Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides an industrial intelligent camera packaging structure and method, which solve the problems of compact heat dissipation and convenient installation of an intelligent camera, and have a simple structure and high heat dissipation efficiency.
The invention aims at realizing the following scheme:
The packaging structure of the industrial intelligent camera is characterized in that an upper end shell, a lower end shell, a rear sealing cover, a front photosensitive surface assembly, a sealing cover and a side data jack sealing end cover are arranged in the surrounding space of an inner core electric control plate assembly, the upper end shell is an integral shell, a comb-shaped air guide groove is formed in the upper end shell, a countersink is formed in the middle of the upper end shell, a heat radiation fan is arranged in the countersink, the uppermost end of the heat radiation fan cannot be exposed out of the top plane of the integral shell, a threaded hole for installing the heat radiation fan is formed in the bottom of the countersink, and a power line perforation is reserved through the comb-shaped air guide groove.
Further, the heat dissipation fan comprises a power source for heat dissipation and air cooling.
Further, the internal core electric control board assembly comprises a Linux embedded control system based on a GPU+ARM chip, and the Linux embedded control system is assembled by upper and lower circuit boards.
Further, four corners of the upper end housing are provided with four screw fitting through holes.
Further, the rear sealing cover is provided with mounting threaded holes up and down.
Further, mounting threaded holes are formed in two sides of the side data jack closed end cover.
Further, fastening threaded holes are formed in the periphery of the front-end photosensitive surface assembly and the periphery of the sealing cover.
Further, four threaded holes for fastening and installing the upper part and the lower part are formed in four inner corners of the upper end of the lower end shell.
The front-end photosensitive surface component and the sealing cover are camera photosensitive surfaces, circuit boards and external sealing covers, screw threads for assembling an optical system are arranged in a round hole at the front end of the structure, and the front-end photosensitive surface component and the sealing cover are connected with a front-end optical system and a rear-end control system of the camera.
A packaging method of an industrial smart camera, comprising any one of the above packaging structures, comprising the steps of:
S1, taking a lower end shell as a reference, fixing an inner core electric control board assembly on an inner base of the lower end shell by using screws;
s2, fixing the cooling fan in the countersunk pit of the upper end shell by using a screw, and simultaneously leading out a power plug wire of the cooling fan through a comb-shaped groove and a through hole so as to facilitate installation and splicing;
S3, inserting a fan power supply leading-out plug of the upper end shell into a fan socket of the inner core electric control board assembly, fastening the upper end shell on the lower end shell, and fastening four corners of the upper end shell by four screws to complete the whole up-down packaging;
S4, fixing the front-end photosensitive surface component and the sealing cover at the integral front end assembled by the upper-end shell and the lower-end shell through threaded holes in four corners by using four screws;
s5, fixing the rear end cover at the integral rear end assembled by the upper end shell and the lower end shell by using a screw, and fixing the side surface data jack closed end cover at the side surface of the lower end shell by using the screw, so that the integral packaging is finished.
The beneficial effects of the invention include:
In the packaging structure, the problems of heat dissipation in high-speed intelligent calculation, design of a heat dissipation air path, installation of a heat dissipation fan and connection with an optical system such as a photosensitive surface are solved. On the premise of not increasing the special space of the cooling fan, the packaging method with simple structure and high heat dissipation efficiency is also provided.
The packaging structure provided by the embodiment of the invention adopts the structure of the comb-shaped air guide groove and the countersink, so that the structure is compact, the smooth air passage can be effectively realized, and the installation space is not reserved for the heat conduction fan.
The packaging structure adopts the countersunk manner of the upper fan, and the upper end and the lower end shells and the photosensitive surface sealing cover are provided with rectangular dressing grooves, so that the effects of not only being capable of installing the cooling fan without occupying extra space, but also being capable of easily reserving a cooling air path, and being compact in structure and convenient to install are achieved.
Detailed Description
The invention is further described below with reference to the drawings and examples. All of the features disclosed in all of the embodiments of this specification, or all of the steps in any method or process disclosed implicitly, except for the mutually exclusive features and/or steps, may be combined and/or expanded and substituted in any way.
The invention aims to solve the problem of compact heat dissipation and convenient installation of an intelligent camera, and provides an industrial intelligent camera packaging structure and method. In an embodiment, the package structure does not include a package of an optical lens structure such as an aperture. The whole technical conception of the packaging structure is that the upper fan countersunk head mode is adopted, and the upper end, the lower end shell and the photosensitive surface sealing cover are provided with rectangular dressing grooves, so that the cooling fan can be installed without occupying extra space, a cooling air path can be easily reserved, and the packaging structure is compact in structure and convenient to install.
In the specific embodiment, the heat radiation fan comprises a heat radiation fan 1, an upper end shell 2, an inner core electric control board assembly 3, a rear sealing cover 4, a lower end shell 5, a side data jack sealing end cover 6, a front photosensitive surface assembly and a sealing cover 7, and the details are as follows as shown in fig. 1:
The light radiating fan 1 is a power source for radiating air cooling and can be a general direct current fan. The upper end shell 2 is an integral shell of an upper half part, an air guide groove is formed in the upper part, a countersunk pit is formed in the middle of the upper half part, a cooling fan is conveniently installed in the pit, the uppermost end of the fan is prevented from exposing out of the top plane of the integral shell, 3 threaded holes for installing the fan are formed in the bottom of the countersunk pit, a power line through hole is reserved through the air guide groove, and 4 screw assembly through holes are formed in 4 corners of the shell. The internal core electric control board assembly 3 is a set of camera internal high-speed embedded intelligent computing control system, is a set of Linux embedded control system based on GPU+ARM chips, is formed by assembling an upper circuit board and a lower circuit board, and mainly generates heat from the camera. The rear sealing cover 4 is of a rear sealing structure, 1 fiber socket and 2 flat aviation high-speed data transmission line seats penetrate through windows, and 3 mounting threaded holes are reserved on the upper side and the lower side of the sealing cover. The lower end shell 5 is a lower half integral shell, and 4 inner corners of the upper end of the shell are provided with 4 threaded holes for fastening and installing the upper part and the lower part. The side data jack closed end cover 6 is a closed end cover of the auxiliary signal HDMI and USB interface, and 2 installing threaded holes are reserved on two sides of the end cover. The front photosensitive surface component and the sealing cover 7 are camera photosensitive surfaces, circuit boards thereof and external sealing covers, threads for assembling an optical system together are arranged in a round hole at the front end of the structure, the front photosensitive surface component and the sealing cover belong to precise structural members, the front optical system of the camera is a key member connected with a rear control system, and 4 fastening threaded holes are formed in the periphery of the sealing cover.
The method provided by the embodiment of the invention comprises the following steps:
Based on the lower end casing 5 of fig. 1, the inner core electric control board assembly 3 is first fixed on the inner base of the lower end casing 5 with 4 screws.
The radiator fan 1 is fixed in the countersunk pit of the upper end shell 2 by 3 screws, and meanwhile, the power plug wire of the radiator fan is led out through the comb-shaped grooves and the through holes, so that the installation and the insertion are convenient.
The fan power supply leading-out plug of the upper end shell 2 is inserted into the fan socket of the inner core electric control board assembly 3, then the upper end shell 2 is fastened on the lower end shell 5, and the whole up-down encapsulation is completed by fastening 4 corners of the upper end shell 2 by 4 screws.
The front photosurface assembly and the cover 7 are fixed at the integral front end assembled by the upper end housing 2 and the lower end housing 5 through threaded holes on 4 corners by 4 screws.
The rear end cover 4 is fixed at the integral rear end assembled by the upper end shell 2 and the lower end shell 5 by 3 screws, and the side data socket closed end cover 6 is fixed at the side of the lower end shell 5 by 2 screws, so that the integral assembly is finished.
The embodiment 1 of the packaging structure of the industrial intelligent camera comprises an upper end shell 2, a lower end shell 5, a rear sealing cover 4, a front photosensitive surface assembly, a sealing cover 7 and a side data socket sealing end cover 6 which are arranged in the surrounding space of an inner core electric control board assembly 3, wherein the upper end shell 2 is an integral shell, a comb-shaped air guide groove is formed in the upper end shell, a countersink is formed in the middle of the upper end shell, a heat radiation fan 1 is arranged in the countersink, the uppermost end of the heat radiation fan 1 is prevented from exposing out of the top plane of the integral shell, a threaded hole for installing the heat radiation fan 1 is formed in the bottom of the countersink, and a power line perforation is reserved through the comb-shaped air guide groove.
Embodiment 2. On the basis of embodiment 1, the heat dissipation fan 1 comprises a power source for heat dissipation and air cooling.
Implementation 3 based on embodiment 1, the internal core electric control board assembly 3 comprises a Linux embedded control system based on a gpu+arm chip, which is assembled by an upper circuit board and a lower circuit board.
Example 4 on the basis of example 1, four screw fitting through holes are provided in four corners of the upper end housing 2.
Example 5 based on example 1, the rear cover 4 is provided with mounting screw holes at the top and bottom.
Example 6 based on example 1, mounting threaded holes are formed in two sides of the side data jack closed end cover 6.
Embodiment 7 based on embodiment 1, fastening threaded holes are formed in the periphery of the front photosensitive surface component and the periphery of the sealing cover 7.
Example 8 on the basis of example 1, four screw holes for fastening and installing the upper and lower parts are formed at four inner corners of the upper end of the lower end shell 5.
Embodiment 9, on the basis of embodiment 1, the rear cover 4 is provided with a high-speed data transmission line seat penetrating window of an optical fiber socket and a flat aviation plug, the lower end shell 5 is an integral shell, the side surface data socket closed end cover 6 is a closed end cover of an auxiliary signal HDMI and USB interface, the front photosensitive surface component and the cover 7 are camera photosensitive surfaces, circuit boards and external covers, threads for assembling an optical system are arranged in a round hole at the front end of the structure, and the front end optical system and the rear end control system of the camera are connected through the front end photosensitive surface component and the cover 7.
Embodiment 10. An industrial intelligent camera packaging method comprises the packaging structure according to any one of embodiments 1 to 9, including the steps of:
S1, taking the lower end shell 5 as a reference, firstly fixing an inner core electric control board assembly 3 on an inner base of the lower end shell 5 by using screws;
s2, fixing the cooling fan 1 in a countersunk pit of the upper end shell 2 by using a screw, and simultaneously leading out a power plug wire of the cooling fan through a comb-shaped groove and a through hole so as to facilitate installation and insertion;
s3, inserting a fan power supply leading-out plug of the upper end shell 2 into a fan socket of the inner core electric control board assembly 3, fastening the upper end shell 2 on the lower end shell 5, and fastening four corners of the upper end shell 2 by four screws to complete the whole up-down packaging;
s4, fixing the front-end photosensitive surface component and the sealing cover 7 at the integral front end assembled by the upper-end shell 2 and the lower-end shell 5 through threaded holes in four corners by using four screws;
S5, fixing the rear end cover 4 at the integral rear end assembled by the upper end housing 2 and the lower end housing 5 by using screws, and fixing the side data socket closed end cover 6 at the side of the lower end housing 5 by using screws, so that the integral packaging is finished.
Embodiment 11 based on embodiment 10, an aperture lens is added at the front end of the packaging structure of the industrial intelligent camera, namely, a single-product solution integrating detection, acquisition, deep learning algorithm reasoning and closed-loop control is formed, and the solution is shown in fig. 2. The application greatly reduces the volume of a detection and control system, the internal circuit board system is embedded with a Linux system based on a GPU+ARM chip, is compatible with third-party software, supports all the disclosed standard APIs and development libraries to have strong 21TOPS edge calculation power, and can realize the target detection based on YOLOV at 200Hz and the wavefront restoration 40×40 sub-aperture task at 1000 Hz.
In addition to the foregoing examples, those skilled in the art will recognize from the foregoing disclosure that other embodiments can be made and in which various features of the embodiments can be interchanged or substituted, and that such modifications and changes can be made without departing from the spirit and scope of the invention as defined in the appended claims.