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CN115150530B - Industrial intelligent camera packaging structure and method - Google Patents

Industrial intelligent camera packaging structure and method

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Publication number
CN115150530B
CN115150530B CN202210511553.8A CN202210511553A CN115150530B CN 115150530 B CN115150530 B CN 115150530B CN 202210511553 A CN202210511553 A CN 202210511553A CN 115150530 B CN115150530 B CN 115150530B
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China
Prior art keywords
cover
shell
packaging structure
heat dissipation
countersunk
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CN202210511553.8A
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Chinese (zh)
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CN115150530A (en
Inventor
刘章文
顾静良
谢川林
游疆
周志强
刘小民
欧龙
姚景昭
袁学文
李正东
蒋牧曦
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Institute of Applied Electronics of CAEP
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Institute of Applied Electronics of CAEP
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Priority to CN202210511553.8A priority Critical patent/CN115150530B/en
Publication of CN115150530A publication Critical patent/CN115150530A/en
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Publication of CN115150530B publication Critical patent/CN115150530B/en
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B17/00Details of cameras or camera bodies; Accessories therefor
    • G03B17/55Details of cameras or camera bodies; Accessories therefor with provision for heating or cooling, e.g. in aircraft

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  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Studio Devices (AREA)
  • Camera Bodies And Camera Details Or Accessories (AREA)

Abstract

本发明公开了一种工业智能相机封装结构及方法,属于工业数字图像传感领域,在内部核心电控板组件的周围空间设置有上端外壳、下端外壳、后面封盖、前端光敏面组件及封盖和侧面数据插口封闭端盖;所述上端外壳是一个整体外壳,且其上面开有梳状导风槽,在中间开有沉头坑,在沉头坑中安装有散热风机,并保证散热风机最上端不会露出整体外壳的顶平面,在沉头坑底部设置有安装散热风机的螺纹孔,并通过梳状导风槽留有电源线穿孔。本发明解决了智能相机紧凑散热、方便安装的问题,结构简洁散热高效。

The present invention discloses an industrial smart camera packaging structure and method, belonging to the field of industrial digital image sensing. An upper housing, a lower housing, a rear cover, a front photosensitive surface assembly and cover, and a side data socket closed end cap are disposed in the space surrounding the internal core electronic control board assembly. The upper housing is a monolithic housing with comb-shaped air guide grooves formed on its upper surface and a countersunk pit formed in the middle. A cooling fan is installed in the countersunk pit, ensuring that the upper end of the cooling fan does not protrude from the top plane of the monolithic housing. A threaded hole for installing the cooling fan is provided at the bottom of the countersunk pit, and a power cord through-hole is provided through the comb-shaped air guide groove. This invention solves the problems of compact heat dissipation and convenient installation of smart cameras, with a simple structure and efficient heat dissipation.

Description

Industrial intelligent camera packaging structure and method
Technical Field
The invention relates to the field of industrial digital image sensing, in particular to an industrial intelligent camera packaging structure and method.
Background
The industrial intelligent camera is industrial digital image sensing equipment integrating a series of functions such as high-speed image acquisition, intelligent image identification, some intelligent control algorithms and the like. Compared with a traditional camera separated from an intelligent algorithm, the heat dissipation problem and the structure compactness problem are more remarkable. Because high-speed intelligent computation can generate a large amount of heat energy, besides the device type selection of the camera, a large amount of heat dissipation can only be ensured by a structural design and packaging method.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides an industrial intelligent camera packaging structure and method, which solve the problems of compact heat dissipation and convenient installation of an intelligent camera, and have a simple structure and high heat dissipation efficiency.
The invention aims at realizing the following scheme:
The packaging structure of the industrial intelligent camera is characterized in that an upper end shell, a lower end shell, a rear sealing cover, a front photosensitive surface assembly, a sealing cover and a side data jack sealing end cover are arranged in the surrounding space of an inner core electric control plate assembly, the upper end shell is an integral shell, a comb-shaped air guide groove is formed in the upper end shell, a countersink is formed in the middle of the upper end shell, a heat radiation fan is arranged in the countersink, the uppermost end of the heat radiation fan cannot be exposed out of the top plane of the integral shell, a threaded hole for installing the heat radiation fan is formed in the bottom of the countersink, and a power line perforation is reserved through the comb-shaped air guide groove.
Further, the heat dissipation fan comprises a power source for heat dissipation and air cooling.
Further, the internal core electric control board assembly comprises a Linux embedded control system based on a GPU+ARM chip, and the Linux embedded control system is assembled by upper and lower circuit boards.
Further, four corners of the upper end housing are provided with four screw fitting through holes.
Further, the rear sealing cover is provided with mounting threaded holes up and down.
Further, mounting threaded holes are formed in two sides of the side data jack closed end cover.
Further, fastening threaded holes are formed in the periphery of the front-end photosensitive surface assembly and the periphery of the sealing cover.
Further, four threaded holes for fastening and installing the upper part and the lower part are formed in four inner corners of the upper end of the lower end shell.
The front-end photosensitive surface component and the sealing cover are camera photosensitive surfaces, circuit boards and external sealing covers, screw threads for assembling an optical system are arranged in a round hole at the front end of the structure, and the front-end photosensitive surface component and the sealing cover are connected with a front-end optical system and a rear-end control system of the camera.
A packaging method of an industrial smart camera, comprising any one of the above packaging structures, comprising the steps of:
S1, taking a lower end shell as a reference, fixing an inner core electric control board assembly on an inner base of the lower end shell by using screws;
s2, fixing the cooling fan in the countersunk pit of the upper end shell by using a screw, and simultaneously leading out a power plug wire of the cooling fan through a comb-shaped groove and a through hole so as to facilitate installation and splicing;
S3, inserting a fan power supply leading-out plug of the upper end shell into a fan socket of the inner core electric control board assembly, fastening the upper end shell on the lower end shell, and fastening four corners of the upper end shell by four screws to complete the whole up-down packaging;
S4, fixing the front-end photosensitive surface component and the sealing cover at the integral front end assembled by the upper-end shell and the lower-end shell through threaded holes in four corners by using four screws;
s5, fixing the rear end cover at the integral rear end assembled by the upper end shell and the lower end shell by using a screw, and fixing the side surface data jack closed end cover at the side surface of the lower end shell by using the screw, so that the integral packaging is finished.
The beneficial effects of the invention include:
In the packaging structure, the problems of heat dissipation in high-speed intelligent calculation, design of a heat dissipation air path, installation of a heat dissipation fan and connection with an optical system such as a photosensitive surface are solved. On the premise of not increasing the special space of the cooling fan, the packaging method with simple structure and high heat dissipation efficiency is also provided.
The packaging structure provided by the embodiment of the invention adopts the structure of the comb-shaped air guide groove and the countersink, so that the structure is compact, the smooth air passage can be effectively realized, and the installation space is not reserved for the heat conduction fan.
The packaging structure adopts the countersunk manner of the upper fan, and the upper end and the lower end shells and the photosensitive surface sealing cover are provided with rectangular dressing grooves, so that the effects of not only being capable of installing the cooling fan without occupying extra space, but also being capable of easily reserving a cooling air path, and being compact in structure and convenient to install are achieved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a first schematic diagram of an industrial smart camera package structure of the present invention;
FIG. 2 is a second schematic diagram of an industrial smart camera package structure according to the present invention;
FIG. 3 is a perspective design of an industrial smart camera incorporating an aperture lens;
In the figure, a 1-heat radiation fan, a 2-upper end shell, a 3-inner core electric control board assembly, a 4-rear sealing cover, a 5-lower end shell, a 6-side data jack sealing end cover, a 7-front photosensitive surface assembly and a sealing cover.
Detailed Description
The invention is further described below with reference to the drawings and examples. All of the features disclosed in all of the embodiments of this specification, or all of the steps in any method or process disclosed implicitly, except for the mutually exclusive features and/or steps, may be combined and/or expanded and substituted in any way.
The invention aims to solve the problem of compact heat dissipation and convenient installation of an intelligent camera, and provides an industrial intelligent camera packaging structure and method. In an embodiment, the package structure does not include a package of an optical lens structure such as an aperture. The whole technical conception of the packaging structure is that the upper fan countersunk head mode is adopted, and the upper end, the lower end shell and the photosensitive surface sealing cover are provided with rectangular dressing grooves, so that the cooling fan can be installed without occupying extra space, a cooling air path can be easily reserved, and the packaging structure is compact in structure and convenient to install.
In the specific embodiment, the heat radiation fan comprises a heat radiation fan 1, an upper end shell 2, an inner core electric control board assembly 3, a rear sealing cover 4, a lower end shell 5, a side data jack sealing end cover 6, a front photosensitive surface assembly and a sealing cover 7, and the details are as follows as shown in fig. 1:
The light radiating fan 1 is a power source for radiating air cooling and can be a general direct current fan. The upper end shell 2 is an integral shell of an upper half part, an air guide groove is formed in the upper part, a countersunk pit is formed in the middle of the upper half part, a cooling fan is conveniently installed in the pit, the uppermost end of the fan is prevented from exposing out of the top plane of the integral shell, 3 threaded holes for installing the fan are formed in the bottom of the countersunk pit, a power line through hole is reserved through the air guide groove, and 4 screw assembly through holes are formed in 4 corners of the shell. The internal core electric control board assembly 3 is a set of camera internal high-speed embedded intelligent computing control system, is a set of Linux embedded control system based on GPU+ARM chips, is formed by assembling an upper circuit board and a lower circuit board, and mainly generates heat from the camera. The rear sealing cover 4 is of a rear sealing structure, 1 fiber socket and 2 flat aviation high-speed data transmission line seats penetrate through windows, and 3 mounting threaded holes are reserved on the upper side and the lower side of the sealing cover. The lower end shell 5 is a lower half integral shell, and 4 inner corners of the upper end of the shell are provided with 4 threaded holes for fastening and installing the upper part and the lower part. The side data jack closed end cover 6 is a closed end cover of the auxiliary signal HDMI and USB interface, and 2 installing threaded holes are reserved on two sides of the end cover. The front photosensitive surface component and the sealing cover 7 are camera photosensitive surfaces, circuit boards thereof and external sealing covers, threads for assembling an optical system together are arranged in a round hole at the front end of the structure, the front photosensitive surface component and the sealing cover belong to precise structural members, the front optical system of the camera is a key member connected with a rear control system, and 4 fastening threaded holes are formed in the periphery of the sealing cover.
The method provided by the embodiment of the invention comprises the following steps:
Based on the lower end casing 5 of fig. 1, the inner core electric control board assembly 3 is first fixed on the inner base of the lower end casing 5 with 4 screws.
The radiator fan 1 is fixed in the countersunk pit of the upper end shell 2 by 3 screws, and meanwhile, the power plug wire of the radiator fan is led out through the comb-shaped grooves and the through holes, so that the installation and the insertion are convenient.
The fan power supply leading-out plug of the upper end shell 2 is inserted into the fan socket of the inner core electric control board assembly 3, then the upper end shell 2 is fastened on the lower end shell 5, and the whole up-down encapsulation is completed by fastening 4 corners of the upper end shell 2 by 4 screws.
The front photosurface assembly and the cover 7 are fixed at the integral front end assembled by the upper end housing 2 and the lower end housing 5 through threaded holes on 4 corners by 4 screws.
The rear end cover 4 is fixed at the integral rear end assembled by the upper end shell 2 and the lower end shell 5 by 3 screws, and the side data socket closed end cover 6 is fixed at the side of the lower end shell 5 by 2 screws, so that the integral assembly is finished.
The embodiment 1 of the packaging structure of the industrial intelligent camera comprises an upper end shell 2, a lower end shell 5, a rear sealing cover 4, a front photosensitive surface assembly, a sealing cover 7 and a side data socket sealing end cover 6 which are arranged in the surrounding space of an inner core electric control board assembly 3, wherein the upper end shell 2 is an integral shell, a comb-shaped air guide groove is formed in the upper end shell, a countersink is formed in the middle of the upper end shell, a heat radiation fan 1 is arranged in the countersink, the uppermost end of the heat radiation fan 1 is prevented from exposing out of the top plane of the integral shell, a threaded hole for installing the heat radiation fan 1 is formed in the bottom of the countersink, and a power line perforation is reserved through the comb-shaped air guide groove.
Embodiment 2. On the basis of embodiment 1, the heat dissipation fan 1 comprises a power source for heat dissipation and air cooling.
Implementation 3 based on embodiment 1, the internal core electric control board assembly 3 comprises a Linux embedded control system based on a gpu+arm chip, which is assembled by an upper circuit board and a lower circuit board.
Example 4 on the basis of example 1, four screw fitting through holes are provided in four corners of the upper end housing 2.
Example 5 based on example 1, the rear cover 4 is provided with mounting screw holes at the top and bottom.
Example 6 based on example 1, mounting threaded holes are formed in two sides of the side data jack closed end cover 6.
Embodiment 7 based on embodiment 1, fastening threaded holes are formed in the periphery of the front photosensitive surface component and the periphery of the sealing cover 7.
Example 8 on the basis of example 1, four screw holes for fastening and installing the upper and lower parts are formed at four inner corners of the upper end of the lower end shell 5.
Embodiment 9, on the basis of embodiment 1, the rear cover 4 is provided with a high-speed data transmission line seat penetrating window of an optical fiber socket and a flat aviation plug, the lower end shell 5 is an integral shell, the side surface data socket closed end cover 6 is a closed end cover of an auxiliary signal HDMI and USB interface, the front photosensitive surface component and the cover 7 are camera photosensitive surfaces, circuit boards and external covers, threads for assembling an optical system are arranged in a round hole at the front end of the structure, and the front end optical system and the rear end control system of the camera are connected through the front end photosensitive surface component and the cover 7.
Embodiment 10. An industrial intelligent camera packaging method comprises the packaging structure according to any one of embodiments 1 to 9, including the steps of:
S1, taking the lower end shell 5 as a reference, firstly fixing an inner core electric control board assembly 3 on an inner base of the lower end shell 5 by using screws;
s2, fixing the cooling fan 1 in a countersunk pit of the upper end shell 2 by using a screw, and simultaneously leading out a power plug wire of the cooling fan through a comb-shaped groove and a through hole so as to facilitate installation and insertion;
s3, inserting a fan power supply leading-out plug of the upper end shell 2 into a fan socket of the inner core electric control board assembly 3, fastening the upper end shell 2 on the lower end shell 5, and fastening four corners of the upper end shell 2 by four screws to complete the whole up-down packaging;
s4, fixing the front-end photosensitive surface component and the sealing cover 7 at the integral front end assembled by the upper-end shell 2 and the lower-end shell 5 through threaded holes in four corners by using four screws;
S5, fixing the rear end cover 4 at the integral rear end assembled by the upper end housing 2 and the lower end housing 5 by using screws, and fixing the side data socket closed end cover 6 at the side of the lower end housing 5 by using screws, so that the integral packaging is finished.
Embodiment 11 based on embodiment 10, an aperture lens is added at the front end of the packaging structure of the industrial intelligent camera, namely, a single-product solution integrating detection, acquisition, deep learning algorithm reasoning and closed-loop control is formed, and the solution is shown in fig. 2. The application greatly reduces the volume of a detection and control system, the internal circuit board system is embedded with a Linux system based on a GPU+ARM chip, is compatible with third-party software, supports all the disclosed standard APIs and development libraries to have strong 21TOPS edge calculation power, and can realize the target detection based on YOLOV at 200Hz and the wavefront restoration 40×40 sub-aperture task at 1000 Hz.
In addition to the foregoing examples, those skilled in the art will recognize from the foregoing disclosure that other embodiments can be made and in which various features of the embodiments can be interchanged or substituted, and that such modifications and changes can be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (7)

1.一种工业智能相机的封装结构,其特征在于,在内部核心电控板组件(3)的周围空间设置有上端外壳(2)、下端外壳(5)、后面封盖(4)、前端光敏面组件及封盖(7)和侧面数据插口封闭端盖(6);所述上端外壳(2)为一个整体外壳,其上面开有梳状导风槽,在中间开有沉头坑,在沉头坑中安装有散热风机(1),并保证散热风机(1)最上端不会露出整体外壳的顶平面,在沉头坑底部设置有安装散热风机(1)的螺纹孔,并通过梳状导风槽留有电源线穿孔;1. A packaging structure of an industrial intelligent camera, characterized in that an upper shell (2), a lower shell (5), a rear cover (4), a front photosensitive surface assembly and cover (7) and a side data socket closed end cover (6) are arranged in the space around an internal core electronic control board assembly (3); the upper shell (2) is an integral shell, a comb-shaped air guide groove is opened on it, a countersunk pit is opened in the middle, a heat dissipation fan (1) is installed in the countersunk pit, and it is ensured that the uppermost end of the heat dissipation fan (1) does not expose the top plane of the integral shell, a threaded hole for installing the heat dissipation fan (1) is provided at the bottom of the countersunk pit, and a power line through-hole is left through the comb-shaped air guide groove; 所述散热风机(1)包括散热风冷的动力源;The heat dissipation fan (1) comprises a power source for heat dissipation and air cooling; 所述内部核心电控板组件(3)包括基于GPU+ARM芯片的Linux嵌入式控制系统,其由上下2块电路板组装而成;The internal core electronic control board assembly (3) includes a Linux embedded control system based on a GPU+ARM chip, which is assembled from two upper and lower circuit boards; 所述后面封盖(4)设有光纤插座和扁平航插的高速数据传输线座穿过窗口;所述下端外壳(5)为整体外壳;所述侧面数据插口封闭端盖(6)为辅助信号HDMI和USB接口的封闭端盖;所述前端光敏面组件及封盖(7)为相机光敏面及其电路板和外部封盖,其结构前端圆孔内设有装配光学系统的螺纹;通过所述前端光敏面组件及封盖(7)连接相机前端光学系统与后端控制系统。The rear cover (4) is provided with an optical fiber socket and a high-speed data transmission line seat of a flat aviation plug passing through a window; the lower end shell (5) is an integral shell; the side data socket closed end cover (6) is a closed end cover for the auxiliary signal HDMI and USB interfaces; the front end photosensitive surface assembly and cover (7) are the camera photosensitive surface and its circuit board and external cover, and the front end circular hole of the structure is provided with a thread for assembling the optical system; the front end optical system of the camera and the back end control system are connected through the front end photosensitive surface assembly and cover (7). 2.根据权利要求1所述的工业智能相机的封装结构,其特征在于,所述上端外壳(2)的四个角设有四个螺钉装配通孔。2. The packaging structure of the industrial intelligent camera according to claim 1, characterized in that four screw assembly through holes are provided at the four corners of the upper shell (2). 3.根据权利要求1所述的工业智能相机的封装结构,其特征在于,所述后面封盖(4)上下设有安装螺纹孔。3. The packaging structure of the industrial intelligent camera according to claim 1, characterized in that the rear cover (4) is provided with mounting threaded holes at the top and bottom. 4.根据权利要求1所述的工业智能相机的封装结构,其特征在于,所述侧面数据插口封闭端盖(6)的两边设有安装螺纹孔。4. The packaging structure of the industrial intelligent camera according to claim 1, characterized in that mounting threaded holes are provided on both sides of the side data socket closed end cover (6). 5.根据权利要求1所述的工业智能相机的封装结构,其特征在于,所述前端光敏面组件及封盖(7)的四周均设有紧固螺纹孔。5. The packaging structure of the industrial intelligent camera according to claim 1, characterized in that the front-end photosensitive surface assembly and the cover (7) are all provided with fastening threaded holes around them. 6.根据权利要求1所述的工业智能相机的封装结构,其特征在于,所述下端外壳(5)上端四个内角处设有四个供上下部分紧固安装的螺纹孔。6. The packaging structure of the industrial intelligent camera according to claim 1, characterized in that four threaded holes for fastening and mounting the upper and lower parts are provided at the four inner corners of the upper end of the lower end shell (5). 7.一种工业智能相机的封装方法,其特征在于,包括如权利要求1~6任一所述封装结构,包括步骤:7. A packaging method for an industrial smart camera, comprising the packaging structure according to any one of claims 1 to 6, comprising the steps of: S1,以下端外壳(5)为准,首先将内部核心电控板组件(3)用螺钉固定在下端外壳(5)内部底座上;S1, taking the lower end housing (5) as the reference, first fix the internal core electric control board assembly (3) to the inner base of the lower end housing (5) with screws; S2,将散热风扇(1)用螺钉固定在上端外壳(2)的沉头坑中,同时将散热风扇电源插头线通过梳状槽和通孔引出便于安装插接;S2, fix the cooling fan (1) in the countersunk pit of the upper housing (2) with screws, and at the same time lead the cooling fan power plug wire through the comb-shaped groove and the through hole to facilitate installation and plugging; S3,将上端外壳(2)的风扇电源引出插头插入内部核心电控板组件(3)的风扇插座上,再将上端外壳(2)紧扣在下端外壳(5)上,在上端外壳(2)的四个角用四颗螺钉紧固即完成整体上下封装;S3, insert the fan power lead plug of the upper shell (2) into the fan socket of the internal core electronic control board assembly (3), then fasten the upper shell (2) to the lower shell (5), and fasten the four corners of the upper shell (2) with four screws to complete the overall upper and lower packaging; S4,将前端光敏面组件及封盖(7)用四个螺钉通过四个角上的螺纹孔固定在上端外壳(2)和下端外壳(5)装配成的整体前端;S4, fix the front-end photosensitive surface assembly and the cover (7) to the overall front end assembled by the upper end housing (2) and the lower end housing (5) using four screws through the threaded holes at the four corners; S5,用螺钉将后面端盖(4)固定在上端外壳(2)和下端外壳(5)装配成的整体后端,再用螺钉将侧面数据插口封闭端盖(6)固定在下端外壳(5)的侧面,至此整体封装结束。S5, use screws to fix the rear end cover (4) to the overall rear end of the upper shell (2) and the lower shell (5), and then use screws to fix the side data socket closed end cover (6) to the side of the lower shell (5), thus completing the overall packaging.
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