CN115104643A - Equipment and method for industrially pickling smelly mandarin fish in overturning manner - Google Patents
Equipment and method for industrially pickling smelly mandarin fish in overturning manner Download PDFInfo
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Abstract
本发明提供产业化腌制臭鳜鱼翻转腌制设备及腌制方法,涉及臭鳜鱼腌制领域,包括料盒、设置在所述料盒上方并与所述料盒连通的托撑盒以及安装在所述托撑盒一侧端部的调速电机;所述托撑盒内转动设置有转接点与所述托撑盒剖面圆心重合的翻转组件,本发明结合托撑盒、调速电机、料盒、管道、撑座、翻转组件、牵拉绳以及托料板等部件,旨在翻转组件与托料板联动中,由翻转组件截取少量位于托撑盒内的盐卤水,使截取道的盐卤水置于托撑盒和翻转组件之间形成的夹角内,并在翻转组件的持续旋转下,由重力作用下流入装有鳜鱼的翻转组件内,对鳜鱼的朝上表面进行初步腌制处理。
The invention provides an industrialized salted stinky mandarin fish flipping and marinating equipment and a marinating method, and relates to the field of stinky mandarin fish marinating. A speed-regulating motor installed at one end of the support box; a flipping component whose transfer point coincides with the center of the cross-section of the support box is rotatably arranged in the support box. The present invention combines the support box, speed control Motors, material boxes, pipes, supports, turning components, pulling ropes, and supporting plates and other components are designed to intercept a small amount of salt brine in the supporting box by the turning components during the linkage between the turning components and the supporting plates, so that the intercepted The salt brine is placed in the angle formed between the support box and the flipping component, and under the continuous rotation of the flipping component, it flows into the flipping component containing the mandarin fish under the action of gravity, and the upward facing surface of the mandarin fish is affected. Preliminary pickling.
Description
技术领域technical field
本发明涉及臭鳜鱼腌制领域,尤其涉及产业化腌制臭鳜鱼翻转腌制设备及腌制方法。The invention relates to the field of pickling of stinky mandarin fish, in particular to an industrialized pickled stinky mandarin fish inverting pickling equipment and a pickling method.
背景技术Background technique
安徽徽州地区独特的地理环境以及丰富的腌制工艺,造就了臭鳜鱼这一道具有独特地理风味的徽州传统名菜。臭鳜鱼的加工与多数腌制品的加工过程大同小异,即,通过盐渍以及密封的组合加工方式,使食品在一定时间内发生性状变化,以实现食品口味上的转变。The unique geographical environment and rich pickling techniques in Huizhou, Anhui have created the stinky mandarin fish, a traditional Huizhou dish with unique geographical flavor. The processing of stinky mandarin fish is similar to the processing of most pickled products, that is, through the combined processing method of salting and sealing, the properties of the food are changed within a certain period of time, so as to realize the change in the taste of the food.
长久以来,鳜鱼的腌制方式主要以颗粒盐粘附至鱼表面的形式来实现风味转变,但,随着臭鳜鱼受众人员的逐步增长,传统腌制方式因腌制体量小,已经难以满足日益上升的货品需求。For a long time, the marinating method of mandarin fish mainly realized the change of flavor in the form of granular salt adhering to the surface of the fish. However, with the gradual increase of the audience of stinky mandarin fish, the traditional marinating method has become too small due to the small size of the marinated mandarin fish. It is difficult to meet the rising demand for goods.
鳜鱼浸入盐卤水是产业化腌制中较为重要的初步腌制过程,传统意义上,该腌制过程,常通过夹取鳜鱼,使鱼浸入盛装有盐卤水的容器内来实现上述过程,但,结合实际效果来看,鱼被夹持位置未接触盐卤水,未得到初步腌制,此外,鱼开膛破肚后,鱼内有相应的腔室,腔室在初步腌制过程中,极易藏匿盐卤水,而盐卤水藏匿位置处的鱼肉因长期浸泡,风味转变质量差,致使腌制后,鱼口感不佳等问题。The immersion of mandarin fish in salt brine is an important preliminary pickling process in industrialized pickling. In the traditional sense, this pickling process is often realized by clamping mandarin fish and immersing the fish in a container containing salt brine. However, in view of the actual effect, the fish was not in contact with the brine and was not preliminarily marinated. In addition, after the fish was disemboweled, there was a corresponding chamber in the fish. It is easy to hide the salt brine, and the fish at the hiding place of the salt brine is soaked for a long time, and the quality of the flavor changes is poor, resulting in problems such as poor fish taste after marinating.
因此,基于以上说明,一种能够在初步腌制中,全面浸泡鳜鱼且在浸泡后能够沥干表面盐卤水腌制设备为优化上述问题的优质解决方案。Therefore, based on the above description, a marinating equipment that can fully soak the mandarin fish in the preliminary marinating and can drain the surface salt brine after soaking is a high-quality solution to optimize the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供产业化腌制臭鳜鱼翻转腌制设备及腌制方法,以解决上述技术问题。The purpose of the present invention is to provide industrialized pickled stinky mandarin fish inversion pickling equipment and pickling method to solve the above-mentioned technical problems.
本发明为解决上述技术问题,采用以下技术方案来实现:产业化腌制臭鳜鱼翻转腌制设备,包括料盒、设置在所述料盒上方并与所述料盒连通的托撑盒以及安装在所述托撑盒一侧端部的调速电机;In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions to realize: an industrialized pickling and pickling equipment for stinky mandarin fish, including a material box, a support box arranged above the material box and communicated with the material box, and a speed regulating motor installed at one end of the support box;
所述托撑盒内转动设置有转接点与所述托撑盒剖面圆心重合的翻转组件,翻转组件由所述调速电机驱动,用于驱动所述翻转组件至所述托撑盒内正向或反向转动;A flipping assembly whose transfer point coincides with the center of the cross-section of the supporting and supporting box is rotatably arranged in the supporting and supporting box. turn in the opposite direction;
在所述料盒内滑动设置有托料板,其中,所述托料板上方盛装盐卤水,并且,所述托料板至所述翻转组件之间设有连接所述托料板和所述翻转组件的牵拉绳,所述牵拉绳一端圈绕在所述翻转组件处,用于所述翻转组件至所述托撑盒内正向或反向转动时,使所述托料板上方盐卤水进入所述托撑盒内或从所述托撑盒内回流至所述料盒中;A material support plate is slidably arranged in the material box, wherein the salt brine is contained above the material support plate, and a connection between the material support plate and the turning assembly is provided between the material support plate and the turning assembly. The pulling rope of the overturning assembly, one end of the pulling rope is wound around the overturning assembly, which is used to make the overturning assembly rotate in the forward or reverse direction in the support box, so that the upper part of the support plate is The brine enters into the support box or flows back into the material box from the support box;
在所述翻转组件一端旋转抵近所述托撑盒和所述料盒的结合处时,所述翻转组件截取并抬升置于托撑盒内的盐卤水,使盐卤水进入所述翻转组件内。When one end of the inversion assembly rotates close to the junction of the supporting box and the material box, the inversion assembly intercepts and lifts the brine placed in the supporting box, so that the brine enters the inversion assembly .
优选的,在所述翻转组件正向或反向转动时,所述翻转组件抵近所述托撑盒端部始终与所述托撑盒的内壁滑动接触。Preferably, when the inversion assembly rotates forward or reverse, the end of the inversion assembly close to the support box is always in sliding contact with the inner wall of the support box.
优选的,所述翻转组件包括装填框架以及安装在所述装填框架两端与所述托撑盒转动连接的牵拉绳圈绕杆;Preferably, the turning assembly includes a loading frame and a pulling rope loop winding rod installed at both ends of the loading frame and rotatably connected to the support box;
其中,所述牵拉绳圈绕杆设有所述牵拉绳的安装位;Wherein, the pulling rope loop winding rod is provided with the installation position of the pulling rope;
所述装填框架设有两个相互对称的槽位,其中一个相互对称的槽位尺寸大于另一个相互对称的槽位的尺寸;The loading frame is provided with two mutually symmetrical slots, wherein the size of one mutually symmetrical slot is larger than the size of the other mutually symmetrical slot;
尺寸大的对称槽位内安装有隔网;A partition net is installed in the large-sized symmetrical slot;
尺寸小的对称槽位内固定安装有封条,并且所述封条处设置有多个贯通所述封条的溢流孔,用于所述装填框架倾斜时将多余盐卤水由所述溢流孔排出。A seal is fixedly installed in the symmetrical slot with small size, and the seal is provided with a plurality of overflow holes penetrating the seal for discharging excess salt brine from the overflow holes when the filling frame is inclined.
优选的,所述隔网处布置多个能够使盐卤水自如通道的细孔。Preferably, a plurality of pores capable of allowing free passage of the salt brine are arranged on the separator.
优选的,所述隔网转动安装在所述尺寸大的对称槽位内,并且所述隔网能够卡接在所述尺寸大的对称槽位中。Preferably, the partition net is rotatably installed in the large-sized symmetrical slot, and the partition net can be snapped into the large-sized symmetrical slot.
优选的,所述托料板的活动范围仅限于所述料盒中,并且所述托料板上方盛装的盐卤水不会溢流至所述托料板的下方。Preferably, the movable range of the material support plate is limited to the material box, and the brine contained above the material support plate will not overflow to the bottom of the material support plate.
优选的,在所述料盒的两侧连接两根管道,其中一根管道用于导入盐卤水至所述托料板的上放,另外一根管道用于将盐卤水自所述托料板上方排出。Preferably, two pipes are connected on both sides of the material box, one of which is used to introduce salt brine to the top of the support plate, and the other pipe is used to transfer the salt brine from the support plate Discharge from the top.
优选的,所述料盒背向所述托撑盒的另一端安装有用于托撑托撑盒和料盒的撑座。Preferably, the other end of the material box facing away from the support box is provided with a support seat for supporting the support box and the material box.
产业化腌制臭鳜鱼翻转腌制设备的腌制方法,包括如下腌制步骤:The pickling method of the industrialized pickled stinky mandarin fish inverting pickling equipment comprises the following pickling steps:
1)将处理后的鳜鱼置于翻转组件内,随后,启动调速电机,使翻转组件于托撑盒沿一个方向转动,转动过程中,由牵拉绳与翻转组件进行联动适配的托料板托举盐卤水向上移动,直至盐卤水上升至托撑盒内;1) Place the processed mandarin fish in the turning unit, then start the speed regulating motor to make the turning unit rotate in one direction in the support box. The material plate supports the salt brine and moves upwards until the salt brine rises into the support box;
2)与此同时,转动的翻转组件通过截取少量位于托撑盒内的盐卤水,使盐卤水置于托撑盒和翻转组件之间形成的夹角内,并在翻转组件的持续旋转下,由重力作用下流入装有鳜鱼的翻转组件内,对鳜鱼的朝上表面进行初步腌制处理;2) At the same time, the rotating overturning assembly intercepts a small amount of salt brine in the support box, so that the salt brine is placed in the angle formed between the support box and the overturning assembly, and under the continuous rotation of the overturning assembly, Under the action of gravity, it flows into the turning component containing the mandarin fish, and the upward surface of the mandarin fish is preliminarily marinated;
3)调节调速电机的驱动方向,使翻转组件沿反方向转动,转动中,原本处于腌制的鳜鱼表面往下翻转,翻转时,鳜鱼表面多余的盐卤水在重力作用下落入托撑盒内,而原本位于下方的鳜鱼表面通过重复步骤1),得以完成表面腌制过程。3) Adjust the driving direction of the speed-regulating motor so that the flipping assembly rotates in the opposite direction. During the rotation, the surface of the mandarin fish that was originally being marinated is flipped down. When flipped, the excess salt brine on the surface of the mandarin fish falls into the support box under the action of gravity. inside, and the surface of the mandarin fish originally located below can complete the surface marinating process by repeating step 1).
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明提出一种集全方位对鳜鱼进行初步腌制处理以及腌制处理后沥干鳜鱼表面盐卤水的翻转腌制设备,该设备结合托撑盒、调速电机、料盒、管道、撑座、翻转组件、牵拉绳以及托料板等部件,旨在翻转组件与托料板联动中,由翻转组件截取少量位于托撑盒内的盐卤水,使截取道的盐卤水置于托撑盒和翻转组件之间形成的夹角内,并在翻转组件的持续旋转下,由重力作用下流入装有鳜鱼的翻转组件内,对鳜鱼的朝上表面进行初步腌制处理。1. The present invention proposes an overturned pickling device that integrates the preliminary pickling treatment of mandarin fish in all directions and drains the surface salt brine of mandarin fish after pickling. Pipes, supports, turning components, pulling ropes, and supporting plates are designed to intercept a small amount of salt brine in the supporting box by the turning components during the linkage between the turning components and the supporting plates, so that the salt brine in the intercepted channel can be placed In the angle formed between the support box and the flipping component, and under the continuous rotation of the flipping component, it flows into the flipping component containing the mandarin fish under the action of gravity, and the upper surface of the mandarin fish is preliminarily marinated. .
2、本发明在正向或反向旋转中,有且有一个面朝向料盒,而朝向料盒的一个面即为沥干面,即,原本在初步腌制面,在调速电机变换驱动方向后,即变换为沥干面,由此,初步腌制与沥干于托撑盒内为同步进行的两个处理过程。2. In the forward or reverse rotation of the present invention, there is one surface facing the material box, and one surface facing the material box is the draining surface, that is, the original pickling surface is initially pickled, and the speed-regulating motor converts the drive. After the direction is changed, it is transformed into drained noodles, thus, the preliminary pickling and draining in the support box are two processing processes that are carried out simultaneously.
附图说明Description of drawings
图1为本发明产业化腌制臭鳜鱼翻转腌制设备的结构示意图;Fig. 1 is the structural representation of the industrialized pickled stinky mandarin fish inverting pickling equipment of the present invention;
图2为本发明中腌制主体去除封面后的结构示意图;Fig. 2 is the structural representation after the pickling main body removes the cover in the present invention;
图3为本发明中腌制框架的结构示意图;Fig. 3 is the structural representation of pickling frame in the present invention;
图4为本发明中翻转组件的细分结构示意图;4 is a schematic diagram of a subdivision structure of a flip assembly in the present invention;
图5为本发明中腌制主体的剖面结构示意图;Fig. 5 is the sectional structure schematic diagram of pickling main body in the present invention;
附图标记:1、托撑盒;2、调速电机;3、料盒;4、管道;5、撑座;6、翻转组件;61、牵拉绳圈绕杆;62、装填框架;63、封条;64、溢流孔;65、隔网;7、牵拉绳;8、托料板。Reference numerals: 1. Supporting box; 2. Speed regulating motor; 3. Material box; 4. Pipe; 5. Support seat; 6. Turning assembly; , seal; 64, overflow hole; 65, partition net; 7, pulling rope; 8, support plate.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和附图,进一步阐述本发明,但下述实施例仅仅为本发明的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本发明的保护范围。In order to make the technical means, creative features, goals and effects realized by the present invention easy to understand, the present invention will be further described below with reference to specific embodiments and accompanying drawings, but the following embodiments are only preferred embodiments of the present invention, not all of them. . Based on the examples in the implementation manner, other examples obtained by those skilled in the art without creative work shall fall within the protection scope of the present invention.
下面结合附图描述本发明的具体实施例。Specific embodiments of the present invention will be described below with reference to the accompanying drawings.
实施例1Example 1
在本实施例中提出了产业化腌制臭鳜鱼翻转腌制设备,包括料盒3、设置在料盒3上方并与料盒3连通的托撑盒1以及安装在托撑盒1一侧端部的调速电机2;In this embodiment, an industrialized pickling and marinating equipment for stinky mandarin fish is proposed.
料盒3背向托撑盒1的另一端安装有用于托撑托撑盒1和料盒3的撑座5;The other end of the
托撑盒1内转动设置有转接点与托撑盒1剖面圆心重合的翻转组件6,翻转组件6由调速电机2驱动,用于驱动翻转组件6至托撑盒1内正向或反向转动;In the
在料盒3内滑动设置有托料板8,其中,托料板8上方盛装盐卤水,并且,托料板8至翻转组件6之间设有连接托料板8和翻转组件6的牵拉绳7,牵拉绳7一端圈绕在翻转组件6处,用于翻转组件6至托撑盒1内正向或反向转动时,使托料板8上方盐卤水进入托撑盒1内或从托撑盒1内回流至料盒3中;A
在翻转组件6一端旋转抵近托撑盒1和料盒3的结合处时,翻转组件6截取并抬升置于托撑盒1内的盐卤水,使盐卤水进入翻转组件6内;When one end of the overturning
需要注意的是,在翻转组件6正向或反向转动时,翻转组件6抵近托撑盒1端部始终与托撑盒1的内壁滑动接触。It should be noted that, when the
请参阅图1-5,在本实例中提出了一种集全方位对鳜鱼进行初步腌制处理以及腌制处理后沥干鳜鱼表面盐卤水的翻转腌制设备,该设备结合托撑盒1、调速电机2、料盒3、管道4、撑座5、翻转组件6、牵拉绳7以及托料板8等部件,旨在翻转组件6与托料板8由牵拉绳7进行联动,即,通过调速电机2驱动翻转组件6至托撑盒1内正向或反向转动,以在托料板8获取翻转组件6旋转中所产生的扭力时,使位于托料板8上方的盐卤水由料盒3推挤至托撑盒1内,与此同时,转动的翻转组件6通过截取少量位于托撑盒1内的盐卤水,以在转动过程中,将盐卤水置于托撑盒1和翻转组件6之间形成的夹角内,并在翻转组件6的持续旋转下,由重力作用下流入装有鳜鱼的翻转组件6内,对鳜鱼的朝上表面进行初步腌制处理;Please refer to Figures 1-5. In this example, an overturned pickling device is proposed, which integrates all-round preliminary pickling of mandarin fish and drains the surface salt brine of mandarin fish after pickling. The equipment is combined with a supporting box. 1. Components such as
请参阅图5,鳜鱼有正反两面,因此,鳜鱼的初步腌制过程中,需要翻转组件6于托撑盒1内进行正向和反向两次旋转,方可实现全方位的鳜鱼初步腌制过程。Please refer to Fig. 5, the mandarin fish has both sides, therefore, during the initial marinating process of the mandarin fish, it is necessary to rotate the
正向或反向旋转中,有且有一个面朝向料盒3,而朝向料盒3的一个面即为沥干面,即,原本在初步腌制面,在调速电机2变换驱动方向后,即变换为沥干面,由此,初步腌制与沥干于托撑盒1内为同步进行的两个处理过程。In the forward or reverse rotation, there is one surface facing the
翻转组件6与托料板8的联动,使位于托料板8上方的盐卤水始终处于流动状态,即,通过促进盐卤水的流动,使盐卤水间的浓度趋于稳定,避免盐卤水上下浓度差异,所出现的初步腌制质量差的问题。The linkage between the overturning
以下,结合上述部件,对翻转腌制设备如何同步实施腌制与沥干这两个处理过程进行说明:In the following, combined with the above components, how to synchronously implement the two processes of pickling and draining by the inversion pickling equipment will be described:
①将处理后的鳜鱼置于翻转组件6内,随后,启动调速电机2,使翻转组件6于托撑盒1沿一个方向转动,转动过程中,由牵拉绳7与翻转组件6进行联动适配的托料板8托举盐卤水向上移动,直至盐卤水上升至托撑盒1内;①Place the processed mandarin fish in the turning
②与此同时,转动的翻转组件6通过截取少量位于托撑盒1内的盐卤水,使盐卤水置于托撑盒1和翻转组件6之间形成的夹角内,并在翻转组件6的持续旋转下,由重力作用下流入装有鳜鱼的翻转组件6内,对鳜鱼的朝上表面进行初步腌制处理;②At the same time, the
③调节调速电机2的驱动方向,使翻转组件6沿反方向转动,转动中,原本处于腌制的鳜鱼表面往下翻转,翻转时,鳜鱼表面多余的盐卤水在重力作用下落入托撑盒1内,而原本位于下方的鳜鱼表面通过重复步骤①,得以完成表面腌制过程。③Adjust the driving direction of the speed-regulating
以下,通过设置多个实施过程,对本实例中翻转组件6、托料板8以及管道4进行细致说明:Below, by setting up a plurality of implementation processes, the
在具体实施时,翻转组件6包括装填框架62以及安装在装填框架62两端与托撑盒1转动连接的牵拉绳圈绕杆61;In a specific implementation, the turning
其中,牵拉绳圈绕杆61设有牵拉绳7的安装位;Wherein, the pulling rope
装填框架62设有两个相互对称的槽位,其中一个相互对称的槽位尺寸大于另一个相互对称的槽位的尺寸;The
尺寸大的对称槽位内设有隔网65(隔网65处布置多个能够使盐卤水自如通道的细孔);隔网65转动安装在尺寸大的对称槽位内,并且隔网65能够卡接在尺寸大的对称槽位中;The large-sized symmetrical slot is provided with a partition net 65 (a plurality of fine holes are arranged at the
尺寸小的对称槽位内固定安装有封条63,并且封条63处设置有多个贯通封条63的溢流孔64,用于装填框架62倾斜时将多余盐卤水由溢流孔64排出。A seal 63 is fixedly installed in the small-sized symmetrical groove, and a plurality of
如图4所示,翻转组件6不仅是装填鳜鱼的容器,更是在旋转中,截取盐卤水的部件,即,盐卤水上升至托撑盒1内后,由翻转组件6截取盐卤水,并在截取后,由旋转所产生的推进力的作用中,使截取到的盐卤水置于翻转组件6和托撑盒1之间所形成的夹角处,从而在重力作用下,迫使截取到的盐卤水流入翻转组件6内。As shown in FIG. 4 , the
如图4所示,对鳜鱼进行沥干处理中,为避免盐卤水藏匿至装填框架62内,通过在装填框架62的一端嵌入带有溢流孔64的封条63,以在装填框架62呈倾斜状态时,使多余的盐卤水至溢流孔64处排出。As shown in FIG. 4 , during the mandarin fish draining process, in order to prevent the brine from hiding in the filling
在具体实施时,托料板8的活动范围仅限于料盒3中,并且托料板8上方盛装的盐卤水不会溢流至托料板8的下方。In a specific implementation, the movable range of the
在具体实施时,在料盒3的两侧连接两根管道4,其中一根管道4用于导入盐卤水至托料板8的上放,另外一根管道4用于将盐卤水自托料板8上方排出。In the specific implementation, two pipes 4 are connected on both sides of the
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the spirit and scope of the present invention. Under the premise, the present invention will also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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Denomination of invention: Industrialized pickling equipment and pickling method for flipping and pickling stinky mandarin fish Effective date of registration: 20231127 Granted publication date: 20230207 Pledgee: Huizhou Mount Huangshan rural commercial bank Limited by Share Ltd. Pledgor: Huangshan Huimu Industrial Co.,Ltd. Registration number: Y2023980067324 |
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