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CN114837581B - Drill pipe automatic clamping and unscrewing device - Google Patents

Drill pipe automatic clamping and unscrewing device Download PDF

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Publication number
CN114837581B
CN114837581B CN202210257263.5A CN202210257263A CN114837581B CN 114837581 B CN114837581 B CN 114837581B CN 202210257263 A CN202210257263 A CN 202210257263A CN 114837581 B CN114837581 B CN 114837581B
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shackle
turnbuckle
clamping
seat
clamp
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CN114837581A (en
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王清岩
郭乃铭
李苓豪
金赠伍
钟蔚岭
盛洁
李昊轩
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Jilin University
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/16Connecting or disconnecting pipe couplings or joints
    • E21B19/161Connecting or disconnecting pipe couplings or joints using a wrench or a spinner adapted to engage a circular section of pipe
    • E21B19/163Connecting or disconnecting pipe couplings or joints using a wrench or a spinner adapted to engage a circular section of pipe piston-cylinder actuated
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/16Connecting or disconnecting pipe couplings or joints
    • E21B19/165Control or monitoring arrangements therefor

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Load-Engaging Elements For Cranes (AREA)
  • Clamps And Clips (AREA)

Abstract

本发明公开了一种钻杆自动夹持拧卸装置,属于工程或地质钻探用机械设备领域,包括支承总成、卸扣钳、旋扣器、液压集成阀和液压管路;卸扣钳包括卸扣固定钳和卸扣动钳,卸扣动钳能够绕钻杆自动夹持拧卸装置的中心轴旋转,其旋转动作由四个卸扣油缸实现,每个卸扣油缸均设有一个有杆腔和一个无杆腔,并在卸扣油缸的有杆腔内设置有杆腔复位弹簧,无杆腔内设置无杆腔复位弹簧,旋扣器包括旋扣夹紧机构和旋扣回转机构,二者通过平衡机构联接。本发明实现了在稳定地夹持多种口径钻杆的同时实现上下钻杆的自动对齐;动钳拧卸钻杆第一扣后可以借助油缸内弹簧自动复位;可浮动旋扣器在不会过度磨损钻杆螺纹的同时自动匹配钻杆直径来旋紧、拧松钻杆。

Figure 202210257263

The invention discloses an automatic clamping and unscrewing device for drill rods, which belongs to the field of mechanical equipment for engineering or geological drilling, and includes a support assembly, a shackle tong, a spinner, a hydraulic integrated valve and a hydraulic pipeline; the shackle tong includes Shackle fixed tongs and shackle moving tongs, the shackle moving tongs can rotate around the central axis of the drill pipe automatic clamping and unscrewing device, and its rotation is realized by four shackle cylinders, each of which is equipped with a Rod cavity and a rodless cavity, and a rod cavity return spring is set in the rod cavity of the shackle cylinder, a rodless cavity return spring is set in the rodless cavity, and the spinner includes a spinner clamping mechanism and a spinner turning mechanism , the two are connected by a balance mechanism. The invention realizes the automatic alignment of the upper and lower drill pipes while stably clamping the drill pipes of various calibers; the movable tongs can automatically reset by means of the inner spring of the oil cylinder after unscrewing the first buckle of the drill pipe; When the thread of the drill pipe is excessively worn, it automatically matches the diameter of the drill pipe to tighten and loosen the drill pipe.

Figure 202210257263

Description

钻杆自动夹持拧卸装置Drill pipe automatic clamping and unscrewing device

技术领域technical field

本发明属于工程或地质钻探用机械设备领域,具体地,涉及一种钻杆自动夹持拧卸装置。The invention belongs to the field of mechanical equipment for engineering or geological drilling, and in particular relates to an automatic clamping and unscrewing device for drill rods.

背景技术Background technique

在地质或者工程钻探中,钻杆需要传递扭矩、压力,还要向孔底输送钻井液,是连接钻机和钻头的重要装置。而拧卸钻杆在钻进过程中是一项需要钻工重复进行的工作,劳动强度大,危险性较高。提高拧卸钻杆的效率对于加快整个钻进过程有着很重要的意义。In geological or engineering drilling, the drill pipe needs to transmit torque, pressure, and transport drilling fluid to the bottom of the hole, which is an important device connecting the drilling rig and the drill bit. While unscrewing the drill pipe is a work that needs to be repeated by the driller during the drilling process, the labor intensity is high and the risk is high. Improving the efficiency of unscrewing and unscrewing the drill pipe is of great significance for speeding up the entire drilling process.

目前市面上多数钻机配套的拧卸机械装置是液压大钳和拧管机。液压大钳过于笨重,不便操作,而拧管机相对轻便,通过设定好的程序来执行拧卸动作,大大提高了钻进的效率,在节约人力和钻进成本的同时还降低了钻进施工的危险性。At present, the supporting unscrewing mechanical devices of most drilling rigs on the market are hydraulic tongs and pipe twisters. The hydraulic tongs are too heavy and inconvenient to operate, while the pipe wrench is relatively light. The screwing and unloading action is performed through the set program, which greatly improves the drilling efficiency, saves manpower and drilling costs, and also reduces the drilling cost. construction hazards.

但现有的拧管机仍然存在着以下不足:But existing pipe wringer still has the following deficiencies:

1、拧管机需要另置于钻孔附近,与钻机分开安装,占据了较多空间,增加了不必要的钻井平台的面积。1. The pipe twisting machine needs to be placed near the drilling hole and installed separately from the drilling rig, which takes up a lot of space and increases the area of the drilling platform unnecessary.

2、现有的拧管机都是利用编码器电控系统来实现钻杆的定位和复位,在实际施工中,拧管机常常会受到各个方向的振荡和冲击影响,经常会遇到上下钻杆无法对齐、卸扣钳复位失败等问题,导致拧卸动作中断。2. The existing pipe twisting machines use the encoder electric control system to realize the positioning and reset of the drill pipe. In actual construction, the pipe twisting machines are often affected by vibrations and impacts in various directions, and often encounter drilling up and down. The unscrewing action was interrupted due to problems such as misalignment of the rod and failure of the shackle tongs to reset.

3、拧卸钻杆时,上下钻杆相对旋转,由于钻杆内螺纹的存在,两根钻杆也会在轴向上浮动,而现有的拧管机未能很好地解决这个问题,导致拧卸过程中过度磨损螺纹,减少了钻杆的寿命。3. When unscrewing the drill pipe, the upper and lower drill pipes rotate relative to each other. Due to the internal thread of the drill pipe, the two drill pipes will also float in the axial direction. However, the existing pipe twisting machine cannot solve this problem well. This results in excessive thread wear during unscrewing, reducing the life of the drill pipe.

比如在2016-12-21公开的,申请号为201620823111.7的中国实用新型专利,其涉及地质等钻探设备机械领域,包括驱动装置、上夹持油缸和下夹持油缸三个部分。其中下夹持油缸用于夹持钻机,上夹持油缸用于夹持钻杆,主要利用冲击力旋动拆卸钻杆。该实用新型结构较为复杂且不够紧凑,缺少自动定位和复位钻杆的功能。For example, the Chinese utility model patent with the application number 201620823111.7 published on 2016-12-21 involves the field of geological and other drilling equipment machinery, including three parts: the driving device, the upper clamping cylinder and the lower clamping cylinder. Among them, the lower clamping oil cylinder is used to clamp the drilling rig, and the upper clamping oil cylinder is used to clamp the drill pipe, and the drill pipe is mainly rotated and dismantled by the impact force. The structure of the utility model is relatively complicated and not compact enough, and lacks the functions of automatically positioning and resetting the drill rod.

又如在2017-12-21公开的,申请号为15/539989的美国发明专利,其涉及一种在钻机平台上定位钻杆的系统和方法。通过利用安装在径向的偏移相机来识别并处理钻杆的三维图像信息,为自动的机械装置传输指令来定位钻杆并进行拧卸工作。该发明专利借助计算机图像识别处理功能来定位和复位的方法过于复杂,且依赖于摄像头等电子设备,在极端环境中钻进时缺乏可靠性。Another example is the U.S. patent application No. 15/539989 disclosed on 2017-12-21, which relates to a system and method for positioning drill pipes on a drilling rig platform. By using the offset camera installed in the radial direction to identify and process the three-dimensional image information of the drill pipe, the instruction is transmitted to the automatic mechanical device to position the drill pipe and perform the unscrewing work. The invention patent uses the computer image recognition processing function to locate and reset the method is too complicated, and relies on electronic equipment such as cameras, and lacks reliability when drilling in extreme environments.

发明内容Contents of the invention

鉴于现有技术中存在的技术问题,本发明的目的是提供了一种钻杆自动夹持拧卸装置,在稳定地夹持多种口径钻杆的同时实现上下钻杆的自动对齐;动钳拧卸钻杆第一扣后可以借助油缸内弹簧自动复位;可浮动旋扣器在不会过度磨损钻杆螺纹的同时自动匹配钻杆直径来旋紧、拧松钻杆。In view of the technical problems existing in the prior art, the object of the present invention is to provide an automatic clamping and unscrewing device for drill rods, which can realize the automatic alignment of the upper and lower drill rods while stably clamping drill rods of various calibers; After the first buckle of the drill pipe is unscrewed, it can be automatically reset with the help of the inner spring of the oil cylinder; the floating spinner can automatically match the diameter of the drill pipe to tighten and loosen the drill pipe without excessive wear on the drill pipe thread.

为实现上述目的,本发明采用如下技术方案:钻杆自动夹持拧卸装置,其特征在于,包括:支承总成、卸扣钳、旋扣器、液压集成阀和液压管路;In order to achieve the above object, the present invention adopts the following technical solution: the drill pipe automatic clamping and unscrewing device, which is characterized in that it includes: a support assembly, a shackle tong, a spinner, a hydraulic integrated valve and a hydraulic pipeline;

所述支承总成包括整机安装法兰、安装支架和上法兰,所述整机安装法兰与钻机连接;所述安装支架固定于整机安装法兰和上法兰之间;The support assembly includes a complete machine mounting flange, a mounting bracket and an upper flange, and the complete machine mounting flange is connected to the drilling rig; the mounting bracket is fixed between the complete machine mounting flange and the upper flange;

所述卸扣钳包括卸扣固定钳和卸扣动钳,所述卸扣固定钳包括导轨座、夹紧油缸和滑车座,所述导轨座通过联接法兰固定在支承总成上;所述滑车座的数量为两个,两个滑车座与导轨座之间滑动配合连接;所述夹紧油缸的数量与滑车座的数量相同,两个夹紧油缸用于同步驱动两个滑车座沿导轨座做相互靠近或远离动作,且在两个滑车座相互正对的一侧各设有一个可拆卸的夹块,分别为凹钳夹块、凸钳夹块;所述卸扣动钳能够绕整个钻杆自动夹持拧卸装置的中心轴旋转,卸扣动钳包括卸扣动钳主体、卸扣油缸、有杆腔复位弹簧和无杆腔复位弹簧,所述卸扣动钳主体和卸扣固定钳的结构相同,卸扣钳主体与卸扣固定钳呈上下对称布置;所述卸扣油缸采用单杆活塞式液压缸,卸扣油缸的缸筒端安装在安装支架上,卸扣油缸的活塞杆端连接在卸扣动钳主体上,卸扣油缸的数量为四个,四个卸扣油缸两两一组,且两组卸扣油缸关于钻杆自动夹持拧卸装置的第一中心线对称布置,同一组的两个卸扣油缸关于钻杆自动夹持拧卸装置的第二中心线对称布置,第一中心线和第二中心线相互垂直,每个卸扣油缸均设有一个有杆腔和一个无杆腔,并在卸扣油缸的有杆腔内设置有杆腔复位弹簧,卸扣油缸的无杆腔内设置无杆腔复位弹簧,在卸扣动钳复位状态下,卸扣动钳中的卸扣油缸内各腔液压油处于卸荷状态,且卸扣动钳中的各卸扣油缸内部有杆腔复位弹簧和无杆腔复位弹簧均处于平衡状态,使得卸扣动钳复位时各卸扣油缸相对于中心轴不产生力矩;The shackle pliers include shackle fixed pliers and shackle moving pliers, the shackle fixed pliers include a guide rail seat, a clamping oil cylinder and a pulley seat, and the guide rail seat is fixed on the support assembly through a coupling flange; The number of trolley seats is two, and the sliding fit connection between the two trolley seats and the guide rail seat; the number of the clamping oil cylinder is the same as the number of the trolley seats, and the two clamping oil cylinders are used to synchronously drive the two trolley seats along the guide rail The seats move closer or farther away from each other, and there is a detachable clamp block on the side facing each other of the two block seats, which are respectively concave clamp clamp block and convex clamp clamp block; the shackle dynamic clamp can be wound around The central axis of the whole drill pipe automatic clamping and unscrewing device rotates. The shackle tongs include the main body of the shackle tongs, the shackle oil cylinder, the return spring with a rod chamber and the return spring without a rod chamber. The main body of the shackle tongs and the shackle The structure of the shackle fixed pliers is the same, the main body of the shackle pliers and the shackle fixed pliers are symmetrically arranged up and down; the shackle oil cylinder adopts a single-rod piston hydraulic cylinder, the cylinder end of the shackle oil cylinder is installed on the mounting bracket, and the shackle oil cylinder The piston rod end of the shackle is connected to the main body of the shackle vise. The number of shackle cylinders is four, and the four shackle cylinders are in groups of two, and the two sets of shackle cylinders are related to the first part of the drill pipe automatic clamping and unscrewing device. The center line is symmetrically arranged. The two shackle cylinders of the same group are arranged symmetrically with respect to the second centerline of the drill pipe automatic clamping and unscrewing device. The first centerline and the second centerline are perpendicular to each other. Each shackle cylinder has a A rod cavity and a rodless cavity, and a rod cavity return spring is set in the rod cavity of the shackle cylinder, and a rodless cavity return spring is set in the rodless cavity of the shackle cylinder. , the hydraulic oil in each cavity of the shackle cylinder in the shackle tongs is in an unloaded state, and the return springs with rod chambers and the return springs with no rod chambers inside each shackle cylinder in the shackle tongs are in a balanced state, so that the unloading When the pulling tongs are reset, each shackle cylinder does not generate torque relative to the central axis;

所述旋扣器包括旋扣夹紧机构和旋扣回转机构,旋扣夹紧机构和旋扣回转机构通过平衡机构联接,所述旋扣夹紧机构包括旋扣器法兰座、滑车导轨座、旋扣夹紧油缸和旋扣夹紧滑车,旋扣夹紧机构通过所述旋扣器法兰座装配到卸扣钳安装法兰轴上,卸扣钳安装法兰轴上设有机架上法兰座孔,旋扣器法兰座通过插装于机架上法兰座之中的螺栓固定在卸扣钳安装法兰轴之上,卸扣钳安装法兰轴插装于上法兰之中;其中上法兰顶部与卸扣器安装法兰轴接触间隙内设有呈环形装配的弹性支承块;所述滑车导轨座设置在旋扣器法兰座上;所述旋扣夹紧滑车的数量为两个,两个所述旋扣夹紧滑车与滑车导轨座滑动配合连接;所述旋扣夹紧油缸的数量与旋扣夹紧滑车的数量相同,两个旋扣夹紧油缸用于同步驱动两个旋扣夹紧滑车沿滑车导轨座做相互靠近或远离动作,且在两个旋扣夹紧滑车相互正对的一侧各设置有一个可拆卸的夹块,分别为凹钳夹块、凸钳夹块;所述旋扣回转机构的数量为两个,两个旋扣回转机构分别安装在两个旋扣夹紧滑车上,每个旋扣回转机构包括旋扣液压马达、旋扣轮轴、旋扣轮、齿轮箱、旋扣主动齿轮和旋扣从动齿轮,所述齿轮箱设置在旋扣夹紧滑车上,齿轮箱内设有旋扣主动齿轮和旋扣从动齿轮,旋扣从动齿轮的数量为两个,两个旋扣从动齿轮均和旋扣主动齿轮相啮合,旋扣主动齿轮驱动两个旋扣从动齿轮旋转,一个逆时针旋转,另一个顺时针旋转,所述旋扣液压马达与旋扣主动齿轮连接,用于驱动旋扣主动齿轮转动;旋扣从动齿轮安装在旋扣轮轴上;所述旋扣轮安装在旋扣轮轴上;The spinner includes a turnbuckle clamping mechanism and a turnbuckle turning mechanism, the turnbuckle clamping mechanism and the turnbuckle turning mechanism are connected through a balance mechanism, and the turnbuckle clamping mechanism includes a spinner flange seat, a trolley rail seat , the turnbuckle clamping oil cylinder and the turnbuckle clamping block, the turnbuckle clamping mechanism is assembled on the flange shaft of the shackle pliers through the flange seat of the spinner, and the shackle pliers installation flange shaft is provided with a frame The upper flange seat hole, the flange seat of the spinner is fixed on the flange shaft of the shackle tongs through the bolts inserted into the flange seat on the frame, and the flange shaft of the shackle tongs is inserted into the upper flange Among them, there is an elastic support block assembled in a ring in the contact gap between the top of the upper flange and the shackle mounting flange shaft; the trolley guide rail seat is arranged on the spinner flange seat; the spinner clip The number of tight blocks is two, and the two rotary buckle clamping blocks are slidably connected with the block rail seat; The oil cylinder is used to synchronously drive the two turnbuckle clamping carriages to approach or move away from each other along the guide rail seat of the trolley, and a detachable clamping block is provided on each side of the two turnbuckle clamping carriages facing each other, which are respectively Concave pliers clamp block, convex pliers clamp block; the number of the rotary buckle rotary mechanism is two, and the two rotary buckle rotary mechanisms are installed on the two rotary buckle clamping pulleys respectively, and each rotary buckle rotary mechanism includes a rotary knob hydraulic pressure Motor, turnbuckle wheel shaft, turnbuckle wheel, gear box, turnbuckle driving gear and turnbuckle driven gear, the gear box is arranged on the turnbuckle clamping pulley, and the gear box is provided with a turnbuckle driving gear and a turnbuckle slave There are two driven gears, the number of driven gears of the spin buckle is two, and the two driven gears of the spin buckle are meshed with the driving gear of the spin buckle. One rotates clockwise, the said turnbuckle hydraulic motor is connected with the turnbuckle driving gear to drive the turnbuckle driving gear to rotate; the turnbuckle driven gear is installed on the turnbuckle wheel axle; the turnbuckle wheel is installed on the turnbuckle axle ;

所述液压管路的输入端与液压集成阀连接,液压管路的输出端分别与夹紧油缸、旋扣夹紧油缸以及旋扣液压马达连接;The input end of the hydraulic pipeline is connected to the hydraulic integrated valve, and the output end of the hydraulic pipeline is respectively connected to the clamping oil cylinder, the turnbuckle clamping oil cylinder and the turnbuckle hydraulic motor;

其中,卸扣固定钳和卸扣动钳的两端部对正位置设置有接近开关。Wherein, the two ends of the shackle fixed tong and the shackle moving tong are aligned with a proximity switch.

进一步,所述滑车座内侧设有凹槽,导轨座顶部外侧设有凸起滑轨,所述凹槽与所述凸起滑轨相互嵌合使滑车座安装在导轨座上,滑车座的底部与内侧面分别通过螺钉连接有滑车下导板和滑车侧导板,使得滑车座在导轨座上能够沿着所述凸起滑轨滑动。Further, the inner side of the trolley seat is provided with a groove, and the outer side of the top of the guide rail seat is provided with a raised slide rail. The lower guide plate of the trolley and the side guide plate of the trolley are respectively connected with the inner surface by screws, so that the trolley seat can slide along the raised slide rail on the rail seat.

进一步,所述旋扣夹紧滑车内侧设有凹槽,滑车导轨座顶部外侧设有凸起滑轨,所述凹槽与所述凸起滑轨相互嵌合使旋扣夹紧滑车安装在滑车导轨座上,旋扣夹紧滑车的底部与内侧面分别通过螺钉连接有滑车下导板和滑车侧导板,使得旋扣夹紧滑车在滑车导轨座上能够沿着所述凸起滑轨滑动。Further, a groove is provided on the inner side of the clamping trolley of the turnbuckle, and a raised slide rail is provided on the outside of the top of the trolley guide rail seat, and the groove and the raised slide rail are fitted together so that the clamping trolley of the turnbuckle is installed on the trolley On the guide rail seat, the bottom and the inner surface of the turnbuckle clamping tackle are respectively connected with the lower guide plate of the tackle and the side guide plate of the tackle through screws, so that the turnbuckle clamping tackle can slide along the raised slide rail on the tackle guide rail seat.

进一步,所述凹钳夹块和凸钳夹块形状匹配且能够相互嵌合。Further, the shape of the concave jaw block and the convex jaw jaw block are matched and can be fitted with each other.

进一步,所述卸扣油缸包括卸扣缸活塞杆和卸扣缸缸筒,卸扣缸活塞杆插接于卸扣缸缸筒之中;所述有杆腔复位弹簧套设在卸扣缸活塞杆上;所述无杆腔复位弹簧装配在卸扣缸活塞杆与卸扣缸缸筒的间隙之中。Further, the shackle oil cylinder includes a shackle cylinder piston rod and a shackle cylinder barrel, and the shackle cylinder piston rod is plugged into the shackle cylinder barrel; the rod cavity return spring is sleeved on the shackle cylinder piston on the rod; the return spring of the rodless cavity is assembled in the gap between the piston rod of the shackle cylinder and the cylinder barrel of the shackle cylinder.

进一步,所述上法兰顶部环形支撑面上开设有若干腰型槽,并在所述腰型槽内安装有弹性支承块。Further, several waist-shaped grooves are opened on the annular support surface at the top of the upper flange, and elastic supporting blocks are installed in the waist-shaped grooves.

进一步,所述夹紧油缸的缸筒后端采用法兰结构与导轨座相联接,夹紧油缸的活塞杆端采用耳环销轴结构与滑车座下方耳座相联接,夹紧油缸置于导轨座内部。Further, the rear end of the cylinder barrel of the clamping oil cylinder adopts a flange structure to connect with the guide rail seat, the piston rod end of the clamping oil cylinder adopts an ear ring pin structure to connect with the lug seat under the trolley seat, and the clamping oil cylinder is placed on the guide rail seat internal.

进一步,所述平衡机构包括平衡机构下耳座、重型复位弹簧、平衡机构上耳座、轻型复位弹簧和平衡机构立销,所述平衡机构下耳座和所述旋扣夹紧滑车侧面相联接;所述平衡机构上耳座安装到齿轮箱侧面中间位置;所述平衡机构立销穿过平衡机构上耳座和平衡机构下耳座,平衡机构立销两端用螺母锁紧;所述重型复位弹簧套设在平衡机构立销外部并安置在平衡机构上耳座和平衡机构下耳座之间;所述轻型复位弹簧套设在平衡机构立销外部并安置在平衡机构上耳座上方。Further, the balance mechanism includes the lower ear seat of the balance mechanism, the heavy return spring, the upper ear seat of the balance mechanism, the light return spring and the vertical pin of the balance mechanism, and the lower ear seat of the balance mechanism is connected with the side of the turnbuckle clamping block The upper ear seat of the balance mechanism is installed in the middle position of the side of the gearbox; the vertical pin of the balance mechanism passes through the upper ear seat of the balance mechanism and the lower ear seat of the balance mechanism, and the two ends of the vertical pin of the balance mechanism are locked with nuts; the heavy-duty The return spring is sleeved outside the vertical pin of the balance mechanism and placed between the upper ear seat of the balance mechanism and the lower ear seat of the balance mechanism; the light return spring is sleeved outside the vertical pin of the balance mechanism and placed above the upper ear seat of the balance mechanism.

通过上述设计方案,本发明可以带来如下有益效果:本发明提出了一种钻杆自动夹持拧卸装置,在稳定地夹持多种口径钻杆的同时实现上下钻杆的自动对齐;动钳拧卸钻杆第一扣后可以借助油缸内弹簧自动复位;可浮动旋扣器在不会过度磨损钻杆螺纹的同时自动匹配钻杆直径来旋紧、拧松钻杆。Through the above-mentioned design scheme, the present invention can bring the following beneficial effects: the present invention proposes an automatic clamping and unscrewing device for drill pipes, which realizes automatic alignment of the upper and lower drill pipes while stably holding drill pipes of various calibers; After the pliers unscrew the first buckle of the drill pipe, it can automatically reset with the help of the inner spring of the oil cylinder; the floating spinner can automatically match the diameter of the drill pipe to tighten and loosen the drill pipe without excessive wear on the drill pipe thread.

进一步的有益效果:针对目前市面常用的卸扣器定位机构都采用传感器实现复位和对中,而在实际工作状态时,传感器定位机构往往不能准确实现复位,而需要进行人工干预完成复位,本发明提出的钻杆自动夹持拧卸装置通过两个安装在卸扣油缸内的复位弹簧组成的定位机构,利用两个复位弹簧的弹力完成复位,复位机构结构简单、安全可靠,不需要人工进行干预,可以实现拧卸口过程中的自动复位、对中,同时四组复位弹簧在卸扣工作中还起到吸收扭矩的作用,可以延长卸扣动钳等各个机构的工作寿命。Further beneficial effects: the positioning mechanism of the shackles commonly used in the market at present uses sensors to realize reset and centering, but in actual working conditions, the sensor positioning mechanism often cannot accurately achieve reset, and manual intervention is required to complete the reset. The present invention The proposed automatic clamping and unscrewing device for drill pipe uses the positioning mechanism composed of two return springs installed in the shackle oil cylinder, and uses the elastic force of the two return springs to complete the reset. The structure of the reset mechanism is simple, safe and reliable, and does not require manual intervention. , It can realize automatic reset and centering during the process of unscrewing the opening, and at the same time, the four sets of return springs also play the role of absorbing torque during the shackle work, which can prolong the working life of various mechanisms such as the shackle vise.

附图说明Description of drawings

此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明示意性实施例及其说明用于理解本发明,并不构成本发明的不当限定,在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to understand the present invention and do not constitute improper limitations of the present invention. In the accompanying drawings:

图1为钻杆自动夹持拧卸装置的系统结构图;Fig. 1 is a system structure diagram of the drill pipe automatic clamping and unscrewing device;

图2为钻杆自动夹持拧卸装置中卸扣固定钳的结构示意图一;Fig. 2 is a structural schematic diagram 1 of the shackle fixing tongs in the drill pipe automatic clamping and unscrewing device;

图3为钻杆自动夹持拧卸装置中卸扣固定钳的结构示意图二;Fig. 3 is a structural schematic diagram 2 of the shackle fixing tongs in the drill pipe automatic clamping and unscrewing device;

图4为钻杆自动夹持拧卸装置中卸扣动钳的结构示意图;Fig. 4 is a structural schematic diagram of the shackle dynamic tong in the drill pipe automatic clamping and unscrewing device;

图5为钻杆自动夹持拧卸装置的局部示意图一;Fig. 5 is a partial schematic diagram 1 of the drill pipe automatic clamping and unscrewing device;

图6为钻杆自动夹持拧卸装置的局部示意图二。Fig. 6 is a partial schematic diagram II of the drill pipe automatic clamping and unscrewing device.

图中:1-卸扣固定钳;2-卸扣动钳;3-液压集成阀;4-旋扣夹紧机构;5-旋扣回转机构;6-整机安装法兰;7-安装支架;8-上法兰;9-液压管路;101-导轨座;102-夹紧油缸;103-滑车座;104-凹钳夹块;105-凸钳夹块;106-联接法兰;107-滑车下导板;108-滑车侧导板;201-卸扣缸外耳座;202-卸扣缸活塞杆;203-卸扣缸缸筒;204-有杆腔复位弹簧;205-无杆腔复位弹簧;206-卸扣缸内耳座;207-卸扣钳安装法兰轴;208-弹性支承块;209-机架上法兰座孔;301-旋扣器法兰座;302-旋扣夹紧滑车;303-平衡机构下耳座;304-重型复位弹簧;305-平衡机构上耳座;306-轻型复位弹簧;307-平衡机构立销;308-旋扣液压马达;309-旋扣轮轴;310-旋扣轮;311-齿轮箱;312-滑车导轨座;313-旋扣夹紧油缸;314-旋扣主动齿轮;315-旋扣从动齿轮;a-弧形槽;b-凹槽结构;c-凸起结构;d-法兰结构;e-耳环销轴结构。In the figure: 1-Shackle fixed pliers; 2-Shackle moving pliers; 3-Hydraulic integrated valve; 4-Turn buckle clamping mechanism; 5-Turn buckle rotation mechanism; ;8-upper flange; 9-hydraulic pipeline; 101-rail seat; 102-clamping cylinder; - lower guide plate of tackle; 108 - side guide plate of tackle; 201 - outer ear seat of shackle cylinder; 202 - piston rod of shackle cylinder; 203 - cylinder barrel of shackle cylinder; 204 - return spring of rod cavity; ;206-Shackle cylinder inner ear seat; 207-Shackle pliers mounting flange shaft; 208-Elastic support block; 209-Flange seat hole on the frame; Pulley; 303-lower ear seat of balance mechanism; 304-heavy return spring; 305-upper ear seat of balance mechanism; 306-light return spring; 307-vertical pin of balance mechanism; 310-turn buckle wheel; 311-gear box; 312-pullway rail seat; 313-turn buckle clamping oil cylinder; 314-turn buckle driving gear; 315-turn buckle driven gear; a-arc groove; b-groove structure; c-projection structure; d-flange structure; e-earring pin structure.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。为了避免混淆本发明的实质,公知的方法、过程、流程、元件和电路并没有详细叙述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention. In order not to obscure the essence of the present invention, well-known methods, procedures, procedures, components and circuits have not been described in detail.

如图1、图2、图3、图4、图5和图6所示,钻杆自动夹持拧卸装置,包括支承总成、卸扣钳和旋扣器,所述卸扣钳包括卸扣固定钳1和卸扣动钳2,旋扣器包括旋扣夹紧机构4和旋扣回转机构5;此外,钻杆自动夹持拧卸装置还包括液压集成阀3和液压管路9,液压管路9的输入端插装在液压集成阀3上,液压管路9的输出端同时与夹紧油缸102、旋扣夹紧油缸313和旋扣液压马达308连接,为夹紧油缸102、旋扣夹紧油缸313和旋扣液压马达308正常工作提供动力源,确保装置内夹紧油缸102、旋扣夹紧油缸313和旋扣液压马达308的同步协调工作。下面将通过具体的实施方式作详细介绍。As shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5 and Figure 6, the drill pipe automatic clamping and unscrewing device includes a support assembly, a shackle tong and a spinner, and the shackle tong includes a shackle Buckle fixed tongs 1 and shackle moving tongs 2, the spinner includes a turnbuckle clamping mechanism 4 and a turnbuckle turning mechanism 5; in addition, the drill pipe automatic clamping and unscrewing device also includes a hydraulic integrated valve 3 and a hydraulic pipeline 9, The input end of the hydraulic pipeline 9 is inserted on the hydraulic integrated valve 3, and the output end of the hydraulic pipeline 9 is connected with the clamping oil cylinder 102, the turnbuckle clamping oil cylinder 313 and the turnbuckle hydraulic motor 308 at the same time, which is the clamping oil cylinder 102, The normal operation of the turnbuckle clamping oil cylinder 313 and the turnbuckle hydraulic motor 308 provides a power source to ensure the synchronous coordination of the clamping oil cylinder 102, the turnbuckle clamping oil cylinder 313 and the turnbuckle hydraulic motor 308 in the device. The following will introduce in detail through specific implementation manners.

所述支承总成在整个装置中起到固定及与其他机构联接的作用,支承总成包括整机安装法兰6、安装支架7和上法兰8,所述整机安装法兰6与钻机连接,整机安装法兰6上开有若干孔洞,以便于安装在多种钻机上实现模块化;所述安装支架7固定安装在整机安装法兰6和上法兰8之间,安装支架7用以支承卸扣钳;所述上法兰8连接了安装支架7和旋扣器。The support assembly plays the role of fixing and connecting with other mechanisms in the whole device. The support assembly includes the installation flange 6 of the whole machine, the installation bracket 7 and the upper flange 8. The installation flange 6 of the whole machine is connected with the drilling rig. connection, there are several holes on the mounting flange 6 of the whole machine, so as to be installed on various drilling rigs to realize modularization; the mounting bracket 7 is fixedly installed between the mounting flange 6 of the whole machine and the upper flange 8, and the mounting bracket 7 is used to support the shackle clamp; the upper flange 8 is connected with the mounting bracket 7 and the spinner.

所述卸扣固定钳1包括导轨座101、夹紧油缸102和滑车座103,所述导轨座101通过联接法兰106固定在支承总成上;所述滑车座103的数量为两个,两个所述滑车座103与导轨座101之间滑动配合连接;所述夹紧油缸102的数量与滑车座103的数量相同,两个夹紧油缸102用于同步驱动两个滑车座103沿导轨座101做相互靠近或远离动作,且在两个滑车座103相互正对的一侧各设置有一个可拆卸的夹块,分别为凹钳夹块104、凸钳夹块105;The shackle fixing clamp 1 includes a guide rail seat 101, a clamping oil cylinder 102 and a tackle seat 103, and the guide rail seat 101 is fixed on the supporting assembly through a connecting flange 106; The number of the clamping oil cylinders 102 is the same as that of the trolley seats 103, and the two clamping oil cylinders 102 are used to synchronously drive the two trolley seats 103 along the guide rail seat. 101 move closer or farther away from each other, and a detachable clamping block is respectively provided on the opposite sides of the two tackle seats 103, which are respectively concave clamp clamping block 104 and convex clamp clamping block 105;

具体卸扣固定钳1中各组成部分之间的详细连接关系及作用如下:所述卸扣固定钳1通过联接法兰106与整机安装法兰6配合,导轨座101卡在联接法兰106上端开出的凹槽内,同时用键来固定导轨座101相对联接法兰106的位置,使其居中。夹紧油缸102的缸筒后端采用法兰结构d与导轨座101相联接,夹紧油缸102的活塞杆端采用耳环销轴结构e与滑车座103下方耳座相联接;其中,法兰结构d与夹紧油缸102的缸筒后端焊接在一起,之后用螺栓将法兰结构d固定在导轨座101上;滑车座103下端用螺栓固定有两个耳座,分别为上耳座和下耳座,夹紧油缸102的活塞杆端为耳环形状,用销轴将下耳座、耳环和上耳座联接一起,于是将夹紧油缸102的活塞杆端与滑车座103连接在一起;夹紧油缸102被置于导轨座101内部,工作过程中有效避免了可能受到的碰撞冲击和磨损等破坏作用。滑车座103的侧面用螺栓固定有滑车侧导板108,滑车座103的下面用螺栓固定有滑车下导板107,使滑车座103卡在导轨座101里,从而滑车座103可以沿着导轨座101平稳运移,具有良好的导正稳定性。凹钳夹块104和凸钳夹块105用螺栓装配到各自相对应的滑车座103上,凹钳夹块104具有凹槽结构b,凸钳夹块105具有凸起结构c,在夹持小直径钻杆时二者相互嵌合,从而使夹块可满足较大直径范围的夹紧作业要求。Specifically, the detailed connection relationship and functions between the various components in the shackle fixing pliers 1 are as follows: the shackle fixing pliers 1 cooperate with the installation flange 6 of the whole machine through the connecting flange 106, and the guide rail seat 101 is stuck on the connecting flange 106 In the groove that the upper end is opened, a key is used to fix the position of the guide rail seat 101 relative to the connecting flange 106, so that it is centered. The rear end of the cylinder barrel of the clamping oil cylinder 102 is connected with the guide rail seat 101 by adopting the flange structure d, and the piston rod end of the clamping oil cylinder 102 is connected with the lug seat below the trolley seat 103 by adopting the earring pin structure e; wherein, the flange structure d is welded together with the rear end of the cylinder barrel of the clamping oil cylinder 102, and then the flange structure d is fixed on the guide rail seat 101 with bolts; the lower end of the trolley seat 103 is fixed with two lug seats with bolts, which are the upper lug seat and the lower lug seat respectively. The ear seat, the piston rod end of the clamping oil cylinder 102 is in the shape of an earring, and the lower ear seat, the ear ring and the upper ear seat are connected together with a pin, so that the piston rod end of the clamping oil cylinder 102 is connected with the block seat 103; The tight oil cylinder 102 is placed inside the guide rail seat 101, effectively avoiding damages such as possible collision impact and wear during the working process. The side of the block seat 103 is fixed with a block side guide plate 108 with bolts, and the bottom of the block block 103 is fixed with a block lower guide plate 107 with bolts, so that the block block 103 is stuck in the guide rail seat 101, so that the block block 103 can be smoothly moved along the guide rail seat 101. Migration, with good guiding stability. The concave pliers clamp block 104 and the convex pliers clamp block 105 are assembled on the respective corresponding tackle seats 103 with bolts, the concave pliers clamp block 104 has a groove structure b, and the convex pliers clamp block 105 has a raised structure c, in the clamping small The two fit together when the diameter of the drill pipe is large, so that the clamping block can meet the clamping operation requirements of a larger diameter range.

在本实施例中,卸扣固定钳1是通过联接法兰106与整机安装法兰6法兰配合,也可以采用其他的联接方式,比如可以将联接法兰106设计成其他形状,例如方形形状。通过联接法兰106上端开槽与卸扣固定钳1配合,通过键来固定卸扣固定钳1的位置,联接法兰106中间保留圆形挡板,联接法兰106下端设计成方形块,整机安装法兰6内部也开有方形槽与所述方形块配合,在整机安装法兰6底部通过孔用螺栓将联接法兰106与整机安装法兰6联接,将卸扣固定钳1固定。In this embodiment, the shackle clamp 1 is flange-fitted with the installation flange 6 of the whole machine through the coupling flange 106, and other coupling methods can also be used. For example, the coupling flange 106 can be designed into other shapes, such as square shape. The slotting on the upper end of the connecting flange 106 cooperates with the shackle fixing pliers 1, and the position of the shackle fixing pliers 1 is fixed by a key. A circular baffle is reserved in the middle of the connecting flange 106, and the lower end of the connecting flange 106 is designed as a square block. There is also a square groove inside the machine mounting flange 6 to cooperate with the square block, and the connecting flange 106 is connected to the machine mounting flange 6 with bolts through holes at the bottom of the machine mounting flange 6, and the shackle fixing clamp 1 fixed.

此外,夹紧油缸102的缸筒后端采用法兰结构d与导轨座101相联接,夹紧油缸102的活塞杆端采用耳环销轴结构e与滑车座103下方耳座相联接。夹紧油缸102的缸筒后端也可以采用其他的结构与导轨座101联接,例如,可以将紧油缸102的缸筒后端设计成插装结构并用螺栓固定,将紧油缸102的缸筒后端设计一个方形块,在导轨座101侧面开相应的方形槽可以将所述方形块插入,在方形块和夹紧油缸102的缸筒之间设计圆形或方形挡板,增大夹紧油缸102与导轨座101的接触面积,使夹紧油缸102受力均匀并且保护导轨座101不破坏,同时在导轨座101上面开孔用一个或者两个螺栓将方形块固定,也可以将夹紧油缸102联接到导轨座101上;同样的夹紧油缸102的活塞杆端也可以采用插装结构并用螺栓固定的方式,在滑车座103下面焊接或者用螺栓固定一个矩形块,矩形块一端开槽以插入夹紧油缸102的活塞杆,另一端则开孔用螺栓将夹紧油缸102的活塞杆固定,也可以将夹紧油缸102的活塞杆与滑车座103联接一起。其他的联接结构比如螺栓连接,焊接也一样的联接结果,这里就不再详细叙述。In addition, the cylinder rear end of the clamping oil cylinder 102 is connected with the guide rail seat 101 by adopting the flange structure d, and the piston rod end of the clamping oil cylinder 102 is connected with the lug seat under the trolley seat 103 by adopting the earring pin structure e. The cylinder barrel rear end of clamping oil cylinder 102 also can adopt other structures to be connected with guide rail seat 101, for example, the cylinder barrel rear end of clamping oil cylinder 102 can be designed as an inserting structure and fixed with bolts, and the cylinder barrel rear end of tightening oil cylinder 102 A square block is designed at the end, and a corresponding square groove is opened on the side of the guide rail seat 101 to insert the square block. A circular or square baffle is designed between the square block and the cylinder barrel of the clamping cylinder 102 to increase the size of the clamping cylinder. 102 and the contact area of the guide rail seat 101, so that the force on the clamping cylinder 102 is uniform and the guide rail seat 101 is not damaged. 102 is connected to the guide rail seat 101; the piston rod end of the same clamping oil cylinder 102 also can adopt the plug-in structure and the mode of fixing with bolts, weld or fix a rectangular block with bolts under the tackle seat 103, and one end of the rectangular block is slotted to Insert the piston rod of the clamping oil cylinder 102, and the other end then perforates the piston rod of the clamping oil cylinder 102 with a bolt, and the piston rod of the clamping oil cylinder 102 can also be connected with the block block 103 together. Other connection structures such as bolt connection and welding also have the same connection results, which will not be described in detail here.

滑车座103通过滑车下导板107和滑车侧导板108沿着导轨座101导轨方向来回运移,导轨座101内侧设有凹槽和滑车座103顶部外侧设有凸起滑轨配合的结构;也就可以是V型配合结构。其他的例如滚轮等可以平稳导正的结构也起到相同的效果。此结构改变也可应用在卸扣动钳2和旋扣器的相应结构处,其他可以达到平稳导正效果的结构形式也在本发明的范围内。The carriage seat 103 moves back and forth along the guide rail direction of the guide rail seat 101 through the lower guide plate 107 of the carriage and the side guide plate 108 of the carriage. It can be a V-fit structure. Other structures that can guide smoothly such as rollers also have the same effect. This structural change can also be applied to the corresponding structures of the shackle vise 2 and the spinner, and other structural forms that can achieve a smooth guiding effect are also within the scope of the present invention.

此外,凹钳夹块104和凸钳夹块105除了通过螺栓固定在滑车座103上,也可以将凹钳夹块104和凸钳夹块105焊接在滑车座103上。凹槽结构b和凸起结构c的形状可以采用不同的设计方案,本发明采用的是V型结构。也可以采用梯形结构或者弧形结构,同样在本发明的范围内。In addition, the female clamp block 104 and the convex clamp block 105 are fixed on the block 103 by bolts, and the concave clamp block 104 and the convex block 105 can also be welded on the block 103 . The shapes of the groove structure b and the protruding structure c can adopt different design schemes, and the present invention adopts a V-shaped structure. A trapezoidal structure or an arc-shaped structure may also be used, which is also within the scope of the present invention.

所述卸扣动钳2能够绕整个钻杆自动夹持拧卸装置的中心轴旋转,其旋转动作由四个卸扣油缸实现,卸扣动钳2包括卸扣动钳主体、卸扣油缸、有杆腔复位弹簧204和无杆腔复位弹簧205,所述卸扣动钳主体和卸扣固定钳1的结构相同,卸扣钳主体与卸扣固定钳1呈上下对称布置,扣钳主体与卸扣固定钳1端部对正位置设置有接近开关,在卸扣钳复位后,且在一定的允许角度误差范围内,接近开关可发讯;所述卸扣油缸采用单杆活塞式液压缸,卸扣油缸的缸筒端安装在安装支架7上,卸扣油缸的活塞杆端连接在卸扣动钳主体上,卸扣油缸的数量为四个,四个卸扣油缸两两一组,且两组卸扣油缸关于钻杆自动夹持拧卸装置的第一中心线对称布置,同一组的两个卸扣油缸关于钻杆自动夹持拧卸装置的第二中心线对称布置,第一中心线和第二中心线相互垂直,每个卸扣油缸均设有一个有杆腔和一个无杆腔,并在卸扣油缸的有杆腔内设置有杆腔复位弹簧204,卸扣油缸的无杆腔内设置无杆腔复位弹簧205,在卸扣动钳2复位状态下,卸扣动钳2中的卸扣油缸内各腔液压油处于卸荷状态,且卸扣动钳2中的各卸扣油缸内部有杆腔复位弹簧204和无杆腔复位弹簧205均处于平衡状态,使得卸扣动钳2复位时各卸扣油缸相对于中心轴不产生力矩。The shackle dynamic tongs 2 can rotate around the central axis of the entire drilling rod automatic clamping and unscrewing device, and its rotation is realized by four shackle cylinders. The shackle dynamic tongs 2 include a shackle dynamic tongs main body, a shackle cylinder, There is a rod cavity return spring 204 and a rodless cavity return spring 205. The main body of the shackle movable tongs and the shackle fixed tongs 1 have the same structure. The main body of the shackle tongs and the shackle fixed tongs 1 are symmetrically arranged up and down. The end of the shackle fixed tongs 1 is provided with a proximity switch at the alignment position. After the shackle tongs are reset and within a certain allowable angle error range, the proximity switch can send a signal; the shackle cylinder adopts a single-rod piston hydraulic cylinder , the cylinder end of the shackle oil cylinder is installed on the mounting bracket 7, the piston rod end of the shackle oil cylinder is connected to the main body of the shackle moving tongs, the number of the shackle oil cylinders is four, and the four shackle oil cylinders are in pairs, And the two groups of shackle cylinders are arranged symmetrically about the first centerline of the automatic drill pipe clamping and unscrewing device, and the two shackle cylinders of the same group are symmetrically arranged about the second centerline of the automatic drill pipe clamping and unscrewing device. The center line and the second center line are perpendicular to each other. Each shackle cylinder is provided with a rod chamber and a rodless chamber, and a rod chamber return spring 204 is arranged in the rod chamber of the shackle cylinder. A rodless cavity return spring 205 is arranged in the rodless cavity. When the shackle dynamic tongs 2 are in the reset state, the hydraulic oil in each cavity in the shackle cylinder in the shackle dynamic tongs 2 is in an unloaded state, and the hydraulic oil in the shackle dynamic tongs 2 is in an unloaded state. The return spring 204 with rod cavity and the return spring 205 without rod cavity inside each shackle oil cylinder are all in a balanced state, so that each shackle oil cylinder does not generate torque relative to the central axis when the shackle movable tongs 2 are reset.

具体卸扣动钳2中各组成部分之间的详细连接关系及作用如下:The detailed connection relationship and functions between the various components in the concrete shackle moving tongs 2 are as follows:

卸扣油缸的底座通过螺栓连接在安装支架7的卸扣缸内耳座206上,卸扣油缸的活塞杆顶端通过螺栓连接在卸扣缸外耳座201上,卸扣动钳2工作时形成一个逆时针的扭矩将钻杆第一扣卸开,同时在四个卸扣油缸中安装了有杆腔复位弹簧204和无杆腔复位弹簧205。为了便于描述,本实施例中的四个卸扣油缸,分别称为卸扣油缸A、卸扣油缸B、卸扣油缸C和卸扣油缸D,所述四个卸扣油缸(即卸扣油缸A、卸扣油缸B、卸扣油缸C和卸扣油缸D)均通过卸扣缸外耳座201固定在卸扣动钳2的导轨座101外侧,通过卸扣缸内耳座206固定在安装支架7上;上述四个卸扣油缸均包括卸扣缸活塞杆202和卸扣缸缸筒203,卸扣缸活塞杆202外端通过螺栓固定在卸扣缸外耳座201上,卸扣缸活塞杆202插装在卸扣缸缸筒203内,其中卸扣油缸内有杆腔一侧插装有有杆腔复位弹簧204、卸扣油缸内无杆腔一侧装有无杆腔复位弹簧205。The base of the shackle oil cylinder is connected to the inner ear seat 206 of the shackle cylinder of the installation bracket 7 by bolts, and the top end of the piston rod of the shackle oil cylinder is connected to the outer ear seat 201 of the shackle cylinder by bolts. The torque of the hour hand disengages the first buckle of the drill pipe, and simultaneously a rod chamber return spring 204 and a rodless chamber return spring 205 are installed in the four breakout oil cylinders. For the convenience of description, the four shackle cylinders in this embodiment are respectively called shackle cylinder A, shackle cylinder B, shackle cylinder C and shackle cylinder D. The four shackle cylinders (that is, shackle cylinder A, shackle oil cylinder B, shackle oil cylinder C and shackle oil cylinder D) are all fixed on the outer side of the guide rail seat 101 of the shackle moving tongs 2 through the shackle cylinder outer ear seat 201, and fixed on the installation bracket 7 through the shackle cylinder inner ear seat 206 Above; the above four shackle oil cylinders all include a shackle cylinder piston rod 202 and a shackle cylinder barrel 203, the outer end of the shackle cylinder piston rod 202 is fixed on the outer ear seat 201 of the shackle cylinder by bolts, and the shackle cylinder piston rod 202 Inserted in the shackle cylinder barrel 203, wherein the side of the rod cavity in the shackle oil cylinder is inserted with a rod cavity return spring 204, and the rodless cavity side of the shackle oil cylinder is equipped with a rodless cavity return spring 205.

卸扣动钳2通过卸扣缸内耳座206固定在安装支架7上,安装支架7在卸扣缸内耳座206下方设有弧形槽a,开设弧形槽a可以增大卸扣动钳2的转角范围,防止卸扣动钳2在转动工作时卸扣动钳2的滑车座103与安装支架7发生碰撞。The shackle dynamic tongs 2 are fixed on the installation bracket 7 through the inner ear seat 206 of the shackle cylinder, and the installation bracket 7 is provided with an arc-shaped groove a under the inner ear seat 206 of the shackle cylinder. The range of angles of rotation prevents the block seat 103 of the shackle dynamic tongs 2 from colliding with the mounting bracket 7 when the shackle dynamic tongs 2 are rotating.

如图5所示,卸扣动钳2由四个卸扣油缸(即卸扣油缸A、卸扣油缸B、卸扣油缸C和卸扣油缸D)组合驱动,处于对角的卸扣油缸A和卸扣油缸D的卸扣缸活塞杆202动作方式相同、卸扣油缸B和卸扣油缸C的卸扣缸活塞杆202动作方式相同,相邻的卸扣油缸则动作方式相反,卸扣油缸B和卸扣油缸C的卸扣缸活塞杆202伸出时,卸扣油缸A和卸扣油缸D的卸扣缸活塞杆202则收缩。所有卸扣油缸均通过卸扣缸外耳座201与卸扣钳主体相联接,通过卸扣缸内耳座206与安装支架7相联接,卸扣缸活塞杆202前端为耳环结构通过销轴与卸扣缸外耳座201联接。在进行卸扣动作时,卸扣油缸B和卸扣油缸C的卸扣缸活塞杆202在液压驱动下伸出,此时有杆腔复位弹簧204被压缩,无杆腔复位弹簧205被拉伸;同时卸扣油缸A和卸扣油缸D的卸扣缸活塞杆202在相反液压驱动下收回,此时有杆腔复位弹簧204被拉伸,无杆腔复位弹簧205被压缩。卸扣完成后进行卸扣动动钳2复位动作时,不再为卸扣油缸A、卸扣油缸B、卸扣油缸C和卸扣油缸D提供液压油,在四个有杆腔复位弹簧204和四个无杆腔复位弹簧205的共同作用下,卸扣动钳2可以自动复位,降低了复位难度,提高了工作效率。As shown in Figure 5, the shackle moving tongs 2 are driven by four shackle cylinders (i.e. shackle cylinder A, shackle cylinder B, shackle cylinder C and shackle cylinder D), and the shackle cylinder A at the diagonal The action mode of the shackle cylinder piston rod 202 of the shackle cylinder D is the same as that of the shackle cylinder piston rod 202 of the shackle cylinder B and the shackle cylinder C. The action mode of the adjacent shackle cylinder is opposite, and the shackle cylinder When the shackle cylinder piston rods 202 of B and shackle cylinder C stretch out, the shackle cylinder piston rods 202 of shackle cylinder A and shackle cylinder D contract. All shackle oil cylinders are connected with the main body of the shackle pliers through the outer ear seat 201 of the shackle cylinder, and connected with the installation bracket 7 through the inner ear seat 206 of the shackle cylinder. Cylinder ear seat 201 is connected. When the shackle action is performed, the shackle cylinder piston rod 202 of the shackle cylinder B and the shackle cylinder C is stretched out under hydraulic drive, at this time, the return spring 204 of the rod cavity is compressed, and the return spring 205 of the non-rod cavity is stretched ; Simultaneously, the shackle cylinder piston rod 202 of the shackle cylinder A and the shackle cylinder D is retracted under the opposite hydraulic drive, at this time, the return spring 204 of the rod chamber is stretched, and the return spring 205 of the rodless chamber is compressed. When the shackle moving tongs 2 are reset after the shackle is completed, hydraulic oil is no longer provided for the shackle cylinder A, shackle cylinder B, shackle cylinder C, and shackle cylinder D, and the reset springs 204 in the four rod chambers Under the combined action of the four rodless chamber return springs 205, the shackle moving tongs 2 can be automatically reset, which reduces the difficulty of reset and improves work efficiency.

当高压油从两侧夹紧油缸102输油口进入夹紧油缸102之中,夹紧油缸102的活塞杆受到推力作用推动两侧滑车座103向钻杆自动夹持拧卸装置的轴心滑动,两侧滑车座103带动凹钳夹块104和凸钳夹块105向钻杆自动夹持拧卸装置的轴心靠拢,此时卸扣固定钳1完成夹紧钻杆动作;当高压油从两侧夹紧油缸102泄油口进入夹紧油缸102之中,夹紧油缸102的活塞杆在高压油压力作用下向原位运动,两侧滑车座103向导轨座101两端滑动,凹钳夹块104和凸钳夹块105在滑车座103的带动下向导轨座101两端运动,此时卸扣动钳2结束夹紧状态,通过对夹紧油缸102内油压的调整,可以调整钻杆卡紧直径,适用于不同工况下的钻杆直径;当高压油通入卸扣油缸A和卸扣油缸D的输油口以及通入卸扣油缸B和卸扣油缸C的泄油口时,卸扣油缸A和卸扣油缸D的卸扣缸活塞杆202在压力作用下向油缸外侧伸出,同时卸扣油缸B和卸扣油缸C的卸扣缸活塞杆202在压力作用下向油缸内侧缩回,此时四个卸扣油缸的卸扣缸活塞杆202带动卸扣动钳2的导轨座101绕轴心逆时针转动,由于凹钳夹块104和凸钳夹块105镶嵌于滑车座103上,导轨座101带动上述二者夹持钻杆逆时针旋转完成卸扣动作;当高压油通入卸扣油缸A和卸扣油缸D的泄油口以及通入卸扣油缸B和卸扣油缸C的输油口时,卸扣油缸A和卸扣油缸D的卸扣缸活塞杆202在压力作用下向油缸内侧缩回,卸扣油缸B和卸扣油缸C的卸扣缸活塞杆202在压力作用下向油缸外侧伸出,此时四个卸扣油缸的卸扣缸活塞杆202带动导轨座101绕轴心顺时针转动,凹钳夹块104和凸钳夹块105在滑车座103的带动下顺时针旋转,卸扣油缸内的有杆腔复位弹簧204和无杆腔复位弹簧205组成定位机构,当导轨座101顺时针旋转角度较小未恢复到原位时,卸扣油缸A和卸扣油缸D的中的无杆腔复位弹簧205受到压缩,卸扣油缸B和卸扣油缸C中的有杆腔复位弹簧204受到压缩,上述复位弹簧均产生向卸扣油缸外侧的水平推力,继续推动导轨座101顺时针旋转,随着导轨座101的顺时针旋转,当卸扣油缸A和卸扣油缸D的中的有杆腔复位弹簧204受到压缩,卸扣油缸B和卸扣油缸C中的无杆腔复位弹簧205受到压缩时,上述复位弹簧均产生向卸扣油缸外侧的水平推力,推动导轨座101逆时针旋转,通过复位弹簧的反复压缩与释放,可以实现导轨座101在完成卸扣动作后的自动复位、对中,当导轨座101顺时针旋转角度较大未恢复到原位时,与上述运动过程同理,通过有杆腔复位弹簧204和无杆腔复位弹簧205的不断压缩与释放,完成卸扣动钳2的自动复位及对中。When the high-pressure oil enters the clamping cylinder 102 from the oil delivery port of the clamping cylinder 102 on both sides, the piston rod of the clamping cylinder 102 is pushed by the thrust to push the two side blocks 103 to slide toward the axis of the drill pipe automatic clamping and unscrewing device , both sides of the trolley seat 103 drive the concave clamp block 104 and the convex clamp block 105 to move closer to the axis of the drill pipe automatic clamping and unscrewing device. At this time, the shackle fixed tongs 1 complete the action of clamping the drill pipe; The oil drain port of the clamping oil cylinder 102 on both sides enters into the clamping oil cylinder 102, the piston rod of the clamping oil cylinder 102 moves to the original position under the action of the high-pressure oil pressure, the trolley seat 103 on both sides slides to the two ends of the guide rail seat 101, and the concave clamp The clamp block 104 and the convex clamp clamp block 105 move to both ends of the rail seat 101 under the drive of the trolley seat 103. At this time, the shackle moving tongs 2 end the clamping state. By adjusting the oil pressure in the clamping oil cylinder 102, it can be adjusted. The clamping diameter of the drill pipe is suitable for the diameter of the drill pipe under different working conditions; When opening, the shackle cylinder piston rods 202 of shackle cylinder A and shackle cylinder D stretch out to the outside of the cylinder under pressure, and the shackle cylinder piston rods 202 of shackle cylinder B and shackle cylinder C under pressure Retract to the inside of the oil cylinder, at this time, the shackle cylinder piston rods 202 of the four shackle cylinders drive the guide rail seat 101 of the shackle moving tongs 2 to rotate counterclockwise around the axis, because the concave pliers clamp block 104 and the convex pliers clamp block 105 are inlaid On the trolley seat 103, the guide rail seat 101 drives the above two to clamp the drill pipe and rotate counterclockwise to complete the shackle action; and the oil delivery port of shackle cylinder C, the shackle cylinder piston rods 202 of shackle cylinder A and shackle cylinder D retract to the inside of the cylinder under pressure, and the shackle cylinders of shackle cylinder B and shackle cylinder C The piston rod 202 stretches out to the outside of the oil cylinder under the action of pressure. At this time, the shackle cylinder piston rods 202 of the four shackle oil cylinders drive the guide rail seat 101 to rotate clockwise around the axis, and the concave pliers clamp block 104 and the convex pliers clamp block 105 Driven by the pulley seat 103, it rotates clockwise, and the return spring 204 of the rod cavity and the return spring 205 of the non-rod cavity in the shackle oil cylinder form a positioning mechanism. The rodless chamber return spring 205 in the shackle cylinder A and the shackle cylinder D is compressed, and the rod chamber return spring 204 in the shackle cylinder B and the shackle cylinder C is compressed, and the above-mentioned return springs all generate pressure to the outside of the shackle cylinder. The horizontal thrust continues to push the guide rail seat 101 to rotate clockwise. With the clockwise rotation of the guide rail seat 101, when the rod cavity return spring 204 in the shackle cylinder A and the shackle cylinder D is compressed, the shackle cylinder B and When the rodless chamber return spring 205 in the shackle cylinder C is compressed, the above-mentioned return springs all generate a horizontal thrust to the outside of the shackle cylinder, pushing the guide rail seat 101 to rotate counterclockwise, and the guide rail can be realized by repeated compression and release of the return spring. After the seat 101 is automatically reset and centered after the shackle action is completed, when the guide rail seat 101 rotates clockwise at a relatively large angle and does not return to its original position, it is the same as the above-mentioned movement process. The continuous compression and release of the return spring 205 completes the automatic reset and centering of the shackle dynamic tongs 2 .

卸扣钳上端通过卸扣钳安装法兰轴207与安装支架7配合,卸扣钳安装法兰轴207凸出部分装配到机架上法兰座孔209内。在进行卸第一扣工作时,卸扣动钳2整体会上移一小段距离,六个弹性支承块208可以提供这一小段距离的容量,保证卸扣动钳2可以随着钻杆螺纹松开向上移动,保护卸扣动钳2和钻杆螺纹不被破坏。The upper end of the shackle pliers cooperates with the mounting bracket 7 through the installation flange shaft 207 of the shackle pliers, and the protruding part of the installation flange shaft 207 of the shackle pliers is assembled in the flange seat hole 209 on the frame. When carrying out the work of unloading the first button, the shackle movable tongs 2 will move up a short distance as a whole, and the six elastic support blocks 208 can provide the capacity for this short distance to ensure that the shackle movable tongs 2 can be loosened along with the drill pipe thread. Open and move upwards to protect the shackle vise 2 and the drill pipe thread from being damaged.

在本实施例中,卸扣缸活塞杆202前端通过销轴与两个卸扣缸外耳座201相联接,卸扣缸活塞杆202位于两个卸扣缸外耳座201的中间,也可以使用一个卸扣缸外耳座201,将其安装在导轨座101的中间,将卸扣缸活塞杆202前端设计成有两个耳环的结构,可以夹住卸扣缸外耳座201,之后再用销轴将卸扣缸活塞杆202与卸扣缸外耳座201联接,这样的设计可能会使卸扣缸活塞杆202传递的力作用在卸扣钳2不如设置上下两个卸扣缸外耳座201更加稳定,但此方案也在本发明的范围之内。In this embodiment, the front end of the shackle cylinder piston rod 202 is connected with the two shackle cylinder ear seats 201 through a pin shaft, and the shackle cylinder piston rod 202 is located in the middle of the two shackle cylinder ear seats 201, and a The shackle cylinder ear seat 201 is installed in the middle of the guide rail seat 101, and the front end of the shackle cylinder piston rod 202 is designed as a structure with two earrings, which can clamp the shackle cylinder ear seat 201, and then use the pin The shackle cylinder piston rod 202 is connected with the shackle cylinder outer ear seat 201. Such a design may make the force transmitted by the shackle cylinder piston rod 202 act on the shackle pliers 2. It is not as stable as setting up and down two shackle cylinder outer ear seats 201. But this solution is also within the scope of the present invention.

在本发明中卸扣动钳2的复位动作是通过四个卸扣油缸(卸扣油缸A、卸扣油缸B、卸扣油缸C和卸扣油缸D)中的有杆腔复位弹簧204和无杆腔复位弹簧205共同作用实现卸扣动钳2的复位归中,复位时四个卸扣油缸中不再通入液压油,仅通过有杆腔复位弹簧204和无杆腔复位弹簧205的弹簧力作用下复位,这需要对所需要的弹簧力进行测定进而选择相应复位弹簧。也可以当卸扣动钳2处于中位时在安装支架7上设置中位卡块,采用橡胶等不会被卸扣动钳2破损的材料,这时卸扣动钳2复位可以在中位卡块和复位弹簧的作用下快速停到中位。本发明中卸扣油缸的数目为四个,当选用其他数目的液压缸时,例如两个卸扣油缸也是在本发明范围之内。In the present invention, the reset action of the shackle moving tongs 2 is through the rod cavity return spring 204 and the non-return spring 204 in the four shackle cylinders (shackle cylinder A, shackle cylinder B, shackle cylinder C and shackle cylinder D). Rod cavity reset spring 205 works together to realize the reset and centering of shackle movable tongs 2. During reset, hydraulic oil is no longer passed into the four shackle cylinders, and only the springs of rod cavity reset spring 204 and rodless cavity reset spring 205 are used. Reset under the action of force, which requires the determination of the required spring force and then select the corresponding return spring. It is also possible to set a neutral block on the mounting bracket 7 when the shackle dynamic pliers 2 is in the neutral position, and use materials such as rubber that will not be damaged by the shackle dynamic pliers 2. At this time, the shackle dynamic pliers 2 can be reset in the neutral position. Quickly stop to the middle position under the action of the block and the return spring. The number of shackle oil cylinders in the present invention is four, when other numbers of hydraulic cylinders are selected, for example two shackle oil cylinders are also within the scope of the present invention.

本发明中弹性支承块208采用一周六个均匀布置的方式,也可以采用四个、两个或者一周全部布置弹性支承块的方式,同时弹性支承块208的材料可以选择橡胶等其他可以产生较小的弹性变形的材料。Among the present invention, the elastic support blocks 208 adopt the mode of six evenly arranged one week, and also can adopt the mode of four, two or all the elastic support blocks arranged in one week. Materials with small elastic deformations.

所述旋扣器包括旋扣夹紧机构4和旋扣回转机构5,所述旋扣夹紧机构4包括旋扣器法兰座301、滑车导轨座312、旋扣夹紧油缸313和旋扣夹紧滑车302,旋扣夹紧机构4通过所述旋扣器法兰座301装配到卸扣钳安装法兰轴207上,卸扣钳安装法兰轴207上设有机架上法兰座孔209,旋扣器法兰座301通过插装于机架上法兰座209之中的螺栓固定在卸扣钳安装法兰轴207之上,卸扣钳安装法兰轴207插装于上法兰8之中,从而完成旋扣器与卸扣钳的装配关系;其中上法兰8顶部与卸扣器安装法兰轴207接触间隙内设有呈环形装配的弹性支承块208;所述滑车导轨座312设置在旋扣器法兰座301上;所述旋扣夹紧滑车302的数量为两个,两个所述旋扣夹紧滑车302与滑车导轨座312滑动配合连接;所述旋扣夹紧油缸313的数量与旋扣夹紧滑车302的数量相同,两个旋扣夹紧油缸313用于同步驱动两个旋扣夹紧滑车302沿滑车导轨座312做相互靠近或远离动作,且在两个旋扣夹紧滑车302相互正对的一侧各设置有一个可拆卸的夹块,分别为凹钳夹块104、凸钳夹块105;所述旋扣回转机构5的数量为两个,两个旋扣回转机构5分别安装在两个旋扣夹紧滑车302上,每个旋扣回转机构5包括旋扣液压马达308、旋扣轮轴309、旋扣轮310、齿轮箱311、旋扣主动齿轮314和旋扣从动齿轮315,所述齿轮箱311设置在旋扣夹紧滑车302上,齿轮箱311内设有旋扣主动齿轮314和旋扣从动齿轮315,旋扣从动齿轮315的数量为两个,两个旋扣从动齿轮315均和旋扣主动齿轮314相啮合,旋扣主动齿轮314驱动两个旋扣从动齿轮315旋转,一个逆时针旋转,另一个顺时针旋转,所述旋扣液压马达308与旋扣主动齿轮314连接,用于驱动旋扣主动齿轮314转动;旋扣从动齿轮315安装在旋扣轮轴309上;所述旋扣轮310安装在旋扣轮轴309上。The spinner includes a spinner clamping mechanism 4 and a spinner rotary mechanism 5, and the spinner clamping mechanism 4 includes a spinner flange seat 301, a pulley guide rail seat 312, a spinner clamping cylinder 313 and a spinner Clamping pulley 302, turnbuckle clamping mechanism 4 is assembled on the shackle clamp mounting flange shaft 207 through the spinner flange seat 301, and the shackle clamp mounting flange shaft 207 is provided with a flange seat on the frame Hole 209, the spinner flange seat 301 is fixed on the shackle pliers installation flange shaft 207 through the bolts inserted in the flange seat 209 on the frame, and the shackle pliers installation flange shaft 207 is inserted on the upper In the flange 8, thereby completing the assembly relationship between the spinner and the shackle; where the top of the upper flange 8 and the shackle installation flange shaft 207 are in contact with an elastic support block 208 in a ring shape; the said The pulley guide rail seat 312 is arranged on the flange seat 301 of the spinner; the quantity of the clamping tackle 302 of the spinner is two, and the two clamping tackles 302 of the spinner and the pulley guide rail seat 312 are slidably connected; The quantity of the turnbuckle clamping cylinders 313 is the same as the quantity of the turnbuckle clamping tackles 302, and the two turnbuckle clamping cylinders 313 are used to synchronously drive the two turnbuckle clamping trolleys 302 to approach or move away from each other along the trolley rail seat 312 , and a detachable clamping block is respectively provided on the opposite sides of the two rotary buckle clamping blocks 302, which are respectively the concave clamp clamping block 104 and the convex clamping clamp block 105; the number of the rotary buckle rotating mechanism 5 There are two, two turnbuckle rotating mechanisms 5 are installed on two turnbuckle clamping tackles 302 respectively, and each turnbuckle turning mechanism 5 includes a turnbuckle hydraulic motor 308, a turnbuckle wheel shaft 309, a turnbuckle wheel 310, and a gear box. 311, the turnbuckle driving gear 314 and the turnbuckle driven gear 315, the gear box 311 is arranged on the turnbuckle clamping tackle 302, the turnbuckle driving gear 314 and the turnbuckle driven gear 315 are arranged in the gear box 311, The number of buckle driven gears 315 is two, and the two spin buckle driven gears 315 are all meshed with the spin buckle driving gear 314. The spin buckle driving gear 314 drives the two spin buckle driven gears 315 to rotate, and one rotates counterclockwise. The other rotates clockwise, the turnbuckle hydraulic motor 308 is connected with the turnbuckle driving gear 314, and is used to drive the turnbuckle driving gear 314 to rotate; the turnbuckle driven gear 315 is installed on the turnbuckle wheel shaft 309; the turnbuckle wheel 310 is installed on the turnbuckle axle 309.

旋扣器中的两个旋扣液压马达308通过齿轮传动带动两个旋扣轮轴309同步转动,即每个旋扣主动齿轮314带动与其啮合连接的两个旋扣从动齿轮315同时旋转,从而带动旋扣轮310同步旋转进行旋扣工作,旋扣液压马达308通过螺栓固定在齿轮箱311上面,齿轮箱311内为轴承、齿轮和轴承结构,旋扣轮轴309和旋扣轮310之间用键联接,两侧的旋扣液压马达308通过液压集成阀3和液压管路9共同控制,保证两个旋扣液压马达308同步旋转,液压集成阀3用螺栓或者焊接的方式固定在滑车导轨座312的侧边缘,液压管路9接通液压集成阀3和旋扣液压马达308,可以驱动旋扣液压马达308旋转。Two spinner hydraulic motors 308 in the spinner drive two spinner axles 309 to rotate synchronously through gear transmission, that is, each spinner driving gear 314 drives two spinner driven gears 315 meshed with it to rotate simultaneously, thereby Drive the spinner wheel 310 to rotate synchronously to carry out the spinner work, the spinner hydraulic motor 308 is fixed on the gear box 311 by bolts, the gear box 311 is a bearing, gear and bearing structure, and the spinner wheel shaft 309 and the spinner wheel 310 are used Key connection, the turnbuckle hydraulic motors 308 on both sides are jointly controlled by the hydraulic integrated valve 3 and the hydraulic pipeline 9 to ensure that the two turnbuckle hydraulic motors 308 rotate synchronously, and the hydraulic integrated valve 3 is fixed on the trolley rail seat by bolts or welding On the side edge of 312, the hydraulic pipeline 9 is connected to the hydraulic integrated valve 3 and the turnbuckle hydraulic motor 308, which can drive the turnbuckle hydraulic motor 308 to rotate.

旋扣夹紧机构4和旋扣回转机构5通过平衡机构联接,平衡机构包括平衡机构下耳座303、重型复位弹簧304、平衡机构上耳座305、轻型复位弹簧306和平衡机构立销307,平衡机构下耳座303和旋扣夹紧滑车302侧面相联接,平衡机构上耳座305安装到上面齿轮箱311侧面中间位置,平衡机构立销307穿过平衡机构上耳座305和平衡机构下耳座303,重型复位弹簧304穿过平衡机构立销307安置在平衡机构上耳座305和平衡机构下耳座304中间;轻型复位弹簧306穿过平衡机构立销307安置在平衡机构上耳座305上面,平衡机构立销307两端用螺母锁紧,平衡机构可以在旋扣时为钻杆螺纹松开产生的距离提供一定的容量,保证旋扣器在竖直方向上有一定自由性,保护钻杆螺纹和旋扣器不被破坏。The turnbuckle clamping mechanism 4 and the turnbuckle turning mechanism 5 are connected through a balance mechanism, and the balance mechanism includes a balance mechanism lower ear seat 303, a heavy return spring 304, a balance mechanism upper ear seat 305, a light return spring 306 and a balance mechanism vertical pin 307, The lower ear seat 303 of the balance mechanism is connected with the side of the turnbuckle clamping block 302, the upper ear seat 305 of the balance mechanism is installed at the middle position on the side of the upper gear box 311, and the vertical pin 307 of the balance mechanism passes through the upper ear seat 305 of the balance mechanism and the lower end of the balance mechanism. The ear seat 303, the heavy return spring 304 passes through the vertical pin 307 of the balance mechanism and is placed between the upper ear seat 305 of the balance mechanism and the lower ear seat 304 of the balance mechanism; the light return spring 306 passes through the vertical pin 307 of the balance mechanism and is placed on the upper ear seat of the balance mechanism Above 305, the two ends of the vertical pin 307 of the balance mechanism are locked with nuts, and the balance mechanism can provide a certain capacity for the distance caused by the loosening of the drill pipe thread during the spin, ensuring that the spinner has a certain degree of freedom in the vertical direction. Protect drill pipe threads and spinners from damage.

旋扣器在夹持钻杆进行旋扣动作时可以上下浮动使钻杆受力平衡,避免钻杆在拧卸扣时承受较大的弯矩导致螺纹或钻杆受损;旋扣器顶部结构紧凑,可以通过更换齿轮箱311以及齿轮对旋扣器旋扣速度进行调整;齿轮箱311采用开式结构,在工作时可以清楚观察到齿轮的工作状态,旋扣器发生故障时可以及时排除故障;可以通过更换不同直径的旋扣轮310来改变钻杆夹持直径,适用于不同工况下的各种钻杆直径。The spinner can float up and down when clamping the drill pipe for twisting action to balance the force on the drill pipe, avoiding the damage of the thread or drill pipe caused by the large bending moment when the drill pipe is unscrewed and unscrewed; the top structure of the spinner Compact, the speed of the spinner can be adjusted by replacing the gear box 311 and gears; the gear box 311 adopts an open structure, and the working status of the gears can be clearly observed during work, and the fault can be eliminated in time when the spinner breaks down ; The clamping diameter of the drill pipe can be changed by replacing the spinner wheel 310 with different diameters, which is suitable for various drill pipe diameters under different working conditions.

在本实施例中,旋扣轮310安装在旋扣轮轴309的上方,也可以将旋扣轮310安装在下方,旋扣液压马达308和旋扣轮轴309安置在上方,旋扣轮310的位置可以改变。旋扣轮310和旋扣轮轴309采用键进行配合,也可以将旋扣轮轴309上面设置成方形,旋扣轮310中间开方形槽与旋扣轮轴309配合,这样使得拆装也同样方便。In this embodiment, the spinner wheel 310 is installed above the spinner wheel shaft 309, and the spinner wheel 310 can also be installed below, and the spinner hydraulic motor 308 and the spinner wheel shaft 309 are arranged above. The position of the spinner wheel 310 can change. Spinner wheel 310 and spinner axle 309 adopt key to cooperate, also can be set to square above spinner axle 309, square groove is opened in the middle of spinner wheel 310 and spinner axle 309 cooperates, makes dismounting also convenient like this.

在本发明中旋扣主动齿轮314和旋扣从动齿轮315的齿数都是固定的,这使旋扣轮310只能是一定的速度,也可以设计一个变速箱,采用不同齿数的旋扣主动齿轮314与旋扣从动齿轮315配合,这样可以改变旋扣轮310的旋转速度,这样可以在不同的工作条件下选择相应的旋扣主动齿轮314,在一定程度下提高了工作效率。In the present invention, the number of teeth of the turnbuckle driving gear 314 and the turnbuckle driven gear 315 is fixed, which makes the turnbuckle wheel 310 only at a certain speed, and a gearbox can also be designed to adopt different numbers of teeth. Gear 314 cooperates with spin buckle driven gear 315, can change the rotation speed of spin buckle wheel 310 like this, can select corresponding spin buckle driving gear 314 under different working conditions like this, has improved work efficiency to a certain extent.

上述各实施例仅用于说明此发明,其中实施例的各零部件、装置及安装方法都是可以变化的,上面也列举了一些变化的方式,当存在其他的在本发明技术方案基础上进行的等同变换和改进,均不应排除在本发明的保护范围之外。The above-mentioned embodiments are only used to illustrate this invention, and the parts, devices and installation methods of the embodiments are all variable, and some variations are also listed above. When there are other methods based on the technical solutions of the present invention All equivalent changes and improvements should not be excluded from the protection scope of the present invention.

Claims (8)

1. Automatic clamping and screwing-off device for drill rods, which is characterized by comprising: the hydraulic integrated valve comprises a supporting assembly, a shackle clamp, a spinner, a hydraulic integrated valve (3) and a hydraulic pipeline (9);
the supporting assembly comprises a complete machine mounting flange (6), a mounting bracket (7) and an upper flange (8), wherein the complete machine mounting flange (6) is connected with the drilling machine; the mounting bracket (7) is fixedly arranged between the whole machine mounting flange (6) and the upper flange (8);
the shackle clamp comprises a shackle fixing clamp (1) and a shackle moving clamp (2), wherein the shackle fixing clamp (1) comprises a guide rail seat (101), a clamping oil cylinder (102) and a pulley seat (103), and the guide rail seat (101) is fixed on a supporting assembly through a connecting flange (106); the number of the pulley seats (103) is two, and the two pulley seats (103) are connected with the guide rail seat (101) in a sliding fit manner; the number of the clamping cylinders (102) is the same as that of the pulley seats (103), the two clamping cylinders (102) are used for synchronously driving the two pulley seats (103) to move close to or away from each other along the guide rail seat (101), and detachable clamping blocks, namely a concave clamp clamping block (104) and a convex clamp clamping block (105), are respectively arranged on one side, opposite to each other, of the two pulley seats (103); the shackle moving clamp (2) can rotate around a central shaft of the whole automatic clamping screwing and unscrewing device of the drill rod, the shackle moving clamp (2) comprises a shackle moving clamp main body, a shackle oil cylinder, a rod cavity reset spring (204) and a rodless cavity reset spring (205), the shackle moving clamp main body and the shackle fixing clamp (1) are identical in structure, and the shackle clamp main body and the shackle fixing clamp (1) are symmetrically arranged up and down; the hydraulic device comprises a single-rod piston type hydraulic cylinder, wherein the cylinder ends of the shackle cylinders are arranged on a mounting bracket (7), the piston rod ends of the shackle cylinders are connected to a shackle moving clamp main body, the number of the shackle cylinders is four, the four shackle cylinders are in one group, the two groups of shackle cylinders are symmetrically arranged relative to a first central line of a drilling rod automatic clamping screwing device, the two shackle cylinders of the same group are symmetrically arranged relative to a second central line of the drilling rod automatic clamping screwing device, the first central line and the second central line are mutually perpendicular, each shackle cylinder is provided with a rod cavity and a rodless cavity, rod cavity reset springs (204) are arranged in the rod cavities of the shackle cylinders, rodless cavity reset springs (205) are arranged in the rodless cavities of the shackle cylinders, in a reset state of the shackle moving clamp (2), and the rod cavity reset springs (204) and the rodless cavity reset springs (205) in the shackle moving clamp (2) are in a state, so that the hydraulic oil cavity reset state of the shackle moving clamp (2) is not balanced when the shackle moving clamp (2) is in a reset state;
The turnbuckle comprises a turnbuckle clamping mechanism (4) and a turnbuckle rotating mechanism (5), the turnbuckle clamping mechanism (4) and the turnbuckle rotating mechanism (5) are connected through a balancing mechanism, the turnbuckle clamping mechanism (4) comprises a turnbuckle flange seat (301), a pulley guide rail seat (312), a turnbuckle clamping cylinder (313) and a turnbuckle clamping pulley (302), the turnbuckle clamping mechanism (4) is assembled on a turnbuckle clamp mounting flange shaft (207) through the turnbuckle flange seat (301), a frame upper flange seat hole (209) is formed in the turnbuckle clamp mounting flange shaft (207), the turnbuckle flange seat (301) is fixed on the turnbuckle clamp mounting flange shaft (207) through bolts inserted in the frame upper flange seat (209), and the turnbuckle clamp mounting flange shaft (207) is inserted in an upper flange (8); wherein, an elastic supporting block (208) assembled in a ring shape is arranged in a contact gap between the top of the upper flange (8) and a shackle mounting flange shaft (207); the pulley guide rail seat (312) is arranged on the turnbuckle flange seat (301); the number of the turnbuckle clamping pulleys (302) is two, and the two turnbuckle clamping pulleys (302) are connected with the pulley guide rail seat (312) in a sliding fit manner; the number of the turnbuckle clamping cylinders (313) is the same as that of the turnbuckle clamping pulleys (302), the two turnbuckle clamping cylinders (313) are used for synchronously driving the two turnbuckle clamping pulleys (302) to move close to or away from each other along the pulley guide rail seat (312), and detachable clamping blocks, namely concave clamp clamping blocks (104) and convex clamp clamping blocks (105), are respectively arranged on one side, opposite to each other, of the two turnbuckle clamping pulleys (302); the number of the turnbuckle slewing mechanisms (5) is two, the two turnbuckle slewing mechanisms (5) are respectively arranged on the two turnbuckle clamping pulleys (302), each turnbuckle slewing mechanism (5) comprises a turnbuckle hydraulic motor (308), a turnbuckle wheel shaft (309), a turnbuckle wheel (310), a gear box (311), a turnbuckle driving gear (314) and a turnbuckle driven gear (315), the gear box (311) is arranged on the turnbuckle clamping pulleys (302), the gear box (311) is internally provided with the turnbuckle driving gear (314) and the turnbuckle driven gear (315), the number of the turnbuckle driven gears (315) is two, the two turnbuckle driven gears (315) are meshed with the turnbuckle driving gear (314), the turnbuckle driving gear (314) drives the two turnbuckle driven gears (315) to rotate, one of the turnbuckle driving gears anticlockwise rotate, and the other turnbuckle hydraulic motor (308) is connected with the turnbuckle driving gear (314) and is used for driving the turnbuckle driving gear (314) to rotate; the turnbuckle driven gear (315) is arranged on the turnbuckle wheel shaft (309); the turnbuckle wheel (310) is arranged on a turnbuckle wheel shaft (309);
The input end of the hydraulic pipeline (9) is connected with the hydraulic integrated valve (3), and the output end of the hydraulic pipeline (9) is respectively connected with the clamping oil cylinder (102), the turnbuckle clamping oil cylinder (313) and the turnbuckle hydraulic motor (308);
wherein, the two end parts of the shackle fixing clamp (1) and the shackle moving clamp (2) are aligned with each other and provided with a proximity switch.
2. The automatic pipe clamping and unscrewing device according to claim 1, wherein: the pulley seat (103) is internally provided with a groove, the outer side of the top of the guide rail seat (101) is provided with a convex sliding rail, the groove and the convex sliding rail are mutually embedded to enable the pulley seat (103) to be installed on the guide rail seat (101), and the bottom and the inner side surface of the pulley seat (103) are respectively connected with a pulley lower guide plate (107) and a pulley side guide plate (108) through screws, so that the pulley seat (103) can slide along the convex sliding rail on the guide rail seat (101).
3. The automatic pipe clamping and unscrewing device according to claim 1, wherein: the inside recess that is equipped with of turnbuckle clamp pulley (302), pulley guide rail seat (312) top outside is equipped with protruding slide rail, the recess with protruding slide rail gomphosis each other makes turnbuckle clamp pulley (302) install on pulley guide rail seat (312), and the bottom and the medial surface of turnbuckle clamp pulley (302) have pulley lower guide plate (107) and pulley side baffle (108) through the screw connection respectively for turnbuckle clamp pulley (302) can be followed on pulley guide rail seat (312) protruding slide rail slides.
4. The automatic pipe clamping and unscrewing device according to claim 1, wherein: the concave clamp block (104) and the convex clamp block (105) are matched in shape and can be mutually embedded.
5. The automatic pipe clamping and unscrewing device according to claim 1, wherein: the breaking out cylinder comprises a breaking out cylinder piston rod (202) and a breaking out cylinder barrel (203), and the breaking out cylinder piston rod (202) is inserted into the breaking out cylinder barrel (203); the rod cavity reset spring (204) is sleeved on the shackle cylinder piston rod (202); the rodless cavity return spring (205) is assembled in the gap between the shackle cylinder piston rod (202) and the shackle cylinder barrel (203).
6. The automatic pipe clamping and unscrewing device according to claim 1, wherein: a plurality of waist-shaped grooves are formed in the annular supporting surface at the top of the upper flange (8), and elastic supporting blocks (208) are arranged in the waist-shaped grooves.
7. The automatic pipe clamping and unscrewing device according to claim 1, wherein: the rear end of a cylinder barrel of the clamping oil cylinder (102) is connected with the guide rail seat (101) by adopting a flange structure (d), the piston rod end of the clamping oil cylinder (102) is connected with an ear seat below the pulley seat (103) by adopting an ear ring pin shaft structure (e), and the clamping oil cylinder (102) is arranged in the guide rail seat (101).
8. The automatic pipe clamping and unscrewing device according to claim 1, wherein: the balancing mechanism comprises a balancing mechanism lower lug seat (303), a heavy-duty return spring (304), a balancing mechanism upper lug seat (305), a light-duty return spring (306) and a balancing mechanism vertical pin (307), wherein the balancing mechanism lower lug seat (303) is connected with the side surface of the turnbuckle clamping pulley (302); the upper lug seat (305) of the balance mechanism is arranged at the middle position of the side surface of the gear box (311); the balance mechanism vertical pin (307) penetrates through the upper lug seat (305) of the balance mechanism and the lower lug seat (303) of the balance mechanism, and two ends of the balance mechanism vertical pin (307) are locked by nuts; the heavy-duty return spring (304) is sleeved outside the balance mechanism vertical pin (307) and is arranged between the balance mechanism upper ear seat (305) and the balance mechanism lower ear seat (303); the light reset spring (306) is sleeved outside the balance mechanism vertical pin (307) and is arranged above the upper lug seat (305) of the balance mechanism.
CN202210257263.5A 2022-03-16 2022-03-16 Drill pipe automatic clamping and unscrewing device Active CN114837581B (en)

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CN201276994Y (en) * 2008-05-06 2009-07-22 四川宏华石油设备有限公司 Novel multifunctional power pliers
US9452535B2 (en) * 2013-05-31 2016-09-27 National Oilwell Varco, L.P. Self-aligning pipe gripping assembly and method of making and using the same
CN105545231B (en) * 2016-02-26 2019-08-06 山东胜利石油装备产业技术研究院 A kind of floating type sucker rod upper shackle device automatically
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