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CN114810609A - Multistage vane pump and multistage partial flow pump with special guide structure - Google Patents

Multistage vane pump and multistage partial flow pump with special guide structure Download PDF

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Publication number
CN114810609A
CN114810609A CN202210406045.3A CN202210406045A CN114810609A CN 114810609 A CN114810609 A CN 114810609A CN 202210406045 A CN202210406045 A CN 202210406045A CN 114810609 A CN114810609 A CN 114810609A
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pump
guide
stage
multistage
vane
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卢才美
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Wenling Gaoshen Pump Technology Co ltd
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Wenling Gaoshen Pump Technology Co ltd
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Priority to CN202410181677.3A priority Critical patent/CN118088493A/en
Priority to CN202210406045.3A priority patent/CN114810609A/en
Publication of CN114810609A publication Critical patent/CN114810609A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/44Fluid-guiding means, e.g. diffusers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D1/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D1/06Multi-stage pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/08Centrifugal pumps
    • F04D17/10Centrifugal pumps for compressing or evacuating
    • F04D17/12Multi-stage pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention belongs to a multi-stage vane pump with a special flow guide structure and a multi-stage partial flow pump with a special flow guide structure in fluid machinery, solves the problems of large hydraulic loss, heavy weight, large occupied space and unsatisfactory flow guide performance of the flow guide structure of the conventional multi-stage pump, and solves the design and manufacturing problems of pumps with low specific speed. Is characterized in that: the pump cover and the guide vane or the pump body are provided with part guide seats corresponding to the outer sides of the impellers, one or more spiral guide surfaces are arranged on the guide seats or the various guide seat assemblies and in a space formed by the inner sides of the guide seats and the cylindrical surfaces or the conical surfaces on the outer sides of the impellers, and the multiple single-stage assemblies are assembled into various multi-stage pumps. The fluid is mainly guided in a tangential flow mode, the structure of the guide vane can be called a tangential guide vane, and the guide vane is a guide vane with a special guide mode after a radial guide vane, a flow passage type guide vane and a space guide vane of a multi-stage vane pump. The device is mainly used in the chemical industry, the petrochemical industry and the like which need high pressure and in the occasions which need small and exquisite structure and light weight.

Description

特殊导流结构的多级叶片泵和多级部分流泵Multistage vane pump and multistage partial flow pump with special guide structure

技术领域technical field

本发明属于流体机械中的多级泵,涉及导叶式多级叶片泵和多级部分流泵。The invention belongs to a multistage pump in fluid machinery, and relates to a guide vane type multistage vane pump and a multistage partial flow pump.

背景技术Background technique

在导叶式多级叶片泵中,特别是在导叶式多级离心泵、导叶式多级混流泵中,都设置有径向式导叶,包括正导叶、环形空间即弯道、反导叶的导流结构,存在径向尺寸过大、重量重等问题,其液体的速度方向需经过从径向到轴向,又经过从轴向到径向的两次急转弯变换,再经过导叶的流道进入下一级叶轮的进口处。存在液体转弯、碰撞、局部漩涡等较大的水力损失,达不到理想的性能。In the guide vane type multi-stage vane pump, especially in the guide vane type multi-stage centrifugal pump and the guide vane type multi-stage mixed flow pump, radial guide vanes are provided, including positive guide vanes, annular spaces or bends, The diversion structure of the anti-guide vane has problems such as excessive radial size and heavy weight. The velocity direction of the liquid needs to undergo two sharp turns from radial to axial, and then from axial to radial. The flow channel through the guide vane enters the inlet of the next stage impeller. There are large hydraulic losses such as liquid turns, collisions, and local vortices, and the ideal performance cannot be achieved.

在多级部分流泵中,如CN202110317417.0的专利申请,由于没有导流结构,会一定程度地影响导流性能。In the multi-stage partial flow pump, such as the patent application of CN202110317417.0, since there is no flow guide structure, the flow guide performance will be affected to a certain extent.

上述的导叶式多级叶片泵和多级部分流泵,以下简称多级泵,下述的去除了正导叶、环形空间,只保留反导叶的径向式导叶简称导叶,下述的多级部分流泵的弧形扩散室简称扩散室,带有扩散室的零件简称泵体。The above-mentioned guide vane type multi-stage vane pump and multi-stage partial flow pump, hereinafter referred to as multi-stage pump, the following removes the positive guide vane and annular space, and only retains the radial guide vane of the reverse guide vane for short as the guide vane. The arc-shaped diffusion chamber of the multistage partial flow pump is referred to as the diffusion chamber for short, and the parts with the diffusion chamber are referred to as the pump body.

发明内容SUMMARY OF THE INVENTION

本发明的目的是:设计和提供结构简单、制造容易、提高导流性能、减少水力损失的特殊导流结构的多级泵的单级组件,对于多级叶片泵还能降低泵的重量、缩小泵的体积。The purpose of the present invention is to design and provide a single-stage assembly of a multi-stage pump with a special flow-guiding structure that is simple in structure, easy to manufacture, improves flow-guiding performance, and reduces hydraulic loss. volume of the pump.

本发明的另一个目的是:使用多套上述的单级组件,进行组装,可开发和提供另一类众多的特殊导流结构的多级泵产品,及解决多级泵特别是低比转数多级泵设计繁琐难题。Another object of the present invention is to use multiple sets of the above single-stage components for assembly to develop and provide another type of multi-stage pump products with many special diversion structures, and to solve the problem of multi-stage pumps, especially low specific revolutions. Multistage pump design is cumbersome and difficult.

本发明前一个目的可通过下列技术方案来实现:特殊导流结构的多级叶片泵和特殊导流结构的多级部分流泵,其单级组件包括:叶轮及其两侧零件泵盖、导叶或泵体,其特征是:在泵盖与导叶或泵体之间设置单独的叶轮叶片外侧相对应的零件导流座,或设置所述的导流座与泵盖、导叶或泵体组合的导流座组合件,在导流座或导流座组合件上,以及其内侧与叶轮叶片外侧形成的圆柱面或圆锥面构成的空间内,设置一个或多个螺旋导流面。The former object of the present invention can be achieved by the following technical solutions: a multi-stage vane pump with a special flow guide structure and a multi-stage partial flow pump with a special flow guide structure, the single-stage components include: an impeller and its two sides parts, a pump cover, a guide The vane or the pump body is characterized in that a separate guide seat is arranged between the pump cover and the guide vane or the pump body corresponding to the outer side of the impeller blade, or the guide seat is arranged with the pump cover, guide vane or pump. One or more helical guide surfaces are arranged on the guide seat or the guide seat assembly, and in the space formed by the cylindrical surface or the conical surface formed by the inner side and the outer side of the impeller blade.

根据上述的多级泵,导流座组合件还可包括以下几种结构:(1)导流座与泵盖铸成一体;(2)导流座与导叶或泵体铸成一体;(3)导流座与导叶或泵体及下一级泵盖铸成一体;(4)导流座与导叶或泵体、下一级泵盖及下一级导流座铸成一体;(5)导叶或泵体与下一级泵盖及下一级导流座铸成一体。According to the above-mentioned multi-stage pump, the guide seat assembly may also include the following structures: (1) the guide seat and the pump cover are cast into one body; (2) the guide seat and the guide vane or the pump body are cast into one body; ( 3) The guide seat is cast into one body with the guide vane or pump body and the next stage pump cover; (4) The guide seat is cast into one with the guide vane or pump body, the next stage pump cover and the next stage guide seat; (5) The guide vane or pump body is cast into one with the next-stage pump cover and the next-stage guide seat.

根据上述的多级泵,螺旋导流面的终点面可与多级叶片泵导叶的底部或可与多级部分流泵扩散室的底部采用相连接的接合方式;或采用相接触的接合方式;或采用双斜面贴合的接合方式。According to the above-mentioned multi-stage pump, the end surface of the spiral guide surface can be connected with the bottom of the guide vane of the multi-stage vane pump or with the bottom of the diffusion chamber of the multi-stage partial flow pump; ; Or use a double-bevel fit joint.

根据上述的多级泵,螺旋导流面可由不同导程的正螺旋面、斜螺旋面或母线为曲线的斜螺旋面连接而成的;或所述的螺旋导流面可由长螺旋面或长短间隔成组的螺旋面组成;或利用上述几种结构的不同组合;所述的螺旋面的横截面里端还可设置倒角或/和与导流座或导流座组合件外壁相连处设置铸造圆角。According to the above-mentioned multi-stage pump, the helical guide surface can be formed by connecting positive helical surfaces with different leads, oblique helical surfaces, or oblique helical surfaces whose generatrix is a curve; It is composed of helical surfaces spaced in groups; or different combinations of the above-mentioned structures are used; the inner end of the cross section of the helical surface can also be provided with chamfers or/and with the guide seat or the outer wall of the guide seat assembly. Cast fillets.

根据上述的多级泵,多级叶片泵的叶轮型式可以是闭式或半开式的;多级部分流泵的叶轮型式可以是开式、半开式或介于开式与半开式之间的;或再在其叶片外圆部位设置一段扭曲的叶面。According to the above-mentioned multi-stage pump, the impeller type of the multi-stage vane pump can be closed or semi-open; the impeller type of the multi-stage partial flow pump can be open, semi-open or between open and semi-open. or set a twisted blade surface at the outer circle of the blade.

根据上述的多级泵,可在多级泵泵盖的底部对应导叶流道处或部分流泵扩散室流道处设置凸台或/和可在其对应叶轮进口处设置导流锥面;或/和可在导叶或泵体内圆处设置级间密封。According to the above-mentioned multistage pump, a boss can be arranged at the bottom of the pump cover of the multistage pump corresponding to the guide vane flow channel or at the flow channel of the diffusion chamber of the partial flow pump or/and a guide cone surface can be arranged at its corresponding impeller inlet; Or/and interstage seals can be provided at the guide vanes or the inner circumference of the pump.

根据上述的多级泵,可在多级部分流泵的螺旋导流面终点面后,扩散室前设置部分流泵的喉部部位。According to the above-mentioned multi-stage pump, the throat portion of the partial-flow pump can be arranged behind the end surface of the spiral guide surface of the multi-stage partial-flow pump and in front of the diffusion chamber.

本发明的另一个目的可通过下列技术方案来实现:使用多套上述任一项所述的单级组件,再结合其它零配件,组装成各种特殊导流结构的多级叶片泵和特殊导流结构的多级部分流泵。 根据上述的多级泵,叶轮的吸入口及其相应零件的有关部位可接近电机或其它动力输出端,构成与一般多级泵布置相反的倒置型式的多级泵。Another object of the present invention can be achieved by the following technical solutions: using multiple sets of the single-stage components described in any one of the above, combined with other spare parts, assembled into a multi-stage vane pump and a special guide structure with various special flow guide structures Multistage partial flow pump with flow structure. According to the above-mentioned multi-stage pump, the suction port of the impeller and the relevant parts of its corresponding parts can be close to the motor or other power output ends to form an inverted multi-stage pump which is opposite to the general multi-stage pump arrangement.

根据上述的多级泵,各套单级组件可通过多条拉杆紧固;或用机械方法压紧及紧固在泵筒内;或单级组件的其中一件在压紧后与泵筒或其它泵座焊接成一体。According to the above multi-stage pump, each set of single-stage components can be fastened by a plurality of tie rods; or mechanically compressed and fastened in the pump barrel; or one of the single-stage components can be compressed with the pump barrel or Other pump bases are welded into one.

与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:

与现有的导叶式多级叶片泵相比,本发明设置了螺旋导流面,去除了正导叶、环形空间,避免了液流两个急转弯带来的水力损失,无原正导叶所占的径、轴向空间,还能缩小原环形空间所占的径向空间,也减少了重量。与多级部分流泵相比,增加了螺旋导流面,改善或提高了导流性能、减少了水力损失,全方位、每一个角度都能将液体导流到扩散室中。Compared with the existing guide vane type multi-stage vane pump, the present invention sets the spiral guide surface, removes the positive guide vane and the annular space, avoids the hydraulic loss caused by the two sharp turns of the liquid flow, and has no original positive guide. The diameter and axial space occupied by the blade can also reduce the radial space occupied by the original annular space, and also reduce the weight. Compared with the multi-stage partial flow pump, the spiral guide surface is added, the guide performance is improved or improved, the hydraulic loss is reduced, and the liquid can be guided into the diffusion chamber in all directions and at every angle.

本发明的导流方式主要以切向流动方式进行导流,其结构可称为切向、周向或轴向式导叶,是继多级叶片泵的径向式导叶、流道式导叶,空间导叶后新的特殊导流结构的导叶,导流顺畅、效率高。特别对高速、高压、小流量的多级泵更为适用,因为这类泵的叶轮叶片安放角都很大,液流的绝对速度接近圆周速度,即切向速度,它需要切向导流方式来导流。The diversion mode of the present invention mainly conducts diversion in a tangential flow mode, and its structure can be called a tangential, circumferential or axial guide vane. The guide vane of the new special guide structure after the space guide vane, the guide vane is smooth and efficient. It is especially suitable for multi-stage pumps with high speed, high pressure and small flow, because the placement angle of the impeller blades of this type of pump is very large, and the absolute velocity of the liquid flow is close to the circumferential velocity, that is, the tangential velocity, which requires tangential flow. diversion.

这类多级泵设计方面很困难,计算上也难以逐次逼近,每种泵需单独设计、计算,难以达到满意效果,本发明就避免了这些问题,仅调整叶轮直径大小或/和螺旋导流面的宽度,就能得到不同规格的产品,选用不同类型及大小的叶轮和仅使用螺旋角、螺旋导流面宽度及流道入口面积三简单参数设计的螺旋导流面就能生产众多的产品,相当于目前多级泵的另一大系列产品,突破多级泵几十年来无进展的发展局面,并解决了多级泵特别是低比转数多级泵设计繁琐难题。This kind of multi-stage pump is very difficult to design, and it is difficult to approximate it successively in calculation. Each pump needs to be designed and calculated separately, and it is difficult to achieve satisfactory results. The present invention avoids these problems and only adjusts the diameter of the impeller or/and the spiral diversion According to the width of the surface, different specifications of products can be obtained, and many products can be produced by using different types and sizes of impellers and spiral guide surfaces designed only with three simple parameters: helix angle, spiral guide surface width and flow channel inlet area. , which is equivalent to another major series of multi-stage pumps at present, breaking through the development situation of multi-stage pumps without progress for decades, and solving the cumbersome design of multi-stage pumps, especially low-speed multi-stage pumps.

目前无在售的多级部分流泵产品,本发明以简单方式来实现其产品的设计、制造,将填补产品分类上多级部分流泵或导叶式多级部分流泵的空白。可能成为全球独一无二的品种。At present, there is no multistage partial flow pump product on sale. The present invention realizes the design and manufacture of its product in a simple way, which will fill the gap of the multistage partial flow pump or the guide vane type multistage partial flow pump in the product classification. Possibly a globally unique breed.

与现有多级叶片泵导叶的流道窄而长、难以铸造等相比,本发明的结构简单、制造容易。Compared with the narrow and long flow channel of the guide vane of the existing multi-stage vane pump, which is difficult to cast, the present invention has a simple structure and is easy to manufacture.

本发明的多级泵组装也很简单,能组装成各种多级泵。可用各种方法装配、紧固,型式布置也灵活,如采用倒置型式的结构,可提高运行可靠性和降低制造成本。The multi-stage pump of the present invention is also very simple to assemble, and can be assembled into various multi-stage pumps. It can be assembled and fastened by various methods, and the type arrangement is also flexible. For example, the inverted type structure can be used to improve operational reliability and reduce manufacturing costs.

本发明的多级泵由于结构简单、散热性能好、导流片薄、叶轮型式可变性大,满足气体导流特性,即也可输送除液体外的其它流体,如气体、气体液体混合物等。The multi-stage pump of the present invention has simple structure, good heat dissipation performance, thin guide vanes and large impeller type variability, and satisfies the gas guide characteristics, that is, it can also transport other fluids other than liquids, such as gas, gas-liquid mixture and the like.

附图说明Description of drawings

图1是特殊导流结构的多级部分流泵,在导流座与泵盖铸成一体的组合件内设置螺旋导流面示意图;Figure 1 is a multi-stage partial flow pump with a special diversion structure, and a schematic diagram of a spiral diversion surface is set in the assembly in which the diversion seat and the pump cover are cast into one;

图2是特殊导流结构的多级叶片泵,在导流座与泵盖铸成一体的组合件内设置螺旋导流面示意图;Figure 2 is a schematic diagram of a multi-stage vane pump with a special guide structure, and a spiral guide surface is arranged in the assembly where the guide seat and the pump cover are cast into one;

图3是多级泵,在导流座与泵体铸成一体的组合件内设置螺旋导流面示意图;Figure 3 is a schematic diagram of a multi-stage pump, where a spiral guide surface is arranged in the assembly in which the guide seat and the pump body are cast into one;

图4是多级泵,在导流座与泵体和下一级泵盖铸成一体的组合件内设置螺旋导流面示意图;Figure 4 is a schematic diagram of a multi-stage pump, where a spiral guide surface is arranged in the assembly in which the guide seat, the pump body and the next-stage pump cover are cast into one piece;

图5是多级泵,在导流座与泵体、下一级泵盖和下一级导流座铸成一体的组合件内设置螺旋导流面示意图;Figure 5 is a schematic diagram of a multi-stage pump, where a spiral guide surface is provided in the assembly in which the guide seat and the pump body, the next-stage pump cover and the next-stage guide seat are cast into one piece;

图6是多级泵,在泵体与下一级泵盖及下一级的导流座铸成一体的组合件内设置螺旋导流面示意图;Fig. 6 is a multi-stage pump, a schematic view of a spiral guide surface provided in the assembly in which the pump body, the pump cover of the next stage and the guide seat of the next stage are cast into one body;

图7是多级泵,在导流座内设置各种螺旋导流面立体示意图;Fig. 7 is a multi-stage pump, a three-dimensional schematic diagram of various spiral guide surfaces arranged in the guide seat;

图8是特殊导流结构的多级部分流泵的螺旋导流面与喉部相连的示意图;Fig. 8 is the schematic diagram that the spiral guide surface of the multi-stage partial-flow pump with special guide structure is connected to the throat;

图9是叶轮在其叶片外圆部位设置扭曲叶面示意图。Figure 9 is a schematic diagram of the impeller provided with twisted blade surfaces on the outer circumference of its blades.

具体实施方式Detailed ways

以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.

如图1所示,是特殊导流结构的多级部分流泵,叶轮7为部分流泵叶轮,常以径向直叶片为主,其两侧零件有泵盖10和泵体4,叶轮7的叶片外圆柱面相对应的零件为导流座8,此图的导流座8与泵盖10已铸成一体成导流座组合件。As shown in Figure 1, it is a multi-stage partial-flow pump with a special diversion structure. The impeller 7 is a partial-flow pump impeller, which is often dominated by radial straight blades. The part corresponding to the outer cylindrical surface of the blade is the guide seat 8. The guide seat 8 and the pump cover 10 in this figure have been cast into one piece to form a guide seat assembly.

如图2所示,是特殊导流结构的多级叶片泵,叶轮17为离心式或混流式的叶轮,其两侧零件有泵盖20和导叶14,叶轮17的叶片外圆柱面相对应的零件为导流座18,此图的导流座18与泵盖20已铸成一体成导流座的组合件。若混流式叶轮17的叶片为倾斜时,就形成了叶片外圆锥面。离心式或混流式叶轮17及部分流泵叶轮7的叶片也可设置为倾斜状态,即叶片在后盖板一侧的直径小于其叶片另一端的直径,其叶片外侧就形成圆锥面。叶轮17可通过设置在泵盖20上的密封平面21来密封,也可设置圆柱形等其它叶轮密封环来密封。As shown in Figure 2, it is a multi-stage vane pump with a special guide structure. The impeller 17 is a centrifugal or mixed-flow impeller, and its two sides have a pump cover 20 and guide vanes 14. The outer cylindrical surface of the blades of the impeller 17 corresponds to The part is the guide seat 18. The guide seat 18 and the pump cover 20 in this figure have been cast into one piece to form an assembly of the guide seat. If the blades of the mixed flow impeller 17 are inclined, an outer conical surface of the blades is formed. The blades of the centrifugal or mixed flow impeller 17 and the partial flow pump impeller 7 can also be set in an inclined state, that is, the diameter of the blade on one side of the rear cover is smaller than the diameter of the other end of the blade, and the outer side of the blade forms a conical surface. The impeller 17 can be sealed by the sealing plane 21 provided on the pump cover 20, and other impeller sealing rings such as cylindrical shape can also be provided for sealing.

在上述的导流座8、18或其导流座组合件上,以及其内侧与叶轮7、17的叶片外侧形成的圆柱面或圆锥面构形的空间内,设置一个或多个螺旋导流面9、19,简单地说:就是在叶轮外侧设置螺旋导流面。能把液体导流到本级的部分流泵扩散室入口5或多级泵导叶流道入口15中,再经过扩散室或导叶流道导流到下一级叶轮的入口,完成本级的导流。扩散室结构详见CN202110317417.0的专利申请。螺旋导流面9、19的厚度与导流座8、18的厚度相近。One or more helical guides are arranged on the above-mentioned guide seats 8, 18 or their guide seat assemblies, as well as in the space formed by the inner side and the outer side of the blades of the impellers 7, 17 in the shape of a cylindrical surface or a conical surface. Surfaces 9 and 19, simply put: the spiral guide surface is set on the outside of the impeller. It can guide the liquid to the inlet 5 of the diffusion chamber of the partial flow pump of this stage or the inlet 15 of the guide vane flow channel of the multi-stage pump, and then guide it to the inlet of the impeller of the next stage through the diffusion chamber or the flow channel of the guide vane to complete the current stage. 's diversion. The structure of the diffusion chamber is detailed in the patent application of CN202110317417.0. The thickness of the spiral guide surfaces 9 and 19 is similar to the thickness of the guide seats 8 and 18 .

如图3所示,将导流座8与泵体4或导流座18与导叶14铸成一体成为导流座组合件22,在导流座组合件22上,以及其内侧与叶轮7或叶轮17的叶片外侧形成的圆柱面或圆锥面构成的空间内,设置一个或多个螺旋导流面23,它和部分流泵弧形扩散室底部6或导叶底部16的起点可铸成一体,并称为相连接的接合方式,使流道的底面圆滑过渡,进一步减少液体流动损失。本图的其它描述见图1、图2的描述。As shown in FIG. 3 , the guide seat 8 and the pump body 4 or the guide seat 18 and the guide vane 14 are cast integrally to form the guide seat assembly 22 , on the guide seat assembly 22 , and the inner side thereof and the impeller 7 Or in the space formed by the cylindrical surface or the conical surface formed by the outer side of the blade of the impeller 17, one or more helical guide surfaces 23 are arranged, which and the starting point of the bottom 6 of the arc-shaped diffusion chamber of the partial flow pump or the bottom 16 of the guide vane can be cast into Integrated, and called the connection method of connection, the bottom surface of the flow channel is smoothly transitioned, and the liquid flow loss is further reduced. Other descriptions of this figure are described in Figures 1 and 2.

如图4所示,在图3结构的基础上,其导流组合件22上还可与下一级泵盖2、12铸成一体成为导流座组合件24,这样可减少零件数,每个单级组件只有叶轮7和导流座组合件24两个零件。As shown in FIG. 4 , on the basis of the structure of FIG. 3 , the guide assembly 22 can also be cast integrally with the pump covers 2 and 12 of the next stage to form a guide seat assembly 24 , which can reduce the number of parts. The single-stage assembly has only two parts, the impeller 7 and the guide seat assembly 24 .

如图5所示,在图4结构的基础上,其导流座组合件24还可与下一级导流座1、11铸成一体成为导流座组合件26,及在其上设置一个或多个螺旋导流面25,它相当于螺旋导流面9,这样可减少零件数,又能提高前后级螺旋导流面23、25之间的同心度,有利于提高产品质量。As shown in FIG. 5 , on the basis of the structure of FIG. 4 , the guide seat assembly 24 can also be cast integrally with the next stage guide seat 1 and 11 to form a guide seat assembly 26 , and a guide seat assembly 26 is arranged on it. Or multiple spiral guide surfaces 25, which are equivalent to the spiral guide surface 9, which can reduce the number of parts and improve the concentricity between the front and rear spiral guide surfaces 23 and 25, which is beneficial to improve product quality.

如图6所示,参考图1结构,泵体4可与下一级泵盖2及下一级导流座1铸成一体,或导叶14可与下一级泵盖12及下一级导流座11铸成一体,成为导流座组合件27,其它描述同上。As shown in FIG. 6, referring to the structure of FIG. 1, the pump body 4 can be cast integrally with the next stage pump cover 2 and the next stage guide seat 1, or the guide vanes 14 can be integrated with the next stage pump cover 12 and the next stage The guide seat 11 is cast in one piece to become the guide seat assembly 27, and other descriptions are the same as above.

在各级泵盖2、10、12、20的底部,对应于扩散室入口5及其余流道或导叶流道入口15及其余流道的位置上设置凸台3或13,能调节扩散室或导叶入口流道面积,在其余流道上改变凸台3或13的高度,还可调节流道的扩散度,能满足相近规格产品的需求,提高通用化程度,或/和在各级泵盖2、10、12、20的中心位置,在叶轮7、17的进口对应处设置导流锥面28,可扩大叶轮7、17进口前的过流面积及液流平稳过渡,同时可减少部分流泵叶轮7进口部位的液体回流,或/和在泵体4或导叶14以及各导流座组合件的中心位置设置级间密封29,这样可减少级间泄漏,进一步提高容积效率,级间密封29可采用高性能的不锈钢壳聚四氟乙烯密封、圆柱间隙密封、油封等。At the bottom of the pump covers 2, 10, 12, and 20 of each stage, the bosses 3 or 13 are arranged at the positions corresponding to the inlet 5 of the diffusion chamber and the other flow channels or the inlets 15 of the guide vane flow channels and the remaining flow channels, which can adjust the diffusion chamber. Or the area of the flow channel at the inlet of the guide vane, the height of the boss 3 or 13 can be changed on the remaining flow channels, and the dispersion of the flow channel can also be adjusted, which can meet the needs of products of similar specifications, improve the degree of generalization, or/and In the center position of the covers 2, 10, 12, and 20, a guide cone 28 is arranged at the corresponding inlet of the impellers 7 and 17, which can expand the flow area before the inlets of the impellers 7 and 17 and the smooth transition of the liquid flow, and at the same time, it can reduce part of the flow back to the liquid at the inlet of the impeller 7 of the pump, or/and set an interstage seal 29 at the center of the pump body 4 or guide vane 14 and each guide seat assembly, which can reduce interstage leakage and further improve volumetric efficiency. The space seal 29 can be made of high-performance stainless steel shell PTFE seal, cylindrical gap seal, oil seal, etc.

在产品规格,性能等相近情况下,图2中的叶轮17及密封面21可用在图3至图6的结构中,并将泵体4及其组合件更换成导叶14及其组合件,或者不更换直接利用部分流泵的扩散室进行降速、升能,使速度能转变压力能,顺利地进入下一级叶轮。In the case of similar product specifications and performance, the impeller 17 and the sealing surface 21 in FIG. 2 can be used in the structure of FIG. 3 to FIG. 6, and the pump body 4 and its assemblies are replaced with guide vanes 14 and their assemblies. Or directly use the diffusion chamber of the partial flow pump to reduce speed and increase energy without replacing, so that the speed energy can be converted into pressure energy and smoothly enter the next stage impeller.

如图7所示,在导流座8、18上,以及其内侧33与叶轮叶片外侧形成的圆柱面或圆锥面构成的空间内,设置一个或多个螺旋导流面9、19,它类似于筒内壁的螺旋加强筋,它可由不同导程的螺旋面31、32连接而成的螺旋导流面,它可以是正螺旋面、斜螺旋面或母线为曲线的斜螺旋面;它可以在多个螺旋面9、19的之间再设置一个或多个短螺旋面30,组成长短间隔成组的螺旋面。母线为直线的正螺旋面如方牙螺纹的牙形部位、环形楼梯的踏板,母线为斜线或曲线的斜螺旋面水力性能更佳。以上的螺旋面都是在叶轮7或17叶片外侧增加需要间隙后的外圆柱面上的螺旋线及轴线为导线时形成的,如叶轮7或17叶片外端是倾斜状态时,则以增加需要间隙后外圆锥面上的螺旋线及轴线为导线时形成的,上述螺旋线的导程与螺旋导流面的导程相等,在产品设计时确定。在螺旋面的横截面即母线对应位置,其内端可设置倒角,类似于减薄导流片,或/和在其另一端设置铸造圆角,类似于母线为曲线的斜螺旋面及其特定的功能。也可利用上述几种型式的不同组合。As shown in FIG. 7, one or more helical guide surfaces 9, 19 are arranged on the guide seats 8, 18, and in the space formed by the inner side 33 thereof and the cylindrical surface or the conical surface formed by the outer side of the impeller blade, which is similar to The spiral reinforcement rib on the inner wall of the cylinder can be a spiral guide surface formed by connecting spiral surfaces 31 and 32 of different leads. It can be a positive spiral surface, an oblique spiral surface or an oblique spiral surface with the generatrix as a curve; One or more short helical surfaces 30 are further arranged between the two helical surfaces 9 and 19 to form groups of long and short helical surfaces. The busbar is a straight positive helix, such as the tooth-shaped part of the square thread and the tread of the circular staircase. The above helical surfaces are formed when the helix and the axis on the outer cylindrical surface after the required clearance is added to the outer side of the impeller 7 or 17 blade is a wire. If the outer end of the impeller 7 or 17 blade is inclined, increase the required The helix and the axis on the outer conical surface after the clearance are formed when the wire is formed. The lead of the above-mentioned helix is equal to the lead of the helical guide surface, which is determined during product design. At the cross section of the helical surface, that is, at the corresponding position of the bus bar, the inner end of the helical surface can be provided with a chamfer, similar to the thinning guide vane, or/and the other end of the helical surface can be provided with a cast fillet, similar to the inclined helical surface with a curved bus bar and its specific function. Various combinations of the above-mentioned types can also be utilized.

螺旋导流面9、19、25的终点面与多级部分流泵的扩散室的底部6,或多级叶片泵导叶底部16可采用相接触的接合方式;或上述两者都制成斜面,进行双斜面贴合的接合方式;这样都能构成流道的一个面。由于制造及安装存在偏差,允许存在一定间隙,因液体存在运动惯性,也能顺利导流。The end surfaces of the spiral guide surfaces 9, 19 and 25 can be in contact with the bottom 6 of the diffusion chamber of the multi-stage partial flow pump, or the bottom 16 of the guide vane of the multi-stage vane pump; or both of the above can be made into inclined surfaces , the joint method of double bevel bonding; this can form one surface of the runner. Due to deviations in manufacturing and installation, a certain gap is allowed, and due to the motion inertia of the liquid, the flow can also be smoothly guided.

上述螺旋面或其终点处的内径与相应流道内径相同或相近,并与相应叶轮外径保持需要的间隙;大型泵的螺旋面可分开制造,用焊接、镶嵌等方法紧固,也可用不同的材料;其组件各零件可用金属或非金属制造。The inner diameter of the above-mentioned helical surface or its end point is the same as or similar to the inner diameter of the corresponding flow channel, and maintains the required clearance with the outer diameter of the corresponding impeller; the helical surface of the large pump can be manufactured separately and fastened by welding, inlay, etc., or different materials; the parts of its components can be made of metal or non-metal.

上述叶轮7、17的叶片与各种螺旋导流面在径向投影上处于相交状态,叶片上半部分流出的液体经过螺旋导流面的正面进行以切向为主的导流,叶片下半部分流出的液体在螺旋导流面的反面与泵盖之间的空间内受叶轮旋转切向力的作用下,也以切向为主的流动形式进入下一个螺旋导流面的正面,使每一角度、全方位、全部液体经过螺旋导流面将液体导流下去。The blades of the impellers 7 and 17 are in an intersecting state with various helical guide surfaces in the radial projection, and the liquid flowing out of the upper half of the blades is guided mainly tangentially through the front of the helical guide surface, and the lower half of the blades is guided by the tangential direction. Under the action of the tangential force of the impeller rotation in the space between the reverse side of the spiral guide surface and the pump cover, part of the outflowing liquid also enters the front of the next spiral guide surface in a tangential flow form, so that each An angle, all directions, and all the liquid will be guided down through the spiral guide surface.

上述叶轮7、17的叶片数都大于螺旋导流面9、19、23、25的个数,在每一个螺旋导流面上都有几个叶片,从叶片流出来的液体受到叶片切向力的作用在前期都作切向流动,当液体碰到导流座8、18的内侧33时会受到其法向反作用力作用,两力合成后成为周向力,使液体作周向流动,即圆周运动,在导流座或其组合件内,在螺旋导流面上,将全部液体导流下去。简单地说:在后期,在叶片的切向力和壁面的反作用力作用下使液体作圆周运动。流体的这两种流动其阻力是最小的。这种导流方式可称为切向、周向或轴向导流方式,是特殊的导流方式及特殊的导流结构,比径向导叶的损失少得多,提高了多级泵的导流性能。The number of blades of the above impellers 7 and 17 is greater than the number of the spiral guide surfaces 9, 19, 23 and 25. There are several blades on each spiral guide surface, and the liquid flowing out from the blades is subjected to the tangential force of the blades. In the early stage, the action of the liquid is tangential flow. When the liquid touches the inner side 33 of the guide bases 8 and 18, it will be subjected to its normal reaction force. After the two forces are combined, it becomes a circumferential force, so that the liquid flows in a circumferential direction, that is, a circular motion. , in the guide seat or its assembly, on the spiral guide surface, guide all the liquid down. Simply put: in the later stage, the liquid is moved in a circular motion under the action of the tangential force of the blade and the reaction force of the wall. These two flows of fluid have the least resistance. This diversion mode can be called tangential, circumferential or axial diversion mode. It is a special diversion mode and a special diversion structure, which has much less loss than radial guide vanes and improves the guiding efficiency of multi-stage pumps. flow performance.

上述导流座8、18,结构简单、设计方便、制造容易、性能优良、通用性强,适合大批量生产。The above-mentioned guide seats 8 and 18 have simple structure, convenient design, easy manufacture, excellent performance and strong versatility, and are suitable for mass production.

如图8所示,是特殊导流结构的多级部分流泵,在螺旋导流面9的终点后可设置与其相连的部分流泵的喉部部位34,再与扩散室入口5相连。这能提高扩散室入口流道尺寸稳定性,也能提高多级泵性能稳定性。上述结构也可应用在多级叶片泵中。As shown in FIG. 8 , it is a multi-stage partial flow pump with a special guide structure. After the end point of the spiral guide surface 9, a throat part 34 of the partial flow pump connected to it can be set, and then connected to the inlet 5 of the diffusion chamber. This can improve the dimensional stability of the inlet flow channel of the diffusion chamber and also improve the performance stability of the multistage pump. The above structure can also be applied to a multi-stage vane pump.

如图9所示,多级叶片泵的叶轮形式可以是闭式叶轮17或半开式的;多级部分流泵的叶轮型式可以是开式、半开式、或介于开式与半开式之间的叶轮7;或再在其叶轮7、17的叶片外圆部位设置一段扭曲的叶面36。As shown in Figure 9, the impeller of the multi-stage vane pump can be closed impeller 17 or semi-open; the impeller of the multi-stage partial flow pump can be open, semi-open, or between open and semi-open. The impeller 7 between the formulas; or a twisted blade surface 36 is arranged on the outer circumference of the blades of the impellers 7 and 17 .

使用上述多套的单级组件,可组成多级泵的多级部件,再利用其它零配件组装成各种多级泵产品。相近性能规格的多级泵不需太多的改动,不需重新设计。能适应各种高压、高速、重量轻、体积小的需求。Using the above-mentioned multiple sets of single-stage components, the multi-stage components of the multi-stage pump can be formed, and then other components can be used to assemble various multi-stage pump products. Multistage pumps with similar performance specifications do not need too many changes and do not need to be redesigned. It can adapt to various demands of high pressure, high speed, light weight and small volume.

对上述的多级泵,将叶轮7、17的吸入口及其相应零件的有关部位,如泵盖的导流锥面28、密封平面21等,可接近电机或其它动力输出端,构成与一般多级泵布置相反的倒置型式的多级泵,如使用倒置深井泵的形式。这能降低多级泵与电机或其它动力之间的密封性能的要求,可用低压密封装置取代高压密封装置,可提高多级泵运行的可靠性及降低成本。For the above-mentioned multi-stage pump, the suction ports of the impellers 7 and 17 and the relevant parts of their corresponding parts, such as the guide cone surface 28 of the pump cover, the sealing plane 21, etc., can be close to the motor or other power output ends, and the structure is the same as that of the general pump. The multistage pump arrangement is the reverse of the inverted version of the multistage pump, such as the use of an inverted deep well pump. This can reduce the requirement of sealing performance between the multi-stage pump and the motor or other power, and can replace the high-pressure sealing device with a low-pressure sealing device, which can improve the reliability of the multi-stage pump operation and reduce the cost.

对上述的多级泵,两相邻的零件的径向、轴向可用其外壁的凸台圆柱面及其端面来定位,周向定位可通过扩散室的底部6或导叶底部16与螺旋导流面9、19、25的终点面采用相接触的接合方式,或双斜面贴合的接合方式,可用各种机械方法来紧固,如可通过多条拉杆紧固;或螺纹、销钉等压紧及紧固在泵筒35内;在免维护的产品中单级组件的其中一件在压紧后可与泵筒35或其它泵座焊接成一体。For the above-mentioned multi-stage pump, the radial and axial directions of the two adjacent parts can be positioned by the cylindrical surface of the outer wall and its end face, and the circumferential positioning can be through the bottom 6 of the diffusion chamber or the bottom 16 of the guide vane and the spiral guide. The end faces of the flow surfaces 9, 19, and 25 adopt the contacting method, or the joint method of double bevel fitting, which can be tightened by various mechanical methods, such as tightening by multiple tie rods; or threads, pins, etc. Tighten and fasten in the pump barrel 35; in maintenance-free products, one of the single-stage components can be welded into the pump barrel 35 or other pump bases after compression.

本发明所描述的具体实施例仅是对本发明精神作举例说明,对不脱离本发明原理的情况下进行修改、替换、变型、补充等,都不会超载本权利要求所定义的范围。The specific embodiments described in the present invention are only to illustrate the spirit of the present invention, and modifications, substitutions, alterations, additions, etc. are made without departing from the principles of the present invention, which will not exceed the scope defined by the claims.

Claims (10)

1.特殊导流结构的多级叶片泵和特殊导流结构的多级部分流泵,以下简称多级泵,其单级组件包括:叶轮及其两侧零件泵盖、导叶或泵体,其特征是:在泵盖与导叶或泵体之间设置单独的叶轮叶片外侧相对应的零件导流座,或设置所述的导流座与泵盖、导叶或泵体组合的导流座组合件,在导流座或导流座组合件上,以及其内侧与叶轮叶片外侧形成的圆柱面或圆锥面构成的空间内,设置一个或多个螺旋导流面。1. Multistage vane pump with special diversion structure and multistage partial flow pump with special diversion structure, hereinafter referred to as multistage pump, its single-stage components include: impeller and its two side parts, pump cover, guide vane or pump body, It is characterized in that: between the pump cover and the guide vane or the pump body, a separate part guide seat corresponding to the outer side of the impeller blade is arranged, or the guide seat is arranged with the pump cover, the guide vane or the pump body combined with the guide seat. In the seat assembly, one or more helical guide surfaces are arranged on the guide seat or the guide seat assembly and in the space formed by the cylindrical surface or the conical surface formed by the inner side and the outer side of the impeller blade. 2.根据权利要求1所述的多级泵,其特征是:导流座组合件还可包括以下几种结构:(1)导流座与泵盖铸成一体;(2)导流座与导叶或泵体铸成一体;(3)导流座与导叶或泵体及下一级泵盖铸成一体;(4)导流座与导叶或泵体、下一级泵盖及下一级导流座铸成一体;(5)导叶或泵体与下一级泵盖及下一级导流座铸成一体。2. The multistage pump according to claim 1, wherein the guide seat assembly can further comprise the following structures: (1) the guide seat and the pump cover are cast into one body; (2) the guide seat and the pump cover are cast into one body; The guide vane or pump body is cast into one body; (3) The guide seat is cast into one body with the guide vane or pump body and the next stage pump cover; (4) The guide seat is cast with the guide vane or pump body, the next stage pump cover and The next-stage guide seat is cast into one body; (5) the guide vane or pump body is cast into one with the next-stage pump cover and the next-stage guide seat. 3.根据权利要求1或2所述的多级泵,其特征是:螺旋导流面的终点面可与多级叶片泵导叶的底部或可与多级部分流泵弧形扩散室的底部采用相连接的接合方式;或采用相接触的接合方式;或采用双斜面贴合的接合方式。3. The multistage pump according to claim 1 or 2, wherein the end surface of the helical guide surface can be connected to the bottom of the guide vane of the multistage vane pump or the bottom of the arc-shaped diffusion chamber of the multistage partial flow pump. Use the connection method of connection; or use the connection method of contact; or adopt the connection method of double bevel fit. 4.根据权利要求3所述的多级泵,其特征是:螺旋导流面可由不同导程的正螺旋面、斜螺旋面或母线为曲线的斜螺旋面连接而成的;或所述的螺旋导流面可由长螺旋面或长短间隔成组的螺旋面组成;或利用上述几种结构的不同组合;所述的螺旋面的横截面里端还可设置倒角或/和与导流座或导流座组合件外壁相连处设置铸造圆角。4. The multistage pump according to claim 3, characterized in that: the helical guide surface can be formed by connecting positive helical surfaces of different leads, oblique helical surfaces or oblique helical surfaces whose generatrix is a curve; or the described The helical guide surface can be composed of long helical surfaces or helical surfaces with long and short intervals; or different combinations of the above-mentioned structures; Or a casting fillet is set at the connection between the outer walls of the guide seat assembly. 5.根据权利要求4所述的多级泵,其特征是:多级叶片泵的叶轮型式可以是闭式或半开式的;多级部分流泵的叶轮型式可以是开式、半开式或介于开式与半开式之间的;或再在其叶片外圆部位设置一段扭曲的叶面。5. The multistage pump according to claim 4, wherein the impeller type of the multistage vane pump can be closed or semi-open; the impeller type of the multistage partial flow pump can be open or semi-open. Or between the open type and the semi-open type; or set a twisted blade surface at the outer circle of the blade. 6.根据权利要求5所述的多级泵,其特征是:可在多级泵泵盖的底部对应导叶流道处或部分流泵扩散室流道处设置凸台或/和可在其对应叶轮进口处设置导流锥面;或/和可在导叶或泵体内圆处设置级间密封。6. The multistage pump according to claim 5 is characterized in that: a boss can be set at the bottom of the pump cover of the multistage pump corresponding to the guide vane flow channel or at the flow channel of the partial flow pump diffusion chamber or/and can be set at the bottom of the pump cover. Corresponding to the inlet of the impeller, a guide cone is arranged; or/and an interstage seal can be arranged at the guide vane or the inner circle of the pump. 7.根据权利要求6所述的多级泵,其特征是:可在多级部分流泵的螺旋导流面终点面后,弧形扩散室前设置部分流泵的喉部部位。7 . The multistage pump according to claim 6 , wherein a throat portion of the partial flow pump can be arranged in front of the arc-shaped diffusion chamber after the end surface of the spiral guide surface of the multistage partial flow pump. 8 . 8.多级泵,其特征是:包括多套上述权利要求1至7中任一项的多级泵的单级组件。8. A multi-stage pump, characterized in that it comprises a plurality of single-stage assemblies of the multi-stage pump according to any one of the preceding claims 1 to 7. 9.根据权利要求8所述的多级泵,其特征是:叶轮的吸入口及其相应零件的有关部位可接近电机或其它动力输出端,构成与一般多级泵布置相反的倒置型式的多级泵。9. The multistage pump according to claim 8, characterized in that: the suction port of the impeller and the relevant parts of its corresponding parts can be close to the motor or other power output ends, forming a multistage multistage pump of an inverted type opposite to the general multistage pump arrangement. stage pump. 10.根据权利要求8或9所述的多级泵,其特征是:各套单级组件可通过多条拉杆紧固;或用机械方法压紧及紧固在泵筒内;或单级组件的其中一件在压紧后与泵筒或其它泵座焊接成一体。10. The multi-stage pump according to claim 8 or 9, characterized in that: each set of single-stage components can be fastened by a plurality of tie rods; or mechanically compressed and fastened in the pump barrel; or single-stage components One of the parts is welded into one body with the pump barrel or other pump seat after pressing.
CN202210406045.3A 2022-04-19 2022-04-19 Multistage vane pump and multistage partial flow pump with special guide structure Pending CN114810609A (en)

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CN119641702A (en) * 2025-01-10 2025-03-18 浙江铭振电子股份有限公司 A multi-layer split flow impeller for centrifugal fan

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CN101117966A (en) * 2006-08-01 2008-02-06 上海连成(集团)有限公司 Novel contraprop of water pump
US20110123321A1 (en) * 2009-08-03 2011-05-26 Everett Russell Kilkenny Inducer For Centrifugal Pump
CN104121203A (en) * 2014-07-14 2014-10-29 杨丽萍 Single-section structure of sectional-type multi-stage pump for sewage
CN112879307A (en) * 2020-03-31 2021-06-01 温岭市高深泵业科技有限公司 Single-stage external member of partial flow pump and multistage partial flow pump thereof
CN214464916U (en) * 2021-01-11 2021-10-22 上海安世亚太汇智科技股份有限公司 Multi-stage molten salt pump with efficient space guide vanes

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Publication number Priority date Publication date Assignee Title
GB190626823A (en) * 1906-11-26 1907-10-10 Walter Scheurmann Improvements in Centrifugal and like Pumps
CN101117966A (en) * 2006-08-01 2008-02-06 上海连成(集团)有限公司 Novel contraprop of water pump
US20110123321A1 (en) * 2009-08-03 2011-05-26 Everett Russell Kilkenny Inducer For Centrifugal Pump
CN104121203A (en) * 2014-07-14 2014-10-29 杨丽萍 Single-section structure of sectional-type multi-stage pump for sewage
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Publication number Priority date Publication date Assignee Title
CN119641702A (en) * 2025-01-10 2025-03-18 浙江铭振电子股份有限公司 A multi-layer split flow impeller for centrifugal fan

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