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CN114721073B - Array type automatic alignment lens film sticking equipment - Google Patents

Array type automatic alignment lens film sticking equipment Download PDF

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Publication number
CN114721073B
CN114721073B CN202210443291.6A CN202210443291A CN114721073B CN 114721073 B CN114721073 B CN 114721073B CN 202210443291 A CN202210443291 A CN 202210443291A CN 114721073 B CN114721073 B CN 114721073B
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lens
carrier
film
lens film
alignment
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CN114721073A (en
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林金润
林文兴
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Xiamen Weiya Intelligent Technology Co ltd
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Xiamen Weiya Intelligence Technology Co ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

本发明公开一种阵列式自动对位镜片贴膜设备,其上的镜片载具和镜片膜上料载具分别水平滑动设置在机架上,镜片膜对位贴合载具位于镜片载具和镜片膜上料载具的滑动路径上方;镜片载具设置有多个独立运动的镜片调整机构,通过多个镜片调整机构使多个镜片的转角及高度调整一致;镜片膜上料载具顶端设置有放置镜片膜的上料板;镜片膜对位贴合载具包括升降设置的横梁,设置在横梁上的载具主体、XXY对位平台,载具主体底侧设置有多个真空气孔,以吸附上料板上的镜片膜,XXY对位平台驱动载具主体带动镜片膜与转角及高度调整一致的多个镜片对位,并在载具主体下行后,使镜片膜与各镜片贴合。本发明在保证镜片贴膜精度的同时,提升了贴膜的效率。

Figure 202210443291

The invention discloses an array-type automatic alignment lens film sticking device, on which the lens carrier and the lens film feeding carrier are respectively horizontally slidably arranged on the frame, and the lens film alignment and bonding carrier is located on the lens carrier and the lens Above the sliding path of the film feeding carrier; the lens carrier is provided with multiple independently moving lens adjustment mechanisms, through which the corners and heights of the multiple lenses can be adjusted to be consistent; the top of the lens film feeding carrier is provided with The loading plate where the lens film is placed; the lens film aligning and laminating carrier includes a beam set up and down, a carrier body set on the beam, and an XXY alignment platform. There are multiple vacuum holes on the bottom side of the carrier body to absorb The lens film on the feeding plate, the XXY alignment platform drives the main body of the carrier to drive the lens film to align with multiple lenses with the same corner and height adjustment, and after the main body of the carrier goes down, the lens film is bonded to each lens. The invention improves the efficiency of film sticking while ensuring the precision of lens film sticking.

Figure 202210443291

Description

一种阵列式自动对位镜片贴膜设备An array type automatic alignment lens film sticking equipment

技术领域technical field

本发明涉及镜片贴膜设备技术领域,特别涉及一种阵列式自动对位镜片贴膜设备。The invention relates to the technical field of lens filming equipment, in particular to an array type automatic alignment lens filming equipment.

背景技术Background technique

当前伴随VR技术的兴起和普及,VR眼镜等产品的需求量越来越大,VR眼镜的镜片表面通常需要进行贴膜处理,镜片膜的粘贴质量将对镜片的透射效果产生影响,最终影响VR眼镜的成像效果。With the rise and popularization of VR technology, the demand for VR glasses and other products is increasing. The lens surface of VR glasses usually needs to be treated with a film. The quality of the lens film will affect the transmission effect of the lens and ultimately affect the VR glasses. imaging effect.

为确保最终的成像效果,当前对镜片的贴膜质量要求越来越高,对于异形镜片(即非圆形镜片),需要将异形镜片与镜片膜的光轴进行校准贴合,以保证镜片膜的光轴对准于异形镜片的预定角度,因此在贴膜时需要对镜片的角度进行调整,人工调整通常精度和效率较低。In order to ensure the final imaging effect, the current requirements for the quality of the lens film are getting higher and higher. For special-shaped lenses (that is, non-circular lenses), it is necessary to calibrate and fit the optical axis of the special-shaped lens and the lens film to ensure the lens film. The optical axis is aligned with the predetermined angle of the special-shaped lens, so the angle of the lens needs to be adjusted when the film is attached, and manual adjustment usually has low precision and efficiency.

由于镜片膜相对镜片而言,通常尺寸较大,在贴膜过程中,一个镜片膜可以对应贴附在多个镜片上,以提升贴膜的效率,若能够使用一种设备,独立调整多个异形镜片的高度和角度,使多个异形镜片表面处于同一高度,且角度朝向一致,实现将多个异形镜片阵列排布,并同时调整镜片膜的角度,使镜片膜的光轴同时校准多个异形镜片,对位校准完成后实现将一张镜片膜同时粘贴在多个镜片上,将能够同时保证贴膜精度和贴膜效率。Since the lens film is usually larger than the lens, one lens film can be attached to multiple lenses in the process of film application to improve the efficiency of film application. If one device can be used to independently adjust multiple special-shaped lenses The height and angle of the lens make the surfaces of multiple special-shaped lenses at the same height, and the angles are in the same direction, so that the array of multiple special-shaped lenses can be arranged, and the angle of the lens film can be adjusted at the same time, so that the optical axis of the lens film can be aligned with multiple special-shaped lenses at the same time , After the alignment calibration is completed, one lens film can be pasted on multiple lenses at the same time, which will ensure the accuracy and efficiency of the film at the same time.

发明内容Contents of the invention

本发明的目的在于提供一种阵列式自动对位镜片贴膜设备,克服上述缺陷,实现自动将镜片膜的光轴同时对位于多个镜片的预定角度,并自动完成镜片膜与多个镜片的粘贴。The purpose of the present invention is to provide an array type automatic alignment lens film sticking equipment, which overcomes the above-mentioned defects, realizes automatically aligning the optical axis of the lens film at a predetermined angle of multiple lenses at the same time, and automatically completes the sticking of the lens film and multiple lenses .

为达成上述目的,本发明的解决方案为:一种阵列式自动对位镜片贴膜设备,包括机架、镜片载具、镜片膜上料载具、镜片膜对位贴合载具,所述镜片载具和所述镜片膜上料载具分别水平滑动设置在所述机架上,所述镜片膜对位贴合载具位于所述镜片载具和镜片膜上料载具的滑动路径上方;In order to achieve the above object, the solution of the present invention is: an array type automatic alignment lens film sticking equipment, including a frame, a lens carrier, a lens film feeding carrier, a lens film alignment and bonding carrier, the lens The carrier and the lens film feeding carrier are respectively horizontally slidably arranged on the frame, and the lens film aligning and bonding carrier is located above the sliding path of the lens carrier and the lens film feeding carrier;

所述镜片载具包括镜片载具主体,所述镜片载具主体上阵列设置有多个独立运动的镜片调整机构,所述镜片调整机构包括水平旋转驱动机构、顶升机构、用于放置镜片的镜片载板,所述水平旋转驱动机构连接在所述镜片载具主体和所述顶升机构之间,以驱动所述顶升机构水平旋转,所述顶升机构纵向设置,所述顶升机构顶端水平固定所述镜片载板,以驱动所述镜片载板升降,并使所述镜片载板随所述顶升机构水平旋转,进而通过多个镜片调整机构使多个镜片的转角及高度调整一致;The lens carrier includes a lens carrier body, on which a plurality of independently movable lens adjustment mechanisms are arrayed, and the lens adjustment mechanism includes a horizontal rotation drive mechanism, a jacking mechanism, and a mechanism for placing lenses. The lens carrier plate, the horizontal rotation drive mechanism is connected between the lens carrier body and the jacking mechanism to drive the jacking mechanism to rotate horizontally, the jacking mechanism is vertically arranged, and the jacking mechanism Fix the lens carrier plate horizontally at the top to drive the lens carrier plate up and down, and make the lens carrier plate rotate horizontally with the lifting mechanism, and then adjust the corners and heights of multiple lenses through multiple lens adjustment mechanisms consistent;

所述镜片膜上料载具顶端设置有用于放置镜片膜的上料板;The top of the lens film feeding carrier is provided with a feeding plate for placing the lens film;

所述镜片膜对位贴合载具包括支撑架、横梁、升降驱动机构、载具组件,所述支撑架纵向固定在机架上方,所述横梁纵向滑动连接在所述支撑架上,所述升降驱动机构连接在所述横梁与所述支撑架之间,以驱动所述横梁升降,所述载具组件安装在所述横梁上,所述载具组件包括载具主体、XXY对位平台,所述载具主体位于所述横梁下方,所述载具主体底侧形成有承载面,所述承载面上设置有多个真空气孔,以吸附所述上料板上的镜片膜,所述XXY对位平台连接在所述载具主体与所述横梁之间,以驱动所述载具主体前后左右位移并水平旋转对位,进而带动所述载具主体上的镜片膜与转角及高度调整一致的多个镜片对位,并在所述载具主体下行后,使镜片膜与各镜片贴合。The lens film aligning and bonding carrier includes a support frame, a beam, a lifting drive mechanism, and a carrier assembly. The support frame is longitudinally fixed above the frame, and the beam is longitudinally slidably connected to the support frame. The lifting drive mechanism is connected between the crossbeam and the support frame to drive the crossbeam up and down, the carrier assembly is installed on the crossbeam, and the carrier assembly includes a carrier body and an XXY alignment platform, The main body of the carrier is located below the beam, and a bearing surface is formed on the bottom side of the main body of the carrier, and a plurality of vacuum holes are arranged on the bearing surface to absorb the lens film on the feeding plate, and the XXY The alignment platform is connected between the carrier body and the crossbeam to drive the carrier body to move forward, backward, left, and right, and to rotate horizontally for alignment, thereby driving the lens film on the carrier body to be aligned with the angle and height A plurality of lenses are aligned, and after the main body of the carrier descends, the lens film is bonded to each lens.

进一步,所述机架上还设置有用于检测镜片载具上的各镜片位姿的第一视觉传感器、用于检测镜片膜对位贴合载具上的镜片膜位姿的第二视觉传感器。Further, the frame is also provided with a first visual sensor for detecting the pose of each lens on the lens carrier, and a second visual sensor for detecting the pose of the lens film on the lens film alignment and bonding carrier.

进一步,所述镜片膜上料载具上设置有撕膜机构,所述撕膜机构包括撕膜夹爪、撕膜驱动机构,所述撕膜夹爪用于夹紧所述镜片膜对位贴合载具上的镜片膜上贴附的保护膜,所述撕膜驱动机构驱动所述撕膜夹爪移动,以撕去镜片膜上贴附的保护膜。Further, the lens film loading carrier is provided with a film tearing mechanism, the film tearing mechanism includes a film tearing jaw, a tearing film driving mechanism, and the film tearing jaw is used to clamp the lens film alignment sticker The protective film attached to the lens film on the carrier, the tearing film drive mechanism drives the tearing film gripper to move to tear off the protective film attached to the lens film.

进一步,所述镜片载具主体包括顶板,所述顶升机构为气缸,包括顶升缸筒、顶升活塞,所述顶升缸筒底端向下延伸固定有轴杆,所述顶板上设置有轴承,所述顶升缸筒通过轴杆穿入轴承的配合进行水平旋转,所述轴杆向下穿过所述顶板,所述水平旋转驱动机构在所述顶板下方,连接并驱动所述轴杆带动所述顶升缸筒水平旋转,所述顶升活塞由所述顶升缸筒向上活动伸出,且顶端连接固定所述镜片载板。Further, the main body of the lens carrier includes a top plate, and the jacking mechanism is an air cylinder, including a jacking cylinder and a jacking piston. There is a bearing, and the jacking cylinder rotates horizontally through the cooperation of the shaft penetrating the bearing. The shaft passes downward through the top plate, and the horizontal rotation drive mechanism is under the top plate, connecting and driving the The shaft rod drives the jacking cylinder to rotate horizontally, the jacking piston moves upwards from the jacking cylinder, and the top end is connected to and fixed to the lens carrier.

进一步,所述镜片载板安装有镜片定位机构,所述镜片定位机构包括气动推块、定位块,所述气动推块和所述定位块分别在所述镜片载板水平相对两侧,所述气动推块朝向所述定位块活动设置,以推动镜片载板上的镜片抵靠所述定位块进行定位。Further, the lens carrier is equipped with a lens positioning mechanism, and the lens positioning mechanism includes a pneumatic push block and a positioning block. The pneumatic push block and the positioning block are respectively on two horizontally opposite sides of the lens carrier. The pneumatic push block is movably arranged toward the positioning block, so as to push the lens on the lens carrier plate against the positioning block for positioning.

进一步,所述膜载具主体包括膜载板、多个压块、压块驱动机构,所述承载面设置在所述膜载板底面,所述多个压块分别活动位于所述膜载板的四周,所述压块驱动机构连接并驱动所述多个压块压紧或远离所述承载面。Further, the main body of the film carrier includes a film carrier plate, a plurality of pressing blocks, and a pressing block driving mechanism. Around the surrounding area, the pressing block driving mechanism is connected and drives the plurality of pressing blocks to press against or away from the bearing surface.

进一步,所述压块驱动机构包括压块水平驱动机构、压块压紧驱动机构,所述压块水平驱动机构连接并驱动所述压块伸入或退出于所述承载面下方,所述压块压紧驱动机构连接并驱动所述压块压紧或远离所述承载面。Further, the briquetting drive mechanism includes a briquetting horizontal drive mechanism and a briquetting pressing drive mechanism, the briquetting horizontal drive mechanism connects and drives the briquetting to enter or exit under the bearing surface, and the briquetting The block pressing driving mechanism is connected to and drives the pressing block to press against or away from the bearing surface.

进一步,所述XXY对位平台与所述横梁之间连接有缓冲器,所述XXY对位平台通过所述缓冲器纵向活动连接在所述横梁上。Further, a buffer is connected between the XXY alignment platform and the beam, and the XXY alignment platform is vertically movably connected to the beam through the buffer.

进一步,所述镜片载具和所述镜片膜上料载具沿同一直线滑动。Further, the lens carrier and the lens film loading carrier slide along the same straight line.

进一步,所述镜片调整机构共设置有八个,所述八个镜片调整机构呈四行两列设置。Further, there are eight lens adjustment mechanisms in total, and the eight lens adjustment mechanisms are arranged in four rows and two columns.

采用上述方案后,本发明的有益效果在于:通过将镜片膜上料载具移动到镜片膜对位贴合载具下方,镜片膜对位贴合载具上的载具主体下行,载具主体上的真空气孔吸气,即可将镜片膜上料载具上的镜片膜移栽至镜片膜对位贴合载具上,通过使镜片载具承载镜片移动到镜片膜对位贴合载具下方,镜片膜对位贴合载具的载具主体下行,即可实现将一张镜片膜同时粘贴在多个镜片上;由于各镜片放置在镜片载具的对应镜片载板后,转角及高度必然存在一定偏差,通过镜片载具上的多个独立运动的镜片调整机构,分别调整各镜片的位姿,能够使多个镜片转角以及高度相同,呈阵列排布;由于镜片膜在上料过程中位置以及角度同样存在一定偏差,通过XXY对位平台驱动载具主体前后左右运动以及水平旋转,即可将膜载具主体上的一张镜片膜的光轴同时校准对位镜片载具上阵列排布的多个镜片,充分利用了一张镜片膜的面积,使之能够一次同时对多个镜片进行高精度贴膜,在保证贴膜精度的同时,提升了贴膜的效率。After adopting the above-mentioned scheme, the beneficial effect of the present invention is that: by moving the lens film feeding carrier below the lens film aligning and fitting carrier, the carrier body on the lens film aligning and fitting carrier goes down, and the carrier body The vacuum hole on the top can suck air, and the lens film on the lens film feeding carrier can be transplanted to the lens film alignment and bonding carrier, and the lens carrier can carry the lens to move to the lens film alignment and bonding carrier Below, the carrier body of the lens film aligns with the carrier and goes down, so that one lens film can be pasted on multiple lenses at the same time; since each lens is placed behind the corresponding lens carrier plate of the lens carrier, the corner angle and height There must be a certain deviation. Through multiple independently moving lens adjustment mechanisms on the lens carrier, the position and posture of each lens can be adjusted separately, so that multiple lenses can be arranged in an array with the same corner angle and height; There is also a certain deviation in the center position and angle. The XXY alignment platform drives the carrier body to move forward, backward, left, and right, and to rotate horizontally, so that the optical axis of a lens film on the film carrier body can be calibrated to the array on the alignment lens carrier at the same time. The multiple lenses arranged make full use of the area of a lens film, so that it can be applied to multiple lenses at the same time with high precision. While ensuring the accuracy of the film, the efficiency of the film is improved.

附图说明Description of drawings

图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2为本发明镜片膜上料载具的立体结构示意图;2 is a schematic diagram of the three-dimensional structure of the lens film loading carrier of the present invention;

图3为本发明镜片载具的立体结构示意图;3 is a schematic diagram of the three-dimensional structure of the lens carrier of the present invention;

图4为本发明镜片载具的正视图;Fig. 4 is the front view of the lens carrier of the present invention;

图5为本发明镜片膜对位贴合载具的立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the lens film aligning and laminating carrier of the present invention;

图6为本发明镜片膜对位贴合载具的正视图;Fig. 6 is a front view of the lens film aligning and laminating carrier of the present invention;

图7为本发明镜片膜对位贴合载具另一方向的立体结构示意图;Fig. 7 is a schematic diagram of the three-dimensional structure of the lens film aligning and laminating carrier in another direction of the present invention;

图8为图7中A处的局部放大示意图;Fig. 8 is a partially enlarged schematic diagram of place A in Fig. 7;

图9为本发明镜片膜对位贴合载具的分解结构示意图;Fig. 9 is a schematic diagram of the disassembled structure of the lens film aligning and laminating carrier of the present invention;

图10为图9中B处的局部放大示意图;Fig. 10 is a partially enlarged schematic diagram of place B in Fig. 9;

图11为本发明镜片膜对位贴合载具的使用状态示意图。Fig. 11 is a schematic diagram of the use state of the lens film aligning and laminating carrier of the present invention.

标号说明:1-机架,2-镜片载具,3-镜片膜上料载具,4-镜片膜对位贴合载具,6-镜片调整机构,7-水平旋转驱动机构,8-顶升机构,9-镜片载板,10-镜片膜,11-上料板,12-支撑架,13-横梁,14-升降驱动机构,15-载具组件,16-膜载具主体,17-XXY对位平台,18-承载面,19-真空气孔,20-撕膜机构,21-撕膜夹爪,22-撕膜驱动机构,23-顶板,24-顶升缸筒,25-顶升活塞,26-轴杆,27-轴承,28-镜片定位机构,29-气动推块,30-定位块,31-膜载板,32-压块,33-压块驱动机构,34-压块水平驱动机构,35-压块压紧驱动机构,36-缓冲器,37-直线电机,38-上料定位柱,39-丝杠,40-螺母,41-升降电机,42-真空装置,43-固定板,44-活动板,45-对位驱动机构,46-连接杆,47-镜片载具主体。Explanation of symbols: 1-frame, 2-lens carrier, 3-lens film loading carrier, 4-lens film alignment and bonding carrier, 6-lens adjustment mechanism, 7-horizontal rotation drive mechanism, 8-top Lifting mechanism, 9-lens carrier plate, 10-lens film, 11-feeding plate, 12-support frame, 13-beam, 14-lifting drive mechanism, 15-carrier assembly, 16-film carrier body, 17- XXY alignment platform, 18-loading surface, 19-vacuum air hole, 20-tearing film mechanism, 21-tearing film gripper, 22-tearing film driving mechanism, 23-top plate, 24-jacking cylinder, 25-jacking Piston, 26-shaft rod, 27-bearing, 28-lens positioning mechanism, 29-pneumatic push block, 30-positioning block, 31-film carrier plate, 32-briquetting block, 33-briquetting block driving mechanism, 34-briquetting block Horizontal drive mechanism, 35-briquetting block pressing drive mechanism, 36-buffer, 37-linear motor, 38-feed positioning column, 39-lead screw, 40-nut, 41-lifting motor, 42-vacuum device, 43 -fixed plate, 44-movable plate, 45-alignment drive mechanism, 46-connecting rod, 47-lens carrier main body.

具体实施方式Detailed ways

以下结合附图及具体实施例对本发明做详细的说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

本发明提供一种阵列式自动对位镜片贴膜设备,如图1-11所示,此处重点结合图1所示,包括机架1、镜片载具2、镜片膜上料载具3、镜片膜对位贴合载具4,所述镜片载具2和所述镜片膜上料载具3分别水平滑动设置在所述机架1上,具体在本实施例中,所述镜片载具2和所述镜片膜上料载具3通过同一直线电机37连接在所述机架1上方,在所述直线电机37的驱动下沿同一直线滑动,所述镜片膜对位贴合载具4位于所述镜片载具2和镜片膜上料载具3的滑动路径上方,所述直线电机37直线延伸至所述机架1的相对两边部,所述镜片膜对位贴合载具4位于所述机架1中部,即所述镜片载具2和所述镜片膜上料载具3能够滑动至机架1边部,以便于镜片和镜片膜的上下料,并能够择一滑动至镜片膜对位贴合载具4下方;The present invention provides an array type automatic alignment lens film sticking equipment, as shown in Figure 1-11. The film aligning and bonding carrier 4, the lens carrier 2 and the lens film feeding carrier 3 are horizontally slidably arranged on the frame 1, specifically in this embodiment, the lens carrier 2 The lens film feeding carrier 3 is connected above the frame 1 through the same linear motor 37, and slides along the same straight line under the drive of the linear motor 37, and the lens film aligning and bonding carrier 4 is located on Above the sliding path of the lens carrier 2 and the lens film feeding carrier 3, the linear motor 37 extends linearly to the opposite sides of the frame 1, and the lens film aligning and bonding carrier 4 is located on the The middle part of the frame 1, that is, the lens carrier 2 and the lens film loading carrier 3 can slide to the edge of the frame 1, so as to facilitate the loading and unloading of the lens and the lens film, and can choose one to slide to the lens film Align and fit the bottom of the carrier 4;

重点结合图3、图4所示,所述镜片载具2包括镜片载具主体47,所述镜片载具主体47上阵列设置有多个独立运动的镜片调整机构6,所述镜片调整机构6的数量和阵列方式不具体限定,具体在本实施例中,所述镜片调整机构6共设置有八个,所述八个镜片调整机构6呈四行两列设置,所述镜片调整机构6包括水平旋转驱动机构7、顶升机构8、用于放置镜片的镜片载板9,所述水平旋转驱动机构7为现有的任意一种旋转驱动机构,不具体限定,所述水平旋转驱动机构7连接在所述镜片载具主体47和所述顶升机构8之间,以驱动所述顶升机构8水平旋转,所述顶升机构8为现有的任意一种升降驱动机构,不具体限定,所述顶升机构8纵向设置,所述顶升机构8顶端水平固定所述镜片载板9,以驱动所述镜片载板9升降,并使所述镜片载板9随所述顶升机构8水平旋转,所述机架1上还设置有用于检测镜片载具2上的各镜片位姿的第一视觉传感器,进而在将镜片放置在所述镜片载板9后,通过控制各镜片调整机构6的顶升机构8,以分别调整各镜片的高度,使多个镜片顶面处于同一平面,通过控制各水平旋转驱动机构7,以分别调整各镜片的转角,进而通过多个镜片调整机构6使多个镜片的转角及高度调整一致;3 and 4, the lens carrier 2 includes a lens carrier body 47, and a plurality of independently movable lens adjustment mechanisms 6 are arranged in an array on the lens carrier body 47. The lens adjustment mechanism 6 The number and array manner are not specifically limited. Specifically, in this embodiment, there are eight lens adjustment mechanisms 6 in total, and the eight lens adjustment mechanisms 6 are arranged in four rows and two columns. The lens adjustment mechanism 6 includes A horizontal rotation drive mechanism 7, a jacking mechanism 8, a lens carrier plate 9 for placing lenses, the horizontal rotation drive mechanism 7 is any existing rotation drive mechanism, not specifically limited, the horizontal rotation drive mechanism 7 Connected between the lens carrier body 47 and the jacking mechanism 8 to drive the jacking mechanism 8 to rotate horizontally, the jacking mechanism 8 is any existing lifting drive mechanism, not specifically limited , the jacking mechanism 8 is vertically arranged, and the top of the jacking mechanism 8 horizontally fixes the lens carrier 9 to drive the lens carrier 9 up and down, and makes the lens carrier 9 follow the lifting mechanism 8 rotate horizontally, the frame 1 is also provided with a first visual sensor for detecting the position and posture of each lens on the lens carrier 2, and then after the lens is placed on the lens carrier 9, by controlling each lens to adjust The jacking mechanism 8 of the mechanism 6 is used to adjust the height of each lens separately, so that the top surfaces of multiple lenses are on the same plane. By controlling each horizontal rotation drive mechanism 7, the corners of each lens are adjusted respectively, and then through multiple lens adjustment mechanisms. 6 Make the angle and height adjustment of multiple lenses consistent;

重点结合图2所示,所述镜片膜上料载具3顶端设置有用于放置镜片膜10的上料板11,所述上料板11上表面向上凸出有多个上料定位柱38,所述上料定位柱38用于抵接镜片膜10的边缘,对镜片膜10进行定位,所述镜片膜上料载具3上设置有撕膜机构20,所述撕膜机构20包括气动开合的撕膜夹爪21、驱动撕膜夹爪21位移的撕膜驱动机构22,所述撕膜机构22可以是现有的任意一种撕膜装置,且不限于设置在所述镜片膜上料载具3上,同样可以安装在镜片膜对位贴合载具4下方的其他位置;As shown in Figure 2, the top of the lens film feeding carrier 3 is provided with a feeding plate 11 for placing the lens film 10, and a plurality of feeding positioning columns 38 protrude upward from the upper surface of the feeding plate 11, The feeding positioning column 38 is used to abut against the edge of the lens film 10 to position the lens film 10, and the lens film feeding carrier 3 is provided with a tearing film mechanism 20, and the tearing film mechanism 20 includes a pneumatic opening The combined tearing film jaw 21, the tearing film driving mechanism 22 that drives the tearing film jaw 21 displacement, the tearing film mechanism 22 can be any existing film tearing device, and is not limited to being arranged on the lens film material carrier 3, it can also be installed at other positions below the lens film alignment and bonding carrier 4;

重点结合图5-11所示,所述镜片膜对位贴合载具4包括支撑架12、横梁13、升降驱动机构14、载具组件15,所述支撑架12纵向固定在机架1上方,所述横梁13纵向滑动连接在所述支撑架12上,本实施例中,为提升所述横梁13升降过程中的稳定性,所述支撑架12间隔设置有两个,所述横梁13纵向滑动连接所述两个支撑架12之间,所述横梁13两端通过直线导轨分别连接在所述两个支撑架12上,所述升降驱动机构14连接在所述横梁13与所述支撑架12之间,以驱动所述横梁13升降,具体在本实施例中,每个所述支撑架12上均设置有一个升降驱动机构14,每个所述升降驱动机构14均包括丝杠39、螺母40、升降电机41,所述丝杠39纵向延伸,并转动连接在对应支撑架12上,所述螺母40螺接在所述丝杠39上,并与所述横梁13固定,所述升降电机41连接并驱动所述丝杠39旋转,以驱动所述螺母40带动所述横梁13升降,采用丝杠螺母副的设计,在升降电机41停转时,丝杠39与螺母40间能够形成自锁,避免横梁13的在无驱动的情况下下落,所述载具组件15安装在所述横梁13上,所述载具组件15包括膜载具主体16、XXY对位平台17,所述XXY对位平台为现有技术,本实施例中不再阐述其具体结构,所述膜载具主体16位于所述横梁13下方,所述膜载具主体16底侧形成有承载面18,本实施例中,所述承载面18为平面,以配合平面镜,所述承载面18同样可以配合凹面镜、凸面镜等设计成其他形状,不具体限定,所述承载面18上设置有多个真空气孔19,所述多个真空气孔8导通有真空装置42,以吸附所述上料板11上的镜片膜10,所述撕膜夹爪21用于夹紧所述镜片膜对位贴合载具4上的镜片膜10上贴附的保护膜,所述撕膜驱动机构22驱动所述撕膜夹爪21移动,以撕去镜片膜10上贴附的保护膜,所述XXY对位平台17连接在所述膜载具主体16与所述横梁13之间,以驱动所述膜载具主体16前后左右位移并水平旋转对位,所述机架1上还设置有用于检测镜片膜对位贴合载具4上的镜片膜10位姿的第二视觉传感器,进而带动所述膜载具主体16上的镜片膜10与转角及高度调整一致的多个镜片对位,撕膜及对位完成后,所述升降驱动机构14驱动所述横梁13带动所述膜载具主体16下行,在所述膜载具主体16下行后,使镜片膜10与各镜片贴合,而后承载面18上的多个真空气孔19停止吸气,升降驱动机构14驱动所述横梁13带动所述膜载具主体16上行,与镜片膜10分离,镜片膜10贴附在各镜片上,至此自动完成一张镜片膜10与多个镜片之间的对位和粘贴。As shown in Figure 5-11, the lens film aligning and laminating carrier 4 includes a support frame 12, a beam 13, a lifting drive mechanism 14, and a carrier assembly 15, and the support frame 12 is longitudinally fixed above the frame 1 , the crossbeam 13 is longitudinally slidably connected to the support frame 12. In this embodiment, in order to improve the stability of the crossbeam 13 in the lifting process, the support frame 12 is provided with two intervals, and the crossbeam 13 is longitudinally Sliding connection between the two support frames 12, the two ends of the crossbeam 13 are respectively connected to the two support frames 12 through linear guide rails, and the lifting drive mechanism 14 is connected between the crossbeam 13 and the support frame 12, to drive the crossbeam 13 up and down, specifically in this embodiment, each of the support frames 12 is provided with a lifting drive mechanism 14, and each of the lifting drive mechanisms 14 includes a lead screw 39, Nut 40, lifting motor 41, described leading screw 39 extends longitudinally, and is rotatably connected on the corresponding supporting frame 12, and described nut 40 is screwed on described leading screw 39, and is fixed with described beam 13, and described lifting The motor 41 is connected to and drives the screw 39 to rotate, so as to drive the nut 40 to drive the beam 13 up and down. The design of the screw nut pair is adopted. When the lifting motor 41 stops, a gap can be formed between the screw 39 and the nut 40. Self-locking, avoiding the falling of the beam 13 without driving, the carrier assembly 15 is installed on the beam 13, the carrier assembly 15 includes a film carrier body 16, an XXY alignment platform 17, and The XXY alignment platform is an existing technology, and its specific structure will not be described in this embodiment. The film carrier body 16 is located below the beam 13, and the bottom side of the film carrier body 16 is formed with a bearing surface 18. This embodiment In the embodiment, the bearing surface 18 is a plane to cooperate with a flat mirror, and the bearing surface 18 can also be designed into other shapes in conjunction with a concave mirror, a convex mirror, etc., without specific limitation. The bearing surface 18 is provided with a plurality of vacuum The air holes 19, the plurality of vacuum air holes 8 are connected with a vacuum device 42 to absorb the lens film 10 on the feeding plate 11, and the film tearing jaws 21 are used to clamp the lens film for alignment and bonding The protective film attached to the lens film 10 on the carrier 4, the tear film drive mechanism 22 drives the tear film gripper 21 to move to tear off the protective film attached to the lens film 10, and the XXY alignment The platform 17 is connected between the film carrier main body 16 and the beam 13 to drive the film carrier main body 16 to move forward, backward, left, right, and rotate horizontally. The second visual sensor of the position and posture of the lens film 10 on the affixed carrier 4, and then drives the lens film 10 on the film carrier main body 16 to align with a plurality of lenses whose corners and heights are adjusted to be consistent, tear the film and After the alignment is completed, the lifting drive mechanism 14 drives the beam 13 to drive the film carrier body 16 to go down. After the film carrier body 16 goes down, the lens film 10 is attached to each lens, and then the carrying surface The multiple vacuum holes 19 on the 18 stop sucking air, and the lifting drive mechanism 14 drives the beam 13 to drive the film carrier main body 16 to move upwards, separate from the lens film 10, and the lens film 10 is attached to each lens, so far the automatic completion Alignment and sticking between one lens film 10 and multiple lenses.

具体在本实施例中,重点结合图3、图4所示,所述镜片载具主体47包括顶板23,所述顶升机构8为气缸,包括顶升缸筒24、顶升活塞25,所述顶升缸筒24底端向下延伸固定有轴杆26,所述顶板23上设置有轴承27,所述顶升缸筒24通过轴杆26穿入轴承27的配合进行水平旋转,所述轴杆26向下穿过所述顶板23,所述水平旋转驱动机构7在所述顶板23下方,连接并驱动所述轴杆26带动所述顶升缸筒24水平旋转,所述顶升活塞25由所述顶升缸筒24向上活动伸出,且顶端连接固定所述镜片载板9,从而利用较短的传动链以及较简洁的结构,实现了镜片载板9的水平旋转和升降,单个镜片调整机构6的水平空间占用更小,使得多个镜片调整机构6能够更加密集地阵列在镜片载具主体47上,充分利用一张镜片膜的面积,使一张镜片膜能够粘贴更多的镜片。Specifically in this embodiment, as shown in Fig. 3 and Fig. 4, the lens carrier body 47 includes a top plate 23, and the jacking mechanism 8 is an air cylinder, including a jacking cylinder 24 and a jacking piston 25. The bottom end of the jacking cylinder 24 extends downward and is fixed with a shaft 26, and the top plate 23 is provided with a bearing 27, and the jacking cylinder 24 rotates horizontally through the cooperation of the shaft 26 penetrating into the bearing 27. The shaft 26 passes through the top plate 23 downwards, and the horizontal rotation drive mechanism 7 is connected and drives the shaft 26 to drive the jacking cylinder 24 to rotate horizontally under the top plate 23. The jacking piston 25 protrudes upwards from the jacking cylinder 24, and the top end is connected and fixed to the lens carrier 9, so that the horizontal rotation and lifting of the lens carrier 9 is realized by using a shorter transmission chain and a simpler structure. The horizontal space occupied by a single lens adjustment mechanism 6 is smaller, so that multiple lens adjustment mechanisms 6 can be more densely arrayed on the lens carrier body 47, making full use of the area of a lens film, so that a lens film can paste more lenses.

重点结合图3所示,为避免镜片歪斜放置在镜片载板9上,所述镜片载板9安装有镜片定位机构28,所述镜片定位机构28包括气动推块29、定位块30,所述气动推块29和所述定位块30分别在所述镜片载板9水平相对两侧,所述气动推块29朝向所述定位块30活动设置,以推动镜片载板9上的镜片抵靠所述定位块30进行定位。Emphasis is shown in Figure 3, in order to prevent the lens from being skewedly placed on the lens carrier plate 9, the lens carrier plate 9 is equipped with a lens positioning mechanism 28, and the lens positioning mechanism 28 includes a pneumatic push block 29 and a positioning block 30. The pneumatic push block 29 and the positioning block 30 are respectively on the horizontally opposite sides of the lens carrier plate 9, and the pneumatic push block 29 is movable toward the positioning block 30, so as to push the lens on the lens carrier plate 9 against the The positioning block 30 is used for positioning.

优选地,重点结合图5、图6所示,为避免膜载具主体16承载镜片膜10与下方的镜片接触时,对镜片产生过大的冲击,导致镜片受损,所述XXY对位平台17与所述横梁13之间连接有缓冲器36,所述XXY对位平台17通过所述缓冲器36纵向活动连接在所述横梁13上。Preferably, as shown in Fig. 5 and Fig. 6, in order to avoid excessive impact on the lens when the film carrier main body 16 carries the lens film 10 in contact with the lens below, resulting in damage to the lens, the XXY alignment platform A buffer 36 is connected between 17 and the beam 13 , and the XXY alignment platform 17 is vertically and movably connected to the beam 13 through the buffer 36 .

重点结合图6所示,在本实施例中,所述XXY对位平台17具体通过以下方式与横梁13进行连接,所述XXY对位平台17位于所述横梁13上方,本实施例中,所述XXY对位平台17包括固定板43、活动板44、对位驱动机构45,所述固定板43位于所述活动板44下方,所述固定板43下方通过缓冲器36纵向活动连接在所述横梁13上,具体地,所述固定板43底部四角分别纵向设置有一个所述缓冲器36,所述缓冲器36可以是液压或弹簧缓冲器,不具体限定,所述活动板44与所述膜载具主体16连接固定,具体地,所述活动板44四角分别向下延伸有连接杆46,所述横梁13避位所述连接杆46,所述连接杆46向下穿过所述横梁13后与所述膜载具主体16连接,所述对位驱动机构45连接在所述固定板43与所述活动板44之间,以驱动所述活动板44相对所述固定板43前后左右位移及水平旋转,进而使所述活动板44通过各所述连接杆46带动所述膜载具主体16前后左右位移及水平旋转。通过将XXY对位平台17设置在所述横梁13上方,使对位驱动机构45受压在所述固定板43与活动板44之间,相较XXY对位平台17设置在所述横梁13下方,对位驱动机构45受拉时,能够承受更大的负载,安全及稳定性更佳。As shown in Figure 6, in this embodiment, the XXY alignment platform 17 is connected to the beam 13 in the following manner. The XXY alignment platform 17 is located above the beam 13. In this embodiment, the The XXY alignment platform 17 includes a fixed plate 43, a movable plate 44, and an alignment drive mechanism 45. The fixed plate 43 is located below the movable plate 44, and the bottom of the fixed plate 43 is vertically movably connected to the buffer 36. On the beam 13, specifically, the four corners of the bottom of the fixed plate 43 are longitudinally provided with one buffer 36 respectively, and the buffer 36 may be a hydraulic or spring buffer, which is not specifically limited, and the movable plate 44 and the The main body 16 of the film carrier is connected and fixed. Specifically, the four corners of the movable plate 44 respectively extend downwards with connecting rods 46, the beam 13 avoids the connecting rod 46, and the connecting rod 46 passes through the beam downwards. After 13, it is connected with the film carrier main body 16, and the alignment drive mechanism 45 is connected between the fixed plate 43 and the movable plate 44, so as to drive the movable plate 44 relative to the fixed plate 43, front, rear, left, and right Displacement and horizontal rotation, and then the movable plate 44 drives the film carrier main body 16 to move forward, backward, left, right, and horizontally through each of the connecting rods 46 . By setting the XXY alignment platform 17 above the crossbeam 13, the alignment driving mechanism 45 is pressed between the fixed plate 43 and the movable plate 44, compared to the XXY alignment platform 17 being arranged below the crossbeam 13 , when the alignment driving mechanism 45 is pulled, it can bear a larger load, and the safety and stability are better.

重点结合图9-11所示,所述膜载具主体16包括膜载板31、多个压块32、压块驱动机构33,所述承载面18设置在所述膜载板31底面,所述多个压块32分别活动位于所述膜载板31的四周,所述压块驱动机构33连接并驱动所述多个压块32压紧或远离所述承载面18,由于镜片膜10在吸附到承载面18后,还需要将镜片膜10下表面的保护膜撕去,以露出镜片膜10的粘性下表面,压块32将带有保护膜的镜片膜10压紧在承载面18上,在撕去保护膜的过程中,增强对镜片膜10的固定;为在将镜片膜10移栽到承载面18的过程中,使压块32能够避位所述镜片膜9,所述压块驱动机构33包括压块水平驱动机构34、压块压紧驱动机构35,所述压块水平驱动机构34连接并驱动所述压块32伸入或退出于所述承载面18下方,所述压块压紧驱动机构35连接并驱动所述压块32压紧或远离所述承载面18,在夹爪11退出于承载面7下方时,即可避位所述镜片膜9上下所述承载面7。9-11, the film carrier body 16 includes a film carrier plate 31, a plurality of pressing blocks 32, and a pressing block driving mechanism 33. The bearing surface 18 is arranged on the bottom surface of the film carrier plate 31. The plurality of pressing blocks 32 are respectively movable around the film carrier plate 31, and the pressing block driving mechanism 33 is connected to and drives the plurality of pressing blocks 32 to press against or away from the bearing surface 18. Since the lens film 10 is After being adsorbed to the carrying surface 18, the protective film on the lower surface of the lens film 10 needs to be torn off to expose the sticky lower surface of the lens film 10, and the pressing block 32 will press the lens film 10 with the protective film on the carrying surface 18 , in the process of tearing off the protective film, strengthen the fixing of the lens film 10; in order to transplant the lens film 10 to the bearing surface 18, make the pressing block 32 avoid the position of the lens film 9, the pressing The block driving mechanism 33 includes a briquetting horizontal driving mechanism 34 and a briquetting pressing driving mechanism 35. The briquetting horizontal driving mechanism 34 is connected to and drives the briquetting 32 to enter or exit below the bearing surface 18. The pressing block pressing driving mechanism 35 is connected to and drives the pressing block 32 to press against or keep away from the bearing surface 18. When the clamping jaw 11 withdraws below the bearing surface 7, the lens film 9 can avoid the above and below the bearing. Surface 7.

以上所述仅为本发明的较佳实施例,并非对本案设计的限制,凡依本案的设计关键所做的等同变化,均落入本案的保护范围。The above descriptions are only preferred embodiments of the present invention, and are not limitations on the design of this case. All equivalent changes made according to the design key of this case all fall within the scope of protection of this case.

Claims (10)

1. An automatic alignment lens pad pasting equipment of array, its characterized in that: the device comprises a frame (1), a lens carrier (2), a lens film feeding carrier (3) and a lens film alignment and lamination carrier (4), wherein the lens carrier (2) and the lens film feeding carrier (3) are respectively and horizontally arranged on the frame (1) in a sliding manner, and the lens film alignment and lamination carrier (4) is positioned above a sliding path of the lens carrier (2) and the lens film feeding carrier (3);
the lens carrier (2) comprises a lens carrier main body (47), a plurality of lens adjusting mechanisms (6) which independently move are arranged on the lens carrier main body (47) in an array manner, the lens adjusting mechanisms (6) comprise a horizontal rotation driving mechanism (7), a jacking mechanism (8) and a lens carrier plate (9) used for placing lenses, the horizontal rotation driving mechanism (7) is connected between the lens carrier main body (47) and the jacking mechanism (8) so as to drive the jacking mechanism (8) to horizontally rotate, the jacking mechanism (8) is longitudinally arranged, the top end of the jacking mechanism (8) is horizontally fixed with the lens carrier plate (9) so as to drive the lens carrier plate (9) to lift, and the lens carrier plate (9) horizontally rotates along with the jacking mechanism (8), so that the angles and the heights of a plurality of lenses are adjusted to be consistent through the plurality of lens adjusting mechanisms (6);
a feeding plate (11) for placing a lens film (10) is arranged at the top end of the lens film feeding carrier (3);
the lens film alignment and lamination carrier (4) comprises a support frame (12), a cross beam (13), a lifting driving mechanism (14) and a carrier component (15), wherein the support frame (12) is longitudinally fixed above a frame (1), the cross beam (13) is longitudinally and slidably connected to the support frame (12), the lifting driving mechanism (14) is connected between the cross beam (13) and the support frame (12) so as to drive the cross beam (13) to lift, the carrier component (15) is arranged on the cross beam (13), the carrier component (15) comprises a film carrier main body (16) and a XXY alignment platform (17), the film carrier main body (16) is positioned below the cross beam (13), a bearing surface (18) is formed at the bottom side of the film carrier main body (16), a plurality of vacuum air holes (19) are formed in the bearing surface (18) so as to adsorb a lens film (10) on a loading plate (11), the XXY alignment platform (17) is connected between the film carrier main body (16) and the film carrier main body (16) so as to drive the film carrier main body (16) to rotate horizontally and move forward and backward to the carrier main body (16) to enable the film carrier main body (16) to rotate horizontally and move forward and move backward, the lens film (10) is bonded to each lens.
2. An array-type automatic alignment lens film laminating apparatus as claimed in claim 1, wherein: the frame (1) is also provided with a first vision sensor for detecting the pose of each lens on the lens carrier (2) and a second vision sensor for detecting the pose of the lens film (10) on the lens film alignment and lamination carrier (4).
3. An array-type automatic alignment lens film laminating apparatus as claimed in claim 1, wherein: the utility model provides a lens membrane material loading carrier (3) is last to be provided with dyestripping mechanism (20), dyestripping mechanism (20) are including dyestripping clamping jaw (21), dyestripping actuating mechanism (22), dyestripping clamping jaw (21) are used for pressing from both sides tight the attached protection film on lens membrane (10) on lens membrane counterpoint laminating carrier (4), dyestripping actuating mechanism (22) drive dyestripping clamping jaw (21) remove to tear the attached protection film on lens membrane (10).
4. An array-type automatic alignment lens film laminating apparatus as claimed in claim 1, wherein: the lens carrier main part (47) is including roof (23), climbing mechanism (8) are the cylinder, including jacking cylinder (24), jacking piston (25), jacking cylinder (24) bottom downwardly extending is fixed with axostylus axostyle (26), be provided with bearing (27) on roof (23), jacking cylinder (24) penetrate cooperation that bearing (27) carry out horizontal rotation through axostylus axostyle (26), axostylus axostyle (26) pass downwards roof (23), horizontal rotation actuating mechanism (7) are in roof (23) below, connect and drive axostylus axostyle (26) drive jacking cylinder (24) horizontal rotation, jacking piston (25) by jacking cylinder (24) upwards activity stretches out, and top connection is fixed lens carrier plate (9).
5. An array-type automatic alignment lens film laminating apparatus as claimed in claim 1, wherein: the lens positioning mechanism (28) is installed to lens carrier plate (9), lens positioning mechanism (28) include pneumatic ejector pad (29), locating piece (30), pneumatic ejector pad (29) with locating piece (30) are in respectively lens carrier plate (9) horizontal opposite both sides, pneumatic ejector pad (29) orientation locating piece (30) activity sets up to promote the lens on lens carrier plate (9) support and lean on locating piece (30) location.
6. An array-type automatic alignment lens film laminating apparatus as claimed in claim 1, wherein: the membrane carrier main body (16) comprises a membrane carrier plate (31), a plurality of pressing blocks (32) and a pressing block driving mechanism (33), wherein the bearing surface (18) is arranged on the bottom surface of the membrane carrier plate (31), the pressing blocks (32) are respectively and movably arranged on the periphery of the membrane carrier plate (31), and the pressing block driving mechanism (33) is connected with and drives the pressing blocks (32) to press or separate from the bearing surface (18).
7. The array-type automatic alignment lens film laminating apparatus as claimed in claim 6, wherein: the briquetting driving mechanism (33) comprises a briquetting horizontal driving mechanism (34) and a briquetting compacting driving mechanism (35), the briquetting horizontal driving mechanism (34) is connected with and drives the briquetting (32) to stretch into or withdraw from below the bearing surface (18), and the briquetting compacting driving mechanism (35) is connected with and drives the briquetting (32) to compact or keep away from the bearing surface (18).
8. An array-type automatic alignment lens film laminating apparatus as claimed in claim 1, wherein: a buffer (36) is connected between the XXY alignment platform (17) and the cross beam (13), and the XXY alignment platform (17) is longitudinally and movably connected to the cross beam (13) through the buffer (36).
9. An array-type automatic alignment lens film laminating apparatus as claimed in claim 1, wherein: the lens carrier (2) and the lens film feeding carrier (3) slide along the same straight line.
10. An array-type automatic alignment lens film laminating apparatus as claimed in claim 1, wherein: eight lens adjusting mechanisms (6) are arranged in total, and the eight lens adjusting mechanisms (6) are arranged in four rows and two columns.
CN202210443291.6A 2022-04-26 2022-04-26 Array type automatic alignment lens film sticking equipment Active CN114721073B (en)

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