CN115156153B - A wind-electric field coordinated control spray cleaning device for aeroengine blades and its working method - Google Patents
A wind-electric field coordinated control spray cleaning device for aeroengine blades and its working method Download PDFInfo
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- CN115156153B CN115156153B CN202210824905.5A CN202210824905A CN115156153B CN 115156153 B CN115156153 B CN 115156153B CN 202210824905 A CN202210824905 A CN 202210824905A CN 115156153 B CN115156153 B CN 115156153B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
Description
技术领域technical field
本发明属于航空发动机叶片清洗的技术领域,具体涉及一种用于航空发动机叶片的风-电场协同调控喷雾清洗装置及其工作方法。The invention belongs to the technical field of aeroengine blade cleaning, and in particular relates to a wind-electric field coordinated control spray cleaning device for aeroengine blades and a working method thereof.
背景技术:Background technique:
航空发动机在长期运行后使得叶片和发动机内壁上残留积碳、金属碳化物、漆膜等等,长期沉积会造成航空发动机损坏,同时存在安全隐患,需要定期清洗。目前常见的清洗方式是利用具有一定水压的水枪喷洗航空发动机的风扇叶盘,利用发动机旋转产生离心力,使清洗液甩出并从航空发动机尾部排出。另一种常见的方式是将发动机浸泡在清洗池中,在不腐蚀飞机部件的情况下,达到除垢、除积碳的目的;然而以上两种方法都需要用到大量的清洗液,成本高昂,且水枪喷洗方法对叶片背部的清洗效率低。After long-term operation of the aero-engine, carbon deposits, metal carbides, paint films, etc. remain on the blades and the inner wall of the engine. Long-term deposition will cause damage to the aero-engine. At the same time, there are potential safety hazards, which need to be cleaned regularly. The current common cleaning method is to use a water gun with a certain water pressure to spray the fan blade disc of the aero-engine, and use the centrifugal force generated by the rotation of the engine to make the cleaning liquid be thrown out and discharged from the tail of the aero-engine. Another common method is to immerse the engine in a cleaning pool to achieve the purpose of descaling and carbon deposition without corroding the aircraft components; however, the above two methods require a large amount of cleaning fluid and are expensive , and the cleaning efficiency of the back of the blade by the water gun spray cleaning method is low.
针对上述问题,本发明公开一种风-电场协同调控喷雾技术,使带电液滴在特定静电场和风场耦合作用下附着于叶片正面的同时,定向运动至叶片背部,大大提高清洗效率,节省成本。In view of the above problems, the present invention discloses a wind-electric field cooperative regulation and control spray technology, which enables the charged droplets to attach to the front of the blade under the coupling effect of a specific electrostatic field and wind field, and at the same time move directional to the back of the blade, greatly improving the cleaning efficiency and saving costs .
发明内容Contents of the invention
本发明的目的是克服现有技术中存在的不足,提供一种用于航空发动机叶片的风-电场协同调控喷雾清洗装置,其能有效的解决大量清洗液在清洗过程中被浪费的问题,同时可以通过清洗液回收循环系统将部分清洗废液继续利用,满足当下可持续发展的技术要求;采用集成化、高空间利用率的系统排布,可以在作业时更为方便。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a wind-electric field coordinated control spray cleaning device for aeroengine blades, which can effectively solve the problem that a large amount of cleaning liquid is wasted in the cleaning process, and at the same time Part of the waste cleaning liquid can be reused through the cleaning liquid recycling system to meet the current technical requirements for sustainable development; the integrated system layout with high space utilization can make operation more convenient.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
本发明首先提供一种用于航空发动机叶片的风-电场协同调控喷雾清洗装置,所述装置包括风机、储液箱、环形静电喷雾装置、环形电极、疏水流道、固定杆一、固定杆二、叶片、超疏水材料涂层、清洗液回收管道、清洗液输送管道、总开关、第一电路开关、第二电路开关、第三电路开关、总电路、第一电路、第二电路、第三电路、风场、航空发动机、过滤器、输送泵、过滤器电磁阀和输送泵电磁阀;The present invention first provides a wind-electric field coordinated control spray cleaning device for aeroengine blades. The device includes a fan, a liquid storage tank, an annular electrostatic spray device, an annular electrode, a hydrophobic flow channel, a fixed rod 1, and a fixed rod 2 , blade, super-hydrophobic material coating, cleaning liquid recovery pipe, cleaning liquid delivery pipe, main switch, first circuit switch, second circuit switch, third circuit switch, main circuit, first circuit, second circuit, third circuit Circuits, wind farms, aero engines, filters, transfer pumps, filter solenoid valves and transfer pump solenoid valves;
所述风机位于航空发动机的前方;所述航空发动机包含内置叶片;所述环形静电喷雾装置位于叶片和风机之间;The fan is located in front of the aero-engine; the aero-engine includes built-in blades; the annular electrostatic spray device is located between the blades and the fan;
所述环形静电喷雾装置所处的位置记为叶片的前端;则在叶片的后端设有环形电极;所述环形电极设在航空发动机的外围,与环形静电喷雾装置相对应;The position of the annular electrostatic spray device is recorded as the front end of the blade; the rear end of the blade is provided with an annular electrode; the annular electrode is arranged on the periphery of the aero-engine, corresponding to the annular electrostatic spray device;
所述环形静电喷雾装置和环形电极通过固定杆一、固定杆二进行固定;The annular electrostatic spray device and the annular electrode are fixed by the first fixed rod and the second fixed rod;
所述风机的一端通过第三电路连接第二电路和第一电路;所述第二电路和环形静电喷雾装置电性连接,所述第三电路上设有第三电路开关;第二电路上设有第二电路开关;One end of the fan is connected to the second circuit and the first circuit through the third circuit; the second circuit is electrically connected to the annular electrostatic spray device, and the third circuit is provided with a third circuit switch; the second circuit is provided with There is a second circuit switch;
所述航空发动机内壁涂有超疏水材料涂层,且涂层宽度大于叶片宽度,以便叶片离心出的水珠落在涂层表面;The inner wall of the aero-engine is coated with a superhydrophobic material coating, and the width of the coating is greater than the width of the blade, so that the water droplets centrifuged by the blade fall on the coating surface;
所述叶片的下方对接有疏水流道,以便收集从超疏水材料涂层表面滑落的液体;所述疏水流道出口端与清洗液回收管道入口端通过管道连接;所述清洗液回收管道出口端与过滤器入口端通过管道连接,所述过滤器的出口端与储液箱入口端通过管道连接;所述过滤器上安装有过滤器电磁阀;The bottom of the blade is docked with a hydrophobic flow channel, so as to collect the liquid that slides off the surface of the superhydrophobic material coating; the outlet end of the hydrophobic flow channel is connected to the inlet end of the cleaning liquid recovery pipeline through a pipeline; the outlet end of the cleaning liquid recovery pipeline It is connected to the inlet end of the filter through a pipeline, and the outlet end of the filter is connected to the inlet end of the liquid storage tank through a pipeline; a filter solenoid valve is installed on the filter;
所述储液箱的出口端与输送泵入口端通过管道连接,输送泵的出口端与清洗液输送管道入口端通过管道连接;所述输送泵上安装有输送泵电磁阀;The outlet end of the liquid storage tank is connected to the inlet end of the delivery pump through a pipeline, and the outlet end of the delivery pump is connected to the inlet end of the cleaning liquid delivery pipeline through a pipeline; a delivery pump solenoid valve is installed on the delivery pump;
所述过滤器电磁阀以及输送泵电磁阀与第一电路电性连接,且在第一电路上设有第一电路开关;The filter solenoid valve and the delivery pump solenoid valve are electrically connected to the first circuit, and a first circuit switch is provided on the first circuit;
所述环形静电喷雾装置由高压静电发生器、喷头、喷头开关、感应电极、导线、连接管道、连接管道内置导线、圆环、圆环内置电路管道、圆环内置输送管道以及转动轴组成;The annular electrostatic spray device is composed of a high-voltage electrostatic generator, a nozzle, a nozzle switch, an induction electrode, a wire, a connecting pipe, a built-in wire in the connecting pipe, a ring, a built-in circuit pipe in the ring, a built-in delivery pipe in the ring, and a rotating shaft;
所述清洗液输送管道与圆环内部的圆环内置输送管道连接,圆环内置输送管道表面设有多个连接管道,连接管道与喷头连通,并且在连接管道处设有转动轴,以便使喷头进行多角度转动;The cleaning liquid delivery pipeline is connected to the circular ring built-in delivery pipeline inside the ring, and the surface of the circular ring built-in delivery pipeline is provided with a plurality of connecting pipelines, the connecting pipelines communicate with the nozzle, and a rotating shaft is provided at the connecting pipeline, so that the nozzle can Perform multi-angle rotation;
所述喷头表面还设有喷头开关,控制喷头的开启与关闭;所述喷头开关通过连接管道内置导线与圆环内置电路管道和高压静电发生器电性连接;所述高压静电发生器与第二电路电性连接;The nozzle switch is also provided on the surface of the nozzle to control the opening and closing of the nozzle; the nozzle switch is electrically connected to the built-in circuit pipeline of the ring and the high-voltage electrostatic generator through the built-in wire of the connecting pipe; the high-voltage electrostatic generator is connected to the second electrical circuit connection;
所述喷头的前端还设有感应电极,所述感应电极为圆环形状;所述感应电极通过导线与喷头开关电性连接;即所述导线一端与喷头开关电性连接,另一端分别与感应电极和导电线电性连接。The front end of the nozzle is also provided with a sensing electrode, the sensing electrode is in the shape of a ring; the sensing electrode is electrically connected to the switch of the nozzle through a wire; that is, one end of the wire is electrically connected to the switch of the nozzle, and the other end is respectively connected to the sensor The electrodes are electrically connected with the conductive wires.
所述喷头的前端还设有导电线,其另一端与导线连通,导电线用于与喷出的带电清洗液液滴接触起电,形成带电液滴。The front end of the spray head is also provided with a conductive wire, the other end of which is connected with the wire, and the conductive wire is used to contact and electrify the ejected charged cleaning liquid droplet to form a charged droplet.
优选的,所述连接管道在圆环内置输送管道表面均匀间隔设置,且呈向心方向的阵列分布。优选的,所述风机位于航空发动机的正前方,两者同轴设置;所述风机与航空发动机的叶片的垂直距离为50-60cm;所述环形静电喷雾装置与叶片的垂直距离为10-15cm;所述环形电极与叶片的垂直距离为20-30cm;所述感应电极与喷头喷口的垂直距离为3-5cm;所述感应电极的内径与喷头直径一致。Preferably, the connecting pipes are evenly spaced on the surface of the circular built-in conveying pipe and distributed in a centripetal array. Preferably, the fan is located directly in front of the aero-engine, and the two are coaxially arranged; the vertical distance between the fan and the blades of the aero-engine is 50-60 cm; the vertical distance between the annular electrostatic spray device and the blades is 10-15 cm The vertical distance between the ring electrode and the blade is 20-30cm; the vertical distance between the induction electrode and the nozzle of the nozzle is 3-5cm; the inner diameter of the induction electrode is consistent with the diameter of the nozzle.
优选的,所述超疏水材料涂层宽度大于叶片宽度5-7cm;其中叶片长度为整体风扇叶盘的半径长度,即单个叶片的长度,叶片宽度即指单个叶片的宽度。Preferably, the width of the superhydrophobic material coating is 5-7cm greater than the width of the blade; wherein the length of the blade is the radius length of the overall fan blade, that is, the length of a single blade, and the width of the blade refers to the width of a single blade.
优选的,所述超疏水材料涂层在航空发动机内壁形成有“V”字形的疏水纹路,从内壁顶部延伸至底部疏水流道,“V”字形尖端都指向航空发动机内壁底部的疏水流道。Preferably, the superhydrophobic material coating forms a "V"-shaped hydrophobic pattern on the inner wall of the aero-engine, extending from the top of the inner wall to the bottom hydrophobic flow channel, and the tips of the "V" all point to the hydrophobic flow channel at the bottom of the inner wall of the aero-engine.
优选的,所述疏水流道位于航空发动机内壁底部;疏水流道根据航空发动机外形结构呈“平-陡-平”设计,“陡”部与水平面的夹角为10-25°。Preferably, the hydrophobic flow channel is located at the bottom of the inner wall of the aero-engine; the hydrophobic flow channel is designed as "flat-steep-flat" according to the external structure of the aero-engine, and the included angle between the "steep" part and the horizontal plane is 10-25°.
本发明还提供一种用于航空发动机叶片的风-电场协同调控喷雾清洗装置的工作方法,具体步骤如下:The present invention also provides a working method for the wind-electric field cooperative regulation and control spray cleaning device for the blades of the aeroengine, and the specific steps are as follows:
S1、打开总开关,使总电路通电;控制第一电路开关、第二电路开关关闭;S1. Turn on the main switch to energize the main circuit; control the first circuit switch and the second circuit switch to close;
打开第三电路开关,控制风机开始运行,形成稳定的风场;打开第一电路开关,此时过滤器电磁阀和输送泵电磁阀处于通电状态;Turn on the third circuit switch to control the fan to start running to form a stable wind field; turn on the first circuit switch, at this time the filter solenoid valve and the delivery pump solenoid valve are in the energized state;
S2、开启输送泵电磁阀,清洗液可以从储液箱进入输送泵,通过清洗液输送管道进入圆环的圆环内置输送管道,并储存在圆环的圆环内置输送管道中,关闭输送泵电磁阀;S2. Open the solenoid valve of the delivery pump, the cleaning liquid can enter the delivery pump from the liquid storage tank, enter the delivery pipeline of the ring through the delivery pipeline of the cleaning solution, and store it in the delivery pipeline of the delivery pump, close the delivery pump The electromagnetic valve;
S3、打开第二电路开关,高压静电发生器启动,通过喷头开关控制喷头开启,清洗液可以从圆环内置输送管道通过连接管道输送至喷头处喷出,喷出的液体穿过感应电极;S3. Turn on the second circuit switch, start the high-voltage electrostatic generator, control the opening of the nozzle through the nozzle switch, and the cleaning liquid can be sprayed from the built-in delivery pipeline of the ring through the connecting pipeline to the nozzle, and the sprayed liquid passes through the induction electrode;
同时,喷出的液体与导电线接触起电,形成带电液滴;此时呈环形阵列分布的感应电极群可以和环形电极之间产生电场,使得带电的液滴可以在电场中做定向移动;At the same time, the sprayed liquid contacts the conductive wire to generate electricity to form a charged droplet; at this time, the induction electrode group distributed in a circular array can generate an electric field with the ring electrode, so that the charged droplet can move directional in the electric field;
此时,导线带负电,感应电极带正电,环形电极需要安装接地线,航空发动机外壳需要安装接地线;At this time, the wire is negatively charged, the sensing electrode is positively charged, the ring electrode needs to be installed with a ground wire, and the aeroengine shell needs to be installed with a ground wire;
S4、同时因为风场的作用,喷头喷出的带电清洗液液滴首先附着在叶片正面;通过转动轴可以调整喷头的角度,使喷出方向朝向叶片间的缝隙,在风场的作用下,液体会穿过缝隙进入航空发动机内部;由于电场的作用,进入航空发动机内部的带电清洗液液滴可以定向移动至叶片背面;清洗液液滴会附着在叶片正面和背面;S4. At the same time, due to the effect of the wind field, the charged cleaning liquid droplets sprayed by the nozzle first adhere to the front of the blade; the angle of the nozzle can be adjusted by rotating the shaft, so that the spray direction is towards the gap between the blades. Under the effect of the wind field, The liquid will enter the interior of the aero-engine through the gap; due to the effect of the electric field, the charged cleaning liquid droplets entering the interior of the aero-engine can move to the back of the blade in a direction; the cleaning liquid droplets will adhere to the front and back of the blade;
S5、待叶片正面和背面均附着有清洗液后,关闭第三电路开关、第二电路开关,静置一段时间后,启动航空发动机、打开过滤器电磁阀,叶片开始转动,其旋转产生的离心力让其表面的清洗液甩至超疏水材料涂层,通过“V”字形的疏水纹路使得液滴滑落至疏水流道,经疏水流道流至清洗液回收管道,再进入过滤器,经过滤器过滤后的液体输送至储液箱;S5. After cleaning liquid is attached to the front and back of the blade, turn off the third circuit switch and the second circuit switch. After standing for a period of time, start the aeroengine, open the filter solenoid valve, the blade starts to rotate, and the centrifugal force generated by its rotation Let the cleaning liquid on its surface be thrown to the super-hydrophobic material coating, and the droplet will slide down to the hydrophobic flow channel through the "V"-shaped hydrophobic lines, flow through the hydrophobic flow channel to the cleaning liquid recovery pipe, then enter the filter, and filter through the filter The final liquid is delivered to the liquid storage tank;
S6、最后,关闭过滤器电磁阀、关闭第一电路开关,关闭总开关,操作结束。S6. Finally, close the filter solenoid valve, close the first circuit switch, close the main switch, and the operation ends.
优选的,步骤S5中所述静置一段时间为10-20min。Preferably, the period of standing in step S5 is 10-20min.
本发明的有益效果:Beneficial effects of the present invention:
1.本发明的装置占地空间更小,与繁琐的更换清洗池进行浸泡相比,集成的装置会使作业人员更为便捷的操作清洗系统。1. The device of the present invention occupies less space. Compared with the cumbersome replacement of the cleaning pool for soaking, the integrated device will make it more convenient for the operator to operate the cleaning system.
2.本发明的装置相比传统水枪的清洗方式相比更精准,该装置采用风-电场协同调控喷雾系统,所产生的带电液滴对叶片的附着性更强,可以长时间的附着在叶片上对积碳、金属碳化物等进行化学溶解;其次带电液滴在感应电极和环形电极产生的电场中可以定向移动,达到叶片在正面和背面都可以被带电液滴附着的效果。2. Compared with the cleaning method of the traditional water gun, the device of the present invention is more accurate. The device adopts a wind-electric field coordinated control spray system, and the generated charged droplets have stronger adhesion to the blades and can adhere to the blades for a long time. First, chemically dissolve carbon deposits, metal carbides, etc.; second, the charged droplets can move directionally in the electric field generated by the induction electrode and the ring electrode, so that the blade can be attached to the front and back of the blade by the charged droplets.
3.本发明的装置具有高利用率的特点,首先清洗液以喷雾的形式喷出,使其需要用到的清洗液用量大大减少,降低了经济成本;利用风-电场耦合系统调控,使绝大部分带电液滴精确附着于叶片上,与水枪清洗相比只有少许带电液滴会弥散在大气中;其次利用清洗液回收循环系统将清洗废液进行回收处理,通过过滤,把部分可再次利用的物质二次利用;在回收时,航空发动机叶片部分的内壁的超疏水材料涂层以及“V”字形的疏水纹路使得清洗废液回收的更高效。3. The device of the present invention has the characteristics of high utilization rate. First, the cleaning liquid is sprayed out in the form of spray, so that the amount of cleaning liquid required is greatly reduced and the economic cost is reduced; the wind-electric field coupling system is used to regulate and control the absolute Most of the charged droplets are accurately attached to the blades. Compared with water gun cleaning, only a few charged droplets will be dispersed in the atmosphere; secondly, the cleaning waste liquid is recycled by using the cleaning liquid recycling system, and the part can be reused by filtering. Secondary utilization of the material; when recycling, the super-hydrophobic material coating on the inner wall of the aero-engine blade and the "V"-shaped hydrophobic texture make the recovery of cleaning waste more efficient.
附图说明Description of drawings
图1为一种用于航空发动机叶片的风-电场协同调控喷雾清洗装置的总体示意图;Fig. 1 is an overall schematic diagram of a wind-electric field coordinated regulation and control spray cleaning device for aeroengine blades;
图2为超疏水复合流道设计剖切俯视图;Figure 2 is a cut-away top view of the design of the super-hydrophobic composite flow channel;
图3为环形静电喷雾装置主视图;Fig. 3 is the front view of the annular electrostatic spray device;
图4为环形静电喷雾装置喷头放大图;Figure 4 is an enlarged view of the nozzle of the annular electrostatic spray device;
附图标记:1-高压静电发生器、2-风机、3-储液箱、4-环形静电喷雾装置、5-环形电极、6-疏水流道、7-1-固定杆一、7-2-固定杆二、8-叶片、9-超疏水材料涂层、10-清洗液回收管道、11-清洗液输送管道、12-总开关、13-第一电路开关、14-第二电路开关、15-第三电路开关、16-总电路、17-第一电路、18-第二电路、19-第三电路、20-连接管道、21-喷头、22-转动轴、23-风场、24-航空发动机、25-过滤器、26-输送泵、27-感应电极、28-圆环、29-导线、30-过滤器电磁阀、31-输送泵电磁阀、32-圆环内置电路管道、33-圆环内置输送管道、34-喷头开关、35-连接管道内置导线。Reference signs: 1-high-voltage electrostatic generator, 2-fan, 3-liquid storage tank, 4-annular electrostatic spray device, 5-annular electrode, 6-hydrophobic flow channel, 7-1-fixing rod one, 7-2 -fixing rod two, 8-leaf, 9-superhydrophobic material coating, 10-cleaning liquid recovery pipe, 11-cleaning liquid delivery pipe, 12-main switch, 13-first circuit switch, 14-second circuit switch, 15-third circuit switch, 16-total circuit, 17-first circuit, 18-second circuit, 19-third circuit, 20-connecting pipe, 21-nozzle, 22-rotation shaft, 23-wind field, 24 -Aeroengine, 25-filter, 26-delivery pump, 27-induction electrode, 28-ring, 29-wire, 30-filter solenoid valve, 31-delivery pump solenoid valve, 32-circular built-in circuit pipeline, 33-circular built-in conveying pipeline, 34-nozzle switch, 35-connecting pipeline built-in wire.
具体实施方法Specific implementation method
下面结合具体附图和实施例对本发明作进一步说明:Below in conjunction with specific accompanying drawing and embodiment the present invention will be further described:
实施例1:Example 1:
如图1-4所示,所述装置包括风机2、储液箱3、环形静电喷雾装置4、环形电极5、疏水流道6、固定杆一7-1、固定杆二7-2、叶片8、超疏水材料涂层9、清洗液回收管道10、清洗液输送管道11、总开关12、第一电路开关13、第二电路开关14、第三电路开关15、总电路16、第一电路17、第二电路18、第三电路19、风场23、航空发动机24、过滤器25、输送泵26、过滤器电磁阀30和输送泵电磁阀31;As shown in Figure 1-4, the device includes fan 2, liquid storage tank 3, annular electrostatic spray device 4, annular electrode 5, hydrophobic flow channel 6, fixed rod one 7-1, fixed rod two 7-2, blades 8. Super-hydrophobic material coating 9, cleaning liquid recovery pipeline 10, cleaning liquid delivery pipeline 11, main switch 12, first circuit switch 13, second circuit switch 14, third circuit switch 15, main circuit 16, first circuit 17. The second circuit 18, the third circuit 19, the wind field 23, the aircraft engine 24, the filter 25, the transfer pump 26, the filter solenoid valve 30 and the transfer pump solenoid valve 31;
所述风机2位于航空发动机24的正前方,两者同轴设置;所述航空发动机24包含内置叶片8,风机2与航空发动机24的叶片8的垂直距离为50cm;所述环形静电喷雾装置4位于叶片8和风机2之间,环形静电喷雾装置4与航空发动机24的叶片8的垂直距离为12cm;Described blower fan 2 is positioned at the front of aero-engine 24, and both are coaxially arranged; Described aero-engine 24 comprises built-in blade 8, and the vertical distance of fan 2 and the blade 8 of aero-engine 24 is 50cm; Described annular electrostatic spraying device 4 Located between the blade 8 and the blower fan 2, the vertical distance between the annular electrostatic spray device 4 and the blade 8 of the aero-engine 24 is 12cm;
所述环形静电喷雾装置4所处的位置记为叶片8的前端;则在叶片8的后端设有环形电极5,环形电极5与叶片8的垂直距离为25cm;所述环形电极5设在航空发动机24的外围,与环形静电喷雾装置4相对应;The residing position of described annular electrostatic spray device 4 is marked as the front end of blade 8; Then, ring electrode 5 is provided at the rear end of blade 8, and the vertical distance between ring electrode 5 and blade 8 is 25cm; Described ring electrode 5 is located at The periphery of the aero-engine 24 corresponds to the annular electrostatic spray device 4;
环形电极5内径需要大于航空发动机24压气机外壳外径4cm。The inner diameter of the ring electrode 5 needs to be 4 cm larger than the outer diameter of the compressor casing of the aero-engine 24 .
所述环形静电喷雾装置4和环形电极5通过固定杆一7-1、固定杆二7-2进行固定,固定杆数量可以增加;The annular electrostatic spray device 4 and the annular electrode 5 are fixed by a fixed rod one 7-1 and a fixed rod two 7-2, and the number of fixed rods can be increased;
所述风机2的一端通过第三电路19连接第二电路18和第一电路17;所述第二电路18和环形静电喷雾装置4电性连接,所述第三电路19上设有第三电路开关15;第二电路18上设有第二电路开关14;One end of the fan 2 is connected to the second circuit 18 and the first circuit 17 through the third circuit 19; the second circuit 18 is electrically connected to the annular electrostatic spray device 4, and the third circuit 19 is provided with a third circuit switch 15; the second circuit 18 is provided with a second circuit switch 14;
所述航空发动机24内壁涂有超疏水材料涂层9,且涂层宽度大于叶片8宽度,以便叶片8离心出的水珠落在涂层表面;超疏水材料涂层9宽度大于叶片8宽度5cm;其中叶片8长度为整体风扇叶盘的半径长度,即单个叶片8的长度,叶片8宽度即单个叶片8的宽度。The inner wall of the aero-engine 24 is coated with a super-hydrophobic material coating 9, and the coating width is greater than the width of the blade 8, so that the water drops that the blade 8 centrifuges fall on the coating surface; the width of the super-hydrophobic material coating 9 is 5 cm greater than the width of the blade 8 ; wherein the length of the blade 8 is the radius length of the overall fan blade, that is, the length of a single blade 8, and the width of the blade 8 is the width of a single blade 8.
所述叶片8的下方对接有疏水流道6,以便收集从超疏水材料涂层9表面滑落的液体;其中疏水流道6位于航空发动机24内壁底部;疏水流道6根据航空发动机24外形结构呈“平-陡-平”设计,“陡”部与水平面的夹角为15°,不同的航空发动机的结构不同会导致“陡”部与水平面的夹角不同;所述疏水流道6出口端与清洗液回收管道10入口端管道连接;所述清洗液回收管道10出口端与过滤器25入口端管道连接,过滤器25出口端与储液箱3入口端管道连接;所述过滤器25上安装有过滤器电磁阀30;The bottom of the blade 8 is docked with a hydrophobic flow channel 6, so as to collect the liquid that slides off the surface of the superhydrophobic material coating 9; wherein the hydrophobic flow channel 6 is located at the bottom of the inner wall of the aero-engine 24; "flat-steep-flat" design, the angle between the "steep" part and the horizontal plane is 15°, and the different structures of different aero-engines will cause the angle between the "steep" part and the horizontal plane to be different; the outlet end of the hydrophobic flow channel 6 It is connected to the inlet end of the cleaning liquid recovery pipeline 10; the outlet end of the cleaning liquid recovery pipeline 10 is connected to the inlet end of the filter 25, and the outlet end of the filter 25 is connected to the inlet end of the liquid storage tank 3; A filter solenoid valve 30 is installed;
所述超疏水材料涂层9在航空发动机24内壁形成有“V”字形的疏水纹路,从内壁顶部延伸至底部疏水流道6,“V”字形尖端都指向航空发动机24内壁底部的疏水流道6;“V”字形的疏水纹路可以更好地富集液体,使其准确流入疏水流道6;The super-hydrophobic material coating 9 is formed with a "V"-shaped hydrophobic pattern on the inner wall of the aero-engine 24, extending from the top of the inner wall to the bottom hydrophobic flow channel 6, and the "V"-shaped tip points to the hydrophobic flow channel at the bottom of the inner wall of the aero-engine 24 6; The "V"-shaped hydrophobic lines can better enrich the liquid and make it flow into the hydrophobic flow channel 6;
所述储液箱3出口端与输送泵26入口端管道连接,输送泵26出口端与清洗液输送管道11入口端管道连接;所述输送泵26上安装有输送泵电磁阀31;The outlet of the liquid storage tank 3 is connected to the inlet of the delivery pump 26, and the outlet of the delivery pump 26 is connected to the inlet of the cleaning liquid delivery pipeline 11; the delivery pump 26 is equipped with a delivery pump electromagnetic valve 31;
所述过滤器电磁阀30以及输送泵电磁阀31与第一电路17电性连接,第一电路17上设有第一电路开关13,The filter solenoid valve 30 and the delivery pump solenoid valve 31 are electrically connected to the first circuit 17, and the first circuit 17 is provided with a first circuit switch 13,
所述清洗液输送管道11的出口端与环形静电喷雾装置4管道连接;The outlet end of the cleaning liquid delivery pipeline 11 is connected to the annular electrostatic spraying device 4 pipelines;
所述环形静电喷雾装置4由高压静电发生器1、喷头21、喷头开关34、感应电极27、导线29、连接管道20、连接管道内置导线35、圆环28、圆环内置电路管道32、圆环内置输送管道33以及转动轴22组成;The annular electrostatic spray device 4 is composed of a high-voltage electrostatic generator 1, a nozzle 21, a nozzle switch 34, an induction electrode 27, a wire 29, a connecting pipe 20, a built-in wire 35 in the connecting pipe, a ring 28, a built-in circuit pipe 32 in the ring, and a circular ring. The ring is composed of a built-in delivery pipeline 33 and a rotating shaft 22;
所述清洗液输送管道11与圆环28内部的圆环内置输送管道33管道连接,圆环内置输送管道33表面设有8个均匀分布的连接管道20,连接管道20呈向心方向的阵列分布。8个仅作示例,正常情况下需要16个以上;连接管道20与喷头21连通,并且在连接管道20处设有转动轴22,以便使喷头21进行多角度转动;The cleaning liquid delivery pipeline 11 is connected to the circular ring built-in delivery pipeline 33 inside the ring 28, and the surface of the circular ring built-in delivery pipeline 33 is provided with 8 evenly distributed connecting pipelines 20, and the connecting pipelines 20 are distributed in an array in the centripetal direction . 8 are only for example, and more than 16 are required under normal circumstances; the connecting pipe 20 is communicated with the nozzle 21, and a rotating shaft 22 is provided at the connecting pipe 20, so that the nozzle 21 can be rotated at multiple angles;
所述喷头21表面还设有喷头开关34,控制喷头21的开启与关闭;所述喷头开关34通过连接管道内置导线35与圆环内置电路管道32和高压静电发生器1电性连接;所述高压静电发生器1与第二电路18电性连接;The surface of the nozzle 21 is also provided with a nozzle switch 34 to control the opening and closing of the nozzle 21; the nozzle switch 34 is electrically connected to the ring built-in circuit pipeline 32 and the high-voltage electrostatic generator 1 through the built-in wire 35 of the connecting pipeline; The high-voltage electrostatic generator 1 is electrically connected to the second circuit 18;
所述喷头21的前端还设有感应电极27,感应电极27与喷头21喷口的垂直距离为3cm,所述感应电极27为圆环形状,其内径与喷头21直径一致;所述感应电极27通过导线29与喷头开关34电性连接;即所述导线29一端与喷头开关34电性连接,另一端分别与感应电极27和导电线电性连接。The front end of described shower head 21 is also provided with induction electrode 27, and the vertical distance of induction electrode 27 and shower head 21 spouts is 3cm, and described induction electrode 27 is ring shape, and its internal diameter is consistent with shower head 21 diameters; Described induction electrode 27 passes through The wire 29 is electrically connected to the nozzle switch 34; that is, one end of the wire 29 is electrically connected to the nozzle switch 34, and the other end is electrically connected to the sensing electrode 27 and the conductive wire respectively.
因为喷头21与连接管道20相连,所以喷头21也呈环形阵列均匀分布;其中,喷头采用毛细管喷头,毛细管内径为0.3mm,外径为0.5mm,喷头直径为10.0mm;Because the nozzle 21 is connected to the connecting pipe 20, the nozzle 21 is also uniformly distributed in a circular array; wherein, the nozzle adopts a capillary nozzle, the inner diameter of the capillary is 0.3 mm, the outer diameter is 0.5 mm, and the diameter of the nozzle is 10.0 mm;
喷头21的喷出液体的长度距离需要大于等于叶片8的长度,喷出的最大宽度需要大于每个叶片8及其叶片间缝隙的最大宽度之和,即要保证喷头21喷出的清洗液液实现对风扇整体叶盘全覆盖喷洒清洗的效果;The length distance of the ejected liquid of the nozzle 21 needs to be greater than or equal to the length of the blade 8, and the maximum width of the ejection needs to be greater than the sum of the maximum width of each blade 8 and the gap between the blades, that is, to ensure that the cleaning liquid ejected by the nozzle 21 Realize the effect of spraying and cleaning the entire blade disc of the fan;
航空发动机24叶片8因为规格不同,其长度在20mm-800mm之间,具体调控由专业人员熟知,在此不再赘述;Due to the different specifications of the 24 blades 8 of the aero-engine, the length thereof is between 20 mm and 800 mm. The specific regulation is well known by professionals, and will not be repeated here;
所述喷头21的前端还设有导电线,其另一端与导线29连通,导电线用于与喷出的带电清洗液液滴接触起电。The front end of the spray head 21 is also provided with a conductive wire, the other end of which communicates with the conductive wire 29, and the conductive wire is used for contacting with the ejected charged cleaning liquid droplets for electrification.
一种风-电场协同调控喷雾清洗装置的工作方法,具体步骤如下:A working method for a wind-electric field coordinated regulation and control of a spray cleaning device, the specific steps are as follows:
S1、打开总开关12,使总电路16通电;此时第一电路开关13、第二电路开关14;打开第三电路开关15,控制风机2开始运行,形成稳定的风场23;打开第一电路开关13,此时过滤器电磁阀30和输送泵电磁阀31处于通电状态;S1, open main switch 12, total circuit 16 is energized; Now first circuit switch 13, second circuit switch 14; Open the 3rd circuit switch 15, control blower fan 2 starts running, forms stable wind field 23; Open the first Circuit switch 13, now the filter solenoid valve 30 and the delivery pump solenoid valve 31 are in the energized state;
风机2具体可以采用现有常用的型号,可以根据场外作业时不同的环境的变化更改风机功率,以确保喷出的带电清洗液液滴通过风场23不会大量逸散到大气中;Fan 2 can specifically adopt the existing commonly used models, and the power of the fan can be changed according to the changes in different environments during off-site operations, so as to ensure that the sprayed charged cleaning fluid droplets will not escape into the atmosphere in large quantities through the wind field 23;
S2、开启输送泵电磁阀31,清洗液可以从储液箱3进入输送泵26,通过清洗液输送管道11进入圆环28的圆环内置输送管道33,并储存在圆环28的圆环内置输送管道33中,关闭输送泵电磁阀31;S2. Open the solenoid valve 31 of the delivery pump, the cleaning liquid can enter the delivery pump 26 from the liquid storage tank 3, enter the delivery pipeline 33 of the ring 28 through the delivery pipeline 11 of the cleaning solution, and store it in the built-in ring of the ring 28 In the delivery pipeline 33, close the delivery pump electromagnetic valve 31;
S3、打开第二电路开关14,高压静电发生器1启动,通过喷头开关34控制喷头21开启,清洗液可以从圆环内置输送管道33通过连接管道20输送至喷头21处喷出,喷出的液体穿过感应电极27;同时,喷出的液体与导电线接触起电,使得液体带电,此时呈环形阵列分布的感应电极27群可以和环形电极5之间产生电场,带电的液滴可以在电场中做定向移动;S3, open the second circuit switch 14, the high-voltage electrostatic generator 1 starts, and the nozzle 21 is controlled by the nozzle switch 34 to open, and the cleaning liquid can be delivered from the ring built-in delivery pipeline 33 to the nozzle 21 through the connecting pipeline 20. The liquid passes through the sensing electrode 27; at the same time, the sprayed liquid contacts the conductive wire to electrify the liquid, and at this time, the sensing electrode 27 group distributed in a circular array can generate an electric field with the ring electrode 5, and the charged droplet can Make directional movement in the electric field;
高压静电发生器1可产生0-20kV电压,在此高压静电发生器1产生15kV的电压给感应电极27和导线29。The high-voltage electrostatic generator 1 can generate a voltage of 0-20kV, where the high-voltage electrostatic generator 1 generates a voltage of 15kV to the induction electrode 27 and the wire 29 .
此时,导线29带负电,感应电极27带正电,环形电极5需要安装接地线,航空发动机24外壳需要安装接地线;At this time, the wire 29 is negatively charged, the sensing electrode 27 is positively charged, the ring electrode 5 needs to be installed with a ground wire, and the aero-engine 24 casing needs to be equipped with a ground wire;
由于感应电极21和导线29与高压静电发生器1电性连接,工作状态时会产生高电压,所以喷头21需要套上绝缘外壳,以避免高电压对喷头21和其他元件的损伤;Since the induction electrode 21 and the wire 29 are electrically connected to the high-voltage electrostatic generator 1, a high voltage will be generated during the working state, so the nozzle 21 needs to be covered with an insulating casing to avoid damage to the nozzle 21 and other components by the high voltage;
喷头21使用的绝缘外壳可以采用特氟龙制成,当然也可以采用陶瓷外壳,环形电极5可以为铜电极;The insulating casing used by the shower head 21 can be made of Teflon, or of course a ceramic casing, and the ring electrode 5 can be a copper electrode;
S4、因为风场23的作用,喷出的带电清洗液液滴首先附着在叶片8正面;通过转动轴22可以调整喷头21的角度,使喷出方向朝向叶片8间的缝隙,在风场23的作用下,液体会穿过缝隙进入航空发动机24内部;由于电场的作用,进入航空发动机24内部的带电清洗液液滴可以定向移动至叶片8背面,15min后,清洗液液滴会附着在叶片8正面和背面;S4, because of the effect of the wind field 23, the sprayed charged cleaning liquid droplets first adhere to the front of the blade 8; the angle of the nozzle 21 can be adjusted by the rotating shaft 22, so that the spray direction is towards the gap between the blades 8, and in the wind field 23 Under the action of , the liquid will enter the interior of the aero-engine 24 through the gap; due to the effect of the electric field, the charged cleaning liquid droplets entering the interior of the aero-engine 24 can move to the back of the blade 8 in a direction, and after 15 minutes, the cleaning liquid droplets will adhere to the blade 8 front and back;
S5、待叶片8正面和背面均附着有清洗液后,关闭第三电路开关15、第二电路开关14,静置20分钟后,附着在风扇整体叶盘背部对积碳、金属碳化物等物质进行化学溶解;启动航空发动机24、打开过滤器电磁阀30,由叶片8开始转动,其旋转产生的离心力让其表面的清洗废液甩至超疏水材料涂层9,通过“V”字形的疏水纹路使得液滴滑落至疏水流道6,经疏水流道6流至清洗液回收管道10,再进入过滤器25,经过滤器25过滤后的液体输送至储液箱3;S5. After the cleaning liquid is attached to the front and back of the blade 8, turn off the third circuit switch 15 and the second circuit switch 14, and after standing for 20 minutes, adhere to the back of the overall blade disc of the fan to deal with carbon deposits, metal carbides and other substances Carry out chemical dissolution; start the aero-engine 24, open the filter solenoid valve 30, and the blade 8 starts to rotate, and the centrifugal force generated by its rotation allows the cleaning waste liquid on its surface to be thrown to the super-hydrophobic material coating 9, through the "V"-shaped hydrophobic The texture makes the droplets slide down to the hydrophobic flow channel 6, flow through the hydrophobic flow channel 6 to the cleaning liquid recovery pipeline 10, and then enter the filter 25, and the liquid filtered by the filter 25 is transported to the liquid storage tank 3;
诸如15min、20min,此时间长度可以根据现场情况改变,此处给出一个示例时间长度,因为现场的环境以及航空发动机24规格的不同,所以带电清洗液液滴定向移动至叶片8背部所需的时间也不尽相同;Such as 15min, 20min, this length of time can be changed according to the on-site conditions, and an example time length is given here, because the environment on the spot and the specifications of the aero-engine 24 are different, so the charged cleaning fluid droplets move to the required time on the back of the blade 8. time varies;
在清洗液液滴附着时,因为没有与污渍进行反应的清洗液很少,所以在之后清洗液和清洗废液的混合液体状态统称为清洗废液;When the cleaning liquid droplets are attached, because there is very little cleaning liquid that does not react with the stain, the mixed liquid state of the cleaning liquid and the cleaning waste liquid is collectively referred to as the cleaning waste liquid;
清洗废液从疏水流道6进入过滤器25后,过滤器25会对清洗废液进行过滤回收处理,把无法再次利用的清洗废液物质过滤,并把可以再次利用的清洗液物质输送至储液箱3中;After the cleaning waste liquid enters the filter 25 from the hydrophobic channel 6, the filter 25 will filter and recycle the cleaning waste liquid, filter the cleaning waste liquid that cannot be reused, and transport the reusable cleaning liquid to the storage tank. In the liquid tank 3;
储液箱3中的清洗液可以流入输送泵26中,由输送泵26将清洗液再次输送到环形静电喷雾装置4的圆环内置输送管道33中;The cleaning solution in the liquid storage tank 3 can flow into the delivery pump 26, and the delivery pump 26 will deliver the cleaning solution to the annular built-in delivery pipeline 33 of the annular electrostatic spray device 4 again;
其中,过滤器25中滤芯含有可以过滤掉经化学反应后产生的不溶性沉淀以及金属碳化物、沉积物、漆膜的滤网,含有可以对油性物质、有毒可溶性化学物质等分解过滤的过滤材料,其为现有材料,购自市面上的清洁滤芯,具体成分由专业人员熟知,此处不再赘述(当然清洁材料也可以独立研发进行替代);Among them, the filter element in the filter 25 contains a filter screen that can filter out insoluble precipitates and metal carbides, deposits, and paint films produced by chemical reactions, and contains filter materials that can decompose and filter oily substances, toxic and soluble chemicals, etc. It is an existing material, which is purchased from a clean filter element on the market. The specific components are well known by professionals, and will not be repeated here (of course, the cleaning material can also be independently developed to replace it);
其中,不可回收的清洗液成分包括但不限于:会与清洗废液反应产生沉淀的、或者产生无法分解的、有毒的物质等;Among them, the non-recyclable cleaning liquid components include but are not limited to: those that will react with cleaning waste liquid to produce precipitation, or produce non-decomposable, toxic substances, etc.;
被过滤的废液物质需要将过滤器25的滤芯拆下进行处理或者使用导管利用负压导出;The filtered waste liquid needs to remove the filter element of the filter 25 for processing or use a catheter to export it under negative pressure;
S6、最后,关闭过滤器电磁阀30、关闭第一电路开关13,关闭总开关12,操作结束。S6. Finally, close the filter solenoid valve 30, close the first circuit switch 13, close the main switch 12, and the operation ends.
说明:以上实施例仅用以说明本发明而并非限制本发明所描述的技术方案;因此,尽管本说明书参照上述的各个实施例对本发明已进行了详细的说明,但是本领域的普通技术人员应当理解,仍然可以对本发明进行修改或等同替换;而一切不脱离本发明的精神和范围的技术方案及其改进,其均应涵盖在本发明的权利要求范围内。Explanation: the above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention; therefore, although the specification has described the present invention in detail with reference to the above-mentioned embodiments, those of ordinary skill in the art should It is understood that the present invention can still be modified or equivalently replaced; and all technical solutions and improvements that do not depart from the spirit and scope of the present invention should be covered within the scope of the claims of the present invention.
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