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CN114935728A - Oil pump running state detection circuit and detection method - Google Patents

Oil pump running state detection circuit and detection method Download PDF

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CN114935728A
CN114935728A CN202210624130.7A CN202210624130A CN114935728A CN 114935728 A CN114935728 A CN 114935728A CN 202210624130 A CN202210624130 A CN 202210624130A CN 114935728 A CN114935728 A CN 114935728A
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detection circuit
resistor
circuit
oil pump
motor
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梁翠艳
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
    • G01R31/52Testing for short-circuits, leakage current or ground faults
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/28Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
    • G01M3/2807Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
    • G01M3/2815Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes using pressure measurements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
    • G01R31/54Testing for continuity
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
    • G01R31/56Testing of electric apparatus

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
  • Control Of Electric Motors In General (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

本发明公开了一种油泵运行状态检测电路及检测方法,该检测电路包括:中央处理器电路模块和电气参数检测电路模块,所述电气参数检测电路模块与处理器电路模块电性连接,所述电气参数检测电路模块包括用于检测无触发信号时电机的第一检测电路和第二检测电路以及检测有触发信号时电机的第三检测电路,所述第一检测电路用于检测电机输出电压的大小,所述第二检测电路用于检测漏电电流,所述第三检测电路用于检测电机运行电气参数。本发明实现了在油泵不工作时排查油泵线路开路或短路状态的问题及电机线路漏电问题。

Figure 202210624130

The invention discloses an oil pump running state detection circuit and a detection method. The detection circuit comprises: a central processing unit circuit module and an electrical parameter detection circuit module, the electrical parameter detection circuit module is electrically connected with the processor circuit module, and the The electrical parameter detection circuit module includes a first detection circuit and a second detection circuit for detecting the motor when there is no trigger signal, and a third detection circuit for detecting the motor when there is a trigger signal, and the first detection circuit is used for detecting the output voltage of the motor. size, the second detection circuit is used to detect the leakage current, and the third detection circuit is used to detect the electrical parameters of the motor operation. The invention realizes the problem of checking the open circuit or short circuit state of the oil pump circuit and the electric leakage problem of the motor circuit when the oil pump is not working.

Figure 202210624130

Description

一种油泵运行状态检测电路及检测方法A kind of oil pump running state detection circuit and detection method

技术领域technical field

本发明涉及油泵检测技术领域,具体涉及一种油泵运行状态检测电路及检测方法。The invention relates to the technical field of oil pump detection, in particular to an oil pump operating state detection circuit and a detection method.

背景技术Background technique

现有技术中,油泵健康状态检测中,存在的问题有:1、加油机触发信号由继电器组组成,体积比较大占用空间,交流接触器控制油泵的开关,无法检测油泵状态;2、当油泵不工作时无法直观发现问题所在,需要专业和工具能才排查出是否交流接触器损坏、油泵线路开路或短路、油泵损坏、电压过高或过低等问题;3、油泵工作一段时间后,油泵健康状态无法判断,往往等故障出现后才维修。出问题后影响生产。In the prior art, in the detection of the health status of the oil pump, the existing problems are: 1. The trigger signal of the fuel dispenser is composed of a relay group, which takes up a lot of space, and the AC contactor controls the switch of the oil pump and cannot detect the state of the oil pump; 2. When the oil pump When it is not working, it is impossible to visually find the problem. Professional and tool skills are needed to find out whether the AC contactor is damaged, the oil pump circuit is open or short-circuited, the oil pump is damaged, and the voltage is too high or too low. 3. After the oil pump has been working for a period of time, the oil pump The health status cannot be judged, and it is often repaired after the failure occurs. Affect production after a problem occurs.

发明内容SUMMARY OF THE INVENTION

针对上述现有技术存在的问题,本发明提供了一种油泵运行状态检测电路及检测方法,能够实现在油泵不工作时候无需专业和工具就能检测油泵线路开路或短路、电压过高或过低等多种油泵运行状态问题。In view of the problems existing in the above-mentioned prior art, the present invention provides an oil pump operating state detection circuit and detection method, which can detect the open circuit or short circuit, high voltage or low voltage of the oil pump circuit without the need for professionals and tools when the oil pump is not working. Various oil pump operating status problems.

本发明提供了一种油泵运行状态检测电路,包括:中央处理器电路模块和电气参数检测电路模块,所述电气参数检测电路模块与处理器电路模块电性连接,所述电气参数检测电路模块包括用于检测无触发信号时电机的第一检测电路和第二检测电路以及检测有触发信号时电机的第三检测电路,所述第一检测电路用于检测电机输出电压的大小,所述第二检测电路用于检测漏电电流,所述第三检测电路用于检测电机运行电气参数。The invention provides an oil pump running state detection circuit, comprising: a central processing unit circuit module and an electrical parameter detection circuit module, the electrical parameter detection circuit module is electrically connected with the processor circuit module, and the electrical parameter detection circuit module includes The first detection circuit and the second detection circuit for detecting the motor when there is no trigger signal and the third detection circuit for detecting the motor when there is a trigger signal, the first detection circuit is used for detecting the magnitude of the output voltage of the motor, the second detection circuit The detection circuit is used to detect the leakage current, and the third detection circuit is used to detect the electrical parameters of the motor operation.

在一种实施方式中,所述电气参数检测电路模块包括:In one embodiment, the electrical parameter detection circuit module includes:

联锁开关K1,所述联锁开关K1的一端分别连接第二输出信号端和R20,所述电阻R20的另一端连接电容C4,所述电容C4的另一端和联锁开关K1的另一端连接后连接压敏电阻R35的一端,所述压敏电阻R35的另一端连接第二输出信号端,所述连接第二输出信号端经过第一分压电路连接到第三检测电路的第三输入端;所述联锁开关K1的另一端还连接到电机火线零线接口的一端,所述电机火线零线接口的另一端连接电阻R10的一端,所述电阻R10的另一端接地;所述电阻R10的一端连接第一输出信号端,所述第一输出信号端经过第一差分电路输出的差分信号分别连接到第三检测电路的第一输入端和第二输入端。Interlock switch K1, one end of the interlock switch K1 is connected to the second output signal end and R20 respectively, the other end of the resistor R20 is connected to the capacitor C4, and the other end of the capacitor C4 is connected to the other end of the interlock switch K1 Then connect one end of the varistor R35, the other end of the varistor R35 is connected to the second output signal end, and the second output signal end is connected to the third input end of the third detection circuit through the first voltage divider circuit ; The other end of the interlock switch K1 is also connected to one end of the motor live wire neutral interface, the other end of the motor live wire neutral interface is connected to one end of the resistor R10, and the other end of the resistor R10 is grounded; the resistor R10 One end of the first output signal terminal is connected to the first output signal terminal, and the first output signal terminal is respectively connected to the first input terminal and the second input terminal of the third detection circuit through the differential signal output by the first differential circuit.

在一种实施方式中,所述第三检测电路包括:第三处理器芯片U1,所述第三处理器芯片U1的IP引脚作为第三检测电路的第一输入端,IN引脚作为第三检测电路的第二输入端,VP引脚作为第三检测电路的第三输入端,VDD引脚连接电源,第三处理器芯片U1的TX引脚通过第一光耦隔离电路输出电机运行电气参数;In one embodiment, the third detection circuit includes: a third processor chip U1, the IP pin of the third processor chip U1 is used as the first input terminal of the third detection circuit, and the IN pin is used as the first input terminal of the third detection circuit. The second input terminal of the three detection circuits, the VP pin is used as the third input terminal of the third detection circuit, the VDD pin is connected to the power supply, and the TX pin of the third processor chip U1 outputs the motor running electrical power through the first optocoupler isolation circuit parameter;

所述第一分压电路包括电阻R62、R63、R64、R65、R32和电容C42,所述R62的一端连接第二输出信号端,电阻R62、R63、R64、R65依次连接,R65的另一端分别连接第三检测电路的第三输入端、电阻R32一端和电容C42的一端,R32和电容C42的另一端接地;所述第一差分电路包括:电阻R28、R29、电容C6、C9,所述第一输出信号端连接电阻R29的一端,电阻R29的另一端分别连接电容C6的一端和第三检测电路的第一输入端,所述电阻R28的一端接地,电阻R28的另一端分别连接电容C9的一端和第三检测电路的第二输入端,所述电容C6和C9的另一端接地。The first voltage divider circuit includes resistors R62, R63, R64, R65, R32 and a capacitor C42, one end of the R62 is connected to the second output signal end, the resistors R62, R63, R64, R65 are connected in sequence, and the other end of the R65 is respectively Connect the third input end of the third detection circuit, one end of the resistor R32 and one end of the capacitor C42, and the other end of the R32 and the capacitor C42 is grounded; the first differential circuit includes: resistors R28, R29, capacitors C6, C9, the first differential circuit includes: An output signal terminal is connected to one end of the resistor R29, the other end of the resistor R29 is respectively connected to one end of the capacitor C6 and the first input terminal of the third detection circuit, one end of the resistor R28 is grounded, and the other end of the resistor R28 is connected to the capacitor C9. One end and the second input end of the third detection circuit, and the other ends of the capacitors C6 and C9 are grounded.

在一种实施方式中,所述联锁开关K1的另一端连接第五输出信号端,所述第五输出信号端连接第一检测电路的输入端,所述第一检测电路包括:电阻R8、R9、R12、R13、R4、R5、电容C3、二极管D1和D2,所述第五输出信号端连接电阻R8的一端,R8、R9、R12、R13依次连接,电阻R13的另一端分别连接二极管D1的负极、二极管D2的正极、电容C3的一端和电阻R4的一端,所述电阻R13的另一端输入到第二光耦隔离电路的一个输入端,二极管D1的正极、二极管D2的负极、电容C3的另一端和电阻R4的另一端接地,电阻R4的另一端通过R5输入到第二光耦隔离电路的另一个输入端。In an embodiment, the other end of the interlock switch K1 is connected to a fifth output signal end, and the fifth output signal end is connected to an input end of a first detection circuit, and the first detection circuit includes: a resistor R8, R9, R12, R13, R4, R5, capacitor C3, diodes D1 and D2, the fifth output signal terminal is connected to one end of resistor R8, R8, R9, R12, R13 are connected in sequence, and the other end of resistor R13 is connected to diode D1 respectively The cathode of the diode D2, the anode of the diode D2, one end of the capacitor C3 and one end of the resistor R4, the other end of the resistor R13 is input to an input end of the second optocoupler isolation circuit, the anode of the diode D1, the cathode of the diode D2, the capacitor C3 The other end of the resistor R4 and the other end of the resistor R4 are grounded, and the other end of the resistor R4 is input to the other input end of the second optocoupler isolation circuit through R5.

在一种实施方式中,所述电机火线零线上设有磁环,磁环的第一输出端和第二输出端经过第二差分电路后输出的差分信号分别连接到第二检测电路的第一输入端和第二输入端,所述第二检测电路包括第二处理器芯片U4,所述第二处理器芯片U4的IP引脚作为第二检测电路的第一输入端,IN引脚作为第二检测电路的第二输入端,VP引脚作为第二检测电路的第三输入端,所述第二处理器芯片的VP引脚与电容C3的一端连接;所述第二处理器芯片的TX引脚通过第三光耦隔离电路输出漏电电流数据;In one embodiment, a magnetic ring is provided on the neutral wire of the live wire of the motor, and the differential signals output by the first output end and the second output end of the magnetic ring after passing through the second differential circuit are respectively connected to the first output terminal of the second detection circuit. An input terminal and a second input terminal, the second detection circuit includes a second processor chip U4, the IP pin of the second processor chip U4 is used as the first input terminal of the second detection circuit, and the IN pin is used as the first input terminal of the second detection circuit. The second input terminal of the second detection circuit, the VP pin is used as the third input terminal of the second detection circuit, and the VP pin of the second processor chip is connected to one end of the capacitor C3; The TX pin outputs leakage current data through the third optocoupler isolation circuit;

所述第二差分电路包括电阻R20、R21、R22、电容C1、C2,所述磁环的第一输出端分别连接电阻R20和R21的一端,所述电阻R20的另一端分别连接电容C1的一端和第二检测电路的第一输入端;所述磁环的第二输入端分别连接电阻R21的另一端和电阻R22的一端,所述磁环的第二输入端接地,所述电阻R22的另一端分别连接电容C2一端和第二检测电路的第二输入端,所述C1和C2的另一端接地。The second differential circuit includes resistors R20, R21, R22, capacitors C1, and C2. The first output end of the magnetic ring is connected to one end of the resistors R20 and R21, respectively, and the other end of the resistor R20 is connected to one end of the capacitor C1, respectively. and the first input end of the second detection circuit; the second input end of the magnetic ring is respectively connected to the other end of the resistor R21 and one end of the resistor R22, the second input end of the magnetic ring is grounded, and the other end of the resistor R22 is connected to the ground. One end is respectively connected to one end of the capacitor C2 and the second input end of the second detection circuit, and the other ends of the C1 and C2 are grounded.

在一种实施方式中,上述的一种油泵运行状态检测电路,还包括与所述处理器电路模块电性连接的电机开关安全控制电路模块,所述电机开关安全控制电路模块与所述电气参数检测电路模块连接,所述电机开关安全控制电路模块用于在电机开关过程中实现对继电器开关的灭弧。In an embodiment, the above-mentioned oil pump operating state detection circuit further includes a motor switch safety control circuit module electrically connected to the processor circuit module, the motor switch safety control circuit module is connected with the electrical parameters The detection circuit module is connected, and the motor switch safety control circuit module is used for realizing arc extinguishing of the relay switch during the motor switching process.

在一种实施方式中,上述的一种油泵运行状态检测电路,还包括与所述处理器电路模块电性连接的输入检测电路模块,所述输入检测电路模块包括至少一个输入检测电路,所述输入检测电路包括:触发信号接口、二极管D7、电阻R8、R16、R41、第四光耦隔离电路,所述触发信号接口的第一输出端连接二极管D7的正极,所述二极管D7的负极连接电阻R8后连接到第四光耦隔离电路的一个输入端,所述触发信号接口的第二输出端依次连接电阻R16和R41后连接到第四光耦隔离电路的另一个输入端,所述第四光耦隔离电路的输出信号传输到中央处理器电路模块。In an embodiment, the above-mentioned oil pump operating state detection circuit further includes an input detection circuit module electrically connected to the processor circuit module, the input detection circuit module includes at least one input detection circuit, and the input detection circuit module includes at least one input detection circuit. The input detection circuit includes: a trigger signal interface, a diode D7, resistors R8, R16, R41, and a fourth optocoupler isolation circuit. The first output end of the trigger signal interface is connected to the anode of the diode D7, and the cathode of the diode D7 is connected to the resistor. R8 is then connected to one input end of the fourth optocoupler isolation circuit, and the second output end of the trigger signal interface is connected to the resistors R16 and R41 in sequence and then connected to the other input end of the fourth optocoupler isolation circuit. The output signal of the optocoupler isolation circuit is transmitted to the central processing unit circuit module.

在一种实施方式中,上述的一种油泵运行状态检测电路,还包括与所述处理器电路模块电性连接的油泵压力检测并补偿电路模块,所述油泵压力检测并补偿电路模块包括:压力变送器、保险丝F1、保险丝F3、二极管D18、二极管D6、稳压二极管D12、电感L3、电容C19、电阻R22、R23,所述压力变送器的第二输出端连接保险丝F1的一端,保险丝F1的另一端连接二极管D18的负极,二极管D18的正极连接电源,所述压力变送器的第一输出端连接保险丝F3的一端,保险丝F3的另一端分别连接稳压二极管D12和电感L3的一端,所述稳压二极管D12的另一端接地,所述电感L3的另一端分别连接电阻R22、R23的一端,所述电阻R22的另一端接地,所述电阻R23的另一端分别连接二极管D6和电容C19的一端,所述二极管D6的另一端连接电源,所述电容C19的另一端接地,所述电阻R23的另一端同时输出油泵管道压力数据。In an embodiment, the above-mentioned oil pump operating state detection circuit further includes an oil pump pressure detection and compensation circuit module electrically connected to the processor circuit module, and the oil pump pressure detection and compensation circuit module includes: a pressure Transmitter, fuse F1, fuse F3, diode D18, diode D6, Zener diode D12, inductor L3, capacitor C19, resistors R22, R23, the second output end of the pressure transmitter is connected to one end of the fuse F1, the fuse The other end of F1 is connected to the cathode of the diode D18, the anode of the diode D18 is connected to the power supply, the first output end of the pressure transmitter is connected to one end of the fuse F3, and the other end of the fuse F3 is connected to the Zener diode D12 and one end of the inductor L3 respectively , the other end of the Zener diode D12 is grounded, the other end of the inductor L3 is connected to one end of the resistors R22 and R23 respectively, the other end of the resistor R22 is grounded, and the other end of the resistor R23 is connected to the diode D6 and the capacitor respectively. One end of C19, the other end of the diode D6 is connected to the power supply, the other end of the capacitor C19 is grounded, and the other end of the resistor R23 simultaneously outputs the oil pump pipeline pressure data.

本发明还提供了一种基于上述检测电路的油泵运行状态检测方法,包括:基于电气参数检测电路模块的第三检测电路中的第三处理器芯片U1分别获取电机的运行电压和电流,并通过第三处理器芯片U1计算电机的运行功率和耗电量数据;The present invention also provides a method for detecting the operating state of an oil pump based on the above-mentioned detection circuit, comprising: the third processor chip U1 in the third detection circuit of the electrical parameter detection circuit module obtains the operating voltage and current of the motor respectively, and passes The third processor chip U1 calculates the operating power and power consumption data of the motor;

基于电气参数检测电路模块的第二检测电路中的第二处理器芯片U4的第一输入端和第二输入端采集电机零线火线上磁环的电压信号,并基于第二处理器芯片U4对采集的电压信号进行分析计算获取电机漏电电流数据;Based on the first input terminal and the second input terminal of the second processor chip U4 in the second detection circuit of the electrical parameter detection circuit module, the voltage signal of the magnetic ring on the neutral wire and live wire of the motor is collected, and based on the second processor chip U4 The collected voltage signal is analyzed and calculated to obtain the motor leakage current data;

基于电气参数检测电路模块的第一检测电路采集无触发信号时的电机输出电压,并经过对输出电压数据进行计算分析检测电机线路是否发生短路或者断路。The first detection circuit based on the electrical parameter detection circuit module collects the motor output voltage when there is no trigger signal, and detects whether the motor circuit is short-circuited or open-circuited by calculating and analyzing the output voltage data.

在一种实施方式中,所述油泵运行状态检测方法,还包括:In one embodiment, the oil pump operating state detection method further includes:

基于油泵压力检测并补偿电路模块输出的油机泵管道压力数据,在油机泵停止工作时,分析压力降压时间是否小于第一预设值,若是则发出报警提示管道存在不密封的故障;Based on the oil pump pipeline pressure data output by the oil pump pressure detection and compensation circuit module, when the oil engine pump stops working, analyze whether the pressure reduction time is less than the first preset value, and if so, issue an alarm to indicate that the pipeline is not sealed;

还包括基于油泵压力检测并补偿电路模块输出的油机泵管道压力数据,分析实时管道压力是否小于第二预设值,若是,则自动启动油泵进行补压。It also includes analyzing whether the real-time pipeline pressure is less than the second preset value based on the oil pump pipeline pressure data output by the oil pump pressure detection and compensation circuit module, and if so, automatically starting the oil pump to supplement the pressure.

本发明的一种油泵运行状态检测电路及检测方法,具备如下有益效果:An oil pump operating state detection circuit and detection method of the present invention have the following beneficial effects:

对于现有技术中,当油泵不工作时无法直观发现问题所在,需要专业和工具能才排查出是否发生交流接触器损坏、油泵线路开路或短路、油泵损坏、电压过高或过低等问题的缺陷,本发明设计了第一检测电路用于检测电机输出电压的大小,通过在无触发信号时检测电机的输出电压的大小,确定油泵线路是否开路、短路还是连接正常状态,同时设计了第二检测电路用于检测电机的漏电电流。实现了对油泵线路开路或短路、油泵损坏、电压过高或过低、油泵运行时的电流、针对油泵堵转时电流过大,电压过高时油泵超负荷运行,电压过低时动力不足的异常运行等情况进行检测。In the prior art, when the oil pump is not working, the problem cannot be found intuitively. Professional and tool skills are needed to find out whether the AC contactor is damaged, the oil pump circuit is open or short-circuited, the oil pump is damaged, and the voltage is too high or too low. Defects, the present invention designs a first detection circuit to detect the magnitude of the output voltage of the motor. By detecting the magnitude of the output voltage of the motor when there is no trigger signal, it is determined whether the oil pump circuit is open, short-circuited or connected to a normal state. At the same time, a second detection circuit is designed. The detection circuit is used to detect the leakage current of the motor. Realize the open circuit or short circuit of the oil pump circuit, the oil pump damage, the high or low voltage, the current when the oil pump is running, the current when the oil pump is blocked, the oil pump is overloaded when the voltage is too high, and the power is insufficient when the voltage is too low. Detect abnormal operation, etc.

附图说明Description of drawings

图1是本申请实施例提供的一种油泵运行状态检测电路的整体结构图;1 is an overall structural diagram of an oil pump operating state detection circuit provided by an embodiment of the present application;

图2是本申请实施例提供的一种油泵运行状态检测电路中的电气参数检测电路模块的电路图;2 is a circuit diagram of an electrical parameter detection circuit module in an oil pump operating state detection circuit provided by an embodiment of the present application;

图3是本申请实施例提供的一种油泵运行状态检测电路中的输入检测电路模块的电路图;3 is a circuit diagram of an input detection circuit module in an operating state detection circuit of an oil pump provided by an embodiment of the present application;

图4是本申请实施例提供的一种油泵运行状态检测电路中的油泵压力检测并补偿电路模块的电路图。4 is a circuit diagram of an oil pump pressure detection and compensation circuit module in an oil pump operating state detection circuit provided by an embodiment of the present application.

具体实施方式Detailed ways

为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述,所描述的实施例不应视为对本发明的限制,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. All other embodiments obtained under the premise of creative work fall within the protection scope of the present invention.

参见图1-4,本申请实施例提供了一种油泵运行状态检测电路,包括:中央处理器电路模块和电气参数检测电路模块,所述电气参数检测电路模块与处理器电路模块电性连接,所述电气参数检测电路模块包括用于检测无触发信号时电机的第一检测电路和第二检测电路以及检测有触发信号时电机的第三检测电路,所述第一检测电路用于检测电机输出电压的大小,所述第二检测电路用于检测漏电电流,所述第三检测电路用于检测电机运行电气参数。1-4, an embodiment of the present application provides an oil pump operating state detection circuit, including: a central processing unit circuit module and an electrical parameter detection circuit module, the electrical parameter detection circuit module is electrically connected with the processor circuit module, The electrical parameter detection circuit module includes a first detection circuit and a second detection circuit for detecting the motor when there is no trigger signal, and a third detection circuit for detecting the motor when there is a trigger signal, and the first detection circuit is used for detecting the output of the motor The magnitude of the voltage, the second detection circuit is used to detect the leakage current, and the third detection circuit is used to detect the electrical parameters of the motor operation.

对于现有技术中,当油泵不工作时无法直观发现问题所在,需要专业和工具能才排查出是否发生交流接触器损坏、油泵线路开路或短路、油泵损坏、电压过高或过低等问题的缺陷,本申请实施例中,设计了第一检测电路用于检测电机输出电压的大小,通过在无触发信号时检测电机的输出电压的大小,确定油泵线路是否开路、短路还是连接正常状态。In the prior art, when the oil pump is not working, the problem cannot be found intuitively. Professional and tool skills are needed to find out whether the AC contactor is damaged, the oil pump circuit is open or short-circuited, the oil pump is damaged, and the voltage is too high or too low. Defect, in the embodiment of the present application, a first detection circuit is designed to detect the magnitude of the motor output voltage, and by detecting the magnitude of the motor output voltage when there is no trigger signal, it is determined whether the oil pump circuit is open circuit, short circuit or normal connection.

在一些实施方式中,上述电气参数检测电路模块包括:In some embodiments, the above-mentioned electrical parameter detection circuit module includes:

联锁开关K1,所述联锁开关K1的一端分别连接第二输出信号端和R20,所述电阻R20的另一端连接电容C4,所述电容C4的另一端和联锁开关K1的另一端连接后连接压敏电阻R35的一端,所述压敏电阻R35的另一端连接第二输出信号端,所述连接第二输出信号端经过第一分压电路连接到第三检测电路的第三输入端;所述联锁开关K1的另一端还连接到电机火线零线接口的一端,所述电机火线零线接口的另一端连接电阻R10的一端,所述电阻R10的另一端接地;所述电阻R10的一端连接第一输出信号端,所述第一输出信号端经过第一差分电路输出的差分信号分别连接到第三检测电路的第一输入端和第二输入端。Interlock switch K1, one end of the interlock switch K1 is connected to the second output signal end and R20 respectively, the other end of the resistor R20 is connected to the capacitor C4, and the other end of the capacitor C4 is connected to the other end of the interlock switch K1 Then connect one end of the varistor R35, the other end of the varistor R35 is connected to the second output signal end, and the second output signal end is connected to the third input end of the third detection circuit through the first voltage divider circuit ; The other end of the interlock switch K1 is also connected to one end of the motor live wire neutral interface, the other end of the motor live wire neutral interface is connected to one end of the resistor R10, and the other end of the resistor R10 is grounded; the resistor R10 One end of the first output signal terminal is connected to the first output signal terminal, and the first output signal terminal is respectively connected to the first input terminal and the second input terminal of the third detection circuit through the differential signal output by the first differential circuit.

在一些实施方式中,上述第三检测电路包括:第三处理器芯片U1,所述第三处理器芯片U1的IP引脚作为第三检测电路的第一输入端,IN引脚作为第三检测电路的第二输入端,VP引脚作为第三检测电路的第三输入端,VDD引脚连接电源,第三处理器芯片U1的TX引脚通过第一光耦隔离电路输出电机运行电气参数;In some embodiments, the above-mentioned third detection circuit includes: a third processor chip U1, the IP pin of the third processor chip U1 is used as the first input terminal of the third detection circuit, and the IN pin is used as the third detection circuit The second input terminal of the circuit, the VP pin is used as the third input terminal of the third detection circuit, the VDD pin is connected to the power supply, and the TX pin of the third processor chip U1 outputs the electrical parameters of the motor operation through the first optocoupler isolation circuit;

所述第一分压电路包括电阻R62、R63、R64、R65、R32和电容C42,所述R62的一端连接第二输出信号端,电阻R62、R63、R64、R65依次连接,R65的另一端分别连接第三检测电路的第三输入端、电阻R32一端和电容C42的一端,R32和电容C42的另一端接地;所述第一差分电路包括:电阻R28、R29、电容C6、C9,所述第一输出信号端连接电阻R29的一端,电阻R29的另一端分别连接电容C6的一端和第三检测电路的第一输入端,所述电阻R28的一端接地,电阻R28的另一端分别连接电容C9的一端和第三检测电路的第二输入端,所述电容C6和C9的另一端接地。The first voltage divider circuit includes resistors R62, R63, R64, R65, R32 and a capacitor C42, one end of the R62 is connected to the second output signal end, the resistors R62, R63, R64, R65 are connected in sequence, and the other end of the R65 is respectively Connect the third input end of the third detection circuit, one end of the resistor R32 and one end of the capacitor C42, and the other end of the R32 and the capacitor C42 is grounded; the first differential circuit includes: resistors R28, R29, capacitors C6, C9, the first differential circuit includes: An output signal terminal is connected to one end of the resistor R29, the other end of the resistor R29 is respectively connected to one end of the capacitor C6 and the first input terminal of the third detection circuit, one end of the resistor R28 is grounded, and the other end of the resistor R28 is connected to the capacitor C9. One end and the second input end of the third detection circuit, and the other ends of the capacitors C6 and C9 are grounded.

其中,通过R10取样电流,L端取样电压,第三处理器芯片U1计算出电机的电压、电流、功率和耗电量。具体来说,第三处理器芯片U1的芯片型号为HLW8032。Among them, the current is sampled by R10, the voltage is sampled at the L terminal, and the third processor chip U1 calculates the voltage, current, power and power consumption of the motor. Specifically, the chip model of the third processor chip U1 is HLW8032.

在一些实施方式中,上述联锁开关K1的另一端连接第五输出信号端,所述第五输出信号端连接第一检测电路的输入端,所述第一检测电路包括:电阻R8、R9、R12、R13、R4、R5、电容C3、二极管D1和D2,所述第五输出信号端连接电阻R8的一端,R8、R9、R12、R13依次连接,电阻R13的另一端分别连接二极管D1的负极、二极管D2的正极、电容C3的一端和电阻R4的一端,所述电阻R13的另一端输入到第二光耦隔离电路的一个输入端,二极管D1的正极、二极管D2的负极、电容C3的另一端和电阻R4的另一端接地,电阻R4的另一端通过R5输入到第二光耦隔离电路的另一个输入端。In some embodiments, the other end of the interlock switch K1 is connected to a fifth output signal end, and the fifth output signal end is connected to an input end of a first detection circuit, and the first detection circuit includes: resistors R8, R9, R12, R13, R4, R5, capacitor C3, diodes D1 and D2, the fifth output signal terminal is connected to one end of the resistor R8, R8, R9, R12, R13 are connected in sequence, and the other end of the resistor R13 is connected to the cathode of the diode D1 respectively , the anode of the diode D2, one end of the capacitor C3 and one end of the resistor R4, the other end of the resistor R13 is input to an input end of the second optocoupler isolation circuit, the anode of the diode D1, the cathode of the diode D2, the other end of the capacitor C3 One end and the other end of the resistor R4 are grounded, and the other end of the resistor R4 is input to the other input end of the second optocoupler isolation circuit through R5.

具体来说,该第一检测电路用于检测无触发信号时电机与电机火线零线接口之间是否发生断路、短路情况(电机火线零线接口连接到电机的输入输出线路,图中未示出),具体来说,根据第五输出信号端即电阻R8的一端的电压值V的大小进行判断分析,在输入检测电路模块的至少一个输入检测电路的触发信号接口接入触发信号时,开关K1闭合,在输入检测电路模块的所有输入检测电路的触发信号接口都没有接入触发信号时,开关K1断开。R8,R9,R12,R13用于对第五输出信号端输出的电压进行分压,D2用于保护芯片U4的电压,防止芯片U4电压过高,D2把输出到芯片IN脚的电压限制在0.7V左右。R4和R5为分压取样电阻,当电机输出端为220V时R4和R5并联,此时U4输入端电压为:Specifically, the first detection circuit is used to detect whether there is an open circuit or a short circuit between the motor and the live wire neutral interface of the motor when there is no trigger signal (the live wire neutral interface of the motor is connected to the input and output lines of the motor, not shown in the figure). ), specifically, according to the size of the voltage value V of the fifth output signal terminal, that is, one end of the resistor R8, judge and analyze, when the trigger signal interface of at least one input detection circuit of the input detection circuit module is connected to the trigger signal, the switch K1 When the switch K1 is closed, when the trigger signal interfaces of all the input detection circuits of the input detection circuit module are not connected to the trigger signal, the switch K1 is turned off. R8, R9, R12, R13 are used to divide the voltage output by the fifth output signal terminal, D2 is used to protect the voltage of the chip U4 and prevent the voltage of the chip U4 from being too high, and D2 limits the voltage output to the IN pin of the chip to 0.7 V or so. R4 and R5 are voltage divider sampling resistors. When the motor output terminal is 220V, R4 and R5 are connected in parallel. At this time, the voltage at the input terminal of U4 is:

Figure BDA0003677915710000071
Figure BDA0003677915710000071

在一种实施方式中,R4=20K,R5=200K,R8=120K,R9=120K,R12=120K,R13=120K的情况下,VU4=0.00042V。In one embodiment, when R4=20K, R5=200K, R8=120K, R9=120K, R12=120K, and R13=120K, V U4 =0.00042V.

当K1断开,此时电机输出端电压接近为0,此时R5断开,只有R4分压,在一种实施方式下,电机输出端电压为:V*R4/(R8+R9+R12+R13+R4)=0.04V。R 5的接入与断开与检测端的电压V有关。When K1 is disconnected, the voltage at the motor output terminal is close to 0. At this time, R5 is disconnected, and only R4 divides the voltage. In one embodiment, the voltage at the motor output terminal is: V*R4/(R8+R9+R12+ R13+R4)=0.04V. The connection and disconnection of R 5 are related to the voltage V of the detection terminal.

当K1没有闭合时,交流电L经R20,C4输出到电机接口,如电机线路开路此时测得电压为L电压,判断为线路开路。当电机线路短路时测得电压为0,判断为线路短路.当正常接电机时电压Vm可由公式计算得到:When K1 is not closed, the alternating current L is output to the motor interface through R20 and C4. If the motor circuit is open, the voltage measured at this time is the L voltage, and the circuit is judged to be open. When the motor line is short-circuited, the measured voltage is 0, and it is judged that the line is short-circuited. When the motor is normally connected to the motor, the voltage Vm can be calculated by the formula:

Figure BDA0003677915710000072
Figure BDA0003677915710000072

其中,Vm为电机端电压,ω为交流电角速度,L为电机电感,C为电路中C4电容容量,R为电路中R20电阻阻值。经实际接上电机测试Vm电压值为0.6~2V之间。Among them, Vm is the motor terminal voltage, ω is the AC angular velocity, L is the motor inductance, C is the capacitance of C4 in the circuit, and R is the resistance of R20 in the circuit. The Vm voltage value is between 0.6 and 2V after actually connecting to the motor.

测量电压时,由控制信号ADV选择电阻分压阻值,当ADV为高时分压值:R4/(R8+R9+R12+R13+R4)=0.04,当ADV为低时分压值:R5/(R8+R9+R12+R13+R5)=0.00042。分压值输入U4芯片进行测量。ADV根据当前测量的电压调整分压值。When measuring the voltage, the resistance value of the resistor divider is selected by the control signal ADV. When ADV is high, the voltage divider value: R4/(R8+R9+R12+R13+R4)=0.04, when ADV is low, the voltage divider value: R5 /(R8+R9+R12+R13+R5)=0.00042. The divided voltage value is input to the U4 chip for measurement. ADV adjusts the voltage divider value according to the currently measured voltage.

在一些实施方式中,上述电机火线零线上设有磁环L2,磁环L2的第一输出端和第二输出端经过第二差分电路后输出的差分信号分别连接到第二检测电路的第一输入端和第二输入端,所述第二检测电路包括第二处理器芯片U4(芯片型号采用HLW8032),所述第二处理器芯片U4的IP引脚作为第二检测电路的第一输入端,IN引脚作为第二检测电路的第二输入端,VP引脚作为第二检测电路的第三输入端,所述第二处理器芯片的VP引脚与电容C3的一端连接;所述第二处理器芯片的TX引脚通过第三光耦隔离电路输出漏电电流数据;In some embodiments, a magnetic ring L2 is provided on the neutral wire of the live wire of the motor, and the differential signals output by the first output terminal and the second output terminal of the magnetic ring L2 after passing through the second differential circuit are respectively connected to the first output terminal of the second detection circuit. An input end and a second input end, the second detection circuit includes a second processor chip U4 (the chip model adopts HLW8032), and the IP pin of the second processor chip U4 is used as the first input of the second detection circuit terminal, the IN pin is used as the second input terminal of the second detection circuit, the VP pin is used as the third input terminal of the second detection circuit, and the VP pin of the second processor chip is connected to one end of the capacitor C3; the The TX pin of the second processor chip outputs leakage current data through the third optocoupler isolation circuit;

所述第二差分电路包括电阻R20、R21、R22、电容C1、C2,所述磁环的第一输出端分别连接电阻R20和R21的一端,所述电阻R20的另一端分别连接电容C1的一端和第二检测电路的第一输入端;所述磁环的第二输入端分别连接电阻R21的另一端和电阻R22的一端,所述磁环的第二输入端接地,所述电阻R22的另一端分别连接电容C2一端和第二检测电路的第二输入端,所述C1和C2的另一端接地。The second differential circuit includes resistors R20, R21, R22, capacitors C1, and C2. The first output end of the magnetic ring is connected to one end of the resistors R20 and R21, respectively, and the other end of the resistor R20 is connected to one end of the capacitor C1, respectively. and the first input end of the second detection circuit; the second input end of the magnetic ring is respectively connected to the other end of the resistor R21 and one end of the resistor R22, the second input end of the magnetic ring is grounded, and the other end of the resistor R22 is connected to the ground. One end is respectively connected to one end of the capacitor C2 and the second input end of the second detection circuit, and the other ends of the C1 and C2 are grounded.

具体来说,输出端零线火线经过磁环L2,当两线电流不平行时输出电压送入U4芯片测量电压值,经计算得出漏电电流。其中,R20,R21,R22用于对输入信号平衡后输入,C1,C2实现滤波作用,去掉干扰信号。Specifically, the neutral line of the output end passes through the magnetic ring L2, and when the currents of the two lines are not parallel, the output voltage is sent to the U4 chip to measure the voltage value, and the leakage current is calculated. Among them, R20, R21, R22 are used to input the input signal after balancing, C1, C2 realize the filtering effect to remove the interference signal.

在一些实施方式中,上述的油泵运行状态检测电路,还包括与所述处理器电路模块电性连接的电机开关安全控制电路模块,所述电机开关安全控制电路模块与所述电气参数检测电路模块连接,所述电机开关安全控制电路模块用于在电机开关过程中实现对继电器开关的灭弧。In some embodiments, the above-mentioned oil pump operating state detection circuit further includes a motor switch safety control circuit module electrically connected to the processor circuit module, the motor switch safety control circuit module and the electrical parameter detection circuit module The motor switch safety control circuit module is used to realize arc extinguishing of the relay switch during the motor switching process.

在一些实施方式中,上述的油泵运行状态检测电路,还包括与所述处理器电路模块电性连接的输入检测电路模块,所述输入检测电路模块包括至少一个输入检测电路,所述输入检测电路包括:触发信号接口、二极管D7、电阻R8、R16、R41、第四光耦隔离电路,所述触发信号接口的第一输出端连接二极管D7的正极,所述二极管D7的负极连接电阻R8后连接到第四光耦隔离电路的一个输入端,所述触发信号接口的第二输出端依次连接电阻R16和R41后连接到第四光耦隔离电路的另一个输入端,所述第四光耦隔离电路的输出信号传输到中央处理器电路模块。In some embodiments, the above-mentioned oil pump operating state detection circuit further includes an input detection circuit module electrically connected to the processor circuit module, the input detection circuit module includes at least one input detection circuit, the input detection circuit It includes: a trigger signal interface, a diode D7, resistors R8, R16, R41, and a fourth optocoupler isolation circuit. The first output end of the trigger signal interface is connected to the anode of the diode D7, and the cathode of the diode D7 is connected to the resistor R8 and then connected to one input end of the fourth optocoupler isolation circuit, the second output end of the trigger signal interface is connected to the resistors R16 and R41 in sequence and then connected to the other input end of the fourth optocoupler isolation circuit, the fourth optocoupler isolation circuit The output signal of the circuit is transmitted to the central processing unit circuit module.

针对现有技术中,加油机触发信号由继电器组组成,体积比较大占用空间,交流接触器控制油泵的开关,无法检测油泵状态的问题,本申请实施例中的输入检测电路模块,当触发信号接口IN1、IN2....中任何一个有220V电压时,油泵启动,假设输入检测电路有N个,则有N个第四光耦隔离电路的输出信号T1,T2,......,TN,同时输入到CPU,CPU检测到T个输入检测电路的第四光耦隔离电路的输出信号并显示在液晶屏,用户可了解当前是哪个端口触发。并可以设置最长触发时间,当大于此时间设备会提醒用户些端口有异常。Aiming at the problems in the prior art that the trigger signal of the fuel dispenser is composed of a relay group, which takes up a lot of space, and the AC contactor controls the switch of the oil pump and cannot detect the state of the oil pump. When any one of the interfaces IN1, IN2.... has a voltage of 220V, the oil pump starts. Assuming that there are N input detection circuits, there are N output signals T1, T2, ... of the fourth optocoupler isolation circuit. , TN, and input to the CPU at the same time, the CPU detects the output signal of the fourth optocoupler isolation circuit of the T input detection circuits and displays it on the LCD screen, the user can know which port is currently triggered. And you can set the longest trigger time, when it is longer than this time, the device will remind the user that some ports are abnormal.

在一些实施方式中,上述的油泵运行状态检测电路,还包括与所述处理器电路模块电性连接的油泵压力检测并补偿电路模块,所述油泵压力检测并补偿电路模块包括:压力变送器、保险丝F1、保险丝F3、二极管D18、二极管D6、稳压二极管D12、电感L3、电容C19、电阻R22、R23,所述压力变送器的第二输出端连接保险丝F1的一端,保险丝F1的另一端连接二极管D18的负极,二极管D18的正极连接电源,所述压力变送器的第一输出端连接保险丝F3的一端,保险丝F3的另一端分别连接稳压二极管D12和电感L3的一端,所述稳压二极管D12的另一端接地,所述电感L3的另一端分别连接电阻R22、R23的一端,所述电阻R22的另一端接地,所述电阻R23的另一端分别连接二极管D6和电容C19的一端,所述二极管D6的另一端连接电源,所述电容C19的另一端接地,所述电阻R23的另一端同时输出油泵管道压力数据。In some embodiments, the above-mentioned oil pump operating state detection circuit further includes an oil pump pressure detection and compensation circuit module electrically connected to the processor circuit module, and the oil pump pressure detection and compensation circuit module includes: a pressure transmitter , fuse F1, fuse F3, diode D18, diode D6, Zener diode D12, inductor L3, capacitor C19, resistor R22, R23, the second output end of the pressure transmitter is connected to one end of the fuse F1, and the other end of the fuse F1 One end is connected to the cathode of the diode D18, the anode of the diode D18 is connected to the power supply, the first output end of the pressure transmitter is connected to one end of the fuse F3, and the other end of the fuse F3 is connected to the Zener diode D12 and one end of the inductor L3 respectively. The other end of the Zener diode D12 is grounded, the other end of the inductor L3 is connected to one end of the resistors R22 and R23 respectively, the other end of the resistor R22 is grounded, and the other end of the resistor R23 is connected to the diode D6 and one end of the capacitor C19 respectively. , the other end of the diode D6 is connected to the power supply, the other end of the capacitor C19 is grounded, and the other end of the resistor R23 simultaneously outputs the oil pump pipeline pressure data.

其中,F1为自恢保险丝,当电流超出预设值时会关断输出保护电源。D18为二极管防止外部误接引入高压损坏设备,F3为自恢保险丝防止电流过大损坏设备,D12为电压过压保护管,当电压大于5V时会启动保护把电压锁定在5V,L3虑波过上高频信号,R22为取采电阻,压力变送器为4-20mA电流型输出,电流流经R22产生电压,电压经R23送至AD取采样,D6为AD芯片输入端保护,防止输入在AD端电压过高损坏AD芯片。Among them, F1 is a resettable fuse, when the current exceeds the preset value, it will turn off the output protection power supply. D18 is a diode to prevent external misconnection from introducing high voltage damage to the equipment, F3 is a resettable fuse to prevent excessive current from damaging the equipment, D12 is a voltage overvoltage protection tube, when the voltage is greater than 5V, it will start protection to lock the voltage at 5V, L3 filter over On high-frequency signal, R22 is for sampling resistance, pressure transmitter is 4-20mA current type output, current flows through R22 to generate voltage, and the voltage is sent to AD for sampling through R23, D6 is AD chip input protection to prevent the input from being in The AD terminal voltage is too high to damage the AD chip.

当油机泵停止工作时,压力降压时间小时预设值进行报警,提示管道可能不密封。When the oil engine pump stops working, the preset value of the pressure reduction time will give an alarm, indicating that the pipeline may not be sealed.

当预设压力小于一定值时自动启动油泵进行补压。具体来说,当管道压力下降到一定值,管道就会有空气进入管道,此时油枪开关(可以理解为水管的水龙头)还没打开,而油泵启动,启动后管道压力增大,油机油枪开关没有打开,管道压力的增大就会压缩空气,空气体积减少,减少的体积由油填充,油填充时会流过流量计,油机油枪开关还没打开,流量计就有液体流过,流量计就会把流过的液体计量上,由于没有打开油枪,流量计已计量数值,油机会显示计量值,会造成油机油枪开关刚打开后,流量计已经显示加油量但实际上油并没有真正开始给用户加油,造成计量不准确,本申请实施例中的油泵压力检测并补偿电路模块实现当压力下降到一定值就自动启动油泵补充压力防止空气进入。When the preset pressure is less than a certain value, the oil pump is automatically started to supplement the pressure. Specifically, when the pipeline pressure drops to a certain value, air will enter the pipeline. At this time, the oil gun switch (which can be understood as the faucet of the water pipe) has not been turned on, and the oil pump is started. If the gun switch is not turned on, the increase of the pipeline pressure will compress the air, the air volume will be reduced, the reduced volume will be filled with oil, and the oil will flow through the flowmeter when the oil is filled, and the flowmeter will have liquid flowing through the flowmeter before the oil gun switch is turned on. , the flowmeter will measure the liquid flowing through. Since the oil gun is not turned on, the flowmeter has measured the value, and the oil machine will display the measured value, which will cause the flowmeter to display the refueling amount just after the oil gun switch is turned on, but in fact The oil does not really start to refuel the user, resulting in inaccurate metering. The oil pump pressure detection and compensation circuit module in the embodiment of the present application realizes that when the pressure drops to a certain value, the oil pump is automatically activated to supplement the pressure to prevent air from entering.

基于上述油泵运行状态检测电路,本申请实施例提供了一种油泵运行状态检测方法,包括:基于电气参数检测电路模块的第三检测电路中的第三处理器芯片U1分别获取电机的运行电压和电流,并通过第三处理器芯片U1计算电机的运行功率和耗电量数据;Based on the above-mentioned oil pump operating state detection circuit, an embodiment of the present application provides a method for detecting the operating state of an oil pump, comprising: obtaining the operating voltage and current, and calculate the operating power and power consumption data of the motor through the third processor chip U1;

基于电气参数检测电路模块的第二检测电路中的第二处理器芯片U4的第一输入端和第二输入端采集电机零线火线上磁环的电压信号,并基于第二处理器芯片U4对采集的电压信号进行分析计算获取电机漏电电流数据;Based on the first input terminal and the second input terminal of the second processor chip U4 in the second detection circuit of the electrical parameter detection circuit module, the voltage signal of the magnetic ring on the neutral wire and live wire of the motor is collected, and based on the second processor chip U4 The collected voltage signal is analyzed and calculated to obtain the motor leakage current data;

基于电气参数检测电路模块的第一检测电路采集无触发信号时的电机输出电压,并经过对输出电压数据进行计算分析检测电机线路是否发生短路或者断路。The first detection circuit based on the electrical parameter detection circuit module collects the motor output voltage when there is no trigger signal, and detects whether the motor circuit is short-circuited or open-circuited by calculating and analyzing the output voltage data.

上述油泵运行状态检测方法,还包括:The above method for detecting the running state of the oil pump further includes:

基于油泵压力检测并补偿电路模块输出的油机泵管道压力数据,在油机泵停止工作时,分析压力降压时间是否小于第一预设值,若是则发出报警提示管道存在不密封的故障;Based on the oil pump pipeline pressure data output by the oil pump pressure detection and compensation circuit module, when the oil engine pump stops working, analyze whether the pressure reduction time is less than the first preset value, and if so, issue an alarm to indicate that the pipeline is not sealed;

还包括基于油泵压力检测并补偿电路模块输出的油机泵管道压力数据,分析实时管道压力是否小于第二预设值,若是,则自动启动油泵进行补压。It also includes analyzing whether the real-time pipeline pressure is less than the second preset value based on the oil pump pipeline pressure data output by the oil pump pressure detection and compensation circuit module, and if so, automatically starting the oil pump to supplement the pressure.

本申请实施例中,进一步可以通过记录油水泵开启次数,运行时长,到达预设值时提醒保养。系统自动存储每次的运行平均功率,通过平均功率的曲线判断油泵是否处理亚健康状态,提前更换或维修。In the embodiment of the present application, it is further possible to record the number of times the oil water pump is turned on, the running time, and remind maintenance when the preset value is reached. The system automatically stores the average power of each operation, and judges whether the oil pump is in a sub-health state through the curve of the average power, and replaces or repairs it in advance.

本发明不局限于上述具体的实施方式,本领域的普通技术人员从上述构思出发,不经过创造性的劳动,所做出的种种变换,均落在本发明的保护范围之内。The present invention is not limited to the above-mentioned specific embodiments, and various transformations made by those of ordinary skill in the art from the above-mentioned concept without creative work all fall within the protection scope of the present invention.

Claims (10)

1.一种油泵运行状态检测电路,其特征在于,包括:中央处理器电路模块和电气参数检测电路模块,所述电气参数检测电路模块与处理器电路模块电性连接,所述电气参数检测电路模块包括用于检测无触发信号时电机的第一检测电路和第二检测电路以及检测有触发信号时电机的第三检测电路,所述第一检测电路用于检测电机输出电压的大小,所述第二检测电路用于检测漏电电流,所述第三检测电路用于检测电机运行电气参数。1. An oil pump operating state detection circuit is characterized in that, comprising: a central processing unit circuit module and an electrical parameter detection circuit module, the electrical parameter detection circuit module is electrically connected with the processor circuit module, and the electrical parameter detection circuit The module includes a first detection circuit and a second detection circuit for detecting the motor when there is no trigger signal, and a third detection circuit for detecting the motor when there is a trigger signal, the first detection circuit is used for detecting the magnitude of the output voltage of the motor, the The second detection circuit is used to detect the leakage current, and the third detection circuit is used to detect the electrical parameters of the motor operation. 2.根据权利要求1中所述的一种油泵运行状态检测电路,其特征在于,所述电气参数检测电路模块包括:2. An oil pump operating state detection circuit according to claim 1, wherein the electrical parameter detection circuit module comprises: 联锁开关K1,所述联锁开关K1的一端分别连接第二输出信号端和R20,所述电阻R20的另一端连接电容C4,所述电容C4的另一端和联锁开关K1的另一端连接后连接压敏电阻R35的一端,所述压敏电阻R35的另一端连接第二输出信号端,所述连接第二输出信号端经过第一分压电路连接到第三检测电路的第三输入端;所述联锁开关K1的另一端还连接到电机火线零线接口的一端,所述电机火线零线接口的另一端连接电阻R10的一端,所述电阻R10的另一端接地;所述电阻R10的一端连接第一输出信号端,所述第一输出信号端经过第一差分电路输出的差分信号分别连接到第三检测电路的第一输入端和第二输入端。Interlock switch K1, one end of the interlock switch K1 is connected to the second output signal end and R20 respectively, the other end of the resistor R20 is connected to the capacitor C4, and the other end of the capacitor C4 is connected to the other end of the interlock switch K1 Then connect one end of the varistor R35, the other end of the varistor R35 is connected to the second output signal end, and the second output signal end is connected to the third input end of the third detection circuit through the first voltage divider circuit ; The other end of the interlock switch K1 is also connected to one end of the motor live wire neutral interface, the other end of the motor live wire neutral interface is connected to one end of the resistor R10, and the other end of the resistor R10 is grounded; the resistor R10 One end of the first output signal terminal is connected to the first output signal terminal, and the first output signal terminal is respectively connected to the first input terminal and the second input terminal of the third detection circuit through the differential signal output by the first differential circuit. 3.根据权利要求2中所述的一种油泵运行状态检测电路,其特征在于,所述第三检测电路包括:第三处理器芯片U1,所述第三处理器芯片U1的IP引脚作为第三检测电路的第一输入端,IN引脚作为第三检测电路的第二输入端,VP引脚作为第三检测电路的第三输入端,VDD引脚连接电源,第三处理器芯片U1的TX引脚通过第一光耦隔离电路输出电机运行电气参数;3. The circuit for detecting an operating state of an oil pump according to claim 2, wherein the third detection circuit comprises: a third processor chip U1, and an IP pin of the third processor chip U1 is used as a The first input terminal of the third detection circuit, the IN pin is used as the second input terminal of the third detection circuit, the VP pin is used as the third input terminal of the third detection circuit, the VDD pin is connected to the power supply, and the third processor chip U1 The TX pin outputs the electrical parameters of motor operation through the first optocoupler isolation circuit; 所述第一分压电路包括电阻R62、R63、R64、R65、R32和电容C42,所述R62的一端连接第二输出信号端,电阻R62、R63、R64、R65依次连接,R65的另一端分别连接第三检测电路的第三输入端、电阻R32一端和电容C42的一端,R32和电容C42的另一端接地;所述第一差分电路包括:电阻R28、R29、电容C6、C9,所述第一输出信号端连接电阻R29的一端,电阻R29的另一端分别连接电容C6的一端和第三检测电路的第一输入端,所述电阻R28的一端接地,电阻R28的另一端分别连接电容C9的一端和第三检测电路的第二输入端,所述电容C6和C9的另一端接地。The first voltage divider circuit includes resistors R62, R63, R64, R65, R32 and a capacitor C42, one end of the R62 is connected to the second output signal end, the resistors R62, R63, R64, R65 are connected in sequence, and the other end of the R65 is respectively Connect the third input end of the third detection circuit, one end of the resistor R32 and one end of the capacitor C42, and the other end of the R32 and the capacitor C42 is grounded; the first differential circuit includes: resistors R28, R29, capacitors C6, C9, the first differential circuit includes: An output signal terminal is connected to one end of the resistor R29, the other end of the resistor R29 is respectively connected to one end of the capacitor C6 and the first input terminal of the third detection circuit, one end of the resistor R28 is grounded, and the other end of the resistor R28 is connected to the capacitor C9. One end and the second input end of the third detection circuit, and the other ends of the capacitors C6 and C9 are grounded. 4.根据权利要求2所述的一种油泵运行状态检测电路,其特征在于,所述联锁开关K1的另一端连接第五输出信号端,所述第五输出信号端连接第一检测电路的输入端,所述第一检测电路包括:电阻R8、R9、R12、R13、R4、R5、电容C3、二极管D1和D2,所述第五输出信号端连接电阻R8的一端,R8、R9、R12、R13依次连接,电阻R13的另一端分别连接二极管D1的负极、二极管D2的正极、电容C3的一端和电阻R4的一端,所述电阻R13的另一端输入到第二光耦隔离电路的一个输入端,二极管D1的正极、二极管D2的负极、电容C3的另一端和电阻R4的另一端接地,电阻R4的另一端通过R5输入到第二光耦隔离电路的另一个输入端。4 . The oil pump operating state detection circuit according to claim 2 , wherein the other end of the interlock switch K1 is connected to a fifth output signal terminal, and the fifth output signal terminal is connected to the first detection circuit. 5 . Input terminal, the first detection circuit includes: resistors R8, R9, R12, R13, R4, R5, capacitor C3, diodes D1 and D2, the fifth output signal terminal is connected to one end of resistor R8, R8, R9, R12 , R13 are connected in sequence, the other end of the resistor R13 is respectively connected to the cathode of the diode D1, the anode of the diode D2, one end of the capacitor C3 and one end of the resistor R4, the other end of the resistor R13 is input to an input of the second optocoupler isolation circuit The anode of the diode D1, the cathode of the diode D2, the other end of the capacitor C3 and the other end of the resistor R4 are grounded, and the other end of the resistor R4 is input to the other input end of the second optocoupler isolation circuit through R5. 5.根据权利要求2所述的一种油泵运行状态检测电路,其特征在于,所述电机火线零线上设有磁环,磁环的第一输出端和第二输出端经过第二差分电路后输出的差分信号分别连接到第二检测电路的第一输入端和第二输入端,所述第二检测电路包括第二处理器芯片U4,所述第二处理器芯片U4的IP引脚作为第二检测电路的第一输入端,IN引脚作为第二检测电路的第二输入端,VP引脚作为第二检测电路的第三输入端,所述第二处理器芯片的VP引脚与电容C3的一端连接;所述第二处理器芯片的TX引脚通过第三光耦隔离电路输出漏电电流数据;5 . The circuit for detecting the operating state of an oil pump according to claim 2 , wherein a magnetic ring is provided on the neutral wire of the live wire of the motor, and the first output end and the second output end of the magnetic ring pass through the second differential circuit. 6 . The differential signal outputted after is connected to the first input terminal and the second input terminal of the second detection circuit respectively, and the second detection circuit includes a second processor chip U4, and the IP pin of the second processor chip U4 is used as The first input terminal of the second detection circuit, the IN pin is used as the second input terminal of the second detection circuit, the VP pin is used as the third input terminal of the second detection circuit, and the VP pin of the second processor chip is connected to One end of the capacitor C3 is connected; the TX pin of the second processor chip outputs leakage current data through the third optocoupler isolation circuit; 所述第二差分电路包括电阻R20、R21、R22、电容C1、C2,所述磁环的第一输出端分别连接电阻R20和R21的一端,所述电阻R20的另一端分别连接电容C1的一端和第二检测电路的第一输入端;所述磁环的第二输入端分别连接电阻R21的另一端和电阻R22的一端,所述磁环的第二输入端接地,所述电阻R22的另一端分别连接电容C2一端和第二检测电路的第二输入端,所述C1和C2的另一端接地。The second differential circuit includes resistors R20, R21, R22, capacitors C1, and C2. The first output end of the magnetic ring is connected to one end of the resistors R20 and R21, respectively, and the other end of the resistor R20 is connected to one end of the capacitor C1, respectively. and the first input end of the second detection circuit; the second input end of the magnetic ring is respectively connected to the other end of the resistor R21 and one end of the resistor R22, the second input end of the magnetic ring is grounded, and the other end of the resistor R22 is connected to the ground. One end is respectively connected to one end of the capacitor C2 and the second input end of the second detection circuit, and the other ends of the C1 and C2 are grounded. 6.根据权利要求1所述的一种油泵运行状态检测电路,其特征在于,还包括与所述处理器电路模块电性连接的电机开关安全控制电路模块,所述电机开关安全控制电路模块与所述电气参数检测电路模块连接,所述电机开关安全控制电路模块用于在电机开关过程中实现对继电器开关的灭弧。6 . The oil pump operating state detection circuit according to claim 1 , further comprising a motor switch safety control circuit module electrically connected to the processor circuit module, and the motor switch safety control circuit module is connected to 6 . The electrical parameter detection circuit module is connected, and the motor switch safety control circuit module is used for realizing arc extinguishing of the relay switch during the motor switching process. 7.根据权利要求1所述的一种油泵运行状态检测电路,其特征在于,还包括与所述处理器电路模块电性连接的输入检测电路模块,所述输入检测电路模块包括至少一个输入检测电路,所述输入检测电路包括:触发信号接口、二极管D7、电阻R8、R16、R41、第四光耦隔离电路,所述触发信号接口的第一输出端连接二极管D7的正极,所述二极管D7的负极连接电阻R8后连接到第四光耦隔离电路的一个输入端,所述触发信号接口的第二输出端依次连接电阻R16和R41后连接到第四光耦隔离电路的另一个输入端,所述第四光耦隔离电路的输出信号传输到中央处理器电路模块。7 . The oil pump operating state detection circuit according to claim 1 , further comprising an input detection circuit module electrically connected to the processor circuit module, the input detection circuit module comprising at least one input detection circuit module. 8 . The input detection circuit includes: a trigger signal interface, a diode D7, resistors R8, R16, R41, and a fourth optocoupler isolation circuit. The first output end of the trigger signal interface is connected to the anode of the diode D7, and the diode D7 The negative pole of the trigger signal interface is connected to the resistor R8 and then connected to an input terminal of the fourth optocoupler isolation circuit, and the second output terminal of the trigger signal interface is connected to the resistors R16 and R41 in sequence and then connected to the other input terminal of the fourth optocoupler isolation circuit. The output signal of the fourth optocoupler isolation circuit is transmitted to the central processing unit circuit module. 8.根据权利要求1所述的一种油泵运行状态检测电路,其特征在于,还包括与所述处理器电路模块电性连接的油泵压力检测并补偿电路模块,所述油泵压力检测并补偿电路模块包括:压力变送器、保险丝F1、保险丝F3、二极管D18、二极管D6、稳压二极管D12、电感L3、电容C19、电阻R22、R23,所述压力变送器的第二输出端连接保险丝F1的一端,保险丝F1的另一端连接二极管D18的负极,二极管D18的正极连接电源,所述压力变送器的第一输出端连接保险丝F3的一端,保险丝F3的另一端分别连接稳压二极管D12和电感L3的一端,所述稳压二极管D12的另一端接地,所述电感L3的另一端分别连接电阻R22、R23的一端,所述电阻R22的另一端接地,所述电阻R23的另一端分别连接二极管D6和电容C19的一端,所述二极管D6的另一端连接电源,所述电容C19的另一端接地,所述电阻R23的另一端同时输出油泵管道压力数据。8 . The oil pump operating state detection circuit according to claim 1 , further comprising an oil pump pressure detection and compensation circuit module electrically connected to the processor circuit module, the oil pump pressure detection and compensation circuit The module includes: pressure transmitter, fuse F1, fuse F3, diode D18, diode D6, Zener diode D12, inductor L3, capacitor C19, resistor R22, R23, the second output end of the pressure transmitter is connected to fuse F1 One end of the fuse F1, the other end of the fuse F1 is connected to the cathode of the diode D18, the anode of the diode D18 is connected to the power supply, the first output end of the pressure transmitter is connected to one end of the fuse F3, and the other end of the fuse F3 is connected to the Zener diode D12 and One end of the inductor L3, the other end of the Zener diode D12 is grounded, the other end of the inductor L3 is connected to one end of the resistors R22 and R23 respectively, the other end of the resistor R22 is grounded, and the other end of the resistor R23 is connected to the One end of the diode D6 and the capacitor C19, the other end of the diode D6 is connected to the power supply, the other end of the capacitor C19 is grounded, and the other end of the resistor R23 simultaneously outputs the oil pump pipeline pressure data. 9.基于权利要求1-8任一所述的检测电路的油泵运行状态检测方法,其特征在于,包括:基于电气参数检测电路模块的第三检测电路中的第三处理器芯片U1分别获取电机的运行电压和电流,并通过第三处理器芯片U1计算电机的运行功率和耗电量数据;9. The method for detecting the operating state of an oil pump based on the detection circuit of any one of claims 1-8, wherein the method comprises: acquiring the motor respectively based on the third processor chip U1 in the third detection circuit of the electrical parameter detection circuit module The operating voltage and current of the motor are calculated, and the operating power and power consumption data of the motor are calculated through the third processor chip U1; 基于电气参数检测电路模块的第二检测电路中的第二处理器芯片U4的第一输入端和第二输入端采集电机零线火线上磁环的电压信号,并基于第二处理器芯片U4对采集的电压信号进行分析计算获取电机漏电电流数据;Based on the first input terminal and the second input terminal of the second processor chip U4 in the second detection circuit of the electrical parameter detection circuit module, the voltage signal of the magnetic ring on the neutral wire and live wire of the motor is collected, and based on the second processor chip U4 The collected voltage signal is analyzed and calculated to obtain the motor leakage current data; 基于电气参数检测电路模块的第一检测电路采集无触发信号时的电机输出电压,并经过对输出电压数据进行计算分析检测电机线路是否发生短路或者断路。The first detection circuit based on the electrical parameter detection circuit module collects the motor output voltage when there is no trigger signal, and detects whether the motor circuit is short-circuited or open-circuited by calculating and analyzing the output voltage data. 10.根据权利要求9所述的油泵运行状态检测方法,其特征在于,还包括:10. The method for detecting an operating state of an oil pump according to claim 9, further comprising: 基于油泵压力检测并补偿电路模块输出的油机泵管道压力数据,在油机泵停止工作时,分析压力降压时间是否小于第一预设值,若是则发出报警提示管道存在不密封的故障;Based on the oil pump pipeline pressure data output by the oil pump pressure detection and compensation circuit module, when the oil engine pump stops working, analyze whether the pressure reduction time is less than the first preset value, and if so, issue an alarm to indicate that the pipeline is not sealed; 还包括基于油泵压力检测并补偿电路模块输出的油机泵管道压力数据,分析实时管道压力是否小于第二预设值,若是,则自动启动油泵进行补压。It also includes analyzing whether the real-time pipeline pressure is less than the second preset value based on the oil pump pipeline pressure data output by the oil pump pressure detection and compensation circuit module, and if so, automatically starting the oil pump to supplement the pressure.
CN202210624130.7A 2022-06-03 2022-06-03 Oil pump running state detection circuit and detection method Pending CN114935728A (en)

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