High-reliability filtering electric connector socket or plug
Technical Field
The present invention relates to a filtering electrical connector, and more particularly, to a high reliability filtering electrical connector socket or plug.
Background
The filter electric connector is a design improvement of a conventional electric connector, namely a filter circuit is added on the basis of the conventional electric connector. The filtering electric connector not only can realize electric connection and signal transmission among devices, components and systems, but also can filter electromagnetic interference signals transmitted along wires, and solves the problem of electromagnetic compatibility of the systems. The filtering electric connector has good effect of filtering high-frequency interference signals, and can be compatible with most of conventional electric connectors in the current market, so that the filtering electric connector is widely applied to military weaponry such as aerospace, aviation, navigation and radar, civil products such as computers, communication and various precise instruments.
The tubular ceramic capacitor is a commonly used filter capacitor element in the design and manufacture of a filter electric connector, the structure of the filter capacitor element is shown in fig. 1 and 2, the filter capacitor element comprises a bare ceramic tube 4, an inner electrode 3 arranged on the inner wall of the bare ceramic tube 4 and an outer electrode 2 arranged on the outer wall of the bare ceramic tube 4, the inner electrode 3 and the outer electrode 2 are electrically isolated through a proper insulation distance, annular solder resist strips 1 are respectively arranged on the outer wall of the bare ceramic tube 4, which are close to two ends, and preferably, the middle part of the inner electrode 3 is separated by the bare ceramic tube 4, and the two sections of inner electrodes 3 are respectively connected with a contact piece in application.
The C-type, L-type and pi-type filter circuits can be manufactured by adopting the tubular ceramic capacitor, and the corresponding electric connectors are respectively a C-type filter electric connector, an L-type filter electric connector and a pi-type filter electric connector. Taking a pi-type filtering electric connector adopting a tubular ceramic capacitor as an example, wherein the internal structure of a socket or a plug (generally a socket) of the filtering electric connector is shown in fig. 3 and 4, the socket or the plug of the filtering electric connector comprises a shell 6, a contact piece 5, the tubular ceramic capacitor 9, a magnetic bead 10, a fixed ring 8, a grounding plate 12 and epoxy resin 7, wherein the shell 6, the contact piece 5, the fixed ring 8 and the grounding plate 12 are made of metal materials, when the filtering electric connector is processed by the traditional technology, firstly, the tubular ceramic capacitor 9, the magnetic bead 10, the fixed ring 8 and the contact piece 5 are welded together to form a filtering single needle, when the filtering electric connector is welded, the fixed ring 8 with a boss structure is inserted into the tubular ceramic capacitor 9, the contact piece 5 penetrates through a central hole of the fixed ring 8 and an inner hole of the magnetic bead 10 and is welded with the fixed ring 8 and an inner electrode (see the inner electrode 3 of the tubular ceramic capacitor 9) of fig. 2, and the stacked solder 11 is formed at the welding position of the fixed ring 8, and the coaxial degree of the tubular ceramic capacitor 9 and the contact piece 5 can be realized between the tubular ceramic capacitor 3 and the inner electrode 5; then welding a plurality of filtering single pins and a grounding plate 12 together in a welding way, forming piled solder 11 at the welding part to form a filtering component, electrically connecting the external electrode 2 of the tubular ceramic capacitor 9 with the grounding plate 12 after welding, bonding the outer ring of the grounding plate 12 with a shell 6 by using conductive adhesive 13 to realize the electrical conduction between the external electrode 2 of the tubular ceramic capacitor 9 and the shell 6, finally encapsulating epoxy resin 7 inside the shell 6 to fix and protect the internal filtering component, thus, the entire electrical connector receptacle or plug is assembled.
The conventional filtering electric connector manufactured by adopting the tubular ceramic capacitor has the following defects:
1. When the tubular ceramic capacitor is welded by the fixing ring, the thermal expansion coefficients of the fixing ring and the tubular ceramic capacitor are greatly different, the tubular ceramic capacitor is easily cracked due to mechanical stress generated by different deformation amounts during welding, the tubular ceramic capacitor has the risk of short circuit of an inner electrode and an outer electrode, and after welding, the fixing ring and the welding flux can seal gaps at two ends of the tubular ceramic capacitor to form a sealed cavity inside the tubular ceramic capacitor. The solder used in soldering contains flux, and a part of the flux remains in the cavity and cannot be removed. Residual soldering flux is easily affected by moisture and high temperature in the subsequent use process of the filter, and the insulation resistance of the residual soldering flux is gradually reduced, so that the insulation resistance of the filter electric connector is reduced, and the risk of short circuit failure possibly occurs.
2. When the external electrode of the tubular ceramic capacitor and the grounding plate made of metal are welded together by adopting solder, the thermal expansion coefficients of the grounding plate and the tubular ceramic capacitor are also greatly different, and the tubular ceramic capacitor is easy to crack during welding.
3. Adopt the inside of epoxy embedment shell, when protecting filter assembly, the position of every contact is all fixed by epoxy, when inserting with the interworked connector, the position of contact can not finely tune, to the filter electric connector that contact quantity is more, has the condition of plug force too big, plug difficulty, leads to the problem that contact resistance increases even connect inefficacy between the contact easily after many times plug.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a high reliability filtering electrical connector receptacle or plug using a non-soldered connection.
The invention realizes the above purpose through the following technical scheme:
The utility model provides a high reliability electric connector socket or plug of filtering, including metal casing, insulator, tubular porcelain capacitor, contact element, metal joint spare and metal grounding spare, the insulator is whole or part is arranged in the metal casing, tubular porcelain capacitor includes bare porcelain pipe and locates the inner electrode on the bare porcelain pipe inner wall and locates the outer electrode on the bare porcelain pipe outer wall, a plurality of tubular porcelain capacitor pass respectively a plurality of through-holes of insulator, a plurality of bar contact element pass respectively a plurality of tubular dielectric capacitor's central through-hole, the metal joint spare includes annular metal joint board, metal joint board's peripheral edge is equipped with a plurality of outer jack catch along circumference, the top of outer jack catch is to keeping away from the periphery direction of metal joint board, metal joint board's central through-hole's pore wall edge is equipped with a plurality of inner jack catch along circumference, the top of inner jack catch is to being close to the direction of the central through-hole central line of metal joint board, every metal joint pipe is arranged in the corresponding to the metal joint board's a plurality of through-holes respectively, a plurality of bar contact element respectively pass a plurality of tubular dielectric capacitor's central through-hole, metal joint board's the outer jack catch is closely contacted with every metal joint board's the corresponding to the inner ceramic capacitor's the metal joint board's the inner electrode of the corresponding to the central through-hole of the metal joint board, all the contact element has closely contacted with the metal joint board's inner ceramic capacitor has the top electrode that corresponds the metal joint board's inner electrode has the top of the metal joint board with the corresponding through the metal joint board through the inner through the ceramic capacitor; the metal grounding piece comprises a metal grounding plate, a plurality of grounding plate through holes are arranged on the metal grounding plate, a plurality of grounding plate inner claws are arranged at the edge of the hole wall of each grounding plate through hole along the circumferential direction, the top of jack catch in the earth plate is to being close to the direction slope of the earth plate through-hole central line that corresponds, the peripheral edge of metal earth plate is equipped with a plurality of outer cards along circumference, the top of outer card is to keeping away from the peripheral direction slope of metal earth plate, metal earth plate is arranged in the metal casing, a plurality of tubular porcelain capacitor passes a plurality of earth plate through-holes of one-to-one respectively, every the earth plate through-hole corresponds all the top of jack catch in the earth plate all with the outer electrode in close contact with of tubular porcelain capacitor of correspondence, all the top of outer card all with the inner wall contact of metal casing.
Preferably, in order to facilitate the connection of the contact element and the tubular ceramic dielectric capacitor through the metal clamping element and to enable the contact element to have a certain fine tuning space and to be convenient to process and assemble, the contact element comprises a wiring element and a pin, the insulator comprises a first insulator and a second insulator, the first end of the two ends of the wiring element is provided with a connecting hole, the first end of the two ends of the pin is inserted into the connecting hole and connected in a pressing way, a plurality of pins penetrate through a plurality of central through holes of the tubular ceramic dielectric capacitor and the corresponding central through holes of the metal clamping plate in a one-to-one correspondence manner, an outer wall of the wiring element close to the first end is provided with a convex annular wiring element boss, the middle section of the pin close to the second end of the two ends is provided with a convex annular pin boss, a part of the first insulator and the whole second insulator are arranged in the metal shell, a first end in two ends of the first insulator is close to a first end in two ends of the second insulator, a first annular step is arranged in each through hole of the first insulator at a position close to the second end in two ends of the first insulator, each wiring piece boss is arranged in the through hole of the corresponding first insulator and is contacted with the corresponding first annular step, each wiring piece boss is simultaneously contacted with one end of the corresponding tubular ceramic dielectric capacitor, a second annular step is arranged in each through hole of the second insulator at a position close to the second end in two ends of the second insulator, each pin boss is arranged in the through hole of the corresponding second insulator and is contacted with the corresponding second annular step, each pin boss is simultaneously in contact with the other end of the corresponding tubular ceramic capacitor, and the metal grounding plate is arranged between the first end of the first insulator and the first end of the second insulator.
Preferably, for easy processing and assembly, the metal casing includes a first metal casing and a second metal casing, the first end of the two ends of the first metal casing and the first end of the two ends of the second metal casing are riveted with each other, the portion of the first insulator near the first end and the second insulator are both disposed in the first metal casing, a convex ring is disposed on the outer wall of the first insulator near the first end and is blocked by an annular wall of the second end of the two ends of the first metal casing, the aperture of the first end of the second metal casing is smaller than that of the first end of the first metal casing, the second end of the second insulator is blocked by the first end of the second metal casing, and the second end of the pin is disposed in the second metal casing and near the second end of the two ends of the second metal casing.
Preferably, in order to achieve more reliable conductive connection, two metal clamping pieces are installed in each tubular ceramic capacitor, and the two metal clamping pieces are respectively located at positions close to two ends of the tubular ceramic capacitor and are respectively connected with corresponding positions, close to two ends, of the contact pin.
Preferably, in order to achieve both good elasticity and sufficient strength, the outer clamping claw, the clamping plate inner clamping claw and the grounding plate inner clamping claw are triangular, the top of each clamping claw is a vertex angle, and the outer clamping piece is rectangular.
Preferably, in order to improve the strength, elasticity and conductivity of the metal clamping piece and the metal grounding piece, the metal clamping piece and the metal grounding piece are both beryllium copper alloy pieces with gold plated surfaces.
Preferably, in order to form a pi-type filter circuit, each of the tubular ceramic dielectric capacitors is provided with a magnetic bead, and the magnetic bead is located between an inner electrode of the tubular ceramic dielectric capacitor and an outer wall of the corresponding contact member. The magnetic beads are the inductance in the pi-type filter circuit.
The invention has the beneficial effects that:
the invention designs the connection between the tubular ceramic capacitor and the contact element, the connection between the tubular ceramic capacitor and the metal grounding element and the connection between the metal grounding element and the metal shell into the claw-type elastic connection structure to form a full-mechanical connection structure, thereby avoiding the problems that the tubular ceramic capacitor is easy to crack and lose efficacy and the soldering flux remains in the closed space inside the tubular ceramic capacitor in the traditional welding mode, improving the reliability of products.
Drawings
FIG. 1 is a front view of a tubular ceramic capacitor;
FIG. 2 is a cross-sectional view A-A of a tubular ceramic capacitor in front view;
FIG. 3 is a front view of a conventional pi-filter electrical connector employing a tubular ceramic capacitor;
FIG. 4 is an enlarged view in section B-B of a conventional pi-filter electrical connector employing a tubular ceramic capacitor;
FIG. 5 is a front cross-sectional view of a high reliability filtered electrical connector receptacle or plug according to the present invention;
FIG. 6 is a perspective view of the high reliability filtered electrical connector receptacle or plug of the present invention with the insulator and metal shell removed;
FIG. 7 is a cross-sectional view of the connection structure between the contacts of the high reliability filtered electrical connector receptacle or header and the tubular ceramic dielectric capacitor of the present invention;
FIG. 8 is a perspective view of a metal clip of a high reliability filtered electrical connector receptacle or plug according to the present invention;
fig. 9 is a perspective view of a metal ground for a high reliability filtered electrical connector receptacle or plug according to the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
As shown in fig. 2, 5-9, the high reliability filter electrical connector socket or plug of the present invention comprises a metal housing (see first metal housing 17 and second metal housing 22 below), an insulator (see first insulator 16 and second insulator 20 below), a tubular ceramic dielectric capacitor 9, a contact (see wiring member 14 and pin 21 below), a metal clip 23 and a metal grounding member 18, the insulator being wholly or partially disposed in the metal housing, the tubular ceramic dielectric capacitor 9 comprising a bare porcelain tube 4 and an inner electrode 3 disposed on an inner wall of the bare porcelain tube 4 and an outer electrode 2 disposed on an outer wall of the bare porcelain tube, a plurality of tubular ceramic dielectric capacitors 9 passing through a plurality of through holes of the insulator, respectively, a plurality of strip-shaped contact passing through center through holes of the plurality of tubular ceramic dielectric capacitors 9, the metal clamping member 23 comprises an annular metal clamping plate 234, a plurality of outer clamping claws 231 are arranged at the peripheral edge of the metal clamping plate 234 along the circumferential direction, the top parts of the outer clamping claws 231 are inclined away from the peripheral direction of the metal clamping plate 234, a plurality of inner clamping claw 232 are arranged at the hole wall edge of the central through hole 233 of the metal clamping plate 234 along the circumferential direction, the top parts of the inner clamping claws 232 are inclined towards the direction close to the central line of the central through hole 233 of the metal clamping plate 234, each metal clamping plate 234 is arranged in the central through hole of the corresponding tubular ceramic dielectric capacitor 9, the top parts of all the outer clamping claws 231 on each metal clamping plate 234 are tightly contacted with the inner electrodes 3 of the corresponding tubular ceramic dielectric capacitor 9, each contact member passes through the central through hole 233 of the corresponding metal clamping plate 234, the metal grounding piece 18 comprises a metal grounding plate 181, a plurality of grounding plate through holes 182 are arranged on the metal grounding plate 181, a plurality of grounding plate inner claws 183 are circumferentially arranged at the hole wall edge of each grounding plate through hole 182, a plurality of outer clamping pieces 184 are circumferentially arranged at the outer peripheral edge of the metal grounding plate 181 and are circumferentially inclined away from the outer peripheral direction of the metal grounding plate 181, the metal grounding plate 181 is arranged in the metal shell, a plurality of tubular ceramic dielectric containers 9 respectively pass through the corresponding plurality of grounding plate through holes 182, the tops of all grounding plate inner claws 183 corresponding to each grounding plate through hole 182 are in close contact with the outer electrode 2 of the corresponding tubular ceramic dielectric container 9, and the tops of all outer clamping pieces 184 are in close contact with the inner wall of the metal shell.
As shown in fig. 2 and fig. 5-9, the present invention also discloses the following more specific structures, and according to actual needs, the above structures and one or more specific structures described below may be overlapped and combined to form a more optimized technical scheme.
In order to facilitate the connection of the contact element and the tubular ceramic dielectric capacitor 9 through the metal clamping element 23 and to enable the contact element to have a certain fine tuning space and facilitate the processing and assembly, the contact element comprises a wire connecting element 14 and a pin 21, wherein the insulator comprises a first insulator 16 and a second insulator 20, a connecting hole (not marked in the figure) is arranged at the first end of two ends of the wire connecting element 14, the first ends of the two ends of the pin 21 are inserted into the connecting hole and are in press-fit connection to realize the tight contact, a plurality of pins 21 penetrate through the central through holes of a plurality of tubular ceramic dielectric capacitors 9 corresponding to one and the central through holes 233 of metal clamping plates 234 corresponding to one another, a convex and annular wire connecting element boss 15 is arranged on the outer wall, close to the first end, of the wire connecting element 14, a convex and annular pin boss 19 is arranged at the position, close to the second end of the middle section of the pin 21, in the two ends, a part of the first insulator 16 and the whole of the second insulator 20 are placed in the metal housing, the first ends of the two ends of the first insulator 16 and the first ends of the two ends of the second insulator 20 are close to each other, a first annular step (not shown) is provided in each through hole of the first insulator 16 near the second ends of the two ends of the first insulator 16 (i.e., the through hole is formed by connecting a large diameter hole and a small diameter hole and forms an annular step at the connection), each wire lug boss 15 is placed in the through hole of the corresponding first insulator 16 and is in contact with the corresponding first annular step, each wire lug boss 15 is simultaneously in contact with one end of the corresponding tubular ceramic dielectric container 9, a second annular step (not shown) is provided in each through hole of the second insulator 20 near the second ends of the two ends of the second insulator 20, i.e. the through hole is formed by connecting a large diameter hole and a small diameter hole, and the connection part forms an annular step), each pin boss 19 is placed in the through hole of the corresponding second insulator 20 and is contacted with the corresponding second annular step, each pin boss 19 is simultaneously contacted with the other end of the corresponding tubular ceramic capacitor 9, and the metal grounding plate 181 is placed between the first end of the first insulator 16 and the first end of the second insulator 20.
For easy processing and assembly, the metal shell comprises a first metal shell 17 and a second metal shell 22, a first end of the two ends of the first metal shell 17 and a first end of the two ends of the second metal shell 22 are riveted with each other, a part of the first insulator 16 close to the first end and the second insulator 20 are all arranged in the first metal shell 17, a convex ring (not marked in the figure) is arranged on the outer wall of the first insulator 16 close to the first end and is blocked by an annular wall of the second end of the two ends of the first metal shell 17, the aperture of the first end of the second metal shell 22 is smaller than that of the first end of the first metal shell 17, the second end of the second insulator 20 is blocked by the first end of the second metal shell 22, and the second end of the pin 21 is arranged in the second metal shell 22 and is close to the second end of the two ends of the second metal shell 22.
In order to realize more reliable conductive connection, two metal clamping pieces 23 are installed in each tubular ceramic dielectric capacitor 9, and the two metal clamping pieces 23 are respectively located at positions close to two ends of the tubular ceramic dielectric capacitor 9 and are respectively connected with positions close to two ends on the corresponding contact pin 21.
In order to achieve both good elasticity and sufficient strength, the outer clamping claw 231, the clamping plate inner clamping claw 232 and the grounding plate inner clamping claw 183 are triangular, the top of each clamping claw is a vertex angle, and the outer clamping claw 184 is rectangular.
In order to improve the strength, elasticity and conductivity of the metal clamping piece 23 and the metal grounding piece 18, the metal clamping piece 23 and the metal grounding piece 18 are both beryllium copper alloy pieces with gold plated surfaces.
In order to form a pi-type filter circuit, each of the tubular ceramic dielectric capacitors 9 is provided with a magnetic bead 10, and the magnetic bead 10 is positioned between the inner electrode 3 of the tubular ceramic dielectric capacitor 9 and the outer wall of the corresponding contact (pin 21 in the drawing).
As shown in fig. 5-9, when assembling, firstly, the magnetic bead 10 is placed in the tubular ceramic capacitor 9, one metal clamping piece 23 is sleeved on the pin 21 and is close to the pin boss 19, then the first end of the pin 21 passes through the magnetic bead 10, then the other metal clamping piece 23 is sleeved on the pin 21 and is placed in the tubular ceramic capacitor 9, then the first end of the pin 21 is inserted into the connecting hole of the first end of the wiring piece 14, the pin boss 19 and the wiring piece boss 15 are respectively contacted with two ends of the tubular ceramic capacitor 9, thus completing the assembly of one single filtering pin, then the first insulator 16 passes through the first metal shell 17, a plurality of single filtering pins are inserted into a plurality of through holes of the first insulator 16, then the metal grounding piece 18 is placed in the first metal shell 17 and the metal grounding plate 181 is abutted against the first end of the first insulator 16, in this process, then the plurality of tubular ceramic capacitors 9 respectively pass through a plurality of grounding plate through holes 182 of the metal grounding plate 181, then the second insulator 20 is placed in the first metal shell 17 and the first end of the first insulator 16 is abutted against the first metal shell 17, and then the whole first end of the first insulator 20 is tightly contacted with the first metal shell 17 or the first end of the first insulator 17 is tightly riveted.
When in use, the filter electric connector socket is generally used as a filter electric connector socket, and can also be used as a plug, the filter electric connector socket can be butted with a matched plug or socket, the contact pin 21 is inserted into a corresponding jack to form a high-reliability filter electric connector, and the second ends of the two ends of the wiring piece 14 are used for being connected (generally welded) with wires.
The above embodiments are only preferred embodiments of the present invention, and are not limiting to the technical solutions of the present invention, and any technical solution that can be implemented on the basis of the above embodiments without inventive effort should be considered as falling within the scope of protection of the patent claims of the present invention.