银的含量为30-50wt%,导电墨水的喷涂参照黏性液体喷涂工艺。The conductive ink in step b contains conductive particles, and the conductive particles can be one or more of nano-silver, nano-gold, nano-copper, nano-silver alloy or nano-copper alloy; the conductive ink can be viscous or non-viscous Yes, in this embodiment, it is nano-silver conductive ink with a viscosity of 50-200pa.s, the content of silver in the nano-silver conductive ink is 30-50wt%, and the spraying of the conductive ink refers to the viscous liquid spraying process.
步骤e中的激光加工系统,可以是激光打标机,激光标刻机等带有激光轨迹编写功能、激光光束聚焦功能、激光光束走位控制功能的任何激光加工系统。The laser processing system in step e can be a laser marking machine, any laser processing system with a laser trajectory writing function, a laser beam focusing function, and a laser beam position control function, such as a laser marking machine.
可选的,步骤i中的合格品可流入后续加工流程,后续加工流程可以是发光二极管贴片、多层复合电路打印等任何使用到透明基材上的电路的应用。Optionally, the qualified products in step i can flow into the subsequent processing flow, and the subsequent processing flow can be any application of circuits using a transparent substrate, such as light-emitting diode patches, multi-layer composite circuit printing, etc.
以上,对本发明的实施方式进行了说明。但是,本发明不限定于上述实施方式。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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Application publication date: 20220705 |