Disclosure of Invention
The invention aims to solve one of the technical problems existing in the prior art.
The present application provides a tire pressure sensor, comprising:
a first chamber is arranged at the top of the bottom plate;
The top plate is fixedly arranged on the bottom plate and provided with a second chamber;
the lining plate is inlaid at the top of the cavity, and the top of the lining plate is doped with piezoresistors and wires;
The electromagnetic shielding layer is arranged on the bottom surface of the liner plate and the inner cavity of the second cavity;
and the through hole penetrates through the top of the top plate and is communicated with the second chamber.
S1, obtaining a bottom plate with a first chamber and a top plate with a second chamber by an injection molding method;
S2, embedding a lining plate at an opening of the chamber I, and doping and manufacturing piezoresistors and wires on the lining plate;
S3, arranging an electromagnetic shielding layer in the second chamber;
s4, drilling a through hole communicated with the second cavity at the top of the top plate;
s5, after dispensing on the bottom plate, enabling the first chamber to be aligned to the second chamber, and pressing the bottom plate and the top plate through assembly equipment.
The thickness of the electromagnetic shielding layer is 12-15 um.
The electromagnetic shielding layer is made of one of copper, silver or nickel.
Also disclosed is an assembly apparatus comprising:
The machine body is internally provided with a pressing cavity and a lifting cavity;
the upper pressing table is arranged at the top of the pressing cavity;
The lifting plate is movably arranged in the lifting cavity and drives the lifting plate to lift through a lifting driving mechanism;
The hollow pressing table is fixedly arranged at the top of the lifting plate and is provided with a clamp;
The clamp comprises a limiting plate set and a pressing mechanism, wherein the limiting plate set and the pressing mechanism are respectively arranged at opposite angles of the top of the hollow pressing table to mutually match and fix the opposite angles of the bottom plate and the top plate, one end of a pressing cavity is opened, and a lifting cavity is positioned at the bottom of the machine body and communicated with the pressing cavity.
The lift driving mechanism includes:
The notch is arranged at the bottom of the lifting cavity;
the connecting rod groups are respectively arranged at two ends in the lifting cavity and each connecting rod group comprises two support arms with mutually hinged end parts;
the two ends of the connecting arm are respectively hinged with the hinging points of the support arms on the two sides;
The turntable is driven by a gear motor and is in transmission connection with the connecting arm through a linkage mechanism;
Wherein, each support arm is kept away from one end and is articulated with lifter plate bottom surface and lift chamber bottom surface respectively, and the linking arm is driven to reciprocate about through the link mechanism when the carousel rotates.
The linkage mechanism comprises:
The middle part of the swing arm is rotatably arranged in the lifting cavity through a rotating shaft;
One end of the connecting rod is hinged with the bottom end of the swing arm, the other end is hinged with the eccentric part of the surface of the turntable;
the transmission block is arranged in the middle of the connecting arm through a through groove;
the transmission groove is arranged at the top end of the swing arm;
wherein, swing arm top activity interlude is in logical groove, and the drive block and drive groove sliding fit.
The limiting plate group includes:
a transverse moving groove which vertically penetrates through the hollow lower pressing table;
a first slide block is arranged on the first side of the first frame, the device is provided with screw holes, and the top end of the device is movably arranged in the cavity of the hollow lower pressing table and movably inserted through the transverse moving groove to extend out of the hollow lower pressing table;
the screw rod is in threaded transmission connection with the screw hole, and one end of the screw rod extends out of the hollow pressing table and is provided with a hand wheel;
the fixed edge is arranged at the top of the hollow pressing table and is arranged at right angles with the first sliding block.
The pressing mechanism includes:
The first chute is obliquely arranged at the bottom of the inner cavity of the hollow pressing table;
the sliding block II is movably arranged in the first sliding groove;
one end of the pull rod is fixedly connected with the second sliding block, the other end is movably inserted through the hollow the side wall of the lower pressing table extends out of the lower pressing table;
the first spring is sleeved on the outer side of the pull rod and is positioned between the second slider and the inner wall of the hollow pressing table;
the second sliding grooves are arranged at the bottom of the inner cavity of the hollow pressing table, are symmetrically distributed on two sides of the first sliding grooves and are parallel to the first sliding grooves;
A pair of sliding blocks III which are respectively and slidably arranged in the sliding grooves II;
the pair of oblique moving grooves penetrate through the top of the hollow pressing table from top to bottom and are symmetrically distributed on two sides of the sliding groove;
a pair of sliding blocks IV which are respectively and fixedly arranged at the three top ends of the sliding blocks and the top ends of which movably penetrate through the oblique moving grooves and then extend out of the hollow pressing platform;
A fifth sliding block fixedly arranged at the top end of the second sliding block;
one end of the transmission arm is hinged with one side of the sliding block III, and the other side of the transmission arm is provided with a balance groove for the sliding fit of the other sliding block III;
Wherein, slider five sliding mounting is in the balance groove.
Further comprises:
the first slide block, the fixing edge and/or the third slide blocks comprise an upper part and a lower part, and the second springs are arranged between the first slide blocks and the fixing edge.
The beneficial effects of the invention are as follows:
1. The electromagnetic shielding layers positioned on the inner cavity of the second cavity and the bottom surface of the lining plate isolate external electromagnetic interference, so that the tire pressure sensor is prevented from being subjected to electromagnetic interference, and the accuracy of the tire pressure sensor in tire pressure detection is improved;
2. the manufacturing process flow of the tire pressure sensor is simple, the chip size is reduced, and the manufacturing cost is reduced;
3. through exerting pressure to bottom plate one corner, make its another angle closely laminate with limiting plate group, lift actuating mechanism moves, drives the lifter plate and rises, makes hollow lower pressure platform upwards press the platform to be close to, roof top surface and last pressure platform bottom surface butt, and the lifter plate continues to rise under lift actuating mechanism's operation, pressfitting bottom plate and roof, improves work efficiency and pressfitting precision.
Detailed Description
The technical solutions of the embodiments of the present application will be clearly described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which are obtained by a person skilled in the art based on the embodiments of the present application, fall within the scope of protection of the present application.
The terms first, second and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged, as appropriate, such that embodiments of the present application may be implemented in sequences other than those illustrated or described herein, and that the objects identified by "first," "second," etc. are generally of a type, and are not limited to the number of objects, such as the first object may be one or more. Furthermore, in the description and claims, "and/or" means at least one of the connected objects, and the character "/", generally means that the associated object is an "or" relationship.
The server provided by the embodiment of the application is described in detail below through specific embodiments and application scenes thereof with reference to the accompanying drawings.
Example 1:
As shown in fig. 1, an embodiment of the application provides a tire pressure sensor, which comprises a bottom plate 2001, a top plate 2003, a lining plate 2005, an electromagnetic shielding layer 2008, a through hole 2009 and a second chamber 2004, wherein the top plate 2001 is provided with a first chamber 2002, the top plate 2003 is fixedly arranged on the bottom plate 2001 and provided with a second chamber 2004, the lining plate 2005 is inlaid at the top of the first chamber 2002, the top of the lining plate is doped with a piezoresistor 2006 and a wire 2007, the electromagnetic shielding layer 2008 is arranged in the inner cavity of the second chamber 2004 and on the bottom surface of the lining plate 2005, and the through hole 2009 penetrates through the top plate 2003 and is communicated with the second chamber 2004.
In the embodiment of the application, the electromagnetic shielding layer 2008 located on the inner cavity of the second chamber 2004 and the bottom surface of the liner 2005 is used for isolating external electromagnetic interference, the pressure inside the tire is the same as the pressure inside the second chamber 2004 through the through hole 2009, the piezoresistor 2006 is affected by the pressure, the resistance is increased or reduced, the current flows through the piezoresistor 2006 and is led out through the lead 2007 to be connected with external equipment to calculate the pressure inside the tire, and in this way, the electromagnetic interference on the tire pressure sensor is avoided, and the accuracy of tire pressure detection is improved.
Example 2:
in this embodiment, a processing method of the tire pressure sensor is also disclosed, including:
s1, a bottom plate 2001 with a first chamber 2002 and a top plate 2003 with a second chamber 2004 are obtained through an injection molding method;
s2, embedding a liner 2005 at an opening of the first chamber 2002, and doping and manufacturing a piezoresistor 2006 and a lead 2007 on the liner 2005;
s3, an electromagnetic shielding layer 2008 is arranged in the chamber II 2004;
S4, drilling a through hole 2009 communicated with the second chamber 2004 at the top of the top plate 2003;
S5, after dispensing on the bottom plate 2001, aligning the first chamber 2002 with the second chamber 2004, and pressing the bottom plate 2001 and the top plate 2003 through the assembly equipment.
In this embodiment, the method is simple in flow, reduces the chip size, and reduces the manufacturing cost.
Example 3:
In this embodiment, in addition to the structural features of the foregoing embodiments, the electromagnetic shielding layer 2008 preferably has a thickness of 12-15 um.
In this embodiment, due to the adoption of the above structure, the electromagnetic shielding layer 2008 is set to 12-15 um, so that the electromagnetic shielding layer has an electromagnetic shielding effect and meanwhile material consumption is saved.
Example 4:
As shown in fig. 2 to 5, in this embodiment, in addition to including the structural features of the foregoing embodiment, it is preferable that the electromagnetic shielding layer 2008 is made of one of copper, silver, or nickel.
In this embodiment, due to the adoption of the above structure, a user can select one of copper, silver or nickel according to the actual situation, so that the actual operation of the user is facilitated.
Example 5:
In this embodiment, there is also disclosed an assembling apparatus, comprising a machine body 1 having a press-fit cavity 2 and a lifting cavity 3 therein, an upper press table 4 mounted on top of the press-fit cavity 2, a lifting plate 5 movably mounted in the lifting cavity 3 and driven to lift by a lifting driving mechanism 6, a hollow lower press table 7 fixedly mounted on top of the lifting plate 5 and having a clamp including a limiting plate set 8 and a pressing mechanism 9, the limiting plate set 8 and the pressing mechanism 9 being mounted on opposite corners of top of the hollow lower press table 7 respectively to mutually cooperate to fix opposite corners of the bottom plate 2001 and the top plate 2002, one end of the press-fit cavity 2 being opened, the lifting cavity 3 being located at bottom of the machine body 1 and communicating with the press-fit cavity 2.
In this embodiment, due to the adoption of the above structure, the bottom plate 2001 is placed on top of the hollow pressing table 7, two opposite corners of the bottom plate 2001 are respectively abutted with the limiting plate set 8 and the pressing mechanism 9, one corner of the bottom plate 2001 is pressed by the pressing mechanism 9, the other corner of the bottom plate is tightly attached to the limiting plate set 8, after dispensing on the bottom plate 2001, the top plate 2003 is placed above the bottom plate 2001, the chamber two 2004 faces the bottom plate 2001, the opposite corners of the bottom plate 2001 are also fixed by the pressure testing mechanism and the limiting plate set 8, the lifting driving mechanism 6 operates, the lifting plate 5 is driven to lift, the hollow pressing table 7 is driven to approach the upper pressing table 4, the top surface of the top plate 2003 is abutted with the bottom surface of the upper pressing table 4, the lifting plate 5 is continuously lifted under the operation of the lifting driving mechanism 6, after the pressing, the lifting plate 5 is separated from the upper pressing table 4 under the action of the lifting driving mechanism 6, the pressure sensor obtained by pressing the bottom plate 2001 and the top plate 2003 is removed from the hollow pressing table 7, and the pressing procedure is completed.
Example 6:
In this embodiment, in addition to the structural features of the foregoing embodiment, the lifting driving mechanism 6 includes a notch 601 disposed at the bottom of the lifting cavity 3, a pair of link groups respectively disposed at two ends of the lifting cavity 3 and each including two arms 602 with hinged ends, a connecting arm 603 with two ends hinged to the hinged points of the two arms 602, and a turntable 604 driven by a gear motor and connected to the connecting arm 603 by a linkage 10, wherein the end of each arm 602 away from the bottom of the lifting plate 5 is hinged to the bottom of the lifting cavity 3, and the turntable 604 drives the connecting arm 603 to swing back and forth by the linkage 10 when rotating.
In this embodiment, since the above structure is adopted, when the lifting plate 5 needs to be lifted, the gear motor drives the turntable 604 to rotate, the turntable 604 drives the connecting arm 603 to reciprocate left and right through the linkage mechanism 10, the upper support arms 602 and the lower support arms 602 are respectively arranged in parallel, during the movement of the connecting arm 603, the included angle between the upper support arms 602 and the lower support arms 602 becomes larger or smaller, the distance between the upper support arms 602 and the lower support arms 602 away from one another in the vertical direction is increased or reduced, the lifting plate 5 is driven to circularly lift in the lifting cavity 3, but the rotation speed of the gear motor is slow, the lifting plate 5 takes enough time to take off the tire pressure sensor placed on the hollow pressing table 7 to finish pressing in the descending process, and the series of actions of preventing the bottom plate 2001, dispensing, placing the top plate 2003 and fixing the bottom plate 2001 and the top plate 2003 between the pressure testing mechanism and the limiting plate set 8 through the pressure applying mechanism 9 are finished before the lifting plate 5 is lifted, in this way, the loading and unloading operation is not required to be stopped, and the working efficiency is improved.
Example 7:
In this embodiment, except for the structural features of the foregoing embodiment, the linkage mechanism 10 includes a swing arm 1001, a connecting rod 1003, one end of which is hinged to the bottom end of the swing arm 1001 and the other end of which is hinged to the eccentric position of the surface of the turntable 604, a transmission block 1004, which is installed in the middle of the connecting arm 603 through a through slot 1005, and a transmission slot 1006, which is disposed at the top end of the swing arm 1001, wherein the top end of the swing arm 1001 is movably inserted into the through slot 1005, and the transmission block 1004 is in sliding fit with the transmission slot 1006.
In this embodiment, due to the above structure, along with the rotation of the turntable 604, the connecting rod 1003 pushes and pulls the bottom end of the swing arm 1001, so that the swing arm 1001 swings around the rotating shaft 1002, the top end of the swing arm swings in the transmission groove 1006, the transmission block 1004 slides in the transmission groove 1006, the transmission block 1004 drives the connecting arm 603 to reciprocate left and right along with the swing of the top end of the swing arm 1001, the lever principle is generated by the arrangement of the swing arm 1001 and the rotating shaft 1002, the length of the arm is increased by increasing the length of the lower part 13 of the swing arm 1001, the upper part 12 of the swing arm 1001 is easier to "pry" the connecting arm 603, and in this way, the stability of the lifting plate 5 during lifting is improved, and enough pressure can be applied to the hollow pressing table 7, so that the pressing effect is improved.
Example 8:
In this embodiment, in addition to the structural features of the foregoing embodiment, the limiting plate set 8 includes a traverse groove 801 penetrating through the hollow pressing down table 7 from top to bottom, a first slider 802 having a screw hole and movably installed at the top end of the inner cavity of the hollow pressing down table 7 and extending out of the hollow pressing down table 7 through the traverse groove 801, a screw 803 in threaded connection with the screw hole and having a hand wheel 804 extending out of the hollow pressing down table 7 at one end, and a fixing edge 805 installed at the top of the hollow pressing down table 7 and disposed at right angles to the first slider 802.
In this embodiment, since the above-mentioned structure is adopted, when the top plate 2003 and the bottom plate 2001 are fixed, two surfaces of the top plate 2003 and the bottom plate 2001 which are connected diagonally with each other are respectively abutted against the inner side of the fixing edge 805 and the inner side of the first slider 802, by the arrangement of the screw 803 and the hand wheel 804, the hand wheel 804 is rotated, the screw 803 is in driving engagement with the screw hole, the first slider 802 is moved in the traverse groove 801, after the position of the first slider 802 is adjusted according to the width of the top plate 2003 and the bottom plate 2001, the opposite corners of the top plate 2003 and the bottom plate 2001 are pressed by the pressing mechanism 9, so that the top plate 2003 and the bottom plate 2001 are fixed between the pressing mechanism 9 and the fixing edge 805 and the first slider 802, in this way, the top plate 2003 and the bottom plate 2001 are fixed before being pressed, and the accuracy of the top plate 2003 and the bottom plate 2001 being pressed is improved.
Example 9:
In this embodiment, except for the structural features of the foregoing embodiment, the pressing mechanism 9 includes a first chute 901, a second slider 902, a pull rod 903, a first spring 904, a second chute 905, a third slider 906, a fourth slider 908, a fifth slider 909, a third slider 911, and a balancing slider 906, wherein the first chute 901 is arranged at the bottom of the inner cavity of the hollow lower table 7 and symmetrically distributed at both sides of the first chute 901 and parallel to the first chute, the third slider 906 is respectively and slidably mounted in the second chute 905, the fourth slider 908 is respectively and fixedly mounted at the top end of the third slider 906 and the top end of the fourth slider 906 is movably inserted through the third chute 907 and then extends out of the hollow lower table 7, the fifth slider 909 is fixedly mounted at the top end of the second slider 902, the third slider 911 is hinged at one end of the third slider 906 and is slidably mounted in the balancing slider 906.
In this embodiment, due to the above structure, when the bottom plate 2001 and the top plate 2003 are prevented, the pull rod 903 is pulled to the outside of the hollow pressing plate 7, the second slide 902 is driven to move in the first slide 901, the third slide 906 is driven to move in the second slide 905, the fourth slide 908 is simultaneously moved in the oblique moving groove 907 in a direction away from the limiting plate set 8, the first spring 904 is pressed to shorten the storage elastic potential energy, the bottom plate 2001 and the top plate 2003 are placed on the top of the hollow pressing plate 7, and after the adjacent surfaces of the same diagonal angle are respectively abutted with the limiting plate set 8, the pull rod 903 is released, the first spring 904 which is out of the restriction of external force releases the elastic potential energy to enable the second slide 902 to move in the first slide 901 towards the limiting plate set 8, meanwhile, through the cooperation of the balance groove 911 and the fifth slide 909, one slide 906 is driven to move in the direction of the limiting plate set 8 in the corresponding slide groove 901, and the other three slide 906 is abutted with one side wall 906 of the bottom plate 2001 and one side wall of the top plate 2003, and the other three slide 906 slides in the corresponding slide groove 911 under the cooperation of the balance groove 911, the fifth slide 909 and the second slide 906 are pressed close to the limit plate set 8, until the pair of slide 2001 and the adjacent side wall of the three slide 906 are respectively pressed against the other slide 2001 and the other side wall 906 is tightly pressed against the other side wall 906, and the side wall 906 is tightly pressed by the pair of the side of slide 906 and the side 906 through the pair of slide 2001, and the adjacent side of the pair of slide 906 and the side is tightly pressed against the side wall 906 and the side plate 906 through the pair of the side two slide and the side of slide 906 and the side of the slide 906.
Example 10:
in this embodiment, in addition to including the structural features of the foregoing embodiments, it is preferable that:
the first slider 802, the fixed edge 805 and/or the third slider 906 each comprise an upper portion 12 and a lower portion 13 and are each provided with a second spring 11.
In this embodiment, since the above-described structure is adopted, by dividing the first slider 802, the fixing edge 805, and/or the third slider 906 into the upper portion 12 and the lower portion 13 and elastically connecting them by the second spring 11, when the bottom plate 2001 and the top plate 2003 are thin, the first slider 802, the fixing edge 805, and/or the third slider 906 can be adaptively shortened to avoid being crushed when the upper platen 4 and the hollow lower platen 7 press the bottom plate 2001 and the top plate 2003.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element. Furthermore, it should be noted that the scope of the methods and apparatus in the embodiments of the present application is not limited to performing the functions in the order shown or discussed, but may also include performing the functions in a substantially simultaneous manner or in an opposite order depending on the functions involved, e.g., the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
The embodiments of the present application have been described above with reference to the accompanying drawings, but the present application is not limited to the above-described embodiments, which are merely illustrative and not restrictive, and many forms may be made by those having ordinary skill in the art without departing from the spirit of the present application and the scope of the claims, which are to be protected by the present application.