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CN115001215B - Oil throwing cooling system and method for axial permanent magnet synchronous motor rotor - Google Patents

Oil throwing cooling system and method for axial permanent magnet synchronous motor rotor Download PDF

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CN115001215B
CN115001215B CN202210866403.9A CN202210866403A CN115001215B CN 115001215 B CN115001215 B CN 115001215B CN 202210866403 A CN202210866403 A CN 202210866403A CN 115001215 B CN115001215 B CN 115001215B
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oil
cooling
rotating shaft
back aluminum
rotor
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CN115001215A (en
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耿伟伟
张雨晴
葛士荣
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Nanjing University of Science and Technology
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2793Rotors axially facing stators
    • H02K1/2795Rotors axially facing stators the rotor consisting of two or more circumferentially positioned magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/32Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/003Couplings; Details of shafts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

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  • Power Engineering (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

本发明公开了一种轴向永磁同步电机转子甩油冷却系统及其冷却方法,包括电机转子和设置于电机转子上的冷却系统,电机转子包括转轴、背铝、转子铁心、永磁体、碳纤维保护套、机壳和密封板;冷却系统为开设于转轴和背铝上的冷却油流道;转轴为内部开设有冷却油通路的空心转轴,冷却油通路的外端为开口端,冷却油通路的内端为封闭端;本发明通过在轴向永磁同步电机的转子的转轴和背铝上设置冷却油流道,实现轴向永磁电机的油冷,还实现转子内部油冷,因为冷却油具有不导电不导磁的特性,所以冷却油可以直接与转子接触,从而带走转子产生的大部分热量,极大提高了散热效率。此外,冷却油可循环冷却,使用率高,消耗量少。

Figure 202210866403

The invention discloses an axial permanent magnet synchronous motor rotor oil throwing cooling system and a cooling method thereof, comprising a motor rotor and a cooling system arranged on the motor rotor, the motor rotor including a rotating shaft, a back aluminum, a rotor core, a permanent magnet, and carbon fibers Protective sleeve, casing and sealing plate; the cooling system is a cooling oil passage opened on the shaft and the back aluminum; the shaft is a hollow shaft with a cooling oil passage inside, the outer end of the cooling oil passage is an open end, and the cooling oil passage The inner end of the axial permanent magnet synchronous motor is a closed end; the present invention realizes the oil cooling of the axial permanent magnet motor, and also realizes the internal oil cooling of the rotor, because the cooling Oil is non-conductive and non-magnetic, so the cooling oil can directly contact the rotor, thereby taking away most of the heat generated by the rotor and greatly improving the heat dissipation efficiency. In addition, the cooling oil can be circulated for cooling, with high utilization rate and low consumption.

Figure 202210866403

Description

一种轴向永磁同步电机转子甩油冷却系统及其冷却方法An axial permanent magnet synchronous motor rotor throwing oil cooling system and cooling method thereof

技术领域technical field

本发明涉及电机冷却技术领域,特别是涉及一种轴向永磁同步电机转子甩油冷却系统及其冷却方法。The invention relates to the technical field of motor cooling, in particular to an axial permanent magnet synchronous motor rotor oil throwing cooling system and a cooling method thereof.

背景技术Background technique

新能源汽车的快速发展对永磁同步电机的功率密度,转矩密度和效率等性能提出了更高的要求。永磁电机结构紧凑,散热条件差,尤其是在高速、爬坡和过载等恶劣工况下,容易导致电机温升过高。对于永磁电机的转子,一旦温度超过永磁体的居里温度,将会导致永磁体发生不可逆的退磁,严重的话甚至会造成永久损坏。因此,有必要对转子进行冷却散热,使得电机安全稳定运行。The rapid development of new energy vehicles puts forward higher requirements on the performance of permanent magnet synchronous motors such as power density, torque density and efficiency. The permanent magnet motor has a compact structure and poor heat dissipation conditions, especially in harsh working conditions such as high speed, climbing and overload, which may easily lead to excessive temperature rise of the motor. For the rotor of a permanent magnet motor, once the temperature exceeds the Curie temperature of the permanent magnet, it will cause irreversible demagnetization of the permanent magnet, and even cause permanent damage in severe cases. Therefore, it is necessary to cool and dissipate the rotor so that the motor can run safely and stably.

电机通常采用自然冷却、强制风冷和液冷三种方式进行散热。自然风冷依靠转子旋转带动内部气隙,形成对流换热,但由于电机内部空气的导热系数较低,热传递能力较弱,所以这种依靠自通风效应的散热效率有限,只适用于小功率、转子温升不大的电机。强迫风冷分为封闭式和开启式两种形式。封闭式风冷仅能增强外部机壳的对流换热能力,无法直接带走由定子铁心和绕组等产生的电机内部热量。敞开式风冷虽然能直接冷却电机主要热源,但又会将外界的灰尘微粒带入电机内部,影响电机性能。液冷一般分为水冷和油冷。水冷是在机壳内部增设水道,流动的水带走机壳的热量,这种方式虽然可以有效控制电机整体温升,但由于转子和外部水套之间的热阻相当高,因此转子铁心和永磁体等局部温升难以有效控制。为解决这一难题,油冷被广泛研究。转子油冷是通过在转子铁心轴向方向上开设油道,空心转轴内的冷却油经转轴末端的油孔流入转子铁心油道,从而直接冷却转子。但是这种转子油冷结构只是针对径向电机设计的,轴向电机和径向电机在拓扑结构上的不同使得该油冷结构不再适用。Motors usually use natural cooling, forced air cooling and liquid cooling for heat dissipation. Natural air cooling relies on the rotation of the rotor to drive the internal air gap to form convective heat transfer. However, due to the low thermal conductivity of the air inside the motor and the weak heat transfer capacity, the heat dissipation efficiency of this self-ventilation effect is limited, and it is only suitable for small power. , The motor with small rotor temperature rise. Forced air cooling is divided into two types: closed type and open type. Closed air cooling can only enhance the convective heat transfer capacity of the external casing, and cannot directly take away the internal heat of the motor generated by the stator core and windings. Although the open air cooling can directly cool the main heat source of the motor, it will bring dust particles from the outside into the motor, affecting the performance of the motor. Liquid cooling is generally divided into water cooling and oil cooling. Water cooling is to add water channels inside the casing, and the flowing water takes away the heat of the casing. Although this method can effectively control the overall temperature rise of the motor, due to the high thermal resistance between the rotor and the external water jacket, the rotor core and the It is difficult to effectively control the local temperature rise of permanent magnets. To solve this problem, oil cooling has been extensively studied. Rotor oil cooling is to open an oil passage in the axial direction of the rotor core, and the cooling oil in the hollow shaft flows into the rotor core oil passage through the oil hole at the end of the shaft, thereby directly cooling the rotor. However, this rotor oil-cooling structure is only designed for radial motors, and the difference in topological structure between axial motors and radial motors makes this oil-cooling structure no longer applicable.

综上,提供一种轴向永磁同步电机转子甩油冷却系统及其冷却方法是本领域技术人员亟需解决的问题。To sum up, it is an urgent problem to be solved by those skilled in the art to provide an axial permanent magnet synchronous motor rotor oil throwing cooling system and a cooling method thereof.

发明内容Contents of the invention

本发明的目的是提供一种轴向永磁同步电机转子甩油冷却系统及其冷却方法,以解决上述现有技术存在的问题,通过在轴向永磁同步电机的转子的转轴和背铝上设置冷却油流道,实现轴向永磁电机的油冷,提高了散热效率。The purpose of the present invention is to provide an axial permanent magnet synchronous motor rotor oil throwing cooling system and its cooling method, to solve the problems in the prior art above, through the axial permanent magnet synchronous motor rotor shaft and back aluminum The cooling oil flow channel is set to realize the oil cooling of the axial permanent magnet motor and improve the heat dissipation efficiency.

为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following scheme:

本发明提供一种轴向永磁同步电机转子甩油冷却系统,包括电机转子和设置于所述电机转子上的冷却系统,所述电机转子包括转轴、背铝、转子铁心、永磁体、碳纤维保护套、机壳和密封板,所述机壳为一端敞口的圆盘结构,所述背铝外部套设所述碳纤维保护套并安装于所述机壳内,所述背铝上设置有环形的铁心安装槽,带有所述永磁体的所述转子铁芯安装在所述铁心安装槽内,所述转轴安装于所述背铝的中心孔内,所述密封板封堵于所述机壳的敞口端;所述冷却系统为开设于所述转轴和所述背铝上的冷却油流道;The invention provides an axial permanent magnet synchronous motor rotor oil throwing cooling system, which includes a motor rotor and a cooling system arranged on the motor rotor. The motor rotor includes a rotating shaft, a back aluminum, a rotor core, a permanent magnet, and a carbon fiber protection Cover, casing and sealing plate, the casing is a disc structure with one end open, the carbon fiber protective sleeve is sleeved on the outside of the back aluminum and installed in the casing, and the back aluminum is provided with a ring The iron core installation groove, the rotor iron core with the permanent magnet is installed in the iron core installation groove, the rotating shaft is installed in the center hole of the back aluminum, and the sealing plate is sealed in the machine The open end of the shell; the cooling system is a cooling oil flow channel opened on the rotating shaft and the back aluminum;

所述转轴为内部开设有冷却油通路的空心转轴,所述冷却油通路的外端为开口端,所述冷却油通路的内端为封闭端;The rotating shaft is a hollow rotating shaft with a cooling oil passage inside, the outer end of the cooling oil passage is an open end, and the inner end of the cooling oil passage is a closed end;

所述转轴的侧壁周向分布有转轴流道,所述转轴流道与所述背铝内径向设置的径向流道一一连通,所述背铝内的径向流道一通过转子铁心上的转子铁心流道连通所述背铝外围开设的轴向流道,所述轴向流道内端连接所述转子铁心流道,所述轴向流道外端贯穿所述背铝的底板;所述机壳上设置有连通所述轴向流道的机壳出油口;The side wall of the rotating shaft is circumferentially distributed with rotating shaft flow channels, and the rotating shaft flow channels communicate with the radial flow channels arranged radially inside the back aluminum one by one, and the radial flow channels in the back aluminum pass through one by one. The rotor core flow channel on the rotor core is connected to the axial flow channel opened on the periphery of the back aluminum, the inner end of the axial flow channel is connected to the rotor core flow channel, and the outer end of the axial flow channel passes through the bottom plate of the back aluminum ; The casing is provided with a casing oil outlet connected to the axial flow channel;

或,所述转轴内设置有将所述冷却油通路分隔为进油通路和出油通路的隔板,所述进油通路底部的所述转轴的侧壁上设置有进油口,所述出油通路的底部的所述转轴的侧壁上设置有出油口,所述进油口通过所述背铝内设置的循环流道连通所述出油口。Or, the rotating shaft is provided with a partition that divides the cooling oil passage into an oil inlet passage and an oil outlet passage, an oil inlet is provided on the side wall of the rotating shaft at the bottom of the oil inlet passage, and the outlet An oil outlet is provided on the side wall of the rotating shaft at the bottom of the oil passage, and the oil inlet communicates with the oil outlet through a circulation channel provided in the back aluminum.

优选地,所述转轴的中部设置有直径大于转轴本体直径的环形的中间段,所述中间段内周向均布有8条所述转轴流道,相对的所述背铝内部也开设有与所述转轴流道一一相对的8条径向流道一,所述轴向流道也设置有8条。Preferably, the middle part of the rotating shaft is provided with an annular intermediate section whose diameter is larger than that of the rotating shaft body, and eight flow passages of the rotating shaft are uniformly distributed in the inner circumference of the intermediate section, and the inner part of the opposite aluminum back is also provided with There are eight radial flow passages opposite to the shaft flow passages, and eight axial flow passages are also provided.

优选地,所述循环流道设置有两条;所述进油口设置有两个,分别与两条所述循环流道的入口连通;所述出油口也设置有两个,分别与两条所述循环流道的出口连通。Preferably, there are two circulating flow passages; two oil inlets are respectively connected to the inlets of the two circulating flow passages; two oil outlets are also provided and are connected to the two inlets respectively. The outlet of the circulation channel described in the strip is connected.

优选地,两条所述循环流道对称设置,每条所述循环流道为由径向流道二和周向流道构成的花瓣形流道。Preferably, the two circulating flow channels are arranged symmetrically, and each of the circulating flow channels is a petal-shaped flow channel composed of the second radial flow channel and the circumferential flow channel.

优选地,所述转轴的封闭端设置有弧形的凹槽。Preferably, the closed end of the rotating shaft is provided with an arc-shaped groove.

优选地,所述碳纤维保护套采用非导磁、非导电的碳纤维材质制成。Preferably, the carbon fiber protective cover is made of non-magnetic and non-conductive carbon fiber material.

优选地,所述背铝和机壳采用铝合金材质。Preferably, the aluminum back and the casing are made of aluminum alloy.

基于上述轴向永磁同步电机转子甩油冷却系统,本发明还提供了一种轴向永磁同步电机转子甩油冷却方法,包括以下步骤:Based on the above-mentioned axial permanent magnet synchronous motor rotor oil throwing cooling system, the present invention also provides an axial permanent magnet synchronous motor rotor oil throwing cooling method, comprising the following steps:

步骤一、冷却油由油泵泵出,经油管输送到转轴;Step 1. The cooling oil is pumped out by the oil pump and transported to the rotating shaft through the oil pipe;

步骤二、冷却油在所述转轴的封闭端运动受阻,从而改变方向,流向转轴中间段开设的转轴流道;Step 2, the movement of the cooling oil at the closed end of the rotating shaft is blocked, thereby changing the direction and flowing to the rotating shaft flow channel opened in the middle section of the rotating shaft;

步骤三、与所述转轴流道相连的背铝上的径向流道一和转子铁心上开设的流道,引导冷却油由转轴流向所述背铝和所述转子铁心,直接带走所述转子铁心和永磁体的热量;Step 3, the radial flow channel on the back aluminum connected to the shaft flow channel and the flow channel on the rotor core guide the cooling oil to flow from the shaft to the back aluminum and the rotor core, and directly take away the The heat of the rotor core and permanent magnets;

步骤四、所述转子铁心安装在所述背铝上的铁心安装槽内,使所述背铝与所述转子铁心直接相连,所述转子铁心和永磁体产生的热量传递到所述背铝上,又被流经所述背铝的冷却油带走;Step 4: The rotor core is installed in the iron core installation groove on the back aluminum, so that the back aluminum is directly connected to the rotor core, and the heat generated by the rotor core and the permanent magnet is transferred to the back aluminum , is taken away by the cooling oil flowing through the back aluminum;

步骤五、冷却油通过机壳出油口,经油管流回储油库。Step 5, the cooling oil passes through the oil outlet of the casing and flows back to the oil storage through the oil pipe.

基于上述轴向永磁同步电机转子甩油冷却系统,本发明还提供了另一种轴向永磁同步电机转子甩油冷却方法,包括以下步骤:Based on the above-mentioned axial permanent magnet synchronous motor rotor oil throwing cooling system, the present invention also provides another axial permanent magnet synchronous motor rotor oil throwing cooling method, including the following steps:

步骤一、冷却油由油泵泵出,经油管输送到转轴的总进油口进入进油通路;Step 1. The cooling oil is pumped out by the oil pump, delivered to the main oil inlet of the rotating shaft through the oil pipe, and enters the oil inlet passage;

步骤二、冷却油在所述转轴的封闭端运动受阻,从而改变方向,流入所述转轴侧壁上设置的进油口;Step 2, the movement of the cooling oil at the closed end of the rotating shaft is blocked, thereby changing direction and flowing into the oil inlet provided on the side wall of the rotating shaft;

步骤三、背铝内的循环流道的入口引导冷却油由转轴流向所述循环流道;Step 3, the inlet of the circulation flow channel in the back aluminum guides the cooling oil to flow from the rotating shaft to the circulation flow channel;

步骤四、所述转子铁心安装在所述背铝上的铁心安装槽内,使所述背铝与所述转子铁心直接相连,所述转子铁心和永磁体产生的热量传递到所述背铝上,又被流经所述背铝的冷却油带走;Step 4: The rotor core is installed in the iron core installation groove on the back aluminum, so that the back aluminum is directly connected to the rotor core, and the heat generated by the rotor core and the permanent magnet is transferred to the back aluminum , is taken away by the cooling oil flowing through the back aluminum;

步骤五、冷却油从背铝内的循环流道的出口流出,经过所述转轴侧壁上设置的出油口,由所述转轴内的出油通路到所述转轴的总出油口,最终通过油管流回储油库。Step 5, the cooling oil flows out from the outlet of the circulation channel in the back aluminum, passes through the oil outlet provided on the side wall of the rotating shaft, from the oil outlet passage in the rotating shaft to the total oil outlet of the rotating shaft, and finally Flow back to the oil storage through the oil pipe.

本发明相对于现有技术取得了以下有益技术效果:Compared with the prior art, the present invention has achieved the following beneficial technical effects:

1、本发明提供的轴向永磁同步电机转子甩油冷却系统及其冷却方法,通过在轴向永磁同步电机的转子的转轴和背铝上设置冷却油流道,实现轴向永磁电机的油冷,还实现转子内部油冷,因为冷却油具有不导电不导磁的特性,所以冷却油可以直接与转子接触,从而带走转子产生的大部分热量,极大提高了散热效率。此外。冷却油可循环冷却,使用率高,消耗量少。1. The axial permanent magnet synchronous motor rotor oil throwing cooling system and its cooling method provided by the present invention realize the axial permanent magnet motor The oil cooling also realizes the internal oil cooling of the rotor. Because the cooling oil has the characteristics of non-conduction and non-magnetic conduction, the cooling oil can directly contact the rotor, thereby taking away most of the heat generated by the rotor and greatly improving the heat dissipation efficiency. also. The cooling oil can be circulated for cooling, with high utilization rate and low consumption.

2、现有径向永磁同步电机通过在转子铁心上沿轴向方向开设贯穿铁心的流道进行油冷,这极大地降低了转子铁心的强度,而且转子铁心由硅钢片组成,加工流道的难度大,成本高。本发明在背铝上开设流道,背铝采用高导热率的铝合金材质,极易加工成型。转轴采用空心转轴,减轻了冷却系统重量。2. The existing radial permanent magnet synchronous motor is oil-cooled by opening a flow channel through the core in the axial direction on the rotor core, which greatly reduces the strength of the rotor core, and the rotor core is composed of silicon steel sheets, and the flow channel is processed The difficulty is great and the cost is high. In the present invention, flow channels are provided on the back aluminum, and the back aluminum is made of aluminum alloy with high thermal conductivity, which is very easy to process and shape. The shaft adopts a hollow shaft, which reduces the weight of the cooling system.

3、转轴中间段直径大,从而保证转轴满足刚度要求。3. The diameter of the middle section of the rotating shaft is large, so as to ensure that the rotating shaft meets the rigidity requirements.

4、背铝流道拐角处采用倒圆角,可以更好地导流。4. The corners of the back aluminum flow channel are rounded, which can guide the flow better.

5、还可根据实际需要调整流道数量,形状和长度,系统可调性强。整个冷却系统具有多种传热路径,冷却效率高,有效降低转子温度,避免永磁体高温退磁风险。5. The number, shape and length of runners can also be adjusted according to actual needs, and the system is highly adjustable. The entire cooling system has a variety of heat transfer paths, with high cooling efficiency, which can effectively reduce the rotor temperature and avoid the risk of high-temperature demagnetization of the permanent magnet.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

图1是本发明实施例一中轴向永磁同步电机总体的冷却系统的结构示意图;Fig. 1 is a structural schematic diagram of an overall cooling system of an axial permanent magnet synchronous motor in Embodiment 1 of the present invention;

图2是本发明实施例一中轴向永磁同步电机转子甩油冷却系统的爆炸图;Fig. 2 is an exploded view of the rotor cooling system of the axial permanent magnet synchronous motor in Embodiment 1 of the present invention;

图3是本发明实施例一中背铝的结构示意图;Fig. 3 is a schematic structural view of the back aluminum in Example 1 of the present invention;

图4是本发明实施例一中转轴的结构示意图;Fig. 4 is a schematic structural view of a rotating shaft in Embodiment 1 of the present invention;

图5是本发明实施例一中转子铁心和永磁体装配示意图;Fig. 5 is a schematic diagram of the assembly of the rotor core and permanent magnets in Embodiment 1 of the present invention;

图6是本发明实施例一中转轴向永磁同步电机转子甩油冷却系统总体示意图;Fig. 6 is an overall schematic diagram of an oil throwing cooling system for the rotor of an intermediate-rotation axial permanent magnet synchronous motor according to an embodiment of the present invention;

图7是本发明实施例一中热量传递路径示意图;7 is a schematic diagram of the heat transfer path in Embodiment 1 of the present invention;

图8是本发明实施例二中轴向永磁同步电机总体的冷却系统的结构示意图;Fig. 8 is a schematic structural view of the overall cooling system of the axial permanent magnet synchronous motor in Embodiment 2 of the present invention;

图9是本发明实施例二中轴向永磁同步电机转子甩油冷却系统的爆炸图;Fig. 9 is an exploded view of the rotor cooling system of the axial permanent magnet synchronous motor in the second embodiment of the present invention;

图10是本发明实施例二中背铝的结构示意图;Fig. 10 is a schematic structural view of the back aluminum in Example 2 of the present invention;

图11是本发明实施例二中转轴的结构示意图;Fig. 11 is a schematic structural view of the rotating shaft in Embodiment 2 of the present invention;

图12是本发明实施例二中转子铁心和永磁体装配示意图;Fig. 12 is a schematic diagram of the assembly of the rotor core and permanent magnets in Embodiment 2 of the present invention;

图13是本发明实施例二中转轴向永磁同步电机转子甩油冷却系统总体示意图;Fig. 13 is an overall schematic diagram of the rotor oil throwing cooling system of the intermediate rotation axial permanent magnet synchronous motor according to the second embodiment of the present invention;

图14是本发明实施例二中热量传递路径示意图;14 is a schematic diagram of the heat transfer path in Embodiment 2 of the present invention;

图中:1-机壳,2-背铝,3-转子铁心,4-永磁体,5-碳纤维保护套,6-转轴,7-密封板,8-冷却油正向流向,9-冷却油反向流向,10-油泵,11-冷却油,12-定子,13-储油库,1-1-机壳出油口,2-1-径向流道一,2-2-轴向流道,2-3-铁心安装槽,2-4-周向流道,2-5-倒圆角,2-6-循环流道的入口,2-7-循环流道的出口,2-8-径向流道二,3-1-转子铁心流道,6-1-开口端,6-2-封闭端,6-3-中间段,6-4-转轴流道,6-5-转轴密封,6-6-总进油口,6-7-总出油口,6-8-隔板,6-9-进油口,6-10-出油口。In the figure: 1-casing, 2-back aluminum, 3-rotor core, 4-permanent magnet, 5-carbon fiber protective sleeve, 6-rotating shaft, 7-sealing plate, 8-forward flow of cooling oil, 9-cooling oil Reverse flow direction, 10-oil pump, 11-cooling oil, 12-stator, 13-oil storage, 1-1-oil outlet of casing, 2-1-radial flow channel 1, 2-2-axial flow channel , 2-3-core installation groove, 2-4-circumferential flow channel, 2-5-rounded corner, 2-6-circulation flow channel inlet, 2-7-circulation flow channel outlet, 2-8-radial Runner 2, 3-1-rotor core runner, 6-1-open end, 6-2-closed end, 6-3-middle section, 6-4-shaft runner, 6-5-shaft seal, 6-6-total oil inlet, 6-7-total oil outlet, 6-8-baffle, 6-9-oil inlet, 6-10-oil outlet.

实施方式Implementation

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明的目的是提供一种轴向永磁同步电机转子甩油冷却系统及其冷却方法,以解决现有技术存在的问题。The object of the present invention is to provide an axial permanent magnet synchronous motor rotor oil throwing cooling system and cooling method thereof, so as to solve the problems existing in the prior art.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例Example

本实施例中的轴向永磁同步电机转子甩油冷却系统,如图1-图7所示,包括电机转子和设置于电机转子上的冷却系统,电机转子包括转轴6、背铝2、转子铁心3、永磁体4、碳纤维保护套5、机壳1和密封板7,机壳1为一端敞口的圆盘结构,背铝2外部套设碳纤维保护套5并安装于机壳1内,背铝2上设置有环形的铁心安装槽2-3,带有永磁体4的转子铁芯安装在铁心安装槽2-3内,转轴6安装于背铝2的中心孔内,密封板7封堵于机壳1的敞口端;冷却系统为开设于转轴6和背铝2上的冷却油流道;The axial permanent magnet synchronous motor rotor oil throwing cooling system in the present embodiment, as shown in Fig. 1-Fig. Iron core 3, permanent magnet 4, carbon fiber protective cover 5, casing 1 and sealing plate 7, the casing 1 is a disc structure with one end open, and the back aluminum 2 is covered with a carbon fiber protective cover 5 and installed in the casing 1. The back aluminum 2 is provided with an annular iron core installation groove 2-3, the rotor core with the permanent magnet 4 is installed in the iron core installation groove 2-3, the rotating shaft 6 is installed in the center hole of the back aluminum 2, and the sealing plate 7 seals Blocked at the open end of the casing 1; the cooling system is a cooling oil flow channel opened on the rotating shaft 6 and the back aluminum 2;

具体地,转轴6为内部开设有冷却油通路的空心转轴6,冷却油通路的外端为开口端6-1,冷却油通路的内端为封闭端6-2;Specifically, the rotating shaft 6 is a hollow rotating shaft 6 with a cooling oil passage inside, the outer end of the cooling oil passage is an open end 6-1, and the inner end of the cooling oil passage is a closed end 6-2;

转轴6的侧壁周向分布有转轴流道6-4,转轴流道6-4与背铝2内径向设置的径向流道一2-1连通,背铝2内的径向流道一2-1通过转子铁心3上的转子铁心流道3-1连通背铝2外围开设的轴向流道2-2,轴向流道2-2内端连接转子铁心流道3-1,轴向流道2-2外端贯穿背铝2的底板;机壳1上设置有连通轴向流道2-2的机壳出油口1-1;The side wall of the rotating shaft 6 is circumferentially distributed with a rotating shaft flow channel 6-4, and the rotating shaft flow channel 6-4 communicates with the radial flow channel 1 2-1 arranged radially in the back aluminum 2, and the radial flow in the back aluminum 2 Road 1 2-1 is connected to the axial flow channel 2-2 opened on the periphery of the back aluminum 2 through the rotor core flow channel 3-1 on the rotor core 3, and the inner end of the axial flow channel 2-2 is connected to the rotor core flow channel 3-1 , the outer end of the axial flow channel 2-2 runs through the bottom plate of the back aluminum 2; the casing 1 is provided with a casing oil outlet 1-1 connected to the axial flow channel 2-2;

于本具体实施例中,转轴6的中部设置有直径大于转轴6本体直径的环形的中间段6-3,中间段6-3内周向均布有8条转轴流道6-4,相对的背铝2内部也开设有与转轴流道6-4一一相对的8条径向流道一2-1,轴向流道2-2也设置有8条。In this specific embodiment, the middle part of the rotating shaft 6 is provided with an annular middle section 6-3 whose diameter is larger than that of the main body of the rotating shaft 6. There are eight rotating shaft flow channels 6-4 evenly distributed in the inner circumferential direction of the middle section 6-3. The inside of the aluminum 2 is also provided with 8 radial flow channels 2-1 relative to the shaft flow channels 6-4, and the axial flow channels 2-2 are also provided with 8.

为了改善冷却油11在转轴6的封闭端6-2的流动变化,封闭端6-2的内表面制造设置有弧形的凹槽,内表面具有非平面形状,可以促进冷却油11在转轴6的封闭端6-2换向,减少流动停滞转轴6的封闭端6-2。In order to improve the flow variation of the cooling oil 11 on the closed end 6-2 of the rotating shaft 6, the inner surface of the closed end 6-2 is manufactured with arc-shaped grooves, and the inner surface has a non-planar shape, which can promote the flow of the cooling oil 11 on the rotating shaft 6. The closed end 6-2 of the rotating shaft 6 is commutated to reduce flow stagnation at the closed end 6-2 of the rotating shaft 6.

于本具体实施例中,碳纤维保护套5采用非导磁、非导电的碳纤维材质制成,保护套直径略大于背铝2外径并紧贴背铝2外侧安装,碳纤维保护套5能有效克服电机转子在高速运行时产生的电磁力和离心力,同时碳纤维自身电导率低,能够降低转子涡流损耗。In this specific embodiment, the carbon fiber protective cover 5 is made of non-magnetic and non-conductive carbon fiber material. The diameter of the protective cover is slightly larger than the outer diameter of the back aluminum 2 and is installed close to the outside of the back aluminum 2. The carbon fiber protective cover 5 can effectively overcome the The electromagnetic force and centrifugal force generated by the motor rotor during high-speed operation, and the low electrical conductivity of carbon fiber itself can reduce the eddy current loss of the rotor.

于本具体实施例中,背铝2和机壳1采用铝合金材质,冷却系统重量大幅减轻,而且铝合金材质易加工,降低了制造难度。In this specific embodiment, the back aluminum 2 and the casing 1 are made of aluminum alloy, the weight of the cooling system is greatly reduced, and the aluminum alloy material is easy to process, reducing the manufacturing difficulty.

本实施例中,由于转轴6离心力的作用,冷却油11被引导流入背铝2。背铝2与转子铁心3直接相连,转子铁心3开设的流道引导冷却油11流经转子铁心3和永磁体4,直接冷却二者温度。背铝2的轴向流道2-2又将冷却油11输送到背铝2表面,从而实现转子甩油。垂直流道可以根据实际需要调整方向以改变冷却油11流出背铝2的角度和范围。密封板7与机壳1配合使用,防止冷却油11从机壳出油口1-1之外的地方流出。在本实施例中,冷却油与转子铁心3和永磁体4直接接触,通过热对流直接带走转子铁心3和永磁体4产生的热量,最终从机壳出油口1-1流出经油管流回储油库13,具有高效循环冷却转子温度的能力,极大提高了转子散热效果,转轴6内的冷却油直接带走转轴6热量,降低转子温度梯度,有效避免高温退磁风险。另外,流道数量、流道形状以及流道方向均可进行调整来实现对转子内部流量的分配。In this embodiment, due to the centrifugal force of the rotating shaft 6 , the cooling oil 11 is guided to flow into the back aluminum 2 . The back aluminum 2 is directly connected with the rotor core 3, and the flow channel opened by the rotor core 3 guides the cooling oil 11 to flow through the rotor core 3 and the permanent magnet 4 to directly cool the temperature of both. The axial flow channel 2-2 of the back aluminum 2 transports the cooling oil 11 to the surface of the back aluminum 2, thereby realizing rotor oil rejection. The direction of the vertical channel can be adjusted according to actual needs to change the angle and range of the cooling oil 11 flowing out of the back aluminum 2 . The sealing plate 7 is used in conjunction with the casing 1 to prevent the cooling oil 11 from flowing out from places other than the casing oil outlet 1-1. In this embodiment, the cooling oil is in direct contact with the rotor core 3 and the permanent magnet 4, directly takes away the heat generated by the rotor core 3 and the permanent magnet 4 through thermal convection, and finally flows out from the oil outlet 1-1 of the casing through the oil pipe. The oil storage depot 13 has the ability to efficiently circulate and cool the rotor temperature, which greatly improves the heat dissipation effect of the rotor. The cooling oil in the shaft 6 directly takes away the heat of the shaft 6, reduces the temperature gradient of the rotor, and effectively avoids the risk of high temperature demagnetization. In addition, the number of runners, the shape of the runners and the direction of the runners can all be adjusted to realize the distribution of the internal flow of the rotor.

基于上述轴向永磁同步电机转子甩油冷却系统,本实施例还提供了一种轴向永磁同步电机转子甩油冷却方法,包括以下步骤:Based on the above-mentioned axial permanent magnet synchronous motor rotor oil throwing cooling system, this embodiment also provides an axial permanent magnet synchronous motor rotor oil throwing cooling method, including the following steps:

步骤一、冷却油11由油泵10泵出,经油管输送到转轴6;Step 1, the cooling oil 11 is pumped out by the oil pump 10, and delivered to the rotating shaft 6 through the oil pipe;

步骤二、冷却油11在转轴6的封闭端6-2运动受阻,从而改变方向,流向转轴6中间段开设的转轴流道6-4;Step 2, the movement of the cooling oil 11 at the closed end 6-2 of the rotating shaft 6 is blocked, thereby changing the direction and flowing to the rotating shaft flow channel 6-4 opened in the middle section of the rotating shaft 6;

步骤三、与转轴流道6-4相连的背铝2上的径向流道一2-1和转子铁心3上开设的流道,引导冷却油11由转轴6流向背铝2和转子铁心3,直接带走转子铁心3和永磁体4的热量;Step 3, the radial flow channel 2-1 on the back aluminum 2 connected with the shaft flow channel 6-4 and the flow channel opened on the rotor core 3 guide the cooling oil 11 to flow from the shaft 6 to the back aluminum 2 and the rotor core 3. Directly take away the heat of the rotor core 3 and the permanent magnet 4;

步骤四、转子铁心3安装在背铝2上的铁心安装槽2-3内,使背铝2与转子铁心3直接相连,转子铁心3产生的热量传递到背铝2上,又被流经背铝2的冷却油11带走;Step 4: The rotor core 3 is installed in the core installation groove 2-3 on the back aluminum 2, so that the back aluminum 2 is directly connected to the rotor core 3, and the heat generated by the rotor core 3 is transferred to the back aluminum 2, and then flows through the back The cooling oil 11 of aluminum 2 is taken away;

步骤五、冷却油11通过机壳出油口1-1,经油管流回储油库13。Step five, the cooling oil 11 flows back to the oil storage depot 13 through the oil outlet 1-1 of the casing.

实施例Example

如图8-图14所示,本实施例中的轴向永磁同步电机转子甩油冷却系统,与实施例一的区别仅在于,转轴6内设置有将冷却油11通路分隔为进油通路和出油通路的隔板6-8,进油通路一侧的转轴6的侧壁上设置有进油口6-9,出油通路的一侧的转轴6的侧壁上设置有出油口6-10,进油口6-9通过背铝2内设置的循环流道连通出油口6-10。其中,循环流道设置有两条;进油口6-9设置有两个,分别与两条循环流道的入口2-6连通;出油口6-10也设置有两个,分别与两条循环流道的出口2-7连通;两条循环流道对称设置,每条循环流道为由径向流道二2-8和周向流道2-4构成的花瓣形流道。其中,每条循环流道的径向流道二2-8设置有6条,6条径向流道二2-8通过5条周向流道2-4连接成花瓣形流道,且连接处均为倒圆角2-5结构。As shown in Figures 8-14, the rotor cooling system of the axial permanent magnet synchronous motor in this embodiment differs from the first embodiment only in that the shaft 6 is provided with a cooling oil passage that separates the passage of the cooling oil 11 into an oil inlet passage. and the partition plate 6-8 of the oil outlet passage, the side wall of the rotating shaft 6 on the side of the oil inlet passage is provided with an oil inlet 6-9, and the side wall of the rotating shaft 6 on one side of the oil outlet passage is provided with an oil outlet 6-10, the oil inlet 6-9 communicates with the oil outlet 6-10 through the circulation channel provided in the back aluminum 2. Among them, there are two circulating channels; two oil inlets 6-9 are respectively connected to the inlets 2-6 of the two circulating channels; two oil outlets 6-10 are also provided, respectively connected to the two The outlets 2-7 of the first circulating flow channel are connected; two circulating flow channels are arranged symmetrically, and each circulating flow channel is a petal-shaped flow channel composed of a radial flow channel 2-8 and a circumferential flow channel 2-4. Among them, there are 6 radial flow channels 2-8 of each circulating flow channel, and the 6 radial flow channels 2-8 are connected into petal-shaped flow channels through 5 circumferential flow channels 2-4, and the joints are uniform For the round 2-5 structure.

本实施例中,由于转轴6离心力的作用,冷却油11被引导流入背铝2,并依次经过径向流道二2-8和周向流道2-4最终流到转轴6的出油通路。转子铁心3和永磁体4产生的热量经热传导传递到背铝2上,并被流经背铝2的冷却油11带走,从而达到冷却转子的目的。在本方案中,无需在转子铁心3上开设流道,这极大地提高了转子铁心3的强度。冷却油11在转轴6和背铝2上完成一个循环过程,因此机壳1表面无需开设出油口。背铝2上的流道可以调整方向和大小以此来改变冷却油流经背铝2的范围。背铝2开设的两种流道的连接处采用倒圆角2-5,可以更好地起到导流作用。In this embodiment, due to the centrifugal force of the rotating shaft 6 , the cooling oil 11 is guided into the back aluminum 2 , and flows through the radial flow channel 2 - 8 and the circumferential flow channel 2 - 4 in sequence to finally flow to the oil outlet passage of the rotating shaft 6 . The heat generated by the rotor core 3 and the permanent magnet 4 is transferred to the back aluminum 2 through heat conduction, and is taken away by the cooling oil 11 flowing through the back aluminum 2, so as to achieve the purpose of cooling the rotor. In this solution, there is no need to open a flow channel on the rotor core 3 , which greatly improves the strength of the rotor core 3 . The cooling oil 11 completes a circulation process on the rotating shaft 6 and the back aluminum 2, so there is no need to offer an oil outlet on the surface of the casing 1. The direction and size of the flow channels on the back aluminum 2 can be adjusted to change the range of cooling oil flowing through the back aluminum 2 . The junction of the two flow channels opened by the back aluminum 2 adopts rounded corners 2-5, which can better play a role in diversion.

基于上述轴向永磁同步电机转子甩油冷却系统,本实施例还提供了一种轴向永磁同步电机转子甩油冷却方法,包括以下步骤:Based on the above-mentioned axial permanent magnet synchronous motor rotor oil throwing cooling system, this embodiment also provides an axial permanent magnet synchronous motor rotor oil throwing cooling method, including the following steps:

步骤一、冷却油11由油泵10泵出,经油管输送到转轴6的总进油口6-6进入进油通路;Step 1, the cooling oil 11 is pumped out by the oil pump 10, delivered to the general oil inlet 6-6 of the rotating shaft 6 through the oil pipe, and enters the oil inlet passage;

步骤二、冷却油11在转轴6的封闭端6-2运动受阻,从而改变方向,流入转轴6侧壁上设置的进油口6-9;Step 2, the movement of the cooling oil 11 at the closed end 6-2 of the rotating shaft 6 is blocked, thereby changing the direction and flowing into the oil inlet 6-9 provided on the side wall of the rotating shaft 6;

步骤三、背铝2内的循环流道的入口引导冷却油11由转轴6流向循环流道;Step 3, the inlet of the circulation channel in the back aluminum 2 guides the cooling oil 11 from the rotating shaft 6 to the circulation channel;

步骤四、转子铁心3安装在背铝2上的铁心安装槽2-3内,使背铝2与转子铁心3直接相连,转子铁心3和永磁体4产生的热量传递到背铝2上,又被流经背铝2的冷却油11带走;Step 4, the rotor core 3 is installed in the iron core installation groove 2-3 on the back aluminum 2, so that the back aluminum 2 is directly connected with the rotor core 3, the heat generated by the rotor core 3 and the permanent magnet 4 is transferred to the back aluminum 2, and Taken away by the cooling oil 11 flowing through the back aluminum 2;

步骤五、冷却油11从背铝2内的循环流道的出口2-7流出,经过转轴6侧壁上设置的出油口6-10,由转轴内的出油通路到转轴6的总出油口6-7,最终通过油管流回储油库13。Step 5, the cooling oil 11 flows out from the outlet 2-7 of the circulation channel in the back aluminum 2, passes through the oil outlet 6-10 provided on the side wall of the rotating shaft 6, and passes through the oil outlet passage in the rotating shaft to the total outlet of the rotating shaft 6 The oil port 6-7 finally flows back to the oil storage depot 13 through the oil pipe.

上述实施例中,在转轴6的轴端通过设置密封圈的形式形成转轴密封6-5,此转轴密封位于开口端6-1或总进油口6-6、总出油口6-7处,能够防止冷却油11在油管与以上地方的衔接处漏油。In the above-mentioned embodiment, a shaft seal 6-5 is formed by setting a seal ring at the shaft end of the shaft 6, and the shaft seal is located at the open end 6-1 or the total oil inlet 6-6 and the total oil outlet 6-7. , can prevent the cooling oil 11 from leaking at the connection between the oil pipe and the above places.

需要说明的是,本发明的转子甩油冷却系统可以与其他冷却系统结合使用,例如机壳水冷系统,定子浸油冷却等。It should be noted that the rotor oil throwing cooling system of the present invention can be used in combination with other cooling systems, such as casing water cooling system, stator oil immersion cooling and so on.

本发明应用了具体个例对本发明的原。理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上,本说明书内容不应理解为对本发明的限制。The present invention applies specific examples to the principles of the present invention. Principle and implementation mode have been elaborated, and the explanation of above embodiment is only used to help understanding method of the present invention and core idea thereof; Simultaneously, for those of ordinary skill in the art, according to the thought of the present invention, in specific implementation mode and application range above will be subject to change. In summary, the content of this specification should not be construed as limiting the present invention.

Claims (7)

1. An axial permanent magnet synchronous motor rotor oil slinging cooling system which is characterized in that: the motor rotor comprises a rotating shaft, back aluminum, a rotor core, a permanent magnet, a carbon fiber protective sleeve, a shell and a sealing plate, wherein the shell is of a disc structure with one open end, the carbon fiber protective sleeve is sleeved outside the back aluminum and is installed in the shell, an annular iron core installation groove is formed in the back aluminum, the rotor core with the permanent magnet is installed in the iron core installation groove, the rotating shaft is installed in a central hole of the back aluminum, and the sealing plate is plugged at the open end of the shell; the cooling system is a cooling oil runner arranged on the rotating shaft and the back aluminum;
the rotating shaft is a hollow rotating shaft with a cooling oil passage arranged inside, the outer end of the cooling oil passage is an open end, and the inner end of the cooling oil passage is a closed end;
a rotating shaft runner is circumferentially distributed on the side wall of the rotating shaft, the rotating shaft runner is communicated with a radial runner I which is radially arranged in the back aluminum, the radial runner I in the back aluminum is communicated with an axial runner which is arranged on the periphery of the back aluminum through a rotor core runner on a rotor core, the inner end of the axial runner is connected with the rotor core runner, and the outer end of the axial runner penetrates through a bottom plate of the back aluminum; the shell is provided with a shell oil outlet communicated with the axial flow channel;
the middle part of pivot is provided with the annular interlude that the diameter is greater than pivot body diameter, circumference equipartition has 8 in the interlude the pivot runner, relative the back of the body aluminium inside also offered with 8 radial runner one of pivot runner one-to-one, the axial runner also is provided with 8.
2. An axial permanent magnet synchronous motor rotor oil slinging cooling system which is characterized in that: the motor rotor comprises a rotating shaft, back aluminum, a rotor core, a permanent magnet, a carbon fiber protective sleeve, a shell and a sealing plate, wherein the shell is of a disc structure with one open end, the carbon fiber protective sleeve is sleeved outside the back aluminum and is installed in the shell, an annular iron core installation groove is formed in the back aluminum, the rotor core with the permanent magnet is installed in the iron core installation groove, the rotating shaft is installed in a central hole of the back aluminum, and the sealing plate is plugged at the open end of the shell; the cooling system is a cooling oil runner arranged on the rotating shaft and the back aluminum;
the rotating shaft is a hollow rotating shaft with a cooling oil passage arranged inside, the outer end of the cooling oil passage is an open end, and the inner end of the cooling oil passage is a closed end;
a baffle plate for dividing the cooling oil passage into an oil inlet passage and an oil outlet passage is arranged in the rotating shaft, an oil inlet is arranged on the side wall of the rotating shaft on one side of the oil inlet passage, an oil outlet is arranged on the side wall of the rotating shaft on one side of the oil outlet passage, and the oil inlet is communicated with the oil outlet through a circulating runner arranged in the back aluminum;
the circulating flow channels are provided with two circulating flow channels; the two oil inlets are respectively communicated with inlets of the two circulating runners; the two oil outlets are also arranged and are respectively communicated with the outlets of the two circulating runners;
the two circulating flow passages are symmetrically arranged, and each circulating flow passage is a petal-shaped flow passage formed by a radial flow passage II and a circumferential flow passage.
3. The axial permanent magnet synchronous motor rotor oil slinging cooling system of claim 1 or 2, wherein: the blind end of pivot is provided with curved recess.
4. The axial permanent magnet synchronous motor rotor oil slinging cooling system of claim 1 or 2, wherein: the carbon fiber protective sleeve is made of non-magnetic conductive and non-conductive carbon fiber materials.
5. The axial permanent magnet synchronous motor rotor oil slinging cooling system of claim 1 or 2, wherein: the back aluminum and the shell are made of aluminum alloy materials.
6. An oil slinging cooling method for an axial permanent magnet synchronous motor rotor, which is applied to the oil slinging cooling system for the axial permanent magnet synchronous motor rotor as claimed in claim 1, and is characterized by comprising the following steps:
step one, cooling oil is pumped out by an oil pump and is conveyed to a rotating shaft through an oil pipe;
step two, the cooling oil is blocked from moving at the closed end of the rotating shaft, so that the direction is changed, and the cooling oil flows to a rotating shaft flow passage formed in the middle section of the rotating shaft;
step three, a radial runner I on the back aluminum connected with the rotating shaft runner and a runner arranged on the rotor iron core guide cooling oil to flow from the rotating shaft to the back aluminum and the rotor iron core, and directly take away heat of the rotor iron core and the permanent magnet;
fourthly, the rotor iron core is arranged in an iron core installation groove on the back aluminum, so that the back aluminum is directly connected with the rotor iron core, and heat generated by the rotor iron core and the permanent magnet is transferred to the back aluminum and is taken away by cooling oil flowing through the back aluminum;
and fifthly, cooling oil flows back to the oil storage warehouse through the oil outlet of the shell and the oil pipe.
7. An oil slinging cooling method for an axial permanent magnet synchronous motor rotor, which is applied to the oil slinging cooling system for the axial permanent magnet synchronous motor rotor as claimed in claim 2, and is characterized by comprising the following steps:
step one, cooling oil is pumped out by an oil pump and is conveyed to a main oil inlet of a rotating shaft through an oil pipe to enter an oil inlet passage;
step two, the cooling oil is blocked from moving at the closed end of the rotating shaft, so that the direction of the cooling oil is changed, and the cooling oil flows into an oil inlet arranged on the side wall of the rotating shaft;
step three, guiding cooling oil to flow from the rotating shaft to the circulating flow channel through an inlet of the circulating flow channel in the back aluminum;
fourthly, the rotor iron core is arranged in an iron core installation groove on the back aluminum, so that the back aluminum is directly connected with the rotor iron core, and heat generated by the rotor iron core and the permanent magnet is transferred to the back aluminum and is taken away by cooling oil flowing through the back aluminum;
and fifthly, cooling oil flows out from an outlet of a circulating runner in the back aluminum, passes through an oil outlet arranged on the side wall of the rotating shaft, flows from an oil outlet passage in the rotating shaft to a total oil outlet of the rotating shaft, and finally flows back to an oil storage through an oil pipe.
CN202210866403.9A 2022-07-22 2022-07-22 Oil throwing cooling system and method for axial permanent magnet synchronous motor rotor Active CN115001215B (en)

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