CN114878279B - A rock sample production device and its production method - Google Patents
A rock sample production device and its production method Download PDFInfo
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- CN114878279B CN114878279B CN202210618081.6A CN202210618081A CN114878279B CN 114878279 B CN114878279 B CN 114878279B CN 202210618081 A CN202210618081 A CN 202210618081A CN 114878279 B CN114878279 B CN 114878279B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000005520 cutting process Methods 0.000 claims abstract description 78
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000007788 liquid Substances 0.000 claims description 43
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- 229910010271 silicon carbide Inorganic materials 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 15
- 238000012360 testing method Methods 0.000 abstract description 2
- 239000000523 sample Substances 0.000 description 57
- 229910052593 corundum Inorganic materials 0.000 description 10
- 239000010431 corundum Substances 0.000 description 10
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- 238000001816 cooling Methods 0.000 description 1
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- 229910001651 emery Inorganic materials 0.000 description 1
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- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
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- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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Abstract
本发明公开了一种岩石试样制作装置,其包括切割设备系统、激光扫描系统和计算机控制系统;切割设备系统包括岩块固定系统和水刀切割系统,岩块固定系统包括设置在操作台上的水平固定板和四个水平移动端,四个水平移动端上均设置有垂向移动端,四个垂向移动端上设置有竖直固定板,竖直固定板上设置有若干垂直于竖直固定板且向内侧延伸的伸缩固定头,水平固定板上设置有若干竖直向上延伸的伸缩固定头,伸缩固定头的后端设置有载荷传感器;本方案可实现不同规格、形状的岩石试样的制作,减少人工对岩石试样制作的干预,保证制样人员安全的情况下,提高了制样的效率及精度。
The invention discloses a rock sample making device, which includes a cutting equipment system, a laser scanning system and a computer control system; the cutting equipment system includes a rock block fixing system and a water jet cutting system, and the rock block fixing system includes a The horizontal fixed plate and four horizontal moving ends, the four horizontal moving ends are provided with vertical moving ends, the four vertical moving ends are provided with vertical fixed plates, and the vertical fixed plates are provided with several vertical moving ends Straight fixed plate and telescopic fixed head extending inward, horizontal fixed plate is provided with several telescopic fixed heads extending vertically upwards, the rear end of the telescopic fixed head is provided with a load sensor; this scheme can realize different specifications and shapes of rock test The production of samples can reduce the manual intervention in the production of rock samples, and improve the efficiency and accuracy of sample preparation while ensuring the safety of sample preparation personnel.
Description
技术领域technical field
本发明涉及岩石试样制作的技术领域,具体涉及一种岩石试样制作装置及其制作方法。The invention relates to the technical field of rock sample production, in particular to a rock sample production device and a production method thereof.
背景技术Background technique
在岩土工程实验领域,对于岩石试样制备,传统工艺上主要采用切割机结合圆形高速钻孔取样制备,此种制样方法基于锯齿的高速切割来制备试样,对试样的扰动极大,同时也会存在较大误差,导致试样的合格成品率较低;同时在切割过程中,为减少钻头的磨损,会采用大量的水进行降温润滑,导致试样的函水率极具变化,甚至导致部分岩性不同的试样崩解等现象,严重干扰实验的客观性。In the field of geotechnical engineering experiments, for the preparation of rock samples, the traditional technology mainly adopts the cutting machine combined with circular high-speed drilling sampling. large, and there will be a large error at the same time, resulting in a low qualified yield of the sample; at the same time, in the cutting process, in order to reduce the wear of the drill bit, a large amount of water will be used for cooling and lubrication, resulting in a very high water retention rate of the sample. changes, and even lead to the disintegration of some samples with different lithology, which seriously interferes with the objectivity of the experiment.
传统的岩石试样制备过程中,一般采用钻头或者切割圆盘进行削制,过程中往往产生大量的烟尘、或者噪音;另外,需要人工近距离操作,极易造成制样人员受伤、听力受损等。In the traditional rock sample preparation process, drill bits or cutting discs are generally used for cutting, which often produces a lot of smoke and dust or noise; in addition, manual close-range operation is required, which can easily cause injury and hearing loss to the sample preparation personnel. wait.
在岩石结构面的力学实验中,由于岩石的结构面各不相同,假如使用原岩试样进行结构面剪切实验,因为自然界中的岩石的结构面是千差万别的,往往无法制备同样的结构面特征的试样;同时,如果采用相似材料进行试样浇筑,比如水泥砂浆制备试样,但是由于相似材料无法精确反映原岩的物理特性,会导致实验误差较大。In the mechanical experiment of rock structural planes, since the structural planes of rocks are different, if the original rock samples are used for structural plane shear experiments, because the structural planes of rocks in nature are very different, it is often impossible to prepare the same structural planes. At the same time, if similar materials are used for sample pouring, such as cement mortar to prepare samples, but because similar materials cannot accurately reflect the physical properties of the original rock, the experimental error will be large.
发明内容Contents of the invention
针对现有技术的上述不足,本发明提供了一种岩石试样制作装置及其制作方法,解决了现有技术中不同规格和形状的岩石试样制备困难且制备误差大的问题。Aiming at the above-mentioned shortcomings of the prior art, the present invention provides a rock sample manufacturing device and a manufacturing method thereof, which solves the problems in the prior art that preparation of rock samples of different specifications and shapes is difficult and has large preparation errors.
为实现上述目的,本发明所采用的技术方案为:To achieve the above object, the technical solution adopted in the present invention is:
提供一种岩石试样制作装置,其包括切割设备系统、激光扫描系统和计算机控制系统;切割设备系统包括岩块固定系统和水刀切割系统,岩块固定系统包括设置在操作台上的水平固定板,水平固定板的上端设置有防蚀板,水平固定板呈方形状,水平固定板四条边的外侧均设置有水平移动端,且水平移动端的移动方向与水平固定板对应边的垂线平行,四个水平移动端上均设置有垂向移动端,四个垂向移动端上设置有分别与水平固定板四条边平行的竖直固定板,竖直固定板上设置有若干垂直于竖直固定板且向内侧延伸的伸缩固定头,水平固定板上设置有若干竖直向上延伸的伸缩固定头,伸缩固定头的后端设置有载荷传感器;计算机控制系统包括控制器,激光扫描系统、水刀切割系统、水平移动端、垂向移动端和载荷传感器均与控制器电连接。A rock sample making device is provided, which includes a cutting equipment system, a laser scanning system and a computer control system; the cutting equipment system includes a rock block fixing system and a water jet cutting system, and the rock block fixing system includes a horizontal fixing The upper end of the horizontal fixed plate is provided with an anti-corrosion plate, the horizontal fixed plate is in a square shape, and the outer sides of the four sides of the horizontal fixed plate are provided with horizontal moving ends, and the moving direction of the horizontal moving end is parallel to the vertical line of the corresponding side of the horizontal fixed plate , the four horizontal moving ends are provided with vertical moving ends, the four vertical moving ends are provided with vertical fixing plates parallel to the four sides of the horizontal fixing plate respectively, and the vertical fixing plates are provided with several vertical fixing plates perpendicular to the vertical The fixed plate and the telescopic fixed head extending inwardly, the horizontal fixed plate is provided with several telescopic fixed heads extending vertically upwards, and the rear end of the telescopic fixed head is provided with a load sensor; the computer control system includes a controller, a laser scanning system, a water The knife cutting system, the horizontal moving end, the vertical moving end and the load sensor are all electrically connected with the controller.
采用上述技术方案的有益效果为:本方案能够将野外采集的不同形状和尺寸的岩块或者岩芯按预设的位置进行精确固定,并经过计算机控制系统进行精确的位置调整,其中伸缩固定头能够在控制器的控制下,按预定的荷载将岩块或者岩芯固定,伸缩固定头能实现小范围的移动,如果岩块尺寸差距较大,则可以通过四个水平移动端进行较大范围的移动,以适应不同尺寸和形状的岩块;同时通过垂向移动端之间位移的高度差,实现岩块角度的微调,配合水刀切割系统,以达到切割不同角度的岩层产状的目的。The beneficial effects of adopting the above-mentioned technical scheme are: this scheme can accurately fix rock blocks or rock cores of different shapes and sizes collected in the field according to preset positions, and carry out precise position adjustment through the computer control system, wherein the telescopic fixed head Under the control of the controller, the rock block or core can be fixed according to the predetermined load. The telescopic fixed head can move in a small range. to adapt to rock blocks of different sizes and shapes; at the same time, through the displacement height difference between the vertical moving ends, the fine adjustment of the rock block angle can be realized, and the water jet cutting system can be used to achieve the purpose of cutting rock formations with different angles .
进一步地,水刀切割系统包括依次连接的液体供应器、过滤器、泵、蓄能器、液体控制器、高压液体输送管和喷嘴,液体控制器通过液压装置与增压器连接,喷嘴的喷口竖直向下,喷嘴设置在X向移动控制端上,X向移动控制端设置在Y向移动控制端上,液体供应器、过滤器、泵、蓄能器、液体控制器、液压装置、增压器、X向移动控制端、Y向移动控制端均与控制器电连接。Further, the waterjet cutting system includes a liquid supplier, a filter, a pump, an accumulator, a liquid controller, a high-pressure liquid delivery pipe, and a nozzle connected in sequence. Vertically downward, the nozzle is set on the X-direction mobile control end, the X-direction mobile control end is set on the Y-direction mobile control end, the liquid supplier, filter, pump, accumulator, liquid controller, hydraulic device, booster The press, the X-direction movement control terminal, and the Y-direction movement control terminal are all electrically connected to the controller.
采用上述技术方案的有益效果为:切割液体通过液体供应器和过滤器后,通过泵、蓄能器、增压器和液压装置进行加压,液体控制器通过高压液体输送管将切割液体输送至喷嘴,并产生高压液体,高压液体流能在不扰动岩体的情况下完成岩石切割,计算机控制系统通过X向移动控制端和Y向移动控制端控制喷嘴移动,使喷嘴可沿预设路线进行形态切割。The beneficial effect of adopting the above technical solution is: after the cutting liquid passes through the liquid supplier and the filter, it is pressurized by the pump, the accumulator, the supercharger and the hydraulic device, and the liquid controller sends the cutting liquid to the The nozzle can generate high-pressure liquid, and the high-pressure liquid flow can complete the rock cutting without disturbing the rock mass. The computer control system controls the movement of the nozzle through the X-direction movement control terminal and the Y-direction movement control terminal, so that the nozzle can move along the preset route. Morphology cut.
进一步地,喷嘴上设置有第一激光测距仪,喷嘴设置在水平旋转控制端上,水平旋转控制端设置在X向移动控制端上,第一激光测距仪和水平旋转控制端均与控制器电连接。Further, the nozzle is provided with a first laser rangefinder, the nozzle is arranged on the horizontal rotation control end, and the horizontal rotation control end is arranged on the X-direction movement control end, the first laser rangefinder and the horizontal rotation control end are both connected to the control electrical connection.
采用上述技术方案的有益效果为:第一激光测距仪能够测量喷嘴与岩块的垂直距离,在切割岩块时,通过计算机控制系统对喷头与切割表面之间的距离进行精确的范围控制,保证高压射流在到达岩石表面时的能量差别不大,有助于提高切割精度,防止因高压射流不规则的能量衰减而造成切割表面出现不规则的毛刺;水平旋转控制端可控制喷头旋转,保证第一激光测距仪始终位于设计切割线路的正前方,有助于喷嘴与岩块之间距离的测量。The beneficial effects of adopting the above technical solution are: the first laser range finder can measure the vertical distance between the nozzle and the rock block, and when cutting the rock block, the distance between the nozzle and the cutting surface can be accurately controlled by the computer control system. Ensure that the energy difference of the high-pressure jet when it reaches the rock surface is small, which helps to improve the cutting accuracy and prevent irregular burrs on the cutting surface caused by the irregular energy attenuation of the high-pressure jet; the horizontal rotation control end can control the rotation of the nozzle to ensure The first laser range finder is always located directly in front of the designed cutting line, which helps to measure the distance between the nozzle and the rock block.
进一步地,喷嘴上设置有与高压液体输送管连通的金刚砂输入管。Further, the nozzle is provided with a corundum input pipe communicating with the high-pressure liquid delivery pipe.
采用上述技术方案的有益效果为:通过金刚砂输入管将金刚砂输送至喷嘴处,通过水刀切割系统将高压的切割液输送至喷嘴处,并与金刚砂汇合,在喷嘴处形成高压射流,且在射流中加入硬度极高的金刚砂,能提高切割精度和速度,使高压液体流能在不扰动岩体的情况下完成岩块的切割。The beneficial effect of adopting the above-mentioned technical solution is: the corundum is transported to the nozzle through the corundum input pipe, the high-pressure cutting fluid is transported to the nozzle through the water jet cutting system, and merges with the corundum to form a high-pressure jet at the nozzle, and the jet flow Adding extremely high hardness emery to the cutting machine can improve the cutting accuracy and speed, so that the high-pressure liquid flow can complete the cutting of rock blocks without disturbing the rock mass.
进一步地,激光扫描系统包括设置在扫描操作台上的标定底座,标定底座上设置有用于协助放置岩石试样的标定网格,标定底座的上方间隙设置有第二激光测距仪,第二激光测距仪设置在X向移动固定端上,第二激光测距仪和X向移动固定端均与控制器电连接。Further, the laser scanning system includes a calibration base arranged on the scanning operation table, a calibration grid is provided on the calibration base to assist in placing rock samples, a second laser range finder is provided in the upper gap of the calibration base, and the second laser The range finder is arranged on the X-direction mobile fixed end, and the second laser range finder and the X-direction mobile fixed end are both electrically connected to the controller.
采用上述技术方案的有益效果为:激光扫描系统的主要作用即为收集目标结构面的二维坐标数据,当需要复制具有特定结构面的岩石试样时,需要激光扫描系统对岩石试样的特定结构面进行数据采集,首先将岩石试样放置在标定底座上,其中标定网络能协助并校核岩石试样的放置位置,第二激光测距仪可准确测量结构面表面数据点至激光探头的竖直距离数据,X向移动固定端可采集激光探头的水平移动数据,计算机控制系统根据两者数据可形成二维平面数据点云,并经过计算机控制系统处理,生成反映岩石试样特定结构面的二维坐标数据走线。The beneficial effect of adopting the above-mentioned technical solution is that the main function of the laser scanning system is to collect the two-dimensional coordinate data of the target structural surface. When it is necessary to copy a rock sample with a specific structural surface, the specific To collect data on the structural surface, first place the rock sample on the calibration base, where the calibration network can assist and check the placement position of the rock sample, and the second laser rangefinder can accurately measure the distance between the data points on the surface of the structural surface and the laser probe. The vertical distance data, the X-direction mobile fixed end can collect the horizontal movement data of the laser probe, and the computer control system can form a two-dimensional plane data point cloud according to the two data, and after processing by the computer control system, generate a surface reflecting the specific structure of the rock sample The two-dimensional coordinate data routing of .
进一步地,位于水平固定板和竖直固定板上的若干伸缩固定头均呈矩阵式均匀排列,这样设置使岩块的固定点在各个方向上均匀分布,且岩块周向上所有固定点的受力相等,从而使岩块稳固的限位固定在岩块固定系统上。Further, several telescopic fixing heads located on the horizontal fixing plate and the vertical fixing plate are all arranged uniformly in a matrix, so that the fixed points of the rock block are evenly distributed in all directions, and all the fixed points on the circumferential direction of the rock block are affected. The force is equal, so that the rock block is firmly fixed on the rock block fixing system.
提供一种岩石试样制作装置的制作方法,其包括以下步骤:A method for manufacturing a rock sample preparation device is provided, which includes the following steps:
S1:检查防蚀板的损耗程度,若防蚀板损坏,则更换防蚀板,若防蚀板未损坏,则继续使用,并将岩块放置在未损坏的防蚀板上;S1: Check the degree of wear of the anti-corrosion plate. If the anti-corrosion plate is damaged, replace the anti-corrosion plate. If the anti-corrosion plate is not damaged, continue to use it, and place the rock block on the undamaged anti-corrosion plate;
S2:采用竖直固定板和水平固定板上的若干伸缩固定头对岩块进行抵接固定;S2: Use several telescopic fixing heads on the vertical fixing plate and the horizontal fixing plate to abut and fix the rock block;
S3:当需要复制具有特定结构面的岩石试样时,通过激光扫描系统对岩石试样的特定结构面进行数据采集,并控制喷嘴根据采集的数据对岩块进行形态切割,直至在岩块上完成对岩石试样特定结构面的复制;S3: When it is necessary to copy a rock sample with a specific structural plane, the laser scanning system is used to collect data on the specific structural plane of the rock sample, and the nozzle is controlled to cut the rock block according to the collected data until it is on the rock block Complete the replication of the specific structural plane of the rock sample;
S4:当需要制作规则形状的岩石试样时,控制喷嘴沿预设路线对岩块进行多次形态切割,直至在岩块上完成规则形状的岩石试样的制作。S4: When it is necessary to make regular-shaped rock samples, control the nozzle to cut the rock block several times along the preset route until the regular-shaped rock samples are made on the rock block.
本发明的有益效果为;本方案可实现不同规格、形状的岩石试样的制作,通过计算机控制系统进行控制,达到较高的加工精度,同时还能根据具有特定结构面的岩石试样,制作出具有相同结构面的岩石试样,减少人工对岩石试样制作的干预,保证制样人员安全的情况下,提高了制样的效率及精度。The beneficial effects of the present invention are: this scheme can realize the production of rock samples of different specifications and shapes, and can be controlled by a computer control system to achieve high processing accuracy. The rock sample with the same structural plane can be obtained, the manual intervention in the rock sample production can be reduced, and the efficiency and accuracy of sample preparation can be improved while ensuring the safety of the sample preparation personnel.
附图说明Description of drawings
图1为岩石试样制作装置的结构示意图。Figure 1 is a schematic diagram of the structure of the rock sample preparation device.
图2为计算机控制系统的结构示意图。Figure 2 is a structural schematic diagram of the computer control system.
图3为切割设备系统的结构示意图。Fig. 3 is a schematic structural diagram of the cutting equipment system.
图4为图3的局部放大图。FIG. 4 is a partially enlarged view of FIG. 3 .
图5为喷嘴处的局部结构示意图。Fig. 5 is a schematic diagram of a partial structure at the nozzle.
图6为激光扫描系统的结构示意图。FIG. 6 is a schematic structural diagram of a laser scanning system.
图7为图6的局部俯视图。FIG. 7 is a partial top view of FIG. 6 .
图8为具有特定结构面岩石试样的切割示意图。Fig. 8 is a schematic diagram of cutting a rock sample with a specific structural plane.
图9为立方体状岩石试样的第一次切割示意图。Fig. 9 is a schematic diagram of the first cutting of a cube-shaped rock sample.
图10为立方体状岩石试样的第二次切割示意图。Fig. 10 is a schematic diagram of the second cutting of the cube-shaped rock sample.
其中,1、切割设备系统,2、激光扫描系统,3、计算机控制系统,4、水平固定板,5、防蚀板,6、水平移动端,7、垂向移动端,8、竖直固定板,9、伸缩固定头,10、载荷传感器,11、显示器,12、电脑主机,13、控制器,14、液体供应器,15、过滤器,16、泵,17、蓄能器,18、液体控制器,19、高压液体输送管,20、喷嘴,21、液压装置,22、增压器,23、X向移动控制端,24、Y向移动控制端,25、第一激光测距仪,26、水平旋转控制端,27、金刚砂输入管,28、标定底座,29、标定网格,30、第二激光测距仪,31、X向移动固定端。Among them, 1. Cutting equipment system, 2. Laser scanning system, 3. Computer control system, 4. Horizontal fixed plate, 5. Anti-corrosion plate, 6. Horizontal moving end, 7. Vertical moving end, 8. Vertical fixed Plate, 9, retractable fixed head, 10, load sensor, 11, display, 12, computer mainframe, 13, controller, 14, liquid supplier, 15, filter, 16, pump, 17, accumulator, 18, Liquid controller, 19. High-pressure liquid delivery pipe, 20. Nozzle, 21. Hydraulic device, 22. Supercharger, 23. X-direction mobile control terminal, 24. Y-direction mobile control terminal, 25. The first laser range finder , 26, horizontal rotation control end, 27, corundum input tube, 28, calibration base, 29, calibration grid, 30, second laser range finder, 31, X-direction mobile fixed end.
具体实施方式Detailed ways
下面对本发明的具体实施方式进行描述,以便于本技术领域的技术人员理解本发明,但应该清楚,本发明不限于具体实施方式的范围,对本技术领域的普通技术人员来讲,只要各种变化在所附的权利要求限定和确定的本发明的精神和范围内,这些变化是显而易见的,一切利用本发明构思的发明创造均在保护之列。The specific embodiments of the present invention are described below so that those skilled in the art can understand the present invention, but it should be clear that the present invention is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as various changes Within the spirit and scope of the present invention defined and determined by the appended claims, these changes are obvious, and all inventions and creations using the concept of the present invention are included in the protection list.
如图1所示,本方案的岩石试样制作装置包括切割设备系统1、激光扫描系统2和计算机控制系统3。As shown in FIG. 1 , the rock sample production device of this solution includes a cutting equipment system 1 , a
如图2所示,计算机控制系统3包括依次连接的显示器11、电脑主机12和控制器13,切割设备系统1和激光扫描系统2均与控制器13电连接。As shown in FIG. 2 , the
如图3和图4所示,切割设备系统1包括岩块固定系统和水刀切割系统,岩块固定系统包括设置在操作台上的水平固定板4,水平固定板4的上端设置有防蚀板5,防蚀板5为高强度钢板,目的是为防止高压射流在切割岩石后的残留能量损伤操作台,水平固定板4呈正方形状,水平固定板4四条边的外侧均设置有水平移动端6,且水平移动端6的移动方向与水平固定板4对应边的垂线平行,四个水平移动端6上均设置有垂向移动端7,四个垂向移动端7上设置有分别与水平固定板4四条边平行的竖直固定板8,竖直固定板8上设置有若干垂直于竖直固定板8且向内侧延伸的伸缩固定头9,水平固定板4上设置有若干竖直向上延伸的伸缩固定头9,伸缩固定头9的后端设置有载荷传感器10,水平移动端6、垂向移动端7和载荷传感器10均与控制器13电连接。As shown in Figures 3 and 4, the cutting equipment system 1 includes a rock block fixing system and a water jet cutting system. The rock block fixing system includes a
岩块固定系统能够将野外采集的不同形状和尺寸的岩块或者岩芯按预设的位置进行精确固定,并经过计算机控制系统3进行精确的位置调整,其中伸缩固定头9能够在控制器13的控制下,按预定的荷载将岩块或者岩芯固定,伸缩固定头9能实现小范围的移动,如果岩块尺寸差距较大,则可以通过四个水平移动端6进行较大范围的移动,并更换不同长度的伸缩固定头9,以适应不同尺寸和形状的岩块;同时通过垂向移动端7之间位移的高度差,实现岩块角度的微调,配合水刀切割系统,以达到切割不同角度的岩层产状的目的。The rock block fixing system can accurately fix the rock blocks or rock cores of different shapes and sizes collected in the field according to the preset position, and carry out precise position adjustment through the
如图3所示,水刀切割系统包括依次连接的液体供应器14、过滤器15、泵16、蓄能器17、液体控制器18、高压液体输送管19和喷嘴20,液体控制器18通过液压装置21与增压器22连接,喷嘴20的喷口竖直向下,喷嘴20设置在X向移动控制端23上,X向移动控制端23设置在Y向移动控制端24上,液体供应器14、过滤器15、泵16、蓄能器17、液体控制器18、液压装置21、增压器22、X向移动控制端23、Y向移动控制端24均与控制器13电连接。As shown in Figure 3, the waterjet cutting system includes a
切割液体通过液体供应器14和过滤器15后,通过泵16、蓄能器17、增压器22和液压装置21进行加压,液体控制器18通过高压液体输送管19将切割液体输送至喷嘴20,并产生高压液体,高压液体流能在不扰动岩体的情况下完成岩石切割,计算机控制系统3通过X向移动控制端23和Y向移动控制端24控制喷嘴20移动,使喷嘴20可沿预设路线进行形态切割。After the cutting liquid passes through the
如图5所示,喷嘴20上设置有第一激光测距仪25,喷嘴20设置在水平旋转控制端26上,水平旋转控制端26设置在X向移动控制端23上,第一激光测距仪25和水平旋转控制端26均与控制器13电连接。As shown in Figure 5, the
第一激光测距仪25能够测量喷嘴20与岩块的垂直距离,在切割岩块时,通过计算机控制系统3对喷头与切割表面之间的距离进行精确的范围控制,保证高压射流在到达岩石表面时的能量差别不大,有助于提高切割精度,防止因高压射流不规则的能量衰减而造成切割表面出现不规则的毛刺;水平旋转控制端26可控制喷头旋转,保证第一激光测距仪25始终位于设计切割线路的正前方,有助于喷嘴20与岩块之间距离的测量。The first
水刀切割系统的切割液体采用轻质液体石蜡油,喷嘴20上设置有与高压液体输送管19连通的金刚砂输入管27,通过金刚砂输入管27将金刚砂输送至喷嘴20处,通过水刀切割系统将高压的轻质液体石蜡油输送至喷嘴20处,并与金刚砂汇合,在喷嘴20处形成高压射流,其中采用轻质液体石蜡油代替传统的纯净水,因为传统的纯净水会渗透软质岩体,严重影响试样的加工质量及测试结果;同时在射流中加入硬度极高的金刚砂,能提高切割精度和速度,使高压液体流能在不扰动岩体的情况下完成岩块的切割。The cutting liquid of the waterjet cutting system adopts light liquid paraffin oil. The
如图6和图7所示,激光扫描系统2包括设置在扫描操作台上的标定底座28,标定底座28上设置有用于协助放置岩石试样的标定网格29,标定底座28的上方间隙设置有第二激光测距仪30,第二激光测距仪30设置在X向移动固定端31上,第二激光测距仪30和X向移动固定端31均与控制器13电连接。As shown in Figures 6 and 7, the
激光扫描系统2的主要作用即为收集目标结构面的二维坐标数据,当需要制作具有特定结构面的岩石试样时,需要激光扫描系统2岩石试样的特定结构面进行数据采集,首先将岩石试样放置在标定底座28上,其中标定网络能协助并校核岩石试样的放置位置,第二激光测距仪30可准确测量结构面表面数据点至激光探头的竖直距离数据,X向移动固定端31可采集激光探头的水平移动数据,计算机控制系统3根据两者数据可形成二维平面数据点云,并经过计算机控制系统3处理,生成反映岩石试样特定结构面的二维坐标数据走线。The main function of the
优选地,位于水平固定板4和竖直固定板8上的若干伸缩固定头9均呈矩阵式均匀排列,这样设置使岩块的固定点在各个方向上均匀分布,且岩块周向上所有固定点的受力相等,从而使岩块稳固的限位固定在岩块固定系统上。Preferably, some telescopic fixing heads 9 on the
提供一种岩石试样制作装置的制作方法,其包括以下步骤:A method for manufacturing a rock sample preparation device is provided, which includes the following steps:
S1:检查防蚀板5的损耗程度,若防蚀板5损坏,则更换防蚀板5,若防蚀板5未损坏,则继续使用,并将岩块放置在未损坏的防蚀板5上;S1: Check the degree of wear of the
S2:采用竖直固定板和水平固定板上的若干伸缩固定头9对岩块进行抵接固定;其包括:S2: Using several telescopic fixing heads 9 on the vertical fixing plate and the horizontal fixing plate to abut and fix the rock block; it includes:
S21:控制相对的两个水平移动端6靠近岩块,并控制相对的两个水平移动端6上对应的若干伸缩固定头6伸缩,使若干伸缩固定头9的前端均紧贴岩块;S21: Control the two relative horizontal moving ends 6 to approach the rock block, and control the expansion and contraction of the corresponding telescopic
S22:通过调整位于相对的两个水平移动端6上的两个垂向移动端7的高度差,调整岩石内部结构面的位置和角度;S22: By adjusting the height difference between the two vertical moving ends 7 located on the two opposite horizontal moving ends 6, the position and angle of the inner structural surface of the rock are adjusted;
S23:控制另外两个水平移动端6靠近岩块,并控制位于另外两个水平移动端6上对应的若干伸缩固定头9伸缩,使伸缩固定头9的前端均紧贴岩块;S23: Control the other two horizontally moving ends 6 to approach the rock block, and control the expansion and contraction of a number of telescopic
S24:调整所有竖直固定板8上伸缩固定头9的伸缩量,使每个伸缩固定头9后端的载荷传感器10均达到预设荷载值,完成岩块的周向固定;S24: adjust the telescopic amount of the telescopic fixed
S25:控制水平固定板4上的若干伸缩固定头9伸长,直至伸缩固定头9的前端与岩块的下表面接触,辅助支撑岩块;S25: controlling the elongation of several telescopic
S3:当需要复制具有特定结构面的岩石试样时,通过激光扫描系统2对岩石试样的特定结构面进行数据采集,并控制喷嘴20根据采集的数据对岩块进行形态切割,直至在岩块上完成对岩石试样特定结构面的复制;其包括:S3: When it is necessary to copy a rock sample with a specific structural plane, the
S31:将具有特定结构面的岩石试样放置在标定底座28上,并通过标定网格29校准岩石试样位置,使岩石试样结构面的凹凸走向与X向移动固定端31的移动方向平行;S31: Place the rock sample with a specific structural surface on the
S32:控制X向移动固定端31带动第二激光测距仪30以预设速度移动;S32: Control the X-direction to move the
S33:实时采集第二激光测距仪30的测量数据和X向移动固定端31的移动数据,并通过计算机控制系统3生成反映岩石试样特定结构面的二维坐标数据走线;S33: collect the measurement data of the
S34:打开水刀切割系统,采用轻质液体石蜡油作为切割液体,并在喷嘴20处形成高压射流;S34: Turn on the waterjet cutting system, use light liquid paraffin oil as the cutting liquid, and form a high-pressure jet at the
S35:如图8所示,控制喷嘴20按二维坐标数据走线对岩块进行形态切割,在岩块上完成对岩石试样特定结构面的复制;S35: As shown in Figure 8, control the
S4:当需要制作规则形状的岩石试样时,控制喷嘴20沿预设路线对岩块进行多次形态切割,直至在岩块上完成规则形状的岩石试样的制作;其包括:S4: When it is necessary to make a rock sample with a regular shape, the
S41:打开水刀切割系统,采用轻质液体石蜡油作为切割液体,在喷嘴20处形成高压射流;S41: Turn on the waterjet cutting system, use light liquid paraffin oil as the cutting liquid, and form a high-pressure jet at the
S42:控制X向移动控制端23和Y向移动控制端24移动,使喷嘴20沿计算机控制系统3的预设路线对岩块进行形态切割;S42: Control X to move to the
S43:关闭水刀切割系统,控制四个水平移动端6远离岩块,将切割后的岩块取出;S43: Turn off the water jet cutting system, control the four horizontally moving ends 6 away from the rock block, and take out the cut rock block;
S43:判断规则形状的岩石试样是否制作完成,若制作完成,则终止操作;若制作未完成,则清理防蚀板上切割产生的岩块废料,再将切割后的岩块变换角度的放置在防蚀板5上;S43: Judging whether the rock sample of regular shape has been made, if it is made, stop the operation; if it is not made, clean up the rock waste generated by cutting on the anti-corrosion plate, and then place the cut rock block at a different angle on the
S44:采用竖直固定板和水平固定板上的若干伸缩固定头9对切割后的岩块进行抵接固定;S44: using several telescopic fixing heads 9 on the vertical fixing plate and the horizontal fixing plate to abut and fix the cut rock blocks;
S45:返回步骤S41,直至完成规则形状的岩石试样的制作。S45: return to step S41 until the preparation of the regular-shaped rock sample is completed.
特别地,本方案的规则形状的岩石试样包括立方体、圆柱体等结构的岩石试样以及基于这些结构进行再次切割的岩石试样,这类结构的岩石试样在制作时需要进行多次变换角度的切割,如图9和图10所示,以立方体状岩石试样的切割为例,其中立方体状岩石试样需要进行两次切割,第一次切割岩石试样的四个面后,将岩石试样取下并横置固定,然后进行第二次切割,完成剩余两个面的切割。In particular, the regular-shaped rock samples in this program include rock samples with structures such as cubes and cylinders, and rock samples that are re-cut based on these structures. Rock samples with such structures need to be changed many times during production. Angle cutting, as shown in Figure 9 and Figure 10, taking the cutting of a cube-shaped rock sample as an example, wherein the cube-shaped rock sample needs to be cut twice, after cutting the four faces of the rock sample for the first time, the The rock sample was removed and fixed horizontally, and then the second cutting was performed to complete the cutting of the remaining two faces.
综上所述,本方案的岩石试样制作装置可实现不同规格、形状的岩石试样的制作,通过计算机控制系统3的控制,达到较高的加工精度,同时还能根据具有特定结构面的岩石试样,制作出具有相同结构面的岩石试样,减少人工对岩石试样制作的干预,保证制样人员安全的情况下,提高了制样的效率及精度。To sum up, the rock sample production device of this program can realize the production of rock samples of different specifications and shapes. Through the control of the
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