CN114905656B - A circulating calendering granulation device - Google Patents
A circulating calendering granulation device Download PDFInfo
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- CN114905656B CN114905656B CN202210516843.1A CN202210516843A CN114905656B CN 114905656 B CN114905656 B CN 114905656B CN 202210516843 A CN202210516843 A CN 202210516843A CN 114905656 B CN114905656 B CN 114905656B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/025—General arrangement or layout of plant
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Abstract
Description
技术领域:Technical field:
本发明属于机械设备技术领域,具体涉及一种循环压延造粒装置,能够自动输送推进剂物料,并在不同的滚筒间隙、转速下进行多次循环造粒。The invention belongs to the technical field of mechanical equipment, and in particular relates to a cyclic calendering granulation device, which can automatically convey propellant materials and perform multiple cyclic granulation at different roller gaps and rotation speeds.
背景技术:Background technique:
压延机是一种进行物品压制展延的机器,通过压延辊和温度器将物品压制展延成一定厚度和表面的胶片。按照加热方式,分为冷压和热压,冷压适用于不需要加热的材料,比如石墨膜、石墨片、吸波材料、屏蔽材料、磁性材料、有色金属材料等;热压又分水加热、电加热、油加热和电磁加热,适用于不需要加热的材料,比如橡胶、硅胶、硅橡胶、相变材料、PTFE或塑料等。按照辊筒数目可分为两辊、三辊、四辊和五辊压延机等。按照辊筒的排列方式分为“L”型、“T”型、“F”型、“Z”型和“S”型等。传统压延机的驱动系统不稳定,难以实现自由调距;压延双辊筒的温度、转速、辊筒间隙不能实时调节,使用过程中升温慢、转速不同步、调距反馈迟钝等问题导致操作过程复杂化,使得后续的造粒效果存在很大的误差和缺陷,也给操作人员带来很大的安全隐患。A calender is a machine that presses and extends objects. It presses and extends the objects into films of a certain thickness and surface through calender rollers and temperature devices. According to the heating method, it is divided into cold pressing and hot pressing. Cold pressing is suitable for materials that do not require heating, such as graphite film, graphite sheet, absorbing material, shielding material, magnetic material, non-ferrous metal material, etc.; hot pressing is divided into water heating, electric heating, oil heating and electromagnetic heating, which are suitable for materials that do not require heating, such as rubber, silicone, silicone rubber, phase change material, PTFE or plastic, etc. According to the number of rollers, it can be divided into two-roller, three-roller, four-roller and five-roller calenders, etc. According to the arrangement of the rollers, it can be divided into "L" type, "T" type, "F" type, "Z" type and "S" type, etc. The driving system of the traditional calender is unstable and it is difficult to achieve free pitch adjustment; the temperature, speed and roller gap of the calendering double rollers cannot be adjusted in real time. During use, the slow heating, asynchronous speed and slow feedback of the pitch adjustment complicate the operation process, resulting in large errors and defects in the subsequent granulation effect, and also bringing great safety hazards to the operators.
造粒机是一种可将物料制造成特定形状的成型机械,基本上是采用螺杆或者双螺杆挤出机将物料挤出后,再进行冷却、切段等工序,由于物料挤出后,条状的物料需要进行较长距离的输送冷却,导致了整个设备生产线占用空间较大,生产效率低。且大多数造粒装置需人工加料、送料、收料,工作装置难以清洗,造成局部造粒压力大,减短了设备使用寿命,并且残留的物料难以回收利用。A granulator is a molding machine that can make materials into specific shapes. It basically uses a screw or twin-screw extruder to extrude the material, and then cools and cuts it into segments. After the material is extruded, the strip material needs to be transported and cooled over a long distance, resulting in a large space occupation of the entire equipment production line and low production efficiency. In addition, most granulating devices require manual feeding, feeding, and collecting of materials, and the working device is difficult to clean, resulting in high local granulation pressure, shortening the service life of the equipment, and the residual material is difficult to recycle.
现有技术中的压延造粒装置不能将造粒机和压延机有效的结合在一起使用,增加了工艺的繁琐程度,不能实现连续混炼,混炼造粒效果难以把控,且不能满足粉粒物料的混合造粒要求,频繁更换压延造粒装置会造成很大的成本消耗,粉粒料重复混合,加工某些危险等级高的物料时存在大的安全隐患;例如,中国专利202011234307.X公开的一种压延造粒机,包括机架,机架上设置有辊压机构,所述的辊压机构包括第一挤压辊和第二挤压辊,其中第一挤压辊的辊面均布有多个第一挤压槽,每个第一挤压槽沿着辊面的轴线长度方向延伸贯通所述的辊面的两个端面;在所述的第一挤压辊的两个端面还分别设置有一成型环,在所述的成型环上设置有出料孔,所述的出料孔与所述的第一挤压槽连通;所述的第二挤压辊的辊面均布有多个第二挤压槽,每个第二挤压槽沿着辊面的轴线长度方向分布,且第二挤压槽的两端封堵,在所述的成型环的出料孔处设置有切刀机构;所述的第一挤压槽的截面为U型,所述的第二挤压槽的截面为三角形结构;所述的第一挤压辊以及第二挤压辊均为可加热的结构;所述的切刀机构包括刀架以及刀片,所述的刀片设置在所述的刀架上,所述的刀片通过刀片驱动机构带动其转动;所述的刀架一端与机架连接,并可绕其连接部转动,在所述的机架上还设置有用于限制刀架转动角度的限位机构;在所述的刀架上还设置有一个拉力弹簧与机架连接;所述的切刀机构的刀片与成型环的端面之间距离1-3mm;在每个切刀机构的下方设置有导料槽,其中一个导料槽的出料口通过一个振动导料槽连接到输送带,另一个导料槽的出料口直接连接到输送带;所述的第二挤压辊安装在第二轴承座上,所述的第二轴承座为一个可移动的机构;在所述的机架上设置有一驱动机构,所述的驱动机构与所述的第二轴承座连接,驱动第二轴承座沿机架平移;所述的第二轴承座的底部与机架之间设置有导辊,并在所述的第二轴承座上设置有位移传感器。其功能单一,自动化程度不高,导致造粒效率大大缩减。The calendering granulation device in the prior art cannot effectively combine the granulator and the calender for use, which increases the complexity of the process, cannot achieve continuous mixing, the mixing granulation effect is difficult to control, and cannot meet the mixed granulation requirements of powder and granular materials. Frequent replacement of the calendering granulation device will cause great cost consumption, repeated mixing of powder and granular materials, and great safety hazards when processing certain materials with high hazard levels; for example, a calendering granulator disclosed in Chinese Patent 202011234307.X includes a frame, and a rolling mechanism is arranged on the frame, and the rolling mechanism includes a first extrusion roller and a second extrusion roller. Two extrusion rollers, wherein the roller surface of the first extrusion roller is uniformly distributed with a plurality of first extrusion grooves, each of which extends along the axial length direction of the roller surface and penetrates through the two end surfaces of the roller surface; a forming ring is also respectively arranged on the two end surfaces of the first extrusion roller, and a discharge hole is arranged on the forming ring, and the discharge hole is connected with the first extrusion groove; the roller surface of the second extrusion roller is uniformly distributed with a plurality of second extrusion grooves, each of which is distributed along the axial length direction of the roller surface, and both ends of the second extrusion groove are blocked, and a cutting mechanism is arranged at the discharge hole of the forming ring; the first The cross section of the first extrusion groove is U-shaped, and the cross section of the second extrusion groove is a triangular structure; the first extrusion roller and the second extrusion roller are both heatable structures; the cutting mechanism includes a knife frame and a blade, the blade is arranged on the knife frame, and the blade is driven to rotate by a blade driving mechanism; one end of the knife frame is connected to the frame and can rotate around its connecting part, and a limiting mechanism for limiting the rotation angle of the knife frame is also arranged on the frame; a tension spring is also arranged on the knife frame and connected to the frame; the distance between the blade of the cutting mechanism and the end face of the forming ring is 1-3mm; a guide trough is arranged below each cutting mechanism, wherein the discharge port of one guide trough is connected to the conveyor belt through a vibrating guide trough, and the discharge port of the other guide trough is directly connected to the conveyor belt; the second extrusion roller is mounted on the second bearing seat, and the second bearing seat is a movable mechanism; a driving mechanism is arranged on the frame, and the driving mechanism is connected to the second bearing seat to drive the second bearing seat to translate along the frame; a guide roller is arranged between the bottom of the second bearing seat and the frame, and a displacement sensor is arranged on the second bearing seat. It has a single function and a low degree of automation, which greatly reduces the granulation efficiency.
因此,研发设计一种新型循环压延造粒装置,以提高螺压推进剂物料造粒的自动化程度和生产效率,满足工业化需求,具有积极的社会和经济效益。Therefore, a new type of circulating calendering granulation device is developed and designed to improve the automation degree and production efficiency of screw-pressed propellant material granulation, meet the needs of industrialization, and have positive social and economic benefits.
发明内容:Summary of the invention:
本发明的目的在于克服现有技术存在的缺点,寻求设计一种循环压延造粒装置,实现推进剂物料的自动输送、循环造粒,研究不同物料的脱水效果和混炼效果。The purpose of the present invention is to overcome the shortcomings of the prior art, seek to design a cyclic calendering granulation device, realize the automatic transportation and cyclic granulation of propellant materials, and study the dehydration effect and mixing effect of different materials.
本发明涉及的一种循环压延造粒装置的主体结构包括构成循环系统的自动进料单元及其下方设置的压延造粒单元、与压延造粒单元连接的自动出料单元,以及将自动出料单元与自动进料单元连通的混合输送单元。The main structure of a circulating calendering granulation device involved in the present invention includes an automatic feeding unit constituting a circulating system and a calendering granulation unit arranged below it, an automatic discharging unit connected to the calendering granulation unit, and a mixing and conveying unit connecting the automatic discharging unit with the automatic feeding unit.
本发明涉及的自动进料单元上设置有喷淋冷却单元。The automatic feeding unit involved in the invention is provided with a spray cooling unit.
本发明涉及的自动进料单元的主体结构包括料斗、倒料螺杆、输料螺杆、联轴器、换料板、换料马达、挡料板和挡料马达;料斗内设置有倒料螺杆,倒料螺杆与气动马达连接,料斗的下方设置有输料螺杆,输料螺杆的一端与联轴器连接,输料螺杆的另一端上方设置有由换料马达驱动的换料板,下方设置有由挡料马达驱动的挡料板;料斗被隔板分为左料斗和右料斗,气动马达设置在料斗上固定的支撑架上,支撑架上还设置有位于料斗上方的投料口,左料斗和右料斗通过支撑板分别与左下料道和右下料道连接,左下料道和右下料道分别与输料螺杆壳体上开设的左下料口和右下料口连接,输料螺杆壳体通过支撑座设置在固定板上,输料螺杆壳体内设置有输料螺杆,输料螺杆通过传动轴与联轴器连接,输料螺杆的另一端上方设置有换料口,下方设置有出料口,换料口处设置有换料板,出料口与出料管道连接,出料管道内设置有挡料板。The main structure of the automatic feeding unit of the present invention comprises a hopper, a material dumping screw, a material feeding screw, a coupling, a material changing plate, a material changing motor, a material blocking plate and a material blocking motor; a material dumping screw is arranged in the hopper, the material dumping screw is connected to the pneumatic motor, a material feeding screw is arranged below the hopper, one end of the material feeding screw is connected to the coupling, a material changing plate driven by the material changing motor is arranged above the other end of the material feeding screw, and a material blocking plate driven by the material blocking motor is arranged below; the hopper is divided into a left hopper and a right hopper by a partition, the pneumatic motor is arranged on a support frame fixed on the hopper, and the support frame is also provided with a material feeding screw. A feeding port is provided above the hopper, and the left hopper and the right hopper are respectively connected to the left lower material channel and the right lower material channel through a support plate, and the left lower material channel and the right lower material channel are respectively connected to the left lower material port and the right lower material port opened on the feeding screw housing, and the feeding screw housing is provided on a fixed plate through a support seat, and a feeding screw is provided in the feeding screw housing, and the feeding screw is connected to a coupling through a transmission shaft, and a material changing port is provided above the other end of the feeding screw, and a material discharging port is provided below, a material changing plate is provided at the material changing port, and the material discharging port is connected to a discharging pipe, and a material baffle plate is provided in the discharging pipe.
本发明涉及的压延造粒单元的主体结构包括前辊筒、后辊筒、辊筒端联轴器、电机端联轴器、电机、电机移动板、芯轴、造粒圆盘组、旋转轴、模具张紧机构和切刀;前辊筒和后辊筒分别与辊筒端联轴器连接,辊筒端联轴器与电机端联轴器连接,电机端联轴器与电机连接,后辊筒一端的电机的下方设置有电机移动板;前辊筒和后辊筒的内部均设置有芯轴,芯轴内设置有旋转接头;前辊筒和后辊筒的外部设置有造粒圆盘组,后辊筒的两端对称处设置有旋转轴,旋转轴的外围设置有模具张紧机构,切刀固定在旋转轴的端部;互相啮合的前辊筒和后辊筒设置在底座上,前辊筒和后辊筒分别通过伺服液压缸与辊筒端联轴器连接,辊筒端联轴器通过扭矩传感器与电机端联轴器连接,电机端联轴器通过减速器与电机连接,扭矩传感器、减速器和电机均固定于安装板上,后辊筒一端的安装板的下方设置有电机移动板,电机移动板的底部设置有若干个滑块;芯轴由轴承固定在底座上,通过密封圈密封,旋转接头由弹簧、变径直角接头和内接头组成;造粒圆盘组由前辊筒两端设置的对开式钻孔圆盘和后辊筒两端设置的对开式压合圆盘组成,压合圆盘的两端对称处设置有旋转轴,模具张紧机构的端面设置有推力轴承,切刀通过螺钉固定在旋转轴的端部。The main structure of the calendering granulation unit involved in the present invention comprises a front roller, a rear roller, a roller end coupling, a motor end coupling, a motor, a motor moving plate, a core shaft, a granulation disc group, a rotating shaft, a mold tensioning mechanism and a cutter; the front roller and the rear roller are respectively connected to the roller end coupling, the roller end coupling is connected to the motor end coupling, the motor end coupling is connected to the motor, and a motor moving plate is arranged below the motor at one end of the rear roller; the front roller and the rear roller are both provided with a core shaft inside, and a rotating joint is arranged inside the core shaft; the granulation disc group is arranged outside the front roller and the rear roller, and the rotating shaft is symmetrically arranged at both ends of the rear roller, and the mold tensioning mechanism is arranged on the periphery of the rotating shaft, and the cutter is fixed to the end of the rotating shaft; the front roller and the rear roller that are meshed with each other are arranged on the base, and the front roller The front and rear rollers are connected to the roller end couplings through servo hydraulic cylinders respectively, the roller end couplings are connected to the motor end couplings through torque sensors, the motor end couplings are connected to the motors through reducers, the torque sensors, reducers and motors are all fixed on the mounting plate, a motor moving plate is provided below the mounting plate at one end of the rear roller, and a number of sliders are provided at the bottom of the motor moving plate; the mandrel is fixed to the base by bearings and sealed by sealing rings, and the rotary joint is composed of a spring, a reducing right-angle joint and an inner joint; the granulating disc group is composed of split-type drilling discs provided at both ends of the front roller and split-type pressing discs provided at both ends of the rear roller, rotating shafts are symmetrically provided at both ends of the pressing discs, thrust bearings are provided on the end faces of the mold tensioning mechanism, and the cutter is fixed to the end of the rotating shaft by screws.
本发明涉及的自动出料单元的主体结构包括出料滑道以及通过拉簧与其连接的气动振动马达。The main structure of the automatic discharging unit involved in the present invention comprises a discharging slideway and a pneumatic vibration motor connected thereto via a tension spring.
本发明涉及的混合输送单元的主体结构包括接料斗以及与其连接的分离器;接料斗与接料盘连接,接料斗通过输送管道与分离器连接,分离器固定在料斗上设置的安装架上,与分离器连接的进料管道伸入料斗内。The main structure of the mixing and conveying unit involved in the present invention includes a receiving hopper and a separator connected thereto; the receiving hopper is connected to a receiving plate, the receiving hopper is connected to the separator through a conveying pipe, the separator is fixed on a mounting frame arranged on the hopper, and a feeding pipe connected to the separator extends into the hopper.
本发明涉及的喷淋冷却单元设置在固定板上,由喷淋管道和喷淋头组成。The spray cooling unit disclosed by the invention is arranged on a fixed plate and is composed of a spray pipeline and a spray head.
本发明涉及的前辊筒和后辊筒的温度由双通道模温机控制,模温机的功率为13.5kW,能够在30min内达到预设的温度,采用钻孔式强加压循环加热/冷却模式,每个通道独立控制,对前辊筒和后辊筒的温度进行更加准确的调节,钻孔式强加压循环加热/冷却比中空式循环冷却的面积大,钻孔式强加压循环加热/冷却为单通道式,可以加入压力,推动水的循环,实现高效的加热/冷却,同时,由于水压的加入,使水流滞留时间短,对温度的反馈更加准确,中空式循环冷却采用喷淋或浸润方式,与转速大小有关;前辊筒与后辊筒之间的间隙由位于伺服液压缸的活塞杆上的位移传感器检测,位移传感器与活塞杆刚性连接,位置检测更精准;前辊筒与后辊筒的两端均设置有在线式红外短波温度传感器,在超温的情况下进行安全报警,及时警示操作人员。The temperature of the front roller and the rear roller involved in the present invention is controlled by a dual-channel mold temperature controller, the power of the mold temperature controller is 13.5kW, and it can reach the preset temperature within 30 minutes. A drilling-type strong pressure circulation heating/cooling mode is adopted, and each channel is independently controlled, so that the temperature of the front roller and the rear roller can be adjusted more accurately. The drilling-type strong pressure circulation heating/cooling has a larger area than the hollow circulation cooling. The drilling-type strong pressure circulation heating/cooling is a single-channel type, and pressure can be added to promote the circulation of water to achieve efficient heating/cooling. At the same time, due to the addition of water pressure, the water flow retention time is short, and the feedback on the temperature is more accurate. The hollow circulation cooling adopts a spraying or immersion method, which is related to the rotation speed. The gap between the front roller and the rear roller is detected by a displacement sensor located on the piston rod of the servo hydraulic cylinder. The displacement sensor is rigidly connected to the piston rod, and the position detection is more accurate. Both ends of the front roller and the rear roller are provided with online infrared short-wave temperature sensors, which issue a safety alarm in the case of over-temperature to warn the operator in time.
本发明涉及的循环压延造粒装置使用时,通过投料口将物料加入双工位的料斗,气动马达驱动倒料螺杆倒料;换料马达驱动的换料板左右动作,使粉粒物料分离,输料螺杆转动,将物料运送至出料管道,随后进入前辊筒与后辊筒之间,前辊筒和后辊筒带动物料运动使其分散到造粒圆盘组内,通过切刀进行造粒,形成粒状物料;粒状物料经由出料滑道进入接料斗,通过气力输送真空上料机将粒状物料送入分离器完成第一次的造粒过程后,再次进入料斗,进行循环造粒;在此过程中,喷淋冷却单元在压延造粒单元出现超温或超压等危险条件时自动开启,进行降温或降压,此时,前辊筒和后辊筒弹开,循环造粒结束后,开启喷淋冷却单元清洗残留物料,保持畅通。When the circulating calendering granulation device disclosed by the present invention is used, the material is added to the double-station hopper through the feeding port, and the pneumatic motor drives the unloading screw to unload the material; the material changing plate driven by the material changing motor moves left and right to separate the powder and granular materials, and the feeding screw rotates to transport the material to the discharge pipe, and then enters between the front roller and the rear roller, and the front roller and the rear roller drive the material to move so that it is dispersed into the granulation disc group, and granulation is performed by the cutter to form granular materials; the granular materials enter the receiving hopper through the discharge chute, and the granular materials are sent to the separator by the pneumatic conveying vacuum feeder to complete the first granulation process, and then enter the hopper again for circulating granulation; in this process, the spray cooling unit is automatically opened when the calendering granulation unit has dangerous conditions such as over-temperature or over-pressure, and the temperature or pressure is reduced. At this time, the front roller and the rear roller are ejected, and after the circulating granulation is completed, the spray cooling unit is opened to clean the residual materials to keep it unobstructed.
本发明与现有技术相比,自动进料单元通过倒料螺杆和输料螺杆对物料初步处理,压延造粒单元对物料进行压延造粒,自动出料单元将粒状物料送入混合输送单元,混合输送单元将粒状物料重新送入自动进料单元进行循环造粒,在此过程中,喷淋冷却单元进行降温或降压,清洗残留物料,保持畅通,能够自动输送推进剂物料,在不同的滚筒间隙、转速下进行多次循环造粒,可用于研究不同物料在不同的工艺温度、辊筒间隙、辊筒转速及辊面组合下的脱水效果和混炼效果;其结构简单,性能可靠,压延造粒单元由一体式改为分体式配合形式,采用双侧驱动的方式,保证了运行的安全性,提高了传递效率,为研究不同物料在不同的工艺温度、辊筒间隙、辊筒转速及辊面组合下的脱水效果与混炼效果提供了技术支持,具有深远的现实意义。Compared with the prior art, the automatic feeding unit of the present invention performs preliminary processing on the material through the unloading screw and the feeding screw, the calendering granulation unit performs calendering granulation on the material, the automatic discharging unit sends the granular material into the mixing and conveying unit, and the mixing and conveying unit sends the granular material back to the automatic feeding unit for cyclic granulation. During this process, the spray cooling unit performs temperature reduction or pressure reduction, cleans the residual material, and keeps it unobstructed. The propellant material can be automatically conveyed, and multiple cyclic granulation is performed at different roller gaps and rotation speeds. The present invention can be used to study the dehydration effect and mixing effect of different materials under different process temperatures, roller gaps, roller rotation speeds and roller surface combinations. The structure is simple and the performance is reliable. The calendering granulation unit is changed from an integrated type to a split type, and a double-sided drive mode is adopted to ensure the safety of operation and improve the transmission efficiency. The present invention provides technical support for studying the dehydration effect and mixing effect of different materials under different process temperatures, roller gaps, roller rotation speeds and roller surface combinations, and has far-reaching practical significance.
附图说明:Description of the drawings:
图1为本发明的主体结构示意图。FIG1 is a schematic diagram of the main structure of the present invention.
图2为本发明涉及的自动进料单元的结构示意图。FIG. 2 is a schematic structural diagram of the automatic feeding unit according to the present invention.
图3为本发明涉及的自动进料单元的局部结构示意图。FIG. 3 is a schematic diagram of a partial structure of the automatic feeding unit according to the present invention.
图4为本发明涉及的压延造粒单元的结构示意图。FIG. 4 is a schematic structural diagram of a calendering granulation unit according to the present invention.
图5为本发明涉及的压延造粒单元的俯视结构示意图。FIG. 5 is a schematic diagram of the top view of the calendering granulation unit according to the present invention.
图6为本发明涉及的压延造粒单元的局部结构示意图。FIG. 6 is a schematic diagram of the partial structure of the calendering granulation unit involved in the present invention.
图7为本发明涉及的钻孔式强加压循环加热/冷却模式的原理示意图。FIG. 7 is a schematic diagram showing the principle of the drilling-type strong-pressurization circulation heating/cooling mode of the present invention.
具体实施方式:Detailed ways:
下面通过实施例并结合附图对本发明作进一步说明。The present invention will be further described below by way of embodiments in conjunction with the accompanying drawings.
实施例1:Embodiment 1:
本实施例涉及的循环压延造粒装置的主体结构包括自动进料单元10、压延造粒单元20、自动出料单元30、混合输送单元40和喷淋冷却单元50;自动进料单元10的下方设置有压延造粒单元20,压延造粒单元20与自动出料单元30连接,自动出料单元30通过混合输送单元40与自动进料单元10连接,构成循环系统;自动进料单元10上还设置有喷淋冷却单元50;自动进料单元10的主体结构包括料斗101、隔板102、左料斗103、右料斗104、倒料螺杆105、气动马达106、支撑架107、投料口108、支撑板109、左下料道110、右下料道111、输料螺杆壳体112、左下料口113、右下料口114、支撑座115、固定板116、输料螺杆117、传动轴118、联轴器119、换料口120、出料口121、换料板122、换料马达123、出料管道124、挡料板125和挡料马达126;料斗101被隔板102分为左料斗103和右料斗104,左料斗103和右料斗104内均设置有倒料螺杆105,倒料螺杆105与气动马达106连接,气动马达106设置在料斗101上固定的支撑架107上,支撑架107上还设置有位于料斗101上方的投料口108;左料斗103和右料斗104通过支撑板109分别与左下料道110和右下料道111连接,左下料道110和右下料道111分别与输料螺杆壳体112上开设的左下料口113和右下料口114连接,输料螺杆壳体112通过支撑座115设置在固定板116上,输料螺杆壳体112内设置有输料螺杆117,输料螺杆117的一端通过传动轴118与联轴器119连接,输料螺杆117的另一端上方设置有换料口120,下方设置有出料口121,换料口120处设置有换料板122,换料板122由换料马达123驱动,出料口121与出料管道124连接,出料管道124内设置有挡料板125,挡料板125由挡料马达126驱动;压延造粒单元20的主体结构包括底座201、前辊筒202、后辊筒203、伺服液压缸204、辊筒端联轴器205、扭矩传感器206、电机端联轴器207、减速器208、电机209、安装板210、电机移动板211、滑块212、芯轴213、轴承214、密封圈215、弹簧216、变径直角接头217、内接头218、造粒圆盘组219、钻孔圆盘220、压合圆盘221、旋转轴222、模具张紧机构223、推力轴承224、切刀225和螺钉226;底座201上设置有互相啮合的前辊筒202和后辊筒203,前辊筒202和后辊筒203分别通过伺服液压缸204与辊筒端联轴器205连接,辊筒端联轴器205通过扭矩传感器206与电机端联轴器207连接,电机端联轴器207通过减速器208与电机209连接,扭矩传感器206、减速器208和电机209均固定于安装板210上,后辊筒203一端的安装板210的下方设置有电机移动板211,电机移动板211的底部设置有若干个滑块212;前辊筒202和后辊筒203的内部均设置有芯轴213,芯轴213由轴承214固定在底座201上,通过密封圈215密封,芯轴213内设置有由弹簧216、变径直角接头217和内接头218组成的旋转接头;前辊筒202和后辊筒203的外部设置有造粒圆盘组219,造粒圆盘组219由前辊筒202两端设置的对开式钻孔圆盘220和后辊筒203两端设置的对开式压合圆盘221组成,压合圆盘221的两端对称处设置有旋转轴222,旋转轴222的外围设置有模具张紧机构223,模具张紧机构223的端面设置有推力轴承224,切刀225通过螺钉226固定在旋转轴222的端部;自动出料单元30的主体结构包括出料滑道301和气动振动马达302,出料滑道301与气动振动马达302通过拉簧303连接;混合输送单元40的主体结构包括接料盘401、接料斗402、输送管道403、分离器404、安装架405和进料管道406;接料盘401与接料斗402连接,接料斗402通过输送管道403与分离器404连接,分离器404固定在料斗101上设置的安装架405上,与分离器404连接的进料管道406伸入料斗101内;喷淋冷却单元50设置在固定板116上,由喷淋管道501和喷淋头502组成。The main structure of the circulating calendering granulation device involved in this embodiment includes an automatic feeding unit 10, a calendering granulation unit 20, an automatic discharging unit 30, a mixing and conveying unit 40 and a spray cooling unit 50; the calendering granulation unit 20 is arranged below the automatic feeding unit 10, the calendering granulation unit 20 is connected to the automatic discharging unit 30, and the automatic discharging unit 30 is connected to the automatic feeding unit 10 through the mixing and conveying unit 40, so as to form a circulation system; the automatic feeding unit 10 is also provided with a spray cooling unit 50; the main structure of the automatic feeding unit 10 includes a hopper 101, a partition 102, a left hopper 103, a right hopper 104, a pouring screw 105 , pneumatic motor 106, support frame 107, feeding port 108, support plate 109, left lower material channel 110, right lower material channel 111, feeding screw housing 112, left lower material port 113, right lower material port 114, support seat 115, fixing plate 116, feeding screw 117, transmission shaft 118, coupling 119, material changing port 120, material discharging port 121, material changing plate 122, material changing motor 123, material discharging pipe 124, material blocking plate 125 and material blocking motor 126; hopper 101 is divided into left hopper 103 and right hopper 104 by partition 102, and both left hopper 103 and right hopper 104 are provided with pouring screw 105, and pouring screw 105 is connected to the pneumatic motor 106, and the pneumatic motor 106 is arranged on a support frame 107 fixed on the hopper 101, and the support frame 107 is also provided with a feeding port 108 located above the hopper 101; the left hopper 103 and the right hopper 104 are respectively connected to the left lower material channel 110 and the right lower material channel 111 through the support plate 109, and the left lower material channel 110 and the right lower material channel 111 are respectively connected to the left lower material port 113 and the right lower material port 114 opened on the feeding screw housing 112, and the feeding screw housing 112 is arranged on the fixed plate 116 through the support seat 115, and the feeding screw housing 112 is provided with a feeding screw 117, and the feeding screw 117 is provided with a feeding screw 117. One end is connected to the coupling 119 through a transmission shaft 118, and a material changing port 120 is arranged above the other end of the feeding screw 117, and a material discharging port 121 is arranged below. A material changing plate 122 is arranged at the material changing port 120, and the material changing plate 122 is driven by a material changing motor 123. The material discharging port 121 is connected to a material discharging pipe 124, and a material blocking plate 125 is arranged in the material discharging pipe 124, and the material blocking plate 125 is driven by a material blocking motor 126; the main structure of the calendering granulation unit 20 includes a base 201, a front roller 202, a rear roller 203, a servo hydraulic cylinder 204, a roller end coupling 205, a torque sensor 206, a motor end coupling 207, and a reducer 208, motor 209, mounting plate 210, motor moving plate 211, slider 212, mandrel 213, bearing 214, sealing ring 215, spring 216, reducer right angle joint 217, inner joint 218, granulating disc group 219, drilling disc 220, pressing disc 221, rotating shaft 222, mold tensioning mechanism 223, thrust bearing 224, cutter 225 and screw 226; the base 201 is provided with a front roller 202 and a rear roller 203 meshing with each other, the front roller 202 and the rear roller 203 are respectively connected to the roller end coupling 205 through the servo hydraulic cylinder 204, and the roller end coupling 205 is connected to the roller end coupling 205 through the torque sensor The torque sensor 206 is connected to the motor end coupling 207, and the motor end coupling 207 is connected to the motor 209 through the reducer 208. The torque sensor 206, the reducer 208 and the motor 209 are all fixed on the mounting plate 210. A motor moving plate 211 is arranged below the mounting plate 210 at one end of the rear roller 203, and a plurality of sliders 212 are arranged at the bottom of the motor moving plate 211; the front roller 202 and the rear roller 203 are both provided with a core shaft 213 inside, and the core shaft 213 is fixed to the base 201 by a bearing 214 and sealed by a sealing ring 215. The core shaft 213 is provided with a spring 216, a reducer right angle joint 217 and an inner joint 218. 18; a granulating disc group 219 is arranged outside the front roller 202 and the rear roller 203, and the granulating disc group 219 is composed of a split drilling disc 220 arranged at both ends of the front roller 202 and a split pressing disc 221 arranged at both ends of the rear roller 203, and a rotating shaft 222 is symmetrically arranged at both ends of the pressing disc 221, and a mold tensioning mechanism 223 is arranged on the periphery of the rotating shaft 222, and a thrust bearing 224 is arranged on the end face of the mold tensioning mechanism 223, and a cutter 225 is fixed to the end of the rotating shaft 222 by a screw 226; the main structure of the automatic discharging unit 30 includes a discharging slide 301 and a pneumatic vibration motor 30 2. The discharge chute 301 is connected to the pneumatic vibration motor 302 through a tension spring 303; the main structure of the mixing and conveying unit 40 includes a receiving tray 401, a receiving hopper 402, a conveying pipe 403, a separator 404, a mounting frame 405 and a feeding pipe 406; the receiving tray 401 is connected to the receiving hopper 402, the receiving hopper 402 is connected to the separator 404 through the conveying pipe 403, the separator 404 is fixed on the mounting frame 405 set on the hopper 101, and the feeding pipe 406 connected to the separator 404 extends into the hopper 101; the spray cooling unit 50 is set on the fixed plate 116, and consists of a spray pipe 501 and a spray head 502.
本实施例涉及的气动马达104与倒料螺杆105之间设置有破拱装置,防止物料搭桥;输料螺杆壳体112为透明外壳,便于实时观察物料残留情况,及时做出正确的处理;输料螺杆117为无芯轴螺旋输料螺杆,能够防止输料螺杆壳体112遭到破坏;出料管道124的材质为不锈钢,其上开设有小孔,物料输送完毕后,使用吹气装置通过小孔吹扫出料管道124内残余的物料;前辊筒202为表面设置有24个圆弧沟槽的工作辊,后辊筒203为表面设置有36个三角形沟槽的空转辊,前辊筒202和后辊筒203的直径、长度和长径比相同,分别为110mm、220mm和2:1,前辊筒202和后辊筒203的驱动方式为双伺服电机驱动调节转速,一个辊筒由一台伺服电机驱动,双伺服电机配备同速调节模块,进行精确的同速度控制,保证前辊筒202和后辊筒203转速的同步性,进行无极差速调速时,伺服电机单独控制;伺服液压缸204具有BT4防爆等级,具备恒压力炼胶和系统安全弹开的功能,液压油采用防爆、阻燃液压油,以防止危险发生,通过液压调距调整前辊筒202与后辊筒203之间的距离,前辊筒202固定,后辊筒203通过电机移动板211和滑块212灵活移动,游走调距,调距反馈动作迅速、准确;扭矩传感器206为在线式扭矩传感器,实时显示扭矩大小;减速器208具有抱死功能,发生危险时直接刹车抱死;电机209为伺服电机,设置有抱死装置,以防止急停时由于惯性造成事故;造粒圆盘组219的造粒孔直径为6mm,造粒孔数为48/周,便于拆卸,易于更换,能够减少物料的残留,方便清理,通过后辊筒203的自压合提供造粒动力,能够更换不同规格的造粒直径进行实验或生产,更换快捷,压延造粒工作区设置有减少物料压力的三角释放区,以使物料从造粒口更均匀的挤出;模具张紧机构223能够防止切刀225干涉;推力轴承224采用双重骨架油封,防止物料粉尘进入推力轴承224的槽内部,能够减小张紧力带来的阻力;接料盘401上开设有供水分流散用的小孔;输送管道403为透明软管,防止静电的产生。An arch-breaking device is provided between the pneumatic motor 104 and the feeding screw 105 involved in this embodiment to prevent material bridging; the feeding screw housing 112 is a transparent shell, which is convenient for real-time observation of the material residue and timely and correct treatment; the feeding screw 117 is a coreless spiral feeding screw, which can prevent the feeding screw housing 112 from being damaged; the material of the discharge pipe 124 is made of stainless steel, and a small hole is opened on it. After the material is transported, a blowing device is used to blow the residual material in the discharge pipe 124 through the small hole; the front roller 202 is a working roller with 24 arc grooves on the surface, and the rear roller 203 is a working roller with 36 triangular grooves on the surface. The idle rollers with shaped grooves, the diameters, lengths and aspect ratios of the front roller 202 and the rear roller 203 are the same, which are 110mm, 220mm and 2:1 respectively. The driving mode of the front roller 202 and the rear roller 203 is dual servo motor drive to adjust the speed. One roller is driven by a servo motor. The dual servo motors are equipped with a same-speed adjustment module to perform precise same-speed control to ensure the synchronization of the speeds of the front roller 202 and the rear roller 203. When performing stepless differential speed regulation, the servo motor is controlled separately; the servo hydraulic cylinder 204 has a BT4 explosion-proof grade, has the functions of constant pressure rubber mixing and system safe opening, and the hydraulic oil adopts explosion-proof and flame-retardant hydraulic Oil is used to prevent danger from happening. The distance between the front roller 202 and the rear roller 203 is adjusted by hydraulic distance adjustment. The front roller 202 is fixed, and the rear roller 203 is flexibly moved by the motor moving plate 211 and the slider 212. The distance adjustment is made by walking, and the feedback of the distance adjustment is fast and accurate. The torque sensor 206 is an online torque sensor, which displays the torque size in real time. The reducer 208 has a locking function, which can directly brake and lock when danger occurs. The motor 209 is a servo motor, which is equipped with a locking device to prevent accidents caused by inertia during emergency stop. The diameter of the granulation hole of the granulation disc group 219 is 6mm, and the number of granulation holes is 48/week, which is easy to disassemble and easy to use. Replacement can reduce material residue and facilitate cleaning. The self-pressing of the rear roller 203 provides granulation power, and different specifications of granulation diameters can be replaced for experiments or production. The replacement is quick. The calendering granulation working area is provided with a triangular release area to reduce material pressure so that the material can be extruded more evenly from the granulation port; the mold tensioning mechanism 223 can prevent interference from the cutter 225; the thrust bearing 224 adopts a double skeleton oil seal to prevent material dust from entering the groove of the thrust bearing 224, which can reduce the resistance caused by the tensioning force; the receiving plate 401 is provided with small holes for water diversion; the conveying pipe 403 is a transparent hose to prevent the generation of static electricity.
本实施例涉及的循环压延造粒装置使用时,通过投料口108将物料加入双工位的料斗101,实现粉粒料的分离,防止物料重复混合,气动马达104驱动倒料螺杆105进入左下料道110或右下料道111进行倒料;换料马达123驱动的换料板122左右动作,使左下料口113和右下料口114开合转换,粉粒物料分离,输料螺杆117转动,将物料运送至出料口121,通过透明材质的输料螺杆壳体112观察物料的残留情况,出现混合堆积等危险情况时,挡料马达123驱动挡料板125动作,封闭出料管道124,增加操作的安全性;物料经出料管道124到达前辊筒202与后辊筒203之间,辊筒端联轴器205与电机端联轴器207配合,动态稳定地输出动力,前辊筒202和后辊筒203带动物料运动使其分散到造粒圆盘组219内,通过切刀225进行造粒,形成粒状物料;粒状物料到达出料滑道301后,气动振动马达302牵动拉簧303对出料滑道301进行震动,粒状物料在震动作用下克服水的阻力,进入接料斗402,出现的漏料落入接料盘401,通过气力输送真空上料机将接料斗402内的粒状物料经输送管道403送入分离器404完成第一次的造粒过程后,经进料管道406再次进入料斗101,进行循环造粒。When the cyclic calendering granulation device involved in this embodiment is used, the material is added to the double-station hopper 101 through the feeding port 108 to achieve the separation of powder and granular materials and prevent repeated mixing of materials. The pneumatic motor 104 drives the unloading screw 105 to enter the left lower material channel 110 or the right lower material channel 111 to unload the material; the material changing plate 122 driven by the material changing motor 123 moves left and right, so that the left lower material port 113 and the right lower material port 114 are opened and closed, and the powder and granular materials are separated. The feeding screw 117 rotates to transport the material to the discharge port 121, and the residual situation of the material is observed through the feeding screw housing 112 made of transparent material. When dangerous situations such as mixed accumulation occur, the blocking motor 123 drives the blocking plate 125 to move, close the discharge pipe 124, and increase the safety of operation; the material reaches the front roller through the discharge pipe 124 Between the drum 202 and the rear roller 203, the roller end coupling 205 cooperates with the motor end coupling 207 to output power dynamically and stably. The front roller 202 and the rear roller 203 drive the material to move and disperse it into the granulation disc group 219, and granulate it through the cutter 225 to form granular material; after the granular material reaches the discharge chute 301, the pneumatic vibration motor 302 pulls the tension spring 303 to vibrate the discharge chute 301. Under the action of vibration, the granular material overcomes the resistance of water and enters the receiving hopper 402. The leaked material falls into the receiving disc 401. The granular material in the receiving hopper 402 is sent to the separator 404 through the conveying pipe 403 by the pneumatic conveying vacuum feeder to complete the first granulation process, and then enters the hopper 101 again through the feeding pipe 406 for cyclic granulation.
Claims (8)
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