CN115078888B - High voltage DC interference test method, device and polarization characteristic test device - Google Patents
High voltage DC interference test method, device and polarization characteristic test device Download PDFInfo
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Abstract
Description
技术领域Technical Field
本申请涉及电力干扰技术领域,尤其涉及高压直流干扰的测试方法、装置和极化特性测试装置。The present application relates to the technical field of power interference, and in particular to a method and device for testing high-voltage direct current interference and a polarization characteristic testing device.
背景技术Background Art
随着我国对能源需求的增加,国内的高压直流输电工程和油气管道快速发展,高压直流输电系统与长输油气管道均通过埋地管道进行运输,因此常常面临高压直流输电系统与长输油气管道临近建设的情况,当高压直流输电系统的接地极以单极方式运行时,将会有上千安培的电流流入大地,对附近埋地金属管道造成严重干扰,埋地管道腐蚀风险提高。With the increase in my country's demand for energy, domestic high-voltage direct current transmission projects and oil and gas pipelines have developed rapidly. Both high-voltage direct current transmission systems and long-distance oil and gas pipelines are transported through buried pipelines. Therefore, high-voltage direct current transmission systems and long-distance oil and gas pipelines are often built close to each other. When the grounding electrode of the high-voltage direct current transmission system operates in a single-pole mode, thousands of amperes of current will flow into the earth, causing serious interference to nearby buried metal pipelines and increasing the risk of corrosion of buried pipelines.
高压直流干扰的幅值高,影响范围广,现场试验时存在参数调节困难、效率低等问题,实验室难以模拟上千米管道受高压直流干扰的工况。目前,研究人员通常采用数值模拟计算从而有效预测高压直流干扰的和设计优化缓解方案。最常用于高压直流数值模拟计算的软件为ANSYS、CDEGS、BEASY,研究人员借助数值模拟计算分析了防腐层破损率、管道到接地极距离、土壤电阻率等因素下高压直流对管道的干扰强度。The amplitude of high-voltage DC interference is high and the impact range is wide. There are problems such as difficulty in adjusting parameters and low efficiency during field tests. It is difficult for laboratories to simulate the working conditions of pipelines with thousands of meters of high-voltage DC interference. At present, researchers usually use numerical simulation calculations to effectively predict high-voltage DC interference and design optimization mitigation solutions. The most commonly used software for high-voltage DC numerical simulation calculations are ANSYS, CDEGS, and BEASY. With the help of numerical simulation calculations, researchers analyzed the interference intensity of high-voltage DC on pipelines under factors such as the damage rate of the anti-corrosion layer, the distance from the pipeline to the grounding electrode, and the soil resistivity.
但数值模拟技术在运用时,其精度还受到诸多因素影响,其中管道的边界条件确定最为重要,目前研究人员难以得到管道在服役环境中准确的边界条件,这给数值模拟分析高压直流对管道的干扰规律带来了困难。However, the accuracy of numerical simulation technology is affected by many factors when it is used, among which the determination of the boundary conditions of the pipeline is the most important. Currently, it is difficult for researchers to obtain the accurate boundary conditions of the pipeline in the service environment, which brings difficulties to the numerical simulation analysis of the interference law of high-voltage direct current on the pipeline.
本申请提出一种高压直流干扰的测试方法、装置和极化特性测试装置,可较准确获得高压直流干扰数值模拟计算所需的极化边界条件,为管网安全运行提供了保障。The present application proposes a method and device for testing high-voltage DC interference and a polarization characteristic testing device, which can more accurately obtain the polarization boundary conditions required for numerical simulation calculation of high-voltage DC interference, thus providing a guarantee for the safe operation of the pipeline network.
发明内容Summary of the invention
本申请旨在至少能解决上述的技术缺陷之一,有鉴于此,本申请提供了高压直流干扰的测试方法、装置和极化特性测试装置,用于解决现有技术中难以得到管道在服役环境中准确的边界条件的技术缺陷,从而提高数值模拟计算精度,有效反映高压直流干扰下管道腐蚀影响,为管道风险评判提供重要参考。The present application aims to solve at least one of the above-mentioned technical defects. In view of this, the present application provides a test method, device and polarization characteristic test device for high-voltage DC interference, which are used to solve the technical defect in the prior art that it is difficult to obtain accurate boundary conditions of pipelines in a service environment, thereby improving the accuracy of numerical simulation calculations, effectively reflecting the impact of pipeline corrosion under high-voltage DC interference, and providing an important reference for pipeline risk assessment.
一种高压直流干扰的测试方法,包括:A method for testing high voltage DC interference, comprising:
实时监测管道试样的自然腐蚀电位,待所述自然腐蚀电位稳定后,通过预先设置的极化特性测试装置测试所述管道试样的极化特性曲线;Real-time monitoring of the natural corrosion potential of the pipeline sample, and after the natural corrosion potential is stabilized, testing the polarization characteristic curve of the pipeline sample by a pre-set polarization characteristic testing device;
采用温纳四极法测量高压直流干扰对管道试样的影响区域的分层土壤电阻率;The Wenner quadrupole method was used to measure the resistivity of the layered soil in the area affected by high voltage DC interference on the pipeline specimen.
采用边界元数值模拟法,基于所述管道试样的极化特性曲线和所述分层土壤电阻率,建立管道受高压直流干扰的几何模型;Using boundary element numerical simulation method, based on the polarization characteristic curve of the pipeline sample and the resistivity of the layered soil, a geometric model of the pipeline subjected to high voltage direct current interference is established;
基于所述管道试样的极化特性曲线和制成所述管道试样的待测金属材料的外防腐涂层破损率,计算所述管道试样的极化边界曲线;Calculating the polarization boundary curve of the pipeline sample based on the polarization characteristic curve of the pipeline sample and the damage rate of the outer anti-corrosion coating of the metal material to be tested made of the pipeline sample;
基于所述管道受高压直流干扰的几何模型,以及所述管道试样的极化边界条件,确定高压直流干扰对管道的影响结果。Based on the geometric model of the pipeline being disturbed by high-voltage direct current and the polarization boundary conditions of the pipeline sample, the influence result of the high-voltage direct current interference on the pipeline is determined.
优选的,采用温纳四极法测量高压直流干扰对管道影响区域的分层土壤电阻率,包括:Preferably, the Wenner quadrupole method is used to measure the resistivity of layered soil in the area affected by the high voltage DC interference on the pipeline, including:
在所述管道试样的预设距离内设置四个测试位点,采用温纳四极法测试预设的若干个不同深度位置的土壤电阻率;Four test sites are set within a preset distance of the pipeline sample, and the soil resistivity at a preset number of different depths is tested using the Wenner quadrupole method;
计算所述若干个不同深度位置的土壤电阻率的平均值,并作为所述对管道试样的影响区域的分层土壤电阻率。The average value of the soil resistivity at the plurality of different depths is calculated and used as the layered soil resistivity of the area affected by the pipeline sample.
优选的,通过所述极化特性测试装置测试所述管道试样的极化特性曲线,包括:Preferably, testing the polarization characteristic curve of the pipeline sample by the polarization characteristic testing device includes:
所述极化特性测试装置以0.5~1mV/s的步长从自然腐蚀电位逐步负移至-1500mVCSE,测量所述管道试样的极化电位和极化电流密度的关系,生成所述管道试样的极化特性曲线。The polarization characteristic test device gradually moves negatively from the natural corrosion potential to -1500mV CSE in steps of 0.5-1mV/s, measures the relationship between the polarization potential and the polarization current density of the pipeline sample, and generates a polarization characteristic curve of the pipeline sample.
优选的,基于所述管道试样的极化特性曲线和制成所述管道试样的待测金属材料的外防腐涂层破损率,计算所述管道试样的极化边界曲线,包括:Preferably, the polarization boundary curve of the pipeline sample is calculated based on the polarization characteristic curve of the pipeline sample and the damage rate of the outer anti-corrosion coating of the metal material to be tested made of the pipeline sample, including:
保持极化电位不变,将制成所述管道试样的待测金属材料的外防腐涂层破损率和极化电流密度的乘积作为新的极化电流密度,调整所述管道试样的极化特性曲线,生成所述管道试样的极化边界曲线。The polarization potential is kept unchanged, the product of the external anti-corrosion coating breakage rate of the metal material to be tested and the polarization current density of the pipeline sample is used as the new polarization current density, the polarization characteristic curve of the pipeline sample is adjusted, and the polarization boundary curve of the pipeline sample is generated.
一种极化特性测试装置,包括工作电极、辅助电极、参比电极、支撑管和电化学工作站;A polarization characteristic testing device comprises a working electrode, an auxiliary electrode, a reference electrode, a support tube and an electrochemical workstation;
所述工作电极为待测金属材料制成的管道试样;The working electrode is a pipe sample made of the metal material to be tested;
所述电化学工作站用于测试所述管道试样的极化特性;The electrochemical workstation is used to test the polarization characteristics of the pipeline sample;
所述支撑管用于设置在测试现场的土壤中给整个极化特性测试装置提供支撑。The support tube is used to be arranged in the soil at the test site to provide support for the entire polarization characteristic test device.
优选的,所述参比电极为铜/饱和硫酸铜参比电极、MnO2参比电极或锌参比电极。Preferably, the reference electrode is a copper/saturated copper sulfate reference electrode, a MnO 2 reference electrode or a zinc reference electrode.
优选的,所述辅助电极为铂电极或混合金属氧化物MMO电极。Preferably, the auxiliary electrode is a platinum electrode or a mixed metal oxide (MMO) electrode.
优选的,所述支撑管由PVC材料制成。Preferably, the support tube is made of PVC material.
一种高压直流干扰的测试装置,包括:A high voltage DC interference testing device, comprising:
极化特性确定单元,用于实时监测管道试样的自然腐蚀电位,待所述自然腐蚀电位稳定后,通过预先设置的极化特性测试装置测试所述管道试样的极化特性曲线;A polarization characteristic determination unit, used for real-time monitoring of the natural corrosion potential of the pipeline sample, and after the natural corrosion potential is stabilized, testing the polarization characteristic curve of the pipeline sample by a pre-set polarization characteristic testing device;
分层电阻率确定单元,用于采用温纳四极法测量高压直流干扰对管道试样的影响区域的分层土壤电阻率;A layer resistivity determination unit for measuring the layer soil resistivity in the area affected by high voltage DC interference on the pipeline specimen using the Wenner quadrupole method;
干扰模型建立单元,用于采用边界元数值模拟法,基于所述管道试样的极化特性曲线和所述分层土壤电阻率,建立管道受高压直流干扰的几何模型;An interference model establishment unit is used to establish a geometric model of the pipeline being interfered by high voltage direct current based on the polarization characteristic curve of the pipeline sample and the resistivity of the layered soil by using a boundary element numerical simulation method;
边界曲线确定单元,用于基于所述管道试样的极化特性曲线和制成所述管道试样的待测金属材料的外防腐涂层破损率,计算所述管道试样的极化边界曲线;A boundary curve determination unit, used to calculate the polarization boundary curve of the pipeline sample based on the polarization characteristic curve of the pipeline sample and the damage rate of the outer anti-corrosion coating of the metal material to be tested made of the pipeline sample;
影响结果确定单元,用于基于所述管道受高压直流干扰的几何模型,以及所述管道试样的极化边界条件,确定高压直流干扰对管道的影响结果。The impact result determination unit is used to determine the impact result of the high-voltage direct current interference on the pipeline based on the geometric model of the pipeline being interfered by the high-voltage direct current and the polarization boundary conditions of the pipeline sample.
优选的,所述分层电阻率确定单元,包括:Preferably, the layered resistivity determination unit comprises:
电阻率确定单元,用于在所述管道试样的预设距离内设置四个测试位点,采用温纳四极法测试预设的若干个不同深度位置的土壤电阻率;A resistivity determination unit is used to set four test sites within a preset distance of the pipeline sample and test the soil resistivity at a preset number of different depths using a Wenner quadrupole method;
平均计算单元,用于计算所述若干个不同深度位置的土壤电阻率的平均值,并作为所述对管道试样的影响区域的分层土壤电阻率。The average calculation unit is used to calculate the average value of the soil resistivity at the plurality of different depth positions and use it as the layered soil resistivity of the area affecting the pipeline sample.
从上述的技术方案可以看出,本申请实施例提供的高压直流干扰的测试方法、装置和极化特性测试装置,通过实时监测管道试样的自然腐蚀电位,待所述自然腐蚀电位稳定后,通过预先设置的极化特性测试装置测试所述管道试样的极化特性曲线,之后采用温纳四极法测量高压直流干扰对管道试样的影响区域的分层土壤电阻率,建立管道受高压直流干扰的几何模型。基于所述管道试样的极化特性曲线和制成所述管道试样的待测金属材料的外防腐涂层破损率,计算所述管道试样的极化边界曲线,最后依据所述管道受高压直流干扰的几何模型,以及所述管道试样的极化边界条件,确定高压直流干扰对管道的影响结果。It can be seen from the above technical solutions that the test method, device and polarization characteristic test device for high-voltage DC interference provided in the embodiment of the present application monitor the natural corrosion potential of the pipeline sample in real time. After the natural corrosion potential is stabilized, the polarization characteristic curve of the pipeline sample is tested by a pre-set polarization characteristic test device, and then the layered soil resistivity of the area affected by the high-voltage DC interference on the pipeline sample is measured by the Wenner quadrupole method to establish a geometric model of the pipeline affected by high-voltage DC interference. Based on the polarization characteristic curve of the pipeline sample and the damage rate of the outer anti-corrosion coating of the metal material to be tested made of the pipeline sample, the polarization boundary curve of the pipeline sample is calculated, and finally, based on the geometric model of the pipeline affected by high-voltage DC interference and the polarization boundary conditions of the pipeline sample, the impact result of the high-voltage DC interference on the pipeline is determined.
本申请利用由工作电极、辅助电极、参比电极、支撑管和电化学工作站构成的极化特性测试装置,实现对管道在真实服役环境中的极化特性的准确测量。同时采用温纳四极法测量真实服役环境中对高压直流干扰影响区域的分层土壤电阻率。本申请基于上述在真实服役环境中检测到的极化特性曲线和分层土壤电阻率,可有效提高数值模拟计算精度,从而得到较为准确的高压直流干扰对管道的影响结果,该影响结果可有效反映高压直流干扰下管道腐蚀影响,为管道风险评判提供重要参考,提高管道安全运行的可靠性。This application utilizes a polarization characteristic test device consisting of a working electrode, an auxiliary electrode, a reference electrode, a support tube, and an electrochemical workstation to accurately measure the polarization characteristics of the pipeline in a real service environment. At the same time, the Wenner quadrupole method is used to measure the layered soil resistivity of the area affected by high-voltage DC interference in a real service environment. Based on the polarization characteristic curves and layered soil resistivity detected in a real service environment, this application can effectively improve the accuracy of numerical simulation calculations, thereby obtaining more accurate results of the impact of high-voltage DC interference on the pipeline. The impact results can effectively reflect the impact of pipeline corrosion under high-voltage DC interference, provide an important reference for pipeline risk assessment, and improve the reliability of safe pipeline operation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为本申请实施例提供的极化特性测试装置的示意图;FIG1 is a schematic diagram of a polarization characteristic testing device provided in an embodiment of the present application;
图2为本申请实施例示例的高压直流干扰的测试方法的流程图;FIG2 is a flow chart of a method for testing high voltage DC interference according to an embodiment of the present application;
图3为本申请实施例公开的高压直流干扰的测试装置结构示意图。FIG3 is a schematic diagram of the structure of a high-voltage DC interference testing device disclosed in an embodiment of the present application.
具体实施方式DETAILED DESCRIPTION
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
高压直流干扰的测试方法首先需要高压直流输电系统和长输油气管道的建设资料,查询管道规格、坐标、材质、外防腐涂层破损率等基础信息,并现场核实信息的准确性。并准备和埋置极化特性测试装置,待自然腐蚀电位稳定后,通过极化特性测试装置获得管道试样的极化特性,并采用温纳四极法测量高压直流干扰区域的分层土壤电阻率,最后根据边界元数值模拟法,基于所述管道试样的极化特性曲线和所述分层土壤电阻率,建立管道受高压直流干扰的几何模型,并求得所述管道试样的极化边界曲线。从而进一步可基于所述管道受高压直流干扰的几何模型,以及所述管道试样的极化边界条件,分析得到高压直流干扰对管道的影响结果。The test method of high-voltage DC interference first requires the construction data of the high-voltage DC transmission system and the long-distance oil and gas pipeline, and inquires the basic information such as pipeline specifications, coordinates, materials, and external anti-corrosion coating damage rate, and verifies the accuracy of the information on site. Prepare and bury the polarization characteristic test device. After the natural corrosion potential is stabilized, the polarization characteristics of the pipeline sample are obtained through the polarization characteristic test device, and the Wenner quadrupole method is used to measure the layered soil resistivity in the high-voltage DC interference area. Finally, according to the boundary element numerical simulation method, based on the polarization characteristic curve of the pipeline sample and the layered soil resistivity, a geometric model of the pipeline affected by high-voltage DC interference is established, and the polarization boundary curve of the pipeline sample is obtained. Therefore, based on the geometric model of the pipeline affected by high-voltage DC interference and the polarization boundary conditions of the pipeline sample, the impact of high-voltage DC interference on the pipeline can be analyzed.
下面结合图1,介绍本申请实施例给出的可以实现对管道在真实服役环境中的极化特性进行准确测量的极化特性测试装置,如图1所示,该极化特性测试装置可以包括:工作电极、辅助电极、参比电极、支撑管和电化学工作站;In conjunction with FIG1 , the following describes a polarization characteristic test device according to an embodiment of the present application, which can accurately measure the polarization characteristics of a pipeline in a real service environment. As shown in FIG1 , the polarization characteristic test device may include: a working electrode, an auxiliary electrode, a reference electrode, a support tube, and an electrochemical workstation;
所述工作电极为待测金属材料制成的管道试样;The working electrode is a pipe sample made of the metal material to be tested;
所述电化学工作站用于测试所述管道试样的极化特性;The electrochemical workstation is used to test the polarization characteristics of the pipeline sample;
所述支撑管用于设置在测试现场的土壤中给整个极化特性测试装置提供支撑。The support tube is used to be arranged in the soil at the test site to provide support for the entire polarization characteristic test device.
可选的,所述参比电极为铜/饱和硫酸铜参比电极、MnO2参比电极或锌参比电极。Optionally, the reference electrode is a copper/saturated copper sulfate reference electrode, a MnO 2 reference electrode or a zinc reference electrode.
可选的,所述辅助电极为铂电极或混合金属氧化物MMO电极。Optionally, the auxiliary electrode is a platinum electrode or a mixed metal oxide (MMO) electrode.
可选的,所述支撑管由PVC材料制成。Optionally, the support tube is made of PVC material.
具体的,现场选取合适的测试位置埋置极化特性测试装置,极化特性测试装置埋设在目标管道的高压直流干扰的区域内,所述极化特性测试装置埋深深度与目标管道同深。将待测金属材料制成的管道试样作为极化特性测试装置中的工作电极,进一步可以为待测管线钢材料X80制成的试样。参比电极可以为铜/饱和硫酸铜参比电极、MnO2参比电极、锌参比电极或其它类型的参比电极。辅助电极可以为为铂电极或混合金属氧化物MMO电极。支撑管插入在测试现场的土壤中,用于给整个极化特性测试装置提供支撑,支撑管可以是由PVC材料制成的试样支撑管。由于金属与环境间的物理化学相互作用,使金属性能可能发生变化,自然腐蚀电位是指在没有外加电流时金属达到一个稳定腐蚀状态时测得的电位。在极化特性测试装置埋入底下后,需要等待工作电极,也即管道试样的自然腐蚀电位稳定后,再通过极化特性测试装置中的电化学工作站对其极化特性进行测试,获得管道试样在真实服役环境下的极化特性。Specifically, a suitable test location is selected on site to bury the polarization characteristic test device, and the polarization characteristic test device is buried in the area of high-voltage DC interference of the target pipeline, and the buried depth of the polarization characteristic test device is the same as the target pipeline. The pipeline sample made of the metal material to be tested is used as the working electrode in the polarization characteristic test device, and can further be a sample made of X80 steel material of the pipeline to be tested. The reference electrode can be a copper/saturated copper sulfate reference electrode, an MnO2 reference electrode, a zinc reference electrode or other types of reference electrodes. The auxiliary electrode can be a platinum electrode or a mixed metal oxide MMO electrode. The support tube is inserted into the soil at the test site to provide support for the entire polarization characteristic test device, and the support tube can be a sample support tube made of PVC material. Due to the physical and chemical interaction between the metal and the environment, the metal properties may change. The natural corrosion potential refers to the potential measured when the metal reaches a stable corrosion state when there is no external current. After the polarization characteristic test device is buried underground, it is necessary to wait for the working electrode, that is, the natural corrosion potential of the pipeline sample to stabilize, and then test its polarization characteristics through the electrochemical workstation in the polarization characteristic test device to obtain the polarization characteristics of the pipeline sample under the actual service environment.
从上述的技术方案可以看出,本申请实施例提供的极化特性测试装置,可以实现对管道在真实服役环境中的极化特性的准确测量,从而可有效提高数值模拟计算精度,得到较为准确的高压直流干扰对管道的影响结果,该影响结果可有效反映高压直流干扰下管道腐蚀影响,为管道风险评判提供重要参考,提高管道安全运行的可靠性。It can be seen from the above technical solutions that the polarization characteristic testing device provided in the embodiment of the present application can realize accurate measurement of the polarization characteristics of the pipeline in a real service environment, thereby effectively improving the accuracy of numerical simulation calculations, and obtaining relatively accurate results of the impact of high-voltage DC interference on the pipeline. The impact results can effectively reflect the impact of pipeline corrosion under high-voltage DC interference, provide an important reference for pipeline risk assessment, and improve the reliability of safe operation of the pipeline.
图2为本申请实施例公开的高压直流干扰的测试方法的流程图,该高压直流干扰的测试方法可应用于高压直流干扰的测试装置,如图2所示,该方法可以包括:FIG2 is a flow chart of a method for testing high-voltage DC interference disclosed in an embodiment of the present application. The method for testing high-voltage DC interference can be applied to a device for testing high-voltage DC interference. As shown in FIG2 , the method may include:
步骤S1、实时监测管道试样的自然腐蚀电位,待所述自然腐蚀电位稳定后,通过预先设置的极化特性测试装置测试所述管道试样的极化特性曲线。Step S1, real-time monitoring of the natural corrosion potential of the pipeline sample, after the natural corrosion potential is stabilized, testing the polarization characteristic curve of the pipeline sample by a pre-set polarization characteristic testing device.
具体的,在极化特性装置安置完成后,实时监测其中工作电极,也即管道试样的自然腐蚀电位,所述自然腐蚀电位稳定后,通过极化特性测试装置中的电化学工作站对管道试样的极化特性进行测试,测试得到所述管道试样的极化特性曲线,所述极化特性曲线为管道试样在真实服役环境下的极化特性。极化特征曲线可表征管道试样在真实服役环境下,在受到高压直流干扰的真实环境下的极化电位和极化电流密度之间关系。Specifically, after the polarization characteristic device is installed, the natural corrosion potential of the working electrode, that is, the pipeline sample, is monitored in real time. After the natural corrosion potential is stabilized, the polarization characteristics of the pipeline sample are tested by the electrochemical workstation in the polarization characteristic test device to obtain the polarization characteristic curve of the pipeline sample, which is the polarization characteristic of the pipeline sample in the real service environment. The polarization characteristic curve can characterize the relationship between the polarization potential and the polarization current density of the pipeline sample in the real service environment and in the real environment under the interference of high voltage DC.
进一步的,通过所述极化特性测试装置测试所述管道试样的极化特性曲线,可以包括:Further, testing the polarization characteristic curve of the pipeline sample by the polarization characteristic testing device may include:
所述极化特性测试装置以0.5~1mV/s的步长从自然腐蚀电位逐步负移至-1500mVCSE,测量所述管道试样的极化电位和极化电流密度的关系,生成所述管道试样的极化特性曲线。The polarization characteristic test device gradually moves negatively from the natural corrosion potential to -1500mV CSE in steps of 0.5-1mV/s, measures the relationship between the polarization potential and the polarization current density of the pipeline sample, and generates a polarization characteristic curve of the pipeline sample.
具体的,生成的极化特性曲线中,每一点都代表该极化电位下,管道试样对应的极化电流密度。极化特性曲线为由各个极化电位和唯一对应的极化电流密度形成的曲线。Specifically, in the generated polarization characteristic curve, each point represents the polarization current density corresponding to the pipeline sample under the polarization potential. The polarization characteristic curve is a curve formed by each polarization potential and the unique corresponding polarization current density.
步骤S2、采用温纳四极法测量高压直流干扰对管道试样的影响区域的分层土壤电阻率。Step S2: using the Wenner quadrupole method to measure the resistivity of the layered soil in the area affected by the high voltage DC interference on the pipeline sample.
具体的,土壤电阻率是决定接地系统电阻值一个重要因素,它的大小直接影响接地设备电阻的大小、地网分布是否合理、接触电压和跨步电压一重要指标,在本申请中土壤电阻率用于结合管道试样的极化特性曲线,建立管道受高压直流干扰的几何模型。影响土壤电阻率因素有不同的土壤中电离子的多少和含水量的大小。而不同的土壤性质,电阻率也不尽相同。如:沙石土壤接地检测、碎石较多的接地场合、河床,湖泊附近含水量大的土壤及建筑室内等,而电阻率的变化也随季节的不同而不同。Specifically, soil resistivity is an important factor in determining the resistance value of the grounding system. Its size directly affects the size of the grounding equipment resistance, whether the ground grid distribution is reasonable, and the contact voltage and step voltage, which are important indicators. In this application, soil resistivity is used to combine the polarization characteristic curve of the pipeline sample to establish a geometric model of the pipeline being interfered with by high-voltage DC. Factors that affect soil resistivity include the amount of ions and water content in different soils. Different soil properties have different resistivities. For example: grounding detection of sandy soil, grounding occasions with more gravel, riverbeds, soil with high water content near lakes, and indoor buildings, etc., and the change in resistivity also varies with the seasons.
温纳四极法检测土壤电阻率的原理为:土壤电阻率测试公式为ρ=2πaR(欧姆·米)。接地极与电流极间流动交流电流为I,电压极与辅助地极间的电位差V,V除以I得到接地电阻值R,电极间隔距离为a,根据上述公式得出)电阻率ρ,而各电极件距离a相同时即为温纳法。为了计算方便,电极间距a应设置为远大于埋设深度h,一般应满足a>20h。The principle of the Wenner quadrupole method for detecting soil resistivity is: the soil resistivity test formula is ρ = 2πaR (ohm·meter). The alternating current flowing between the grounding electrode and the current electrode is I, the potential difference between the voltage electrode and the auxiliary ground electrode is V, V divided by I is the grounding resistance value R, the electrode spacing is a, and the resistivity ρ is obtained according to the above formula. When the distance a of each electrode is the same, it is the Wenner method. For the convenience of calculation, the electrode spacing a should be set to be much larger than the burial depth h, and generally a>20h should be satisfied.
步骤S3、采用边界元数值模拟法,基于所述管道试样的极化特性曲线和所述分层土壤电阻率,建立管道受高压直流干扰的几何模型。Step S3: using a boundary element numerical simulation method, based on the polarization characteristic curve of the pipeline sample and the resistivity of the layered soil, a geometric model of the pipeline subjected to high voltage direct current interference is established.
具体的,边界元数值模拟法具有单元个数少,数据准备简单等优点,通过用满足控制方程的函数去逼近边界条件。本申请中基于所述步骤S1和步骤S2求得的所述管道试样的极化特性曲线和所述分层土壤电阻率,采用边界元数值模拟法,建立管道受高压直流干扰的几何模型。Specifically, the boundary element numerical simulation method has the advantages of a small number of units and simple data preparation, and approximates the boundary conditions by using a function that satisfies the control equation. In this application, based on the polarization characteristic curve of the pipeline sample and the layered soil resistivity obtained in step S1 and step S2, the boundary element numerical simulation method is used to establish a geometric model of the pipeline subjected to high voltage direct current interference.
步骤S4、基于所述管道试样的极化特性曲线和制成所述管道试样的待测金属材料的外防腐涂层破损率,计算所述管道试样的极化边界曲线。Step S4, calculating the polarization boundary curve of the pipeline sample based on the polarization characteristic curve of the pipeline sample and the damage rate of the outer anti-corrosion coating of the metal material to be tested that makes up the pipeline sample.
具体的,根据管道试样的金属材料防腐层类型,确定外防腐层破损率,也即制成所述管道试样的待测金属材料的外防腐涂层破损率,利用该外防腐层破损率对所述管道试样的极化特性曲线进行修正。保持极化电位不变,极化电流密度与防腐层破损率相乘获得新的电流密度,以新的极化电位与极化电流密度作图,获得带防腐层试样的极化边界条件。Specifically, according to the type of metal material anti-corrosion layer of the pipeline sample, the outer anti-corrosion layer damage rate is determined, that is, the outer anti-corrosion coating damage rate of the metal material to be tested of the pipeline sample is made, and the polarization characteristic curve of the pipeline sample is corrected by using the outer anti-corrosion layer damage rate. Keeping the polarization potential unchanged, the polarization current density is multiplied by the anti-corrosion layer damage rate to obtain a new current density, and the new polarization potential and polarization current density are plotted to obtain the polarization boundary condition of the sample with the anti-corrosion layer.
进一步的,基于所述管道试样的极化特性曲线和制成所述管道试样的待测金属材料的外防腐涂层破损率,计算所述管道试样的极化边界曲线,可以包括:Further, based on the polarization characteristic curve of the pipeline sample and the damage rate of the outer anti-corrosion coating of the metal material to be tested made of the pipeline sample, calculating the polarization boundary curve of the pipeline sample may include:
保持极化电位不变,将制成所述管道试样的待测金属材料的外防腐涂层破损率和极化电流密度的乘积作为新的极化电流密度,调整所述管道试样的极化特性曲线,生成所述管道试样的极化边界曲线。The polarization potential is kept unchanged, the product of the external anti-corrosion coating breakage rate of the metal material to be tested and the polarization current density of the pipeline sample is used as the new polarization current density, the polarization characteristic curve of the pipeline sample is adjusted, and the polarization boundary curve of the pipeline sample is generated.
具体的,保持极化边界曲线中的极化电位不变,将于每一极化电位对应的电流密度确定为原始的极化电流密度与防腐层破损率相乘得到的新的电流密度,以新的极化电位与极化电流密度作图,获得带防腐层试样的极化边界条件。相较于调整前的极化特性曲线,极化边界曲线的极化电位与极化特征曲线一致,但每一极化电位对应极化电流密度变为原始的极化电流密度与外防腐涂层破损率的乘积。Specifically, the polarization potential in the polarization boundary curve is kept unchanged, and the current density corresponding to each polarization potential is determined as the new current density obtained by multiplying the original polarization current density and the anti-corrosion layer damage rate. The new polarization potential and polarization current density are plotted to obtain the polarization boundary condition of the sample with the anti-corrosion layer. Compared with the polarization characteristic curve before adjustment, the polarization potential of the polarization boundary curve is consistent with the polarization characteristic curve, but the polarization current density corresponding to each polarization potential becomes the product of the original polarization current density and the external anti-corrosion coating damage rate.
所述极化边界曲线中每一点都代表一个极化电位和极化电流密度的对应关系,在实际研究中,每一极化电位和极化电流密度的对应关系即为一个极化边界,极化边界曲线为各极化电位和极化电流密度的对应关系组成的各极化边界的集合。Each point in the polarization boundary curve represents a corresponding relationship between a polarization potential and a polarization current density. In actual research, each corresponding relationship between a polarization potential and a polarization current density is a polarization boundary, and the polarization boundary curve is a collection of polarization boundaries composed of the corresponding relationships between polarization potentials and polarization current densities.
步骤S5、基于所述管道受高压直流干扰的几何模型,以及所述管道试样的极化边界条件,确定高压直流干扰对管道的影响结果。Step S5: determining the influence of the high voltage direct current interference on the pipeline based on the geometric model of the pipeline subjected to the high voltage direct current interference and the polarization boundary conditions of the pipeline sample.
具体的,基于所述管道受高压直流干扰的几何模型,以及所述管道试样的极化边界条件,使用边界元或有限元数值模拟软件求解,可以得到高压直流干扰对管道的影响结果。Specifically, based on the geometric model of the pipeline affected by high-voltage DC interference and the polarization boundary conditions of the pipeline sample, boundary element or finite element numerical simulation software is used to solve the impact of high-voltage DC interference on the pipeline, and the results can be obtained.
相较于现有方案,本申请基于对管道在真实服役环境中的极化特性的准确测量,从而可有效提高数值模拟计算精度,得到较为准确的高压直流干扰对管道的影响结果。Compared with the existing solutions, this application is based on the accurate measurement of the polarization characteristics of the pipeline in the actual service environment, which can effectively improve the accuracy of numerical simulation calculations and obtain more accurate results on the impact of high-voltage DC interference on the pipeline.
从上述的技术方案可以看出,本申请实施例提供的高压直流干扰的测试方法,通过实时监测管道试样的自然腐蚀电位,待所述自然腐蚀电位稳定后,通过预先设置的极化特性测试装置测试所述管道试样的极化特性曲线,之后采用温纳四极法测量高压直流干扰对管道试样的影响区域的分层土壤电阻率,建立管道受高压直流干扰的几何模型。基于所述管道试样的极化特性曲线和制成所述管道试样的待测金属材料的外防腐涂层破损率,计算所述管道试样的极化边界曲线,最后依据所述管道受高压直流干扰的几何模型,以及所述管道试样的极化边界条件,确定高压直流干扰对管道的影响结果。It can be seen from the above technical solutions that the test method for high-voltage DC interference provided in the embodiment of the present application monitors the natural corrosion potential of the pipeline sample in real time. After the natural corrosion potential is stabilized, the polarization characteristic curve of the pipeline sample is tested by a pre-set polarization characteristic test device, and then the layered soil resistivity of the area affected by the high-voltage DC interference on the pipeline sample is measured by the Wenner quadrupole method to establish a geometric model of the pipeline affected by high-voltage DC interference. Based on the polarization characteristic curve of the pipeline sample and the damage rate of the outer anti-corrosion coating of the metal material to be tested made of the pipeline sample, the polarization boundary curve of the pipeline sample is calculated, and finally, based on the geometric model of the pipeline affected by high-voltage DC interference and the polarization boundary conditions of the pipeline sample, the impact result of the high-voltage DC interference on the pipeline is determined.
本申请利用由工作电极、辅助电极、参比电极、支撑管和电化学工作站构成的极化特性测试装置,实现对管道在真实服役环境中的极化特性的准确测量。同时采用温纳四极法测量真实服役环境中对高压直流干扰影响区域的分层土壤电阻率。本申请基于上述在真实服役环境中检测到的极化特性曲线和分层土壤电阻率,可有效提高数值模拟计算精度,从而得到较为准确的高压直流干扰对管道的影响结果,该影响结果可有效反映高压直流干扰下管道腐蚀影响,为管道风险评判提供重要参考,提高管道安全运行的可靠性。This application utilizes a polarization characteristic test device consisting of a working electrode, an auxiliary electrode, a reference electrode, a support tube, and an electrochemical workstation to accurately measure the polarization characteristics of the pipeline in a real service environment. At the same time, the Wenner quadrupole method is used to measure the layered soil resistivity of the area affected by high-voltage DC interference in a real service environment. Based on the polarization characteristic curves and layered soil resistivity detected in a real service environment, this application can effectively improve the accuracy of numerical simulation calculations, thereby obtaining more accurate results of the impact of high-voltage DC interference on the pipeline. The impact results can effectively reflect the impact of pipeline corrosion under high-voltage DC interference, provide an important reference for pipeline risk assessment, and improve the reliability of safe pipeline operation.
在本申请的一些实施例中,对步骤S2、采用温纳四极法测量高压直流干扰对管道试样的影响区域的分层土壤电阻率的过程进行介绍,具体可以包括:In some embodiments of the present application, the process of step S2, measuring the resistivity of layered soil in the area affected by high voltage DC interference on the pipeline sample by using the Wenner quadrupole method, is introduced, which may specifically include:
步骤S21、在所述管道试样的预设距离内设置四个测试位点,采用温纳四极法测试预设的若干个不同深度位置的土壤电阻率。Step S21, setting four test sites within a preset distance of the pipeline sample, and using the Wenner quadrupole method to test the soil resistivity at a preset number of different depth positions.
具体的,在现场的所述管道试样的预设距离内设置四个测试位点,全部测试点位应都处于高压直流干扰对管道试样的影响区域内,采用温纳四极法测试预先设置的若干个不同深度位置的土壤电阻率。Specifically, four test sites are set within a preset distance of the pipeline sample on site. All test sites should be within the influence area of high-voltage DC interference on the pipeline sample. The Wenner quadrupole method is used to test the soil resistivity at several preset different depth positions.
步骤S22、计算所述若干个不同深度位置的土壤电阻率的平均值,并作为所述对管道试样的影响区域的分层土壤电阻率。Step S22: Calculate the average value of the soil resistivity at the plurality of different depths and use it as the layered soil resistivity of the area affecting the pipeline sample.
具体的,对测量得到的若干个不同深度位置的土壤电阻率求平均值,并将求得的平均值作为所述对管道试样的影响区域的分层土壤电阻率。Specifically, the soil resistivities at several different depths obtained by measurement are averaged, and the average value obtained is used as the layered soil resistivity of the area affecting the pipeline sample.
下面对本申请实施例提供的高压直流干扰的测试装置进行描述,下文描述的高压直流干扰的测试装置与上文描述的高压直流干扰的测试方法可相互对应参照。The following is a description of a high-voltage DC interference testing device provided in an embodiment of the present application. The high-voltage DC interference testing device described below and the high-voltage DC interference testing method described above can refer to each other.
参见图3,图3为本申请实施例公开的一种高压直流干扰的测试装置结构示意图。Refer to FIG3 , which is a schematic diagram of the structure of a high-voltage DC interference testing device disclosed in an embodiment of the present application.
如图3所示,该高压直流干扰的测试装置可以包括:As shown in FIG3 , the high voltage DC interference test device may include:
极化特性确定单元110,用于实时监测管道试样的自然腐蚀电位,待所述自然腐蚀电位稳定后,通过预先设置的极化特性测试装置测试所述管道试样的极化特性曲线;The polarization characteristic determination unit 110 is used to monitor the natural corrosion potential of the pipeline sample in real time, and after the natural corrosion potential is stabilized, test the polarization characteristic curve of the pipeline sample through a pre-set polarization characteristic test device;
分层电阻率确定单元120,用于采用温纳四极法测量高压直流干扰对管道试样的影响区域的分层土壤电阻率;The layer resistivity determination unit 120 is used to measure the layer soil resistivity of the area affected by the high voltage DC interference on the pipeline sample by using the Wenner quadrupole method;
干扰模型建立单元130,用于采用边界元数值模拟法,基于所述管道试样的极化特性曲线和所述分层土壤电阻率,建立管道受高压直流干扰的几何模型;The interference model establishment unit 130 is used to establish a geometric model of the pipeline subjected to high voltage direct current interference based on the polarization characteristic curve of the pipeline sample and the resistivity of the layered soil by using a boundary element numerical simulation method;
边界曲线确定单元140,用于基于所述管道试样的极化特性曲线和制成所述管道试样的待测金属材料的外防腐涂层破损率,计算所述管道试样的极化边界曲线;A boundary curve determination unit 140, configured to calculate a polarization boundary curve of the pipeline sample based on the polarization characteristic curve of the pipeline sample and a damage rate of an outer anti-corrosion coating of the metal material to be tested that makes up the pipeline sample;
影响结果确定单元,用于基于所述管道受高压直流干扰的几何模型,以及所述管道试样的极化边界条件,确定高压直流干扰对管道的影响结果。The impact result determination unit is used to determine the impact result of the high-voltage direct current interference on the pipeline based on the geometric model of the pipeline being interfered by the high-voltage direct current and the polarization boundary conditions of the pipeline sample.
从上述的技术方案可以看出,本申请实施例提供的高压直流干扰的测试装置,通过实时监测管道试样的自然腐蚀电位,待所述自然腐蚀电位稳定后,通过预先设置的极化特性测试装置测试所述管道试样的极化特性曲线,之后采用温纳四极法测量高压直流干扰对管道试样的影响区域的分层土壤电阻率,建立管道受高压直流干扰的几何模型。基于所述管道试样的极化特性曲线和制成所述管道试样的待测金属材料的外防腐涂层破损率,计算所述管道试样的极化边界曲线,最后依据所述管道受高压直流干扰的几何模型,以及所述管道试样的极化边界条件,确定高压直流干扰对管道的影响结果。It can be seen from the above technical solutions that the high-voltage DC interference test device provided in the embodiment of the present application monitors the natural corrosion potential of the pipeline sample in real time. After the natural corrosion potential is stabilized, the polarization characteristic curve of the pipeline sample is tested by a pre-set polarization characteristic test device, and then the layered soil resistivity of the area affected by the high-voltage DC interference on the pipeline sample is measured by the Wenner quadrupole method to establish a geometric model of the pipeline affected by the high-voltage DC interference. Based on the polarization characteristic curve of the pipeline sample and the damage rate of the outer anti-corrosion coating of the metal material to be tested made of the pipeline sample, the polarization boundary curve of the pipeline sample is calculated, and finally, based on the geometric model of the pipeline affected by the high-voltage DC interference and the polarization boundary conditions of the pipeline sample, the impact result of the high-voltage DC interference on the pipeline is determined.
本申请利用由工作电极、辅助电极、参比电极、支撑管和电化学工作站构成的极化特性测试装置,实现对管道在真实服役环境中的极化特性的准确测量。同时采用温纳四极法测量真实服役环境中对高压直流干扰影响区域的分层土壤电阻率。本申请基于上述在真实服役环境中检测到的极化特性曲线和分层土壤电阻率,可有效提高数值模拟计算精度,从而得到较为准确的高压直流干扰对管道的影响结果,该影响结果可有效反映高压直流干扰下管道腐蚀影响,为管道风险评判提供重要参考,提高管道安全运行的可靠性。This application utilizes a polarization characteristic test device consisting of a working electrode, an auxiliary electrode, a reference electrode, a support tube, and an electrochemical workstation to accurately measure the polarization characteristics of the pipeline in a real service environment. At the same time, the Wenner quadrupole method is used to measure the layered soil resistivity of the area affected by high-voltage DC interference in a real service environment. Based on the polarization characteristic curves and layered soil resistivity detected in a real service environment, this application can effectively improve the accuracy of numerical simulation calculations, thereby obtaining more accurate results of the impact of high-voltage DC interference on the pipeline. The impact results can effectively reflect the impact of pipeline corrosion under high-voltage DC interference, provide an important reference for pipeline risk assessment, and improve the reliability of safe pipeline operation.
可选的,所述分层电阻率确定单元,可以包括:Optionally, the layered resistivity determination unit may include:
电阻率确定单元,用于在所述管道试样的预设距离内设置四个测试位点,采用温纳四极法测试预设的若干个不同深度位置的土壤电阻率;A resistivity determination unit is used to set four test sites within a preset distance of the pipeline sample and test the soil resistivity at a preset number of different depths using a Wenner quadrupole method;
平均计算单元,用于计算所述若干个不同深度位置的土壤电阻率的平均值,并作为所述对管道试样的影响区域的分层土壤电阻率。The average calculation unit is used to calculate the average value of the soil resistivity at the plurality of different depth positions and use it as the layered soil resistivity of the area affecting the pipeline sample.
可选的,所述极化特性确定单元,通过所述极化特性测试装置测试所述管道试样的极化特性曲线的过程,可以包括:Optionally, the process of the polarization characteristic determination unit testing the polarization characteristic curve of the pipeline sample by the polarization characteristic testing device may include:
所述极化特性测试装置以0.5~1mV/s的步长从自然腐蚀电位逐步负移至-1500mVCSE,测量所述管道试样的极化电位和极化电流密度的关系,生成所述管道试样的极化特性曲线。The polarization characteristic test device gradually moves negatively from the natural corrosion potential to -1500mV CSE in steps of 0.5-1mV/s, measures the relationship between the polarization potential and the polarization current density of the pipeline sample, and generates a polarization characteristic curve of the pipeline sample.
可选的,所述边界曲线确定单元,基于所述管道试样的极化特性曲线和制成所述管道试样的待测金属材料的外防腐涂层破损率,计算所述管道试样的极化边界曲线的过程,可以包括:Optionally, the process of calculating the polarization boundary curve of the pipeline sample by the boundary curve determination unit based on the polarization characteristic curve of the pipeline sample and the damage rate of the outer anti-corrosion coating of the metal material to be tested made of the pipeline sample may include:
保持极化电位不变,将制成所述管道试样的待测金属材料的外防腐涂层破损率和极化电流密度的乘积作为新的极化电流密度,调整所述管道试样的极化特性曲线,生成所述管道试样的极化边界曲线。The polarization potential is kept unchanged, the product of the external anti-corrosion coating breakage rate of the metal material to be tested and the polarization current density of the pipeline sample is used as the new polarization current density, the polarization characteristic curve of the pipeline sample is adjusted, and the polarization boundary curve of the pipeline sample is generated.
最后,还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本申请。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。各个实施例之间可以相互组合。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables professionals and technicians in the field to implement or use the present application. Various modifications to these embodiments will be apparent to professionals and technicians in the field, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. The various embodiments can be combined with each other. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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