CN115002947B - Modular heating device and method for thermal environment simulation of aerospace aircraft - Google Patents
Modular heating device and method for thermal environment simulation of aerospace aircraft Download PDFInfo
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- CN115002947B CN115002947B CN202210930363.XA CN202210930363A CN115002947B CN 115002947 B CN115002947 B CN 115002947B CN 202210930363 A CN202210930363 A CN 202210930363A CN 115002947 B CN115002947 B CN 115002947B
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 180
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000004088 simulation Methods 0.000 title claims description 13
- 238000012360 testing method Methods 0.000 claims abstract description 80
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 19
- 239000010937 tungsten Substances 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 17
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000000919 ceramic Substances 0.000 claims abstract description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 229910052736 halogen Inorganic materials 0.000 claims description 8
- 150000002367 halogens Chemical class 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000005855 radiation Effects 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 4
- 238000007789 sealing Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 229910010293 ceramic material Inorganic materials 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000002834 transmittance Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- -1 tungsten halogen Chemical class 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/20—Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/44—Heating elements having the shape of rods or tubes non-flexible heating conductor arranged within rods or tubes of insulating material
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Abstract
本发明公开了一种空天飞机热环境模拟用模块化加热装置及方法,该装置包括加热箱和设置在加热箱内的加热组件;加热组件包括多个加热管;加热管包括管壁和设置在管壁两端的接头;管壁为Y2O3透明陶瓷管壁、YAG透明陶瓷管壁或ALON透明陶瓷管壁;加热箱上连接有向加热箱内输送冷气的空压机;该方法包括:一、确定管壁材质;二、安装模块化加热装置;三、启动模块化加热装置;四、监测空天飞机试验件的温度。本发明通过设置加热箱和加热箱内的加热组件,利用加热箱能更好的起到封闭效果,提高向外界反射红外辐射的效率;通过选用Y2O3、YAG或ALON作为管壁的加工材料,提高了钨灯丝辐射加热装置的极限温度和使用寿命。
The invention discloses a modular heating device and method for simulating the thermal environment of an aerospace plane. The device includes a heating box and a heating component arranged in the heating box; the heating component includes a plurality of heating pipes; The joints at both ends of the pipe wall; the pipe wall is Y 2 O 3 transparent ceramic pipe wall, YAG transparent ceramic pipe wall or ALON transparent ceramic pipe wall; the heating box is connected with an air compressor for delivering cold air into the heating box; the method includes 1. Determine the material of the tube wall; 2. Install the modular heating device; 3. Start the modular heating device; 4. Monitor the temperature of the aerospace aircraft test piece. By setting the heating box and the heating components in the heating box, the heating box can better achieve the sealing effect and improve the efficiency of reflecting infrared radiation to the outside ; material, which improves the extreme temperature and service life of the tungsten filament radiation heating device.
Description
技术领域technical field
本发明属于空天飞机热环境模拟技术领域,尤其是涉及一种空天飞机热环境模拟用模块化加热装置及方法。The invention belongs to the technical field of thermal environment simulation of aerospace aircraft, and in particular relates to a modular heating device and method for thermal environment simulation of aerospace aircraft.
背景技术Background technique
航空航天飞机,简称空天飞机,在现在和未来的航空发展中的地位越来越重要,随着世界各国在航空航天飞行器领域的高度发展,在航空航天飞行器进行高超声速飞行后出现的气动加热现象非常严重,航空航天飞行器的外壳温度将超过1200°C;而面对气动加热产生的高温,难免会降低航空航天飞行器外壳的强度极限和飞行器结构的承载能力,使飞行器材料产生热变形,破坏部件的气动外形并影响安全飞行,为了保证航空航天飞行器的飞行安全,需要对航空航天飞行器进行超高温模拟试验,在进行超高温模拟试验时,常选用钨卤素灯作为航空航天飞行器的加热元件,钨卤素灯是通过钨灯丝辐射对结构进行加热,且钨卤素灯灯管中存有卤素气体以保证蒸发的钨蒸汽不会遇冷凝结到灯的外壁上,从而保障钨灯丝的寿命。Aerospace aircraft, referred to as aerospace aircraft, is becoming more and more important in the current and future aviation development. With the high development of aerospace vehicles in the world, the aerodynamic heating that appears after the hypersonic flight of aerospace vehicles The phenomenon is very serious, and the shell temperature of the aerospace vehicle will exceed 1200°C; in the face of the high temperature generated by aerodynamic heating, it will inevitably reduce the strength limit of the shell of the aerospace vehicle and the bearing capacity of the aircraft structure, causing thermal deformation and damage to the aircraft materials. The aerodynamic shape of the components does not affect the safe flight. In order to ensure the flight safety of aerospace vehicles, it is necessary to conduct ultra-high temperature simulation tests on aerospace vehicles. When performing ultra-high temperature simulation tests, tungsten halogen lamps are often used as heating elements for aerospace vehicles. The tungsten-halogen lamp heats the structure through the radiation of the tungsten filament, and there is a halogen gas in the tube of the tungsten-halogen lamp to ensure that the evaporated tungsten vapor will not condense on the outer wall of the lamp, thereby ensuring the life of the tungsten filament.
目前,对航空航天飞行器进行超高温模拟试验,一般采用的加热装置都体型较大,不方便对灯管的安装和更换,且超高温模拟试验采用的加热装置中大多采用石英玻璃作为灯管管壁,石英玻璃在1200℃以上工况时存在逐渐软化等缺陷,在高温下容易形成鼓包甚至损坏,无法在该工况下长时间输出高热流。石英玻璃在1500℃时,使用寿命急剧缩短。石英玻璃的这些缺陷极大地限制了钨卤素灯加热装置的发展;且又由于难以从制备工艺等方面提升石英玻璃的高温强度;另外,在对航空航天飞行器加热的过程中,测试人员往往只能实行单一的温度控制来对航空航天飞行器进行测试,不利于体现航空航天飞行器整体的加热性能,从而影响对航空航天飞行器在加热过程中的热变形分析和强度极限分析。因此,需要一种既能解决加热过程中出现的灯管的相关问题,又能满足对航空航天飞行器性能分析的加热装置。At present, when conducting ultra-high temperature simulation tests on aerospace vehicles, the heating devices generally used are large in size, which is inconvenient to install and replace the lamp tubes, and most of the heating devices used in ultra-high temperature simulation tests use quartz glass as the lamp tube. The wall and quartz glass have defects such as gradual softening when the temperature is above 1200 ° C. It is easy to form bulges or even damage at high temperatures, and cannot output high heat flow for a long time under this working condition. When quartz glass is at 1500 ℃, its service life is shortened sharply. These defects of quartz glass greatly limit the development of tungsten-halogen lamp heating devices; and because it is difficult to improve the high-temperature strength of quartz glass from aspects such as preparation technology; in addition, in the process of heating aerospace vehicles, testers often can only Implementing a single temperature control to test aerospace vehicles is not conducive to reflecting the overall heating performance of aerospace vehicles, thus affecting the thermal deformation analysis and strength limit analysis of aerospace vehicles during the heating process. Therefore, there is a need for a heating device that can not only solve the problems related to the lamp tube that occurs during the heating process, but also satisfy the performance analysis of aerospace vehicles.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种空天飞机热环境模拟用模块化加热装置,通过设置加热箱和加热箱内的加热组件,利用加热箱能更好的起到封闭效果,提高向外界反射红外辐射的效率;通过选用Y2O3、YAG或ALON作为管壁的加工材料,能更好的提高加热管的强度和耐高温性能,提高了钨灯丝辐射加热装置的极限温度和使用寿命,创造了良好的经济效益。The technical problem to be solved by the present invention is to provide a modular heating device for simulating the thermal environment of an aerospace aircraft in view of the above-mentioned deficiencies in the prior art. It can play a sealing effect and improve the efficiency of reflecting infrared radiation to the outside; by choosing Y 2 O 3 , YAG or ALON as the processing material of the tube wall, the strength and high temperature resistance of the heating tube can be better improved, and the tungsten filament can be improved. The extreme temperature and service life of the radiation heating device have created good economic benefits.
为解决上述技术问题,本发明采用的技术方案是:一种空天飞机热环境模拟用模块化加热装置,其特征在于:包括设置在空天飞机试验件上方的加热箱和设置在所述加热箱内对空天飞机试验件进行加热的加热组件;所述空天飞机试验件的外表面上设置有温度传感器,所述温度传感器与控制器连接;In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a modular heating device for simulating the thermal environment of an aerospace aircraft, which is characterized in that: it includes a heating box arranged above the aerospace aircraft test piece and is arranged on the heating box. A heating assembly for heating the aerospace test piece in the box; a temperature sensor is arranged on the outer surface of the aerospace test piece, and the temperature sensor is connected to the controller;
所述加热箱包括水平设置的底板、水平设置在所述底板正上方的反射顶板单元、以及竖向设置在所述底板和反射顶板单元之间的侧板组件;The heating box includes a bottom plate arranged horizontally, a reflective top plate unit arranged horizontally directly above the bottom plate, and a side plate assembly vertically arranged between the bottom plate and the reflective top plate unit;
所述反射顶板单元包括水平设置的反射顶板和两个均竖向设置且对称布设在所述反射顶板两侧的反射侧部挡板,所述反射顶板和两个反射侧部挡板一体成型,所述反射顶板和两个反射侧部挡板围成门字形顶板件,所述反射顶板单元的开口朝向所述加热组件;所述反射顶板的顶部设置有电源接口;The reflective top plate unit includes a horizontally arranged reflective top plate and two reflective side baffles that are vertically arranged and symmetrically arranged on both sides of the reflective top plate, the reflective top plate and the two reflective side baffles are integrally formed, The reflective top plate and the two reflective side baffles form a door-shaped top plate, and the opening of the reflective top plate unit faces the heating assembly; the top of the reflective top plate is provided with a power interface;
所述侧板组件包括两组均竖向设置且对称布设在所述底板上且与所述反射顶板连接的第一侧板单元和第二侧板单元;The side plate assembly includes two groups of first side plate units and second side plate units that are arranged vertically and symmetrically on the bottom plate and connected with the reflective top plate;
所述加热组件包括多个均水平设置在所述加热箱内的加热管,多个所述加热管沿所述加热箱的宽度方向布设;所述加热管的一端卡装在所述第一侧板单元上,所述加热管的另一端卡装在所述第二侧板单元上;The heating assembly includes a plurality of heating tubes arranged horizontally in the heating box, and the plurality of heating tubes are arranged along the width direction of the heating box; one end of the heating tube is clamped on the first side On the plate unit, the other end of the heating tube is clamped on the second side plate unit;
所述加热管包括水平设置的管壁和设置在所述管壁两端的接头,所述管壁内设置有钨灯丝,所述钨灯丝和两端的接头连接;所述管壁内填充有卤素气体;所述管壁为Y2O3透明陶瓷管壁、YAG透明陶瓷管壁或ALON透明陶瓷管壁;The heating tube includes a tube wall arranged horizontally and joints arranged at both ends of the tube wall, a tungsten filament is arranged inside the tube wall, and the tungsten filament is connected to the joints at both ends; the tube wall is filled with halogen gas ; The tube wall is Y 2 O 3 transparent ceramic tube wall, YAG transparent ceramic tube wall or ALON transparent ceramic tube wall;
所述加热箱上连接有向所述加热箱内输送冷气的空压机,所述空压机与所述第一侧板单元连接,所述第一侧板单元上开设有与所述空压机配合的进气口,所述空压机和所述进气口通过冷气管连接;所述第二侧板单元上开设有出气口。The heating box is connected with an air compressor that delivers cold air into the heating box, the air compressor is connected with the first side plate unit, and the first side plate unit is provided with a The air compressor is connected to the air inlet through a cold air pipe; the second side plate unit is provided with an air outlet.
上述的一种空天飞机热环境模拟用模块化加热装置,其特征在于:所述底板为石英玻璃板。The above-mentioned modular heating device for simulating the thermal environment of an aerospace aircraft is characterized in that the bottom plate is a quartz glass plate.
上述的一种空天飞机热环境模拟用模块化加热装置,其特征在于:所述反射顶板的顶部开设有供所述电源接口安装的通孔,所述电源接口布设在所述反射顶板的中心。The above-mentioned modular heating device for thermal environment simulation of aerospace aircraft is characterized in that: the top of the reflective top plate is provided with a through hole for the installation of the power interface, and the power interface is arranged in the center of the reflective top plate .
上述的一种空天飞机热环境模拟用模块化加热装置,其特征在于:所述第一侧板单元包括竖向设置在所述底板上且布设在所述底板一侧的第一下侧挡板和竖向设置在所述第一下侧挡板正上方且与所述第一下侧挡板配合的第一上侧挡板;所述第一下侧挡板的底部和所述底板的顶面固定连接,所述第一下侧挡板的顶部和所述第一上侧挡板的底部相配合,所述第一上侧挡板的顶部通过螺栓和所述反射顶板连接。The above-mentioned modular heating device for simulating the thermal environment of an aerospace aircraft is characterized in that: the first side plate unit includes a first lower side baffle vertically arranged on the bottom plate and arranged on one side of the bottom plate plate and the first upper side baffle vertically arranged directly above the first lower side baffle and matched with the first lower side baffle; the bottom of the first lower side baffle and the bottom of the bottom plate The top surface is fixedly connected, the top of the first lower side baffle matches the bottom of the first upper side baffle, and the top of the first upper side baffle is connected to the reflective top plate by bolts.
上述的一种空天飞机热环境模拟用模块化加热装置,其特征在于:所述第一下侧挡板的顶部开设有多个第一下卡装槽,多个所述第一下卡装槽沿所述第一下侧挡板的长度方向布设;所述第一上侧挡板的底部开设有多个与第一下卡装槽配合的第一上卡装槽,多个所述第一上卡装槽沿所述第一上侧挡板的长度方向布设;所述第一下卡装槽的数量、所述第一上卡装槽的数量和所述加热管的数量相等且一一对应;所述第一上侧挡板的顶部开设有供所述螺栓安装的第一上安装孔;所述进气口布设在所述第一上侧挡板上,所述进气口布设在所述第一上安装孔的一侧。The above-mentioned modular heating device for simulating the thermal environment of an aerospace aircraft is characterized in that: the top of the first lower side baffle is provided with a plurality of first lower clamping slots, and a plurality of the first lower clamping slots are provided. The slots are arranged along the length direction of the first lower side baffle; the bottom of the first upper side baffle is provided with a plurality of first upper clamping slots that cooperate with the first lower clamping slots. An upper clamping slot is arranged along the length direction of the first upper side baffle; the number of the first lower clamping slot, the number of the first upper clamping slot and the number of the heating tubes are equal and one One correspondence; the top of the first upper side baffle is provided with a first upper installation hole for the bolt installation; the air inlet is arranged on the first upper side baffle, and the air inlet is arranged on the side of the first upper mounting hole.
上述的一种空天飞机热环境模拟用模块化加热装置,其特征在于:所述第二侧板单元包括竖向设置在所述底板上且布设在所述底板另一侧的第二下侧挡板和竖向设置在所述第二下侧挡板正上方且与所述第二下侧挡板配合的第二上侧挡板;所述第二下侧挡板的底部和所述底板的顶面固定连接,所述第二下侧挡板的顶部和所述第二上侧挡板的底部相配合,所述第二上侧挡板的顶部通过螺栓和所述反射顶板连接。The above-mentioned modular heating device for simulating the thermal environment of an aerospace aircraft is characterized in that: the second side plate unit includes a second lower side vertically arranged on the bottom plate and arranged on the other side of the bottom plate The baffle and the second upper baffle vertically arranged directly above the second lower side baffle and matched with the second lower side baffle; the bottom of the second lower side baffle and the bottom plate The top surface of the second upper side baffle is fixedly connected, the top of the second lower side baffle is matched with the bottom of the second upper side baffle, and the top of the second upper side baffle is connected to the reflective top plate by bolts.
上述的一种空天飞机热环境模拟用模块化加热装置,其特征在于:所述第二下侧挡板的顶部开设有多个第二下卡装槽,多个第二下卡装槽沿所述第二下侧挡板的长度方向布设;所述第二上侧挡板的底部开设有多个与第二下卡装槽配合的第二上卡装槽,多个所述第二上卡装槽沿所述第二上侧挡板的长度方向布设;所述第二下卡装槽的数量、所述第二上卡装槽的数量和所述加热管的数量相等且一一对应;所述第二上侧挡板的顶部开设有供所述螺栓安装的第二上安装孔;所述出气口布设在所述第二上侧挡板上,所述出气口布设在所述第二上安装孔的一侧。The above-mentioned modular heating device for simulating the thermal environment of an aerospace aircraft is characterized in that: the top of the second lower side baffle is provided with a plurality of second lower clamping grooves, and the plurality of second lower clamping grooves are arranged along the The length direction of the second lower side baffle is laid out; the bottom of the second upper side baffle is provided with a plurality of second upper clamping grooves that cooperate with the second lower clamping grooves, and a plurality of the second upper clamping grooves are arranged. The clamping slots are arranged along the length direction of the second upper side baffle; the number of the second lower clamping slots, the number of the second upper clamping slots and the number of the heating tubes are equal and correspond to each other The top of the second upper side baffle is provided with a second upper mounting hole for the bolt installation; the air outlet is arranged on the second upper side baffle, and the air outlet is arranged on the first Two upper mounting holes on one side.
上述的一种空天飞机热环境模拟用模块化加热装置,其特征在于:所述加热管的一端卡装在相配合的所述第一下卡装槽和第一上卡装槽之间,所述加热管的另一端卡装在相配合的第二下卡装槽和第二上卡装槽之间。The above-mentioned modular heating device for simulating the thermal environment of an aerospace aircraft is characterized in that: one end of the heating tube is clamped between the matching first lower clamping groove and the first upper clamping groove, The other end of the heating tube is clamped between the matched second lower clamping groove and the second upper clamping groove.
本发明还提供了一种空天飞机热环境模拟用模块化加热装置对空天飞机试验件进行加热的方法,其特征在于:该方法包括以下步骤:The present invention also provides a method for heating a test piece of an aerospace aircraft with a modular heating device for simulating the thermal environment of an aerospace aircraft, characterized in that the method comprises the following steps:
步骤一、确定管壁材质:根据待测试的空天飞机试验件的热环境模拟测试要求,确定需要对待测试的空天飞机试验件施加的温度目标值,根据温度目标值的大小,选取符合该温度目标值的管壁材质;Step 1. Determine the material of the pipe wall: According to the thermal environment simulation test requirements of the aerospace aircraft test piece to be tested, determine the temperature target value that needs to be applied to the aerospace aircraft test piece to be tested, and select the material that meets the temperature target value according to the size of the temperature target value. Pipe wall material for temperature target value;
步骤二、安装模块化加热装置:根据步骤一中选取的管壁材质制取加热管的管壁,然后待测试的空天飞机试验件的上方安装模块化加热装置,使所述底板布设在靠近待测试的所述空天飞机试验件的顶部;并在所述空天飞机试验件的外表面上安装温度传感器,在所述电源接口上连接外接电源;
步骤三、启动模块化加热装置,过程如下:
步骤301、启动外接电源,通过所述电源接口给所述加热管通电,所述加热管向外辐射热流,加热所述空天飞机试验件,通过所述温度传感器采集所述空天飞机试验件的温度值;Step 301, start the external power supply, energize the heating tube through the power interface, the heating tube radiates heat flow outward, heat the aerospace aircraft test piece, and collect the aerospace test piece through the temperature sensor temperature value;
步骤302、同时启动空压机,空压机向所述加热箱内输送冷气,对所述加热管的表面进行冷却,并通过所述出气口排出;Step 302, start the air compressor at the same time, and the air compressor sends cold air into the heating box, cools the surface of the heating pipe, and discharges it through the air outlet;
步骤四、监测空天飞机试验件的温度:根据所述空天飞机试验件需要达到的测试温度值,所述温度传感器对所述空天飞机试验件的温度进行测量,当所述温度传感器的实测值和所述空天飞机试验件需要达到的测试温度值相等时,所述加热管继续维持该温度向所述空天飞机试验件进行加热;当所述温度传感器的实测值和所述空天飞机试验件需要达到的测试温度值不相等时,通过控制器调节所述加热管内钨灯丝的功率,改变所述加热管向外辐射的热流,直至所述温度传感器的实测值和所述空天飞机试验件需要达到的测试温度值相等。
本发明的有益效果是通过设置加热箱和加热箱内的加热组件,利用加热箱能更好的起到封闭效果,提高向外界反射红外辐射的效率;通过选用Y2O3、YAG或ALON作为管壁的加工材料,能更好的提高加热管的强度和耐高温性能,提高了钨灯丝辐射加热装置的极限温度和使用寿命,创造了良好的经济效益;另外通过设置空压机,可向所述加热箱内输送空气,对所述加热箱内的加热管进行冷却,有效降低了加热管的服役温度,提高了加热管的使用周期。The beneficial effect of the present invention is that by setting the heating box and the heating assembly in the heating box, the heating box can better play a sealing effect and improve the efficiency of reflecting infrared radiation to the outside; by selecting Y 2 O 3 , YAG or ALON as the The processing material of the tube wall can better improve the strength and high temperature resistance of the heating tube, improve the limit temperature and service life of the tungsten filament radiation heating device, and create good economic benefits; Air is conveyed in the heating box to cool the heating tubes in the heating box, effectively reducing the service temperature of the heating tubes and increasing the service life of the heating tubes.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明的爆炸图。Figure 1 is an exploded view of the present invention.
图2为本发明加热管的结构示意图。Fig. 2 is a structural schematic diagram of the heating tube of the present invention.
图3为本发明的使用状态图。Fig. 3 is a diagram of the use state of the present invention.
图4为本发明的电路原理框图。Fig. 4 is a schematic block diagram of the circuit of the present invention.
图5为本发明的方法流程框图。Fig. 5 is a flow chart of the method of the present invention.
附图标记说明:Explanation of reference signs:
1—加热管; 1-1—管壁; 1-2—钨灯丝;1—heating tube; 1-1—tube wall; 1-2—tungsten filament;
1-3—接头; 2—第一上侧挡板; 2-1—第一上卡装槽;1-3—joint; 2—the first upper side baffle; 2-1—the first upper clamping slot;
2-2—第一上安装孔; 2-3—进气口; 3—第二上侧挡板;2-2—the first upper mounting hole; 2-3—the air inlet; 3—the second upper side baffle;
3-1—第二上卡装槽; 3-2—第二上安装孔; 3-3—出气口;3-1—the second upper clamping slot; 3-2—the second upper mounting hole; 3-3—air outlet;
4—第一下侧挡板; 4-1—第一下卡装槽; 5—第二下侧挡板;4—the first lower side baffle; 4-1—the first lower clamping slot; 5—the second lower side baffle;
5-1—第二下卡装槽; 6—反射顶板; 6-1—通孔;5-1—Second lower clamping slot; 6—Reflective top plate; 6-1—Through hole;
6-2—安装孔; 7—底板; 8—电源接口;6-2—installation hole; 7—bottom plate; 8—power interface;
9—反射侧部挡板; 10—空天飞机试验件; 11—温度传感器;9—reflective side baffle; 10—aircraft test piece; 11—temperature sensor;
12—控制器; 13—空压机; 14—冷气管。12—controller; 13—air compressor; 14—air-cooling pipe.
具体实施方式Detailed ways
如图1至图4所示,本发明包括设置在空天飞机试验件10上方的加热箱和设置在所述加热箱内对空天飞机试验件10进行加热的加热组件;所述空天飞机试验件10的外表面上设置有温度传感器11,所述温度传感器11与控制器12连接;As shown in Figures 1 to 4, the present invention includes a heating box arranged above the aerospace
所述加热箱包括水平设置的底板7、水平设置在所述底板7正上方的反射顶板单元、以及竖向设置在所述底板7和反射顶板单元之间的侧板组件;The heating box includes a horizontally arranged bottom plate 7, a reflective top plate unit horizontally arranged directly above the bottom plate 7, and a side plate assembly vertically arranged between the bottom plate 7 and the reflective top plate unit;
所述反射顶板单元包括水平设置的反射顶板6和两个均竖向设置且对称布设在所述反射顶板6两侧的反射侧部挡板9,所述反射顶板6和两个反射侧部挡板9一体成型,所述反射顶板6和两个反射侧部挡板9围成门字形顶板件,所述反射顶板单元的开口朝向所述加热组件;所述反射顶板6的顶部设置有电源接口8;The reflective top plate unit includes a horizontally arranged reflective
所述侧板组件包括两组均竖向设置且对称布设在所述底板7上且与所述反射顶板6连接的第一侧板单元和第二侧板单元;The side plate assembly includes two groups of first side plate units and second side plate units that are vertically arranged and symmetrically arranged on the bottom plate 7 and connected with the reflective
所述加热组件包括多个均水平设置在所述加热箱内的加热管1,多个所述加热管1沿所述加热箱的宽度方向布设;所述加热管1的一端卡装在所述第一侧板单元上,所述加热管1的另一端卡装在所述第二侧板单元上;The heating assembly includes a plurality of heating tubes 1 arranged horizontally in the heating box, and the plurality of heating tubes 1 are arranged along the width direction of the heating box; one end of the heating tube 1 is clamped on the On the first side plate unit, the other end of the heating tube 1 is clamped on the second side plate unit;
所述加热管1包括水平设置的管壁1-1和设置在所述管壁1-1两端的接头1-3,所述管壁1-1内设置有钨灯丝1-2,所述钨灯丝1-2和两端的接头1-3连接;所述管壁1-1内填充有卤素气体;所述管壁1-1为Y2O3透明陶瓷管壁、YAG透明陶瓷管壁或ALON透明陶瓷管壁;The heating tube 1 includes a tube wall 1-1 arranged horizontally and joints 1-3 arranged at both ends of the tube wall 1-1, a tungsten filament 1-2 is arranged inside the tube wall 1-1, and the tungsten The filament 1-2 is connected to the joints 1-3 at both ends; the tube wall 1-1 is filled with halogen gas; the tube wall 1-1 is Y2O3 transparent ceramic tube wall, YAG transparent ceramic tube wall or ALON Transparent ceramic tube wall;
所述加热箱上连接有向所述加热箱内输送冷气的空压机13,所述空压机13与所述第一侧板单元连接,所述第一侧板单元上开设有与所述空压机13配合的进气口2-3,所述空压机13和所述进气口2-3通过冷气管14连接;所述第二侧板单元上开设有出气口3-3。The heating box is connected with an
本发明通过设置加热箱和加热箱内的加热组件,利用加热箱能更好的起到封闭效果,提高向外界反射红外辐射的效率;通过选用Y2O3、YAG或ALON作为管壁1-1的加工材料,能更好的提高加热管1的强度和耐高温性能,提高了钨灯丝辐射加热装置的极限温度和使用寿命,创造了良好的经济效益;另外通过设置空压机13,可向所述加热箱内输送空气,对所述加热箱内的加热管1进行冷却,有效降低了加热管1的服役温度,提高了加热管1的使用周期。In the present invention, by setting the heating box and the heating components in the heating box, the heating box can better play a sealing effect and improve the efficiency of reflecting infrared radiation to the outside; by choosing Y 2 O 3 , YAG or ALON as the tube wall 1- 1, can better improve the strength and high temperature resistance of the heating tube 1, improve the limit temperature and service life of the tungsten filament radiation heating device, and create good economic benefits; in addition, by setting the
实际使用时,第一下侧挡板4、所述第一上侧挡板2、第二上侧挡板3、所述第二上侧挡板3、以及反射顶板单元均采用铝合金加工而成,用于封闭加热箱,并反射红外辐射。所述管壁1-1可选用Y2O3透明陶瓷管壁、YAG透明陶瓷管壁或者ALON透明陶瓷管壁;其中,Y2O3透明陶瓷材料体积密度为5.03g/cm3,常温抗弯强度为200MPa,断裂韧性为2.5MPa,弹性模量为164GPa,泊松比为0.29,维氏硬度为11GPa,热导率为14W/mk,热膨胀系数(25℃~1000℃)为6×10‒6~7×10‒6,透过波段为0.25μm~8μm,最大透光率为81%,折射率(n@1000nm)为1.95,介电常数为11.8,介电损耗为5×10‒4,熔点温度为2430℃。In actual use, the first
YAG透明陶瓷材料体积密度为4.55g/cm3,常温抗弯强度为300MPa,断裂韧性为2.0MPa,弹性模量为234GPa,泊松比为0.23,维氏硬度为13.4GPa,热导率为12W/mk,热膨胀系数(25℃~1000℃)为8×10‒6,透过波段为0.25μm~6μm,最大透光率为84%,折射率(n@1000nm)为1.82,介电常数为10.81MHz,介电损耗为5×10‒4,熔点温度为1950℃。The bulk density of YAG transparent ceramic material is 4.55g/cm 3 , the bending strength at room temperature is 300MPa, the fracture toughness is 2.0MPa, the elastic modulus is 234GPa, Poisson's ratio is 0.23, the Vickers hardness is 13.4GPa, and the thermal conductivity is 12W /mk, the coefficient of thermal expansion (25℃~1000℃) is 8×10 ‒6 , the transmission wavelength range is 0.25μm~6μm, the maximum light transmittance is 84%, the refractive index (n@1000nm) is 1.82, and the dielectric constant is 10.81MHz, the dielectric loss is 5×10 ‒4 , and the melting point is 1950°C.
ALON透明陶瓷材料体积密度为3.72g/cm3,常温抗弯强度为300MPa,断裂韧性为1.4MPa,弹性模量为317GPa,泊松比为0.24,维氏硬度为16GPa,热导率为12.6W/mk,热膨胀系数(25℃~1000℃)为5.83×10‒6,透过波段为0.25μm~5μm,最大透光率为80.2%,折射率(n@1000nm)为1.79,介电常数为9.91MHz,介电损耗为小于5×10‒4,熔点温度为2165℃。The bulk density of ALON transparent ceramic material is 3.72g/cm 3 , the bending strength at room temperature is 300MPa, the fracture toughness is 1.4MPa, the elastic modulus is 317GPa, Poisson's ratio is 0.24, the Vickers hardness is 16GPa, and the thermal conductivity is 12.6W /mk, the coefficient of thermal expansion (25℃~1000℃) is 5.83×10 ‒6 , the transmission wavelength range is 0.25μm~5μm, the maximum light transmittance is 80.2%, the refractive index (n@1000nm) is 1.79, and the dielectric constant is 9.91MHz, the dielectric loss is less than 5×10 ‒4 , and the melting point is 2165°C.
本发明实际使用时,利用模块化加热装置对空天飞机进行热环境模拟的方法,首先根据空天飞机热环境模拟所达到的温度选取所述管壁1-1的材质,将确定好材质的加热管1安装到所述加热箱内,在所述电源接口8上连接加热电源,启动加热电源,多个所述加热管1通过底板7向外辐射热流,对空天飞机或者空天飞机试验件10进行热环境模拟试验。When the present invention is actually used, the method for simulating the thermal environment of an aerospace aircraft using a modular heating device first selects the material of the tube wall 1-1 according to the temperature achieved by the thermal environment simulation of the aerospace aircraft, and then determines the material The heating tube 1 is installed in the heating box, the heating power supply is connected to the
本实施例中,所述底板7为石英玻璃板。In this embodiment, the bottom plate 7 is a quartz glass plate.
实际使用时,所述底板7由石英玻璃制成,可用于透射加热管1散发的红外辐射。In actual use, the bottom plate 7 is made of quartz glass, which can be used to transmit the infrared radiation emitted by the heating tube 1 .
如图1所示,本实施例中,所述反射顶板6的顶部开设有供所述电源接口8安装的通孔6-1,所述电源接口8布设在所述反射顶板6的中心。As shown in FIG. 1 , in this embodiment, the top of the reflective
实际使用时,所述反射顶板6的两端均开设有供螺栓安装的安装孔6-2;所述第一侧板单元和第二侧板单元分别布设在所述反射顶板6的两端。In actual use, both ends of the reflective
如图1所示,本实施例中,所述第一侧板单元包括竖向设置在所述底板7上且布设在所述底板7一侧的第一下侧挡板4和竖向设置在所述第一下侧挡板4正上方且与所述第一下侧挡板4配合的第一上侧挡板2;所述第一下侧挡板4的底部和所述底板7的顶面固定连接,所述第一下侧挡板4的顶部和所述第一上侧挡板2的底部相配合,所述第一上侧挡板2的顶部通过螺栓和所述反射顶板6连接。As shown in FIG. 1 , in this embodiment, the first side plate unit includes a first
如图1所示,本实施例中,所述第一下侧挡板4的顶部开设有多个第一下卡装槽4-1,多个所述第一下卡装槽4-1沿所述第一下侧挡板4的长度方向布设;所述第一上侧挡板2的底部开设有多个与第一下卡装槽4-1配合的第一上卡装槽2-1,多个所述第一上卡装槽2-1沿所述第一上侧挡板2的长度方向布设;所述第一下卡装槽4-1的数量、所述第一上卡装槽2-1的数量和所述加热管1的数量相等且一一对应;所述第一上侧挡板2的顶部开设有供所述螺栓安装的第一上安装孔2-2;所述进气口2-3布设在所述第一上侧挡板2上,所述进气口2-3布设在所述第一上安装孔2-2的一侧。As shown in Figure 1, in this embodiment, the top of the first
如图1所示,本实施例中,所述第二侧板单元包括竖向设置在所述底板7上且布设在所述底板7另一侧的第二下侧挡板5和竖向设置在所述第二下侧挡板5正上方且与所述第二下侧挡板5配合的第二上侧挡板3;所述第二下侧挡板5的底部和所述底板7的顶面固定连接,所述第二下侧挡板5的顶部和所述第二上侧挡板3的底部相配合,所述第二上侧挡板3的顶部通过螺栓和所述反射顶板6连接。As shown in Figure 1, in this embodiment, the second side plate unit includes a second lower side baffle 5 vertically arranged on the bottom plate 7 and arranged on the other side of the bottom plate 7 and a vertically arranged The second
如图1所示,本实施例中,所述第二下侧挡板5的顶部开设有多个第二下卡装槽5-1,多个第二下卡装槽5-1沿所述第二下侧挡板5的长度方向布设;所述第二上侧挡板3的底部开设有多个与第二下卡装槽5-1配合的第二上卡装槽3-1,多个所述第二上卡装槽3-1沿所述第二上侧挡板3的长度方向布设;所述第二下卡装槽5-1的数量、所述第二上卡装槽3-1的数量和所述加热管1的数量相等且一一对应;所述第二上侧挡板3的顶部开设有供所述螺栓安装的第二上安装孔3-2;所述出气口3-3布设在所述第二上侧挡板3上,所述出气口3-3布设在所述第二上安装孔3-2的一侧。As shown in Figure 1, in this embodiment, the top of the second lower side baffle 5 is provided with a plurality of second lower fitting grooves 5-1, and the plurality of second lower fitting grooves 5-1 are arranged along the The length direction of the second lower side baffle 5 is laid out; the bottom of the second
如图1所示,本实施例中,所述加热管1的一端卡装在相配合的所述第一下卡装槽4-1和第一上卡装槽2-1之间,所述加热管1的另一端卡装在相配合的第二下卡装槽5-1和第二上卡装槽3-1之间。As shown in Figure 1, in this embodiment, one end of the heating tube 1 is clamped between the matched first lower clamping groove 4-1 and the first upper clamping groove 2-1, the The other end of the heating tube 1 is clamped between the matched second lower clamping groove 5-1 and the second upper clamping groove 3-1.
如图1至图5所示的一种空天飞机热环境模拟用模块化加热装置对空天飞机试验件进行加热的方法,该方法包括以下步骤:As shown in Figures 1 to 5, a method for heating an aerospace aircraft test piece with a modular heating device for simulating the thermal environment of an aerospace aircraft, the method comprises the following steps:
步骤一、确定管壁材质:根据待测试的空天飞机试验件10的热环境模拟测试要求,确定需要对待测试的空天飞机试验件10施加的温度目标值,根据温度目标值的大小,选取符合该温度目标值的管壁材质;Step 1, determine the pipe wall material: according to the thermal environment simulation test requirements of the aerospace
步骤二、安装模块化加热装置:根据步骤一中选取的管壁材质制取加热管1的管壁1-1,然后待测试的空天飞机试验件10的上方安装模块化加热装置,使所述底板7布设在靠近待测试的所述空天飞机试验件10的顶部;并在所述空天飞机试验件10的外表面上安装温度传感器11,在所述电源接口8上连接外接电源;
步骤三、启动模块化加热装置,过程如下:
步骤301、启动外接电源,通过所述电源接口8给所述加热管1通电,所述加热管1向外辐射热流,加热所述空天飞机试验件10,通过所述温度传感器11采集所述空天飞机试验件10的温度值;Step 301, start the external power supply, energize the heating tube 1 through the
步骤302、同时启动空压机13,空压机13向所述加热箱内输送冷气,对所述加热管1的表面进行冷却,并通过所述出气口3-3排出;Step 302, start the
步骤四、监测空天飞机试验件的温度:根据所述空天飞机试验件10需要达到的测试温度值,所述温度传感器11对所述空天飞机试验件10的温度进行测量,当所述温度传感器11的实测值和所述空天飞机试验件10需要达到的测试温度值相等时,所述加热管1继续维持该温度向所述空天飞机试验件10进行加热;当所述温度传感器11的实测值和所述空天飞机试验件10需要达到的测试温度值不相等时,通过控制器12调节所述加热管1内钨灯丝1-2的功率,改变所述加热管1向外辐射的热流,直至所述温度传感器11的实测值和所述空天飞机试验件10需要达到的测试温度值相等。
本发明通过对加热管1内钨灯丝1-2功率的调节,可精准调节灯管的辐射热流大小,方便对所述空天飞机试验件10的加热。所述空天飞机试验件10和本模块化加热装置之间的距离优选为5cm。如图3所示,为未连接外接电源时,本模块化加热装置和所述空天飞机试验件10的使用状态图。By adjusting the power of the tungsten filament 1-2 in the heating tube 1, the present invention can precisely adjust the radiant heat flow of the lamp tube, so as to facilitate the heating of the
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
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| WO2005078354A1 (en) * | 2004-02-13 | 2005-08-25 | Gl Sciences Incorporated | Direct heating tube and method of heating fluid using the same |
| WO2013015169A1 (en) * | 2011-07-28 | 2013-01-31 | Fukumura Mikio | Thermoforming apparatus and forming method |
| CN202996780U (en) * | 2012-12-14 | 2013-06-12 | 宁波亚茂照明电器有限公司 | Double-ended metal halide lamp |
| JP5846504B2 (en) * | 2013-11-27 | 2016-01-20 | 岩崎電気株式会社 | Ceramic metal halide lamp and manufacturing method thereof |
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| CN104754784A (en) * | 2015-03-28 | 2015-07-01 | 安徽华瑞电气有限公司 | Heating pipe for electroplating device |
| CN109874182B (en) * | 2017-12-01 | 2021-05-07 | 中国飞机强度研究所 | Novel quartz lamp heating device |
| CN108493092A (en) * | 2018-03-13 | 2018-09-04 | 北京卫星环境工程研究所 | Infrared heating lamp with translucent ceramic lamp vessel |
| CN210071279U (en) * | 2019-06-24 | 2020-02-14 | 中国航天空气动力技术研究院 | A temperature control wind tunnel device based on quartz lamp heating |
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