CN115042304A - A UHPC product mold with self-cleaning function - Google Patents
A UHPC product mold with self-cleaning function Download PDFInfo
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- CN115042304A CN115042304A CN202110856275.5A CN202110856275A CN115042304A CN 115042304 A CN115042304 A CN 115042304A CN 202110856275 A CN202110856275 A CN 202110856275A CN 115042304 A CN115042304 A CN 115042304A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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Abstract
Description
技术领域technical field
本发明涉及UHPC技术领域,具体为一种具有自洁功能的UHPC产品模具。The invention relates to the technical field of UHPC, in particular to a UHPC product mold with self-cleaning function.
背景技术Background technique
超高性能混凝土,简称UHPC,也称作活性粉末混凝土,是过去三十年中最具创新性的水泥基工程材料,实现工程材料性能的大跨越,在使用时需要对其进行铸形,制成UHPC产品,需要用到模具,但是现有的UHPC产品模具装置存在很多问题或缺陷;Ultra-high performance concrete, referred to as UHPC, also known as reactive powder concrete, is the most innovative cement-based engineering material in the past three decades. It has achieved a great leap in the performance of engineering materials. To make UHPC products, molds are needed, but there are many problems or defects in the existing UHPC product mold devices;
现有的UHPC产品模具大都是固定形态,使得对不同规格的UHPC产品进行倒模时需要定制指定规格的模具,使得生产成本升高,同时不方便运输安装;现有的UHPC产品模具在清理时大都通过人工手动进行清理,人工清理不叫麻烦耗费的时间也比较长,不方便对模具的及时使用降低生产效率。Most of the existing UHPC product molds are in a fixed form, which makes it necessary to customize molds of specified specifications when pouring UHPC products of different specifications, which increases the production cost and is inconvenient for transportation and installation; the existing UHPC product molds are cleaned when cleaning. Most of them are cleaned manually. Manual cleaning is not troublesome and takes a long time. It is inconvenient to use the mold in time and reduce the production efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种具有自洁功能的UHPC产品模具,以解决上述背景技术中提出的适用面小、不方便运输和安装和不方便清理的问题。The purpose of the present invention is to provide a UHPC product mold with self-cleaning function, so as to solve the problems of small applicable surface, inconvenient transportation and installation, and inconvenient cleaning proposed in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种具有自洁功能的UHPC产品模具,包括支撑连接机构和清洁压模机构。In order to achieve the above object, the present invention provides the following technical solution: a UHPC product mold with self-cleaning function, including a support connection mechanism and a cleaning die mechanism.
所述支撑机构包括底箱、伸缩杆、弹簧、固定箱和支撑板,所述底箱的内壁上固定连接有伸缩杆,所述伸缩杆上固定套接有弹簧,所述伸缩杆的一端固定连接有固定箱,所述底箱的顶端面上固定连接有支撑板,所述支撑板的顶端面上固定连接有安装板,所述底箱上开设滑槽,所述固定块的滑槽内滑动连接有门板,所述底箱上开设有螺纹孔。The support mechanism includes a bottom box, a telescopic rod, a spring, a fixed box and a support plate, a telescopic rod is fixedly connected to the inner wall of the bottom box, a spring is fixedly sleeved on the telescopic rod, and one end of the telescopic rod is fixed A fixed box is connected, a support plate is fixedly connected to the top surface of the bottom box, a mounting plate is fixedly connected to the top surface of the support plate, a chute is provided on the bottom box, and the chute of the fixed block is A door panel is slidably connected, and the bottom box is provided with a threaded hole.
所述清洁压模机构包括螺纹杆、轴承、固定块、插销和压板,所述安装板上开设有螺纹槽,所述螺纹杆通过螺纹槽螺纹连接在安装板上,所述螺纹杆的底端固定套接有轴承,所述轴承通过插销卡扣连接有固定块,所述固定块的底端固定连接有压板,所述安装板的顶部开设有凹槽,所述安装板的凹槽内固定连接有水箱,所述水箱的顶端面上固定安装有高压水泵,所述高压水泵的输出端和输入端均固定套接有水管,所述高压水泵的输出端上的水管分别固定贯穿安装板和压板,所述高压水泵的输出端的水管的末端固定套接有旋转喷头,所述旋转喷头活动安装在压板的底部。The cleaning die mechanism includes a threaded rod, a bearing, a fixing block, a latch and a pressing plate, a threaded groove is formed on the mounting plate, the threaded rod is threadedly connected to the mounting plate through the threaded groove, and the bottom end of the threaded rod is A bearing is fixedly sleeved, the bearing is connected with a fixing block through a latch, the bottom end of the fixing block is fixedly connected with a pressure plate, the top of the mounting plate is provided with a groove, and the groove of the mounting plate is fixed in the groove A water tank is connected, a high-pressure water pump is fixedly installed on the top surface of the water tank, the output end and the input end of the high-pressure water pump are fixedly sleeved with water pipes, and the water pipes on the output end of the high-pressure water pump are respectively fixed through the installation plate and A pressure plate, the end of the water pipe at the output end of the high-pressure water pump is fixedly sleeved with a rotating nozzle, and the rotating nozzle is movably installed at the bottom of the pressure plate.
为了方便提取清洗水,优选的,所述高压水泵的输入端上的水管固定贯穿安装在水箱的顶板上,所述水管为内高压管。In order to facilitate the extraction of cleaning water, preferably, the water pipe on the input end of the high-pressure water pump is fixed and installed on the top plate of the water tank, and the water pipe is an inner high-pressure pipe.
为了扩大模具的适用规格,优选的,所述螺纹孔的数量为若干个,若干个所述螺纹孔等距离对称分布在底箱连接面上。In order to expand the applicable specifications of the mold, preferably, the number of the threaded holes is several, and the several threaded holes are symmetrically distributed on the connection surface of the bottom box at equal distances.
为了部件连接的稳定性和便捷性,优选的,所述插销为铝合金杆,所述固定块的内部开设有通槽,所述插销位于通槽的内部。For the stability and convenience of component connection, preferably, the plug is an aluminum alloy rod, a through groove is formed in the interior of the fixing block, and the plug is located inside the through groove.
为了方便对对模具内部进行清理,优选的,所述压板的底部开设有安装槽,所述旋转喷头位于压板的安装槽内部。In order to facilitate cleaning of the inside of the mold, preferably, an installation groove is formed at the bottom of the pressing plate, and the rotating nozzle is located inside the installation groove of the pressing plate.
为了延长螺纹杆的使用寿命,优选的,所述安装板的顶端面上固定连接有伸缩套,所述螺纹杆位于伸缩套的内部,所述螺纹杆的数量为两个,两个所述螺纹杆对称分布在安装板上。In order to prolong the service life of the threaded rod, preferably, a telescopic sleeve is fixedly connected to the top surface of the mounting plate, the threaded rod is located inside the telescopic sleeve, the number of the threaded rod is two, and the two threaded rods are The rods are distributed symmetrically on the mounting plate.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)通过设置支撑连接机构,本发明通过底箱、伸缩杆、弹簧、固定箱、门板和螺纹孔之间的配合,达到了方便脱模和便于根据需要进行拼装,方便进行运输,扩大适用面的效果,解决了现有的UHPC产品模具大都是固定形态,使得对不同规格的UHPC产品进行倒模时需要定制指定规格的模具,使得生产成本升高,同时不方便运输安装的问题;(1) By setting the supporting connection mechanism, the present invention achieves convenient demoulding, easy assembly as required, convenient transportation, and expanded application through the cooperation between the bottom box, the telescopic rod, the spring, the fixed box, the door panel and the threaded hole. The overall effect solves the problem that the existing UHPC product molds are mostly fixed, which makes it necessary to customize molds of specified specifications when pouring UHPC products of different specifications, which increases the production cost and is inconvenient for transportation and installation;
(2)通过设置清洁压模机构,本发明通过螺纹杆、轴承、固定块、插销、压板、水箱、高压水泵、水管和旋转喷头之间的配合,达到了可以反对模具进行自动清洗,同时可以方便对产品进行定时浇水防止开裂,节省时间,加快工作效率的效果,解决了现有的UHPC产品模具在清理时大都通过人工手动进行清理,人工清理不叫麻烦耗费的时间也比较长,不方便对模具的及时使用降低生产效率的问题。(2) By setting the cleaning die mechanism, the present invention achieves the ability to prevent the die from being automatically cleaned by the cooperation between the threaded rod, the bearing, the fixed block, the latch, the pressure plate, the water tank, the high-pressure water pump, the water pipe and the rotating nozzle. It is convenient to water the product regularly to prevent cracking, save time, and speed up the work efficiency. It solves the problem that most of the existing UHPC product molds are cleaned manually. Manual cleaning is not troublesome and takes a long time. It is convenient to use the mold in time and reduce the production efficiency.
附图说明Description of drawings
图1为本发明的主视剖视结构示意图;Fig. 1 is the front sectional structure schematic diagram of the present invention;
图2为本发明的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the present invention;
图3为本发明的图1中A处局部放大结构示意图;Fig. 3 is the partial enlarged structural schematic diagram of A in Fig. 1 of the present invention;
图4为本发明的图1中B处局部放大结构示意图。FIG. 4 is a schematic diagram of a partially enlarged structure at B in FIG. 1 of the present invention.
图中:1、底箱;2、伸缩杆;3、弹簧;4、固定箱;5、支撑板;6、安装板;7、门板;8、螺纹孔;9、螺纹杆;10、轴承;11、固定块;12、插销;13、压板;14、水箱;15、高压水泵;16、水管;17、旋转喷头。In the figure: 1. Bottom box; 2. Telescopic rod; 3. Spring; 4. Fixed box; 5. Support plate; 6. Mounting plate; 7. Door plate; 8. Threaded hole; 9. Threaded rod; 10. Bearing; 11, fixed block; 12, latch; 13, pressure plate; 14, water tank; 15, high pressure water pump; 16, water pipe; 17, rotary nozzle.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例一:Example 1:
请参阅图1-4,一种具有自洁功能的UHPC产品模具,包括支撑连接机构和清洁压模机构。Please refer to Figure 1-4, a UHPC product mold with self-cleaning function, including a support connection mechanism and a cleaning die mechanism.
支撑机构包括底箱1、伸缩杆2、弹簧3、固定箱4和支撑板5,底箱1的内壁上固定连接有伸缩杆2,伸缩杆2上固定套接有弹簧3,伸缩杆2的一端固定连接有固定箱4,底箱1的顶端面上固定连接有支撑板5,支撑板5的顶端面上固定连接有安装板6,底箱1上开设滑槽,固定块11的滑槽内滑动连接有门板7,底箱1上开设有螺纹孔8。The support mechanism includes a
清洁压模机构包括螺纹杆9、轴承10、固定块11、插销12和压板13,安装板6上开设有螺纹槽,螺纹杆9通过螺纹槽螺纹连接在安装板6上,螺纹杆9的底端固定套接有轴承10,轴承10通过插销12卡扣连接有固定块11,固定块11的底端固定连接有压板13,安装板6的顶部开设有凹槽,安装板6的凹槽内固定连接有水箱14,水箱14的顶端面上固定安装有高压水泵15,高压水泵15的输出端和输入端均固定套接有水管16,高压水泵15的输出端上的水管16分别固定贯穿安装板6和压板13,高压水泵15的输出端的水管16的末端固定套接有旋转喷头17,旋转喷头17活动安装在压板13的底部。The cleaning die mechanism includes a threaded
首先将本发明安装在指定位置,根据需要通过螺纹孔8和固定件对本装置进行拼接,然后打关上门板7,对固定箱4内进行注料,固定箱4挤压弹簧3和伸缩杆2,当制作完成时,敲击底箱1,使得弹簧3和伸缩杆2的反作用力加快脱模,达到了方便脱模和便于根据需要进行拼装,方便进行运输,扩大适用面的效果,然后通过插销12和固定块11将压板13连接在螺纹杆9的底端,拧动螺纹杆9,在轴承10内转动,配合安装板6上的螺纹槽产生向下的推力,同时在旋转喷头17上铺上防护膜,使得压板13对原料进行压制,一段时间以后通过接通电源,旋转螺纹杆9,使得压板13脱离,同时敲击底箱1,进行脱模,脱模完成后,打开高压水泵15,通过水管16将水箱14内的水抽出,通过旋转喷头17对固定箱4内壁和门板7进行清洁,达到了可以反对模具进行自动清洗,同时可以方便对产品继续你给定时浇水防止开裂的,节省时间,加快工作效率的效果。First, install the present invention in a designated position, splicing the device through the threaded
实施例二:Embodiment 2:
请参阅图1-4,一种具有自洁功能的UHPC产品模具,包括支撑连接机构和清洁压模机构。Please refer to Figure 1-4, a UHPC product mold with self-cleaning function, including a support connection mechanism and a cleaning die mechanism.
支撑机构包括底箱1、伸缩杆2、弹簧3、固定箱4和支撑板5,底箱1的内壁上固定连接有伸缩杆2,伸缩杆2上固定套接有弹簧3,伸缩杆2的一端固定连接有固定箱4,底箱1的顶端面上固定连接有支撑板5,支撑板5的顶端面上固定连接有安装板6,为了延长螺纹杆9的使用寿命,安装板6的顶端面上固定连接有伸缩套,螺纹杆9位于伸缩套的内部,螺纹杆9的数量为两个,两个螺纹杆9对称分布在安装板6上,底箱1上开设滑槽,固定块11的滑槽内滑动连接有门板7,底箱1上开设有螺纹孔8,为了扩大模具的适用规格,螺纹孔8的数量为若干个,若干个螺纹孔8等距离对称分布在底箱1连接面上。The support mechanism includes a
清洁压模机构包括螺纹杆9、轴承10、固定块11、插销12和压板13,安装板6上开设有螺纹槽,螺纹杆9通过螺纹槽螺纹连接在安装板6上,螺纹杆9的底端固定套接有轴承10,轴承10通过插销12卡扣连接有固定块11,为了部件连接的稳定性和便捷性,插销12为铝合金杆,固定块11的内部开设有通槽,插销12位于通槽的内部,固定块11的底端固定连接有压板13,为了方便对对模具内部进行清理,压板13的底部开设有安装槽,旋转喷头17位于压板13的安装槽内部,安装板6的顶部开设有凹槽,安装板6的凹槽内固定连接有水箱14,水箱14的顶端面上固定安装有高压水泵15,为了方便提取清洗水,高压水泵15的输入端上的水管16固定贯穿安装在水箱14的顶板上,水管16为内高压管,高压水泵15的输出端和输入端均固定套接有水管16,高压水泵15的输出端上的水管16分别固定贯穿安装板6和压板13,高压水泵15的输出端的水管16的末端固定套接有旋转喷头17,旋转喷头17活动安装在压板13的底部。The cleaning die mechanism includes a threaded
工作原理:本申请中出现的电器元件在使用时均外接连通电源和控制开关,首先将本发明安装在指定位置,根据需要通过螺纹孔8雷和固定件对本发明进行拼接,然后打关上门板7,对固定箱4内进行注料,固定箱4挤压弹簧3和伸缩杆2,当制作完成时,敲击底箱1,使得弹簧3和伸缩杆2的反作用力加快脱模,达到了方便脱模和便于根据需要进行拼装,方便进行运输,扩大适用面的效果,解决了现有的UHPC产品模具大都是固定形态,使得对不同规格的UHPC产品进行倒模时需要定制指定规格的模具,使得生产成本升高,同时不方便运输安装的问题。Working principle: The electrical components appearing in this application are all connected to the power supply and the control switch externally when in use. First, the present invention is installed in a designated position, and the present invention is spliced through the threaded
然后通过插销12和固定块11将压板13连接在螺纹杆9的底端,拧动螺纹杆9,在轴承10内转动,配合安装板6上的螺纹槽产生向下的推力,同时在旋转喷头17上铺上防护膜,使得压板13对原料进行压制,一段时间以后通过接通电源,旋转螺纹杆9,使得压板13脱离,同时敲击底箱1,进行脱模,脱模完成后,打开高压水泵15,通过水管16将水箱14内的水抽出,通过旋转喷头17对固定箱4内壁和门板7进行清洁,达到了可以反对模具进行自动清洗,同时可以方便对产品进行定时浇水防止开裂,节省时间,加快工作效率的效果,解决了现有的UHPC产品模具在清理时大都通过人工手动进行清理,人工清理不叫麻烦耗费的时间也比较长,不方便对模具的及时使用降低生产效率的问题。Then connect the
涉及到电路和电子元器件和控制模块均为现有技术,本领域技术人员完全可以实现,无需赘言,本发明保护的内容也不涉及对于软件和方法的改进。Circuits, electronic components and control modules are all in the prior art, which can be fully realized by those skilled in the art. It is needless to mention that the content of the present invention does not involve improvements to software and methods.
在本发明的描述中,需要理解的是,术语“中心”、“中部”、“偏心处”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“高度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "middle", "eccentric", "longitudinal", "lateral", "length", "width", "thickness", "height", "Up", "Down", "Front", "Rear", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Order" The orientation or positional relationship indicated by "hourly", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying It is described, rather than indicated or implied, that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
Claims (6)
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| CN213137168U (en) * | 2020-05-27 | 2021-05-07 | 漯河市临颍联通水泥制品有限公司 | Box house shedder |
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| US6488491B1 (en) * | 1999-06-21 | 2002-12-03 | Besser Company | Apparatus for molding blocks having air knife cleansing system |
| CN207874488U (en) * | 2017-12-14 | 2018-09-18 | 杨常成 | A kind of water conservancy U-type groove molding machine |
| CN208263076U (en) * | 2018-05-05 | 2018-12-21 | 河南水利与环境职业学院 | A kind of concrete block moulding machine convenient for cleaning |
| CN211362783U (en) * | 2019-11-04 | 2020-08-28 | 滁州现代建筑科技股份有限公司 | Concrete prefabricated part prestress mould |
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Application publication date: 20220913 |