CN114961868B - Hot end rotor system of micro turbojet engine with core cooling structure - Google Patents
Hot end rotor system of micro turbojet engine with core cooling structure Download PDFInfo
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- 238000001816 cooling Methods 0.000 title claims abstract description 137
- 238000007789 sealing Methods 0.000 claims abstract description 80
- 238000002955 isolation Methods 0.000 claims abstract description 72
- 238000012546 transfer Methods 0.000 claims abstract description 20
- 239000010687 lubricating oil Substances 0.000 claims abstract description 9
- 230000013011 mating Effects 0.000 claims description 69
- 230000000694 effects Effects 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 13
- 238000009826 distribution Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 238000009423 ventilation Methods 0.000 claims description 4
- 239000000295 fuel oil Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims 1
- 238000005461 lubrication Methods 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 39
- 238000010586 diagram Methods 0.000 description 13
- 239000000463 material Substances 0.000 description 8
- 238000005457 optimization Methods 0.000 description 5
- 230000004323 axial length Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000036316 preload Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 241000264877 Hippospongia communis Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/08—Heating, heat-insulating or cooling means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/08—Cooling; Heating; Heat-insulation
- F01D25/12—Cooling
- F01D25/125—Cooling of bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/18—Lubricating arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/06—Rotors for more than one axial stage, e.g. of drum or multiple disc type; Details thereof, e.g. shafts, shaft connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/08—Heating, heat-insulating or cooling means
- F01D5/081—Cooling fluid being directed on the side of the rotor disc or at the roots of the blades
- F01D5/082—Cooling fluid being directed on the side of the rotor disc or at the roots of the blades on the side of the rotor disc
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/60—Efficient propulsion technologies, e.g. for aircraft
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
Description
技术领域technical field
本发明属于航空发动机技术领域,特别是涉及一种微小型涡喷发动机热端转子部件的冷却与结构优化。The invention belongs to the technical field of aero-engines, and in particular relates to cooling and structural optimization of a hot-end rotor part of a miniature turbojet engine.
背景技术Background technique
微小型涡喷发动机已经大量应用于无人机、各类巡飞弹等,具有高推重比、寿命短、消耗量大的特点,随着此类产品的批量装备,对性能、成本、可靠性都提出了更高的要求。Micro turbojet engines have been widely used in unmanned aerial vehicles and various types of loitering bombs, etc. They have the characteristics of high thrust-to-weight ratio, short life, and large consumption. With the batch equipment of such products, performance, cost, and reliability are all affected put forward higher requirements.
常见的微小型涡喷发动机热端(涡轮端)转子系统如图1所示,用于冷却的高压空气(约250℃),通过一定的节流措施,进入轴套,掺混部分润滑油,在对后轴承进行润滑降温后,进入涡轮盘前腔,对涡轮转子的盘前进行对流冷却;涡轮转子的盘后与尾椎之间是一个密闭腔,里面的气体会不断被高速旋转的涡轮盘甩出,同时外面的燃气(约800℃)不断进入,形成一定的涡流并导致涡轮盘后被高温燃气包围;主轴的最末端,以及主轴末端上的作用较为关键的涡轮螺母,也处于高温燃气包围中,此处零件温度会达到600℃以上,环境温度非常恶劣。涡轮转子前接触端面一般会采用铣沉槽的方式减少与轴承间的接触面积从而降低一定的传热,在这种情况下,涡轮转子与轴承接触端面的温度会达到了450℃以上,而主轴与轴承接触柱面的温度会达到350℃以上,大的温差导致大量的热被传递到后轴承上;加上转子的轴向载荷主要作用在后轴承上,以及轴承自身高速旋转时的发热,导致后轴承严重制约了发动机寿命。由此,也对轴承冷却提出了极高的要求,需要更多的润滑冷却油,相当于提高了发动机耗油率,降低了性能;同时轴承内外套圈还必须采用耐高温的高氮不锈钢材料。此外,涡轮转子的温度比主轴温度高了100℃以上,加上高转速产生的离心应力,这些都导致涡轮转子内孔相对主轴有加大的趋势,产生较大的配合间隙(0.02以上),可能会导致残余不平衡量明显加大(以一个1kg的涡轮转子为例,0.02的间隙可能会导致10g.mm的额外附加不平衡量);最终可能导致振动加大甚至无法正常工作。主轴末端以及涡轮螺母承担重要的预紧和传扭作用,皆处于高温燃气包围中,温度达到600℃~670℃,对材料的高温强度储备提出了较高的要求;而一般常用的调质钢在高温下的持久强度会大幅降低。如18Cr2Ni4WA,200小时持久强度为例,450℃时是696MPa,550℃时是216MPa,对高温非常敏感;加上振动等影响,容易发生断裂失效故障;在此设计下,如果追求高燃气温度(800℃以上)带来的高性能,则主轴和涡轮螺母必须采用成本高昂的耐高温材料;如果兼顾成本采用一般钢材,则需要该将燃气温度从800℃降低到720℃甚至700℃,才能具备一定的强度裕度,但如此会损失5%~10%的推力。The common micro-turbojet engine hot end (turbine end) rotor system is shown in Figure 1. The high-pressure air (about 250°C) used for cooling enters the shaft sleeve through certain throttling measures and mixes part of the lubricating oil. After the rear bearing is lubricated and cooled, it enters the front cavity of the turbine disc and convectively cools the front of the turbine rotor disc; there is a closed cavity between the rear disc of the turbine rotor and the tail vertebra, and the gas inside will be continuously pumped by the high-speed rotating turbine. The disc is thrown out, and the gas (about 800°C) from the outside is continuously entering, forming a certain vortex and causing the turbine disc to be surrounded by high-temperature gas; the end of the main shaft, as well as the turbine nut with a more critical role on the end of the main shaft, are also at high temperature When surrounded by gas, the temperature of the parts here will reach more than 600°C, and the ambient temperature is very harsh. The front contact end surface of the turbine rotor generally adopts the method of milling and sinking to reduce the contact area with the bearing to reduce a certain amount of heat transfer. The temperature of the cylindrical surface in contact with the bearing will reach more than 350°C, and the large temperature difference will cause a large amount of heat to be transferred to the rear bearing; in addition, the axial load of the rotor mainly acts on the rear bearing, and the heat generated by the bearing itself when it rotates at high speed, As a result, the rear bearing severely restricts the life of the engine. As a result, extremely high requirements are put forward for bearing cooling, requiring more lubricating and cooling oil, which is equivalent to increasing the fuel consumption rate of the engine and reducing performance; at the same time, the inner and outer rings of the bearing must also be made of high-temperature-resistant high-nitrogen stainless steel. . In addition, the temperature of the turbine rotor is more than 100°C higher than the temperature of the main shaft, coupled with the centrifugal stress generated by the high speed, these all lead to a tendency for the inner hole of the turbine rotor to increase relative to the main shaft, resulting in a large fit clearance (above 0.02), It may lead to a significant increase in residual unbalance (take a 1kg turbine rotor as an example, a gap of 0.02 may cause an additional additional unbalance of 10g.mm); eventually it may lead to increased vibration or even failure to work properly. The end of the main shaft and the turbine nut bear important preload and torsion transmission functions, and are surrounded by high-temperature gas with a temperature of 600°C to 670°C, which puts forward higher requirements on the high-temperature strength reserve of the material; while the commonly used quenched and tempered steel Endurance strength at high temperatures will be greatly reduced. For example, 18Cr2Ni4WA, 200-hour durability strength as an example, is 696MPa at 450°C and 216MPa at 550°C, which is very sensitive to high temperature; coupled with vibration and other influences, fracture failures are prone to occur; under this design, if the pursuit of high gas temperature ( 800°C or higher), the main shaft and turbine nut must be made of high-cost high-temperature-resistant materials; if general steel is used in consideration of cost, it is necessary to reduce the gas temperature from 800°C to 720°C or even 700°C to have A certain strength margin, but this will lose 5% to 10% of the thrust.
大型燃气涡轮发动机,空间相对宽裕,涡轮的安装及冷却布局多样,可以通过复杂的设计解决以上问题;而微小型发动机一般转速极高(五万到十几万转每分钟),转子动力学及振动问题复杂,必须严格控制涡轮转子中心与轴承的距离,结构空间较为紧凑;以上这些问题在空间极为有限的微小型涡喷发动机里,解决难度大,成本高或者裕度低。当前大部分微小型的涡喷发动机的冷却方案基本都集中在轴套冷却上,通过对轴套采取措施可以改善轴承外环的温度,但由于中间隔着陶瓷滚珠,难以影响到轴承内环;根本上的解决措施,还是减少热端转子部件对轴承内环传热;而由于空间、结构过于受限,对转子的优化较少。Large gas turbine engines have relatively ample space, and various turbine installations and cooling layouts can solve the above problems through complex designs; while micro engines generally have extremely high speeds (50,000 to hundreds of thousands of revolutions per minute), rotor dynamics and The vibration problem is complex, and the distance between the turbine rotor center and the bearing must be strictly controlled, and the structural space is relatively compact; the above problems are difficult to solve in a micro turbojet engine with extremely limited space, and the cost is high or the margin is low. At present, the cooling scheme of most micro turbojet engines basically focuses on the cooling of the shaft sleeve. The temperature of the outer ring of the bearing can be improved by taking measures on the sleeve, but it is difficult to affect the inner ring of the bearing because of the ceramic balls in the middle; The fundamental solution is to reduce the heat transfer from the hot-end rotor parts to the inner ring of the bearing; however, due to the limited space and structure, the optimization of the rotor is less.
如专利CN108547672,是通过采用复杂的专用离心叶轮对引气进行增压(压力不得低于涡轮转子前压力)且需要较大的引气量,同时其燃气温度显然较低否则将无法满足脂润滑条件;进一步地,该方案在涡轮转子盘体上开孔,会对盘体强度产生较大影响,且其气量无法控制;而同时,静子件和转子件之间的非接触式密封也会浪费大量的增压引气,加重了涡轮负载,损耗了涡轮功率;综上,这些措施在极为紧凑的高性能微小涡喷发动机是无法实现的。For example, the patent CN108547672 uses a complex special centrifugal impeller to pressurize the bleed air (the pressure must not be lower than the pressure in front of the turbine rotor) and requires a large amount of bleed air. At the same time, the gas temperature is obviously lower, otherwise it will not be able to meet the grease lubrication conditions. ;Furthermore, this scheme opens holes on the turbine rotor disk body, which will have a great impact on the strength of the disk body, and its gas volume cannot be controlled; at the same time, the non-contact seal between the stator part and the rotor part will also waste a lot of energy. The supercharged bleed air increases the load on the turbine and reduces the power of the turbine; in summary, these measures cannot be realized in an extremely compact high-performance tiny turbojet engine.
如专利CN108952967,是在与轴承内环配合的主轴上开槽,用来减少传热面积和降温。由于轴承前后压差一般较小,引气较少,所起的冷却作用有限;同时主轴与轴承配合的面积不宜过低,因此降低主轴传热的效果也是受限的;且不能从根本上解决热源(涡轮转子)传热的问题。Such as patent CN108952967, is to slot on the main shaft that cooperates with bearing inner ring, is used for reducing heat transfer area and cooling. Because the pressure difference between the front and back of the bearing is generally small, the cooling effect is limited due to the small amount of bleed air; at the same time, the matching area between the main shaft and the bearing should not be too low, so the effect of reducing the heat transfer of the main shaft is also limited; and it cannot be fundamentally solved The heat transfer problem of the heat source (turbine rotor).
如专利CN104265460,仅是通过换热的方式间接冷却轴承外环从而降低轴承外环温度,而微小型发动机轴承一般采用陶瓷滚珠,轴承外环与内环间的热传递极小,因此对温度最高、影响轴承寿命最大的轴承内环不会产生明显作用。For example, the patent CN104265460 only indirectly cools the outer ring of the bearing through heat exchange to reduce the temperature of the outer ring of the bearing. However, the bearings of micro and small engines generally use ceramic balls, and the heat transfer between the outer ring and the inner ring of the bearing is extremely small, so the temperature is the highest. 1. The inner ring of the bearing that affects the bearing life the most will not have a significant effect.
发明内容Contents of the invention
本发明目的在于解决现有技术中,微小型涡喷发动机散热冷却效果有限,耐高温性差,使用寿命短的问题。The purpose of the invention is to solve the problems in the prior art that the heat dissipation and cooling effect of the miniature turbojet engine is limited, the high temperature resistance is poor, and the service life is short.
为了实现本发明目的,本发明提供了一种带芯部冷却结构的微小型涡喷发动机热端转子系统,包括主轴、轴套、后轴承、中间级封严隔离盘、涡轮导向器、涡轮转子、尾喷管、尾椎;后轴承、中间级封严隔离盘、涡轮转子依次套入安装于主轴,通过涡轮螺母压紧固定;后轴承安装在轴套上,通过来自主轴前端的弹簧预紧力以及工作过程中的气动轴向力使得后轴承与轴套端面贴紧;涡轮导向器通过螺纹或紧固件固定在轴套上;尾椎通过支板以焊接的形式与尾喷管成为一体,尾喷管连接于涡轮导向器;In order to achieve the purpose of the present invention, the present invention provides a micro-miniature turbojet engine hot end rotor system with a core cooling structure, including a main shaft, a shaft sleeve, a rear bearing, an intermediate stage sealing isolation disc, a turbine guide, and a turbine rotor , tail nozzle, and tail cone; the rear bearing, the intermediate stage sealing isolation plate, and the turbine rotor are sequentially inserted and installed on the main shaft, and are fixed by the turbine nut; the rear bearing is installed on the shaft sleeve, and is pre-tensioned by the spring from the front end of the main shaft The force and the aerodynamic axial force in the working process make the rear bearing and the end face of the bushing close; the turbine guide is fixed on the bushing through threads or fasteners; the tail cone is integrated with the tail nozzle in the form of welding through the support plate , the tail nozzle is connected to the turbine guide;
发动机工作时,高压冷却气流进入轴套,通过节流措施后,成为总冷却气流,与喷射向后轴承的润滑油掺混,对后轴承进行润滑及冷却降温;总冷却气流分成盘前冷却气流和盘后冷却气流,盘前冷却气流和盘后冷却气流分别为涡轮转子前盘面与后盘面冷却降温后,汇入主燃气流。When the engine is working, the high-pressure cooling airflow enters the shaft sleeve, and after throttling measures, it becomes the total cooling airflow, which is mixed with the lubricating oil sprayed to the rear bearing to lubricate and cool the rear bearing; the total cooling airflow is divided into the front cooling airflow and the cooling airflow after the disk, the cooling airflow before the disk and the cooling airflow after the disk respectively cool the front disk surface and the rear disk surface of the turbine rotor, and then merge into the main gas flow.
进一步地,中间级封严隔离盘、轴套、后轴承环绕形成了引气分流腔;涡轮转子前端设置有涡轮盘前腔,涡轮转子后端设置有盘后尾椎腔;Further, the middle stage seals the isolation disc, the shaft sleeve, and the rear bearing to form a bleed air splitting cavity; the front end of the turbine rotor is provided with a turbine disc front cavity, and the rear end of the turbine rotor is provided with a disc rear caudal cavity;
总冷却气流到达后轴承进入引气分流腔后分成盘前冷却气流和盘后冷却气流;盘前冷却气流通过中间级封严隔离盘的蓖齿处进入到涡轮盘前腔,对涡轮转子的前盘面进行冷却降温后,从涡轮导向器与涡轮转子之间的第二盘前通道流出,汇入主燃气流;盘后冷却气流经过主轴、中间级封严隔离盘和涡轮转子三者互相作用形成的流道进入涡轮转子与尾椎之间的盘后尾椎腔,对涡轮转子的后盘面及涡轮螺母进行隔热及冷却降温后,从涡轮转子与尾椎之间的第七盘后通道流出,汇入主燃气流。After the total cooling air arrives at the rear bearing and enters the bleed air distribution chamber, it is divided into the cooling air flow before the disk and the cooling air after the disk; the cooling air flow before the disk enters the front chamber of the turbine disk through the grating teeth of the intermediate sealing isolation disk, and affects the front of the turbine rotor. After cooling the disk surface, it flows out from the second disk front channel between the turbine guider and the turbine rotor, and merges into the main gas flow; the cooling airflow behind the disk passes through the main shaft, the intermediate sealing isolation disk and the turbine rotor. The flow channel of the turbine rotor enters the cavity behind the disc between the turbine rotor and the tail cone, and after the heat insulation and cooling of the rear disc surface of the turbine rotor and the turbine nut, it flows out from the seventh channel behind the disc between the turbine rotor and the tail cone , into the main gas flow.
进一步地,主轴为圆柱形轴体,主轴后端设置有前配合圆柱面和后配合圆柱面,两配合圆柱面中间设置有槽道圆柱面;前配合圆柱面靠近槽道圆柱面的一端设置有槽道前端面;后配合圆柱面靠近槽道圆柱面的一端设置有槽道后端面;槽道圆柱面上开设有周向分布的径向孔,径向孔底部连通开设有轴向孔;Further, the main shaft is a cylindrical shaft body, the rear end of the main shaft is provided with a front matching cylindrical surface and a rear matching cylindrical surface, and a channel cylindrical surface is arranged in the middle of the two matching cylindrical surfaces; the end of the front matching cylindrical surface close to the channel cylindrical surface is provided with a The front end surface of the channel; the end of the rear mating cylindrical surface close to the cylindrical surface of the channel is provided with the rear end surface of the channel; the cylindrical surface of the channel is provided with radial holes distributed in the circumferential direction, and the bottom of the radial holes is connected with an axial hole;
中间级封严隔离盘为阶梯状环形结构,且中间级封严隔离盘靠近后轴承的环形结构直径较小,远离后轴承的环形结构直径较大;直径较小的环形结构靠近后轴承的一端设置有前配合端面,内侧设置有前配合内圆柱面,远离后轴承的一端设置有后配合端面;直径较大的环形结构内侧设置有后配合内圆柱面,在直径较大的环形结构最大直径处外侧设置有封严结构;在中间级封严隔离盘上面开有一圈周向分布的径向引气孔,通向后配合内圆柱面;The intermediate seal isolation disc has a stepped ring structure, and the ring structure of the intermediate seal isolation disc close to the rear bearing has a smaller diameter, and the ring structure away from the rear bearing has a larger diameter; the ring structure with a smaller diameter is close to the end of the rear bearing There is a front mating end surface, and a front mating inner cylindrical surface is arranged on the inner side, and a rear mating end surface is arranged at the end away from the rear bearing; a rear mating inner cylindrical surface is arranged on the inner side of the ring structure with a larger diameter, and the maximum diameter of the ring structure with a larger diameter is There is a sealing structure on the outside of the center; there is a circle of circumferentially distributed radial air-introduction holes on the middle-level sealing isolation plate, leading to the rear mating inner cylindrical surface;
前配合圆柱面与后轴承及前配合内圆柱面形成配合定心;中间级封严隔离盘用于隔离并降低涡轮转子向后轴承的热量传递;中间级封严隔离盘有较涡轮转子前端更大的散热面积及冷却通道,能够将涡轮转子传递过来的热量分散,起到强化冷却作用,同时封严结构用于实现气体封严的效果;The front mating cylindrical surface forms a centering fit with the rear bearing and the front mating inner cylindrical surface; the intermediate sealing isolation disc is used to isolate and reduce the heat transfer from the turbine rotor to the rear bearing; the intermediate sealing isolation disc has a more The large heat dissipation area and cooling channel can disperse the heat transferred from the turbine rotor to enhance the cooling effect, and the sealing structure is used to achieve the effect of gas sealing;
涡轮转子的叶片及盘体结构为轴流涡轮结构,涡轮转子的中心设置有内孔,围绕内孔向外突出设有环状结构,环状结构外侧面为前凸台外配合圆柱面;环状结构中心靠前部位设置有若干具有三个面的前凸台,前凸台远离内孔的面为前凸台外倒角,前凸台前侧的面为前端面,前凸台靠近内孔的面为前凸台内倒角,数个前凸台之间设置有前凸台槽道;涡轮转子前凸台槽道用于降低与中间级封严隔离盘的接触面积,减少向中间级封严隔离盘以及后轴承的热量传递;同时作为盘后冷却气流的流道的一部分。The blade and disk structure of the turbine rotor is an axial flow turbine structure. There is an inner hole in the center of the turbine rotor, and a ring structure protrudes outward around the inner hole. The outer surface of the ring structure is the outer matching cylindrical surface of the front boss; the ring The front part of the center of the shape structure is provided with a number of front bosses with three faces. The surface of the hole is the inner chamfer of the front bosses, and the front boss grooves are arranged between several front bosses; the front boss grooves of the turbine rotor are used to reduce the contact area with the intermediate sealing isolation plate, and reduce the The stage seal tightly isolates the heat transfer of the disc and the rear bearing; at the same time, it acts as a part of the cooling airflow channel behind the disc.
进一步地,引气分流腔由中间级封严隔离盘上面的封严结构、轴套后部外伸的圆环、后轴承环绕形成;封严结构与轴套后部外伸的圆环形成第一盘前通道;盘前冷却气流经过第一盘前通道,进入涡轮盘前腔,再通过涡轮导向器与涡轮转子之间的第二盘前通道流出,汇入主燃气流。Furthermore, the bleed air splitting cavity is formed by the sealing structure above the sealing isolation plate of the intermediate stage, the protruding ring at the rear of the shaft sleeve, and the rear bearing; the sealing structure and the protruding ring at the rear of the shaft sleeve form the first A channel in front of the disk; the cooling air flow in front of the disk passes through the first channel in front of the disk, enters the front cavity of the turbine disk, flows out through the second channel in front of the disk between the turbine guider and the turbine rotor, and merges into the main gas flow.
进一步地,盘后冷却气流依次经过第一盘后通道、第二盘后通道、第三盘后通道、第四盘后通道、第五盘后通道、第六盘后通道所组成复杂气流通道,隔绝涡轮转子对主轴的直接热量传递,对涡轮转子、主轴后部进行冷却,同时也降低了涡轮转子向主轴及中间级封严隔离盘的热量传递;随后进入涡轮转子与尾椎之间的盘后尾椎腔,对涡轮转子的后盘面及涡轮螺母进行冷却降温后,再从涡轮转子与尾椎之间的第七盘后通道流出,汇入主燃气流。Further, the post-display cooling airflow sequentially passes through the first post-display channel, the second post-display channel, the third post-display channel, the fourth post-display channel, the fifth post-display channel, and the sixth post-display channel to form a complex airflow channel, Isolate the direct heat transfer of the turbine rotor to the main shaft, cool the turbine rotor and the rear of the main shaft, and also reduce the heat transfer from the turbine rotor to the main shaft and the intermediate sealing isolation disc; then enter the disc between the turbine rotor and the tail vertebra The rear tail vertebra cavity, after cooling the rear disc surface of the turbine rotor and the turbine nut, flows out from the seventh disc rear channel between the turbine rotor and the tail vertebra, and merges into the main gas flow.
进一步地,第一盘后通道,由中间级封严隔离盘上开设的一圈周向分布的径向引气孔形成,径向孔沿周向分布;Further, the channel behind the first disc is formed by a circle of circumferentially distributed radial air-introducing holes opened on the middle-level sealing isolation disc, and the radial holes are distributed along the circumferential direction;
第二盘后通道,由涡轮转子上的前凸台外倒角、中间级封严隔离盘上后配合端面及后配合内圆柱面在安装后围合而成,为三角形截面的周向环形通道;The channel behind the second disc is surrounded by the outer chamfer of the front boss on the turbine rotor, the rear mating end surface of the intermediate seal isolation disc and the rear mating inner cylindrical surface after installation, and is a circumferential annular channel with a triangular cross-section. ;
第三盘后通道,由中间级封严隔离盘上的后配合端面与涡轮转子上的的前端面安装贴合后,涡轮转子上的前凸台槽道上方被后配合端面盖住后形成;The rear channel of the third disc is formed after the rear mating end surface on the intermediate stage seal isolation disc is installed and fitted with the front end surface on the turbine rotor, and the top of the front boss channel on the turbine rotor is covered by the rear mating end face;
第四盘后通道,由主轴上的槽道圆柱面与涡轮转子内孔之间的间隙空间构成;圆柱面直径小于内孔的直径,两者之间的间隙构成了长方形截面的周向环形通道;为保证气流的可靠与畅通,槽道前端面与第三盘后通道部分重叠,或者与涡轮转子的前凸台内倒角部分重叠;The fourth channel behind the disk is formed by the clearance space between the cylindrical surface of the channel on the main shaft and the inner hole of the turbine rotor; the diameter of the cylindrical surface is smaller than the diameter of the inner hole, and the gap between the two forms a circumferential annular passage with a rectangular cross section ;In order to ensure the reliability and smoothness of the airflow, the front end of the channel partially overlaps with the channel behind the third plate, or overlaps with the inner chamfer of the front boss of the turbine rotor;
第五盘后通道由主轴上面开有的一圈周向分布的径向孔形成,径向孔沿周向均匀分布;The channel behind the fifth disc is formed by a circle of circumferentially distributed radial holes on the main shaft, and the radial holes are evenly distributed along the circumferential direction;
第六盘后通道,为主轴上的与径向孔连通的轴向孔。The sixth rear channel is an axial hole on the main shaft that communicates with the radial hole.
进一步地,第一盘后通道和第三盘后通道,同时具备离心通风的功能,防止燃油或滑油进入各盘后通道内部,在腔道内结胶产生流道堵塞;相应地,考虑离心通风器的风阻效应,控制引气分流腔与盘后尾椎腔内的压力差,使得引气分流腔内压力比盘后尾椎腔内压力高20%以上;Furthermore, the first channel behind the plate and the third channel behind the plate have the function of centrifugal ventilation at the same time, preventing fuel or lubricating oil from entering the channels behind the plate, and causing flow channel blockage caused by glue in the cavity; correspondingly, consider centrifugal ventilation The windage effect of the device controls the pressure difference between the air-entraining shunt cavity and the caudal cavity after the disc, so that the pressure in the air-entraining shunt cavity is more than 20% higher than the pressure in the caudal cavity after the disc;
控制盘前冷却气流和盘后冷却气流的流量,使得引气分流腔的压力大于涡轮盘前腔和盘后尾椎腔内的压力;同时使得涡轮盘前腔内压力高于涡轮导向器后的外部燃气流压力,盘后尾椎腔内压力高于涡轮转子后的外部燃气流压力。Control the flow of the cooling airflow before the disk and the cooling airflow after the disk, so that the pressure in the bleed air distribution cavity is greater than the pressure in the front cavity of the turbine disk and the pressure in the caudal cavity after the disk; at the same time, the pressure in the front cavity of the turbine disk is higher than that behind the turbine guide The pressure of the external gas flow, the pressure in the caudal cavity behind the disk is higher than the pressure of the external gas flow behind the turbine rotor.
进一步地,第二盘前通道由涡轮导向器后盘面和涡轮转子前盘面构成,第七盘后通道由涡轮后盘面和尾椎前端面构成;为防止燃气倒灌量过大,控制第二盘前通道与第七盘后通道的宽度,使得外部燃气不易倒灌入涡轮盘前腔和盘后尾椎腔,同时确保有足够的安全裕度;此外,尾椎除与涡轮转子之间的通道外,其余部分是封闭不漏气的。Furthermore, the channel in front of the second disc is composed of the rear disc of the turbine guide and the front disc of the turbine rotor, and the channel behind the seventh disc is composed of the rear disc of the turbine and the front end of the tail cone; The width of the channel and the seventh channel behind the disc makes it difficult for external gas to flow back into the front cavity of the turbine disc and the tail vertebra cavity behind the disc, while ensuring sufficient safety margin; in addition, except for the channel between the tail vertebra and the turbine rotor, The rest is sealed and airtight.
涡轮导向器后盘面和涡轮转子前盘面的轴向间隙距离不超过2mm,考虑安全裕度也不应低于0.8mm;The axial gap distance between the rear disk of the turbine guide and the front disk of the turbine rotor shall not exceed 2mm, and shall not be less than 0.8mm in consideration of the safety margin;
涡轮后盘面和尾椎前端面的轴向间隙不超过3mm,但考虑安全裕度也不应低于1.5mm;The axial gap between the rear disk of the turbine and the front end of the tail cone shall not exceed 3mm, but shall not be less than 1.5mm in consideration of the safety margin;
若要在保证安全裕度前提下,进一步降低第七盘后通道的间隙值,需要使得尾椎的最大外径比涡轮盘后缘的内圆柱面低,可以让第七盘后通道的间隙值达到1.5mm以下,空间允许时,甚至可以达到0或负值。In order to further reduce the gap value of the channel behind the seventh disk under the premise of ensuring a safety margin, it is necessary to make the maximum outer diameter of the tail vertebra lower than the inner cylindrical surface of the trailing edge of the turbine disc, so that the gap value of the channel behind the seventh disc Reach below 1.5mm, when space permits, it can even reach 0 or negative value.
针对降低第七盘后通道的间隙值,给出进一步的优化思路:对尾椎进行折边处理,形成了尾椎圆柱面,通过对涡轮转子的后盘面轮缘处进行优化,在满足强度的前提下,减少该处的径向壁厚,形成涡轮盘缘内圆柱面;保证尾椎圆柱面的径向尺寸低于涡轮盘缘内圆柱面最右端的径向尺寸。Aiming at reducing the gap value of the channel behind the seventh disk, a further optimization idea is given: the tail vertebra is folded to form a cylindrical surface of the tail vertebra, and the rim of the rear disk of the turbine rotor is optimized to meet the strength requirements. Under the premise, reduce the radial wall thickness at this place to form the inner cylindrical surface of the turbine disk rim; ensure that the radial dimension of the tail cone cylindrical surface is lower than the radial dimension of the rightmost end of the inner cylindrical surface of the turbine disk rim.
进一步地,后轴承与主轴在第一配合面处实现定心,中间级封严隔离盘与主轴在第二配合面处实现定心,涡轮转子与在中间级封严隔离盘在第三配合面处实现定心,实现涡轮转子与后轴承在工作热状态下的良好定心;Further, the rear bearing and the main shaft are centered at the first mating surface, the middle-stage sealing isolation disk and the main shaft are centered at the second mating surface, and the turbine rotor and the intermediate-stage sealing isolation disk are at the third mating surface Realize centering at the center, and realize good centering of the turbine rotor and the rear bearing under the working heat state;
涡轮转子的前凸台外配合圆柱面与中间级封严隔离盘上的后配合端面为配合关系,工作热状态下,第三配合面处涡轮转子的温度显著高于中间级封严隔离盘,即使考虑两者的离心应力,此时前凸台外配合圆柱面与后配合端面之间也是加紧的趋势;由此热状态下,第三配合面处的定心效果相比装配时是加强的;The outer mating cylindrical surface of the front boss of the turbine rotor is in a mating relationship with the rear mating end surface on the intermediate sealing isolation disc. Under the working heat state, the temperature of the turbine rotor at the third mating surface is significantly higher than that of the intermediate sealing isolation disc. Even considering the centrifugal stress of the two, at this time, there is a tendency to tighten between the outer matching cylindrical surface of the front boss and the rear matching end surface; thus, in the hot state, the centering effect at the third matching surface is strengthened compared with that during assembly ;
工作状态下,在第二配合面处,主轴与中间级封严隔离盘温度相同,而作为一个小盘面,离心应力下的前配合内圆柱面膨胀忽略不计,由此工作状态下主轴与中间级封严隔离盘之间的定心效果相比冷态保持不变;而第二配合面与第一配合面实际上是主轴上的同一个加工面;由此保证了涡轮转子与后轴承在工作热状态下偏心可控。In the working state, at the second mating surface, the temperature of the main shaft and the sealing isolation plate of the intermediate stage is the same, and as a small disk surface, the expansion of the inner cylindrical surface of the front fit under the centrifugal stress is negligible, so the main shaft and the intermediate stage are in the working state The centering effect between the sealed isolation discs remains unchanged compared with the cold state; while the second mating surface and the first mating surface are actually the same processing surface on the main shaft; thus ensuring that the turbine rotor and the rear bearing are working Controllable eccentricity in hot state.
进一步地,通过中间通道气流对涡轮转子后盘面降温,冷却气流通过主轴上的轴承前的位置开径向孔及朝向尾椎的轴向孔形成的中间通道进入盘后尾椎腔,对涡轮转子进行冷却降温;或通过外部通道气流对涡轮转子后盘面降温,用管路从发动机内或其他高压空气生成设施引冷却空气,经尾椎上开设的外部通道进入盘后尾椎腔,对涡轮转子进行冷却降温。Further, the airflow through the middle passage cools the rear disk surface of the turbine rotor, and the cooling airflow passes through the middle passage formed by opening the radial hole in front of the bearing on the main shaft and the axial hole facing the tailbone into the tailbone cavity behind the disk, and the turbine rotor Cool down; or cool down the rear disk surface of the turbine rotor through the air flow of the external channel, use the pipeline to lead the cooling air from the engine or other high-pressure air generation facilities, enter the tail vertebrae cavity after the disk through the external channel opened on the tail vertebra, and cool the turbine rotor Cool down.
与现有技术相比,本发明的显著进步在于:1)对热端转子系统进行了更优化、更有效的降温;从根本上解决了涡轮转子及主轴对轴承的传热的问题,极大地改善了轴承的冷却降温;允许采用普通工业级轴承,降低成本;同时可以降低润滑量,提升发动机性能;2)对主轴冷却进行了重新设计,在不影响性能的基础上,使主轴采用廉价的易加工的材料成为可能,降低了成本,提高了功能拓展性;或者在主轴使用同种材料的基础上,可以进一步提高涡轮系统的燃气温度,而涡轮前燃气温度对发动机性能有较大影响,提高了性能;进一步地,甚至可以使用不耐高温的高强度不锈钢材料作为主轴材料,在成本和防腐之间取得一个很好的平衡;3)在不改变转子动力学与振动特性、不增加装配复杂性的情况下,以最简单的结构代价,优化解决了微小型涡喷发动机上,涡轮转子与轴承的热定心的问题。Compared with the prior art, the remarkable progress of the present invention lies in: 1) the hot-end rotor system has been more optimized and more effectively cooled; Improved the cooling of the bearings; allows the use of ordinary industrial-grade bearings to reduce costs; at the same time, it can reduce the amount of lubrication and improve engine performance; 2) The cooling of the main shaft has been redesigned, so that the main shaft uses cheap Easy-to-process materials are possible, reducing costs and improving functional expansion; or on the basis of using the same material for the main shaft, the gas temperature of the turbine system can be further increased, and the gas temperature before the turbine has a greater impact on engine performance. Improved performance; further, even high-strength stainless steel materials that are not resistant to high temperatures can be used as the main shaft material to achieve a good balance between cost and corrosion; 3) without changing the rotor dynamics and vibration characteristics, without increasing assembly In the case of complexity, at the cost of the simplest structure, the problem of thermal centering of the turbine rotor and bearing on the micro turbojet engine is optimized and solved.
为更清楚说明本发明的功能特性以及结构参数,下面结合附图及具体实施方式进一步说明。In order to more clearly illustrate the functional characteristics and structural parameters of the present invention, further description will be given below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:
图1为现有技术中的微小型涡喷发动机热端(涡轮端)转子系统示意图;Fig. 1 is the schematic diagram of the rotor system of the hot end (turbine end) of the miniature turbojet engine in the prior art;
图2为本发明的热端(涡轮端)转子系统结构及冷却空气流动示意图;Fig. 2 is the hot end (turbine end) rotor system structure and the schematic diagram of cooling air flow of the present invention;
图3为本发明中间级封严隔离盘的三维局部切面示意图;Fig. 3 is a schematic diagram of a three-dimensional partial section of an intermediate-level sealing isolation disk of the present invention;
图4为本发明涡轮转子三维示意图;Fig. 4 is a three-dimensional schematic diagram of a turbine rotor of the present invention;
图5为本发明主轴后部的三维局部切面示意图;Fig. 5 is a schematic diagram of a three-dimensional partial section of the rear part of the main shaft of the present invention;
图6为本发明冷却空气流路详细放大示意图;6 is a detailed enlarged schematic diagram of the cooling air flow path of the present invention;
图7为本发明冷却空气汇入燃气放大示意图;Fig. 7 is an enlarged schematic diagram of the cooling air flowing into the fuel gas of the present invention;
图8为本发明的热端(涡轮端)转子系统达到的温度分布示意图;8 is a schematic diagram of the temperature distribution achieved by the hot end (turbine end) rotor system of the present invention;
图9为本发明热端转子的定心结构示意图;Fig. 9 is a schematic diagram of the centering structure of the hot end rotor of the present invention;
图10为本发明其他实施例的引气示意图;Fig. 10 is a schematic diagram of bleed air in other embodiments of the present invention;
图中附图标记为:主轴1,前配合圆柱面101,槽道前端面102,槽道圆柱面103,槽道后端面104,后配合圆柱面105,径向孔106,轴向孔107,轴套2,圆环201,后轴承3,中间级封严隔离盘4,外蓖齿盘401,径向引气孔402,前配合内圆柱面403,后配合端面404,前配合端面405,后配合内圆柱面406,涡轮导向器5,涡轮导向器后盘面501,涡轮转子6,前凸台外倒角601,前端面602,前凸台内倒角603,前凸台槽道604,内孔605,前凸台外配合圆柱面606,涡轮后盘面608,涡轮盘缘内圆柱面609,尾喷管7,尾椎8,尾椎前端面801,尾椎圆柱面802,总冷却气流9,盘前冷却气流910,第一盘前通道911,第二盘前通道912,盘后冷却气流920,第一盘后通道921,第二盘后通道922,第三盘后通道923,第四盘后通道924,第五盘后通道925,第六盘后通道926,第七盘后通道927,中间通道气流930,外部通道气流940,涡轮螺母10,引气分流腔H1,涡轮盘前腔H2,盘后尾椎腔H3,第一配合面3-1,第二配合面4-1,第三配合面4-6。The reference signs in the figure are: main shaft 1, front matching cylindrical surface 101, channel front end surface 102, channel cylindrical surface 103, channel rear end surface 104, rear matching cylindrical surface 105, radial hole 106, axial hole 107, Shaft sleeve 2, circular ring 201, rear bearing 3, intermediate sealing isolation disc 4, outer toothed disc 401, radial air-introduction hole 402, front mating inner cylindrical surface 403, rear mating end face 404, front mating end face 405, rear mating end face 405, rear Cooperate with inner cylindrical surface 406, turbine guider 5, turbine guider rear disc surface 501, turbine rotor 6, front boss outer chamfer 601, front end face 602, front boss inner chamfer 603, front boss channel 604, inner Hole 605, outer matching cylindrical surface 606 of front boss, rear turbine disk surface 608, inner cylindrical surface of turbine disk rim 609, tail nozzle 7, tail vertebra 8, tail vertebra front end surface 801, tail vertebra cylindrical surface 802, total cooling airflow 9 , pre-pan cooling airflow 910, first pre-pan channel 911, second pre-pan channel 912, post-pan cooling airflow 920, first post-pan channel 921, second post-pan channel 922, third post-pan channel 923, fourth The rear channel 924, the fifth channel 925, the sixth channel 926, the seventh channel 927, the middle channel airflow 930, the outer channel airflow 940, the turbine nut 10, the bleed air distribution chamber H1, the turbine disk front chamber H2, postdisc caudal cavity H3, the first mating surface 3-1, the second mating surface 4-1, and the third mating surface 4-6.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them; based on The embodiments of the present invention and all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1所示,图1为常见的微小型涡喷发动机热端(涡轮端)转子系统,用于冷却的高压空气(约250℃),通过一定的节流措施,进入轴套,掺混部分润滑油,在对后轴承进行润滑降温后,进入涡轮盘前腔,对涡轮转子的盘前进行对流冷却;涡轮转子的盘后与尾椎之间是一个空腔,里面的气体会不断被高速旋转的涡轮盘甩出,同时外面的燃气(约800℃)不断进入,形成一定的涡流并导致涡轮盘后被高温燃气包围;主轴的最末端,以及主轴末端上的作用较为关键的涡轮螺母,也处于高温燃气包围中,此处零件温度会达到600℃以上,环境温度非常恶劣。As shown in Figure 1, Figure 1 is a common rotor system at the hot end (turbine end) of a micro turbojet engine. The high-pressure air (about 250°C) used for cooling enters the shaft sleeve through certain throttling measures, and is mixed with Part of the lubricating oil, after lubricating and cooling the rear bearing, enters the front cavity of the turbine disc to convectively cool the front of the turbine rotor disc; there is a cavity between the rear disc of the turbine rotor and the tail cone, and the gas inside will be continuously The high-speed rotating turbine disk is thrown out, and the gas (about 800°C) from the outside is constantly entering, forming a certain vortex and causing the turbine disk to be surrounded by high-temperature gas; the most end of the main shaft, and the turbine nut on the end of the main shaft is more important , is also surrounded by high-temperature gas, where the temperature of the parts will reach more than 600 ° C, and the ambient temperature is very harsh.
实施例Example
在本实施例中,为便于描述,参照发动机的航向,将图片的左侧定义为前,右侧定义为后;文中的外是相对于同一结构中的内而言;In this embodiment, for the convenience of description, with reference to the heading of the engine, the left side of the picture is defined as the front, and the right side is defined as the rear; the outside in the text is relative to the inside in the same structure;
如图2所示,本发明为一种经过冷却与结构双重优化的热端转子系统,包括主轴1,轴套2,后轴承3,中间级封严隔离盘4,涡轮导向器5,涡轮转子6,尾喷管7,尾椎8,涡轮螺母10;其中后轴承3、中间级封严隔离盘4、涡轮转子6依次套入安装到主轴1上,通过涡轮螺母10压紧固定;后轴承3安装在轴套2上,通过来自主轴前端的弹簧预紧力以及工作过程中的气动轴向力使得后轴承3与轴套2端面贴紧;涡轮导向器5通过螺纹或紧固件固定在轴套2上;尾椎8通过支板以焊接的形式与尾喷管7成为一体;而尾喷管7与涡轮导向器5一般采用紧固件直接固定,也可以采用与其他组件(如机匣)固定的方式保持与涡轮导向器5的位置相对固定。As shown in Figure 2, the present invention is a double-optimized cooling and structure hot-end rotor system, including a main shaft 1, a bushing 2, a rear bearing 3, an intermediate stage sealing isolation disc 4, a turbine guide 5, and a turbine rotor 6. Exhaust nozzle 7, tail cone 8, turbine nut 10; among them, the rear bearing 3, the intermediate stage sealing isolation plate 4, and the turbine rotor 6 are sequentially inserted and installed on the main shaft 1, and are compressed and fixed by the turbine nut 10; the rear bearing 3 is installed on the shaft sleeve 2, and the rear bearing 3 is closely attached to the end surface of the shaft sleeve 2 through the spring preload force from the front end of the main shaft and the aerodynamic axial force during the working process; the turbine guide 5 is fixed on the shaft sleeve 2 through threads or fasteners on the shaft sleeve 2; the tail cone 8 is integrated with the tail nozzle 7 in the form of welding through the support plate; and the tail nozzle 7 and the turbine guide 5 are generally directly fixed by fasteners, and can also be used with other components (such as machine parts). Cassette) fixed mode remains relatively fixed with the position of turbine guide 5.
具体地,发动机工作时,高压冷却气流进入轴套2,通过一定的节流措施后,成为总冷却气流9,与喷射向后轴承的润滑油掺混,对后轴承3进行润滑及冷却降温;在后轴承3和涡轮转子6中间有一个中间级封严隔离盘4,中间级封严隔离盘4起隔热、引气冷却、封严的作用。Specifically, when the engine is working, the high-pressure cooling airflow enters the bushing 2, and after certain throttling measures, it becomes the total cooling airflow 9, which is mixed with the lubricating oil sprayed to the rear bearing to lubricate and cool the rear bearing 3; In the middle of the rear bearing 3 and the turbine rotor 6, there is an intermediate stage sealing isolation disc 4, and the intermediate stage sealing isolation disc 4 plays the roles of heat insulation, bleed air cooling and sealing.
具体地,中间级封严隔离盘4、轴套2、后轴承3环绕形成了引气分流腔H1;对后轴承3进行润滑及冷却降温的总冷却气流9,到达引气分流腔H1后,分成2股,分别是盘前冷却气流910和盘后冷却气流920;盘前冷却气流910,通过中间级封严隔离盘4进入到涡轮盘前腔H2,主要对涡轮转子6的前盘面进行冷却降温后,从涡轮导向器5与涡轮转子6之间的盘前通道912流出,汇入主燃气流;盘后冷却气流920,经过主轴1、中间级封严隔离盘4和涡轮转子6三者互相作用形成的复杂流道进入涡轮转子6与尾椎8之间的盘后尾椎腔H3,主要对主轴1后部、涡轮转子6的后盘面及涡轮螺母10进行隔热及冷却降温后,从涡轮转子6与尾椎8之间的盘后通道927流出,汇入主燃气流。Specifically, the middle-stage sealing isolation disc 4, the shaft sleeve 2, and the rear bearing 3 surround the bleed air distribution chamber H1; the total cooling airflow 9 for lubricating and cooling the rear bearing 3 reaches the bleed air distribution chamber H1, Divided into two streams, respectively, the front cooling airflow 910 and the rear cooling airflow 920; the front cooling airflow 910 enters the turbine disk front chamber H2 through the intermediate sealing isolation disk 4, and mainly cools the front disk surface of the turbine rotor 6 After cooling down, it flows out from the front channel 912 between the turbine guide 5 and the turbine rotor 6, and merges into the main gas flow; the cooling air flow 920 behind the disk passes through the main shaft 1, the intermediate sealing isolation disk 4 and the turbine rotor 6 The complex flow path formed by the interaction enters the post-disc caudal cavity H3 between the turbine rotor 6 and the tail vertebra 8, and mainly heats and cools the rear part of the main shaft 1, the rear disc surface of the turbine rotor 6, and the turbine nut 10. It flows out from the back-disk channel 927 between the turbine rotor 6 and the tail cone 8, and merges into the main gas flow.
如图3所示,中间级封严隔离盘4为阶梯状环形结构,包括前配合内圆柱面403,后配合端面404,前配合端面405,后配合内圆柱面406,在后配合内圆柱面406上面开有一圈周向分布的径向引气孔402;在中间级封严隔离盘4最大直径处,是一个外蓖齿盘401。中间级封严隔离盘4体积重量相比原涡轮转子前端更大,可以将涡轮转子6传递过来的热量分散,并通过其相对复杂的型面及冷却通道将热量对流换热,起到强化的冷却作用,同时其外蓖齿盘结构可以实现气体封严效果。As shown in Figure 3, the middle-level sealing isolation disc 4 is a stepped annular structure, including a front matching inner cylindrical surface 403, a rear matching end surface 404, a front matching end surface 405, a rear matching inner cylindrical surface 406, and a rear matching inner cylindrical surface. There is a circle of circumferentially distributed radial air-introduction holes 402 above the 406; at the maximum diameter of the intermediate sealing isolation disc 4, there is an outer toothed disc 401. The volume and weight of the middle-stage sealing isolation disc 4 is larger than that of the front end of the original turbine rotor, which can disperse the heat transferred from the turbine rotor 6, and convect heat through its relatively complex profile and cooling channels, thereby strengthening the Cooling effect, and its outer toothed disc structure can achieve gas sealing effect.
如图4所示,涡轮转子6的叶片及盘体结构与一般的轴流涡轮结构类似,但在涡轮转子前设计一圆柱状凸台实现本发明的部分功能要求。涡轮转子6包括前凸台外倒角601,前端面602,前凸台内倒角603,前凸台槽道604,内孔605,前凸台外配合圆柱面606。涡轮转子前凸台槽道604的作用为降低与中间级封严隔离盘4的接触面积,减少向中间级封严隔离盘4以及后轴承3的热量传递;同时作为盘后冷却气流920的流道的一部分。As shown in FIG. 4 , the structure of blades and discs of the turbine rotor 6 is similar to that of a general axial flow turbine, but a cylindrical boss is designed in front of the turbine rotor to realize part of the functional requirements of the present invention. The turbine rotor 6 includes an outer chamfer 601 of the front boss, a front end face 602 , an inner chamfer 603 of the front boss, a channel 604 of the front boss, an inner hole 605 , and an outer matching cylindrical surface 606 of the front boss. The function of the front boss channel 604 of the turbine rotor is to reduce the contact area with the intermediate-stage sealing isolation disk 4 and reduce the heat transfer to the intermediate-stage sealing isolation disk 4 and the rear bearing 3; part of the way.
如图5所示,主轴1的后半部分包括前配合圆柱面101,后配合圆柱面105,两配合面中间的槽道圆柱面103,槽道前端面102,槽道后端面104,周向分布的径向孔106,与径向孔106连通的轴向孔107,前配合圆柱面101与后轴承3及前配合内圆柱面403形成配合定心。As shown in Figure 5, the rear half of the main shaft 1 includes a front matching cylindrical surface 101, a rear matching cylindrical surface 105, a channel cylindrical surface 103 in the middle of the two matching surfaces, a front end surface 102 of the channel, a rear end surface 104 of the channel, and a circumferential The distributed radial holes 106, the axial holes 107 communicating with the radial holes 106, the front mating cylindrical surface 101, the rear bearing 3 and the front mating inner cylindrical surface 403 form a centering fit.
如图6所示,图6为本发明冷却空气流路详细放大示意图,具体到冷却空气流路的详细实施如下:中间级封严隔离盘4上面的外蓖齿盘401、轴套2后部外伸的圆环201、后轴承3环绕形成了引气分流腔H1,总冷却气流9在引气分流腔H1分成盘前冷却气流910和盘后冷却气流920两股气流。外蓖齿盘401与轴套2后部外伸的圆环201形成第一盘前通道911,该通道为一个典型的蓖齿封严结构,应控制外蓖齿盘401与轴套2后部外伸的圆环201的单边封严间隙在0.05mm~0.25mm之间。此封严结构的主要作用是确保引气分流腔H1达到一个较高的压力,确保冷却空气保持压力梯度,能够稳定按照设计方向流动;同时对从第一盘前通道911泄漏的盘前冷却气流910的流量进行节流控制,降低发动机的性能损失。盘前冷却气流910经过第一盘前通道911,进入涡轮盘前腔H2,再通过涡轮导向器5与涡轮转子6之间的第二盘前通道912流出,汇入主燃气流。从实现角度,第一盘前通道911的封严实现不仅仅局限于蓖齿封严,也可以用浮动环、涨圈、蜂窝、刷式等封严方式。As shown in Figure 6, Figure 6 is a detailed enlarged schematic diagram of the cooling air flow path of the present invention, and the detailed implementation of the cooling air flow path is as follows: the outer toothed plate 401 on the middle stage sealing isolation plate 4, the rear part of the shaft sleeve 2 The protruding ring 201 and the rear bearing 3 surround the bleed air distribution chamber H1, and the total cooling airflow 9 is divided into two airflows, the front cooling airflow 910 and the rear cooling airflow 920, in the bleed air distribution chamber H1. The outer grate plate 401 and the protruding ring 201 at the rear of the shaft sleeve 2 form the first channel 911 in front of the plate. This channel is a typical seal structure of the grate tooth. The unilateral sealing gap of the protruding circular ring 201 is between 0.05 mm and 0.25 mm. The main function of this sealing structure is to ensure that the bleed air distribution chamber H1 reaches a relatively high pressure, to ensure that the cooling air maintains a pressure gradient, and can flow stably in accordance with the design direction; at the same time, it can prevent the cooling airflow in front of the disk leaking from the channel 911 in front of the first disk The flow rate of 910 is throttled to reduce the performance loss of the engine. The pre-disc cooling airflow 910 passes through the first disc front channel 911, enters the turbine disc front chamber H2, and then flows out through the second disc front channel 912 between the turbine guide 5 and the turbine rotor 6, and then merges into the main gas flow. From the perspective of realization, the sealing of the channel 911 in front of the first plate is not only limited to the grate tooth sealing, but also can use sealing methods such as floating rings, expansion rings, honeycombs, and brushes.
盘后冷却气流920,经过主轴1、中间级封严隔离盘4和涡轮转子6三者互相作用形成的复杂流道进入涡轮转子6与尾椎8之间的盘后尾椎腔H3。The post-disc cooling airflow 920 enters the post-disc caudal cavity H3 between the turbine rotor 6 and the caudal vertebra 8 through the complex flow channel formed by the interaction of the main shaft 1 , the intermediate sealing isolation disc 4 and the turbine rotor 6 .
具体地,盘后冷却气流920经过的第一盘后通道921,由中间级封严隔离盘4上面开有的一圈周向分布的径向引气孔402形成,径向孔沿周向分布。Specifically, the first rear-disk channel 921 through which the post-disk cooling airflow 920 passes is formed by a circle of circumferentially distributed radial air-introducing holes 402 on the middle-stage sealing isolation disc 4 , and the radial holes are distributed along the circumferential direction.
具体地,盘后冷却气流920经过的第一盘后通道922,是由涡轮转子6上的前凸台外倒角601、中间级封严隔离盘4上后配合端面404及后配合内圆柱面406在安装后围合而成,是一个三角形截面的周向环形通道;前凸台外倒角601尺寸在C1~C3的倒角,根据实际情况选取,太短影响气流的衔接可控性,太大影响配合面长度;该截面亦可为长方形等其他形状;也可以通过在中间级封严隔离盘4上后配合端面404及后配合内圆柱面406的相交处,向外加工一个周向环槽,与径向引气孔402贯通,达到相同的第二盘后通道922的效果,此时可不对前凸台外倒角601作通流用途的尺寸要求。Specifically, the first rear channel 922 through which the cooling airflow 920 passes through is formed by the outer chamfer 601 of the front boss on the turbine rotor 6, the rear mating end surface 404 on the intermediate sealing isolation disc 4, and the rear mating inner cylindrical surface. 406 is enclosed after installation and is a circumferential circular channel with a triangular cross-section; the outer chamfer 601 of the front boss is chamfered in the size of C1~C3, which is selected according to the actual situation. Too short will affect the controllability of the airflow connection. If it is too large, it will affect the length of the mating surface; the section can also be in other shapes such as a rectangle; it is also possible to process a circumferential ring groove outward through the intersection of the rear mating end surface 404 and the rear mating inner cylindrical surface 406 on the middle stage sealing isolation disc 4 , communicate with the radial air-introduction hole 402 to achieve the same effect as the second disc rear channel 922, and at this time, the outer chamfer 601 of the front boss may not be required for the size of the flow-through purpose.
具体地,盘后冷却气流920经过的第三盘后通道923,是中间级封严隔离盘4上的后配合端面404与涡轮转子6上的的前端面602安装贴合后,由涡轮转子6上的前凸台槽道604上方被后配合端面404盖住后形成的通道。Specifically, the third rear-disk channel 923 through which the cooling airflow 920 passes is formed by the turbine rotor 6 after the rear mating end surface 404 on the isolation disk 4 of the intermediate stage is fitted and bonded to the front end surface 602 on the turbine rotor 6 . The channel formed after the top of the front boss channel 604 is covered by the rear mating end surface 404 .
具体地,盘后冷却气流920经过的第四盘后通道924,是由主轴1上的槽道圆柱面103与涡轮转子内孔605之间的间隙空间构成;圆柱面103直径小于内孔605的直径,两者之间的间隙构成了长方形截面的周向环形通道;该环形第四盘后通道924的轴向长度可以比涡轮转子轴向长度更长,示意图仅为示意;为保证气流的可靠与畅通,环形腔的前边界102,应与涡轮转子的第三盘后通道923(前凸台槽道604的深度)部分重叠,或者与涡轮转子6的前凸台内倒角603部分重叠。Specifically, the fourth back-disk channel 924 through which the post-disk cooling airflow 920 passes is formed by the gap space between the cylindrical surface 103 of the channel on the main shaft 1 and the inner hole 605 of the turbine rotor; the diameter of the cylindrical surface 103 is smaller than that of the inner hole 605 Diameter, the gap between the two forms a circumferential annular channel with a rectangular cross-section; the axial length of the annular fourth disc rear channel 924 can be longer than the axial length of the turbine rotor, and the schematic diagram is only for illustration; in order to ensure the reliability of the airflow To be unblocked, the front boundary 102 of the annular cavity should partially overlap with the third disk rear channel 923 (the depth of the front boss channel 604 ) of the turbine rotor, or partially overlap with the front boss inner chamfer 603 of the turbine rotor 6 .
具体地,盘后冷却气流920经过的第五盘后通道925,由主轴4上面开有的一圈周向分布的径向孔106形成,径向孔优选沿周向均匀分布;考虑到主轴的受力更为复杂,孔的数量控制在2~8个,孔径不超过主轴后配合圆柱面105直径的30%。Specifically, the fifth rear channel 925 through which the cooling airflow 920 passes is formed by a circle of circumferentially distributed radial holes 106 on the main shaft 4, and the radial holes are preferably uniformly distributed along the circumferential direction; Stress is more complicated, the number of holes is controlled at 2 to 8, and the diameter of the holes does not exceed 30% of the diameter of the matching cylindrical surface 105 behind the main shaft.
具体地,盘后冷却气流920经过的第六盘后通道926,是主轴1上的与径向孔106连通的轴向孔107。盘后冷却气流920依次经过以上的盘后通道921~926所组成复杂气流通道,隔绝涡轮转子对主轴的直接热量传递,并对涡轮转子6、主轴1进行冷却,伴随着盘后冷却气流920的温度略有提升,随后进入涡轮转子6与尾椎8之间的盘后尾椎腔H3,对涡轮转子6的后盘面及涡轮螺母10进行冷却降温后,再从涡轮转子6与尾椎8之间的第七盘后通道927流出,汇入主燃气流。Specifically, the sixth rear-disk passage 926 through which the after-disk cooling airflow 920 passes is the axial hole 107 on the main shaft 1 that communicates with the radial hole 106 . The post-disc cooling airflow 920 sequentially passes through the above-mentioned complex airflow channels formed by the above-mentioned post-disk channels 921-926, which isolates the direct heat transfer from the turbine rotor to the main shaft, and cools the turbine rotor 6 and the main shaft 1. The temperature rises slightly, and then enters the post-disc caudal cavity H3 between the turbine rotor 6 and the tail vertebra 8, after cooling the rear disk surface of the turbine rotor 6 and the turbine nut 10, and then from between the turbine rotor 6 and the tail vertebra 8 The seventh after-market channel 927 in between flows out and merges into the main gas flow.
具体地,盘后冷却气流920的泄漏流量可以通过涡轮转子前凸台槽道604的加工深度,或槽道圆柱面103与涡轮转子内孔605之间配合间隙来进行节流与控制;需要将盘后冷却气流920的泄漏量控制在较低的水平,以降低发动机的性能损失。Specifically, the leakage flow rate of the cooling airflow 920 behind the disk can be throttled and controlled through the machining depth of the turbine rotor front boss groove 604, or the matching gap between the groove cylindrical surface 103 and the turbine rotor inner hole 605; The leakage of the after-disc cooling airflow 920 is controlled at a low level to reduce engine performance loss.
具体地,径向第一盘后通道921和径向第一盘后通道923,同时具备离心通风的功能,可以防止燃油或滑油进入盘后通道921~926内部,并在腔道内结胶产生流道堵塞等问题。相应地,考虑离心通风器的风阻效应,需要控制引气分流腔H1与盘后尾椎腔H3的压力差,使得引气分流腔(H1)内压力比盘后尾椎腔H3内压力高20%以上;相应的,径向引气孔402应该是径向朝外的;孔可以是径向的,也可以前倾一定得角度,但前倾不得超过50°。Specifically, the radial first disc channel 921 and the radial first disc channel 923 also have the function of centrifugal ventilation, which can prevent fuel or lubricating oil from entering the internal channels 921-926 and causing glue formation in the cavity. Problems such as flow channel blockage. Correspondingly, considering the windage effect of the centrifugal fan, it is necessary to control the pressure difference between the bleed air shunt chamber H1 and the retrocaudal cavity H3 so that the pressure in the bleed air shunt chamber (H1) is 20% higher than the pressure in the retrocaudal chamber H3. %; Correspondingly, the radial air-introduction hole 402 should be radially outward; the hole can be radial, or can be tilted forward at a certain angle, but the forward tilt should not exceed 50°.
具体地,内外双环腔第二盘后通道922和第四盘后通道924的设置,可以确保气流通畅的同时,让中间级封严隔离盘4与涡轮转子6之间毋须考虑周向定位,降低了装配复杂性。也可以将第四盘后通道924一直延伸到涡轮螺母前端面,在该端面处某零件上开径向槽,实现气流引出。Specifically, the setting of the second disc rear channel 922 and the fourth disc rear channel 924 in the inner and outer double-ring chambers can ensure smooth air flow, and at the same time, it is unnecessary to consider the circumferential positioning between the intermediate stage sealing isolation disc 4 and the turbine rotor 6, reducing the increased assembly complexity. The fourth disk rear channel 924 can also be extended to the front end of the turbine nut, and a radial groove is opened on a certain part at the end face to realize airflow extraction.
具体地,需要将盘前冷却气流910和盘后冷却气流920的流量均控制在一定的范围内,确保引气分流腔H1的压力大于涡轮盘前腔H2和盘后尾椎腔H3内的压力;进一步地,确保涡轮盘前腔H2内压力高于涡轮导向器后的外部燃气流压力,确保盘后尾椎腔H3内压力高于涡轮转子后的外部燃气流压力;最终保证确保所有冷却气流能够稳定按照设计方向流动。Specifically, it is necessary to control the flow rates of the pre-disc cooling airflow 910 and the post-disc cooling airflow 920 within a certain range to ensure that the pressure in the bleed air splitting chamber H1 is greater than the pressure in the turbine disc anterior cavity H2 and the post-disk caudal cavity H3 ;Further, ensure that the pressure in the front chamber H2 of the turbine disk is higher than the pressure of the external gas flow behind the turbine guide, and ensure that the pressure in the caudal cavity H3 after the disk is higher than the pressure of the external gas flow behind the turbine rotor; finally ensure that all cooling air flows Able to flow stably in the designed direction.
如图7所示,为防止燃气倒灌量过大,应确保第二盘前通道912与第七盘后通道927尽可能小使得外部燃气尽可能不易流入涡轮盘前腔H2和盘后尾椎腔H3;同时确保有足够的安全裕度。此外,尾椎8除与涡轮转子6之间的第七盘后通道927外,其余部分是封闭不漏气的。As shown in Figure 7, in order to prevent excessive backflow of gas, it is necessary to ensure that the second disc front channel 912 and the seventh disc rear channel 927 are as small as possible so that the external gas is as difficult as possible to flow into the turbine disc front cavity H2 and the rear disc caudal cavity H3; while ensuring sufficient safety margin. In addition, except for the seventh back-disc channel 927 between the tail vertebra 8 and the turbine rotor 6, the remaining parts are closed and airtight.
具体地,对于第二盘前通道912,在结构裕度足够的前提下,将涡轮导向器后盘面501和涡轮转子前盘面607的轴向间隙距离设计得足够小,不超过2mm。Specifically, for the second disk front channel 912, on the premise of sufficient structural margin, the axial clearance distance between the turbine guider rear disk 501 and the turbine rotor front disk 607 is designed to be sufficiently small, not exceeding 2mm.
具体地,对于第七盘后通道927,也需尽量减少涡轮后盘面608与尾椎前端面801的轴向间隙距离,同时避免工作中各工况下高速旋转的涡轮后盘面608与尾椎前端面801碰擦,需要保持一个安全距离;为此,进一步优化如下:保证燃气流场不变差的前提下,对尾椎进行折边处理,形成了尾椎圆柱面802;通过对涡轮转子6的后盘面轮缘处进行优化,在满足强度的前提下,减少该处的径向壁厚,形成涡轮盘缘内圆柱面609。保证尾椎圆柱面802的径向尺寸低于涡轮盘缘内圆柱面609最右端的径向尺寸,且有足够的结构裕度;在此前提下,涡轮盘缘内圆柱面609也可以带有一定的斜度;同时,尾椎圆柱面802也可以是非圆柱面,甚至可以不折边。如此,尾椎前端面801可以离涡轮后盘面608足够近,达到2mm以下甚至0mm;进一步地,空间足够的前提下,尾椎前端面801可以向前伸到与涡轮转子轴向重叠,达到负值;以上封严措施,加上高速燃气的引射击作用,可以大幅减少进入尾椎的燃气,降低了对盘后冷却气流920的流量需求,减少了引气损失,相当于提高了发动机性能。Specifically, for the seventh disc rear channel 927, it is also necessary to reduce the axial clearance distance between the turbine rear disc surface 608 and the front end surface 801 of the tail cone as much as possible, and at the same time avoid the high-speed rotating turbine rear disc surface 608 and the front end of the tail vertebra When the surface 801 collides, a safe distance needs to be maintained; for this reason, further optimization is as follows: under the premise of ensuring that the gas flow field does not deteriorate, the tail vertebra is folded to form the tail vertebra cylindrical surface 802; through the turbine rotor 6 Optimizing the rim of the rear disk surface, and reducing the radial wall thickness at the rim on the premise of satisfying the strength, forms the inner cylindrical surface 609 of the turbine disk rim. Ensure that the radial dimension of the tail cone cylindrical surface 802 is lower than the radial dimension of the rightmost end of the inner cylindrical surface 609 of the turbine disk rim, and there is sufficient structural margin; on this premise, the inner cylindrical surface 609 of the turbine disk rim can also have A certain slope; at the same time, the cylindrical surface 802 of the caudal vertebra can also be a non-cylindrical surface, or even not folded. In this way, the front end surface 801 of the tail cone can be close enough to the rear disk surface 608 of the turbine, reaching less than 2mm or even 0mm; further, under the premise of sufficient space, the front end surface 801 of the tail cone can extend forward to overlap with the turbine rotor in the axial direction to achieve negative Value; the above sealing measures, coupled with the ejection effect of high-speed gas, can greatly reduce the gas entering the tail cone, reduce the flow demand for the cooling airflow 920 behind the disc, reduce the bleed air loss, which is equivalent to improving the engine performance.
如图8所示,图8为本发明的热端(涡轮端)转子系统达到的温度分布示意图,通过以上的冷却措施,结合常规的对轴套的隔热及冷却,对热端转子系统的冷却优化将会达到预期的效果。尾椎8内的盘后尾椎腔H3从高温区域变成了中低温区域,即便考虑冷却气流的被加热及极少量燃气的渗入,尾椎8内的气流温度也不会超过450℃。涡轮转子6的盘体中心区域温度有了100℃以上的降低,主轴1的后部由于冷却气流的通过,加上相邻的涡轮转子6本身温度下降导致的热量传递减少,主轴1的后部温度得以不超过450℃,降幅超过200℃;可以采用廉价的易加工的材料。由于中间级封严隔离盘4的存在,进一步降低了热端部件向轴承的热传递,与轴承接触的中间级封严隔离盘4上的前配合端面405、主轴1上的前配合圆柱面101温度均低于300℃,从根本上解决了向轴承2的热传递问题。同时可以看到,中间级封严隔离盘4与主轴1的配合处的温度基本接近,不存在较大的温差。本发明计算时,假设所引的冷却空气的温度为:一般微小型涡喷发动机经过压气机压缩升温所能达到的最高温度250℃,并未考虑与油掺混后油气混合物的温度下降以及混合物的对流换热系数的提高。因此,实际的轴承温度可以保持在200℃以下,此种情况下,可以直接采用大量供货的普通材料的工业级高速轴承;无需采用当前微小型涡喷发动机专用的高氮不锈钢轴承,大幅降低了成本。As shown in Figure 8, Figure 8 is a schematic diagram of the temperature distribution achieved by the hot end (turbine end) rotor system of the present invention. Through the above cooling measures, combined with conventional heat insulation and cooling of the shaft sleeve, the temperature of the hot end rotor system can be improved. Cooling optimization will have the desired effect. The post-disc caudal cavity H3 in the coccyx 8 has changed from a high-temperature region to a medium-low temperature region. Even considering the heating of the cooling airflow and the infiltration of a very small amount of gas, the temperature of the airflow in the coccyx 8 will not exceed 450°C. The temperature in the central area of the disk body of the turbine rotor 6 has dropped by more than 100°C. The rear of the main shaft 1 is reduced due to the passage of cooling airflow and the decrease in heat transfer caused by the temperature drop of the adjacent turbine rotor 6 itself. The rear of the main shaft 1 The temperature must not exceed 450°C, and the drop rate exceeds 200°C; cheap and easy-to-process materials can be used. Due to the existence of the intermediate sealing isolation disc 4, the heat transfer from the hot end parts to the bearing is further reduced. The temperatures are all lower than 300°C, fundamentally solving the problem of heat transfer to the bearing 2 . At the same time, it can be seen that the temperature at the joint between the intermediate sealing isolation disk 4 and the main shaft 1 is basically close, and there is no large temperature difference. During the calculation of the present invention, it is assumed that the temperature of the cooling air cited is: a maximum temperature of 250° C. that can be achieved by a general micro-turbojet engine through compressor compression and temperature rise, without considering the temperature drop of the oil-gas mixture after being mixed with oil and the temperature of the mixture. The improvement of the convective heat transfer coefficient. Therefore, the actual bearing temperature can be kept below 200°C. In this case, industrial-grade high-speed bearings of common materials supplied in large quantities can be directly used; there is no need to use high-nitrogen stainless steel bearings specially used for current micro-turbojet engines, which greatly reduces costs.
具体地,本发明除了可用于油润滑轴承,亦可用于脂润滑轴承。Specifically, the present invention can be used in grease lubricated bearings as well as oil lubricated bearings.
如图1、图3、图4、图9所示,中间级封严隔离盘4采用台阶孔设计,与涡轮转子6在轴向上有较大的重叠区域,缩短了总的轴向长度,实现各自的功能,同时不影响涡轮盘体的强度;相比同类型同规格的原热端转子系统,转子系统的质量、重心到轴承的距离是基本一致的,因此对转子动力学及振动不会产生额外的影响,可以方便地对现有转子进行改进。内外双环腔第二盘后通道922和第四盘后通道924的设置,可以确保气流通畅的同时,让中间级封严隔离盘4、主轴1、涡轮转子6之间毋须周向定位,降低了装配复杂性。As shown in Fig. 1, Fig. 3, Fig. 4 and Fig. 9, the intermediate sealing isolation disc 4 is designed with stepped holes, and has a large overlapping area with the turbine rotor 6 in the axial direction, shortening the total axial length. Realize their respective functions without affecting the strength of the turbine disk; compared with the original hot end rotor system of the same type and specification, the quality of the rotor system, the distance from the center of gravity to the bearing is basically the same, so it has no impact on rotor dynamics and vibration. There is an additional impact that can be easily retrofitted to existing rotors. The setting of the second disc rear channel 922 and the fourth disc rear channel 924 in the inner and outer double ring chambers can ensure smooth air flow, and at the same time, the intermediate stage seals the isolation disc 4, the main shaft 1, and the turbine rotor 6 without circumferential positioning, reducing the Assembly complexity.
如图9所示,针对一般热端转子部件,热状态下定心恶化的问题,本实施例方案如下:涡轮转子6与在中间级封严隔离盘4在配合面4-6处实现定心,中间级封严隔离盘4与主轴1在第二配合面4-1处实现定心,后轴承3与主轴1在第一配合面3-1处实现定心,最终目标是要实现涡轮转子6与后轴承3在工作(热)状态下的良好定心。涡轮转子6的前凸台外配合圆柱面606与中间级封严隔离盘4上的后配合端面404是配合关系,工作热状态下,第三配合面4-6处涡轮转子的温度显著高于中间级封严隔离盘,此时前凸台外配合圆柱面606与后配合端面404之间是加紧的趋势,第三配合面4-6处工作状态下的定心效果相比装配时是加强的。As shown in Fig. 9, in view of the problem that the centering of the general hot-end rotor parts deteriorates under the thermal state, the solution of this embodiment is as follows: the turbine rotor 6 and the sealing isolation disc 4 in the middle stage are centered at the mating surface 4-6, The centering of the intermediate sealing isolation disc 4 and the main shaft 1 is realized at the second mating surface 4-1, and the centering of the rear bearing 3 and the main shaft 1 is realized at the first mating surface 3-1. The ultimate goal is to realize the turbine rotor 6 Good centering with rear bearing 3 in working (hot) condition. The outer mating cylindrical surface 606 of the front boss of the turbine rotor 6 is in a mating relationship with the rear mating end face 404 on the intermediate sealing isolation disc 4. Under the hot working state, the temperature of the turbine rotor at the third mating surface 4-6 is significantly higher than The intermediate stage seals the isolation plate tightly. At this time, the outer matching cylindrical surface 606 of the front boss and the rear matching end surface 404 tend to be tightened. The centering effect of the third matching surface 4-6 in the working state is stronger than that during assembly. of.
具体地,工作状态下,第二配合面4-1处的主轴1与中间级封严隔离盘4的温度是基本相同的,而作为一个小盘体,离心应力下的前配合内圆柱面403膨胀忽略不计,由此工作状态下,主轴1与中间级封严隔离盘4之间的定心效果相比冷态基本保持不变;而第二配合面4-1与第一配合面3-1实际上是主轴1上的同一个加工面,由此,可以保证涡轮转子6与后轴承3在工作状态下偏心可控。Specifically, in the working state, the temperature of the main shaft 1 at the second mating surface 4-1 is basically the same as that of the intermediate sealing isolation disc 4, and as a small disc body, the front mating inner cylindrical surface 403 under centrifugal stress The expansion is negligible, so in the working state, the centering effect between the main shaft 1 and the intermediate sealing isolation plate 4 remains basically unchanged compared with the cold state; while the second mating surface 4-1 and the first mating surface 3- 1 is actually the same processing surface on the main shaft 1, thus, it can ensure that the eccentricity of the turbine rotor 6 and the rear bearing 3 is controllable under working conditions.
如图10所示,本发明也可以直接在主轴1上的轴承前的位置开径向孔及朝向尾椎8的轴向孔,形成如图10所示的中间通道气流930,进入盘后尾椎腔H3,达成类似冷却效果。也可以用管路从发动机内或其他高压空气生成设施引冷却空气,如图10所示的外部通道气流940,进入盘后尾椎腔H3,也可以达到冷却效果。As shown in Figure 10, the present invention can also directly open a radial hole at the position in front of the bearing on the main shaft 1 and an axial hole facing the tail vertebra 8 to form the middle channel airflow 930 as shown in Figure 10, and enter the rear tail of the disc. The vertebral cavity H3 achieves a similar cooling effect. Pipelines can also be used to lead cooling air from the engine or other high-pressure air generation facilities, such as the external channel airflow 940 shown in Figure 10, into the caudal cavity H3 behind the disc, and the cooling effect can also be achieved.
具体地,涡轮转子6与尾椎8的封严也可以采用更为复杂的蓖齿等封严结构,可以达到更好的效果;但成本会有所上升。Specifically, the seal between the turbine rotor 6 and the tail cone 8 can also adopt a more complicated seal structure such as a toothed tooth, which can achieve better results; but the cost will increase.
具体地,如果实际发动机压比更低,或采取措施引更低压力(但足够)及温度的冷却空气,会达到更好的冷却效果,轴承与主轴温度将更低。Specifically, if the actual engine pressure ratio is lower, or measures are taken to introduce cooling air with lower pressure (but sufficient) and temperature, a better cooling effect will be achieved, and the temperature of the bearing and the main shaft will be lower.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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| CN113653566A (en) * | 2021-08-17 | 2021-11-16 | 中国航发湖南动力机械研究所 | Gas turbine unit body structure |
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2022
- 2022-06-06 CN CN202210630343.0A patent/CN114961868B/en active Active
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| US4190398A (en) * | 1977-06-03 | 1980-02-26 | General Electric Company | Gas turbine engine and means for cooling same |
| US7562519B1 (en) * | 2005-09-03 | 2009-07-21 | Florida Turbine Technologies, Inc. | Gas turbine engine with an air cooled bearing |
| CN110005631A (en) * | 2019-04-22 | 2019-07-12 | 中国航发湖南动力机械研究所 | The cooling of centrifugal impeller rear bearing and seal structure |
| CN210455240U (en) * | 2019-06-21 | 2020-05-05 | 中国人民解放军总参谋部第六十研究所 | Ventilation, heat insulation and heat dissipation mechanism for turbojet powered UAV |
| CN113653566A (en) * | 2021-08-17 | 2021-11-16 | 中国航发湖南动力机械研究所 | Gas turbine unit body structure |
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| CN114961868A (en) | 2022-08-30 |
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