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CN115077774B - A quantitative evaluation method for the residual clamping force of rapidly simulated corroded high-strength bolts - Google Patents

A quantitative evaluation method for the residual clamping force of rapidly simulated corroded high-strength bolts Download PDF

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Publication number
CN115077774B
CN115077774B CN202210495471.9A CN202210495471A CN115077774B CN 115077774 B CN115077774 B CN 115077774B CN 202210495471 A CN202210495471 A CN 202210495471A CN 115077774 B CN115077774 B CN 115077774B
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strength bolt
bolt
nut
test piece
cutting
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CN115077774A (en
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徐刚年
王向刚
申永利
宗旭
辛星
周鑫鑫
张正鹏
陈自华
许文鹏
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Shandong Jiaotong University
China National Chemical Communications Construction Group Coltd
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Shandong Jiaotong University
China National Chemical Communications Construction Group Coltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/24Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for determining value of torque or twisting moment for tightening a nut or other member which is similarly stressed
    • G01L5/243Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for determining value of torque or twisting moment for tightening a nut or other member which is similarly stressed using washers

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The embodiment of the invention provides a quantitative evaluation method for rapidly simulating residual clamping force of a rusted high-strength bolt, which comprises the steps of firstly cutting a nut or a bolt head of the high-strength bolt test piece by adopting a wire cutting wire to simulate the corrosion shape and the corrosion size of the bolt, secondly obtaining a regression equation relation formula between the residual clamping force and the size of the high-strength bolt test piece under the condition that the nut or the bolt head of the high-strength bolt test piece is uniformly cut or trapezoid cut, and finally substituting the residual size of the nut or the bolt head of the high-strength bolt corroded in the field into the regression equation to quantitatively evaluate the residual clamping force of the corroded high-strength bolt.

Description

一种快速模拟锈蚀高强螺栓剩余夹紧力的定量评估方法A quantitative evaluation method for the residual clamping force of rapidly simulated corroded high-strength bolts

技术领域Technical Field

本发明涉及建筑工程技术领域,尤其涉及一种快速模拟锈蚀高强螺栓剩余夹紧力的定量评估方法。The invention relates to the technical field of construction engineering, and in particular to a quantitative evaluation method for rapidly simulating the residual clamping force of a corroded high-strength bolt.

背景技术Background Art

目前,高强螺栓连接节点锈蚀螺栓的剩余夹紧力评估方法主要采用超声波法和敲击法,前者评估结果误差较大,后者依赖工作人员经验难以实现定量评估。经过调查研究发现,腐蚀后高强螺栓的螺母的形状以均匀形和梯形为主,其中均匀形为螺母的高度和厚度尺寸上同时减小;梯形为螺母上、下腐蚀厚度不同。一般地,螺母处于恶劣的腐蚀环境中,较少螺母和螺栓头同时处于恶劣的腐蚀环境中。为达到定量评估的目的,研究人员往往采用腐蚀液体腐蚀螺栓,其一模拟腐蚀的持续时间长;其二,模拟腐蚀环境与实际腐蚀情况差距较大。但是,模拟高强螺栓头和螺母锈蚀试验效率不高,且试验室腐蚀后螺栓的剩余夹紧力与实测结果相差很大。因此,提出一种快速模拟锈蚀高强螺栓剩余夹紧力的定量评估方法、高效、准确评估锈后高强螺栓的剩余夹紧力是本领域技术人员亟待解决的问题之一。At present, the residual clamping force evaluation method of corroded bolts in high-strength bolt connection nodes mainly adopts ultrasonic method and tapping method. The former has a large error in the evaluation result, and the latter relies on the experience of the staff and is difficult to achieve quantitative evaluation. After investigation and research, it was found that the shape of the nut of the corroded high-strength bolt is mainly uniform and trapezoidal. The uniform shape is that the height and thickness of the nut are reduced at the same time; the trapezoidal shape is that the corrosion thickness of the upper and lower parts of the nut is different. Generally, the nut is in a harsh corrosive environment, and it is rare for the nut and the bolt head to be in a harsh corrosive environment at the same time. In order to achieve the purpose of quantitative evaluation, researchers often use corrosive liquid to corrode the bolt. First, the duration of simulated corrosion is long; second, the simulated corrosion environment is far from the actual corrosion situation. However, the efficiency of simulating the corrosion test of high-strength bolt heads and nuts is not high, and the residual clamping force of the bolts after corrosion in the laboratory is very different from the measured results. Therefore, it is one of the problems that technicians in the field need to solve urgently to propose a quantitative evaluation method for quickly simulating the residual clamping force of corroded high-strength bolts and efficiently and accurately evaluate the residual clamping force of rusted high-strength bolts.

发明内容Summary of the invention

针对上述现有技术中本发明实施例提出一种快速模拟锈蚀高强螺栓剩余夹紧力的定量评估方法,且该试验方法简单快捷。In view of the above-mentioned prior art, the embodiment of the present invention proposes a quantitative evaluation method for rapidly simulating the residual clamping force of a corroded high-strength bolt, and the test method is simple and fast.

具体的,本发明实施例提出了一种快速模拟锈蚀高强螺栓剩余夹紧力的定量评估方法,包括:Specifically, the embodiment of the present invention proposes a quantitative evaluation method for rapidly simulating the residual clamping force of a corroded high-strength bolt, comprising:

制作高强螺栓试件并选取若干个其预紧力设计值的百分数值进行拉伸试验,回归分析所述高强螺栓试件的预紧力与应变值的线性关系,得到所述高强螺栓试件的线性回归方程:ε=aN+b;其中,ε为高强螺栓的应变值,N为高强螺栓的预紧力;A high-strength bolt specimen is made and several percentage values of its pre-tightening force design value are selected for tensile test, and a linear relationship between the pre-tightening force and the strain value of the high-strength bolt specimen is regression analyzed to obtain a linear regression equation of the high-strength bolt specimen: ε=aN+b; wherein ε is the strain value of the high-strength bolt, and N is the pre-tightening force of the high-strength bolt;

将所述高强螺栓试件与承压试块组装后,通过所述线性回归方程计算50%、100%及110%的所述预紧力设计值对应的计算应变值;并按照所述计算应变值对所述高强螺栓试件分级施加试验预紧力,采用仪器读取所述试验预紧力对应的试验应变值;After assembling the high-strength bolt specimen with the pressure test block, the calculated strain values corresponding to the preload design values of 50%, 100% and 110% are calculated by the linear regression equation; and the test preload is applied to the high-strength bolt specimen in stages according to the calculated strain values, and the test strain value corresponding to the test preload is read by an instrument;

采用走丝线切割所述高强螺栓试件的螺母或螺栓头并记录其应变值的变化,回归分析建立按照不同形状以及尺寸切割后的所述螺母或所述螺栓头与所述高强螺栓试件剩余夹紧力的回归方程;The nut or bolt head of the high-strength bolt specimen is cut by wire cutting and the change of the strain value is recorded, and a regression equation of the residual clamping force of the nut or bolt head cut into different shapes and sizes and the high-strength bolt specimen is established by regression analysis;

另选取腐蚀的高强螺栓并清理其螺母或螺栓头的腐蚀物,测量该高强螺栓中螺母或螺栓头的剩余尺寸后进行拉伸试验验证按照不同形状以及尺寸切割后的所述高强螺栓试件剩余夹紧力的回归方程。In addition, corroded high-strength bolts are selected and the corrosion products on the nuts or bolt heads are cleaned. After measuring the remaining size of the nuts or bolt heads in the high-strength bolts, a tensile test is performed to verify the regression equation of the remaining clamping force of the high-strength bolt specimens cut into different shapes and sizes.

在一些实施例中,进行拉伸试验的所述高强螺栓试件的制备方法包括:In some embodiments, the method for preparing the high-strength bolt specimen for tensile testing includes:

在高强螺栓的螺杆或螺栓头的中部开设直径为2mm,深度为30-40mm的盲孔,并清理所述盲孔;A blind hole with a diameter of 2 mm and a depth of 30-40 mm is opened in the middle of the screw rod or the bolt head of the high-strength bolt, and the blind hole is cleaned;

在所述盲孔内灌注硬化浆液后植入轴状温度自补偿应变片,硬化后将所述轴状温度自补偿应变片与数据采集仪连接。After the hardening slurry is poured into the blind hole, an axial temperature self-compensating strain gauge is implanted, and after hardening, the axial temperature self-compensating strain gauge is connected to a data acquisition instrument.

在一些实施例中,所述承压试块为中部设置内孔的圆柱钢块;所述内孔直径与所述高强螺栓试件的螺杆适配;所述承压试块的外径为所述高强螺栓试件的所述螺杆的3-4倍。In some embodiments, the pressure test block is a cylindrical steel block with an inner hole in the middle; the diameter of the inner hole is adapted to the screw rod of the high-strength bolt test piece; and the outer diameter of the pressure test block is 3-4 times that of the screw rod of the high-strength bolt test piece.

在一些实施例中,所述拉伸试验的方法包括:分别选取所述高强螺栓预紧力设计值的20%、40%、60%、80%、100%、110%对所述高强螺栓进行拉伸,并读取当前预紧力下的应变值。In some embodiments, the tensile test method includes: selecting 20%, 40%, 60%, 80%, 100%, and 110% of the design value of the high-strength bolt preload force to stretch the high-strength bolt, and reading the strain value under the current preload force.

在一些实施例中,走丝线切割所述高强螺栓试件的螺母或螺栓头的方法包括均匀切割或梯形切割;其中所述均匀切割对所述螺母或螺栓头的高度和厚度进行切割,其中每边切割的厚度均相同;所述梯形切割对所述螺母或螺栓头的厚度进行切割且在所述螺母的高度方向上的切割厚度不同。In some embodiments, the method of wire cutting the nut or bolt head of the high-strength bolt specimen includes uniform cutting or trapezoidal cutting; wherein the uniform cutting cuts the height and thickness of the nut or bolt head, and the thickness of the cut on each side is the same; the trapezoidal cutting cuts the thickness of the nut or bolt head and the cutting thickness in the height direction of the nut is different.

在一些实施例中,走丝线切割所述高强螺栓试件的螺母或螺栓头,沿不同直径切割所述螺母厚度后与所述高强螺栓试件的剩余夹紧力关系方程:In some embodiments, the nut or bolt head of the high-strength bolt specimen is cut by wire cutting, and the relationship equation between the thickness of the nut and the residual clamping force of the high-strength bolt specimen after cutting along different diameters is:

沿不同直径切割所述螺栓头厚度后与所述高强螺栓试件的剩余夹紧力关系方程:The relationship equation between the residual clamping force of the high-strength bolt specimen after cutting the bolt head thickness along different diameters is:

均匀切割后所述螺母或所述螺栓头与所述高强螺栓试件的剩余夹紧力关系方程:The relationship equation of the residual clamping force between the nut or the bolt head and the high-strength bolt specimen after uniform cutting is:

梯形切割后所述螺母或所述螺栓头与所述高强螺栓试件的剩余夹紧力关系方程:The relationship equation of the residual clamping force between the nut or the bolt head and the high-strength bolt specimen after trapezoidal cutting is:

P=1.3232+0.1454x2+0.1711y2P=1.3232+0.1454x 2 +0.1711y 2 ;

其中P为夹紧力损失百分比、x1为厚度损失比、y1为高度损失比;x2为梯形下表面厚度损失比、y2为梯形上表面厚度损失比;Where P is the percentage of clamping force loss, x1 is the thickness loss ratio, y1 is the height loss ratio; x2 is the thickness loss ratio of the lower surface of the trapezoid, and y2 is the thickness loss ratio of the upper surface of the trapezoid;

其中 in

式中y1为高度损失比、h′为腐蚀后螺母剩余高度、h为未腐蚀螺母高度Where y1 is the height loss ratio, h′ is the remaining height of the nut after corrosion, and h is the height of the uncorroded nut.

式中x1为厚度损失比、b′为腐蚀后螺母剩余厚度、b为未腐蚀螺母厚度、r为未腐蚀螺母内径Where x1 is the thickness loss ratio, b′ is the remaining thickness of the nut after corrosion, b is the thickness of the uncorroded nut, and r is the inner diameter of the uncorroded nut.

式中p为夹紧力损失百分比、F′为腐蚀后螺栓轴力、F为未腐蚀螺栓轴力。Where p is the percentage of clamping force loss, F′ is the axial force of the bolt after corrosion, and F is the axial force of the uncorroded bolt.

在一些实施例中,所述高强螺栓试件与所述承压试块的组装方法为:将所述高强螺栓试件的螺杆穿过所述承压试块的内孔,其中所述高强螺栓试件的螺杆长度大于所述承压试块的高度;后将所述高强螺栓试件的螺母与所述螺杆螺纹紧密配合,其中在所述螺栓头与所述承压试块之间、所述螺母与所述承压试块之间均设置垫片。In some embodiments, the assembly method of the high-strength bolt specimen and the pressure test block is: passing the screw of the high-strength bolt specimen through the inner hole of the pressure test block, wherein the screw length of the high-strength bolt specimen is greater than the height of the pressure test block; then tightly fitting the nut of the high-strength bolt specimen with the screw thread, wherein gaskets are arranged between the bolt head and the pressure test block, and between the nut and the pressure test block.

在一些实施例中,将腐蚀的高强螺栓清理腐蚀物后,判断腐蚀形状,并根据均匀腐蚀或梯形腐蚀测量该高强螺栓中螺母或螺栓头的剩余尺寸;其中所述高强螺栓中剩余尺寸所述螺母或所述螺栓头尺寸计算方法为取所述螺母或所述螺栓头的高度平均值和厚度平均值。In some embodiments, after the corroded high-strength bolts are cleaned of corrosion products, the corrosion shape is determined, and the remaining size of the nut or bolt head in the high-strength bolt is measured based on uniform corrosion or trapezoidal corrosion; wherein the remaining size of the nut or bolt head in the high-strength bolt is calculated by taking the average height and average thickness of the nut or bolt head.

相对于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:

本实施例中首先通过采用走丝线切割所述高强螺栓试件的螺母或螺栓头用于模拟螺栓腐蚀形状和腐蚀尺寸,其次采用线性回归法得到高强螺栓试件的螺母或者螺栓头均匀切割或梯形切割形状下该高强螺栓试件的的剩余夹紧力与尺寸之间的回归方程关系公式,最后通过测量现场腐蚀的高强螺栓的螺母或者螺栓头剩余尺寸代入回归方程定量评估腐蚀的高强螺栓剩余夹紧力。In this embodiment, firstly, the nut or bolt head of the high-strength bolt specimen is cut by wire cutting to simulate the corrosion shape and corrosion size of the bolt. Secondly, the linear regression method is used to obtain the regression equation relationship formula between the residual clamping force and the size of the high-strength bolt specimen when the nut or bolt head of the high-strength bolt specimen is uniformly cut or trapezoidally cut. Finally, the residual size of the nut or bolt head of the high-strength bolt corroded on site is measured and substituted into the regression equation to quantitatively evaluate the residual clamping force of the corroded high-strength bolt.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

本发明上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

图1为本发明实施例中螺栓头打孔螺母均匀切割的结构示意图;FIG1 is a schematic diagram of the structure of a bolt head punching and nut uniform cutting in an embodiment of the present invention;

图2为本发明实施例中螺栓头打孔螺母梯形切割结构示意图;FIG2 is a schematic diagram of a bolt head punching nut trapezoidal cutting structure according to an embodiment of the present invention;

图3为本发明实施例中螺母打孔螺栓头均匀切割的结构示意图;FIG3 is a schematic diagram of the structure of uniform cutting of nut punching and bolt heads in an embodiment of the present invention;

图4为本发明实施例中螺母打孔螺栓头梯形切割的结构示意图;FIG4 is a schematic structural diagram of a nut punching bolt head with a trapezoidal cut according to an embodiment of the present invention;

图5为本发明实施例中螺栓试验流程图;FIG5 is a flow chart of a bolt test in an embodiment of the present invention;

图6为本发明实施例中螺母腐蚀厚度、高度与剩余夹紧力关系图;FIG6 is a graph showing the relationship between the corrosion thickness, height and residual clamping force of the nut according to an embodiment of the present invention;

图7为本发明实施例中螺母腐蚀上表面厚度、下表面厚度与剩余夹紧力关系图;7 is a graph showing the relationship between the corrosion upper surface thickness, the lower surface thickness and the residual clamping force of the nut according to an embodiment of the present invention;

图8为本发明实施例中螺栓拉伸轴力与应变关系图;FIG8 is a diagram showing the relationship between the tensile axial force and the strain of the bolt in an embodiment of the present invention;

图9为本发明实施例中不同直径螺栓头厚度腐蚀与剩余夹紧力线性关系图;FIG9 is a linear relationship diagram of the thickness corrosion and the residual clamping force of bolt heads with different diameters according to an embodiment of the present invention;

图10为本发明实施例中不同直径螺母厚度腐蚀与剩余夹紧力线性关系图;FIG10 is a linear relationship diagram between thickness corrosion and residual clamping force of nuts with different diameters according to an embodiment of the present invention;

图11为本发明实施例中螺母和螺栓头厚度腐蚀与剩余夹紧力线性关系总图。FIG. 11 is a general diagram of the linear relationship between the nut and bolt head thickness corrosion and the residual clamping force in an embodiment of the present invention.

附图标记说明:Description of reference numerals:

1、螺栓头;2、聚酯乙烯铜线;3、下垫片;4、盲孔;5、轴状应变片;6、承压试块;7、上垫片;8、螺母;9、螺杆;10、切割掉螺母;11、切割掉螺栓头。1. Bolt head; 2. Polyester ethylene copper wire; 3. Lower gasket; 4. Blind hole; 5. Axial strain gauge; 6. Pressure test block; 7. Upper gasket; 8. Nut; 9. Screw; 10. Cut off the nut; 11. Cut off the bolt head.

具体实施方式DETAILED DESCRIPTION

下面详细描述本发明的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

下面参照附图1-图5所示描述根据本发明实施例提出的一种快速模拟锈蚀高强螺栓剩余夹紧力的定量评估方法,能够高效且准确地评估锈后高强螺栓的剩余夹紧力。为了达到上述目的,本发明实施例的方法采用如图5中的技术方案:The following describes a quantitative evaluation method for rapidly simulating the residual clamping force of a corroded high-strength bolt according to an embodiment of the present invention with reference to Figures 1 to 5, which can efficiently and accurately evaluate the residual clamping force of a corroded high-strength bolt. In order to achieve the above purpose, the method of the embodiment of the present invention adopts the technical solution as shown in Figure 5:

S1:制作高强螺栓试件并选取若干个其预紧力设计值的百分数值进行拉伸试验,回归分析高强螺栓试件的预紧力与应变值的线性关系,得到高强螺栓试件的线性回归方程:ε=aN+b;其中,ε为高强螺栓的应变值,N为高强螺栓的预紧力;S1: Make a high-strength bolt specimen and select several percentage values of its pre-tightening force design value for tensile test, and perform regression analysis on the linear relationship between the pre-tightening force and the strain value of the high-strength bolt specimen to obtain the linear regression equation of the high-strength bolt specimen: ε=aN+b; where ε is the strain value of the high-strength bolt, and N is the pre-tightening force of the high-strength bolt;

S2:将高强螺栓试件与承压试块6组装后,通过线性回归方程计算50%、100%及110%的预紧力设计值对应的计算应变值;并按照计算应变值对高强螺栓试件分级施加试验预紧力,采用仪器读取试验预紧力对应的试验应变值;S2: After assembling the high-strength bolt specimen with the pressure test block 6, the calculated strain values corresponding to the preload design values of 50%, 100% and 110% are calculated by a linear regression equation; and the test preload is graded and applied to the high-strength bolt specimen according to the calculated strain value, and the test strain value corresponding to the test preload is read by an instrument;

S3:采用走丝线切割高强螺栓试件的螺母8或螺栓头1并记录其应变值的变化,回归分析建立按照不同形状以及尺寸切割后的螺母8或螺栓头1与高强螺栓试件剩余夹紧力的回归方程;S3: cutting the nut 8 or bolt head 1 of the high-strength bolt specimen by wire cutting and recording the change of its strain value, and establishing a regression equation of the residual clamping force of the nut 8 or bolt head 1 cut according to different shapes and sizes and the high-strength bolt specimen by regression analysis;

S4:另选取腐蚀的高强螺栓并清理其螺母8或螺栓头1的腐蚀物,测量该高强螺栓中螺母8或螺栓头1的剩余尺寸后进行拉伸试验验证按照不同形状以及尺寸切割后的高强螺栓试件剩余夹紧力的回归方程。S4: Select another corroded high-strength bolt and clean the corrosion products on its nut 8 or bolt head 1, measure the remaining size of the nut 8 or bolt head 1 in the high-strength bolt, and then perform a tensile test to verify the regression equation of the residual clamping force of the high-strength bolt specimens cut into different shapes and sizes.

本发明实施例首次提出的走丝线切割法高强螺栓的螺母8或者螺栓头1模拟锈蚀,且走丝线切割机切割过程中不产生热量、无额外力,且切割快速、尺寸准确对螺栓剩余夹紧力的采集无影响。另外,高强螺栓试件的螺母8或者螺栓头1均匀切割或梯形切割形状下该高强螺栓试件的的剩余夹紧力与尺寸之间的回归方程可定量评估锈后高强螺栓的剩余夹紧力,并通过可通过工作人员现场简单测量锈后高强螺栓螺母8或者螺栓头1的剩余尺寸,即可评估高强螺栓的剩余夹紧力,评估方法高效、准确且方便。The wire cutting method proposed for the first time in the embodiment of the present invention simulates the rust of the nut 8 or bolt head 1 of the high-strength bolt, and the wire cutting machine does not generate heat or additional force during the cutting process, and the cutting is fast and the size is accurate, which has no effect on the collection of the residual clamping force of the bolt. In addition, the regression equation between the residual clamping force and the size of the high-strength bolt specimen under uniform cutting or trapezoidal cutting shape of the nut 8 or bolt head 1 of the high-strength bolt specimen can quantitatively evaluate the residual clamping force of the high-strength bolt after rust, and the residual size of the high-strength bolt nut 8 or bolt head 1 after rust can be simply measured on-site by the staff to evaluate the residual clamping force of the high-strength bolt, and the evaluation method is efficient, accurate and convenient.

具体的,S1中制作高强螺栓试件的方法为:Specifically, the method for making high-strength bolt specimens in S1 is:

第1步:选一高强螺栓,并在其螺杆9或螺栓头1处采用1.9mm的合金钻头钻出直径为2mm、深30~40mm的盲孔4,并使用酒精擦拭高强螺栓的螺栓头1或螺杆9表面、单层医用棉布包裹钻头缓慢擦拭盲孔4,直至清理干净,如图1-图2所示;Step 1: Select a high-strength bolt, and use a 1.9mm alloy drill bit to drill a blind hole 4 with a diameter of 2mm and a depth of 30-40mm at its screw 9 or bolt head 1, and use alcohol to wipe the surface of the bolt head 1 or screw 9 of the high-strength bolt, and wrap the drill bit with a single layer of medical cotton cloth to slowly wipe the blind hole 4 until it is clean, as shown in Figures 1 and 2;

第2步:在盲孔4灌注常温硬化或加热硬化型胶水,迅速植入带有聚酯乙烯铜线2的轴状应变片5,等待硬化;Step 2: Pour room temperature hardening or heat hardening glue into the blind hole 4, quickly implant the axial strain gauge 5 with the polyester ethylene copper wire 2, and wait for hardening;

第3步:硬化后,采用焊接的形式将导线与轴状应变片5上的聚酯乙烯铜线2相连,导线另一端与静态数据采集仪相连;Step 3: After hardening, the wire is connected to the polyester vinyl copper wire 2 on the axial strain gauge 5 by welding, and the other end of the wire is connected to the static data acquisition instrument;

第4步:将制作完成的高强螺栓试件放入高强螺栓拉伸试验夹具内,等待万能试验机张拉螺栓;Step 4: Place the finished high-strength bolt specimen into the high-strength bolt tensile test fixture and wait for the universal testing machine to tension the bolt;

第5步:按照高强螺栓试件其预紧力设计值的20%、40%、60%、80%、100%、110%进行拉伸试验,在拉伸至每级荷载后,力保持15~25秒,当静态应变采集仪采集的高强螺栓试件的应变值稳定后,读取当前荷载下应变值,直至完成全部拉伸试验后,采用线性回归法,回归分析高强螺栓试件的轴力(预紧力)与应变值的线性关系,得到该高强螺栓试件的线性回归方程ε=aN+b;其中,ε为高强螺栓的应变值,N为高强螺栓的预紧力。重复步骤1-5,完成对多个高强螺栓试件的拉伸试验,选取10个螺栓试件试验数据绘制线性关系图,如图8所示。Step 5: Perform tensile tests at 20%, 40%, 60%, 80%, 100%, and 110% of the preload design value of the high-strength bolt specimen. After stretching to each load level, the force is maintained for 15 to 25 seconds. When the strain value of the high-strength bolt specimen collected by the static strain collector is stable, read the strain value under the current load until all tensile tests are completed. The linear regression method is used to regress and analyze the linear relationship between the axial force (preload) and the strain value of the high-strength bolt specimen, and the linear regression equation of the high-strength bolt specimen is obtained. ε = aN + b; where ε is the strain value of the high-strength bolt, and N is the preload of the high-strength bolt. Repeat steps 1-5 to complete the tensile test of multiple high-strength bolt specimens, and select 10 bolt specimen test data to draw a linear relationship diagram, as shown in Figure 8.

本实施例中S2中的具体步骤如下所示:The specific steps in S2 in this embodiment are as follows:

第6步:对高强度钢板进行机械加工,并按照钢结构设计规范得到中部设置内孔的圆柱钢块,其内孔直径略大于高强螺栓试件的螺杆9直径,圆柱钢块的圆环外径为高强螺栓试件的螺杆9直径的3~4倍;Step 6: The high-strength steel plate is machined and a cylindrical steel block with an inner hole in the middle is obtained according to the steel structure design specification. The inner hole diameter is slightly larger than the screw rod 9 diameter of the high-strength bolt specimen, and the outer diameter of the ring of the cylindrical steel block is 3 to 4 times the screw rod 9 diameter of the high-strength bolt specimen;

第7步:高强螺栓试件与承压试块6进行组装,方法为:将高强螺栓试件的螺杆9穿过承压试块6的内孔,其中高强螺栓试件的螺杆9长度大于承压试块6的高度;后将高强螺栓试件的螺母8与螺杆9螺纹紧密配合,其中在螺栓头1与承压试块6之间设置上垫片7、螺母8与承压试块6之间均设置下垫片3,如图1-图4所示。Step 7: The high-strength bolt specimen is assembled with the pressure test block 6, and the method is: the screw rod 9 of the high-strength bolt specimen is passed through the inner hole of the pressure test block 6, wherein the length of the screw rod 9 of the high-strength bolt specimen is greater than the height of the pressure test block 6; then the nut 8 of the high-strength bolt specimen is tightly matched with the screw rod 9 thread, wherein an upper gasket 7 is arranged between the bolt head 1 and the pressure test block 6, and a lower gasket 3 is arranged between the nut 8 and the pressure test block 6, as shown in Figures 1 to 4.

其中e为高强螺栓的螺栓头1或螺母8的外径;s为切割后的高强螺栓中螺栓头1或螺母8的外径,;k为螺栓头1的高度;d为螺杆9公称直径的直径;m为盲孔4的直径;h圆柱钢块的高度;H为螺母8的高度;n为上垫片7或下垫片3的高度;k′为螺栓头1切割的高度;e′为螺栓头1切割的厚度;H′为螺母8切割的高度。Among them, e is the outer diameter of the bolt head 1 or the nut 8 of the high-strength bolt; s is the outer diameter of the bolt head 1 or the nut 8 in the high-strength bolt after cutting; k is the height of the bolt head 1; d is the diameter of the nominal diameter of the screw 9; m is the diameter of the blind hole 4; h is the height of the cylindrical steel block; H is the height of the nut 8; n is the height of the upper gasket 7 or the lower gasket 3; k′ is the height of the bolt head 1 cut; e′ is the thickness of the bolt head 1 cut; H′ is the height of the nut 8 cut.

第8步:按照第5步得到的线性回归方程,线性回归方程ε=aN+b;其中,ε为高强螺栓的应变值,N为高强螺栓的预紧力,计算出50%、100%及110%预紧力设计值对应的应变值。计算应变值;并按照计算应变值通过加长扳手人工分级施加试验预紧力,并采用静态应变采集仪读取分级施加的试验预紧力对应的试验应变值。考虑到48小时内预应力损失10%左右,本实施例增加10%的预紧力设计值,即终拧值为110%预紧力设计值。Step 8: According to the linear regression equation obtained in step 5, the linear regression equation ε=aN+b; where ε is the strain value of the high-strength bolt, and N is the preload force of the high-strength bolt, the strain values corresponding to the preload force design values of 50%, 100% and 110% are calculated. Calculate the strain value; and apply the test preload force manually in stages using an extended wrench according to the calculated strain value, and use a static strain acquisition instrument to read the test strain value corresponding to the test preload force applied in stages. Considering that the prestress loss is about 10% within 48 hours, this embodiment increases the preload force design value by 10%, that is, the final tightening value is 110% of the preload force design value.

本实施例中S3中的具体步骤如下所示;The specific steps in S3 in this embodiment are as follows:

第9步:采用走丝线切割机沿不同直径对高强螺栓中螺母8的厚度进行切割切割掉螺母10如图1-图2,其中通过依次切割螺母8高度、厚度模拟螺母8的均匀腐蚀如图1所示;通过沿螺母8的厚度斜向切割模拟梯形腐蚀,如图2所示;同理对采用走丝线切割机沿不同直径对高强螺栓中螺栓头1的厚度进行切割,切割掉螺栓头11如图3-图4,其中通过依次切割螺栓头1的高度、厚度模拟螺栓头1的均匀腐蚀如图3所示;通过沿螺栓头1的厚度斜向切割模拟梯形腐蚀,如图4所示。本实施例利用采用走丝线切割机沿不同直径对高强螺栓中螺母8或螺栓头1的厚度进行切割并记录螺母8或螺栓头1切割的形状、尺寸及试验螺栓对应的应变值。Step 9: Use a wire-cutting machine to cut the thickness of the nut 8 in the high-strength bolt along different diameters to cut off the nut 10 as shown in Figures 1-2, wherein the uniform corrosion of the nut 8 is simulated by cutting the height and thickness of the nut 8 in sequence as shown in Figure 1; the trapezoidal corrosion is simulated by cutting obliquely along the thickness of the nut 8, as shown in Figure 2; similarly, use a wire-cutting machine to cut the thickness of the bolt head 1 in the high-strength bolt along different diameters, and cut off the bolt head 11 as shown in Figures 3-4, wherein the uniform corrosion of the bolt head 1 is simulated by cutting the height and thickness of the bolt head 1 in sequence as shown in Figure 3; the trapezoidal corrosion is simulated by cutting obliquely along the thickness of the bolt head 1, as shown in Figure 4. This embodiment uses a wire-cutting machine to cut the thickness of the nut 8 or bolt head 1 in the high-strength bolt along different diameters and records the shape, size and strain value of the cut nut 8 or bolt head 1 and the corresponding strain value of the test bolt.

其中螺母8梯形腐蚀实际与理论剩余夹紧力数值的关系与表1所示,螺母8均匀腐蚀实际与理论剩余夹紧力数值的关系如表2所示。The relationship between the actual and theoretical residual clamping force values of the nut 8 due to trapezoidal corrosion is shown in Table 1, and the relationship between the actual and theoretical residual clamping force values of the nut 8 due to uniform corrosion is shown in Table 2.

表1 螺母8梯形腐蚀实际与理论剩余夹紧力数值的关系Table 1 Relationship between actual and theoretical residual clamping force values of nut 8 trapezoidal corrosion

表2 螺母8均匀腐蚀实际与理论剩余夹紧力数值的关系Table 2 Relationship between actual and theoretical residual clamping force values of uniform corrosion of nut 8

其中根据螺母8或螺栓头1试验数据绘制线性关系图,如图9-图10,通过线性关系可得在腐蚀程度相同的情况下,不同直径的螺母8或螺栓头1剩余夹紧力基本相同;如图11所示,通过比较螺母8和螺栓头1腐蚀厚度与剩余夹紧力线性关系,在直径、腐蚀程度相同的情况下,螺栓头1和螺母8剩余夹紧力基本相同;如图6-图7模拟了螺母8腐蚀厚度、高度与剩余夹紧力关系图和螺母8腐蚀上表面厚度、下表面厚度与剩余夹紧力关系图。Among them, a linear relationship diagram is drawn according to the test data of the nut 8 or the bolt head 1, as shown in Figures 9 and 10. Through the linear relationship, it can be obtained that when the corrosion degree is the same, the residual clamping force of nuts 8 or bolt heads 1 of different diameters is basically the same; as shown in Figure 11, by comparing the linear relationship between the corrosion thickness and the residual clamping force of the nut 8 and the bolt head 1, when the diameter and the corrosion degree are the same, the residual clamping force of the bolt head 1 and the nut 8 is basically the same; as shown in Figures 6 and 7, the relationship diagrams of the corrosion thickness and height of the nut 8 and the residual clamping force and the relationship diagrams of the corrosion upper surface thickness and lower surface thickness of the nut 8 and the residual clamping force are simulated.

需要说明的是,均匀切割是对螺母8或螺栓头1的高度和厚度均进行切割,其中以常见的正六边形的螺母8或螺栓头1为例,六边切割的厚度均相同,先切割螺母8或螺栓头1的高度再切割厚度;梯形切割只对螺母8或螺栓头1的厚度进行切割且在螺母8的高度方向上的切割厚度不同,其中螺母8的高度方向与上下方向一致,即梯形切割中螺母8或螺栓头1上、下表面切割后的厚度不同。It should be noted that uniform cutting is the cutting of both the height and thickness of the nut 8 or bolt head 1. Taking the common regular hexagonal nut 8 or bolt head 1 as an example, the thickness of the hexagonal cutting is the same, and the height of the nut 8 or bolt head 1 is cut first and then the thickness is cut; trapezoidal cutting only cuts the thickness of the nut 8 or bolt head 1 and the cutting thickness in the height direction of the nut 8 is different, wherein the height direction of the nut 8 is consistent with the up and down direction, that is, the thickness of the upper and lower surfaces of the nut 8 or bolt head 1 after cutting in the trapezoidal cutting is different.

第10步:采用回归分析法,建立不同的回归关系方程;Step 10: Use regression analysis to establish different regression relationship equations;

其中沿不同直径切割螺母8厚度后与高强螺栓试件的剩余夹紧力关系方程:The equation for the residual clamping force of the high-strength bolt specimen after cutting the nut 8 thickness along different diameters is:

沿不同直径切割螺栓头1厚度后与高强螺栓试件的剩余夹紧力关系方程:The relationship equation between the residual clamping force of the high-strength bolt specimen after cutting the bolt head 1 thickness along different diameters is:

均匀切割后螺母8或螺栓头1与高强螺栓试件的剩余夹紧力关系方程:The relationship equation of the residual clamping force between the nut 8 or bolt head 1 and the high-strength bolt specimen after uniform cutting is:

梯形切割后螺母8或螺栓头1与高强螺栓试件的剩余夹紧力关系方程:The relationship equation of the residual clamping force between the nut 8 or bolt head 1 and the high-strength bolt specimen after trapezoidal cutting is:

P=1.3232+0.1454x2+0.1711y2P=1.3232+0.1454x 2 +0.1711y 2 ;

其中P为夹紧力损失百分比、x1为厚度损失比、y1为高度损失比;x2为梯形下表面厚度损失比、y2为梯形上表面厚度损失比;Where P is the percentage of clamping force loss, x1 is the thickness loss ratio, y1 is the height loss ratio; x2 is the thickness loss ratio of the lower surface of the trapezoid, and y2 is the thickness loss ratio of the upper surface of the trapezoid;

其中 in

式中y1为高度损失比、h′为腐蚀后螺母剩余高度,单位为mm、h为未腐蚀螺母高度,单位为mm;Where y1 is the height loss ratio, h′ is the remaining height of the nut after corrosion, in mm, and h is the height of the uncorroded nut, in mm;

式中x1为厚度损失比、b为腐蚀后螺母剩余厚度,单位为mm、b为未腐蚀螺母厚度,单位为mm、r为未腐蚀螺母内径,单位为mm;Where x1 is the thickness loss ratio, b is the remaining thickness of the nut after corrosion, in mm, b is the thickness of the uncorroded nut, in mm, and r is the inner diameter of the uncorroded nut, in mm;

式中p为夹紧力损失百分比、F为腐蚀后螺栓轴力,单位为N、F为未腐蚀螺栓轴力,单位为N。Where p is the percentage of clamping force loss, F is the axial force of the bolt after corrosion, in N, and F is the axial force of the uncorroded bolt, in N.

具体的,S4中锈蚀螺栓验证按照不同形状以及尺寸切割后的高强螺栓试件剩余夹紧力的回归方程的方法为:Specifically, the regression equation method for the residual clamping force of the high-strength bolt specimens cut into different shapes and sizes after the corroded bolts in S4 are verified is:

第11步:选取节点板上腐蚀的高强螺栓,清理螺母8或螺栓头1腐蚀产物,判断腐蚀形状(均匀腐蚀或梯形腐蚀),测量腐蚀的高强螺栓螺母8或螺栓头1的剩余尺寸(螺母8或螺栓头1均匀腐蚀情况下测量六边高度和三对边厚度后并分别计算其平均值;梯形腐蚀情况下测量上、下三对边厚度后并分别计算其平均值);按照第1、2、3步进行试验,拆除待测的腐蚀螺栓应变稳定后记录螺栓应变改变值。按照第4、5步进行拉伸试验,找出拆除螺栓后该螺栓的应变改变值对应的荷载值即为螺栓剩余夹紧力。Step 11: Select the corroded high-strength bolts on the node plate, clean the corrosion products of the nut 8 or bolt head 1, determine the corrosion shape (uniform corrosion or trapezoidal corrosion), and measure the remaining size of the corroded high-strength bolt nut 8 or bolt head 1 (measure the six-sided height and the thickness of the three pairs of sides in the case of uniform corrosion of the nut 8 or bolt head 1 and calculate their average values respectively; measure the thickness of the upper and lower three pairs of sides in the case of trapezoidal corrosion and calculate their average values respectively); perform the test according to steps 1, 2, and 3, remove the corroded bolt to be tested, and record the bolt strain change value after the strain is stable. Perform the tensile test according to steps 4 and 5, and find out the load value corresponding to the strain change value of the bolt after the bolt is removed, which is the residual clamping force of the bolt.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims (7)

1. A quantitative evaluation method for rapidly simulating residual clamping force of a rusted high-strength bolt is characterized by comprising the following steps:
Manufacturing a high-strength bolt test piece, selecting a plurality of percentage values of the pretightening force design values of the high-strength bolt test piece to carry out a tensile test, and carrying out regression analysis on the linear relation between the pretightening force and the strain value of the high-strength bolt test piece to obtain a linear regression equation of the high-strength bolt test piece: ; wherein, The strain value of the high-strength bolt is obtained, and N is the pretightening force of the high-strength bolt;
After the high-strength bolt test piece and the pressure-bearing test piece are assembled, calculating calculated strain values corresponding to the pretightening force design values of 50%, 100% and 110% through the linear regression equation; the test pre-tightening force is applied to the high-strength bolt test piece in a grading manner according to the calculated strain value, and an instrument is adopted to read the test strain value corresponding to the test pre-tightening force;
Cutting nuts or bolt heads of the high-strength bolt test piece by adopting a wire cutting line, recording the change of strain values of the nuts or bolt heads, and establishing a regression equation of residual clamping force between the nuts or the bolt heads and the high-strength bolt test piece after cutting according to different shapes and sizes by regression analysis;
the method comprises the steps of cutting nuts or bolt heads of the high-strength bolt test piece by a wire, cutting the thicknesses of the nuts along different diameters, and then carrying out relation equation between the nuts and the residual clamping force of the high-strength bolt test piece: p= 0.8177-0.0663 -0.0146
Cutting the thickness of the bolt head along different diameters, and then carrying out a relation equation of the residual clamping force of the high-strength bolt test piece: p=0.5664+0.0036-0.0154
And after uniform cutting, the relation equation of the residual clamping force of the nut or the bolt head and the high-strength bolt test piece is as follows: p= -3.81-1.3224+0.1707-0.0775-0.0125
And after trapezoid cutting, the relation equation of the residual clamping force of the nut or the bolt head and the high-strength bolt test piece is as follows: p=1.3232+0.1454+0.1711
Is a thickness loss ratio,Is the height loss ratio; Is a trapezoid lower surface thickness loss ratio, The thickness loss ratio of the upper surface of the trapezoid is;
Wherein the method comprises the steps of *100%,
In the middle ofIs a height loss ratio,Is the residual height of the nut after corrosion,To the height of the unetched nut
*100%,
In the middle ofIs a thickness loss ratio,Is the residual thickness of the nut after corrosion,Is the thickness of a non-corroded nut,Is the inner diameter of a non-corroded nut
*100%,
In the middle ofAs a percentage of clamping force loss,Is the axial force of the bolt after corrosion,Is the non-corroded bolt shaft force;
and (3) selecting a corroded high-strength bolt, cleaning corrosives of the nut or the bolt head, measuring the residual size of the nut or the bolt head in the high-strength bolt, and then carrying out a tensile test to verify a regression equation of the residual clamping force of the high-strength bolt test piece after cutting according to different shapes and sizes.
2. The method according to claim 1, wherein the method for preparing the high-strength bolt test piece for tensile test comprises:
a blind hole with the diameter of 2mm and the depth of 30-40mm is formed in the middle of a screw rod or a bolt head of the high-strength bolt, and the blind hole is cleaned;
And implanting a shaft-shaped temperature self-compensating strain gauge after pouring hardening slurry into the blind hole, and connecting the shaft-shaped temperature self-compensating strain gauge with a data acquisition instrument after hardening.
3. The method according to claim 1, wherein the pressure-bearing test block is a cylindrical steel block with an inner hole in the middle; the diameter of the inner hole is matched with the screw rod of the high-strength bolt test piece; the outer diameter of the pressure-bearing test block is 3-4 times of that of the screw rod of the high-strength bolt test piece.
4. A method according to claim 3, wherein the method of tensile testing comprises: and respectively selecting 20%, 40%, 60%, 80%, 100% and 110% of the design value of the pretightening force of the high-strength bolt, stretching the high-strength bolt, and reading the strain value under the current pretightening force.
5. A method according to claim 3, wherein the method of wire cutting the nut or bolt head of the high strength bolt specimen comprises a uniform cut or a trapezoidal cut; wherein the uniform cutting cuts the height and thickness of the nut or bolt head, wherein the thickness cut on each side is the same; the trapezoid cutting cuts the thickness of the nut or bolt head and the cutting thickness in the height direction of the nut is different.
6. The method of claim 3, wherein the method of assembling the high strength bolt test piece and the pressure-bearing test piece comprises: the screw rod of the high-strength bolt test piece passes through the inner hole of the pressure-bearing test block, wherein the length of the screw rod of the high-strength bolt test piece is larger than the height of the pressure-bearing test block; and then tightly matching the nut of the high-strength bolt test piece with the screw thread of the screw rod, wherein gaskets are arranged between the bolt head and the pressure-bearing test block and between the nut and the pressure-bearing test block.
7. The method according to claim 1, wherein after the corroded high-strength bolt is cleaned of corrosions, the corrosion shape is judged, and the residual size of the nut or the bolt head in the high-strength bolt is measured according to uniform corrosion or trapezoid corrosion; the method for calculating the size of the nut or the bolt head of the residual size in the high-strength bolt is to take the average value of the height and the average value of the thickness of the nut or the bolt head.
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CN110207916A (en) * 2019-06-24 2019-09-06 杭州中车车辆有限公司 A kind of subway centrepin bolt vibration accelerated test method and device
CN112417733A (en) * 2020-11-25 2021-02-26 长江勘测规划设计研究有限责任公司 A comprehensive evaluation method for the remaining life of hydro-generator units in overdue service

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