CN114950580A - Micro droplet generation device - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及生物领域,特别涉及一种微液滴生成装置。The invention relates to the biological field, in particular to a microdroplet generating device.
背景技术Background technique
微液滴技术是在微尺度通道内,利用流动剪切力与表面张力之间的相互作用将连续流体分割分离成离散的纳升级及以下体积的液滴的一种微纳技术。Micro-droplet technology is a micro-nano technology that utilizes the interaction between flow shear force and surface tension to divide and separate continuous fluids into discrete droplets of nanoscale and below volumes in microscale channels.
微液滴类型主要有气-液相液滴和液-液相液滴两种。液-液相微液滴由于体积小、液滴样品间无扩散、可避免样品间的交叉污染、反应条件稳定、适当操控下可实现迅速混合等优点。There are two main types of microdroplets: gas-liquid droplets and liquid-liquid droplets. Liquid-liquid microdroplets have the advantages of small size, no diffusion between droplet samples, avoidance of cross-contamination between samples, stable reaction conditions, and rapid mixing under proper control.
液-液相液滴根据连续相和分散相的不同又分为“水包油”,“油包水”,“油包水包油”以及“水包油包水”等。Liquid-liquid droplets are further classified into "oil-in-water", "water-in-oil", "oil-in-water-in-oil" and "water-in-oil-in-water" according to the difference of continuous phase and dispersed phase.
微液滴生成系统能生成直径在微米量级(即10-1000μm)“油包水”或“水包油”微液滴,为生物、化学和材料等领域的众多应用场景提供高灵敏、高效率和高通量的研究场所。The micro-droplet generation system can generate "water-in-oil" or "oil-in-water" micro-droplets with a diameter in the micrometer scale (ie, 10-1000 μm), providing high sensitivity and high precision for many application scenarios in the fields of biology, chemistry and materials. An efficient and high-throughput research site.
96孔板为生物领域常用的实验耗材,但现有技术的微液滴生成装置与96孔板兼容性较差,无法直接将微液滴样本生成到96孔板中,在实际使用时,在微液滴生成装置产生微液滴后往往需要通过其他手段和工具将微液滴转移至96孔板中,流程繁杂且过程中容易产生微液滴样本的污染。因此难以作为生物、化学和材料等领域普适性高的实验系统。The 96-well plate is a commonly used experimental consumable in the biological field, but the micro-droplet generation device in the prior art has poor compatibility with the 96-well plate, and cannot directly generate the micro-droplet sample into the 96-well plate. After the microdroplet generation device generates microdroplets, it is often necessary to transfer the microdroplets to a 96-well plate by other means and tools, which is complicated and prone to contamination of microdroplet samples during the process. Therefore, it is difficult to be used as an experimental system with high universality in the fields of biology, chemistry and materials.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是为了克服现有技术中微液滴生成装置与96孔板兼容性较差,无法直接将微液滴样本生成到96孔板中,在实际使用时,在微液滴生成装置产生微液滴后往往需要通过其他手段和工具将微液滴转移至96孔板中,流程繁杂且过程中容易产生微液滴样本的污染的缺陷,提供一种微液滴生成装置。The technical problem to be solved by the present invention is to overcome the poor compatibility between the micro-droplet generating device and the 96-well plate in the prior art, and it is impossible to directly generate the micro-droplet sample into the 96-well plate. After the droplet generation device generates microdroplets, it is often necessary to transfer the microdroplets to a 96-well plate by other means and tools, and the process is complicated and the contamination of the microdroplet samples is easy to occur during the process. A microdroplet generation device is provided. .
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above-mentioned technical problems through the following technical solutions:
一种微液滴生成装置,其包括:A microdroplet generation device, comprising:
生成芯片,所述生成芯片包含第一隔室和第二隔室,所述生成芯片可将所述第一隔室和所述第二隔室的液体样本生成为微液滴;generating a chip, the generating chip comprising a first compartment and a second compartment, the generating chip can generate the liquid samples of the first compartment and the second compartment into microdroplets;
收集板,所述收集板为96孔板,所述收集板包括收集孔;a collection plate, the collection plate is a 96-well plate, and the collection plate includes a collection hole;
连接基座,所述连接基座包裹所述收集板,所述连接基座包括芯片支架,所述生成芯片放置并限位于所述芯片支架,所述收集板可拆卸的安装在所述连接基座上。a connection base, the connection base wraps the collection plate, the connection base includes a chip support, the generated chip is placed and limited to the chip support, and the collection plate is detachably mounted on the connection base seat.
在本方案中,采用上述结构形式,生成芯片与作为收集板的96孔板通过连接基座集成在一起,使得生产芯片生成的微液滴可以直接被作为收集板的96孔板收集。收集板可拆卸地安装于连接基座,也方便在收集微液滴后直接拆卸下来进行后续操作,无需通过其他手段和工具转移微液滴,流程简便且过程中不易污染微液滴样本。In this solution, using the above structure, the generation chip is integrated with the 96-well plate as the collection plate through the connection base, so that the microdroplets generated by the production chip can be directly collected by the 96-well plate as the collection plate. The collection plate is detachably installed on the connection base, and it is also convenient to directly disassemble the micro-droplets for subsequent operations after collecting the micro-droplets. There is no need to transfer the micro-droplets by other means and tools. The process is simple and the micro-droplet samples are not easily contaminated during the process.
较佳的,所述生成芯片包括排样管,所述微液滴通过所述排样管排出,当所述生成芯片放置并限位于所述芯片支架时,所述排样管伸入所述收集孔中。Preferably, the generation chip includes a sample discharge tube through which the microdroplets are discharged, and when the generation chip is placed and limited to the chip holder, the sample discharge tube extends into the collection hole.
在本方案中,采用上述结构形式,通过芯片支架的限位,可以使得生成芯片放置在其上时其排样管直接伸入到收集板的收集孔中,使得生成芯片与收集板对位。同时,排样管伸入收集孔也可以减少微液滴滴落的高度,降低微液滴滴落的动能,避免滴落的冲击破坏微液滴结构。In this solution, using the above structural form, through the limit of the chip holder, the sampling pipe can directly extend into the collection hole of the collection plate when the generation chip is placed on it, so that the generation chip and the collection plate are aligned. At the same time, the extension of the sampling tube into the collection hole can also reduce the height of the droplet droplet, reduce the kinetic energy of the droplet droplet, and avoid the impact of the droplet from damaging the droplet structure.
较佳的,所述生成芯片包含若干芯片模块,所述芯片模块包括若干与所述收集孔一一对应的芯片单元,若干芯片单元一体成型形成芯片模块。Preferably, the generated chip includes a plurality of chip modules, and the chip module includes a plurality of chip units corresponding to the collection holes one-to-one, and the plurality of chip units are integrally formed to form a chip module.
在本方案中,采用上述结构形式,生成芯片有多个相同的芯片模块组成,每个芯片模块上又包含多个芯片单元,每个芯片单元可单独生成微液滴,芯片单元的数量与收集板的收集孔的数量一一对应。每个单独的芯片模块一体成型,方便芯片模块的批量加工,可降低生成芯片的生产和维护成本。In this solution, using the above structure, the generated chip is composed of a plurality of identical chip modules, each chip module contains a plurality of chip units, and each chip unit can generate micro droplets independently. The number of chip units is related to the collection of The number of collecting holes of the plate corresponds one-to-one. Each individual chip module is integrally formed, which facilitates batch processing of the chip modules, and can reduce the production and maintenance costs of the generated chips.
较佳的,所述芯片模块由热塑材料或热固材料或玻璃形成。Preferably, the chip module is formed of thermoplastic material or thermosetting material or glass.
在本方案中,采用上述结构形式,热塑材料、热固材料、玻璃等材料加工容易,成本低廉,进一步降低生成芯片的成本。In this solution, by adopting the above structure form, thermoplastic materials, thermosetting materials, glass and other materials are easy to process, and the cost is low, which further reduces the cost of generating chips.
较佳的,所述生成芯片包括:Preferably, the generation chip includes:
加样层,所述加样层设于所述生成芯片的顶部,所述第一隔室和第二隔室设于所述加样层上;a sample application layer, the sample application layer is arranged on the top of the generation chip, and the first compartment and the second compartment are arranged on the sample application layer;
排样层,所述排样层设于所述生成芯片的底部,所述排样管设于所述排样层上,所述排样层顶面与所述加样层的底面相互贴合并密封;The layout layer, the layout layer is arranged at the bottom of the generation chip, the layout tube is arranged on the layout layer, the top surface of the layout layer and the bottom surface of the sample application layer are attached to each other and combined seal;
微流道层,所述排样层顶面与所述加样层的底面相互贴合并密封形成所述微流道层,所述微流道层包括与所述第一隔室和所述排样管联通的第一流道,与所述第二隔室以及所述第一流道连通的第二流道,所述第二流道沿所述第一流道的垂直方向和所述第一流道在生成区域交汇。A microfluidic layer, the top surface of the sample arrangement layer and the bottom surface of the sample application layer are adhered to each other and sealed to form the microfluidic layer, and the microfluidic layer includes the first compartment and the row A first flow channel communicated with the sample tube, a second flow channel communicated with the second compartment and the first flow channel, and the second flow channel is in the vertical direction of the first flow channel and the first flow channel. Generate area intersections.
在本方案中,采用上述结构形式,微流道层由加样层和排样层以键合或胶贴等方式形成,芯片三层结构紧密层叠契合,高度集成,面积和体积小,显著降低了微液滴生成的成本。In this solution, the above-mentioned structural form is adopted, the microfluidic layer is formed by bonding or gluing the sample application layer and the sample layout layer, and the three-layer structure of the chip is closely stacked and fitted, highly integrated, small in area and volume, and significantly reduced in size. cost of droplet generation.
较佳的,所述排样层的顶面和/或所述加样层的底面凹陷形成第一凹槽和第二凹槽,所述第一凹槽和所述第二凹槽通过与所述加样层的底面和/或所述排样层的顶面相互贴合并密封形成所述第一流道和所述第二流道。Preferably, the top surface of the sample arrangement layer and/or the bottom surface of the sample application layer is recessed to form a first groove and a second groove, and the first groove and the second groove are connected with each other. The bottom surface of the sample application layer and/or the top surface of the sample layout layer are adhered to each other and sealed to form the first flow channel and the second flow channel.
在本方案中,采用上述结构形式,生成芯片通过第一流道和第二流道生成微液滴,第一流道和第二流道由设在排样层的顶面和/或加样层的底面的凹槽形成,在排样层和加样层以键合或胶贴等方式封装后,这些凹槽成为供液体样本流通交汇的流道,产生微液滴,使得芯片高度集成。In this solution, using the above structure, the generation chip generates micro droplets through the first flow channel and the second flow channel. The grooves on the bottom surface are formed. After the sample placement layer and the sample application layer are encapsulated by bonding or sticking, these grooves become the flow channels for the liquid samples to flow and intersect, producing micro droplets, making the chip highly integrated.
较佳的,所述第一流道沿液体样本的流动方向依次包括:连通第一隔室的第一入口、缓冲区域、生成区域和连通排样管的出口;Preferably, the first flow channel includes in sequence along the flow direction of the liquid sample: a first inlet that communicates with the first compartment, a buffer area, a generation area, and an outlet that communicates with the sample discharge pipe;
所述缓冲区域包括沿所述第一流道侧面方向延伸的第一延长流道和第二延长流道,所述第一延长流道和所述第二延长流道通过弯折流道连通,所述第一延长流道连通所述第一入口,所述第二延长流道连通所述生成区域。The buffer area includes a first extended flow channel and a second extended flow channel extending along the side direction of the first flow channel, and the first extended flow channel and the second extended flow channel are communicated through a curved flow channel, so The first elongated flow passage communicates with the first inlet, and the second elongated flow passage communicates with the generation region.
在本方案中,采用上述结构形式,液体样本从第一隔室由第一入口进入第一流道,并与第二流道的液体样本在生成区域交汇形成微液滴,再由出口自排样管流出。缓冲区域为一段通过向一侧弯折后再返回原流道方向的延长段,在第一入口和生成区域之间设置向一侧延长的缓冲区域,可使得液体样本在进入流道后可以在延长的缓冲区域内进行稳定,使其流速与均匀程度相对稳定后再进入生产区域生产微液滴,可提升微液滴的生成效果。In this solution, using the above structure, the liquid sample enters the first flow channel from the first inlet from the first compartment, and merges with the liquid sample in the second flow channel in the generation area to form droplets, and then self-discharges from the outlet Tube out. The buffer area is an extended section that is bent to one side and then returned to the original flow channel. A buffer area extended to one side is provided between the first inlet and the generation area, so that the liquid sample can be stored in the flow channel after entering the flow channel. Stabilize in the extended buffer area to make the flow rate and uniformity relatively stable, and then enter the production area to produce microdroplets, which can improve the generation effect of microdroplets.
较佳的,所述第一延长流道与所述第二延长流道相互平行。Preferably, the first extended flow channel and the second extended flow channel are parallel to each other.
在本方案中,采用上述结构形式,第一延长流道与第二延长流道相互平行,可使两者间的距离恒定并保持最大距离,可使得加样层和排样层以键合或胶贴等方式的封装更容易,封装效果更好。In this solution, using the above structure, the first extended flow channel and the second extended flow channel are parallel to each other, so that the distance between the two can be kept constant and the maximum distance can be maintained, so that the sample application layer and the sample layout layer can be bonded or It is easier to encapsulate by sticking and other methods, and the encapsulation effect is better.
较佳的,所述排样管包括:Preferably, the sampling pipe includes:
内腔,所述内腔的腔壁自内腔顶部向内腔底部逐渐收敛;an inner cavity, the cavity wall of the inner cavity gradually converges from the top of the inner cavity to the bottom of the inner cavity;
排液口,所述排液口开设于所述内腔的底部的一侧;a liquid discharge port, the liquid discharge port is opened on one side of the bottom of the inner cavity;
导流面,所述导流面设于所述内腔的底部,所述导流面一端抵住所述腔壁,所述导流面的另一端向下倾斜并延伸至所述排液口。A guide surface, the guide surface is arranged at the bottom of the inner cavity, one end of the guide surface is pressed against the cavity wall, and the other end of the guide surface is inclined downward and extends to the liquid discharge port.
在本方案中,采用上述结构形式,排样管连通微流道层的出口,微流道层的微液滴从出口流出后流入排样层的内腔,并可沿内腔的腔壁向腔底流动至导流面上,再由导流面缓慢流至排液口排出,可以避免微液滴直接滴落冲击过大可能损害微液滴结构。In this scheme, the above-mentioned structural form is adopted, the sampling tube is connected to the outlet of the micro-channel layer, and the micro-droplets of the micro-channel layer flow out from the outlet and flow into the inner cavity of the sampling layer, and can flow along the cavity wall of the inner cavity to the inner cavity of the sampling layer. The bottom of the cavity flows to the guide surface, and then slowly flows from the guide surface to the liquid discharge port for discharge, which can avoid the direct drop of the droplet and the impact may damage the structure of the droplet.
较佳的,所述排样管还包括引流部,所述引流部设于所述内腔开设所述排液口的一侧的所述腔壁上,所述引流部沿所述腔壁凸起并向所述排液口延伸,所述引流部的末端在垂直方向上的投影位于所述导流面上。Preferably, the sampling pipe further includes a drainage portion, the drainage portion is arranged on the cavity wall on the side where the liquid drainage port is opened in the inner cavity, and the drainage portion is convex along the cavity wall. The vertical projection of the distal end of the drainage portion is located on the drainage surface.
在本方案中,采用上述结构形式,排样管开设排液口一侧的腔壁上方还设有凸起的引流部,可通过凸出结构将该侧腔壁上的微液滴导引至导流面上,避免微液滴从该侧腔壁直接从排液口流出,提升排样管的导流效果。In this solution, the above-mentioned structure is adopted, and a convex drainage part is also provided above the cavity wall on the side where the liquid discharge port is opened in the sample discharge pipe, and the microdroplets on the side cavity wall can be guided to the cavity through the convex structure. On the guide surface, the micro-droplets are prevented from flowing directly from the liquid discharge port from the side cavity wall, and the guide effect of the sample discharge pipe is improved.
本发明的积极进步效果在于:通过本发明所公开的微液滴生成装置,生成芯片与作为收集板的96孔板通过连接基座集成在一起,使得生产芯片生成的微液滴可以直接被作为收集板的96孔板收集。收集板可拆卸地安装于连接基座,也方便在收集微液滴后直接拆卸下来进行后续操作,无需通过其他手段和工具转移微液滴,流程简便且过程中不易污染微液滴样本。The positive improvement effect of the present invention is that: through the micro-droplet generating device disclosed in the present invention, the generating chip and the 96-well plate serving as the collecting plate are integrated together through the connection base, so that the micro-droplets generated by the manufacturing chip can be directly used as 96-well plate collection of the collection plate. The collection plate is detachably installed on the connection base, and it is also convenient to directly disassemble the micro-droplets for subsequent operations after collecting the micro-droplets. There is no need to transfer the micro-droplets by other means and tools. The process is simple and the micro-droplet samples are not easily contaminated during the process.
附图说明Description of drawings
图1为本发明实施例1的微液滴生成装置结构示意图。FIG. 1 is a schematic structural diagram of a microdroplet generating device according to Embodiment 1 of the present invention.
图2为本发明实施例1的微液滴生成装置的爆炸结构示意图。FIG. 2 is a schematic diagram of the explosion structure of the microdroplet generating device according to Embodiment 1 of the present invention.
图3为本发明实施例1的连接基座的局部结构示意图。FIG. 3 is a partial structural schematic diagram of the connection base according to Embodiment 1 of the present invention.
图4为本发明实施例1的芯片模块的结构示意图。FIG. 4 is a schematic structural diagram of a chip module according to Embodiment 1 of the present invention.
图5为本发明实施例1的芯片模块的俯视结构示意图。FIG. 5 is a schematic top-view structural diagram of the chip module according to Embodiment 1 of the present invention.
图6为本发明实施例1的芯片模块与连接基座的连接结构示意图。FIG. 6 is a schematic diagram of the connection structure between the chip module and the connection base according to Embodiment 1 of the present invention.
图7为本发明实施例1的微流道层的结构示意图。FIG. 7 is a schematic structural diagram of the microfluidic layer in Example 1 of the present invention.
图8为本发明实施例1的微流道层的结构示意图。FIG. 8 is a schematic structural diagram of the microfluidic layer of Example 1 of the present invention.
图9为本发明实施例1的微流道层的结构示意图。FIG. 9 is a schematic structural diagram of the microfluidic layer of Example 1 of the present invention.
图10为本发明实施例2的排样管的结构示意图。FIG. 10 is a schematic structural diagram of the sample discharge tube in Example 2 of the present invention.
图11为本发明实施例2的排样管的内部结构示意图。FIG. 11 is a schematic diagram of the internal structure of the sample discharge tube in Example 2 of the present invention.
附图标记说明:Description of reference numbers:
生成芯片1Generate chip 1
加样层11
排样层12Layout layer 12
排样管121
出口122
内腔123
排液口124
导流面125
引流部126
芯片模组13
芯片单元14
第一隔室141
第一入口143
第二入口144
第二隔室142
微流道层15
第一流道16
第一延长流道161The
第二延长流道162The
弯折流道163
第二流道17
生成区域18
连接基座2
芯片支架21
凸块211
槽口212
卡扣22
收集板3
收集孔31
卡槽32
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。The present invention is further described below by way of examples, but the present invention is not limited to the scope of the described examples.
实施例一Example 1
如图1-3所示,本实施例的微液滴生成装置包括生成芯片1、收集板3和连接基座2组成。生成芯片1包含第一隔室141和第二隔室142,生成芯片1可将第一隔室141和第二隔室142的液体样本生成为微液滴。收集板3为96孔板,收集板3包括收集孔31。连接基座2包裹收集板3,连接基座2包括芯片支架21,生成芯片1放置并限位于芯片支架21,收集板3可拆卸的安装在连接基座2上。As shown in FIGS. 1-3 , the microdroplet generation device of this embodiment includes a generation chip 1 , a
本实施例中,生成芯片1的第一隔室141和第二隔室142用于分别注入水相液体和油相液体。通过精密气控装置分别对两个隔室进行加压,使得液体通过生成芯片1生成“油包水”或者“水包油”的微液滴,在排出至收集板3的收集孔31中。In this embodiment, the
本实施例的收集板3为96孔板,是生物领域常用的实验耗材,该板上具有8*12个收集孔31。在其他实施例中,收集板3也可由若干个8连排管组成。The
如图2、3所示,本实施例的连接基座2为方框型,连接基座2可以套设在收集板3上并包裹在收集板3的四周,通过连接基座2上的卡扣22与收集板3上的卡槽32实现可拆卸地固定。使其与收集板3的连接更为稳固。卡槽32设置在收集板3的两侧,卡扣22则设于连接基座2两侧的对应位置。卡扣22设在一个可进行一定程度弯折的连接板的一端上,连接板的另一端固定于连接基座2侧面,连接板设置卡扣22一端的背面还设有一手柄部,该手柄部向连接板的另一端延伸。通过挤压该手柄部可使连接板向外弯折,使得卡扣22抬起以便嵌入或者脱出收集板3的卡槽32。As shown in FIGS. 2 and 3 , the
如图2、3所示,芯片支架21由连接基座2相对的两个侧边顶部有间隔设有多组对应的凸块211组成,当芯片放置于连接基座2上时,芯片的边缘则卡设于两凸块211之间的槽口212内,并与卡设在连接基座2上的收集板3对位。As shown in FIGS. 2 and 3 , the
在其他实施例中,连接基座2也可不套设包裹收集板3而采用其他方式与收集板3连接,如制作成上框结构安设在收集板3的顶面上,或制作成底座结构将收集板3直接放入连接基座2内。而芯片支架21也不局限于设置于边缘的凸块211和槽口212,也采用在连接基座2顶部增加一个设有安装槽的顶面,或者在连接基座2内部,收集板3顶面上增加支撑结构等方式实现,只要能实现收集板3的可拆卸安装以及生成芯片1的固定与限位即可。In other embodiments, the connecting
生成芯片1与作为收集板3的96孔板通过连接基座2集成在一起,使得生产芯片生成的微液滴可以直接被作为收集板3的96孔板收集。收集板3可拆卸地安装于连接基座2,也方便在收集微液滴后直接拆卸下来进行后续操作,无需通过其他手段和工具转移微液滴,流程简便且过程中不易污染微液滴样本。The generation chip 1 is integrated with the 96-well plate as the
如图2所示,生成芯片1包括排样管121,微液滴通过排样管121排出,当生成芯片1放置并限位于芯片支架21时,排样管121伸入收集孔31中。As shown in FIG. 2 , the generation chip 1 includes a
本实施例中,排样管121设于生成芯片1的底面上并向下延伸,当生成芯片1卡设在槽口212时,生成芯片1的排样管121正对收集口并伸入至收集孔31中。In this embodiment, the
通过芯片支架21的限位,可以使得生成芯片1放置在其上时其排样管121直接伸入到收集板3的收集孔31中,使得生成芯片1与收集板3对位。同时,排样管121伸入收集孔31也可以减少微液滴滴落的高度,降低微液滴滴落的动能,避免滴落的冲击破坏微液滴结构。Through the limitation of the
在其他实施例中,排样口也可仅对准收集孔31而不伸入收集孔31中,只是这种结构仅能保证微液滴滴入收集孔31中但无法降低微液滴滴落的动能。In other embodiments, the sample ejection port may only be aligned with the
如图1-5所示,生成芯片1包含若干芯片模块,芯片模块包括若干与收集孔31一一对应的芯片单元14,若干芯片单元14一体成型形成芯片模块。As shown in FIGS. 1-5 , the generated chip 1 includes a plurality of chip modules, and the chip module includes a plurality of
本实施例中,每个芯片单元14都可以单独生成微液滴,包括一组第一隔室141、第二隔室142和排样管121,一个单独的芯片模块具有8个横向排列的芯片单元14。本实施例的生成芯片1由12个芯片模块组成,共具有8*12个芯片单元14,与作为收集板3的96孔板相对应。In this embodiment, each
在其他实施例中,芯片模组13的芯片单元14排列方向和数量也不局限于此,可以根据使用场景的不同和需求的不同进行调整,只要保证能够与收集板3的收集孔31对应即可。In other embodiments, the arrangement direction and number of the
生成芯片1有多个相同的芯片模块组成,每个芯片模块上又包含多个芯片单元14,每个芯片单元14可单独生成微液滴,芯片单元14的数量与收集板3的收集孔31的数量一一对应。每个单独的芯片模块一体成型,方便芯片模块的批量加工,可降低生成芯片1的生产和维护成本。The generation chip 1 is composed of a plurality of identical chip modules, and each chip module contains a plurality of
本实施例中,芯片模块由热塑材料、热固材料、玻璃形成。该类材料加工容易,成本低廉,进一步降低生成芯片1的成本。In this embodiment, the chip module is formed of thermoplastic material, thermosetting material, and glass. Such materials are easy to process and low in cost, which further reduces the cost of generating the chip 1 .
在其他实施例中,也可使用其他常见的热成型材料制成本产品。In other embodiments, other common thermoforming materials may also be used to form the product.
如图2-8所示,生成芯片1包括加样层11,排样层12和微流道层15。加样层11设于生成芯片1的顶部,第一隔室141和第二隔室142设于加样层11上;排样层12设于生成芯片1的底部,排样管121设于排样层12上,排样层12顶面与加样层11的底面相互贴合并密封;排样层12顶面与加样层11的底面相互贴合并密封形成微流道层15,微流道层15包括与第一隔室141和排样管121联通的第一流道16,与第二隔室142以及第一流道16连通的第二流道17,第二流道17沿第一流道16的垂直方向和第一流道16在生成区域18交汇。As shown in FIGS. 2-8 , the generation chip 1 includes a
本实施例中,第一隔室141通过第一入口143与第一流道16相连通,第二隔室142通过第二入口144与第二流道17相连通,第二流道17在生成区域18从两侧与第一流道16连通。两隔室的液体通过气压作用下进入两流道中向出口122方向流动。第一隔室141中的液体在第一流道16内流经生成区域18时,在第二流道17的液体的流动剪切力作用下生成相应微液滴。In this embodiment, the
本实施例中,排样层12顶面与加样层11的底面相互贴合并以键合等方式封装,在其他实施例中,也可选用胶贴等其他常见的封装方式。In this embodiment, the top surface of the layout layer 12 and the bottom surface of the
当第一隔室141内为油相液体,第二隔室142内为水相液体时,可以生成“水包油”微液滴;When the
当第一隔室141内为水相液体,第二隔室142内为油相液体时,可以生成“油包水”微液滴。When the
本实施例的微流道层15由加样层11和排样层12以键合或胶贴等方式形成。在其他实施例中,也可以另设一层独立的微流道层15并与加样层11和排样层12的第一入口143,第二入口144以及出口122连通。The
微流道层15由加样层11和排样层12以键合或胶贴等方式形成,芯片三层结构紧密层叠契合,高度集成,面积和体积小,显著降低了微液滴生成的成本。The
如图7所示,排样层12的顶面和/或加样层11的底面凹陷形成第一凹槽和第二凹槽,第一凹槽和第二凹槽通过与加样层11的底面和/或排样层12的顶面以键合或胶贴等方式形成第一流道16和第二流道17。As shown in FIG. 7 , the top surface of the sampling layer 12 and/or the bottom surface of the
本实施例中,第一凹槽和第二凹槽都形成在加样层11的底面。排样层12通过键合或胶贴等方式将凹槽封闭形成流道。In this embodiment, both the first groove and the second groove are formed on the bottom surface of the
在其他实施例中,该凹槽也可形成于排样层12的顶面,或者分别形成在两面上。In other embodiments, the grooves can also be formed on the top surface of the alignment layer 12, or formed on both sides respectively.
生成芯片1通过第一流道16和第二流道17生成微液滴,第一流道16和第二流道17由设在排样层12的顶面和/或加样层11的底面的凹槽形成,在排样层12和加样层11以键合或胶贴等方式封装后,这些凹槽成为供液体样本流通交汇的流道,产生微液滴,使得芯片高度集成。The generation chip 1 generates micro droplets through the
如图8所示,第一流道16沿液体样本的流动方向依次包括:连通第一隔室141的第一入口143、缓冲区域、生成区域18和连通排样管121的出口122。缓冲区域包括沿第一流道16侧面方向延伸的第一延长流道161和第二延长流道162,第一延长流道161和第二延长流道162通过弯折流道163连通,第一延长流道161连通第一入口143,第二延长流道162连通生成区域18。As shown in FIG. 8 , the
本实施例中,第二流道17自第二出口122位置,从两侧以分别延伸出去,并在生成区域18位置从第一流道16的垂直方向的两侧与第一流道16交汇,然后再导通至出口122。而第一流道16则从第一入口143位置先经过一个通过弯折方式延长的缓冲区域后,再延伸到生成区域18与第二流道17交汇,再导通至出口122位置。In this embodiment, the
如图8所示,本实施例的缓冲区域由连通第一入口143并横向延伸的第一延长流道161,连通第一延长流道161尾端并纵向弯折的弯折流道163,以及连通弯折流道163尾端并沿横向朝第一延长流道161延伸反向相反的方向延伸的第二延长流道162组成。缓冲区域整个呈一个螺旋式结构。As shown in FIG. 8 , the buffer area of this embodiment consists of a first
在其他实施例中,缓冲区域也可设置更多延长流道和弯折流道163,使其呈多层螺旋结构以进一步延长缓冲区域的整体长度,增加其稳流效果。但在总长度不变的情况下,只使用一个弯折结构的缓冲区域可使得两延长流道的距离最长,可以降低加样层11和排样层12之间以键合或胶贴等方式封装的难度。In other embodiments, the buffer area can also be provided with more extended flow channels and
液体样本从第一隔室141由第一入口143进入第一流道16,并与第二流道17的液体样本在生成区域18交汇形成微液滴,再由出口122自排样管121流出。缓冲区域为一段通过向一侧弯折后再返回原流道方向的延长段,在第一入口143和生成区域18之间设置向一侧延长的缓冲区域,可使得液体样本在进入流道后可以在延长的缓冲区域内进行稳定,使其流速与均匀程度相对稳定后再进入生产区域生产微液滴,可提升微液滴的生成效果。The liquid sample enters the
如图8所示,第一延长流道161与第二延长流道162相互平行。As shown in FIG. 8 , the first
第一延长流道161与第二延长流道162相互平行,可使两者间的距离恒定并保持最大距离,可使得加样层11和排样层12的以键合或胶贴等方式封装更容易,封装效果更好。The first
如图9所示,本实施例的排样管121包括内腔123和排液口124,内腔123的腔壁自内腔123顶部向内腔123底部逐渐收敛。排液口124开设于内腔123的底部。As shown in FIG. 9 , the
排样管121内部中空形成内腔123,内腔123的顶部连通微流道层15的出口122,微流道层15形成的微液滴自该出口122沿内腔123的腔壁向下流动。并从内腔123底部的排液口124滴落至收集板3的收集孔31中。The inside of the
实施例二
本实施的微液滴生成装置其结构与实施例一大致相同,对其相同部分不在赘述,不同之处在于本实施例的排样管121。The structure of the micro-droplet generating device of this embodiment is substantially the same as that of the first embodiment, and the same parts are not repeated here, and the difference lies in the
如图10,11所示,排样管121包括内腔123,排液口124和导流面125。内腔123的腔壁自内腔123顶部向内腔123底部逐渐收敛。排液口124开设于内腔123的底部的一侧。导流面125设于内腔123的底部,导流面125一端抵住腔壁,导流面125的另一端向下倾斜并延伸至排液口124。As shown in FIGS. 10 and 11 , the
本实施例中,排样管121内部中空形成内腔123,内腔123的顶部连通微流道层15的出口122,微流道层15形成的微液滴自该出口122沿内腔123的腔壁向下流动。排液口124开设于排样管121的侧面底部,导流面125则是设于内腔123底部沿着内腔123腔壁向排液口124向下倾斜的斜面。In this embodiment, the
微液滴可沿内腔123的腔壁向腔底流动至导流面125上,再由导流面125缓慢流至排液口124排出,可以避免微液滴直接滴落冲击过大可能损害微液滴结构。The micro droplets can flow along the cavity wall of the
如图10,11所示,排样管121还包括引流部126,引流部126设于内腔123开设排液口124的一侧的腔壁上,引流部126沿腔壁凸起并向排液口124延伸,引流部126的末端在垂直方向上的投影位于导流面125上。As shown in FIGS. 10 and 11 , the
本实施例中,引流部126的倾斜角度略大于腔壁的倾斜角度,并且其末端在垂直方向上位于导流面125上,保证从引流部126滴落的微液滴可落在导流面125上,避免微液滴从该侧腔壁直接从排液口124流出,提升排样管121的导流效果。In this embodiment, the inclination angle of the
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。Although the specific embodiments of the present invention are described above, those skilled in the art should understand that this is only an illustration, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.
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| Publication number | Publication date |
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| CN114950580B (en) | 2025-05-27 |
| WO2023019759A1 (en) | 2023-02-23 |
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