CN115111209A - A high-energy-efficiency accumulator with integrated telescopic device, hydraulic system and control method - Google Patents
A high-energy-efficiency accumulator with integrated telescopic device, hydraulic system and control method Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/04—Accumulators
- F15B1/08—Accumulators using a gas cushion; Gas charging devices; Indicators or floats therefor
- F15B1/24—Accumulators using a gas cushion; Gas charging devices; Indicators or floats therefor with rigid separating means, e.g. pistons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
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- F15B2201/00—Accumulators
- F15B2201/20—Accumulator cushioning means
- F15B2201/205—Accumulator cushioning means using gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2201/00—Accumulators
- F15B2201/30—Accumulator separating means
- F15B2201/31—Accumulator separating means having rigid separating means, e.g. pistons
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Abstract
本发明公开了一种集成伸缩装置的高能效蓄能器、液压系统及控制方法,包括蓄能器筒体和伸缩装置,蓄能器筒体为内部中空的密封结构,蓄能器筒体的内腔通过蓄能器活塞分隔为储油腔和储气腔,蓄能器筒体的上端设有油口,油口与蓄能器筒体的储油腔连通,蓄能器筒体的下端设有充气口,充气口与蓄能器筒体的储气腔连通,伸缩装置集成在蓄能器筒体的储气腔中,伸缩装置的下端与蓄能器筒体的底壁固定连接,伸缩装置的上端与蓄能器活塞固定连接,其具有能量利用率高、节能环保、体积重量小、集成度高的优点。液压系统及控制系统,具有操作流程简单的优点。
The invention discloses a high-energy-efficiency accumulator integrated with a telescopic device, a hydraulic system and a control method, comprising an accumulator cylinder and a telescopic device. The accumulator cylinder is a sealed structure with a hollow inside. The inner cavity is divided into an oil storage cavity and an air storage cavity by the accumulator piston. The upper end of the accumulator cylinder is provided with an oil port, and the oil port is communicated with the oil storage cavity of the accumulator cylinder. The lower end of the accumulator cylinder There is an inflating port, the inflating port is communicated with the air storage cavity of the accumulator cylinder, the expansion device is integrated in the air storage cavity of the accumulator cylinder, and the lower end of the expansion device is fixedly connected with the bottom wall of the accumulator cylinder, The upper end of the telescopic device is fixedly connected with the accumulator piston, which has the advantages of high energy utilization rate, energy saving and environmental protection, small volume and weight, and high integration. The hydraulic system and control system have the advantages of simple operation process.
Description
技术领域technical field
本发明涉及液压蓄能器技术领域,更为具体来说,本发明为一种集成伸缩装置的高能效蓄能器、液压系统及控制方法。The present invention relates to the technical field of hydraulic accumulators, and more specifically, the present invention relates to a high-energy-efficiency accumulator integrated with a telescopic device, a hydraulic system and a control method.
背景技术Background technique
活塞式蓄能器作为液压系统辅助元件,用于储存和释放液压系统内的压力能,它的一腔为高压气体,另一腔为液压油液,中间采用活塞式结构密封隔开,防止油气混合。它的基本运行原理是:当液压系统压力高于蓄能器内油腔的压力时,液压系统的油液充进蓄能器油腔中,压缩气腔,使油气两腔压力都逐渐增高,直至蓄能器内外压力相等;反之,当液压系统压力低于蓄能器内油腔压力时,油腔的液体将释放到系统中去,气腔增大,使油气两腔压力都逐渐降低,直至蓄能器内外压力相等。As an auxiliary component of the hydraulic system, the piston accumulator is used to store and release the pressure energy in the hydraulic system. One of its chambers is high-pressure gas, and the other chamber is hydraulic oil. The middle is sealed by a piston-type structure to prevent oil and gas. mix. Its basic operating principle is: when the pressure of the hydraulic system is higher than the pressure of the oil cavity in the accumulator, the oil of the hydraulic system is charged into the oil cavity of the accumulator, compressing the air cavity, so that the pressure of the two cavities of oil and gas increases gradually. Until the pressure inside and outside the accumulator is equal; on the contrary, when the pressure of the hydraulic system is lower than the pressure of the oil chamber in the accumulator, the liquid in the oil chamber will be released into the system, and the air chamber will increase, so that the pressure of the oil and gas chambers is gradually reduced. Until the pressure inside and outside the accumulator is equal.
因为蓄能器能够释放的液体容积与初始压力和最终压力相关,所以初始压力越高,最终压力越低,能够释放的油液越多;反之,初始压力越低、最终压力越高,能够释放的油液越少。Because the volume of liquid that the accumulator can release is related to the initial pressure and the final pressure, the higher the initial pressure and the lower the final pressure, the more oil can be released; conversely, the lower the initial pressure and the higher the final pressure, the more oil can be released. less oil.
这种蓄能器存在的如下问题:液压系统要推动负载做功,必然要建立一定的压力,所以蓄能器油腔内的油液难以完全释放出来,必然存在残余。导致在计算选型时蓄能器油腔容积必须远远大于实际需要的油液容积,导致蓄能器容积较大,增加了蓄能器的体积重量;由于推动负载做功的最终压力不能减小,为更多地释放地油液,一般只能靠提高初始预充压力的方法,高压会导致整个液压系统耐压等级提高,系统安全性要求更高,整体质量将增大。The problem of this kind of accumulator is as follows: in order to push the load to do work, the hydraulic system must establish a certain pressure, so it is difficult to completely release the oil in the oil chamber of the accumulator, and there must be residuals. As a result, the volume of the accumulator oil cavity must be much larger than the actual required oil volume during the calculation and selection, resulting in a larger volume of the accumulator and an increase in the volume weight of the accumulator; the final pressure of pushing the load to do work cannot be reduced. , In order to release more oil, generally can only rely on the method of increasing the initial pre-charge pressure, high pressure will lead to the increase of the pressure resistance level of the entire hydraulic system, the system safety requirements will be higher, and the overall quality will increase.
发明内容SUMMARY OF THE INVENTION
为解决现有活塞式蓄能器油液不能完全释放、导致液压系统体积重量较大、耐压等级提高等技术问题,本发明创新地提供了一种集成伸缩装置的高能效蓄能器,将伸缩装置集成到蓄能器的储气腔中,利用伸缩装置让更多的油液释放或存储到蓄能器,具有能量利用率高、节能环保、体积重量小、操作流程简单、集成度高的优点。In order to solve the technical problems that the oil of the existing piston accumulator cannot be completely released, resulting in a large volume and weight of the hydraulic system, and an increase in the pressure resistance level, the present invention innovatively provides a high-efficiency accumulator integrated with a telescopic device. The expansion device is integrated into the air storage cavity of the accumulator, and the expansion device is used to release or store more oil in the accumulator, which has the advantages of high energy utilization rate, energy saving and environmental protection, small volume and weight, simple operation process and high integration. The advantages.
为实现上述的技术目的,本发明实施例公开了一种集成伸缩装置的高能效蓄能器,包括蓄能器筒体和伸缩装置,所述蓄能器筒体为内部中空的密封结构,所述蓄能器筒体的内腔通过蓄能器活塞分隔为储油腔和储气腔,所述蓄能器筒体的上端设有油口,所述油口与蓄能器筒体的储油腔连通,所述蓄能器筒体的下端设有充气口,所述充气口与蓄能器筒体的储气腔连通,所述伸缩装置集成在蓄能器筒体的储气腔中,所述伸缩装置的下端与蓄能器筒体的底壁固定连接,所述伸缩装置的上端与蓄能器活塞固定连接。In order to achieve the above technical purpose, the embodiment of the present invention discloses a high-efficiency accumulator integrated with a telescopic device, including an accumulator cylinder and a telescopic device. The inner cavity of the accumulator cylinder is divided into an oil storage cavity and an air storage cavity by the accumulator piston. The oil cavity is connected, the lower end of the accumulator cylinder is provided with an inflating port, the inflating port is communicated with the air storage cavity of the accumulator cylinder, and the expansion device is integrated in the air storage cavity of the accumulator cylinder The lower end of the expansion device is fixedly connected with the bottom wall of the accumulator cylinder, and the upper end of the expansion device is fixedly connected with the accumulator piston.
进一步的,本发明一种集成伸缩装置的高能效蓄能器,其中所述伸缩装置沿蓄能器筒体的轴线方向设置,当所述伸缩装置完全伸出时蓄能器筒体的储油腔容积最小、储气腔容积最大,当所述伸缩装置完全收回时蓄能器筒体的储油腔容积最大、储气腔容积最小。Further, the present invention is a high-efficiency accumulator integrated with a telescopic device, wherein the telescopic device is arranged along the axis direction of the accumulator cylinder, and when the telescopic device is fully extended, the oil storage of the accumulator cylinder is The volume of the cavity is the smallest and the volume of the air storage cavity is the largest. When the expansion device is fully retracted, the volume of the oil storage cavity of the accumulator cylinder is the largest and the volume of the air storage cavity is the smallest.
进一步的,本发明一种集成伸缩装置的高能效蓄能器,其中所述伸缩装置为电动缸,所述电动缸的电缆通过蓄能器筒体下端设置的电缆接口与外界电源连接。Further, the present invention provides a high-efficiency accumulator integrated with a telescopic device, wherein the telescopic device is an electric cylinder, and the cable of the electric cylinder is connected to an external power source through a cable interface provided at the lower end of the accumulator cylinder.
进一步的,本发明一种集成伸缩装置的高能效蓄能器,其中所述伸缩装置为电动缸,所述电动缸的缸筒位于蓄能器筒体内,所述电动缸的缸筒底壁与蓄能器筒体的底壁一体成型,所述电动缸的推拉杆与蓄能器活塞连接。Further, the present invention is a high-efficiency accumulator integrated with a telescopic device, wherein the telescopic device is an electric cylinder, the cylinder of the electric cylinder is located in the accumulator cylinder, and the bottom wall of the cylinder of the electric cylinder is connected to the body of the accumulator. The bottom wall of the accumulator cylinder is integrally formed, and the push-pull rod of the electric cylinder is connected with the accumulator piston.
本发明实施例还公开了一种液压系统,包括上述的一种集成伸缩装置的高能效蓄能器,所述液压系统还包括油箱、驱动电机、液压泵、换向阀和液压缸,所述驱动电机与液压泵相接,所述液压泵的进油口与油箱相接,所述换向阀为三位四通流量方向阀,所述换向阀的P口与液压泵的出油口相接,所述换向阀的A口与液压缸的无杆腔相连,所述液压缸的无杆腔通过第一开关阀与蓄能器筒体的油口相连,所述换向阀的B口与液压缸的有杆腔相连,所述换向阀的T口通过第二开关阀与油箱相连。The embodiment of the present invention further discloses a hydraulic system, including the above-mentioned high-efficiency accumulator integrated with a telescopic device, the hydraulic system further includes an oil tank, a driving motor, a hydraulic pump, a reversing valve and a hydraulic cylinder, the The drive motor is connected to the hydraulic pump, the oil inlet of the hydraulic pump is connected to the oil tank, the reversing valve is a three-position four-way flow directional valve, and the P port of the reversing valve is connected to the oil outlet of the hydraulic pump Then, the port A of the reversing valve is connected with the rodless cavity of the hydraulic cylinder, and the rodless cavity of the hydraulic cylinder is connected with the oil port of the accumulator cylinder through the first switch valve, and the The B port is connected with the rod cavity of the hydraulic cylinder, and the T port of the reversing valve is connected with the oil tank through the second switch valve.
进一步的,本发明一种液压系统,其中还包括溢流阀,所述溢流阀的入油口分别与液压泵的出油口和换向阀的P口相连,所述溢流阀的排油口与油箱相连。Further, a hydraulic system of the present invention further comprises a relief valve, the oil inlet of the relief valve is respectively connected with the oil outlet of the hydraulic pump and the P port of the reversing valve, the discharge port of the relief valve is The oil port is connected to the oil tank.
进一步的,本发明一种液压系统,其中所述第一开关阀为断电常闭型两位两通电磁开关阀。Further, the present invention provides a hydraulic system, wherein the first switch valve is a power-off normally-closed type two-position two-way electromagnetic switch valve.
进一步的,本发明一种液压系统,其中所述第二开关阀为断电常开型两位两通电磁开关阀。Further, the present invention provides a hydraulic system, wherein the second switch valve is a power-off normally open type two-position two-way electromagnetic switch valve.
本发明实施例还公开了上述一种液压系统的控制方法,所述控制方法包括液压缸伸出步骤和液压缸收回步骤:The embodiment of the present invention also discloses the above-mentioned control method of a hydraulic system, the control method includes a hydraulic cylinder extending step and a hydraulic cylinder retracting step:
所述液压缸伸出步骤包括:The step of extending the hydraulic cylinder includes:
启动驱动电机和液压泵,液压泵建压;Start the drive motor and hydraulic pump, and the hydraulic pump builds up pressure;
使第一开关阀的电磁线圈S1得电,使得第一开关阀导通,蓄能器储油腔油液释放到液压缸的无杆腔;The electromagnetic coil S1 of the first switch valve is energized, so that the first switch valve is turned on, and the oil in the accumulator oil storage chamber is released to the rodless chamber of the hydraulic cylinder;
使换向阀的电磁线圈S2得电,使得换向阀的P口与A口导通以及T口与B口导通,使液压泵泵出的油液流入液压缸的无杆腔,同时使液压缸有杆腔中的油液流回油箱;The solenoid coil S2 of the reversing valve is energized, so that the P port of the reversing valve is connected to the A port and the T port is connected to the B port, so that the oil pumped by the hydraulic pump flows into the rodless cavity of the hydraulic cylinder, and at the same time makes the The oil in the rod cavity of the hydraulic cylinder flows back to the oil tank;
当蓄能器筒体的储油腔压力降低至液压缸的无杆腔压力时,启动电动缸推动蓄能器活塞向上移动继续向液压缸的无杆腔中供入油液;When the pressure of the oil storage chamber of the accumulator barrel is reduced to the pressure of the rodless chamber of the hydraulic cylinder, start the electric cylinder to push the accumulator piston to move upward and continue to supply oil into the rodless chamber of the hydraulic cylinder;
当液压缸伸出到位后,使第一开关阀和换向阀失电并关闭驱动电机、液压泵和电动缸;When the hydraulic cylinder is extended in place, the first switch valve and the reversing valve are de-energized and the drive motor, hydraulic pump and electric cylinder are turned off;
所述液压缸收回步骤包括:The hydraulic cylinder retracting step includes:
启动驱动电机和液压泵,液压泵建压;Start the drive motor and hydraulic pump, and the hydraulic pump builds up pressure;
使第一开关阀的电磁线圈S1得电,使得第一开关阀导通;The electromagnetic coil S1 of the first on-off valve is energized, so that the first on-off valve is turned on;
使第二开关阀的电磁线圈S4得电,使得第二开关阀断开;The electromagnetic coil S4 of the second on-off valve is energized, so that the second on-off valve is disconnected;
使换向阀的电磁线圈S3得电,使得换向阀的P口与B口导通以及T口与A口导通,液压泵泵出的油液流入液压缸的有杆腔;使得换向阀的T口与 A口导通,液压缸无杆腔中的油液流入蓄能器筒体的储油腔;The solenoid coil S3 of the reversing valve is energized, so that the P port of the reversing valve is connected to the B port and the T port is connected to the A port, and the oil pumped by the hydraulic pump flows into the rod cavity of the hydraulic cylinder; The T port of the valve is connected to the A port, and the oil in the rodless cavity of the hydraulic cylinder flows into the oil storage cavity of the accumulator cylinder;
当蓄能器筒体的储油腔压力升高至液压缸的无杆腔压力时,启动电动缸拉动蓄能器活塞向下移动,液压缸的无杆腔中油液继续流入蓄能器筒体的储油腔;When the pressure of the oil storage chamber of the accumulator cylinder rises to the pressure of the rodless chamber of the hydraulic cylinder, start the electric cylinder to pull the accumulator piston to move down, and the oil in the rodless chamber of the hydraulic cylinder continues to flow into the accumulator cylinder the oil storage chamber;
当液压缸收回到位后,使第一开关阀、第二开关阀和换向阀失电,并关闭驱动电机、液压泵和电动缸。When the hydraulic cylinder is retracted in place, the first switch valve, the second switch valve and the reversing valve are de-energized, and the driving motor, the hydraulic pump and the electric cylinder are turned off.
进一步的,本发明一种液压系统的控制方法,其中所述液压缸伸出步骤中,当蓄能器筒体的储油腔压力降低至液压缸的无杆腔压力前,电动缸处于随动状态;所述液压缸收回步骤中,当蓄能器筒体的储油腔压力升高至液压缸的无杆腔压力前,电动缸处于随动状态。Further, the present invention provides a control method for a hydraulic system, wherein in the step of extending the hydraulic cylinder, before the pressure of the oil storage chamber of the accumulator cylinder is reduced to the pressure of the rodless chamber of the hydraulic cylinder, the electric cylinder is in a follow-up state. state; in the step of retracting the hydraulic cylinder, before the pressure of the oil storage chamber of the accumulator cylinder rises to the pressure of the rodless chamber of the hydraulic cylinder, the electric cylinder is in a follow-up state.
本发明的有益效果为:伸缩装置可以将蓄能器储油腔中的油液完全释放,仅需蓄能器的储油腔比所作用的液压缸的无杆腔容积略大即可,使得蓄能器体积和重量都可以减少;与传统的蓄能器相比释放的油液更多,可以降低泵源提供的流量和功率,更加节能环保;在释能过程中,当蓄能器的储油腔压力达到负载压力时,还可通过伸缩装置进一步的推动蓄能器活塞释放更多油液,降低液压系统的耐压等级;在储能过程中,当蓄能器的储油腔压力达到负载压力时,还可通过伸缩装置进一步的拉动蓄能器活塞储存更多的油液,免去传统蓄能器在充油的流程;将伸缩装置与蓄能器的储气腔共用同一安装空间,使得装置整体结构更加紧凑,集成度更高。The beneficial effects of the present invention are: the expansion device can completely release the oil in the oil storage cavity of the accumulator, and only the oil storage cavity of the accumulator needs to be slightly larger than the rodless cavity of the hydraulic cylinder to be acted upon, so that The volume and weight of the accumulator can be reduced; compared with the traditional accumulator, it releases more oil, which can reduce the flow and power provided by the pump source, which is more energy-saving and environmentally friendly; When the pressure of the oil storage chamber reaches the load pressure, the expansion device can further push the accumulator piston to release more oil to reduce the pressure resistance level of the hydraulic system; during the energy storage process, when the pressure of the oil storage chamber of the accumulator When the load pressure is reached, the piston of the accumulator can be further pulled by the expansion device to store more oil, eliminating the oil filling process of the traditional accumulator; the expansion device and the air storage chamber of the accumulator share the same installation space, making the overall structure of the device more compact and more integrated.
附图说明Description of drawings
图1为本发明一种集成伸缩装置的高能效蓄能器的结构示意图;FIG. 1 is a schematic structural diagram of a high-efficiency accumulator integrated with a telescopic device of the present invention;
图2为本发明一种集成伸缩装置的高能效蓄能器的另一结构示意图。FIG. 2 is another schematic structural diagram of a high-efficiency energy accumulator integrated with a telescopic device according to the present invention.
具体实施方式Detailed ways
下面结合说明书附图对本发明的一种集成伸缩装置的高能效蓄能器进行详细的解释和说明。A high-efficiency energy accumulator integrated with a telescopic device of the present invention will be explained and described in detail below with reference to the accompanying drawings.
如图1所示,本发明实施例公开了一种集成伸缩装置的高能效蓄能器,具体包括蓄能器筒体1和伸缩装置,其中的蓄能器筒体1为内部中空的密封结构,让蓄能器筒体1的内腔通过蓄能器活塞2分隔为储油腔3和储气腔4,在蓄能器筒体1的上端设有油口5,让油口5与蓄能器筒体1的储油腔3连通,在蓄能器筒体1的下端设有充气口6,让充气口6与蓄能器筒体1的储气腔4连通,将伸缩装置集成在蓄能器筒体1的储气腔4中,让伸缩装置的下端与蓄能器筒体1的底壁固定连接,并让伸缩装置的上端与蓄能器活塞2 固定连接。As shown in FIG. 1 , an embodiment of the present invention discloses a high-efficiency accumulator integrated with a telescopic device, which specifically includes an accumulator cylinder 1 and a telescopic device, wherein the accumulator cylinder 1 is a sealed structure with a hollow interior , so that the inner cavity of the accumulator cylinder 1 is divided into an
通过上述设置,伸缩装置可以将蓄能器储油腔3中的油液完全释放,仅需蓄能器的储油腔3比所作用的液压缸的无杆腔容积略大即可(两者关系件下述的液压系统),使得蓄能器体积和重量都可以减少;与传统的蓄能器相比释放的油液更多,可以降低泵源提供的流量和功率,更加节能环保;在释能过程中,当蓄能器的储油腔3压力达到负载压力时,还可通过伸缩装置进一步的推动蓄能器活塞释放更多油液,降低液压系统的耐压等级;在储能过程中,当蓄能器的储油腔3压力达到负载压力时,还可通过伸缩装置进一步的拉动蓄能器活塞储存更多的油液,免去传统蓄能器再充油的流程;将伸缩装置与蓄能器的储气腔4共用同一安装空间,使得装置整体结构更加紧凑,集成度更高。Through the above arrangement, the telescopic device can completely release the oil in the accumulator
在本发明一实施例中,将伸缩装置沿蓄能器筒体1的轴线方向设置,当伸缩装置完全伸出时使得蓄能器筒体1的储油腔3容积最小、储气腔4容积最大,当伸缩装置完全收回时使得蓄能器筒体1的储油腔3容积最大、储气腔4容积最小,在蓄能器释能时,可以释放更多的油液,在蓄能器蓄能时,可以存储更多的油液,更加符合操作习惯,动作更加流畅,防止误动作,提高运行稳定性。In an embodiment of the present invention, the telescopic device is arranged along the axis direction of the accumulator cylinder 1. When the telescopic device is fully extended, the volume of the
伸缩装置可以采用电动缸7,电动缸7的电缆通过蓄能器筒体1下端设置的电缆接口8与外界电源连接,增强电气可操作性,提升自动化水平。The telescopic device can use an electric cylinder 7, and the cable of the electric cylinder 7 is connected to the external power supply through the
如图2所示,伸缩装置可以采用的电动缸7为行星滚珠丝杠电动缸,电动缸7的缸筒位于蓄能器筒体1内,电动缸7的缸筒底壁与蓄能器筒体1的底壁一体成型,电动缸7的推拉杆与蓄能器活塞2连接,电动缸7的电机位于蓄能器筒体1外,在保证结构整体可靠性的同时将蓄能器筒体1与电动缸 7有机的结合在一起,在相同工况下,相对传统的蓄能器可以进一步的缩减整体的容量和体积,同时可以省去电缆接口8,提高蓄能器筒体1的密封效果。As shown in FIG. 2 , the electric cylinder 7 that can be used by the telescopic device is a planetary ball screw electric cylinder. The bottom wall of the body 1 is integrally formed, the push-pull rod of the electric cylinder 7 is connected to the
本发明实施例还公开了一种液压系统,应用了上述的一种集成伸缩装置的高能效蓄能器。具体地,液压系统还包括油箱9、驱动电机10、液压泵1 1、换向阀12和液压缸13。驱动电机10与液压泵11相接,液压泵11的进油口与油箱9相接,换向阀12为三位四通流量方向阀,换向阀12的P口与液压泵11的出油口相接,换向阀12的A口与液压缸13的无杆腔相连,液压缸13的无杆腔通过第一开关阀14与蓄能器筒体1的油口5相连,利用第一开关阀14控制蓄能器与液压缸13无杆腔的通断,换向阀12的B口与液压缸13的有杆腔相连,换向阀12的T口通过第二开关阀15与油箱9相连,换向阀12断电时,保持在中位,使得液压泵11与液压缸13不连接。The embodiment of the present invention also discloses a hydraulic system, which applies the above-mentioned high-energy-efficiency accumulator integrated with a telescopic device. Specifically, the hydraulic system further includes an
本实施例中的液压系统还包括溢流阀16,溢流阀16的入油口分别与液压泵11的出油口和换向阀12的P口相连,溢流阀16的排油口与油箱9相连,溢流阀16用来设定液压系统整体的最高压力。The hydraulic system in this embodiment also includes a
第一开关阀14优选为断电常闭型两位两通电磁开关阀,即断电时第一开关阀14处于关断状态,管线不形成通路,确保蓄能器在蓄能状态下能量不散失。The
第二开关阀15优选为断电常开型两位两通电磁开关阀,即断电时第二开关阀15处于导通状态,管线形成通路。第二开关阀15在液压缸13伸出过程中处于导通状态,液压缸13的有杆腔的油液可以回流至油箱9中;第二开关阀15在液压缸13收回过程中处于关断状态,促使液压缸13无杆腔的油液流入蓄能器筒体1的储油腔3中。The second on-off
本实施例中液压系统,蓄能器与液压泵11同时给无杆腔供油,提升动作速度。在电动缸7的作用下蓄能器可以释放或存储更多的油液,提高了油液的利用率。液压泵11提供或回收的油液减少,降低了液压泵11的流量和功率,减轻液压泵11的负担,无需在增加蓄能器时提高液压系统的压力等级。蓄能器和液压泵11的体积和重量都可减小。本实施例中的液压系统结构简单、紧凑集成度高,可适用于狭小空间或集成度较高的装置中,来达到缩减体积的目的。In the hydraulic system of this embodiment, the accumulator and the
本发明实施例还公开了上述液压系统的控制方法,其实现原理和技术效果与液压系统类似,此处不再赘述。后面的实施例也是如此,均不再展开说明。The embodiment of the present invention also discloses the control method of the above-mentioned hydraulic system, the realization principle and technical effect of which are similar to those of the hydraulic system, and are not repeated here. The same is true for the following embodiments, which will not be further described.
作为一可选实施例,控制方法包括液压缸13伸出步骤和液压缸13收回步骤:As an optional embodiment, the control method includes the step of extending the
液压缸13伸出步骤包括:The step of extending the
启动驱动电机10和液压泵11,液压泵11建压;Start the
使第一开关阀14的电磁线圈S1得电,使得第一开关阀14导通,蓄能器储油腔3油液释放到液压缸13的无杆腔;The electromagnetic coil S1 of the
使换向阀12的电磁线圈S2得电,使得换向阀12的P口与A口导通以及T口与B口导通,使液压泵11泵出的油液流入液压缸13的无杆腔,同时使液压缸13有杆腔中的油液流回油箱9;The electromagnetic coil S2 of the reversing
当蓄能器筒体1的储油腔3压力降低至液压缸13的无杆腔压力时,启动电动缸7推动蓄能器活塞2向上移动继续向液压缸13的无杆腔中供入油液;When the pressure of the
当液压缸13伸出到位后,使第一开关阀14和换向阀12失电并关闭驱动电机10、液压泵11和电动缸7;When the
液压缸13收回步骤包括:The step of retracting the
启动驱动电机10和液压泵11,液压泵11建压;Start the
使第一开关阀14的电磁线圈S1得电,使得第一开关阀14导通;The electromagnetic coil S1 of the
使第二开关阀15的电磁线圈S4得电,使得第二开关阀15断开;The electromagnetic coil S4 of the
使换向阀12的电磁线圈S3得电,使得换向阀12的P口与B口导通以及T口与A口导通,使液压泵11泵出的油液流入液压缸13的有杆腔,同时使液压缸13无杆腔中的油液流入蓄能器筒体1的储油腔3;The electromagnetic coil S3 of the reversing
当蓄能器筒体1的储油腔3压力升高至液压缸13的无杆腔压力时,启动电动缸7拉动蓄能器活塞2向下移动,液压缸13的无杆腔中油液继续流入蓄能器筒体1的储油腔3;When the pressure of the
当液压缸13收回到位后,使第一开关阀14、第二开关阀15和换向阀1 2失电,并关闭驱动电机10、液压泵11和电动缸7。When the
液压缸13伸出步骤中,当蓄能器筒体1的储油腔3压力降低至液压缸1 3的无杆腔压力前,电动缸7处于随动状态;液压缸13收回步骤中,当蓄能器筒体1的储油腔3压力升高至液压缸13的无杆腔压力前,电动缸7处于随动状态,避免产生无用功,影响系统运行稳定性。In the step of extending the
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated devices or elements. It must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明实质内容上所作的任何修改、等同替换和简单改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and simple improvements made in the essence of the present invention should be included in the protection scope of the present invention. Inside.
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Application publication date: 20220927 |
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