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CN115078290A - A kind of gas sensor chip suitable for NDIR principle and preparation method thereof - Google Patents

A kind of gas sensor chip suitable for NDIR principle and preparation method thereof Download PDF

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CN115078290A
CN115078290A CN202210855664.0A CN202210855664A CN115078290A CN 115078290 A CN115078290 A CN 115078290A CN 202210855664 A CN202210855664 A CN 202210855664A CN 115078290 A CN115078290 A CN 115078290A
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thermocouple
silicon
convex lens
gas sensor
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CN115078290B (en
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杨绍松
刘同庆
曹锦云
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Wuxi Xingan Intelligent Technology Co.,Ltd.
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WUXI SENCOCH SEMICONDUCTOR CO Ltd
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Abstract

The invention provides a gas sensor chip suitable for NDIR principle and a preparation method thereof, wherein a micro convex lens and an NDIR infrared gas sensor chip are integrated in the chip manufacturing process, so that the micro convex lens can well gather the energy of infrared light in the sensitive area of an infrared detection chip, the output of the chip is improved, and the gas detection sensitivity of the whole sensor is improved, and the gas sensor chip is characterized in that: the chip comprises a chip body and a micro convex lens, wherein the chip body and the micro convex lens are fixed together through an optical adhesive, and the arc surface of the micro convex lens is positioned above a black light absorption layer of the chip body.

Description

一种适于NDIR原理气体传感器芯片及其制备方法A kind of gas sensor chip suitable for NDIR principle and preparation method thereof

技术领域technical field

本发明涉及气体传感器相关技术领域,具体涉及一种适于NDIR原理气体传感器芯片及其制备方法。The invention relates to the related technical field of gas sensors, in particular to a gas sensor chip suitable for NDIR principle and a preparation method thereof.

背景技术Background technique

气体传感器从工作原理上可分为半导体传感器、电化学式气体传感器、NDIR(non-dispersive infrared,非色散红外)气体传感器、固体电解质气体传感器、燃烧式气体传感器和光波导式传感器等。目前金属氧化物半导体传感器和固态电解质传感器占据气体传感器的绝大部分市场,但二者都需要在较高的温度下工作,存在消耗功率大、灵敏度低、抗干扰能力差、使用不便的问题。NDIR气体传感器具有很多优点:精度高、选择性好、不容易中毒、寿命长、量程宽、抗干扰能力强等等。Gas sensors can be divided into semiconductor sensors, electrochemical gas sensors, NDIR (non-dispersive infrared, non-dispersive infrared) gas sensors, solid electrolyte gas sensors, combustion gas sensors and optical waveguide sensors from the working principle. At present, metal oxide semiconductor sensors and solid electrolyte sensors occupy most of the gas sensor market, but both of them need to work at higher temperatures, and have problems such as high power consumption, low sensitivity, poor anti-interference ability, and inconvenience. NDIR gas sensors have many advantages: high accuracy, good selectivity, not easy to be poisoned, long life, wide range, strong anti-interference ability and so on.

NDIR气体传感器是基于气体对红外吸收的朗伯-比尔定律,通过采用高灵敏度红外探测器、电调制红外光源、气体腔室、放大电路、A/D转换及微处理器组成高性价比的气体浓度检测系统。其基本的工作过程:将待测气体直接通入气体腔室内,当红外光源发出的红外光通过气体腔室时,用红外探测器检测光强前后的变化,包括在没有通入待测气体时检测红外光的强度和在通入待测气体时再检测红外光的强度,通过计算前后光强的差值来确定待测气体的浓度。The NDIR gas sensor is based on the Lambert-Beer law of infrared absorption by gas. It uses high-sensitivity infrared detectors, electrically modulated infrared light sources, gas chambers, amplifier circuits, A/D conversion and microprocessors to form cost-effective gas concentrations. Detection Systems. Its basic working process: directly pass the gas to be tested into the gas chamber, when the infrared light emitted by the infrared light source passes through the gas chamber, use an infrared detector to detect the change of light intensity before and after, including when the gas to be tested is not passed through. The intensity of infrared light is detected and the intensity of infrared light is detected when the gas to be tested is passed in, and the concentration of the gas to be tested is determined by calculating the difference between the light intensity before and after.

高灵敏度红外探测器为了更好的检测光强,一般会在红外检测芯片上安装凸透镜,来聚焦红外光。现有技术中凸透镜都是在NDIR气体传感器组装时才耦合安装至红外检测芯片上,由于耦合过程存在偏差,导致凸透镜不能很好的汇聚聚集红外光的能量在红外检测芯片的敏感区域,进而降低了整个传感器的气体探测灵敏度。In order to better detect the light intensity, the high-sensitivity infrared detector generally installs a convex lens on the infrared detection chip to focus the infrared light. In the prior art, the convex lens is only coupled and installed on the infrared detection chip when the NDIR gas sensor is assembled. Due to the deviation in the coupling process, the convex lens cannot well concentrate the energy of the infrared light in the sensitive area of the infrared detection chip, thereby reducing the the gas detection sensitivity of the entire sensor.

发明内容SUMMARY OF THE INVENTION

为了解决上述内容中提到的问题,本发明提供了一种适于NDIR原理气体传感器芯片及其制备方法,其将微凸透镜与NDIR气体传感器芯片在芯片制造过程中就进行集成,使得微凸透镜能够很好的汇聚聚集红外光的能量在红外检测芯片的敏感区域,提升了芯片输出,进而提升了整个传感器的气体探测灵敏度。In order to solve the problems mentioned above, the present invention provides a gas sensor chip suitable for the NDIR principle and a preparation method thereof, which integrates the microconvex lens and the NDIR gas sensor chip during the chip manufacturing process, so that the microconvex lens can be The energy of the concentrated infrared light is well concentrated in the sensitive area of the infrared detection chip, which improves the output of the chip, thereby improving the gas detection sensitivity of the entire sensor.

其技术方案是这样的:Its technical solution is as follows:

一种适于NDIR原理气体传感器芯片,其特征在于:其包括芯片本体和微凸透镜,所述芯片本体和微凸透镜通过光学胶粘剂固定在一起,所述微凸透镜的圆弧面位于芯片本体的黑色吸光层上方。A gas sensor chip suitable for NDIR principle is characterized in that: it comprises a chip body and a micro-convex lens, the chip body and the micro-convex lens are fixed together by an optical adhesive, and the arc surface of the micro-convex lens is located on the black light-absorbing surface of the chip body. above the layer.

进一步的,所述芯片本体包括衬底,所述衬底上表面设置有支撑层;Further, the chip body includes a substrate, and a support layer is provided on the upper surface of the substrate;

所述支撑层上设置有热电偶堆和电极PAD;所述热电偶堆包括若干个热电偶对,每个所述热电偶对从上至下依次包括金属铝上层热电偶、氧化硅层和N型多晶硅下层热电偶,所述N型多晶硅下层热电偶和相邻的热电偶对的金属铝上层热电偶通过靠近冷端的冷端连接通孔连接,同一个所述热电偶对中金属铝上层热电偶和N型多晶硅下层热电偶通过靠近热端的热端连接通孔连接;A thermocouple stack and an electrode PAD are arranged on the support layer; the thermocouple stack includes several thermocouple pairs, and each of the thermocouple pairs sequentially includes a metal aluminum upper layer thermocouple, a silicon oxide layer and a N Type polysilicon lower layer thermocouple, the N-type polysilicon lower layer thermocouple and the metal aluminum upper layer thermocouple of the adjacent thermocouple pair are connected through the cold end connecting through holes close to the cold end, and the metal aluminum upper layer thermocouple in the same thermocouple pair is connected Couple and N-type polysilicon lower layer thermocouples are connected through hot end connection through holes close to the hot end;

所述热电偶堆上表面设置有顶部氧化层,所述顶部氧化层的上表面设置有氮化硅吸收钝化层,所述氮化硅吸收钝化层与金属铝上层热电偶通过靠近热端的热导通通孔连接;The upper surface of the thermocouple stack is provided with a top oxide layer, the upper surface of the top oxide layer is provided with a silicon nitride absorption passivation layer, and the silicon nitride absorption passivation layer and the metal aluminum upper layer thermocouple pass through a thermal couple close to the hot end. Thermal via connection;

所述氮化硅吸收钝化层的上表面在热端设置有黑色吸光层。The upper surface of the silicon nitride absorption passivation layer is provided with a black light absorption layer at the hot end.

进一步的,所述支撑层从下至上依次包括第一氧化硅支撑层、氮化硅支撑层和第二氧化硅支撑层。Further, the support layer includes a first silicon oxide support layer, a silicon nitride support layer and a second silicon dioxide support layer in order from bottom to top.

进一步的,所述电极PAD的上表面露出。Further, the upper surface of the electrode PAD is exposed.

进一步的,所述黑色吸光层的表面粗糙化形成表面粗糙化黑色吸光层。Further, the surface of the black light-absorbing layer is roughened to form a surface-roughened black light-absorbing layer.

进一步的,所述衬底在热端设置有背面释放腔,所述背面释放腔刻蚀图形四边进行倒圆角处理。Further, the substrate is provided with a backside release cavity at the hot end, and the four sides of the etched pattern in the backside release cavity are rounded.

本发明还提供了一种适于NDIR原理气体传感器芯片的制备方法,其特征在于:包括以下步骤,The present invention also provides a preparation method of a gas sensor chip suitable for the NDIR principle, which is characterized in that it comprises the following steps:

步骤1、制备微凸透镜;Step 1, prepare microconvex lens;

步骤2、制备芯片本体;Step 2, preparing the chip body;

步骤3、集成所述芯片本体和微凸透镜。Step 3, integrating the chip body and the microconvex lens.

进一步的,所述步骤1具体包括:Further, the step 1 specifically includes:

步骤1-1、将P型双抛硅片进行清洗处理,并进行减薄处理;Step 1-1, the P-type double-polished silicon wafer is cleaned and thinned;

步骤1-2、在上述硅片的上表面旋涂一层厚度为1~50um的光刻胶;Step 1-2, spin coating a layer of photoresist with a thickness of 1~50um on the upper surface of the above-mentioned silicon wafer;

步骤1-3、在圆孔光刻掩模板的约束下,经过曝光及显影过程,在硅片表面形成规律排布的微小圆柱体光刻胶;Steps 1-3, under the constraints of the circular hole photolithography mask, through exposure and development processes, regularly arranged tiny cylindrical photoresists are formed on the surface of the silicon wafer;

步骤1-4、将上述硅片倒转,并通过支撑架将硅片固定在加热板上方进行烘烤,使上述微小圆柱体光刻胶在表面张力作用下自动热熔流动形成具有圆弧或近圆弧轮廓的微透镜结构,烘烤温度范围:100-250℃,时间:0.5-3h;Steps 1-4, invert the above-mentioned silicon wafer, and fix the silicon wafer on the heating plate through the support frame for baking, so that the above-mentioned tiny cylindrical photoresist automatically flows under the action of surface tension to form a circular arc or close to the surface. Microlens structure with arc profile, baking temperature range: 100-250℃, time: 0.5-3h;

步骤1-5、通过反应离子刻蚀完成硅微透镜图案转移,形成微透镜阵列结构;Steps 1-5, complete the silicon microlens pattern transfer by reactive ion etching to form a microlens array structure;

步骤1-6、硅片背面通过光刻及干法刻蚀的工艺后形成有背腔的微透镜阵列结构。Steps 1-6, a microlens array structure with a back cavity is formed on the backside of the silicon wafer through the processes of photolithography and dry etching.

进一步的,所述步骤2具体包括:Further, the step 2 specifically includes:

步骤2-1、将P型双抛硅片进行清洗处理,并进行减薄处理;Step 2-1, the P-type double-polished silicon wafer is cleaned and thinned;

步骤2-2、将上述硅片作为衬底,在衬底上表面进行热氧工艺沉积一层厚度在0.1~5um的第一氧化硅支撑层,再在第一氧化硅支撑层上表面利用正面低压化学气相沉积一层厚度在0.01~0.5um的氮化硅支撑层及一层厚度在0.01~0.5um的第二氧化硅支撑层;Step 2-2, using the above-mentioned silicon wafer as a substrate, perform a thermal oxygen process on the upper surface of the substrate to deposit a first silicon oxide support layer with a thickness of 0.1~5um, and then use the front surface on the upper surface of the first silicon oxide support layer Low pressure chemical vapor deposition of a silicon nitride support layer with a thickness of 0.01~0.5um and a second silicon dioxide support layer with a thickness of 0.01~0.5um;

步骤2-3、在第二氧化硅支撑层上表面再利用等离子增强化学气相淀积工艺溅射一层厚度在0.1~5um的多晶硅,再采用离子注入及扩散的方法掺杂形成N型多晶硅半导体,再光刻图形化形成N型多晶硅下层热电偶;再在N型多晶硅下层热电偶上表面制作一层厚度在0.05~0.5um氧化硅层,最后进行光刻分别形成冷端连接通孔和热端连接通孔;Step 2-3, using the plasma enhanced chemical vapor deposition process to sputter a layer of polysilicon with a thickness of 0.1~5um on the upper surface of the second silicon dioxide support layer, and then using ion implantation and diffusion to dope to form an N-type polysilicon semiconductor , and then photolithographically patterned to form an N-type polysilicon lower thermocouple; then a silicon oxide layer with a thickness of 0.05~0.5um was made on the upper surface of the N-type polysilicon lower thermocouple, and finally photolithography was performed to form cold-side connection through holes and thermal terminal connection through hole;

步骤2-4、在氧化硅层上表面进行金属磁控溅射沉积一层厚度在0.01~10um的铝,进行光刻图形化,形成金属铝上层热电偶,同时进行电连接形成连接导线结构及电极PAD,金属铝上层热电偶和N型多晶硅下层热电偶通过靠近热端的热端连接通孔连接,N型多晶硅下层热电偶和相邻的热电偶对的金属铝上层热电偶通过靠近冷端的冷端连接通孔连接;再进行等离子体增强化学气相沉积法沉积一层厚度在0.01~10um的氧化硅用作顶部氧化层;然后对顶部氧化层在热端进行光刻至金属铝上层热电偶,在热端形成热导通通孔;Step 2-4, perform metal magnetron sputtering on the upper surface of the silicon oxide layer to deposit a layer of aluminum with a thickness of 0.01~10um, perform photolithography patterning to form a metal aluminum upper layer thermocouple, and conduct electrical connection at the same time to form a connecting wire structure and Electrode PAD, metal aluminum upper thermocouple and N-type polysilicon lower thermocouple are connected by hot side connection vias near the hot side, N-type polysilicon lower thermocouple and metal aluminum upper thermocouple of adjacent thermocouple pairs are connected by cold side near the cold side. The terminal is connected to the through hole connection; then a layer of silicon oxide with a thickness of 0.01~10um is deposited by plasma enhanced chemical vapor deposition as the top oxide layer; then the top oxide layer is photoetched at the hot end to the upper metal aluminum thermocouple, Form thermal conduction vias at the hot end;

步骤2-5、在顶部进行等离子体增强化学气相沉积法沉积厚度在0.01~10um的氮化硅吸收钝化层,并覆盖热导通通孔,使顶部的氮化硅吸收钝化层与热端相连通,形成热导通层;再在氮化硅吸收钝化层上表面进行旋涂形成厚度在0.5-3um的黑色光刻胶吸光层,并利用光刻图形化将黑色光刻胶吸光层进行刻蚀只在热端分布形成黑色吸光层;将电极PAD露出;Step 2-5, perform plasma enhanced chemical vapor deposition on the top to deposit a silicon nitride absorption passivation layer with a thickness of 0.01~10um, and cover the thermal conduction through holes, so that the silicon nitride absorption passivation layer on the top and the heat The ends are connected to form a thermal conduction layer; then spin coating on the upper surface of the silicon nitride absorption passivation layer to form a black photoresist light absorption layer with a thickness of 0.5-3um, and use photolithography patterning to absorb the black photoresist light. The layer is etched to form a black light-absorbing layer only on the hot end; the electrode PAD is exposed;

步骤2-6、利用反应离子刻蚀将黑色吸光层粗糙化,形成表面粗糙化黑色吸光层,最后再利用深硅刻蚀将衬底进行背腔刻蚀,在芯片本体中心热端位置形成背面释放腔,背面释放腔刻蚀图形四边进行倒圆角处理。Step 2-6, use reactive ion etching to roughen the black light absorbing layer to form a surface roughened black light absorbing layer, and finally use deep silicon etching to perform back cavity etching on the substrate to form a back surface at the center hot end of the chip body Release cavity, the back side of the release cavity is etched and rounded on the four sides of the pattern.

进一步的,所述步骤3具体包括:Further, the step 3 specifically includes:

步骤3-1、对微凸透镜和芯片本体的胶合面进行超精密抛光,微凸透镜的胶合面是相对于透镜面的反面,芯片本体的胶合面是热敏面;Step 3-1. Perform ultra-precision polishing on the cemented surface of the micro-convex lens and the chip body. The cemented surface of the micro-convex lens is the opposite side of the lens surface, and the cemented surface of the chip body is the heat-sensitive surface;

步骤3-2、对微凸透镜和芯片本体进行恒温处理;Step 3-2, perform constant temperature treatment on the microconvex lens and the chip body;

步骤3-3、对微凸透镜和芯片本体进行洁净处理;Step 3-3, clean the micro-convex lens and the chip body;

步骤3-4、将微凸透镜和芯片本体通过光学胶粘剂结合,之后在胶合面的接触边缘外侧涂覆一薄层光敏胶。Step 3-4, combine the microconvex lens and the chip body by optical adhesive, and then coat a thin layer of photosensitive adhesive on the outside of the contact edge of the adhesive surface.

本发明的有益效果为:The beneficial effects of the present invention are:

1、本发明通过将微凸透镜与NDIR气体传感器芯片在芯片制造过程中进行集成,实现了系统芯片级集成,克服在器件组装阶段再进行耦合所造成的偏差,使得微凸透镜能够很好的汇聚聚集红外光的能量在红外检测芯片的敏感区域,提升了芯片输出,进而提升了整个传感器的气体探测灵敏度。1. The present invention realizes the system chip-level integration by integrating the micro-convex lens and the NDIR gas sensor chip in the chip manufacturing process, overcomes the deviation caused by the coupling in the device assembly stage, and enables the micro-convex lens to converge well The energy of the infrared light is in the sensitive area of the infrared detection chip, which improves the output of the chip, thereby improving the gas detection sensitivity of the entire sensor.

2、本发明通过在靠近热端的位置设置热导通通孔,将氮化硅吸收钝化层与金属铝上层热电偶直接相连,形成热导通层,增大了芯片对红外光辐射能量的吸收,提高了芯片输出性能,进一步提升了整个传感器的气体探测灵敏度。2. The present invention directly connects the silicon nitride absorption passivation layer with the upper metal aluminum thermocouple by setting a thermal conduction through hole near the hot end to form a thermal conduction layer, which increases the chip's effect on infrared light radiation energy. Absorption improves the output performance of the chip and further improves the gas detection sensitivity of the entire sensor.

3、本发明通过在芯片本体的顶部、热端位置设置黑色吸光层,并将其粗糙化,进一步提高了芯片对红外光辐射能量的吸收,提高了芯片输出性能,提升了整个传感器的气体探测灵敏度。3. The present invention further improves the absorption of infrared radiation energy by the chip, improves the output performance of the chip, and improves the gas detection of the entire sensor by arranging a black light-absorbing layer on the top of the chip body and the position of the hot end and roughening it. sensitivity.

4、本发明通过在背面释放腔刻蚀图形四边进行倒圆角处理,可以有效防止底部支撑层褶皱,避免对内部敏感元件造成破坏,提升了产品质量。4. The present invention can effectively prevent the bottom support layer from wrinkling, avoid damage to internal sensitive components, and improve product quality by performing rounding treatment on the four sides of the etching pattern in the back release cavity.

附图说明Description of drawings

图1为本发明整体结构的剖视示意图;1 is a schematic cross-sectional view of the overall structure of the present invention;

图2为本发明制备方法步骤1-2完成后的产品结构剖视示意图;FIG. 2 is a schematic cross-sectional view of the product structure after steps 1-2 of the preparation method of the present invention are completed;

图3为本发明制备方法步骤1-3完成后的产品结构剖视示意图;FIG. 3 is a schematic cross-sectional view of the product structure after steps 1-3 of the preparation method of the present invention are completed;

图4为本发明制备方法步骤1-4完成后的产品结构剖视示意图;Figure 4 is a schematic cross-sectional view of the product structure after steps 1-4 of the preparation method of the present invention are completed;

图5为本发明制备方法步骤1-5完成后的产品结构剖视示意图;Figure 5 is a schematic cross-sectional view of the product structure after steps 1-5 of the preparation method of the present invention are completed;

图6为本发明制备方法步骤1-6完成后的产品结构剖视示意图;Figure 6 is a schematic cross-sectional view of the product structure after steps 1-6 of the preparation method of the present invention are completed;

图7为本发明制备方法步骤2-2完成后的产品结构剖视示意图;FIG. 7 is a schematic cross-sectional view of the product structure after step 2-2 of the preparation method of the present invention is completed;

图8为本发明制备方法步骤2-3完成后的产品结构剖视示意图;FIG. 8 is a schematic cross-sectional view of the product structure after steps 2-3 of the preparation method of the present invention are completed;

图9为本发明制备方法步骤2-4完成后的产品结构剖视示意图;Figure 9 is a schematic cross-sectional view of the product structure after steps 2-4 of the preparation method of the present invention are completed;

图10为本发明制备方法步骤2-5完成后的产品结构剖视示意图;10 is a schematic cross-sectional view of the product structure after steps 2-5 of the preparation method of the present invention are completed;

图11为本发明制备方法步骤2-6完成后的产品结构剖视示意图;11 is a schematic cross-sectional view of the product structure after steps 2-6 of the preparation method of the present invention are completed;

图12为本发明产品的红外光入射效果示意图;12 is a schematic diagram of the infrared light incident effect of the product of the present invention;

图13为本发明中芯片本体的俯视示意图;13 is a schematic top view of the chip body in the present invention;

图14为本发明中下层热电偶的一端的结构示意图;14 is a schematic structural diagram of one end of the middle and lower layer thermocouples of the present invention;

图15为本发明中上层热电偶的一端的结构示意图。FIG. 15 is a schematic structural diagram of one end of the upper-layer thermocouple in the present invention.

具体实施方式Detailed ways

下面结合实施例对本发明做进一步的描述。The present invention will be further described below in conjunction with the embodiments.

以下实施例用于说明本发明,但不能用来限制本发明的保护范围。实施例中的条件可以根据具体条件做进一步的调整,在本发明的构思前提下对本发明的方法简单改进都属于本发明要求保护的范围。The following examples are used to illustrate the present invention, but cannot be used to limit the protection scope of the present invention. Conditions in the examples can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention all belong to the scope of protection of the present invention.

如图1所示,一种适于NDIR原理气体传感器芯片,其包括芯片本体2和微凸透镜1,所述芯片本体2和微凸透镜1通过光学胶粘剂3固定在一起,所述微凸透镜1的圆弧面11位于芯片本体2的黑色吸光层21上方。As shown in FIG. 1, a gas sensor chip suitable for NDIR principle includes a chip body 2 and a micro-convex lens 1. The chip body 2 and the micro-convex lens 1 are fixed together by an optical adhesive 3. The circular shape of the micro-convex lens 1 is The arc surface 11 is located above the black light absorbing layer 21 of the chip body 2 .

所述芯片本体2包括衬底22,所述衬底22上表面设置有支撑层231。所述支撑层231从下至上依次包括第一氧化硅支撑层23、氮化硅支撑层24和第二氧化硅支撑层25。The chip body 2 includes a substrate 22 , and a support layer 231 is provided on the upper surface of the substrate 22 . The support layer 231 includes a first silicon oxide support layer 23 , a silicon nitride support layer 24 and a second silicon dioxide support layer 25 in order from bottom to top.

如图13所示,所述支撑层231上设置有热电偶堆272和电极PAD26;所述热电偶堆272包括若干个热电偶对271。如图1所示,每个所述热电偶对271从上至下依次包括金属铝上层热电偶27、氧化硅层28和N型多晶硅下层热电偶29。结合图1、图13、图14和图15所示,所述N型多晶硅下层热电偶29和相邻的热电偶对的金属铝上层热电偶27通过靠近冷端的冷端连接通孔210连接,同一个所述热电偶对271中金属铝上层热电偶27和N型多晶硅下层热电偶29通过靠近热端的热端连接通孔211连接。所述冷端为热电偶对271远离芯片本体2中心的一端,所述热端为热电偶对271靠近芯片本体2中心的一端。As shown in FIG. 13 , a thermocouple stack 272 and an electrode PAD 26 are disposed on the support layer 231 ; the thermocouple stack 272 includes several thermocouple pairs 271 . As shown in FIG. 1 , each of the thermocouple pairs 271 includes a metal aluminum upper thermocouple 27 , a silicon oxide layer 28 and an N-type polysilicon lower thermocouple 29 in sequence from top to bottom. 1, 13, 14 and 15, the N-type polysilicon lower-layer thermocouple 29 and the metal aluminum upper-layer thermocouple 27 of the adjacent thermocouple pair are connected through the cold end connecting through hole 210 close to the cold end, In the same thermocouple pair 271, the metal aluminum upper layer thermocouple 27 and the N-type polysilicon lower layer thermocouple 29 are connected through the hot end connecting through hole 211 close to the hot end. The cold end is the end of the thermocouple pair 271 away from the center of the chip body 2 , and the hot end is the end of the thermocouple pair 271 close to the center of the chip body 2 .

如图1所示,所述热电偶堆上表面设置有顶部氧化层212,所述顶部氧化层212的上表面设置有氮化硅吸收钝化层213,所述氮化硅吸收钝化层213与金属铝上层热电偶27通过靠近热端的热导通通孔214连接。As shown in FIG. 1 , a top oxide layer 212 is provided on the upper surface of the thermocouple stack, and a silicon nitride absorption passivation layer 213 is provided on the upper surface of the top oxide layer 212 , and the silicon nitride absorption passivation layer 213 It is connected with the metal aluminum upper layer thermocouple 27 through the thermal conduction through hole 214 near the hot end.

所述氮化硅吸收钝化层213的上表面在热端设置有黑色吸光层21。The upper surface of the silicon nitride absorption passivation layer 213 is provided with a black light absorption layer 21 at the hot end.

所述电极PAD26的上表面露出。The upper surface of the electrode PAD26 is exposed.

所述黑色吸光层21的表面粗糙化形成表面粗糙化黑色吸光层216。The surface of the black light-absorbing layer 21 is roughened to form a surface-roughened black light-absorbing layer 216 .

所述衬底22在热端设置有背面释放腔215,所述背面释放腔215刻蚀图形四边进行倒圆角处理。背面释放腔215和倒圆角217如图13中所示。The substrate 22 is provided with a backside release cavity 215 at the hot end, and the backside release cavity 215 performs rounding processing on the four sides of the etched pattern. The rear relief cavity 215 and rounded corners 217 are shown in FIG. 13 .

本发明还提供了一种适于NDIR原理气体传感器芯片的制备方法,包括以下步骤,The present invention also provides a preparation method of a gas sensor chip suitable for the NDIR principle, comprising the following steps:

步骤1、制备微凸透镜1;Step 1, prepare microconvex lens 1;

步骤2、制备芯片本体2;Step 2, preparing the chip body 2;

步骤3、集成所述芯片本体2和微凸透镜1。Step 3, integrating the chip body 2 and the microconvex lens 1 .

进一步的,所述步骤1具体包括:Further, the step 1 specifically includes:

步骤1-1、如图2所示,将P型双抛硅片进行清洗处理,并进行减薄处理至150-250um厚度;清洗处理按照晶圆代工厂的清洗工艺标准:将硅片12依次放入丙酮、无水乙醇、第一混合液、去离子水中进行超声清洗,分别超声处理10-60分钟,最后将硅片12放于热板上以100℃加热半个小时清洗处理,其中所述第一混合液由质量浓度为1.84g/ml的浓硫酸与质量浓度为1.1g/ml的双氧水按照体积比3:1混合而成;Step 1-1. As shown in Figure 2, the P-type double-polished silicon wafer is cleaned and thinned to a thickness of 150-250um; Put it into acetone, absolute ethanol, the first mixed solution, and deionized water for ultrasonic cleaning, respectively, ultrasonically treat it for 10-60 minutes, and finally put the silicon wafer 12 on a hot plate and heat it at 100 ° C for half an hour for cleaning treatment. The first mixed solution is formed by mixing the concentrated sulfuric acid with a mass concentration of 1.84g/ml and hydrogen peroxide with a mass concentration of 1.1g/ml according to a volume ratio of 3:1;

步骤1-2、如图2所示,在上述硅片12的上表面旋涂一层厚度为1~50um的光刻胶13;Step 1-2, as shown in FIG. 2, spin-coating a layer of photoresist 13 with a thickness of 1-50um on the upper surface of the silicon wafer 12;

步骤1-3、如图3所示,在圆孔光刻掩模板14的约束下,经过曝光及显影过程,在硅片12表面形成规律排布的微小圆柱体光刻胶15;Steps 1-3, as shown in FIG. 3, under the constraint of the circular hole photolithography mask 14, through the exposure and development process, regularly arranged tiny cylindrical photoresist 15 is formed on the surface of the silicon wafer 12;

步骤1-4、如图4所示,将上述硅片12倒转,并通过支撑架16将硅片12固定在加热板17上方进行烘烤,通过对烘烤温度及时间的准确控制,使微小圆柱体光刻胶15(微小圆柱体光刻胶15,如图3中所示)粘附性保持在一定范围之内,进而使上述微小圆柱体光刻胶15在表面张力作用下自动热熔流动形成具有圆弧或近圆弧轮廓的微透镜结构151,烘烤温度范围:100-250℃,时间:0.5-3h;在热熔过程中,如果温度偏低,未达到光刻胶的“玻璃态”温度,则光刻胶不能完全自由流动,无法形成球形;如果温度偏高,则光刻胶容易分解、碳化或内部含有气泡等现象;由于光刻胶的粘度随温度的增大而减小,回流时采用略高于玻璃态转化温度,有利于光刻胶图形的充分回流。Steps 1-4, as shown in FIG. 4, the above-mentioned silicon wafer 12 is turned upside down, and the silicon wafer 12 is fixed on the heating plate 17 by the support frame 16 for baking. The adhesion of the cylindrical photoresist 15 (the tiny cylindrical photoresist 15, as shown in FIG. 3) is maintained within a certain range, so that the above-mentioned tiny cylindrical photoresist 15 is automatically hot-melted under the action of surface tension Flow to form a microlens structure 151 with an arc or near-arc profile, the baking temperature range: 100-250°C, time: 0.5-3h; during the hot-melting process, if the temperature is too low, the "resistance" of the photoresist is not reached. If the temperature is too high, the photoresist will be easily decomposed, carbonized or contain air bubbles; because the viscosity of the photoresist increases with the temperature The temperature is slightly higher than the glass transition temperature during reflow, which is beneficial to the full reflow of the photoresist pattern.

步骤1-5、如图5所示,通过反应离子刻蚀完成硅微透镜图案转移,形成微透镜阵列结构18;本步骤在没有反应的混合气体SF6和O2下进行,反应离子干法刻蚀机设置的压力为100-300mtor和功率为50-150W以及SF6的流量为100-200sccm/min,O2的流量为10-100sccm/min;Steps 1-5, as shown in FIG. 5, complete the transfer of the silicon microlens pattern by reactive ion etching to form the microlens array structure 18; this step is carried out under the unreacted mixed gas SF6 and O2 , and the reactive ion dry method The etching machine is set with a pressure of 100-300mtor and a power of 50-150W and a flow rate of SF6 of 100-200sccm/min and a flow of O2 of 10-100sccm/min;

步骤1-6、如图6所示,硅片12背面通过光刻及干法刻蚀的工艺后形成有背腔的微透镜阵列结构19。Steps 1-6, as shown in FIG. 6 , the backside of the silicon wafer 12 is formed with a back cavity microlens array structure 19 after photolithography and dry etching.

进一步的,所述步骤2具体包括:Further, the step 2 specifically includes:

步骤2-1、将P型双抛硅片进行清洗处理,并进行减薄处理至厚度为300-500um;清洗处理按照晶圆代工厂的清洗工艺标准,与上述步骤1-1中相同;In step 2-1, the P-type double-polished silicon wafer is cleaned and thinned to a thickness of 300-500um; the cleaning treatment is in accordance with the cleaning process standard of the wafer foundry, which is the same as in the above step 1-1;

步骤2-2、如图7所示,将步骤2-1中硅片作为衬底22,在衬底上表面进行热氧工艺沉积一层厚度在0.1~5um的第一氧化硅支撑层23,再在第一氧化硅支撑层23上表面利用正面低压化学气相沉积一层厚度在0.01~0.5um的氮化硅支撑层24及一层厚度在0.01~0.5um的第二氧化硅支撑层25;通过氮化硅与氧化硅的应力反向,制备三层支撑层用以改善支撑膜层的应力;Step 2-2, as shown in FIG. 7, the silicon wafer in step 2-1 is used as the substrate 22, and a thermal oxygen process is performed on the upper surface of the substrate to deposit a first silicon oxide support layer 23 with a thickness of 0.1~5um, Then, on the upper surface of the first silicon oxide support layer 23, a layer of silicon nitride support layer 24 with a thickness of 0.01~0.5um and a second silicon dioxide support layer 25 with a thickness of 0.01~0.5um are deposited by front low pressure chemical vapor deposition; By reversing the stress of silicon nitride and silicon oxide, three support layers are prepared to improve the stress of the support film;

步骤2-3、如图8所示,在第二氧化硅支撑层25上表面再利用等离子增强化学气相淀积工艺溅射一层厚度在0.1~5um的多晶硅,再采用离子注入及扩散的方法掺杂形成N型多晶硅半导体(此处多晶硅和N型多晶硅半导体为制备过程中的结构,未在图8中进行标示),再光刻图形化形成N型多晶硅下层热电偶29;再在N型多晶硅下层热电偶29上表面制作一层厚度在0.05~0.5um氧化硅层28,最后进行光刻分别形成冷端连接通孔210和热端连接通孔211;Step 2-3, as shown in FIG. 8, a layer of polysilicon with a thickness of 0.1-5um is sputtered on the upper surface of the second silicon dioxide support layer 25 by using a plasma enhanced chemical vapor deposition process, and then ion implantation and diffusion are used. Doping to form N-type polysilicon semiconductor (here polysilicon and N-type polysilicon semiconductor are the structures in the preparation process, not marked in FIG. 8 ), and then photolithographically patterned to form an N-type polysilicon lower thermocouple 29; A layer of silicon oxide layer 28 with a thickness of 0.05~0.5um is formed on the upper surface of the polysilicon lower thermocouple 29, and finally photolithography is performed to form the cold end connecting through holes 210 and the hot end connecting through holes 211 respectively;

步骤2-4、如图9所示,在氧化硅层28上表面进行金属磁控溅射沉积一层厚度在0.01~10um的铝(此处铝为制备过程中的结构,未在图9中进行标示),进行光刻图形化,形成金属铝上层热电偶27,同时进行电连接形成连接导线结构及电极PAD26。所述导线结构具体为:结合图1、图9、图13、图14和图15所示,金属铝上层热电偶27和N型多晶硅下层热电偶29通过靠近热端的热端连接通孔211连接,N型多晶硅下层热电偶29和相邻的热电偶对的金属铝上层热电偶27通过靠近冷端的冷端连接通孔210连接;再进行等离子体增强化学气相沉积法沉积一层厚度在0.01~10um的氧化硅用作顶部氧化层212;然后对顶部氧化层212在热端进行光刻至金属铝上层热电偶27,在热端形成热导通通孔214;Step 2-4, as shown in FIG. 9 , perform metal magnetron sputtering on the upper surface of the silicon oxide layer 28 to deposit a layer of aluminum with a thickness of 0.01-10um (here aluminum is the structure in the preparation process, not shown in FIG. 9 ). mark), photolithography patterning is performed to form a metal aluminum upper layer thermocouple 27, and at the same time, an electrical connection is performed to form a connecting wire structure and an electrode PAD26. The wire structure is as follows: as shown in FIG. 1 , FIG. 9 , FIG. 13 , FIG. 14 and FIG. 15 , the metal aluminum upper layer thermocouple 27 and the N-type polysilicon lower layer thermocouple 29 are connected through the hot end connection through hole 211 close to the hot end. , the N-type polysilicon lower layer thermocouple 29 and the metal aluminum upper layer thermocouple 27 of the adjacent thermocouple pair are connected through the cold end connecting through hole 210 close to the cold end; then a plasma enhanced chemical vapor deposition method is performed to deposit a layer thickness of 0.01~ 10um of silicon oxide is used as the top oxide layer 212; then the top oxide layer 212 is photoetched at the hot end to the upper metal aluminum thermocouple 27, and a thermal conduction through hole 214 is formed at the hot end;

步骤2-5、如图10所示,在顶部氧化层212进行等离子体增强化学气相沉积法沉积厚度在0.01~10um的氮化硅吸收钝化层213,并覆盖热导通通孔214,使顶部的氮化硅吸收钝化层213与热端相连通,形成热导通层,增大芯片对红外光辐射能量的吸收,提高芯片输出性能;再在氮化硅吸收钝化层213上表面进行旋涂形成厚度在0.5-3um的黑色光刻胶吸光层(此处黑色光刻胶吸光层为制备过程中的结构,未在图10中进行标示),并利用光刻图形化将黑色光刻胶吸光层进行刻蚀只在热端分布形成黑色吸光层21,使热量聚集均匀分布在热端部分;将电极PAD26露出,便于封装打线;Step 2-5, as shown in FIG. 10, perform plasma enhanced chemical vapor deposition on the top oxide layer 212 to deposit a silicon nitride absorption passivation layer 213 with a thickness of 0.01-10um, and cover the thermal conduction via 214, so that The silicon nitride absorption passivation layer 213 on the top is connected with the hot end to form a thermal conduction layer, which increases the absorption of infrared light radiation energy by the chip and improves the output performance of the chip; Perform spin coating to form a black photoresist light-absorbing layer with a thickness of 0.5-3um (here the black photoresist light-absorbing layer is the structure in the preparation process, not marked in Figure 10), and use photolithography to pattern the black light. The photoresist light-absorbing layer is etched to form a black light-absorbing layer 21 only on the hot end, so that the heat is concentrated and evenly distributed in the hot end part; the electrode PAD26 is exposed, which is convenient for packaging and wiring;

步骤2-6、如图11所示,利用反应离子刻蚀将黑色吸光层21粗糙化,形成表面粗糙化黑色吸光层216,提高表面吸收率,最后再利用深硅刻蚀将衬底22进行背腔刻蚀,在芯片本体2中心热端位置形成背面释放腔215,背面释放腔215刻蚀图形四边进行倒圆角处理,可以有效防止底部支撑层褶皱,避免底部对内部敏感元件造成破坏。Step 2-6, as shown in FIG. 11 , the black light-absorbing layer 21 is roughened by reactive ion etching to form a surface-roughened black light-absorbing layer 216 to improve the surface absorptivity, and finally the substrate 22 is processed by deep silicon etching. In the back cavity etching, a back release cavity 215 is formed at the center hot end of the chip body 2. The back release cavity 215 etches the four sides of the pattern and rounds the corners, which can effectively prevent the bottom support layer from wrinkling and prevent the bottom from damaging the internal sensitive components.

进一步的,所述步骤3具体包括:Further, the step 3 specifically includes:

步骤3-1、对微凸透镜1和芯片本体2的胶合面进行超精密抛光,微凸透镜1的胶合面是相对于透镜面的反面,芯片本体2的胶合面是热敏面;Step 3-1. Perform ultra-precision polishing on the cemented surface of the micro-convex lens 1 and the chip body 2. The cemented surface of the micro-convex lens 1 is the opposite side of the lens surface, and the cemented surface of the chip body 2 is the heat-sensitive surface;

步骤3-2、对微凸透镜1和芯片本体2进行恒温处理;将微凸透镜1和芯片本体2放置在50-100℃的环境中,恒温3小时左右,使器件温度均匀,利于光胶牢固;Step 3-2, perform constant temperature treatment on the micro-convex lens 1 and the chip body 2; place the micro-convex lens 1 and the chip body 2 in an environment of 50-100°C, and keep the temperature constant for about 3 hours, so that the device temperature is uniform, which is conducive to the firmness of the optical glue;

步骤3-3、对微凸透镜1和芯片本体2进行洁净处理;使用相同环境中的软质材料清洁光胶面,洁净后用无尘玻璃罩覆盖;Step 3-3, clean the microconvex lens 1 and the chip body 2; use a soft material in the same environment to clean the glossy rubber surface, and cover it with a dust-free glass cover after cleaning;

步骤3-4、如图1所示,通过在微凸透镜1和芯片本体2上施加一定的压力,将微凸透镜1和芯片本体2通过光学胶粘剂3结合,之后在胶合面的接触边缘外侧涂覆一薄层光敏胶(此处光敏胶未在图1中标示)以强化光胶效果。Step 3-4. As shown in Figure 1, by applying a certain pressure on the microconvex lens 1 and the chip body 2, the microconvex lens 1 and the chip body 2 are combined by the optical adhesive 3, and then coated on the outside of the contact edge of the adhesive surface A thin layer of photosensitive adhesive (here photosensitive adhesive is not indicated in Figure 1) to strengthen the photosensitive adhesive effect.

如图12所示,本发明通过将微凸透镜与NDIR红外气体传感器芯片在芯片制造过程中进行集成,实现了系统芯片级集成,使红外光源发出的红外光4的能量尽可能的集中在热端,微凸透镜能够很好的汇聚聚集红外光4的能量在红外检测芯片的敏感区域,提升了芯片输出,进而提升了整个传感器的气体探测灵敏度。As shown in FIG. 12, the present invention realizes the system chip level integration by integrating the microconvex lens and the NDIR infrared gas sensor chip in the chip manufacturing process, so that the energy of the infrared light 4 emitted by the infrared light source is concentrated on the hot end as much as possible , the micro-convex lens can well gather the energy of the infrared light 4 in the sensitive area of the infrared detection chip, improve the output of the chip, and further improve the gas detection sensitivity of the entire sensor.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1. A gas sensor chip adapted to NDIR principle, characterized by: the chip comprises a chip body and a micro convex lens, wherein the chip body and the micro convex lens are fixed together through an optical adhesive, and the arc surface of the micro convex lens is positioned above a black light absorption layer of the chip body.
2. A gas sensor chip adapted to NDIR principles according to claim 1, wherein: the chip body comprises a substrate, and a supporting layer is arranged on the upper surface of the substrate;
the support layer is provided with a thermocouple stack and an electrode PAD; the thermocouple stack comprises a plurality of thermocouple pairs, each thermocouple pair sequentially comprises an upper metal aluminum thermocouple, a silicon oxide layer and a lower N-type polycrystalline silicon thermocouple from top to bottom, the lower N-type polycrystalline silicon thermocouple and the upper metal aluminum thermocouple of the adjacent thermocouple pair are connected through a cold end connecting through hole close to a cold end, and the upper metal aluminum thermocouple and the lower N-type polycrystalline silicon thermocouple of the same thermocouple pair are connected through a hot end connecting through hole close to a hot end;
the upper surface of the thermocouple stack is provided with a top oxidation layer, the upper surface of the top oxidation layer is provided with a silicon nitride absorption passivation layer, and the silicon nitride absorption passivation layer is connected with the metal aluminum upper thermocouple through a heat conduction through hole close to the hot end;
and a black light absorption layer is arranged on the upper surface of the silicon nitride absorption passivation layer at the hot end.
3. A gas sensor chip adapted to NDIR principles according to claim 2, wherein: the supporting layer sequentially comprises a first silicon oxide supporting layer, a silicon nitride supporting layer and a second silicon oxide supporting layer from bottom to top.
4. A gas sensor chip adapted to NDIR principles according to claim 2, wherein: the upper surface of the electrode PAD is uncovered.
5. A gas sensor chip adapted to NDIR principles according to claim 2, wherein: the surface of the black light absorbing layer is roughened to form a roughened surface black light absorbing layer.
6. A gas sensor chip adapted to NDIR principles according to claim 2, wherein: the substrate is provided with a back surface release cavity at the hot end, and four sides of an etched graph of the back surface release cavity are subjected to fillet treatment.
7. A method of manufacturing a gas sensor chip adapted to the NDIR principle according to any one of claims 1 to 6, characterised in that: comprises the following steps of (a) carrying out,
step 1, preparing a micro convex lens;
step 2, preparing a chip body;
and step 3, integrating the chip body and the micro convex lens.
8. A method of manufacturing a gas sensor chip adapted to the NDIR principle according to claim 7, characterised in that: the step 1 specifically comprises:
step 1-1, cleaning a P-type double polished silicon wafer, and thinning the P-type double polished silicon wafer;
step 1-2, spin-coating a layer of photoresist on the upper surface of the silicon wafer;
step 1-3, forming a tiny cylindrical photoresist on the surface of a silicon wafer through exposure and development processes under the constraint of a circular hole photoetching mask plate;
step 1-4, inverting the silicon wafer, fixing the silicon wafer above a heating plate through a support frame, and baking to enable the micro cylindrical photoresist to automatically melt and flow under the action of surface tension to form a micro lens structure with an arc or a nearly arc outline;
1-5, completing pattern transfer of the silicon micro-lens by reactive ion etching to form a micro-lens array structure;
and 1-6, forming a micro-lens array structure with a back cavity on the back of the silicon wafer through photoetching and dry etching processes.
9. A method of manufacturing a gas sensor chip adapted to the NDIR principle according to claim 7, characterised in that: the step 2 specifically comprises:
2-1, cleaning the P-type double polished silicon wafer, and thinning;
2-2, taking the silicon wafer as a substrate, depositing a first silicon oxide supporting layer on the upper surface of the substrate, and depositing a silicon nitride supporting layer and a second silicon oxide supporting layer on the upper surface of the first silicon oxide supporting layer;
step 2-3, sputtering a layer of polycrystalline silicon on the upper surface of the second silicon dioxide supporting layer, doping to form an N-type polycrystalline silicon semiconductor, and performing photoetching and patterning to form an N-type polycrystalline silicon lower-layer thermocouple; manufacturing a silicon oxide layer on the upper surface of the lower thermocouple of the N-type polycrystalline silicon, and finally photoetching to form a cold end connecting through hole and a hot end connecting through hole respectively;
step 2-4, sputtering and depositing a layer of aluminum on the upper surface of the silicon oxide layer, carrying out photoetching and patterning to form a metal aluminum upper-layer thermocouple, and simultaneously carrying out electric connection to form a connecting lead structure and an electrode PAD, wherein the metal aluminum upper-layer thermocouple and the N-type polycrystalline silicon lower-layer thermocouple are connected through a hot end connecting through hole close to a hot end, and the N-type polycrystalline silicon lower-layer thermocouple and the metal aluminum upper-layer thermocouple of the adjacent thermocouple pair are connected through a cold end connecting through hole close to a cold end; depositing a layer of silicon oxide as a top oxide layer; then, photoetching the top oxide layer at the hot end until the thermocouple on the upper layer of the metal aluminum is formed, and forming a heat conduction through hole;
2-5, depositing a silicon nitride absorption passivation layer on the top, covering the thermal conduction through hole, and communicating the silicon nitride absorption passivation layer on the top with the hot end to form a thermal conduction layer; spin coating the upper surface of the silicon nitride absorption passivation layer to form a black photoresist light absorption layer, and etching the black photoresist light absorption layer by utilizing photoetching patterning to only form the black light absorption layer in a hot end distribution manner; leaking the electrode PAD;
and 2-6, roughening the black light absorption layer to form a roughened black light absorption layer on the surface, finally, carrying out back cavity etching on the substrate, forming a back release cavity at the position of the central hot end of the chip body, and carrying out fillet treatment on four sides of an etched pattern of the back release cavity.
10. A method of manufacturing a gas sensor chip adapted to NDIR principles according to claim 7, characterised in that: the step 3 specifically includes:
step 3-1, ultra-precision polishing is carried out on the bonding surfaces of the micro convex lens and the chip body, wherein the bonding surface of the micro convex lens is the reverse surface relative to the lens surface, and the bonding surface of the chip body is a heat-sensitive surface;
step 3-2, carrying out constant temperature treatment on the micro convex lens and the chip body;
step 3-3, cleaning the micro convex lens and the chip body;
and 3-4, combining the micro convex lens and the chip body through an optical adhesive, and then coating a thin layer of photosensitive adhesive on the outer side of the contact edge of the bonding surface.
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