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CN115141917A - Multi-media collaborative water jet surface strengthening spray device and method - Google Patents

Multi-media collaborative water jet surface strengthening spray device and method Download PDF

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CN115141917A
CN115141917A CN202210791115.1A CN202210791115A CN115141917A CN 115141917 A CN115141917 A CN 115141917A CN 202210791115 A CN202210791115 A CN 202210791115A CN 115141917 A CN115141917 A CN 115141917A
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pipe
valve
pressure water
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CN115141917B (en
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张显程
姚树磊
涂善东
迟雨欣
束国刚
王晓博
张丁午
石俊秒
王宁
贾云飞
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East China University of Science and Technology
China United Heavy Gas Turbine Technology Co Ltd
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China United Heavy Gas Turbine Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D7/00Modifying the physical properties of iron or steel by deformation
    • C21D7/02Modifying the physical properties of iron or steel by deformation by cold working
    • C21D7/04Modifying the physical properties of iron or steel by deformation by cold working of the surface
    • C21D7/06Modifying the physical properties of iron or steel by deformation by cold working of the surface by shot-peening or the like
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working

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Abstract

本发明公开了一种多介质协同水射流表面强化喷射装置,包括高压水入口管、分流阀和多介质混合连接阀,多介质混合连接阀内设置有至少两个相互隔绝的多介质混合腔,高压水入口管和每个多介质混合腔都一端与分流阀连通,每个多介质混合腔的另一端均连接有射流管,射流管远离多介质混合腔的一端设置有射流喷头,每个多介质混合腔都连通有至少两个介质入口,每个介质入口远离对应的多介质混合腔的一端都连接有进料管。利用射流喷头喷出的多介质混合水射流喷射待强化工件的表面,以对待强化工件进行表面强化。本发明提高了表面强化效果,同时降低了强化后的表面的粗糙度。

Figure 202210791115

The invention discloses a multi-medium coordinated water jet surface-strengthening injection device, comprising a high-pressure water inlet pipe, a diverter valve and a multi-media mixing connection valve. The multi-media mixing connection valve is provided with at least two mutually isolated multi-media mixing chambers. One end of the high-pressure water inlet pipe and each multi-media mixing chamber is communicated with the shunt valve, the other end of each multi-media mixing chamber is connected with a jet pipe, and one end of the jet pipe away from the multi-media mixing chamber is provided with a jet nozzle, and each multi-media mixing chamber is provided with a jet nozzle. Each of the medium mixing chambers is communicated with at least two medium inlets, and one end of each medium inlet away from the corresponding multi-media mixing chamber is connected with a feeding pipe. The surface of the workpiece to be strengthened is sprayed by the multi-medium mixed water jet sprayed by the jet nozzle to strengthen the surface of the workpiece to be strengthened. The invention improves the surface strengthening effect while reducing the roughness of the strengthened surface.

Figure 202210791115

Description

多介质协同水射流表面强化喷射装置及方法Multi-media collaborative water jet surface strengthening spray device and method

技术领域technical field

本发明涉及水射流表面强化技术领域,特别是涉及一种多介质协同水射流表面强化喷射装置及方法。The invention relates to the technical field of water jet surface strengthening, in particular to a multi-medium collaborative water jet surface strengthening spray device and method.

背景技术Background technique

水射流表面强化技术因其在受限空间的可达性高、操作简便、成本低以及绿色环保等优点而备受国内外关注。现有的水射流表面强化技术包括纯水射流强化、空化射流强化、脉冲水射流强化和磨粒水射流强化。Water jet surface enhancement technology has attracted much attention at home and abroad due to its high accessibility in confined spaces, easy operation, low cost, and environmental protection. The existing water jet surface strengthening technologies include pure water jet strengthening, cavitation jet strengthening, pulsed water jet strengthening and abrasive water jet strengthening.

纯水射流强化方法是通过水射流喷嘴直接将高压纯水喷射到金属表面,该工艺的射流介质均为水,可以使金属表面产生有益的残余压应力,并提高表层硬度,但是不会使金属表层发生晶粒细化,并且会造成严重的表面侵蚀现象,强化后的表面粗糙度较高。The pure water jet strengthening method is to directly spray high-pressure pure water to the metal surface through a water jet nozzle. The jet medium of this process is water, which can generate beneficial residual compressive stress on the metal surface and improve the surface hardness, but will not make the metal surface. Grain refinement occurs in the surface layer, which will cause serious surface erosion, and the surface roughness after strengthening is high.

空化射流强化方法是通过淹没在水中的射流喷嘴产生空化现象,该工艺的射流介质也为水,利用水体中空化气泡溃灭产生的能量来强化金属表面,研究表明,空化射流强化可以诱导金属表层产生大量变形孪晶和位错,但是会使表面产生环形侵蚀现象,提高表面粗糙度。The cavitation jet strengthening method is to generate cavitation through the jet nozzle submerged in water. The jet medium of this process is also water, and the energy generated by the collapse of cavitation bubbles in the water body is used to strengthen the metal surface. Induce a large number of deformation twins and dislocations on the metal surface, but it will cause annular erosion on the surface and improve the surface roughness.

脉冲水射流强化方法是借助机械调制器或超声波转换器将连续射流转变为不连续的流体簇,从而以极高的动能冲击金属表面,现有脉冲水射流强化的射流介质为水或者水与固体磨粒的混合体,脉冲水射流强化方法使得在较低的初始射流压强下达到较大的冲击能量,降低了射流装备成本,但是同样造成严重的表面侵蚀。The pulsed water jet enhancement method is to convert the continuous jet into a discontinuous fluid cluster with the help of a mechanical modulator or an ultrasonic converter, so as to impact the metal surface with extremely high kinetic energy. The existing jet medium for pulsed water jet enhancement is water or water and solid. The mixture of abrasive particles and the pulsed water jet strengthening method can achieve a larger impact energy at a lower initial jet pressure, which reduces the cost of jet equipment, but also causes serious surface erosion.

磨粒水射流强化是在纯水射流强化的基础上将射流介质换成水和固体磨粒的混合体以产生更大的冲击能量,研究表明磨粒水射流强化处理后的金属表层发生明显的塑性变形和晶粒细化,引入了更高的残余压应力和显微硬度,然而处理后的金属表面粗糙度相比于未处理的表面依然较高。Abrasive water jet strengthening is to replace the jet medium with a mixture of water and solid abrasive particles on the basis of pure water jet strengthening to generate greater impact energy. Plastic deformation and grain refinement introduce higher residual compressive stress and microhardness, however the treated metal surface roughness is still higher compared to the untreated surface.

因此,兼顾提高表面强化效果的同时降低造成的表面粗糙度是水射流表面强化需要解决的关键问题。Therefore, improving the surface strengthening effect and reducing the surface roughness is the key problem to be solved in water jet surface strengthening.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种多介质协同水射流表面强化喷射装置及方法,以解决上述现有技术存在的问题,提高表面强化效果,同时降低强化后的表面的粗糙度。The purpose of the present invention is to provide a multi-media synergistic water jet surface strengthening spraying device and method to solve the above-mentioned problems in the prior art, improve the surface strengthening effect, and reduce the roughness of the strengthened surface at the same time.

为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:

本发明提供了一种多介质协同水射流表面强化喷射装置,包括高压水入口管、分流阀和多介质混合连接阀,所述多介质混合连接阀内设置有至少两个相互隔绝的多介质混合腔,所述高压水入口管和每个所述多介质混合腔都一端与所述分流阀连通,每个所述多介质混合腔的另一端均连接有射流管,所述射流管远离所述多介质混合腔的一端设置有射流喷头,每个所述多介质混合腔都连通有至少两个介质入口,每个所述介质入口远离对应的所述多介质混合腔的一端都连接有进料管。The invention provides a multi-medium coordinated water jet surface-enhancing spray device, comprising a high-pressure water inlet pipe, a diverter valve and a multi-media mixing connection valve, wherein at least two mutually isolated multi-medium mixing valves are arranged in the multi-media mixing connection valve One end of the high-pressure water inlet pipe and each of the multi-media mixing chambers is communicated with the shunt valve, the other end of each of the multi-media mixing chambers is connected with a jet pipe, and the jet pipe is far away from the One end of the multi-media mixing chamber is provided with a jet nozzle, each of the multi-media mixing chambers is connected with at least two medium inlets, and one end of each of the medium inlets away from the corresponding multi-media mixing chamber is connected with a feed material Tube.

优选的,所述多介质混合腔与所述分流阀连通的一端设置有高压水入口,所述高压水入口内设置有宝石喷嘴,所述高压水入口上连通有高压水溢流口,所述高压水溢流口远离所述高压水入口的一端的开口位于所述多介质混合连接阀的外壁上。Preferably, a high-pressure water inlet is provided at one end of the multi-media mixing chamber that communicates with the diverter valve, a gemstone nozzle is arranged in the high-pressure water inlet, and a high-pressure water overflow port is communicated with the high-pressure water inlet. The opening of one end of the high-pressure water overflow port away from the high-pressure water inlet is located on the outer wall of the multi-media mixing connection valve.

优选的,所述多介质混合腔上还设置有气压检测口,所述气压检测口上连接有气压传感器。Preferably, the multi-media mixing chamber is further provided with an air pressure detection port, and an air pressure sensor is connected to the air pressure detection port.

优选的,任意一个所述多介质混合腔上的全部所述介质入口和所述气压检测口都沿高压水的流动方向间隔分布,所述气压检测口较任意一个所述介质入口都更靠近所述分流阀。Preferably, all the medium inlets and the air pressure detection ports on any one of the multi-media mixing chambers are distributed at intervals along the flow direction of the high-pressure water, and the air pressure detection ports are closer to all the medium inlets than any one of the medium inlets. the diverter valve.

优选的,每个所述多介质混合腔上设置有两个所述介质入口,两个所述介质入口分别为磨粒介质入口和抛光润滑介质入口,且所述磨粒介质入口较所述抛光润滑介质入口更靠近所述分流阀;在每个所述进料管上都设置有流量调节阀。Preferably, each of the multi-medium mixing chambers is provided with two medium inlets, the two medium inlets are an abrasive medium inlet and a polishing lubricating medium inlet respectively, and the abrasive medium inlet is smaller than the polishing medium inlet. The lubricating medium inlet is closer to the diverter valve; each of the feed pipes is provided with a flow regulating valve.

优选的,所述多介质混合连接阀内设置有两个所述多介质混合腔,所述分流阀为三通分流阀;所述多介质混合腔通过高压分流管与所述分流阀连通。Preferably, the multi-media mixing connection valve is provided with two multi-media mixing chambers, and the diverter valve is a three-way diverter valve; the multi-media mixing chamber is communicated with the diverter valve through a high-pressure diverter pipe.

优选的,所述射流管与所述多介质混合腔转动密封连接,在所述射流管上固设有角度调节件和角度刻度盘。Preferably, the jet pipe is connected with the multi-medium mixing chamber in a rotational and sealing manner, and an angle adjusting member and an angle dial are fixed on the jet pipe.

优选的,所述角度刻度盘的0°刻度与所述射流管上的所述射流喷头的出口的轴线方向对齐,且所述射流喷头的出口的轴线方向与所述射流管的轴线垂直;所述角度调节件采用齿轮;两个所述射流喷头的朝向相反,且两个所述角度调节件啮合。Preferably, the 0° scale of the angle dial is aligned with the axis direction of the outlet of the jet nozzle on the jet pipe, and the axis direction of the outlet of the jet nozzle is perpendicular to the axis of the jet pipe; so The angle adjusting member adopts gears; the directions of the two jet nozzles are opposite, and the two angle adjusting members are engaged.

本发明还提供一种多介质协同水射流表面强化喷射方法,基于上述的多介质协同水射流表面强化喷射装置,通过高压水入口管和分流阀为每个多介质混合腔通入高压水,通过不同的进料管在每个所述多介质混合腔中通入磨粒介质和抛光润滑介质,每个所述多介质混合腔中的高压水、所述磨粒介质和所述抛光润滑介质混合在一起后,经过射流管末端的射流喷头喷出;利用所述射流喷头喷出的多介质混合水射流喷射待强化工件的表面,以对所述待强化工件进行表面强化。The present invention also provides a multi-medium collaborative water jet surface-enhancing spraying method. Based on the above-mentioned multi-medium collaborative water jet surface-enhancing spraying device, high-pressure water is introduced into each multi-medium mixing chamber through a high-pressure water inlet pipe and a diverter valve, and the Abrasive medium and polishing lubricating medium are introduced into each of the multi-media mixing chambers by different feed pipes, and the high-pressure water, the abrasive medium and the polishing lubricating medium in each of the multi-media mixing chambers are mixed After being together, they are sprayed out through the jet nozzle at the end of the jet pipe; the surface of the workpiece to be strengthened is sprayed with the multi-media mixed water jet sprayed from the jet nozzle to enhance the surface of the workpiece to be strengthened.

本发明相对于现有技术取得了以下技术效果:The present invention has achieved the following technical effects with respect to the prior art:

本发明的多介质协同水射流表面强化喷射装置及方法提高了表面强化效果,同时降低了强化后的表面的粗糙度。本发明的多介质协同水射流表面强化喷射装置及方法采用多介质协调射流,其中水作为高速射流的载体,磨粒作为强化相起到增强冲击动能的作用,抛光润滑介质在射流束持续冲击金属表面起到降低表面粗糙度的作用,能够在提高金属表面强化效果的基础上,降低被强化金属的表面质量,同时提高加工效率和被应用的场景。The multi-media synergistic water jet surface strengthening spraying device and method of the present invention improves the surface strengthening effect and reduces the roughness of the strengthened surface at the same time. The multi-media coordinated water jet surface strengthening spray device and method of the present invention adopts multi-media coordinated jet, wherein water is used as the carrier of the high-speed jet, abrasive particles are used as the strengthening phase to enhance the impact kinetic energy, and the polishing lubricating medium continuously impacts the metal in the jet beam. The surface plays a role in reducing the surface roughness, which can reduce the surface quality of the strengthened metal on the basis of improving the metal surface strengthening effect, and at the same time improve the processing efficiency and the application scene.

本发明的多介质协同水射流表面强化喷射装置通过双头对称布置射流喷嘴可最大程度保证双侧射流压强一致;最大程度缩小射流喷嘴之间的距离,以适应薄壁工件的表面强化;利用气压传感器检测多介质混合腔的实时气压状态,便于建立气压与强化效应的关联;通过设置流量调节阀调节固液介质的流量;多介质混合连接阀的多介质混合腔中的气压检测口、固体介质进料口、抛光润滑介质进料口沿射流方向间隔分布,便于多介质混合,并避免固液介质流入过程中的互相干涉;通过集成的角度调节件和刻度盘精确调节双头的喷射角度,一方面便于标定射流角度,另一方面提高了双头喷射装置的应用场景,可应用于薄板两侧面、回转工件内外壁的表面强化。The multi-media synergistic water jet surface strengthening spray device of the present invention can ensure the uniformity of the two-side jet pressure to the greatest extent by arranging the jet nozzles symmetrically with two heads; the distance between the jet nozzles is reduced to the greatest extent to adapt to the surface strengthening of the thin-walled workpiece; the air pressure is used The sensor detects the real-time air pressure state of the multi-media mixing chamber, which is convenient to establish the correlation between air pressure and the strengthening effect; the flow rate of the solid-liquid medium is adjusted by setting the flow control valve; the air pressure detection port in the multi-media mixing chamber of the multi-media mixing connection valve, the solid medium The feeding ports and polishing lubricating medium feeding ports are distributed at intervals along the jet flow direction, which is convenient for multi-media mixing and avoids mutual interference during the inflow of solid-liquid media; On the one hand, it is convenient to calibrate the jet angle, and on the other hand, it improves the application scene of the double-head jetting device, which can be applied to the surface strengthening of the two sides of the thin plate and the inner and outer walls of the rotating workpiece.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本发明多介质协同水射流表面强化喷射装置的结构示意图;Fig. 1 is the structure schematic diagram of the multi-media synergistic water jet surface strengthening spray device of the present invention;

图2为本发明多介质协同水射流表面强化喷射装置的侧视图;2 is a side view of the multi-media coordinated water jet surface strengthening spray device of the present invention;

图3为本发明多介质协同水射流表面强化喷射装置的主视图;Fig. 3 is the front view of the multi-media synergistic water jet surface strengthening spray device of the present invention;

图4为图2的A-A剖视图;Fig. 4 is the A-A sectional view of Fig. 2;

图5为图3的B-B剖视图;Fig. 5 is the B-B sectional view of Fig. 3;

图6为本发明多介质协同水射流表面强化喷射装置中多介质混合连接阀的剖视;6 is a cross-sectional view of the multi-media mixing connection valve in the multi-media synergistic water jet surface enhancement spray device of the present invention;

图7为图3的C-C剖视图;Fig. 7 is the C-C sectional view of Fig. 3;

图8为本发明多介质协同水射流表面强化喷射装置应用于薄板工件的示意图;8 is a schematic diagram of the application of the multi-media synergistic water jet surface strengthening spray device to a thin plate workpiece according to the present invention;

图9为本发明多介质协同水射流表面强化喷射装置应用于薄板工件第一回转工件外壁的示意图;9 is a schematic diagram of the application of the multi-media synergistic water jet surface strengthening spray device of the present invention to the outer wall of the first rotating workpiece of the thin plate workpiece;

图10为本发明多介质协同水射流表面强化喷射装置应用于第一回转工件内壁的示意图;10 is a schematic diagram of the multi-media synergistic water jet surface strengthening spray device of the present invention applied to the inner wall of the first rotating workpiece;

其中:1、高压水入口管;2、第一锁紧螺母;3、三通分流阀;4、密封螺母;5、高压水分流管;6、第三锁紧螺母;7、过渡压紧接头;8、磨粒介质进料管;9、磨粒流量调节阀;10、直角接头;11、抛光润滑介质进料管;12、液体流量调节阀;13、多介质混合连接阀;13-1、高压水入口;13-2、高压水溢流口;13-3、气压检测口;13-4、磨粒介质入口;13-5、抛光润滑介质入口;13-6、射流管连接口;13-7、多介质混合腔;14、气压传感器;15、射流管压紧组件;15-1、弹性锁紧套;15-2、第四锁紧螺母;16、角度刻度盘;17、角度调节件;18、射流管;19、射流喷头;20、宝石喷嘴;21、薄板工件;22、第一回转工件;23、第二回转工件。Among them: 1. High-pressure water inlet pipe; 2. First locking nut; 3. Three-way diverter valve; 4. Sealing nut; 5. High-pressure water splitting pipe; 6. Third locking nut; 7. Transition compression joint ;8. Abrasive media feed pipe; 9. Abrasive flow control valve; 10. Right-angle joint; 11. Polished lubricant feed pipe; 12. Liquid flow control valve; 13. Multi-media mixing connection valve; 13-1 , high pressure water inlet; 13-2, high pressure water overflow port; 13-3, air pressure detection port; 13-4, abrasive medium inlet; 13-5, polishing lubricating medium inlet; 13-6, jet pipe connection port; 13-7. Multi-medium mixing chamber; 14. Air pressure sensor; 15. Jet tube pressing assembly; 15-1. Elastic locking sleeve; 15-2. Fourth locking nut; 16. Angle dial; 17. Angle Adjusting part; 18, jet pipe; 19, jet nozzle; 20, gemstone nozzle; 21, thin plate workpiece; 22, first rotating workpiece; 23, second rotating workpiece.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明的目的是提供一种多介质协同水射流表面强化喷射装置及方法,以解决上述现有技术存在的问题,提高表面强化效果,同时降低强化后的表面的粗糙度。The purpose of the present invention is to provide a multi-media synergistic water jet surface strengthening spraying device and method to solve the above-mentioned problems in the prior art, improve the surface strengthening effect, and reduce the roughness of the strengthened surface at the same time.

本发明提供了一种多介质协同水射流表面强化喷射装置,包括高压水入口管、分流阀和多介质混合连接阀,所述多介质混合连接阀内设置有至少两个相互隔绝的多介质混合腔,所述高压水入口管和每个所述多介质混合腔都一端与所述分流阀连通,每个所述多介质混合腔的另一端均连接有射流管,所述射流管远离所述多介质混合腔的一端设置有射流喷头,每个所述多介质混合腔都连通有至少两个介质入口,每个所述介质入口远离对应的所述多介质混合腔的一端都连接有进料管。The invention provides a multi-medium coordinated water jet surface-enhancing spray device, comprising a high-pressure water inlet pipe, a diverter valve and a multi-media mixing connection valve, wherein at least two mutually isolated multi-medium mixing valves are arranged in the multi-media mixing connection valve One end of the high-pressure water inlet pipe and each of the multi-media mixing chambers is communicated with the shunt valve, the other end of each of the multi-media mixing chambers is connected with a jet pipe, and the jet pipe is far away from the One end of the multi-media mixing chamber is provided with a jet nozzle, each of the multi-media mixing chambers is connected with at least two medium inlets, and one end of each of the medium inlets away from the corresponding multi-media mixing chamber is connected with a feed material Tube.

本发明的多介质协同水射流表面强化喷射装置及方法提高了表面强化效果,同时降低了强化后的表面的粗糙度。The multi-media synergistic water jet surface strengthening spraying device and method of the present invention improves the surface strengthening effect and reduces the roughness of the strengthened surface at the same time.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.

如图1至图10所示:本实施例提供了一种多介质协同水射流表面强化喷射装置,包括高压水入口管1、分流阀3和多介质混合连接阀13,多介质混合连接阀13内设置有两个相互隔绝的多介质混合腔13-7,高压水入口管1和每个多介质混合腔13-7都一端与分流阀3连通,每个多介质混合腔13-7的另一端均连接有射流管18,射流管18远离多介质混合腔13-7的一端设置有射流喷头19,每个多介质混合腔13-7都连通有两个介质入口,每个介质入口远离对应的多介质混合腔13-7的一端都连接有进料管。As shown in Figures 1 to 10: This embodiment provides a multi-media coordinated water jet surface enhancement spray device, including a high-pressure water inlet pipe 1, a diverter valve 3, and a multi-media mixing connection valve 13. The multi-media mixing connection valve 13 There are two mutually isolated multi-media mixing chambers 13-7, one end of the high-pressure water inlet pipe 1 and each multi-media mixing chamber 13-7 is communicated with the diverter valve 3, and the other side of each multi-media mixing chamber 13-7 is connected. One end is connected with a jet pipe 18, and one end of the jet pipe 18 away from the multi-media mixing chamber 13-7 is provided with a jet nozzle 19, each multi-media mixing chamber 13-7 is connected with two medium inlets, and each medium inlet is far away from the corresponding One end of the multi-media mixing chamber 13-7 is connected with a feeding pipe.

多介质混合腔13-7通过高压分流管与分流阀3连通。多介质混合腔13-7与分流阀3连通的一端设置有高压水入口13-1,高压水入口13-1内设置有宝石喷嘴20,高压水入口13-1上连通有高压水溢流口13-2,高压水溢流口13-2远离高压水入口13-1的一端的开口位于多介质混合连接阀13的外壁上。The multi-media mixing chamber 13-7 is communicated with the shunt valve 3 through a high-pressure shunt pipe. A high-pressure water inlet 13-1 is arranged at one end of the multi-medium mixing chamber 13-7 that communicates with the diverter valve 3, a gemstone nozzle 20 is arranged in the high-pressure water inlet 13-1, and a high-pressure water overflow port is communicated with the high-pressure water inlet 13-1. 13-2, the opening at one end of the high-pressure water overflow port 13-2 away from the high-pressure water inlet 13-1 is located on the outer wall of the multi-media mixing connection valve 13.

多介质混合腔13-7上还设置有气压检测口13-3,气压检测口13-3上连接有气压传感器14。任意一个多介质混合腔13-7上的全部介质入口和气压检测口13-3都沿高压水的流动方向间隔分布,气压检测口13-3较任意一个介质入口都更靠近分流阀3。两个介质入口分别为磨粒介质入口13-4和抛光润滑介质入口13-5,且磨粒介质入口13-4较抛光润滑介质入口13-5更靠近分流阀3;两个进料管分别为磨粒介质进料管8和抛光润滑介质进料管11,在磨粒介质进料管8上设置有磨粒流量调节阀9,在抛光润滑介质进料管11上设置有液体流量调节阀12。The multi-media mixing chamber 13-7 is also provided with an air pressure detection port 13-3, and an air pressure sensor 14 is connected to the air pressure detection port 13-3. All medium inlets and air pressure detection ports 13-3 on any one of the multi-media mixing chambers 13-7 are spaced along the flow direction of the high-pressure water, and the air pressure detection ports 13-3 are closer to the diverter valve 3 than any one of the medium inlets. The two medium inlets are the abrasive medium inlet 13-4 and the polishing lubricating medium inlet 13-5 respectively, and the abrasive medium inlet 13-4 is closer to the diverter valve 3 than the polishing lubricating medium inlet 13-5; the two feed pipes are respectively For the abrasive medium feeding pipe 8 and the polishing lubricating medium feeding pipe 11, the abrasive medium feeding pipe 8 is provided with an abrasive flow regulating valve 9, and the polishing lubricating medium feeding pipe 11 is provided with a liquid flow regulating valve 12.

射流管18与多介质混合腔13-7转动密封连接,在射流管18上固设有角度调节件17和角度刻度盘16。角度刻度盘16的0°刻度与射流管18上的射流喷头19的出口的轴线方向对齐,且射流喷头19的出口的轴线方向与射流管18的轴线垂直;角度调节件17采用齿轮,两个射流喷头19的朝向相反,且两个角度调节件17啮合。The jet tube 18 is connected with the multi-medium mixing chamber 13-7 in a rotational and sealing manner, and an angle adjusting member 17 and an angle dial 16 are fixed on the jet tube 18. The 0° scale of the angle dial 16 is aligned with the axis direction of the outlet of the jet nozzle 19 on the jet pipe 18, and the axis direction of the outlet of the jet nozzle 19 is perpendicular to the axis of the jet pipe 18; the angle adjustment member 17 adopts gears, two The direction of the jet head 19 is opposite, and the two angle adjustment pieces 17 are engaged.

在本实施例中,分流阀3采用三通分流阀;高压水入口管1通过第一锁紧螺母2与三通分流阀的入口端螺纹连接,三通分流阀上设置有密封螺母4,高压水分流管5的一端通过第二锁紧螺母与三通分流阀的两出口端螺纹连接,高压水分流管5的另一端通过第三锁紧螺母6与过渡压紧接头7的一端螺纹连接,过渡压紧接头7的另一端与多介质混合连接阀13中的高压水入口13-1螺纹连接,并将宝石喷嘴20压紧在多介质混合连接阀13内。In this embodiment, the diverter valve 3 adopts a three-way diverter valve; the high-pressure water inlet pipe 1 is threadedly connected to the inlet end of the three-way diverter valve through the first locking nut 2, and the three-way diverter valve is provided with a sealing nut 4. One end of the water diversion pipe 5 is threadedly connected to the two outlet ends of the three-way diverter valve through the second locking nut, and the other end of the high-pressure water diversion pipe 5 is threadedly connected to one end of the transition compression joint 7 through the third locking nut 6, The other end of the transition compression joint 7 is threadedly connected with the high-pressure water inlet 13 - 1 in the multi-media mixing connection valve 13 , and the gemstone nozzle 20 is compressed in the multi-media mixing connection valve 13 .

磨粒介质进料管8与磨粒流量调节阀9的一端螺纹连接,磨粒流量调节阀9的另一端通过直角接头10连接到多介质混合连接阀13的磨粒介质入口13-4;抛光润滑介质进料管11与液体流量调节阀12的一端螺纹连接,液体流量调节阀12的另一端通过直角接头10连接到多介质混合连接阀13的抛光润滑介质入口13-5,气压传感器14与多介质混合连接阀13的气压检测口13-3连接。The abrasive medium feeding pipe 8 is threadedly connected to one end of the abrasive grain flow regulating valve 9, and the other end of the abrasive grain flow regulating valve 9 is connected to the abrasive medium inlet 13-4 of the multi-media mixing connection valve 13 through a right-angle joint 10; polishing; The lubricating medium feed pipe 11 is screwed with one end of the liquid flow regulating valve 12, and the other end of the liquid flow regulating valve 12 is connected to the polishing lubricating medium inlet 13-5 of the multi-media mixing connection valve 13 through the right-angle joint 10, and the air pressure sensor 14 is connected to the The air pressure detection port 13 - 3 of the multimedia mixing connection valve 13 is connected.

射流管18的顶端通过第四锁紧螺母15-2与多介质混合连接阀13螺纹连接,且射流管18与多介质混合连接阀13之间设置有弹性锁紧套15-1,在旋紧第四锁紧螺母15-2时,弹性锁紧套15-1会被射流管18、多介质混合连接阀13和第四锁紧螺母15-2夹紧,从而保证射流管18与多介质混合连接阀13之间的密封性。The top end of the jet pipe 18 is screwed to the multi-media mixing connection valve 13 through the fourth locking nut 15-2, and an elastic locking sleeve 15-1 is provided between the jet pipe 18 and the multi-media mixing connection valve 13. When the fourth locking nut 15-2 is used, the elastic locking sleeve 15-1 will be clamped by the jet tube 18, the multi-media mixing connection valve 13 and the fourth locking nut 15-2, so as to ensure that the jet tube 18 is mixed with the multi-media The tightness between the connection valves 13 .

角度调节件17逐渐分别固定于两射流管18上,角度刻度盘16与角度调节件17组件螺栓固定连接,并使角度刻度盘16的0°刻度对齐射流喷头19出口的轴线方向,角度刻度盘16、角度调节件17组件和射流管18能够一起沿对应的射流管18轴线转动,规定两射流喷头19出口相对时为0°,角度刻度盘16可以直接读取射流管18转动的角度,以及两射流喷头19的夹角,如两射流喷头19出口相背时为180°;当射流喷头19转动到目标角度后,射流管18通过射流管压紧组件15与多介质混合连接阀13的射流管连接口13-6密封紧连接。The angle adjustment member 17 is gradually fixed on the two jet pipes 18 respectively, the angle dial 16 is fixedly connected with the angle adjustment member 17 component by bolts, and the 0° scale of the angle dial 16 is aligned with the axis direction of the outlet of the jet nozzle 19, and the angle dial 16. The angle adjustment member 17 assembly and the jet tube 18 can rotate together along the axis of the corresponding jet tube 18, and it is stipulated that the outlet of the two jet nozzles 19 is 0° relative to each other, and the angle dial 16 can directly read the rotation angle of the jet tube 18, and The included angle of the two jet nozzles 19 is 180° when the outlets of the two jet nozzles 19 are opposite to each other; when the jet nozzle 19 rotates to the target angle, the jet pipe 18 passes through the jet pipe compression assembly 15 and the jet of the multi-media mixing connection valve 13 The pipe connection port 13-6 is sealed tightly.

对于多介质混合连接阀13,间隔分布的气压检测口13-3、磨粒介质入口13-4、抛光润滑介质入口13-5,并且各口之间呈一定距离,d1大于检测口半径,d2大于检测口半径和磨粒入口半径之和,d3大于磨粒入口半径和液体入口半径之和,可以有效避免气压检测、以及固液介质在进入多介质混合腔13-7过程中相互干涉,便于多介质的充分混合。For the multi-media mixing connection valve 13, the air pressure detection port 13-3, the abrasive medium inlet 13-4 and the polishing lubricating medium inlet 13-5 are distributed at intervals, and there is a certain distance between the ports, and d 1 is greater than the radius of the detection port, d 2 is greater than the sum of the radius of the detection port and the radius of the abrasive particle inlet, and d 3 is greater than the sum of the radius of the abrasive particle inlet and the liquid inlet radius, which can effectively avoid air pressure detection and the interaction of solid-liquid media in the process of entering the multi-media mixing chamber 13-7. interference to facilitate adequate mixing of multi-media.

本发明还提供一种多介质协同水射流表面强化喷射方法,基于上述的多介质协同水射流表面强化喷射装置,通过高压水入口管1和分流阀3为每个多介质混合腔13-7通入高压水,通过不同的进料管在每个多介质混合腔13-7中通入磨粒介质和抛光润滑介质,每个多介质混合腔13-7中的高压水、磨粒介质和抛光润滑介质混合在一起后,经过射流管18末端的射流喷头19喷出;利用射流喷头19喷出的多介质混合水射流喷射待强化工件的表面,以对待强化工件进行表面强化。The present invention also provides a multi-media coordinated water jet surface enhancement spraying method. Based on the above-mentioned multi-media coordinated water jet surface enhancement injection device, each multi-medium mixing chamber 13-7 is connected to each other through the high-pressure water inlet pipe 1 and the diverter valve 3. The high-pressure water is fed into each multi-media mixing chamber 13-7, and the abrasive medium and polishing lubricating medium are introduced into each multi-media mixing chamber 13-7. The high-pressure water, abrasive medium and polishing medium in each multi-media mixing chamber 13-7 After the lubricating medium is mixed together, it is sprayed through the jet nozzle 19 at the end of the jet pipe 18; the multi-medium mixed water jet sprayed by the jet nozzle 19 is used to spray the surface of the workpiece to be strengthened to strengthen the surface of the workpiece to be strengthened.

下面举例说明本实施例的多介质协同水射流表面强化喷射装置的使用:The following example illustrates the use of the multi-media collaborative water jet surface enhancement spray device of this embodiment:

例一:如图8所示,将本实施例的多介质协同水射流表面强化喷射装置应用于薄板工件21的双侧表面强化中,将本实施例的多介质协同水射流表面强化喷射装置可以安装于三轴机床、加工中心或机械臂上,薄板工件21置于两个射流管18的中间,以保证两射流喷嘴的靶距保持一致,并且确保薄板两侧面的受力一致,避免在表面强化过程中薄板因两面受力不均而发生变形,两射流喷嘴相对于薄板工件21相对移动,通过控制射流水压、喷嘴移动速度、磨粒介质流量、抛光润滑介质流量、射流角度可以改变多介质协同射流强化工艺,优化最佳的射流强化参数。Example 1: As shown in FIG. 8, the multi-media coordinated water jet surface strengthening spray device of this embodiment is applied to the double-sided surface strengthening of the thin plate workpiece 21, and the multi-media coordinated water jet surface strengthening spray device of this embodiment can be used. Installed on a three-axis machine tool, machining center or mechanical arm, the thin plate workpiece 21 is placed in the middle of the two jet tubes 18 to ensure that the target distance of the two jet nozzles remains the same, and to ensure that the forces on both sides of the thin plate are the same, to avoid the surface During the strengthening process, the thin plate is deformed due to the uneven force on both sides, and the two jet nozzles move relative to the thin plate workpiece 21. By controlling the water pressure of the jet, the moving speed of the nozzle, the flow of abrasive medium, the flow of polishing lubricating medium, and the angle of the jet, a lot of changes can be made. The medium cooperates with the jet intensification process to optimize the optimal jet intensification parameters.

例二:如图9所示,将本实施例的多介质协同水射流表面强化喷射装置应用于第一回转工件22的外壁的双侧表面强化中,第一回转工件22可以呈圆筒状或椭圆筒状等;通过调节两射流喷嘴与工件外壁的距离,以及调节两射流喷嘴的角度使得喷射出口轴线对应于工件的轴心。对第一回转工件22外壁的表面强化过程中,第一回转工件22沿自身轴线进行匀速转动,射流喷嘴自下而上或自上而下缓慢移动,以实现第一回转工件22外壁的全覆盖强化。两个喷嘴同时强化外壁,极大提高了表面强化效率和效果。Example 2: As shown in FIG. 9 , the multi-media synergistic water jet surface strengthening spray device of this embodiment is applied to the double-sided surface strengthening of the outer wall of the first rotating workpiece 22. The first rotating workpiece 22 can be cylindrical or elliptical cylinder, etc.; by adjusting the distance between the two jet nozzles and the outer wall of the workpiece, and adjusting the angle of the two jet nozzles, the axis of the jet outlet corresponds to the axis of the workpiece. During the surface strengthening process of the outer wall of the first rotary workpiece 22, the first rotary workpiece 22 rotates at a constant speed along its own axis, and the jet nozzle moves slowly from bottom to top or from top to bottom, so as to achieve full coverage of the outer wall of the first rotary workpiece 22. strengthen. The two nozzles strengthen the outer wall at the same time, which greatly improves the surface strengthening efficiency and effect.

例三:如图10所示,将本实施例的多介质协同水射流表面强化喷射装置应用于第二回转工件23的内壁的双侧表面强化中,第二回转工件23可以呈圆筒状或椭圆筒状等;通过调节两射流喷嘴与工件内壁的距离,以及调节两射流喷嘴的角度使得喷射出口轴线对应于工件的轴心。对第二回转工件23内壁的表面强化过程中,第二回转工件23沿自身轴线进行匀速转动,射流喷嘴自下而上或自上而下缓慢移动,以实现第二回转工件23内壁的全覆盖强化。两个喷嘴同时强化内壁,极大提高了表面强化效率和效果。Example 3: As shown in FIG. 10, the multi-media synergistic water jet surface strengthening spray device of this embodiment is applied to the double-sided surface strengthening of the inner wall of the second rotating workpiece 23. The second rotating workpiece 23 can be cylindrical or elliptical cylindrical shape, etc.; by adjusting the distance between the two jet nozzles and the inner wall of the workpiece, and adjusting the angle of the two jet nozzles, the axis of the jet outlet corresponds to the axis of the workpiece. During the surface strengthening process of the inner wall of the second rotary workpiece 23, the second rotary workpiece 23 rotates at a constant speed along its own axis, and the jet nozzle moves slowly from bottom to top or from top to bottom, so as to achieve full coverage of the inner wall of the second rotary workpiece 23. strengthen. The two nozzles strengthen the inner wall at the same time, which greatly improves the surface strengthening efficiency and effect.

在本发明的描述中,需要说明的是,术语“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

本说明书中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this specification, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.

Claims (9)

1. The multi-medium cooperated water jet surface strengthening jetting device is characterized in that: including high pressure water inlet pipe, flow divider and many media mixing connection valve, be provided with two at least mutual isolated many media hybrid chambers in the many media mixing connection valve, high pressure water inlet pipe and every many media hybrid chambers all one end with the flow divider intercommunication, every many media hybrid chambers's the other end all is connected with the efflux pipe, the efflux pipe is kept away from many media hybrid chambers's one end is provided with the fluidic sprinkler, every many media hybrid chambers all communicates there are two at least medium entries, every the medium entry is kept away from corresponding many media hybrid chambers's one end all is connected with the inlet pipe.
2. The multi-medium cooperative water jet surface strengthening and spraying device according to claim 1, wherein: the multi-medium mixing cavity is communicated with one end of the flow dividing valve, a high-pressure water inlet is formed in the end, communicated with the flow dividing valve, of the multi-medium mixing cavity, a jewel nozzle is arranged in the high-pressure water inlet, a high-pressure water overflow port is communicated with the high-pressure water inlet, and an opening, far away from the high-pressure water inlet, of the high-pressure water overflow port is located on the outer wall of the multi-medium mixing connecting valve.
3. The multi-medium cooperative water jet surface strengthening spraying device as claimed in claim 1, wherein: the multi-medium mixing cavity is also provided with an air pressure detection port, and the air pressure detection port is connected with an air pressure sensor.
4. The multi-medium cooperative water jet surface strengthening and spraying device according to claim 3, wherein: all the medium inlets and the air pressure detection ports on any one of the multi-medium mixing cavities are distributed at intervals along the flowing direction of high-pressure water, and the air pressure detection ports are closer to the diverter valve than any one of the medium inlets.
5. The multi-medium cooperative water jet surface strengthening spraying device as claimed in claim 4, wherein: each multi-medium mixing cavity is provided with two medium inlets, the two medium inlets are an abrasive particle medium inlet and a polishing lubricating medium inlet respectively, and the abrasive particle medium inlet is closer to the flow dividing valve than the polishing lubricating medium inlet; and each feeding pipe is provided with a flow regulating valve.
6. The multi-medium cooperative water jet surface strengthening and spraying device according to claim 1, wherein: two multi-medium mixing cavities are arranged in the multi-medium mixing connecting valve, and the diverter valve is a three-way diverter valve; the multi-medium mixing cavity is communicated with the flow dividing valve through a high-pressure flow dividing pipe.
7. The multi-medium cooperative water jet surface strengthening spraying device as claimed in claim 6, wherein: the jet pipe is connected with the multi-medium mixing cavity in a rotating and sealing mode, and an angle adjusting piece and an angle dial are fixedly arranged on the jet pipe.
8. The multi-medium cooperative water jet surface peening apparatus as recited in claim 7, wherein: the 0-degree scale of the angle dial is aligned with the axial direction of the outlet of the jet flow spray head on the jet pipe, and the axial direction of the outlet of the jet flow spray head is vertical to the axial direction of the jet pipe; the angle adjusting piece adopts a gear; the two jet spray heads are oppositely oriented, and the two angle adjusting pieces are meshed.
9. A multi-medium cooperative water jet surface strengthening injection method is characterized in that: the multi-medium cooperative water jet surface strengthening injection device based on any one of claims 1 to 8, wherein high-pressure water is introduced into each multi-medium mixing chamber through a high-pressure water inlet pipe and a diverter valve, abrasive medium and polishing lubricating medium are introduced into each multi-medium mixing chamber through different feed pipes, and the high-pressure water, the abrasive medium and the polishing lubricating medium in each multi-medium mixing chamber are mixed together and then are injected out through a jet nozzle at the tail end of a jet pipe; and spraying the surface of the workpiece to be strengthened by using the multi-medium mixed water jet sprayed by the jet flow nozzle so as to strengthen the surface of the workpiece to be strengthened.
CN202210791115.1A 2022-07-05 2022-07-05 Multi-media collaborative water jet surface-enhanced injection device and method Active CN115141917B (en)

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