CN115001215B - Oil throwing cooling system and method for axial permanent magnet synchronous motor rotor - Google Patents
Oil throwing cooling system and method for axial permanent magnet synchronous motor rotor Download PDFInfo
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- 238000001816 cooling Methods 0.000 title claims abstract description 161
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 99
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 99
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 18
- 239000004917 carbon fiber Substances 0.000 claims abstract description 18
- 230000001681 protective effect Effects 0.000 claims abstract description 14
- 238000007789 sealing Methods 0.000 claims abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 24
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 8
- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 1
- 230000017525 heat dissipation Effects 0.000 abstract description 7
- 239000003921 oil Substances 0.000 description 149
- BGPVFRJUHWVFKM-UHFFFAOYSA-N N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] Chemical compound N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] BGPVFRJUHWVFKM-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000005347 demagnetization Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2793—Rotors axially facing stators
- H02K1/2795—Rotors axially facing stators the rotor consisting of two or more circumferentially positioned magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/32—Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/003—Couplings; Details of shafts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Motor Or Generator Cooling System (AREA)
Abstract
本发明公开了一种轴向永磁同步电机转子甩油冷却系统及其冷却方法,包括电机转子和设置于电机转子上的冷却系统,电机转子包括转轴、背铝、转子铁心、永磁体、碳纤维保护套、机壳和密封板;冷却系统为开设于转轴和背铝上的冷却油流道;转轴为内部开设有冷却油通路的空心转轴,冷却油通路的外端为开口端,冷却油通路的内端为封闭端;本发明通过在轴向永磁同步电机的转子的转轴和背铝上设置冷却油流道,实现轴向永磁电机的油冷,还实现转子内部油冷,因为冷却油具有不导电不导磁的特性,所以冷却油可以直接与转子接触,从而带走转子产生的大部分热量,极大提高了散热效率。此外,冷却油可循环冷却,使用率高,消耗量少。
The invention discloses an axial permanent magnet synchronous motor rotor oil throwing cooling system and a cooling method thereof, comprising a motor rotor and a cooling system arranged on the motor rotor, the motor rotor including a rotating shaft, a back aluminum, a rotor core, a permanent magnet, and carbon fibers Protective sleeve, casing and sealing plate; the cooling system is a cooling oil passage opened on the shaft and the back aluminum; the shaft is a hollow shaft with a cooling oil passage inside, the outer end of the cooling oil passage is an open end, and the cooling oil passage The inner end of the axial permanent magnet synchronous motor is a closed end; the present invention realizes the oil cooling of the axial permanent magnet motor, and also realizes the internal oil cooling of the rotor, because the cooling Oil is non-conductive and non-magnetic, so the cooling oil can directly contact the rotor, thereby taking away most of the heat generated by the rotor and greatly improving the heat dissipation efficiency. In addition, the cooling oil can be circulated for cooling, with high utilization rate and low consumption.
Description
技术领域technical field
本发明涉及电机冷却技术领域,特别是涉及一种轴向永磁同步电机转子甩油冷却系统及其冷却方法。The invention relates to the technical field of motor cooling, in particular to an axial permanent magnet synchronous motor rotor oil throwing cooling system and a cooling method thereof.
背景技术Background technique
新能源汽车的快速发展对永磁同步电机的功率密度,转矩密度和效率等性能提出了更高的要求。永磁电机结构紧凑,散热条件差,尤其是在高速、爬坡和过载等恶劣工况下,容易导致电机温升过高。对于永磁电机的转子,一旦温度超过永磁体的居里温度,将会导致永磁体发生不可逆的退磁,严重的话甚至会造成永久损坏。因此,有必要对转子进行冷却散热,使得电机安全稳定运行。The rapid development of new energy vehicles puts forward higher requirements on the performance of permanent magnet synchronous motors such as power density, torque density and efficiency. The permanent magnet motor has a compact structure and poor heat dissipation conditions, especially in harsh working conditions such as high speed, climbing and overload, which may easily lead to excessive temperature rise of the motor. For the rotor of a permanent magnet motor, once the temperature exceeds the Curie temperature of the permanent magnet, it will cause irreversible demagnetization of the permanent magnet, and even cause permanent damage in severe cases. Therefore, it is necessary to cool and dissipate the rotor so that the motor can run safely and stably.
电机通常采用自然冷却、强制风冷和液冷三种方式进行散热。自然风冷依靠转子旋转带动内部气隙,形成对流换热,但由于电机内部空气的导热系数较低,热传递能力较弱,所以这种依靠自通风效应的散热效率有限,只适用于小功率、转子温升不大的电机。强迫风冷分为封闭式和开启式两种形式。封闭式风冷仅能增强外部机壳的对流换热能力,无法直接带走由定子铁心和绕组等产生的电机内部热量。敞开式风冷虽然能直接冷却电机主要热源,但又会将外界的灰尘微粒带入电机内部,影响电机性能。液冷一般分为水冷和油冷。水冷是在机壳内部增设水道,流动的水带走机壳的热量,这种方式虽然可以有效控制电机整体温升,但由于转子和外部水套之间的热阻相当高,因此转子铁心和永磁体等局部温升难以有效控制。为解决这一难题,油冷被广泛研究。转子油冷是通过在转子铁心轴向方向上开设油道,空心转轴内的冷却油经转轴末端的油孔流入转子铁心油道,从而直接冷却转子。但是这种转子油冷结构只是针对径向电机设计的,轴向电机和径向电机在拓扑结构上的不同使得该油冷结构不再适用。Motors usually use natural cooling, forced air cooling and liquid cooling for heat dissipation. Natural air cooling relies on the rotation of the rotor to drive the internal air gap to form convective heat transfer. However, due to the low thermal conductivity of the air inside the motor and the weak heat transfer capacity, the heat dissipation efficiency of this self-ventilation effect is limited, and it is only suitable for small power. , The motor with small rotor temperature rise. Forced air cooling is divided into two types: closed type and open type. Closed air cooling can only enhance the convective heat transfer capacity of the external casing, and cannot directly take away the internal heat of the motor generated by the stator core and windings. Although the open air cooling can directly cool the main heat source of the motor, it will bring dust particles from the outside into the motor, affecting the performance of the motor. Liquid cooling is generally divided into water cooling and oil cooling. Water cooling is to add water channels inside the casing, and the flowing water takes away the heat of the casing. Although this method can effectively control the overall temperature rise of the motor, due to the high thermal resistance between the rotor and the external water jacket, the rotor core and the It is difficult to effectively control the local temperature rise of permanent magnets. To solve this problem, oil cooling has been extensively studied. Rotor oil cooling is to open an oil passage in the axial direction of the rotor core, and the cooling oil in the hollow shaft flows into the rotor core oil passage through the oil hole at the end of the shaft, thereby directly cooling the rotor. However, this rotor oil-cooling structure is only designed for radial motors, and the difference in topological structure between axial motors and radial motors makes this oil-cooling structure no longer applicable.
综上,提供一种轴向永磁同步电机转子甩油冷却系统及其冷却方法是本领域技术人员亟需解决的问题。To sum up, it is an urgent problem to be solved by those skilled in the art to provide an axial permanent magnet synchronous motor rotor oil throwing cooling system and a cooling method thereof.
发明内容Contents of the invention
本发明的目的是提供一种轴向永磁同步电机转子甩油冷却系统及其冷却方法,以解决上述现有技术存在的问题,通过在轴向永磁同步电机的转子的转轴和背铝上设置冷却油流道,实现轴向永磁电机的油冷,提高了散热效率。The purpose of the present invention is to provide an axial permanent magnet synchronous motor rotor oil throwing cooling system and its cooling method, to solve the problems in the prior art above, through the axial permanent magnet synchronous motor rotor shaft and back aluminum The cooling oil flow channel is set to realize the oil cooling of the axial permanent magnet motor and improve the heat dissipation efficiency.
为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following scheme:
本发明提供一种轴向永磁同步电机转子甩油冷却系统,包括电机转子和设置于所述电机转子上的冷却系统,所述电机转子包括转轴、背铝、转子铁心、永磁体、碳纤维保护套、机壳和密封板,所述机壳为一端敞口的圆盘结构,所述背铝外部套设所述碳纤维保护套并安装于所述机壳内,所述背铝上设置有环形的铁心安装槽,带有所述永磁体的所述转子铁芯安装在所述铁心安装槽内,所述转轴安装于所述背铝的中心孔内,所述密封板封堵于所述机壳的敞口端;所述冷却系统为开设于所述转轴和所述背铝上的冷却油流道;The invention provides an axial permanent magnet synchronous motor rotor oil throwing cooling system, which includes a motor rotor and a cooling system arranged on the motor rotor. The motor rotor includes a rotating shaft, a back aluminum, a rotor core, a permanent magnet, and a carbon fiber protection Cover, casing and sealing plate, the casing is a disc structure with one end open, the carbon fiber protective sleeve is sleeved on the outside of the back aluminum and installed in the casing, and the back aluminum is provided with a ring The iron core installation groove, the rotor iron core with the permanent magnet is installed in the iron core installation groove, the rotating shaft is installed in the center hole of the back aluminum, and the sealing plate is sealed in the machine The open end of the shell; the cooling system is a cooling oil flow channel opened on the rotating shaft and the back aluminum;
所述转轴为内部开设有冷却油通路的空心转轴,所述冷却油通路的外端为开口端,所述冷却油通路的内端为封闭端;The rotating shaft is a hollow rotating shaft with a cooling oil passage inside, the outer end of the cooling oil passage is an open end, and the inner end of the cooling oil passage is a closed end;
所述转轴的侧壁周向分布有转轴流道,所述转轴流道与所述背铝内径向设置的径向流道一一连通,所述背铝内的径向流道一通过转子铁心上的转子铁心流道连通所述背铝外围开设的轴向流道,所述轴向流道内端连接所述转子铁心流道,所述轴向流道外端贯穿所述背铝的底板;所述机壳上设置有连通所述轴向流道的机壳出油口;The side wall of the rotating shaft is circumferentially distributed with rotating shaft flow channels, and the rotating shaft flow channels communicate with the radial flow channels arranged radially inside the back aluminum one by one, and the radial flow channels in the back aluminum pass through one by one. The rotor core flow channel on the rotor core is connected to the axial flow channel opened on the periphery of the back aluminum, the inner end of the axial flow channel is connected to the rotor core flow channel, and the outer end of the axial flow channel passes through the bottom plate of the back aluminum ; The casing is provided with a casing oil outlet connected to the axial flow channel;
或,所述转轴内设置有将所述冷却油通路分隔为进油通路和出油通路的隔板,所述进油通路底部的所述转轴的侧壁上设置有进油口,所述出油通路的底部的所述转轴的侧壁上设置有出油口,所述进油口通过所述背铝内设置的循环流道连通所述出油口。Or, the rotating shaft is provided with a partition that divides the cooling oil passage into an oil inlet passage and an oil outlet passage, an oil inlet is provided on the side wall of the rotating shaft at the bottom of the oil inlet passage, and the outlet An oil outlet is provided on the side wall of the rotating shaft at the bottom of the oil passage, and the oil inlet communicates with the oil outlet through a circulation channel provided in the back aluminum.
优选地,所述转轴的中部设置有直径大于转轴本体直径的环形的中间段,所述中间段内周向均布有8条所述转轴流道,相对的所述背铝内部也开设有与所述转轴流道一一相对的8条径向流道一,所述轴向流道也设置有8条。Preferably, the middle part of the rotating shaft is provided with an annular intermediate section whose diameter is larger than that of the rotating shaft body, and eight flow passages of the rotating shaft are uniformly distributed in the inner circumference of the intermediate section, and the inner part of the opposite aluminum back is also provided with There are eight radial flow passages opposite to the shaft flow passages, and eight axial flow passages are also provided.
优选地,所述循环流道设置有两条;所述进油口设置有两个,分别与两条所述循环流道的入口连通;所述出油口也设置有两个,分别与两条所述循环流道的出口连通。Preferably, there are two circulating flow passages; two oil inlets are respectively connected to the inlets of the two circulating flow passages; two oil outlets are also provided and are connected to the two inlets respectively. The outlet of the circulation channel described in the strip is connected.
优选地,两条所述循环流道对称设置,每条所述循环流道为由径向流道二和周向流道构成的花瓣形流道。Preferably, the two circulating flow channels are arranged symmetrically, and each of the circulating flow channels is a petal-shaped flow channel composed of the second radial flow channel and the circumferential flow channel.
优选地,所述转轴的封闭端设置有弧形的凹槽。Preferably, the closed end of the rotating shaft is provided with an arc-shaped groove.
优选地,所述碳纤维保护套采用非导磁、非导电的碳纤维材质制成。Preferably, the carbon fiber protective cover is made of non-magnetic and non-conductive carbon fiber material.
优选地,所述背铝和机壳采用铝合金材质。Preferably, the aluminum back and the casing are made of aluminum alloy.
基于上述轴向永磁同步电机转子甩油冷却系统,本发明还提供了一种轴向永磁同步电机转子甩油冷却方法,包括以下步骤:Based on the above-mentioned axial permanent magnet synchronous motor rotor oil throwing cooling system, the present invention also provides an axial permanent magnet synchronous motor rotor oil throwing cooling method, comprising the following steps:
步骤一、冷却油由油泵泵出,经油管输送到转轴;Step 1. The cooling oil is pumped out by the oil pump and transported to the rotating shaft through the oil pipe;
步骤二、冷却油在所述转轴的封闭端运动受阻,从而改变方向,流向转轴中间段开设的转轴流道;
步骤三、与所述转轴流道相连的背铝上的径向流道一和转子铁心上开设的流道,引导冷却油由转轴流向所述背铝和所述转子铁心,直接带走所述转子铁心和永磁体的热量;
步骤四、所述转子铁心安装在所述背铝上的铁心安装槽内,使所述背铝与所述转子铁心直接相连,所述转子铁心和永磁体产生的热量传递到所述背铝上,又被流经所述背铝的冷却油带走;Step 4: The rotor core is installed in the iron core installation groove on the back aluminum, so that the back aluminum is directly connected to the rotor core, and the heat generated by the rotor core and the permanent magnet is transferred to the back aluminum , is taken away by the cooling oil flowing through the back aluminum;
步骤五、冷却油通过机壳出油口,经油管流回储油库。
基于上述轴向永磁同步电机转子甩油冷却系统,本发明还提供了另一种轴向永磁同步电机转子甩油冷却方法,包括以下步骤:Based on the above-mentioned axial permanent magnet synchronous motor rotor oil throwing cooling system, the present invention also provides another axial permanent magnet synchronous motor rotor oil throwing cooling method, including the following steps:
步骤一、冷却油由油泵泵出,经油管输送到转轴的总进油口进入进油通路;Step 1. The cooling oil is pumped out by the oil pump, delivered to the main oil inlet of the rotating shaft through the oil pipe, and enters the oil inlet passage;
步骤二、冷却油在所述转轴的封闭端运动受阻,从而改变方向,流入所述转轴侧壁上设置的进油口;
步骤三、背铝内的循环流道的入口引导冷却油由转轴流向所述循环流道;
步骤四、所述转子铁心安装在所述背铝上的铁心安装槽内,使所述背铝与所述转子铁心直接相连,所述转子铁心和永磁体产生的热量传递到所述背铝上,又被流经所述背铝的冷却油带走;Step 4: The rotor core is installed in the iron core installation groove on the back aluminum, so that the back aluminum is directly connected to the rotor core, and the heat generated by the rotor core and the permanent magnet is transferred to the back aluminum , is taken away by the cooling oil flowing through the back aluminum;
步骤五、冷却油从背铝内的循环流道的出口流出,经过所述转轴侧壁上设置的出油口,由所述转轴内的出油通路到所述转轴的总出油口,最终通过油管流回储油库。
本发明相对于现有技术取得了以下有益技术效果:Compared with the prior art, the present invention has achieved the following beneficial technical effects:
1、本发明提供的轴向永磁同步电机转子甩油冷却系统及其冷却方法,通过在轴向永磁同步电机的转子的转轴和背铝上设置冷却油流道,实现轴向永磁电机的油冷,还实现转子内部油冷,因为冷却油具有不导电不导磁的特性,所以冷却油可以直接与转子接触,从而带走转子产生的大部分热量,极大提高了散热效率。此外。冷却油可循环冷却,使用率高,消耗量少。1. The axial permanent magnet synchronous motor rotor oil throwing cooling system and its cooling method provided by the present invention realize the axial permanent magnet motor The oil cooling also realizes the internal oil cooling of the rotor. Because the cooling oil has the characteristics of non-conduction and non-magnetic conduction, the cooling oil can directly contact the rotor, thereby taking away most of the heat generated by the rotor and greatly improving the heat dissipation efficiency. also. The cooling oil can be circulated for cooling, with high utilization rate and low consumption.
2、现有径向永磁同步电机通过在转子铁心上沿轴向方向开设贯穿铁心的流道进行油冷,这极大地降低了转子铁心的强度,而且转子铁心由硅钢片组成,加工流道的难度大,成本高。本发明在背铝上开设流道,背铝采用高导热率的铝合金材质,极易加工成型。转轴采用空心转轴,减轻了冷却系统重量。2. The existing radial permanent magnet synchronous motor is oil-cooled by opening a flow channel through the core in the axial direction on the rotor core, which greatly reduces the strength of the rotor core, and the rotor core is composed of silicon steel sheets, and the flow channel is processed The difficulty is great and the cost is high. In the present invention, flow channels are provided on the back aluminum, and the back aluminum is made of aluminum alloy with high thermal conductivity, which is very easy to process and shape. The shaft adopts a hollow shaft, which reduces the weight of the cooling system.
3、转轴中间段直径大,从而保证转轴满足刚度要求。3. The diameter of the middle section of the rotating shaft is large, so as to ensure that the rotating shaft meets the rigidity requirements.
4、背铝流道拐角处采用倒圆角,可以更好地导流。4. The corners of the back aluminum flow channel are rounded, which can guide the flow better.
5、还可根据实际需要调整流道数量,形状和长度,系统可调性强。整个冷却系统具有多种传热路径,冷却效率高,有效降低转子温度,避免永磁体高温退磁风险。5. The number, shape and length of runners can also be adjusted according to actual needs, and the system is highly adjustable. The entire cooling system has a variety of heat transfer paths, with high cooling efficiency, which can effectively reduce the rotor temperature and avoid the risk of high-temperature demagnetization of the permanent magnet.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本发明实施例一中轴向永磁同步电机总体的冷却系统的结构示意图;Fig. 1 is a structural schematic diagram of an overall cooling system of an axial permanent magnet synchronous motor in Embodiment 1 of the present invention;
图2是本发明实施例一中轴向永磁同步电机转子甩油冷却系统的爆炸图;Fig. 2 is an exploded view of the rotor cooling system of the axial permanent magnet synchronous motor in Embodiment 1 of the present invention;
图3是本发明实施例一中背铝的结构示意图;Fig. 3 is a schematic structural view of the back aluminum in Example 1 of the present invention;
图4是本发明实施例一中转轴的结构示意图;Fig. 4 is a schematic structural view of a rotating shaft in Embodiment 1 of the present invention;
图5是本发明实施例一中转子铁心和永磁体装配示意图;Fig. 5 is a schematic diagram of the assembly of the rotor core and permanent magnets in Embodiment 1 of the present invention;
图6是本发明实施例一中转轴向永磁同步电机转子甩油冷却系统总体示意图;Fig. 6 is an overall schematic diagram of an oil throwing cooling system for the rotor of an intermediate-rotation axial permanent magnet synchronous motor according to an embodiment of the present invention;
图7是本发明实施例一中热量传递路径示意图;7 is a schematic diagram of the heat transfer path in Embodiment 1 of the present invention;
图8是本发明实施例二中轴向永磁同步电机总体的冷却系统的结构示意图;Fig. 8 is a schematic structural view of the overall cooling system of the axial permanent magnet synchronous motor in
图9是本发明实施例二中轴向永磁同步电机转子甩油冷却系统的爆炸图;Fig. 9 is an exploded view of the rotor cooling system of the axial permanent magnet synchronous motor in the second embodiment of the present invention;
图10是本发明实施例二中背铝的结构示意图;Fig. 10 is a schematic structural view of the back aluminum in Example 2 of the present invention;
图11是本发明实施例二中转轴的结构示意图;Fig. 11 is a schematic structural view of the rotating shaft in
图12是本发明实施例二中转子铁心和永磁体装配示意图;Fig. 12 is a schematic diagram of the assembly of the rotor core and permanent magnets in
图13是本发明实施例二中转轴向永磁同步电机转子甩油冷却系统总体示意图;Fig. 13 is an overall schematic diagram of the rotor oil throwing cooling system of the intermediate rotation axial permanent magnet synchronous motor according to the second embodiment of the present invention;
图14是本发明实施例二中热量传递路径示意图;14 is a schematic diagram of the heat transfer path in
图中:1-机壳,2-背铝,3-转子铁心,4-永磁体,5-碳纤维保护套,6-转轴,7-密封板,8-冷却油正向流向,9-冷却油反向流向,10-油泵,11-冷却油,12-定子,13-储油库,1-1-机壳出油口,2-1-径向流道一,2-2-轴向流道,2-3-铁心安装槽,2-4-周向流道,2-5-倒圆角,2-6-循环流道的入口,2-7-循环流道的出口,2-8-径向流道二,3-1-转子铁心流道,6-1-开口端,6-2-封闭端,6-3-中间段,6-4-转轴流道,6-5-转轴密封,6-6-总进油口,6-7-总出油口,6-8-隔板,6-9-进油口,6-10-出油口。In the figure: 1-casing, 2-back aluminum, 3-rotor core, 4-permanent magnet, 5-carbon fiber protective sleeve, 6-rotating shaft, 7-sealing plate, 8-forward flow of cooling oil, 9-cooling oil Reverse flow direction, 10-oil pump, 11-cooling oil, 12-stator, 13-oil storage, 1-1-oil outlet of casing, 2-1-radial flow channel 1, 2-2-axial flow channel , 2-3-core installation groove, 2-4-circumferential flow channel, 2-5-rounded corner, 2-6-circulation flow channel inlet, 2-7-circulation flow channel outlet, 2-8-
实施方式Implementation
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明的目的是提供一种轴向永磁同步电机转子甩油冷却系统及其冷却方法,以解决现有技术存在的问题。The object of the present invention is to provide an axial permanent magnet synchronous motor rotor oil throwing cooling system and cooling method thereof, so as to solve the problems existing in the prior art.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
本实施例中的轴向永磁同步电机转子甩油冷却系统,如图1-图7所示,包括电机转子和设置于电机转子上的冷却系统,电机转子包括转轴6、背铝2、转子铁心3、永磁体4、碳纤维保护套5、机壳1和密封板7,机壳1为一端敞口的圆盘结构,背铝2外部套设碳纤维保护套5并安装于机壳1内,背铝2上设置有环形的铁心安装槽2-3,带有永磁体4的转子铁芯安装在铁心安装槽2-3内,转轴6安装于背铝2的中心孔内,密封板7封堵于机壳1的敞口端;冷却系统为开设于转轴6和背铝2上的冷却油流道;The axial permanent magnet synchronous motor rotor oil throwing cooling system in the present embodiment, as shown in Fig. 1-Fig.
具体地,转轴6为内部开设有冷却油通路的空心转轴6,冷却油通路的外端为开口端6-1,冷却油通路的内端为封闭端6-2;Specifically, the
转轴6的侧壁周向分布有转轴流道6-4,转轴流道6-4与背铝2内径向设置的径向流道一2-1连通,背铝2内的径向流道一2-1通过转子铁心3上的转子铁心流道3-1连通背铝2外围开设的轴向流道2-2,轴向流道2-2内端连接转子铁心流道3-1,轴向流道2-2外端贯穿背铝2的底板;机壳1上设置有连通轴向流道2-2的机壳出油口1-1;The side wall of the
于本具体实施例中,转轴6的中部设置有直径大于转轴6本体直径的环形的中间段6-3,中间段6-3内周向均布有8条转轴流道6-4,相对的背铝2内部也开设有与转轴流道6-4一一相对的8条径向流道一2-1,轴向流道2-2也设置有8条。In this specific embodiment, the middle part of the
为了改善冷却油11在转轴6的封闭端6-2的流动变化,封闭端6-2的内表面制造设置有弧形的凹槽,内表面具有非平面形状,可以促进冷却油11在转轴6的封闭端6-2换向,减少流动停滞转轴6的封闭端6-2。In order to improve the flow variation of the cooling oil 11 on the closed end 6-2 of the
于本具体实施例中,碳纤维保护套5采用非导磁、非导电的碳纤维材质制成,保护套直径略大于背铝2外径并紧贴背铝2外侧安装,碳纤维保护套5能有效克服电机转子在高速运行时产生的电磁力和离心力,同时碳纤维自身电导率低,能够降低转子涡流损耗。In this specific embodiment, the carbon fiber
于本具体实施例中,背铝2和机壳1采用铝合金材质,冷却系统重量大幅减轻,而且铝合金材质易加工,降低了制造难度。In this specific embodiment, the
本实施例中,由于转轴6离心力的作用,冷却油11被引导流入背铝2。背铝2与转子铁心3直接相连,转子铁心3开设的流道引导冷却油11流经转子铁心3和永磁体4,直接冷却二者温度。背铝2的轴向流道2-2又将冷却油11输送到背铝2表面,从而实现转子甩油。垂直流道可以根据实际需要调整方向以改变冷却油11流出背铝2的角度和范围。密封板7与机壳1配合使用,防止冷却油11从机壳出油口1-1之外的地方流出。在本实施例中,冷却油与转子铁心3和永磁体4直接接触,通过热对流直接带走转子铁心3和永磁体4产生的热量,最终从机壳出油口1-1流出经油管流回储油库13,具有高效循环冷却转子温度的能力,极大提高了转子散热效果,转轴6内的冷却油直接带走转轴6热量,降低转子温度梯度,有效避免高温退磁风险。另外,流道数量、流道形状以及流道方向均可进行调整来实现对转子内部流量的分配。In this embodiment, due to the centrifugal force of the
基于上述轴向永磁同步电机转子甩油冷却系统,本实施例还提供了一种轴向永磁同步电机转子甩油冷却方法,包括以下步骤:Based on the above-mentioned axial permanent magnet synchronous motor rotor oil throwing cooling system, this embodiment also provides an axial permanent magnet synchronous motor rotor oil throwing cooling method, including the following steps:
步骤一、冷却油11由油泵10泵出,经油管输送到转轴6;Step 1, the cooling oil 11 is pumped out by the
步骤二、冷却油11在转轴6的封闭端6-2运动受阻,从而改变方向,流向转轴6中间段开设的转轴流道6-4;
步骤三、与转轴流道6-4相连的背铝2上的径向流道一2-1和转子铁心3上开设的流道,引导冷却油11由转轴6流向背铝2和转子铁心3,直接带走转子铁心3和永磁体4的热量;
步骤四、转子铁心3安装在背铝2上的铁心安装槽2-3内,使背铝2与转子铁心3直接相连,转子铁心3产生的热量传递到背铝2上,又被流经背铝2的冷却油11带走;Step 4: The
步骤五、冷却油11通过机壳出油口1-1,经油管流回储油库13。Step five, the cooling oil 11 flows back to the
实施例Example
如图8-图14所示,本实施例中的轴向永磁同步电机转子甩油冷却系统,与实施例一的区别仅在于,转轴6内设置有将冷却油11通路分隔为进油通路和出油通路的隔板6-8,进油通路一侧的转轴6的侧壁上设置有进油口6-9,出油通路的一侧的转轴6的侧壁上设置有出油口6-10,进油口6-9通过背铝2内设置的循环流道连通出油口6-10。其中,循环流道设置有两条;进油口6-9设置有两个,分别与两条循环流道的入口2-6连通;出油口6-10也设置有两个,分别与两条循环流道的出口2-7连通;两条循环流道对称设置,每条循环流道为由径向流道二2-8和周向流道2-4构成的花瓣形流道。其中,每条循环流道的径向流道二2-8设置有6条,6条径向流道二2-8通过5条周向流道2-4连接成花瓣形流道,且连接处均为倒圆角2-5结构。As shown in Figures 8-14, the rotor cooling system of the axial permanent magnet synchronous motor in this embodiment differs from the first embodiment only in that the
本实施例中,由于转轴6离心力的作用,冷却油11被引导流入背铝2,并依次经过径向流道二2-8和周向流道2-4最终流到转轴6的出油通路。转子铁心3和永磁体4产生的热量经热传导传递到背铝2上,并被流经背铝2的冷却油11带走,从而达到冷却转子的目的。在本方案中,无需在转子铁心3上开设流道,这极大地提高了转子铁心3的强度。冷却油11在转轴6和背铝2上完成一个循环过程,因此机壳1表面无需开设出油口。背铝2上的流道可以调整方向和大小以此来改变冷却油流经背铝2的范围。背铝2开设的两种流道的连接处采用倒圆角2-5,可以更好地起到导流作用。In this embodiment, due to the centrifugal force of the
基于上述轴向永磁同步电机转子甩油冷却系统,本实施例还提供了一种轴向永磁同步电机转子甩油冷却方法,包括以下步骤:Based on the above-mentioned axial permanent magnet synchronous motor rotor oil throwing cooling system, this embodiment also provides an axial permanent magnet synchronous motor rotor oil throwing cooling method, including the following steps:
步骤一、冷却油11由油泵10泵出,经油管输送到转轴6的总进油口6-6进入进油通路;Step 1, the cooling oil 11 is pumped out by the
步骤二、冷却油11在转轴6的封闭端6-2运动受阻,从而改变方向,流入转轴6侧壁上设置的进油口6-9;
步骤三、背铝2内的循环流道的入口引导冷却油11由转轴6流向循环流道;
步骤四、转子铁心3安装在背铝2上的铁心安装槽2-3内,使背铝2与转子铁心3直接相连,转子铁心3和永磁体4产生的热量传递到背铝2上,又被流经背铝2的冷却油11带走;
步骤五、冷却油11从背铝2内的循环流道的出口2-7流出,经过转轴6侧壁上设置的出油口6-10,由转轴内的出油通路到转轴6的总出油口6-7,最终通过油管流回储油库13。
上述实施例中,在转轴6的轴端通过设置密封圈的形式形成转轴密封6-5,此转轴密封位于开口端6-1或总进油口6-6、总出油口6-7处,能够防止冷却油11在油管与以上地方的衔接处漏油。In the above-mentioned embodiment, a shaft seal 6-5 is formed by setting a seal ring at the shaft end of the
需要说明的是,本发明的转子甩油冷却系统可以与其他冷却系统结合使用,例如机壳水冷系统,定子浸油冷却等。It should be noted that the rotor oil throwing cooling system of the present invention can be used in combination with other cooling systems, such as casing water cooling system, stator oil immersion cooling and so on.
本发明应用了具体个例对本发明的原。理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上,本说明书内容不应理解为对本发明的限制。The present invention applies specific examples to the principles of the present invention. Principle and implementation mode have been elaborated, and the explanation of above embodiment is only used to help understanding method of the present invention and core idea thereof; Simultaneously, for those of ordinary skill in the art, according to the thought of the present invention, in specific implementation mode and application range above will be subject to change. In summary, the content of this specification should not be construed as limiting the present invention.
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