CN114848245B - Knee joint replacement gap balance measurement system, preparation method and measurement method - Google Patents
Knee joint replacement gap balance measurement system, preparation method and measurement method Download PDFInfo
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- A61F2/02—Prostheses implantable into the body
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- A61F2/46—Special tools for implanting artificial joints
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Abstract
Description
技术领域technical field
本发明涉及生物及压力平衡测量技术领域,具体涉及一种膝关节置换间隙平衡测量系统、制备方法及测量方法。The invention relates to the technical field of biological and pressure balance measurement, in particular to a knee joint replacement gap balance measurement system, a preparation method and a measurement method.
背景技术Background technique
膝关节骨关节病(osteoarthritis,OA)是一种常见的慢性关节退行性疾病。对于中晚期重度骨关节病的患者,人工全膝关节置换术(total knee arthroplasty,TKA)为外科治疗的首选。TKA手术能够有效缓解骨关节炎患者的疼痛、改善膝关节功能。Knee osteoarthritis (OA) is a common chronic degenerative joint disease. Total knee arthroplasty (TKA) is the first choice for surgical treatment for patients with moderate-to-advanced severe osteoarthropathy. TKA surgery can effectively relieve pain and improve knee function in patients with osteoarthritis.
软组织平衡及下肢力线矫正是TKA手术中最重要的两个技术环节。与纠正下肢力线相比,术中膝关节软组织平衡目前尚缺乏精准的定量判断方法。软组织不平衡可能会导致膝关节疼痛、功能受限、关节不稳定、假体松动和髌骨轨迹不良,这些均是导致膝关节翻修的重要原因。传统的软组织平衡技术主要包括测量截骨技术(measured resection)和间隙平衡技术(gap balancing),这两种技术下软组织的平衡更多的依赖主刀医生自身的经验和主观判断,缺乏在不同屈膝角度下客观的数据反馈。因此,设计一种能够在术中使用、并在各个屈膝角度准确评估软组织平衡情况的测量工具,成为TKA研究领域重要的一项课题。Soft tissue balance and lower extremity alignment are the two most important technical links in TKA surgery. Compared with the correction of lower extremity alignment, there is still a lack of accurate quantitative judgment methods for intraoperative soft tissue balance of the knee joint. Soft tissue imbalances can lead to knee pain, functional limitation, joint instability, prosthesis loosening, and poor patellar trajectory, all of which are important causes of knee revisions. Traditional soft tissue balancing techniques mainly include measured resection and gap balancing. The balance of soft tissue under these two techniques is more dependent on the surgeon’s own experience and subjective judgment, and lacks in different knee flexion angles. objective data feedback. Therefore, designing a measurement tool that can be used intraoperatively and can accurately assess soft tissue balance at various knee flexion angles has become an important topic in the field of TKA research.
目前国内外有多家单位和公司对这种测压系统进行研究,最具代表的是国外的VerasenseTM系统和国内易迈医疗的Balansense系统。近些年来,由于 VerasenseTM系统具有操作简单,量化程度高的优势在欧美国家得到了广泛的应用,有效提高了TKA手术的精度。但Verasense系统仅仅在测压垫片中心使用单个电阻式压力传感器进行测压,仅能够提供膝关节中心内外侧间室中心负重区的压力变化情况,无法反映整个内外侧间室表面的压力分布信息。国内易迈医疗的Balansense系统单侧依靠三个商用的霍尼韦尔压力传感器芯片对内外侧间室表面的压力进行估算,可以进一步提升软组织调节的平衡性,但对于垫片周缘的压力变化无法检测,对于应力产生于截骨平面边缘存在明显的误差,而这部分往往是TKA翻修时垫片磨损最为严重的部分。因此,只有提取膝关节软组织内外侧整个表面的压力分布特征,才能合理地建立内外侧韧带的平衡模型,实现术中软组织平衡精准、高效的调控。At present, there are many units and companies at home and abroad conducting research on this pressure measurement system, the most representative ones are the VerasenseTM system from abroad and the Balansense system from Yimai Medical in China. In recent years, the VerasenseTM system has been widely used in European and American countries due to its advantages of simple operation and high quantification, which has effectively improved the accuracy of TKA surgery. However, the Verasense system only uses a single resistive pressure sensor in the center of the pressure-measuring pad for pressure measurement, which can only provide the pressure changes in the central weight-bearing area of the medial and lateral compartments of the knee joint, and cannot reflect the pressure distribution information on the entire medial and lateral compartment surfaces. . The Balansense system of Yimai Medical in China relies on three commercial Honeywell pressure sensor chips to estimate the pressure on the surface of the medial and lateral compartments. According to the detection, there is an obvious error in the stress generated at the edge of the osteotomy plane, and this part is often the most serious part of the gasket wear during TKA revision. Therefore, only by extracting the pressure distribution characteristics of the entire inner and outer surfaces of the soft tissue of the knee joint can the balance model of the medial and lateral ligaments be reasonably established, and the intraoperative soft tissue balance can be controlled accurately and efficiently.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种膝关节置换间隙平衡测量系统、制备方法及测量方法,以解决现有技术中对膝关节接触面局部压力测量不精准的问题。The purpose of the present invention is to provide a knee joint replacement gap balance measurement system, preparation method and measurement method, so as to solve the problem of inaccurate measurement of local pressure on the knee joint contact surface in the prior art.
为实现上述目的,本发明采取以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种膝关节置换间隙平衡测量系统,包括:A knee replacement gap balance measurement system, comprising:
离电式电容压力传感阵列垫片模块,所述离电式电容压力传感阵列垫片模块包括电极阵列单元,所述电极阵列单元包括根据股骨和胫骨之间膝关节软组织内外两侧的位置呈阵列分布的多个离电式电容压力传感电极,且多个离电式电容压力传感电极上接触设有离子凝胶介电层;The ionized capacitive pressure sensing array gasket module, the ionized capacitive pressure sensing array gasket module includes an electrode array unit, and the electrode array unit includes the position of the inner and outer sides of the knee joint soft tissue between the femur and the tibia according to the position A plurality of ionized capacitive pressure sensing electrodes distributed in an array, and an ion gel dielectric layer is contacted on the plurality of ionized capacitive pressure sensing electrodes;
电容阵列信号采集处理模块,所述电容阵列信号采集处理模块包括交流运放测量电路,所述交流运放测量电路与所述电极阵列单元电路连接,用于采集并测量分析多个离电式电容压力传感电极的电容信号;Capacitor array signal acquisition and processing module, said capacitor array signal acquisition and processing module includes an AC operational amplifier measurement circuit, the AC operational amplifier measurement circuit is connected with the electrode array unit circuit, and is used to acquire, measure and analyze a plurality of ionized capacitors The capacitance signal of the pressure sensing electrode;
膝关节两侧压力分布显示模块,所述膝关节两侧压力分布显示模块与所述电容阵列信号采集处理模块通讯连接,用于获取并显示经分析处理后的电容信号。A pressure distribution display module on both sides of the knee joint, the pressure distribution display module on both sides of the knee joint is connected in communication with the capacitance array signal acquisition and processing module for acquiring and displaying the analyzed and processed capacitance signals.
进一步地,所述电极阵列单元自上至下依次分为水平设置的上电极阵列和下电极阵列,所述上电极阵列和下电极阵列均包括多个呈阵列分布于股骨和胫骨之间膝关节软组织内外两侧位置的离电式电容压力传感电极,且所述离子凝胶介电层铺设于上电极阵列和下电极阵列之间。Further, the electrode array unit is divided into a horizontally arranged upper electrode array and a lower electrode array from top to bottom, and both the upper electrode array and the lower electrode array include a plurality of knee joints distributed in an array between the femur and the tibia. Ionized capacitive pressure sensing electrodes at the inner and outer sides of the soft tissue, and the ion gel dielectric layer is laid between the upper electrode array and the lower electrode array.
进一步地,所述上电极阵列的各个离电式电容压力传感电极位置与下电极阵列的各个离电式电容压力传感电极位置一一对应,其中,所述上电极阵列中纵向分布的多个离电式电容压力传感电极依次通过线路连接,且每组纵向的线路于所述上电极阵列的末端延伸出上电极束线排,所述下电极阵列中横向分布的多个离电式电容压力传感电极依次通过线路连接,且每组横向的线路于所述下电极阵列的末端延伸出下电极束线排,所述上电极束线排和下电极束线排分别与所述交流运放测量电路连接。Further, the positions of the ionized capacitive pressure sensing electrodes of the upper electrode array correspond one-to-one with the positions of the ionized capacitive pressure sensing electrodes of the lower electrode array. The ionized capacitive pressure sensing electrodes are sequentially connected by lines, and each group of longitudinal lines extends from the end of the upper electrode array to the upper electrode beam line. Capacitive pressure sensing electrodes are sequentially connected by lines, and each group of transverse lines extends from the end of the lower electrode array to a lower electrode harness line, the upper electrode harness line and the lower electrode harness line are respectively connected with the AC Op amp measurement circuit connections.
进一步地,所述离电式电容压力传感阵列垫片模块还包括硅胶套和硅胶层,所述上电极阵列、离子凝胶介电层以及下电极阵列沿自上至下的方向依次布设在所述硅胶套内,所述硅胶层于所述上电极阵列的上方封装于所述硅胶套上。Further, the ionized capacitive pressure sensing array gasket module further includes a silica gel cover and a silica gel layer, and the upper electrode array, the ion gel dielectric layer and the lower electrode array are sequentially arranged in the top-to-bottom direction. In the silicone sleeve, the silicone layer is packaged on the silicone sleeve above the upper electrode array.
进一步地,所述电容阵列信号采集处理模块还包括主控单元,所述交流运放测量电路包括线路选择单元、信号放大单元和数据采集单元,所述线路选择单元与上电极束线排和下电极束线排线路连接,所述数据采集单元的信号输出端与所述主控单元的信号输入端连接,所述信号放大单元串联在所述线路选择单元与所述数据采集单元之间。Further, the capacitor array signal acquisition and processing module further includes a main control unit, the AC operational amplifier measurement circuit includes a line selection unit, a signal amplification unit and a data acquisition unit, the line selection unit is connected to the upper electrode harness row and the lower electrode. The electrode bundle line is connected with lines, the signal output end of the data acquisition unit is connected with the signal input end of the main control unit, and the signal amplification unit is connected in series between the line selection unit and the data acquisition unit.
进一步地,所述电容阵列信号采集处理模块还包括无线信号发射单元,所述无线信号发射单元的信号输入端与所述主控单元的信号输出单元相连接,且所述膝关节两侧压力分布显示模块包括有无线信号接收单元。Further, the capacitor array signal acquisition and processing module also includes a wireless signal transmission unit, the signal input end of the wireless signal transmission unit is connected with the signal output unit of the main control unit, and the pressure distribution on both sides of the knee joint is The display module includes a wireless signal receiving unit.
进一步地,所述主控单元为基于ARM的控制处理器,所述无线信号发射单元和无线信号接收单元的通讯方式为蓝牙传输。Further, the main control unit is an ARM-based control processor, and the communication mode between the wireless signal transmitting unit and the wireless signal receiving unit is Bluetooth transmission.
基于上述的一种膝关节置换间隙平衡测量系统,本发明提供一种制备方法,用于制备离电式电容压力传感阵列垫片模块,包括:Based on the above-mentioned knee joint replacement gap balance measurement system, the present invention provides a preparation method for preparing an ionized capacitive pressure sensing array gasket module, comprising:
根据膝关节股骨假体在树脂垫片上的作用区域,确定离电式电容压力传感电极的形状、数量以及位置分布,并设计电极阵列单元的布线;According to the action area of the knee femoral prosthesis on the resin gasket, determine the shape, quantity and position distribution of the ionized capacitive pressure sensing electrodes, and design the wiring of the electrode array unit;
采用激光雕刻机制备相应尺寸的模板,基于模板在薄膜上分别制备上电极阵列和下电极阵列;A laser engraving machine was used to prepare templates of corresponding sizes, and the upper electrode array and the lower electrode array were respectively prepared on the film based on the template;
制备离子凝胶介电层,将离子凝胶介电层置于上电极阵列和下电极阵列之间,并采用硅胶封装上电极阵列、离子凝胶介电层和下电极阵列,形成封闭的离电式电容压力传感阵列;The ion gel dielectric layer is prepared, the ion gel dielectric layer is placed between the upper electrode array and the lower electrode array, and the upper electrode array, the ion gel dielectric layer and the lower electrode array are encapsulated with silica gel to form a closed ion gel dielectric layer. Electric capacitive pressure sensing array;
通过加工模具制备硅胶垫片,并将离电式电容压力传感阵列放置在硅胶垫片下进行系统组装,形成离电式电容压力传感阵列垫片模块。Silicone gaskets are prepared by machining molds, and the ionized capacitive pressure sensing array is placed under the silicone gasket for system assembly to form an ionized capacitive pressure sensing array gasket module.
进一步地,所述离子凝胶介电层的制备方法包括:Further, the preparation method of the ion gel dielectric layer comprises:
取10g的PVA粉末于烧杯中,并加入100g去离子水,在95℃保温条件下进行磁力搅拌至其溶解;Take 10g of PVA powder in a beaker, add 100g of deionized water, and perform magnetic stirring at 95°C until it dissolves;
待温度降至40℃时,加入浓度为85%的8g的H3PO4溶液,并继续搅拌得到H3PO4前驱液;When the temperature drops to 40°C, add 8 g of H 3 PO 4 solution with a concentration of 85%, and continue to stir to obtain H 3 PO 4 precursor solution;
利用刮涂机在砂纸上均匀刮涂H3PO4前驱液,并将刮涂的H3PO4前驱液置于温度为40℃、相对湿度为35%的恒温恒湿箱中放置,至其水分蒸发后,将形成的离子凝胶薄膜从纱纸上剥离,并将其切成对应的形状,得到离子凝胶介电层。Use a scraper coater to evenly scrape the H 3 PO 4 precursor solution on the sandpaper, and place the scraped H 3 PO 4 precursor solution in a constant temperature and humidity box with a temperature of 40°C and a relative humidity of 35% until it reaches After the water is evaporated, the formed ion gel film is peeled off from the gauze paper and cut into corresponding shapes to obtain the ion gel dielectric layer.
基于上述的一种膝关节置换间隙平衡测量系统,本发明提供一种测量方法,包括:Based on the above-mentioned knee joint replacement gap balance measurement system, the present invention provides a measurement method, comprising:
根据电极阵列单元分布在膝关节两侧的多个离电式电容压力传感电极,所述主控单元输出指令并命令线路选择单元采集在不同角度的电容阵列数据,并通过信号放大单元转换为电压信号,所述数据采集单元对采集的电容阵列数据经模数转换后,通过无线传输的方式发送至膝关节两侧压力分布显示模块进行记录和处理。According to the plurality of ionized capacitive pressure sensing electrodes distributed by the electrode array unit on both sides of the knee joint, the main control unit outputs an instruction and instructs the line selection unit to collect the capacitive array data at different angles, and convert the data into Voltage signal, the data acquisition unit sends the acquired capacitance array data after analog-to-digital conversion to the pressure distribution display module on both sides of the knee joint by means of wireless transmission for recording and processing.
本发明由于采取以上技术方案,具备以下有益效果:The present invention has the following beneficial effects due to taking the above technical solutions:
通过在股骨和胫骨之间的膝关节软组织内外两侧分别放置多个具有超高灵敏度的离电式电容压力传感电极,并对两侧压力分布情况进行精确测量,其中离电式电容值由电极和离子凝胶介电层接触后形成的离子-电子界面的面积决定,随着压力的增加,两者的接触面积显著变化,电容值可以从数十pF变化到μF,跨越五个数量级,以实现压力的超高灵敏度检测,可以为术中膝关节两侧压力分布测量提供精确的评估。By placing multiple ionized capacitive pressure sensing electrodes with ultra-high sensitivity on the inside and outside of the knee joint soft tissue between the femur and tibia, the pressure distribution on both sides can be accurately measured, where the ionized capacitance value is given by The area of the ion-electron interface formed after the contact between the electrode and the ionogel dielectric layer is determined. With the increase of pressure, the contact area of the two changes significantly, and the capacitance value can vary from tens of pF to μF, spanning five orders of magnitude, In order to achieve ultra-high sensitivity detection of pressure, it can provide accurate assessment for intraoperative pressure distribution measurement on both sides of the knee joint.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。在整个附图中,用相同的附图标记表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are for the purpose of illustrating preferred embodiments only and are not to be considered limiting of the invention. The same reference numerals are used to refer to the same parts throughout the drawings. In the attached image:
图1是本发明实施例提供的一种膝关节置换间隙平衡测量系统的整体结构示意框图。FIG. 1 is a schematic block diagram of the overall structure of a knee joint replacement gap balance measurement system provided by an embodiment of the present invention.
图2是本发明实施例提供的一种膝关节置换间隙平衡测量系统的离电式电容压力传感阵列垫片模块的结构示意图。2 is a schematic structural diagram of an ionized capacitive pressure sensing array gasket module of a knee joint replacement gap balance measurement system according to an embodiment of the present invention.
图3是本发明实施例提供的一种膝关节置换间隙平衡测量系统的上电极阵列和下电极阵列的布线结构示意图。3 is a schematic diagram of a wiring structure of an upper electrode array and a lower electrode array of a knee joint replacement gap balance measurement system provided by an embodiment of the present invention.
图4是本发明实施例提供的一种膝关节置换间隙平衡测量系统的离电式电容压力传感阵列垫片模块的安装结构示意图。4 is a schematic diagram of an installation structure of an ionized capacitive pressure sensing array gasket module of a knee joint replacement gap balance measurement system provided by an embodiment of the present invention.
附图中各标记表示如下:The symbols in the accompanying drawings are indicated as follows:
1、离电式电容压力传感阵列垫片模块;11、离电式电容压力传感电极;12、离子凝胶介电层;13、上电极阵列;14、下电极阵列;15、硅胶套;16、硅胶层;2、电容阵列信号采集处理模块;21、主控单元;22、线路选择单元;23、信号放大单元;24、数据采集单元;25、无线信号发射单元;3、膝关节两侧压力分布显示模块;31、无线信号接收单元。1. Ionized capacitive pressure sensing array gasket module; 11. Ionized capacitive pressure sensing electrode; 12. Ion gel dielectric layer; 13. Upper electrode array; 14. Lower electrode array; 15. Silicone sleeve ; 16, silica gel layer; 2, capacitor array signal acquisition and processing module; 21, main control unit; 22, line selection unit; 23, signal amplification unit; 24, data acquisition unit; 25, wireless signal transmission unit; 3, knee joint Pressure distribution display module on both sides; 31. Wireless signal receiving unit.
具体实施方式Detailed ways
下面将参照附图更详细地描述本发明的示例性实施方式。虽然附图中显示了本发明的示例性实施方式,然而应当理解,可以以各种形式实现本发明而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了能够更透彻地理解本发明,并且能够将本发明的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present invention will be more thoroughly understood, and will fully convey the scope of the present invention to those skilled in the art.
由于传统膝关节置换术间隙平衡测量中,垫片周缘的压力变化无法检测,导致对膝关节接触面局部压力测量不精准,本发明提供一种膝关节置换间隙平衡测量系统、制备方法及测量方法,通过在股骨和胫骨之间的膝关节软组织内外两侧分别放置多个具有超高灵敏度的离电式电容压力传感电极,以对两侧压力分布情况进行精确测量,并基于离电式电容值由电极和离子凝胶介电层接触后形成的离子-电子界面的面积决定,随着压力的增加,两者的接触面积显著变化,电容值可以从数十pF变化到μF,跨越五个数量级,以实现压力的超高灵敏度检测,可以为术中膝关节两侧压力分布测量提供精确的评估。In the traditional knee replacement gap balance measurement, the pressure change on the periphery of the gasket cannot be detected, resulting in inaccurate measurement of the local pressure on the knee joint contact surface. The invention provides a knee replacement gap balance measurement system, preparation method and measurement method , by placing multiple ionized capacitive pressure sensing electrodes with ultra-high sensitivity on the inside and outside of the knee joint soft tissue between the femur and tibia to accurately measure the pressure distribution on both sides, and based on the ionized capacitance The value is determined by the area of the ion-electron interface formed after the contact between the electrode and the ionogel dielectric layer, the contact area of the two changes significantly with increasing pressure, and the capacitance value can vary from tens of pF to μF, spanning five order of magnitude to achieve ultra-high sensitivity detection of pressure, which can provide an accurate assessment for intraoperative pressure distribution measurements on both sides of the knee joint.
下面通过实施例对本发明的方案进行详细说明。The solution of the present invention will be described in detail below by way of examples.
实施例Example
如图1所示,本发明提供一种膝关节置换间隙平衡测量系统,包括离电式电容压力传感阵列垫片模块1、电容阵列信号采集处理模块2以及膝关节两侧压力分布显示模块3,具体设置如下:As shown in FIG. 1 , the present invention provides a knee joint replacement gap balance measurement system, including an ionized capacitive pressure sensing array gasket module 1 , a capacitive array signal acquisition and processing module 2 and a pressure distribution display module 3 on both sides of the knee joint , the specific settings are as follows:
结合图2所示,离电式电容压力传感阵列垫片模块1包括电极阵列单元。电极阵列单元包括根据股骨和胫骨之间膝关节软组织内外两侧的位置呈阵列分布的多个离电式电容压力传感电极11,且多个离电式电容压力传感电极11上接触设有离子凝胶介电层12。其中,电极阵列单元自上至下依次分为水平设置的上电极阵列13和下电极阵列14,上电极阵列13和下电极阵列14均包括多个呈阵列分布于股骨和胫骨之间膝关节软组织内外两侧位置的离电式电容压力传感电极11,且离子凝胶介电层12铺设于上电极阵列13和下电极阵列14之间。该结构的设置,主要是基于该方案中,离电式电容值由电极和离子凝胶介电层12接触后形成的离子-电子界面的面积决定,随着压力的增加,两者的接触面积显著变化,电容值可以从数十pF变化到μF,跨越五个数量级,以实现压力的超高灵敏度检测。As shown in FIG. 2 , the ionized capacitive pressure sensing array gasket module 1 includes an electrode array unit. The electrode array unit includes a plurality of ionized capacitive
进一步地,结合图3所示,上电极阵列13的各个离电式电容压力传感电极11位置与下电极阵列14的各个离电式电容压力传感电极11位置一一对应。其中,上电极阵列13中纵向分布的多个离电式电容压力传感电极11依次通过线路连接,且每组纵向的线路于上电极阵列13的末端延伸出上电极束线排;下电极阵列14中横向分布的多个离电式电容压力传感电极11依次通过线路连接,且每组横向的线路于下电极阵列14的末端延伸出下电极束线排。基于该结构的设置,上电极束线排和下电极束线排分别与电容阵列信号采集处理模块2电路连接。通过上电极阵列13和下电极阵列14十字交叉式的的布线方式,以获取在股骨和胫骨之间膝关节软组织内外两侧不同方向上的多种线路,从而便于电容阵列信号采集处理模块2采集股骨和胫骨之间膝关节软组织内外两侧上在不同角度的电容阵列数据。其中,如图4所示,离电式电容压力传感阵列垫片模块1使用时放置于股骨和胫骨之间的膝关节软组织内。Further, as shown in FIG. 3 , the positions of the ionized capacitive
进一步地,离电式电容压力传感阵列垫片模块1还包括硅胶套15和硅胶层16。上电极阵列13、离子凝胶介电层12以及下电极阵列14沿自上至下的方向依次布设在硅胶套15内,硅胶层16于上电极阵列13的上方封装于硅胶套15上。通过该结构的设置,以将由上电极阵列13、离子凝胶介电层12以及下电极阵列14组成的离电式电容压力传感阵列进行封装,便于离电式电容压力传感阵列垫片模块1的放置使用。Further, the ionized capacitive pressure sensing array gasket module 1 further includes a
如上所述,电容阵列信号采集处理模块2包括交流运放测量电路,交流运放测量电路与电极阵列单元电路连接,用于采集并测量分析多个离电式电容压力传感电极11的电容信号。具体地,电容阵列信号采集处理模块2还包括主控单元21,交流运放测量电路包括线路选择单元22、信号放大单元23和数据采集单元24。线路选择单元22与上电极束线排和下电极束线排线路连接。数据采集单元24的信号输出端与主控单元21的信号输入端连接,信号放大单元23串联在线路选择单元22与数据采集单元24之间。其中,主控单元21优选型号为STM32,且基于ARM的控制处理器,信号放大单元23为运算放大器,数据采集单元24为数模转换器。通过该结构的设置,利用主控单元21输出指令并命令线路选择单元22采集在不同角度的电容阵列数据,并通过信号放大单元23转换为电压信号,数据采集单元24对采集的电容阵列数据经模数转换后,通过无线传输的方式发送至膝关节两侧压力分布显示模块3进行记录和处理。As mentioned above, the capacitance array signal acquisition and processing module 2 includes an AC operational amplifier measurement circuit, which is connected to the electrode array unit circuit for collecting, measuring and analyzing the capacitance signals of a plurality of ionized capacitance
进一步地,电容阵列信号采集处理模块2还包括无线信号发射单元25。无线信号发射单元25的信号输入端与主控单元21的信号输出单元相连接,且膝关节两侧压力分布显示模块3包括有无线信号接收单元31,用于和无线信号发射单元25通讯连接。其中,无线信号发射单元25和无线信号接收单元31的通讯方式优选为蓝牙传输。Further, the capacitor array signal acquisition and processing module 2 further includes a wireless
本发明通过在股骨和胫骨之间的膝关节软组织内外两侧分别放置多个具有超高灵敏度的离电式电容压力传感电极11,并对两侧压力分布情况进行精确测量,其中离电式电容值由电极和离子凝胶介电层12接触后形成的离子-电子界面的面积决定,随着压力的增加,两者的接触面积显著变化,电容值可以从数十pF变化到μF,跨越五个数量级,以实现压力的超高灵敏度检测,可以为术中膝关节两侧压力分布测量提供精确的评估。In the present invention, a plurality of ionized capacitive
基于上述的膝关节置换间隙平衡测量系统,本发明还提供一种制备方法,用于制备离电式电容压力传感阵列垫片模块1,包括:Based on the above-mentioned knee joint replacement gap balance measurement system, the present invention also provides a preparation method for preparing the ionized capacitive pressure sensing array gasket module 1, comprising:
根据膝关节股骨假体在树脂垫片上的作用区域,确定离电式电容压力传感电极11的形状、数量以及位置分布,并设计电极阵列单元的布线;According to the action area of the knee femoral prosthesis on the resin gasket, determine the shape, quantity and position distribution of the ionized capacitive
采用激光雕刻机制备相应尺寸的模板,模板优选为相应的金属掩模板或者是对应尺寸的丝网印刷模板,基于模板在100um厚度的PET膜或者PI薄膜上分别制备上电极阵列和下电极阵列,其中,金属电极为100nm Au薄膜或10um的丝印Ag薄膜;A laser engraving machine is used to prepare a template of the corresponding size. The template is preferably a corresponding metal mask or a screen printing template of the corresponding size. Based on the template, the upper electrode array and the lower electrode array are prepared on a PET film or PI film with a thickness of 100um, respectively. Among them, the metal electrode is a 100nm Au film or a 10um silk-screened Ag film;
制备离子凝胶介电层,将离子凝胶介电层置于上电极阵列和下电极阵列之间,并采用硅胶封装上电极阵列、离子凝胶介电层和下电极阵列,形成封闭的离电式电容压力传感阵列;The ion gel dielectric layer is prepared, the ion gel dielectric layer is placed between the upper electrode array and the lower electrode array, and the upper electrode array, the ion gel dielectric layer and the lower electrode array are encapsulated with silica gel to form a closed ion gel dielectric layer. Electric capacitive pressure sensing array;
通过加工模具制备硅胶垫片,并将离电式电容压力传感阵列放置在硅胶垫片下进行系统组装,形成离电式电容压力传感阵列垫片模块,其中,加工模具是根据膝关节股骨和胫骨的特征设计的硅胶垫片金属机加工模具。The silicone gasket is prepared by machining the mold, and the ionized capacitive pressure sensing array is placed under the silicone gasket for system assembly to form the ionized capacitive pressure sensing array gasket module, wherein the machining mold is based on the knee joint femur. Silicone spacer metal machined mold designed for the characteristics of the tibia.
进一步地,离子凝胶介电层的制备方法包括:Further, the preparation method of the ion gel dielectric layer comprises:
取10g的PVA粉末于烧杯中,并加入100g去离子水,在95℃保温条件下进行磁力搅拌三小时至其溶解;Take 10g of PVA powder in a beaker, add 100g of deionized water, and conduct magnetic stirring for 3 hours at 95°C until it dissolves;
待温度降至40℃时,加入浓度为85%的8g的H3PO4溶液,并继续搅拌一小时得到H3PO4前驱液;When the temperature drops to 40 °C, add 8 g of H3PO4 solution with a concentration of 85%, and continue to stir for one hour to obtain the H3PO4 precursor solution;
利用刮涂机在砂纸上均匀刮涂750um厚度的H3PO4前驱液,并将刮涂的H3PO4前驱液置于温度为40℃、相对湿度为35%的恒温恒湿箱中放置二十四小时,至其大部分水分蒸发后,将形成的离子凝胶薄膜从纱纸上剥离,并将其切成成对应的形状,得到离子凝胶介电层。Use a scraper coater to evenly scrape a 750um thick H3PO4 precursor on the sandpaper, and place the scraped H3PO4 precursor in a constant temperature and humidity box with a temperature of 40°C and a relative humidity of 35% for 24 hours, until After most of its water is evaporated, the formed ion gel film is peeled off from the gauze paper and cut into corresponding shapes to obtain the ion gel dielectric layer.
基于上述的膝关节置换间隙平衡测量系统,本发明还提供一种测量方法,包括:Based on the above-mentioned knee replacement gap balance measurement system, the present invention also provides a measurement method, comprising:
根据电极阵列单元分布在膝关节两侧的多个离电式电容压力传感电极11,主控单元21输出指令并命令线路选择单元22采集在不同角度的电容阵列数据,并通过信号放大单元23转换为电压信号,数据采集单元24对采集的电容阵列数据经模数转换后,通过无线传输的方式发送至膝关节两侧压力分布显示模块3进行记录和处理。According to the plurality of ionized capacitive
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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