CN114985496A - An energy-saving material receiving device for a drawing machine - Google Patents
An energy-saving material receiving device for a drawing machine Download PDFInfo
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- CN114985496A CN114985496A CN202210701974.7A CN202210701974A CN114985496A CN 114985496 A CN114985496 A CN 114985496A CN 202210701974 A CN202210701974 A CN 202210701974A CN 114985496 A CN114985496 A CN 114985496A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes
- B21C1/32—Feeding or discharging the material or mandrels
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0068—Battery or charger load switching, e.g. concurrent charging and load supply
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/32—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from a charging set comprising a non-electric prime mover rotating at constant speed
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/36—Arrangements using end-cell switching
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Abstract
本发明公开了一种拉拔机的用节能型接料装置,属于拉拔机领域,一种拉拔机的用节能型接料装置,包括固定底板,固定底板上设置有多个机械出料机构、多个动能转化机构、主蓄电池、副蓄电池、电源切换组件和控制主机,主蓄电池、电源切换组件、控制主机和机械出料机构形成有第一电路,动能转化机构、副蓄电池、电源切换组件、控制主机和机械出料机构形成有第二电路,多个机械出料机构沿固定底板的长边方向等距固定连接在固定底板的上侧,且机械出料机构和控制主机电性连接,其启动后对拉拔后的原料进行运输,它可以实现,将原料在重力作用下滑动产生的动能转换成电能对装置进行辅助供能,减小装置对外界电能的消耗需求。
The invention discloses an energy-saving material splicing device for a drawing machine, belonging to the field of drawing machines. An energy-saving material splicing device for a drawing machine comprises a fixed bottom plate, and a plurality of mechanical discharges are arranged on the fixed bottom plate Mechanism, multiple kinetic energy conversion mechanisms, main battery, secondary battery, power switching component and control host, the main battery, power switching component, control host and mechanical discharge mechanism form a first circuit, kinetic energy conversion mechanism, secondary battery, power switching The components, the control host and the mechanical discharge mechanism are formed with a second circuit, a plurality of mechanical discharge mechanisms are fixedly connected to the upper side of the fixed base plate at equal distances along the long side direction of the fixed base plate, and the mechanical discharge mechanism and the control host are electrically connected , After starting, it transports the drawn raw materials, which can realize that the kinetic energy generated by the sliding of the raw materials under the action of gravity is converted into electric energy to assist the device to supply energy and reduce the consumption demand of the device for external electric energy.
Description
技术领域technical field
本发明涉及拉拔机领域,更具体地说,涉及一种拉拔机的用节能型接料装置。The invention relates to the field of drawing machines, and more particularly, to an energy-saving material receiving device for drawing machines.
背景技术Background technique
对金属坯料施以拉力,使之通过模孔以获得与模孔尺寸、形状相同的制品的塑性成型方法称之为拉拔,拉拔是管材、棒材、型材,以及线材的主要生产方法之一,其主要通过拉拔机进行加工;The plastic forming method of applying tensile force to the metal blank to make it pass through the die hole to obtain a product with the same size and shape as the die hole is called drawing. Drawing is one of the main production methods for pipes, bars, profiles, and wires. First, it is mainly processed by drawing machines;
在拉拔机加工完成后,通常需要使用配套的接料装置对其进行出料,经专利检索发现,公开号为CN216262741U的中国专利公开了一种用于拉拔机的下料装置,该装置在拉拔机进行下料时,能够通过驱动组件使接料板双向翻转,能够将管料分类的同时还能够连续生产;After the drawing machine is processed, it is usually necessary to use the matching material receiving device to discharge it. After patent search, it was found that the Chinese patent with the publication number CN216262741U discloses a blanking device for the drawing machine. The device When the drawing machine is unloading, the feeding plate can be turned over in both directions through the driving component, which can classify the pipe material and can also produce continuously;
但其主要是通过外部电源进行供电,在对原料进行出料的过程中一直需要消耗外界电能,对外界电能的消耗需求较大,经研究发现,现有的接料装置上通常设置有斜坡,让原料在斜坡的作用下自动进行移动,此处有大量的动能为进行回收利用,为此我们提出一种拉拔机的用节能型接料装置。However, it is mainly powered by an external power supply. In the process of discharging the raw materials, it is always necessary to consume external power, and the consumption of external power is relatively large. After research, it is found that the existing material receiving device is usually provided with a slope. Let the raw material move automatically under the action of the slope. There is a lot of kinetic energy here for recycling. For this reason, we propose an energy-saving material receiving device for the drawing machine.
发明内容SUMMARY OF THE INVENTION
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本发明的目的在于提供一种拉拔机的用节能型接料装置,它可以实现,将原料在重力作用下滑动产生的动能转换成电能对装置进行辅助供能,减小装置对外界电能的消耗需求。In view of the problems existing in the prior art, the purpose of the present invention is to provide an energy-saving material receiving device for a drawing machine, which can realize that the kinetic energy generated by the sliding of the raw material under the action of gravity is converted into electrical energy for auxiliary supply to the device. It can reduce the consumption demand of the device for external power.
2.技术方案2. Technical solutions
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种拉拔机的用节能型接料装置,包括固定底板,所述固定底板上设置有多个机械出料机构、多个动能转化机构、主蓄电池、副蓄电池、电源切换组件和控制主机,所述主蓄电池、电源切换组件、控制主机和机械出料机构形成有第一电路,所述动能转化机构、副蓄电池、电源切换组件、控制主机和机械出料机构形成有第二电路;An energy-saving material receiving device for a drawing machine, comprising a fixed bottom plate, and a plurality of mechanical discharge mechanisms, a plurality of kinetic energy conversion mechanisms, a main battery, a secondary battery, a power switching component and a control host are arranged on the fixed bottom plate, The main battery, the power switching component, the control host and the mechanical discharging mechanism are formed with a first circuit, and the kinetic energy conversion mechanism, the auxiliary battery, the power switching component, the control host and the mechanical discharging mechanism are formed with a second circuit;
多个所述机械出料机构沿固定底板的长边方向等距固定连接在固定底板的上侧,且所述机械出料机构和控制主机电性连接,其启动后对拉拔后的原料进行运输;A plurality of the mechanical discharging mechanisms are equidistantly connected to the upper side of the fixed bottom plate along the long side direction of the fixed bottom plate, and the mechanical discharging mechanisms are electrically connected with the control host, and the drawn raw materials are processed after starting. transportation;
多个所述动能转化机构固定连接在固定底板的上侧且位于多个机械出料机构之间的间隙处,所述动能转化机构和副蓄电池电性连接,用于回收原料移动时产生的动能,并将动能转化成电能传输给副蓄电池;A plurality of the kinetic energy conversion mechanisms are fixedly connected to the upper side of the fixed base plate and are located at the gaps between the plurality of mechanical discharge mechanisms. The kinetic energy conversion mechanisms are electrically connected to the auxiliary battery for recovering the kinetic energy generated when the raw materials move. , and convert the kinetic energy into electrical energy and transmit it to the secondary battery;
所述电源切换组件固定连接在固定底板上,其与主蓄电池、副蓄电池和控制主机电性连接,用以完成第一电路和第二电路的切换。The power switching component is fixedly connected on the fixed base plate, and is electrically connected with the main battery, the auxiliary battery and the control host, so as to complete the switching between the first circuit and the second circuit.
进一步的,所述机械出料机构包括有固定连接在固定底板上侧的支脚,所述支脚上固定连接有放料板,所述放料板的一端转动连接有翘料板,所述翘料板下侧靠近放料板的位置固定连接有与其垂直设置的第一驱动轨,所述放料板的下侧固定连接有与控制主机电性连接的第一电动推杆,所述第一电动推杆的输出端固定连接有第一驱动头,所述第一驱动头沿第一驱动轨的长边方向与第一驱动轨滑动连接;Further, the mechanical discharging mechanism includes a support foot fixedly connected to the upper side of the fixed bottom plate, a discharge plate is fixedly connected to the support foot, and a rocker is rotatably connected to one end of the discharge plate, and the rocker is connected to the rocker. The position of the lower side of the plate close to the discharge plate is fixedly connected with a first drive rail arranged perpendicular to it, and the lower side of the discharge plate is fixedly connected with a first electric push rod that is electrically connected to the control host. The output end of the push rod is fixedly connected with a first driving head, and the first driving head is slidably connected with the first driving rail along the longitudinal direction of the first driving rail;
所述放料板远离翘料板的一端朝下侧倾斜,所述放料板远离翘料板的一端固定连接有止位板。One end of the discharge plate away from the rocker plate is inclined downward, and one end of the discharge plate away from the rocker plate is fixedly connected with a stop plate.
进一步的,所述动能转化机构包括有:Further, the kinetic energy conversion mechanism includes:
动能回收组件,用于回收原料移动时产生的动能;The kinetic energy recovery component is used to recover the kinetic energy generated by the movement of raw materials;
电能释放组件,固定连接在动能回收组件上,用于将动能回收组件回收的动能转化成电能并传输给副蓄电池;The electric energy release component is fixedly connected to the kinetic energy recovery component, and is used to convert the kinetic energy recovered by the kinetic energy recovery component into electric energy and transmit it to the secondary battery;
调节支架组件,固定连接在固定底板的上侧,所述动能回收组件装配在调节支架组件上,用于调节动能回收组件的角度和高度。The adjustment bracket assembly is fixedly connected to the upper side of the fixed bottom plate, and the kinetic energy recovery assembly is assembled on the adjustment bracket assembly for adjusting the angle and height of the kinetic energy recovery assembly.
进一步的,所述动能回收组件包括有上部辅助支架,所述上部辅助支架上侧转动连接有两个驱动轮,两个所述驱动轮的外侧装配有多个等距设置的拨动板。Further, the kinetic energy recovery assembly includes an upper auxiliary bracket, the upper side of the upper auxiliary bracket is rotatably connected with two driving wheels, and the outer sides of the two driving wheels are equipped with a plurality of equidistant toggle plates.
进一步的,所述电能释放组件包括有大齿轮、小齿轮和发电组件,所述大齿轮固定连接在其中一个驱动轮上,所述发电组件固定连接在驱动带上,且所述小齿轮固定连接在发电组件的输入端,所述小齿轮和大齿轮啮合连接,所述发电组件和主蓄电池啮合连接。Further, the power release assembly includes a large gear, a pinion and a power generation assembly, the large gear is fixedly connected to one of the driving wheels, the power generation assembly is fixedly connected to the drive belt, and the pinion is fixedly connected. At the input end of the power generation assembly, the pinion gear and the bull gear are meshed and connected, and the power generation assembly is meshed with the main battery.
进一步的,所述调节支架组件包括有竖向固定连接在固定底板上的第三电动推杆,所述第三电动推杆的输出端固定连接有底部支架,所述底部支架上侧靠近翘料板的一端固定连接有高杆,所述高杆的上端和上部辅助支架转动连接,所述底部支架下侧远离翘料板的一端固定连接有竖向设置的第二电动推杆,所述第二电动推杆的输出端延伸至底部支架的上侧固定连接有第二驱动头,所述上部辅助支架下侧远离翘料板的一端固定连接有沿其长边设置的第二驱动轨,所述第二驱动头沿第二驱动轨的长边方向与第二驱动轨滑动连接,所述第二电动推杆和第二驱动轨均与控制主机电性连接。Further, the adjusting bracket assembly includes a third electric push rod fixed vertically on the fixed base plate, the output end of the third electric push rod is fixedly connected with a bottom bracket, and the upper side of the bottom bracket is close to the warping material. One end of the plate is fixedly connected with a high rod, the upper end of the high rod is rotatably connected with the upper auxiliary support, and one end of the bottom support away from the rocker plate is fixedly connected with a vertically arranged second electric push rod. The output ends of the two electric push rods extend to the upper side of the bottom bracket and are fixedly connected with a second drive head, and the end of the lower side of the upper auxiliary bracket away from the rocker is fixedly connected with a second drive rail arranged along its long side, so The second driving head is slidably connected with the second driving rail along the longitudinal direction of the second driving rail, and both the second electric push rod and the second driving rail are electrically connected with the control host.
进一步的,所述电源切换组件包括有固定连接在固定底板上的防护外壳,所述防护外壳上装配有自断式接电组件和两个接电片,所述自断式接电组件和控制主机电性连接,所述主蓄电池和副蓄电池分别和两个接电片电性连接,所述防护外壳内部设置有导向轨道,所述导向轨道上滑动连接有与自断式接电组件电性连接的中间连电片,所述防护外壳上还设置有驱动组件;Further, the power switching assembly includes a protective casing that is fixedly connected to the fixed base plate, and the protective casing is equipped with a self-disconnecting power-connecting assembly and two power-connecting tabs, and the self-disconnecting power-connecting assembly and the control The host is electrically connected, the main battery and the auxiliary battery are respectively electrically connected with two contact pieces, a guide rail is arranged inside the protective casing, and the guide rail is slidably connected with the self-disconnection type electrical connection assembly. The connected intermediate connecting piece, the protective casing is also provided with a driving component;
所述防护外壳上设置有监测模块,所述驱动组件和副蓄电池均与监测模块电性连接。A monitoring module is arranged on the protective casing, and both the driving assembly and the secondary battery are electrically connected to the monitoring module.
进一步的,所述驱动组件包括有固定连接在防护外壳上的驱动马达,所述驱动马达和监测模块电性连接,所述驱动马达的输出端固定连接有和中间连电片螺纹连接的螺纹杆。Further, the drive assembly includes a drive motor that is fixedly connected to the protective housing, the drive motor is electrically connected to the monitoring module, and the output end of the drive motor is fixedly connected to a threaded rod that is threadedly connected to the intermediate connecting piece. .
进一步的,所述自断式接电组件包括有固定在防护外壳上的第一电片、第二电片和记忆合金弹性元件,所述第一电片和中间连电片电性连接,所述记忆合金弹性元件的水平截面呈开口端朝向第一电片和第二电片方向的记忆合金弹性元件,所述记忆合金弹性元件开口端的两个端头均固定连接有脚板,所述脚板上开设有间隙轨,所述间隙轨上滑动连接有连接钮,两个所述连接钮上固定连接有接电桥片。Further, the self-disconnecting electrical connection assembly includes a first electrical piece, a second electrical piece and a memory alloy elastic element fixed on the protective shell, the first electrical piece and the intermediate connecting piece are electrically connected, so the The horizontal section of the memory alloy elastic element is a memory alloy elastic element with the open end facing the direction of the first electric sheet and the second electric sheet, and the two ends of the open end of the memory alloy elastic element are fixedly connected with a foot plate, and the foot plate A gap rail is provided, a connection button is slidably connected on the gap rail, and a bridge plate is fixedly connected to the two connection buttons.
3.有益效果3. Beneficial effects
相比于现有技术,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
(1)本方案通过设置动能转化机构将原料在重力作用下滑动产生的动能转换成电能储存在副蓄电池内部,并在副蓄电池内部储存电能饱满时,通过电源切换组件切换成第二电路,利用副蓄电池内部的电能进行供能,在副蓄电池内部储存电能较少时,通过电源切换组件切换成第二电路,利用主蓄电池内部的电能进行供能,从而有效的减小外界电能的消耗。(1) In this scheme, the kinetic energy generated by the sliding of the raw material under the action of gravity is converted into electric energy by setting a kinetic energy conversion mechanism, which is stored in the auxiliary battery, and when the electric energy stored in the auxiliary battery is full, the power switching component is switched to the second circuit, using The electric energy inside the auxiliary battery is used for energy supply. When the electric energy stored in the auxiliary battery is less, the power switching component is switched to the second circuit, and the electric energy inside the main battery is used for energy supply, thereby effectively reducing the consumption of external electric energy.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明机械出料机构的结构示意图;Fig. 2 is the structural representation of the mechanical discharge mechanism of the present invention;
图3为本发明动能转化机构的结构示意图;Fig. 3 is the structural schematic diagram of the kinetic energy conversion mechanism of the present invention;
图4为本发明动能回收组件的结构示意图;4 is a schematic structural diagram of a kinetic energy recovery assembly of the present invention;
图5为本发明调节支架组件的结构示意图;5 is a schematic structural diagram of the adjusting bracket assembly of the present invention;
图6为本发明电源切换组件的剖切结构示意图;6 is a schematic cross-sectional view of the power switch assembly of the present invention;
图7为本发明自断式接电组件的结构示意图。FIG. 7 is a schematic structural diagram of the self-disconnecting electrical connection assembly of the present invention.
图中标号说明:Description of the labels in the figure:
1、固定底板;2、支脚;3、放料板;4、止位板;5、翘料板;6、第一驱动轨;7、第一电动推杆;8、第一驱动头;9、上部辅助支架;10、驱动轮;11、驱动带;12、拨动板;13、减损轮;14、大齿轮;15、小齿轮;16、发电组件;17、底部支架;18、高杆;19、第二电动推杆;20、第二驱动轨;21、第二驱动头;22、第三电动推杆;23、防护外壳;24、接电片;25、导向轨道;26、中间连电片;27、螺纹杆;28、驱动马达;29、第一电片;30、第二电片;31、接电桥片;32、记忆合金弹性元件;33、间隙轨;34、连接钮;35、主蓄电池;36、副蓄电池;37、控制主机;38、脚板。1. Fixed bottom plate; 2. Support feet; 3. Feeding plate; 4. Stop plate; 5. Rocker plate; 6. The first drive rail; 7. The first electric push rod; 8. The first drive head; 9 , upper auxiliary bracket; 10, drive wheel; 11, drive belt; 12, toggle plate; 13, loss reduction wheel; 14, large gear; 15, pinion gear; 16, power generation assembly; 17, bottom bracket; 18, high pole ; 19, the second electric push rod; 20, the second drive rail; 21, the second drive head; 22, the third electric push rod; 23, the protective shell; Connection piece; 27, threaded rod; 28, drive motor; 29, first piece of electricity; 30, second piece of electricity; 31, bridge piece; 32, memory alloy elastic element; 33, gap rail; 34, connection button; 35, main battery; 36, auxiliary battery; 37, control host; 38, foot board.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. The embodiments of the present invention, and all other embodiments obtained by those of ordinary skill in the art without creative work, fall within the protection scope of the present invention.
实施例:Example:
请参阅图1-7所示,一种拉拔机的用节能型接料装置,包括固定底板1,固定底板1上设置有多个机械出料机构、多个动能转化机构、主蓄电池35、副蓄电池36、电源切换组件和控制主机37,主蓄电池35用于连接外部电源,主蓄电池35、电源切换组件、控制主机37和机械出料机构形成有第一电路,动能转化机构、副蓄电池36、电源切换组件、控制主机37和机械出料机构形成有第二电路;Please refer to Fig. 1-7, an energy-saving material receiving device for a drawing machine, including a fixed bottom plate 1, and the fixed bottom plate 1 is provided with a plurality of mechanical discharge mechanisms, a plurality of kinetic energy conversion mechanisms, a
其中,请参阅图1-2所示,多个机械出料机构沿固定底板1的长边方向等距固定连接在固定底板1的上侧,且机械出料机构和控制主机37电性连接,其启动后会对拉拔后的原料进行运输,完成接料;Among them, please refer to Fig. 1-2, a plurality of mechanical discharge mechanisms are fixedly connected to the upper side of the fixed base plate 1 at equal distances along the long side direction of the fixed base plate 1, and the mechanical discharge mechanism and the
在此,机械出料机构包括有固定连接在固定底板1上侧的支脚2,支脚2上固定连接有放料板3,多个放料板3形成一个完整的放置平面,可以稳定的对原料进行放置,放料板3的一端转动连接有翘料板5,翘料板5下侧靠近放料板3的位置固定连接有与其垂直设置的第一驱动轨6,放料板3的下侧固定连接有与控制主机37电性连接的第一电动推杆7,第一电动推杆7的输出端固定连接有第一驱动头8,第一驱动头8沿第一驱动轨6的长边方向与第一驱动轨6滑动连接;Here, the mechanical discharge mechanism includes a support foot 2 fixedly connected to the upper side of the fixed bottom plate 1, and a
此时,通过控制主机37将第一电动推杆7启动,当第一电动推杆7启动后会通过第一驱动头8对第一驱动轨6进行推动,让第一驱动轨6带动翘料板5以放料板3和翘料板5的连接处为轴心进行转动,让翘料板5向上进行转动,对其上侧拉拔完成的原料进行搬起,让原料和冷拔机分离,并顺着翘料板5的坡度滑至放料板3上侧;At this time, the first electric push rod 7 is activated by the
同时,放料板3远离翘料板5的一端朝下侧倾斜,形成有导向坡度,落至放料板3上侧的原料会顺着导向坡度滑动至远离翘料板5的位置,放料板3远离翘料板5的一端固定连接有止位板4,用于对放料板3上侧滑动的原料进行限位。At the same time, the end of the
其中,请参阅图1和图3-5所示,多个动能转化机构固定连接在固定底板1的上侧且位于多个机械出料机构之间的间隙处,动能转化机构和副蓄电池36电性连接,用于回收原料移动时产生的动能,并将动能转化成电能传输给副蓄电池36;Among them, please refer to Fig. 1 and Fig. 3-5, a plurality of kinetic energy conversion mechanisms are fixedly connected to the upper side of the fixed base plate 1 and located in the gaps between the plurality of mechanical discharging mechanisms, the kinetic energy conversion mechanism and the
在此,动能转化机构包括有动能回收组件、电能释放组件和调节支架组件;Here, the kinetic energy conversion mechanism includes a kinetic energy recovery component, an electrical energy release component and an adjustment bracket component;
请参阅图3-4所示,动能回收组件用于回收原料移动时产生的动能,其包括有上部辅助支架9,上部辅助支架9上侧转动连接有两个驱动轮10,两个驱动轮10的外侧装配有多个等距设置的拨动板12,且拨动板12的顶部高度从远离翘料板5的一侧到靠近翘料板5的一侧逐渐提升,且最靠近翘料板5的拨动板12顶部高于放料板3的截面高度,最远离翘料板5的拨动板12顶部低于放料板3的截面高度;Please refer to Figures 3-4. The kinetic energy recovery assembly is used to recover the kinetic energy generated when the raw materials move. It includes an upper
此时,当原料在放料板3上侧进行滑动时会与拨动板12接触,对拨动板12进行推动,直至原料移动至放料板3远离翘料板5的半部,此时,拨动板12逐渐没入放料板3的下侧,与原料分离,当拨动板12在移动的过程中会带动驱动带11在两个驱动轮10的外侧进行移动,并带动驱动轮10进行转动,形成旋转动能;At this time, when the raw material slides on the upper side of the
同时,为了减小拨动板12受到的伤害,拨动板12上转动连接有多个从上至下依次设置的减损轮13,此时通过减损轮13的转动,能够减小原料转动时与拨动板12之间产生的磨损,且减损轮13的材质优选为橡胶,利用其自身的材质形变,能够优选的减小原料对拨动板12造成的冲击伤害。At the same time, in order to reduce the damage to the
请参阅图3-4所示,电能释放组件固定连接在动能回收组件上,用于将动能回收组件回收的动能转化成电能并传输给副蓄电池36;Referring to Figures 3-4, the electrical energy release component is fixedly connected to the kinetic energy recovery component, and is used to convert the kinetic energy recovered by the kinetic energy recovery component into electrical energy and transmit it to the
电能释放组件包括有大齿轮14、小齿轮15和发电组件16,大齿轮14固定连接在其中一个驱动轮10上,发电组件16固定连接在驱动带11上,且小齿轮15固定连接在发电组件16的输入端,小齿轮15和大齿轮14啮合连接,发电组件16和主蓄电池35啮合连接;The power release assembly includes a
此时,当驱动轮10转动时会带动大齿轮14进行转动,大齿轮14转动时会通过其与小齿轮15之间的齿轮比带动小齿轮15进行快速转动,小齿轮15转动时会带动发电组件16的输入端一起进行转动,让发电组件16产生电能,发电组件16产生电能后传输至副蓄电池36的内部进行储存。At this time, when the
请参阅图1、图3和图5所示,调节支架组件固定连接在固定底板1的上侧,动能回收组件装配在调节支架组件上,调节支架组件用于调节动能回收组件的角度和高度;Please refer to Figure 1, Figure 3 and Figure 5, the adjustment bracket assembly is fixedly connected to the upper side of the fixed base plate 1, the kinetic energy recovery assembly is assembled on the adjustment bracket assembly, and the adjustment bracket assembly is used to adjust the angle and height of the kinetic energy recovery assembly;
调节支架组件包括有竖向固定连接在固定底板1上的第三电动推杆22,第三电动推杆22的输出端固定连接有底部支架17,第三电动推杆22用于调节底部支架17的高度,底部支架17上侧靠近翘料板5的一端固定连接有高杆18,高杆18的上端和上部辅助支架9转动连接,底部支架17下侧远离翘料板5的一端固定连接有竖向设置的第二电动推杆19,第二电动推杆19的输出端延伸至底部支架17的上侧固定连接有第二驱动头21,上部辅助支架9下侧远离翘料板5的一端固定连接有沿其长边设置的第二驱动轨20,第二驱动头21沿第二驱动轨20的长边方向与第二驱动轨20滑动连接,第二电动推杆19和第二驱动轨20均与控制主机37电性连接;The adjusting bracket assembly includes a third
当第二驱动轨20启动后会调节动能回收组件的整体高度,当第二电动推杆19启动后会对动能回收组件的一端进行推动,让动能回收组件进行转动,调节动能回收组件的角度。When the
其中,请参阅图1和图6-7所示,电源切换组件固定连接在固定底板1上,其与主蓄电池35、副蓄电池36和控制主机37电性连接,用以完成第一电路和第二电路的切换;1 and 6-7, the power switch assembly is fixedly connected to the fixed base plate 1, and is electrically connected with the
电源切换组件包括有固定连接在固定底板1上的防护外壳23,防护外壳23上装配有自断式接电组件和两个接电片24,自断式接电组件和控制主机37电性连接,主蓄电池35和副蓄电池36分别和两个接电片24电性连接,防护外壳23内部设置有导向轨道25,导向轨道25上滑动连接有与自断式接电组件电性连接的中间连电片26,当中间连电片26和其中任意一个接电片24电性连接时,自断式接电组件和相应的接电片24电性连接,防护外壳23上还设置有驱动组件,用于调节中间连电片26的位置;The power switch assembly includes a
防护外壳23上设置有监测模块,驱动组件和副蓄电池36均与监测模块电性连接,其用于检测副蓄电池36内部的电池剩余能源,当电池剩余能源高于设定饱满值时,监测模块会向驱动组件发送第二启动信号,让驱动组件带动中间连电片26与和副蓄电池36连接的接电片24电性连接,形成第二电路,当电池剩余能源低于设定警戒值时,监测模块会向驱动组件发送第一启动信号,让驱动组件带动中间连电片26与和主蓄电池35连接的接电片24电性连接,形成第一电路。The
在此,请参阅图6所示,驱动组件包括有固定连接在防护外壳23上的驱动马达28,驱动马达28和监测模块电性连接,驱动马达28的输出端固定连接有和中间连电片26螺纹连接的螺纹杆27,当驱动马达28启动后会带动螺纹杆27进行转动,螺纹杆27转动时会带动中间连电片26沿导向轨道25的长边方向进行滑动,调节中间连电片26的位置,调节完成后会通过螺纹杆27的螺纹对中间连电片26的位置进行锁定。Here, please refer to FIG. 6 , the drive assembly includes a
其中,请参阅图6-7所示,自断式接电组件包括有固定在防护外壳23上的第一电片29、第二电片30和记忆合金弹性元件32,第一电片29和中间连电片26电性连接,记忆合金弹性元件32的水平截面呈开口端朝向第一电片29和第二电片30方向的记忆合金弹性元件32,记忆合金弹性元件32开口端的两个端头均固定连接有脚板38,脚板38上开设有间隙轨33,间隙轨33上滑动连接有连接钮34,两个连接钮34上固定连接有接电桥片31;Among them, please refer to FIGS. 6-7 , the self-disconnecting electrical connection assembly includes a first
当防护外壳23内部的温度正常时,接电桥片31的两端分别和第一电片29、第二电片30相抵,完成第一电片29和第二电片30之间的电路传输,当防护外壳23内部的温度高于警戒值时,记忆合金弹性元件32为高温相,其两端会向外展开,在展开的同时通过脚板38和连接钮34带动接电桥片31朝远离第一电片29的方向进行移动,与第一电片29和接电桥片31分离,当防护外壳23内部的温度低于警戒值时,记忆合金弹性元件32为低温相,其两端会向内回收,完成复位,在复位的同时通过脚板38和连接钮34带动接电桥片31朝靠近第一电片29的方向进行移动,与第一电片29和接电桥片31相抵,从而能够在温度较高时自动切断电路,在温度较低时自动恢复电路,减少安全隐患,其避免出现长时间停机的现象。When the temperature inside the
在使用时:通过控制主机37将第一电动推杆7启动,当第一电动推杆7启动后会通过第一驱动头8对第一驱动轨6进行推动,让第一驱动轨6带动翘料板5以放料板3和翘料板5的连接处为轴心进行转动,让翘料板5向上进行转动,对其上侧拉拔完成的原料进行搬起,让原料和冷拔机分离,并顺着翘料板5的坡度滑至放料板3上侧,落至放料板3上侧的原料会顺着导向坡度滑动至远离翘料板5的位置;When in use: the first electric push rod 7 is activated by the
当原料在放料板3上侧进行滑动时会与拨动板12接触,对拨动板12进行推动,直至原料移动至放料板3远离翘料板5的半部,此时,拨动板12逐渐没入放料板3的下侧,与原料分离,当拨动板12在移动的过程中会带动驱动带11在两个驱动轮10的外侧进行移动,并带动驱动轮10进行转动;When the raw material slides on the upper side of the
当驱动轮10转动时会带动大齿轮14进行转动,大齿轮14转动时会通过其与小齿轮15之间的齿轮比带动小齿轮15进行快速转动,小齿轮15转动时会带动发电组件16的输入端一起进行转动,让发电组件16产生电能,发电组件16产生电能后传输至副蓄电池36的内部进行储存;When the
当监测模块检测到副蓄电池36电池剩余能源高于设定饱满值时,监测模块会向驱动组件发送第二启动信号,让驱动组件带动中间连电片26与和副蓄电池36连接的接电片24电性连接,形成第二电路,利用副蓄电池36内部的电能进行供能;When the monitoring module detects that the remaining energy of the
当监测模块检测到副蓄电池36电池剩余能源低于设定警戒值时,监测模块会向驱动组件发送第一启动信号,让驱动组件带动中间连电片26与和主蓄电池35连接的接电片24电性连接,形成第一电路,利用主蓄电池35内部的电能进行供能;When the monitoring module detects that the remaining energy of the
综上,本发明通过设置动能转化机构将原料在重力作用下滑动产生的动能转换成电能储存在副蓄电池36内部,并在副蓄电池36内部储存电能饱满时,通过电源切换组件切换成第二电路,利用副蓄电池36内部的电能进行供能,在副蓄电池36内部储存电能较少时,通过电源切换组件切换成第二电路,利用主蓄电池35内部的电能进行供能,从而有效的减小外界电能的消耗。In summary, the present invention converts the kinetic energy generated by the sliding of the raw material under the action of gravity into electrical energy by setting a kinetic energy conversion mechanism, which is stored in the
以上所述,仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其改进构思加以等同替换或改变,都应涵盖在本发明的保护范围内。The above description is only a preferred embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical scope of the present invention, according to the technical solution of the present invention and its improvement concept, equivalently replaces or changes, should be covered within the protection scope of the present invention.
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| CN216649463U (en) * | 2022-01-22 | 2022-05-31 | 湖南品高智能科技发展有限公司 | A kinetic energy recovery device for a direct drive motor of a wire drawing machine |
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| CN117732900A (en) * | 2024-01-02 | 2024-03-22 | 浙江三基钢管有限公司 | Cold drawing equipment |
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Application publication date: 20220902 |