CN115163277A - Novel automatically controlled silicon oil clutch water pump - Google Patents
Novel automatically controlled silicon oil clutch water pump Download PDFInfo
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- CN115163277A CN115163277A CN202210804487.3A CN202210804487A CN115163277A CN 115163277 A CN115163277 A CN 115163277A CN 202210804487 A CN202210804487 A CN 202210804487A CN 115163277 A CN115163277 A CN 115163277A
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- 239000003921 oil Substances 0.000 title claims abstract description 104
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 54
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 18
- 239000010703 silicon Substances 0.000 title claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 229920002545 silicone oil Polymers 0.000 claims abstract description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 12
- 230000009471 action Effects 0.000 claims description 17
- 230000010365 information processing Effects 0.000 claims description 2
- 238000001816 cooling Methods 0.000 abstract description 10
- 238000000926 separation method Methods 0.000 abstract description 4
- 230000008878 coupling Effects 0.000 abstract description 3
- 238000010168 coupling process Methods 0.000 abstract description 3
- 238000005859 coupling reaction Methods 0.000 abstract description 3
- 230000004044 response Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 239000010705 motor oil Substances 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/10—Pumping liquid coolant; Arrangements of coolant pumps
- F01P5/12—Pump-driving arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/14—Indicating devices; Other safety devices
- F01P11/18—Indicating devices; Other safety devices concerning coolant pressure, coolant flow, or liquid-coolant level
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/14—Controlling of coolant flow the coolant being liquid
- F01P7/16—Controlling of coolant flow the coolant being liquid by thermostatic control
- F01P7/162—Controlling of coolant flow the coolant being liquid by thermostatic control by cutting in and out of pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0088—Testing machines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/043—Shafts
- F04D29/044—Arrangements for joining or assembling shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D35/00—Fluid clutches in which the clutching is predominantly obtained by fluid adhesion
- F16D35/02—Fluid clutches in which the clutching is predominantly obtained by fluid adhesion with rotary working chambers and rotary reservoirs, e.g. in one coupling part
- F16D35/028—Fluid clutches in which the clutching is predominantly obtained by fluid adhesion with rotary working chambers and rotary reservoirs, e.g. in one coupling part actuated electrically, e.g. by an electromagnet
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
本发明涉及汽车发动机冷却系统组件技术领域,尤其涉及一种新型电控硅油离合器水泵。其技术方案包括:所述控制片通过销轴与皮带轮连接固定,所述皮带轮的一端盖设有前壳,所述皮带轮与前壳之间安装有传动盘,所述皮带轮内通过轮轴承转动安装有水泵轴承,所述皮带轮背离传动盘的一端盖设有叶轮,所述水泵轴承的一端穿设在传动盘内,所述皮带轮与传动盘之间安装有储油室盖,所述皮带轮与储油室盖之间安装有铁芯,所述铁芯上缠绕有线圈。本发明改变原先堆叠式的组装方式,降低了硅油控制部件的加工难度,可优化分离耦合响应时间,更加精确地修正叶轮的速度,更好地降低发动机油耗和满足发动机冷却系统要求,提高冷却系统部件的寿命。
The invention relates to the technical field of automobile engine cooling system components, in particular to a novel electronically controlled silicon oil clutch water pump. The technical scheme includes: the control sheet is connected and fixed with the pulley through a pin shaft, one end of the pulley is covered with a front shell, a transmission disc is installed between the pulley and the front shell, and the pulley is rotatably installed through a wheel bearing. There is a water pump bearing, one end of the pulley facing away from the drive disc is covered with an impeller, one end of the water pump bearing is penetrated in the drive disc, an oil storage chamber cover is installed between the pulley and the drive disc, and the pulley and the storage chamber cover are installed. An iron core is installed between the oil chamber covers, and a coil is wound on the iron core. The invention changes the original stacking assembly method, reduces the processing difficulty of the silicone oil control components, optimizes the separation and coupling response time, more accurately corrects the speed of the impeller, better reduces the engine oil consumption and meets the requirements of the engine cooling system, and improves the cooling system. component life.
Description
技术领域technical field
本发明涉及汽车发动机冷却系统组件技术领域,具体涉及一种新型电控硅油离合器水泵。The invention relates to the technical field of automobile engine cooling system components, in particular to a novel electronically controlled silicon oil clutch water pump.
背景技术Background technique
随着人民生活水平的提高,对于汽车的需求也日益增长,与之相伴的是汽车发动机排放的废气也日益增多。汽车发动机排放的废气会对环境造成严重的影响,因而受到人们的广泛关注。为了减少废气排放,近年来研发了水冷式发动机,其能够大大地降低废气的排放量。现有水冷式发动机冷却泵包括泵体、泵盖,泵盖上设置有进水口,泵体上分别设置有第一、第二出水口,泵体内设置有泵轴,泵轴上设置有叶轮。但现有发动机热循环是普通水泵,热耗油耗较高,且现有结构反应不灵敏,结构复杂,进而导致热循环系统使用寿命较低,使用体验不理想。With the improvement of people's living standards, the demand for automobiles is also increasing, and the exhaust gas emitted by automobile engines is also increasing. Exhaust gas emitted by automobile engines has a serious impact on the environment, so it has received widespread attention. In order to reduce exhaust emissions, water-cooled engines have been developed in recent years, which can greatly reduce exhaust emissions. The existing water-cooled engine cooling pump includes a pump body and a pump cover, the pump cover is provided with a water inlet, the pump body is respectively provided with a first and a second water outlet, the pump body is provided with a pump shaft, and the pump shaft is provided with an impeller. However, the existing engine thermal cycle is an ordinary water pump, which has high heat and fuel consumption, and the existing structure is insensitive and complex, resulting in a low service life of the thermal cycle system and an unsatisfactory use experience.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种新型电控硅油离合器水泵,解决了以上所述的技术问题。The present invention provides a novel electronically controlled silicon oil clutch water pump, which solves the above-mentioned technical problems.
本发明解决上述技术问题的方案如下:The scheme that the present invention solves the above-mentioned technical problem is as follows:
一种新型电控硅油离合器水泵,包括皮带轮、传动盘、前壳和控制片,所述控制片通过销轴与皮带轮连接固定,所述皮带轮贯穿开设有出油孔和进油孔,所述皮带轮的一端盖设有前壳,所述皮带轮与前壳之间安装有传动盘,所述皮带轮内通过轮轴承转动安装有水泵轴承,所述水泵轴承背离传动盘的一端安装有水封,所述皮带轮背离传动盘的一端盖设有叶轮,所述水泵轴承的一端穿设在传动盘内,所述皮带轮与传动盘之间安装有储油室盖,所述皮带轮与储油室盖之间安装有铁芯,所述铁芯上缠绕有线圈。A new type of electronically controlled silicon oil clutch water pump includes a pulley, a transmission disc, a front casing and a control plate. The control plate is connected and fixed with the pulley through a pin shaft. One end cover is provided with a front casing, a drive disc is installed between the pulley and the front casing, a water pump bearing is installed in the pulley through the wheel bearing, and a water seal is installed at the end of the water pump bearing away from the drive disc. One end of the pulley facing away from the drive disc is covered with an impeller, one end of the water pump bearing is inserted into the drive disc, an oil storage chamber cover is installed between the pulley and the drive disc, and an oil storage chamber cover is installed between the pulley and the oil storage chamber cover There is an iron core on which a coil is wound.
本发明的有益效果是:当发动机的温度升高或降低时,发动机上的温度传感器发出的信号被汽车ECU采集到,汽车ECU把温度信号传送到电控系统,根据线圈的通电吸合特性,离合器电控系统控制线圈通电,来控制片的开关动作,控制片通过销轴同皮带轮连接在一起,当皮带轮旋转时,控制片在离心力作用下旋转,出油孔打开,进油孔关闭,传动盘和前壳上均开设有齿槽,由于与发动机轮系相连的皮带轮在转动时,依靠离心力作用,储油腔内的硅油从出油口进入,经过传动盘齿槽和前壳齿槽的啮合处并进入工作腔,传动盘齿槽和前壳齿槽相互作用,通过硅油粘性带动传动盘和前壳的转动,离合器进入耦合状态,从而带动与传动盘形成刚性连接的水泵轴转动,而与叶轮连接的轴连轴承在传动盘的作用下带动叶轮的旋转,此时,安装在水泵体和轴连轴承之间的测速块检测叶轮的转速并将信号发送至汽车ECU,通过ECU的输入PMW脉冲信号计算出离合器对发动机降温所需时间,当对发动机降温所需时间到后,离合器电控系统向线圈发出断电信号;进而达到优化分离耦合响应时间,更加精确地修正叶轮的速度,更好地降低发动机油耗和满足发动机冷却系统要求,提高冷却系统部件的寿命的效果,当线圈通电时,出油孔关闭,进油孔打开,传动盘齿槽和前壳齿槽的啮合处的硅油以及工作腔内的硅油经回油通道及回油口进入储油腔,传动盘逐渐停止转动,离合器逐渐进入分离状态,从而带动与传动盘形成刚性连接的叶轮逐渐停止转动,当发动机温度再次升高时,重复上述动作即可。The beneficial effects of the invention are: when the temperature of the engine increases or decreases, the signal sent by the temperature sensor on the engine is collected by the car ECU, and the car ECU transmits the temperature signal to the electronic control system, and according to the energization and pull-in characteristics of the coil, The clutch electronic control system controls the coil to be energized to control the switching action of the plate. The control plate is connected with the pulley through the pin shaft. When the pulley rotates, the control plate rotates under the action of centrifugal force, the oil outlet hole is opened, the oil inlet hole is closed, and the transmission Both the disc and the front casing are provided with tooth grooves. When the pulley connected to the engine gear train rotates, the silicone oil in the oil storage chamber enters from the oil outlet through the action of centrifugal force, and passes through the transmission disc tooth groove and the front casing tooth groove. At the meshing place and into the working chamber, the gear slot of the drive disc interacts with the gear slot of the front housing, and the drive disc and the front housing are driven to rotate by the viscosity of the silicone oil. The shaft-connected bearing connected with the impeller drives the rotation of the impeller under the action of the transmission disc. At this time, the speed measuring block installed between the water pump body and the shaft-connected bearing detects the speed of the impeller and sends the signal to the car ECU, through the input of the ECU The PMW pulse signal calculates the time required for the clutch to cool the engine. When the time required to cool the engine expires, the clutch electronic control system sends a power-off signal to the coil, thereby optimizing the response time of the separation and coupling, and more accurately correcting the speed of the impeller. It can better reduce engine oil consumption and meet the requirements of engine cooling system, and improve the effect of life of cooling system components. When the coil is energized, the oil outlet hole is closed, the oil inlet hole is opened, and the meshing of the transmission disc tooth slot and the front casing tooth slot is The silicone oil and the silicone oil in the working chamber enter the oil storage chamber through the oil return channel and the oil return port, the transmission disc gradually stops rotating, and the clutch gradually enters the disengaged state, thereby driving the impeller that forms a rigid connection with the transmission disc to gradually stop rotating. When rising, repeat the above actions.
在上述技术方案的基础上,本发明还可以做如下改进。On the basis of the above technical solutions, the present invention can also be improved as follows.
进一步,所述水泵轴承与水泵体之间设有测速块,测速块为霍尔感应器,测速块连接设置有电控总成,所述电控总成本质为信息处理元件,所述电控总成连接线圈。Further, a speed measuring block is arranged between the water pump bearing and the water pump body, the speed measuring block is a Hall sensor, and an electronic control assembly is connected to the speed measuring block. The assembly is connected to the coil.
采用上述进一步方案的有益效果是:通过测速块检测叶轮的转速并将信号发送至汽车ECU,通过ECU的输入PMW脉冲信号计算出离合器对发动机降温所需时间。The beneficial effect of adopting the above-mentioned further scheme is: the speed of the impeller is detected by the speed measuring block and the signal is sent to the automobile ECU, and the time required for the clutch to cool the engine is calculated through the input PMW pulse signal of the ECU.
进一步,所述皮带轮外侧有异形结构,可将硅油通过离心力挤压入回油孔,并且传动盘也有回油通道,可加速回油,能更快的降低水泵转速。Further, the outer side of the pulley has a special-shaped structure, which can squeeze the silicone oil into the oil return hole by centrifugal force, and the transmission disc also has an oil return channel, which can accelerate the oil return and reduce the speed of the water pump faster.
采用上述进一步方案的有益效果是:便于使发动机保持在最合理的温度区间。The beneficial effect of adopting the above-mentioned further solution is that it is convenient to keep the engine in the most reasonable temperature range.
进一步,所述皮带轮与储油室盖之间设有储油腔,所述前壳、皮带轮和储油室盖形成工作腔。Further, an oil storage chamber is provided between the pulley and the oil storage chamber cover, and the front casing, the pulley and the oil storage chamber cover form a working chamber.
采用上述进一步方案的有益效果是:使皮带轮与储油室盖之间可存储工作时所需硅油。The beneficial effect of adopting the above-mentioned further scheme is that the silicone oil required for operation can be stored between the pulley and the oil storage chamber cover.
进一步,所述出油孔和进油孔设置于皮带轮的侧壁处。Further, the oil outlet hole and the oil inlet hole are arranged at the side wall of the pulley.
采用上述进一步方案的有益效果是:便于通过控制片控制出油孔和进油孔的开闭状态。The beneficial effect of adopting the above-mentioned further scheme is that it is convenient to control the opening and closing states of the oil outlet hole and the oil inlet hole through the control sheet.
进一步,通过铁芯上缠绕有线圈产生的磁力调节销轴旋转的控制片与进出油孔的间隙控制油量。Further, the amount of oil is controlled by the magnetic force generated by the coil wound on the iron core to adjust the gap between the control plate rotating the pin shaft and the oil inlet and outlet holes.
采用上述进一步方案的有益效果是:增加油量控制的精确性。The beneficial effect of adopting the above-mentioned further scheme is that the accuracy of oil quantity control is increased.
进一步,控制片在离心力的作用下通过销轴旋转,可保证即使在电磁铁失效情况下,水泵保证发动机的工作。Further, the control piece rotates through the pin shaft under the action of centrifugal force, which can ensure that even in the case of the failure of the electromagnet, the water pump can ensure the operation of the engine.
采用上述进一步方案的有益效果是:增加水泵的稳定性。The beneficial effect of adopting the above-mentioned further scheme is that the stability of the water pump is increased.
进一步,在皮带轮、传动盘、前壳之间有两组或者多组控制片。Further, there are two or more sets of control plates between the pulley, the transmission disc and the front casing.
采用上述进一步方案的有益效果是:通过多组控制片控制离合器工作状态,增加离合器的控制效率。The beneficial effect of adopting the above-mentioned further scheme is that the working state of the clutch is controlled by a plurality of groups of control plates, and the control efficiency of the clutch is increased.
进一步,电控硅油离合器水泵在发动机启动后,在皮带轮旋转时,控制片在离心力作用下通过销轴旋转,出油孔打开,进油孔关闭,电控硅油离合器工作。Further, after the engine is started, when the pulley rotates, the control plate rotates through the pin shaft under the action of centrifugal force, the oil outlet hole is opened, the oil inlet hole is closed, and the electronically controlled silicone oil clutch works.
采用上述进一步方案的有益效果是:发动机通过皮带带动电控硅油离合器水泵工作,通过发动机提供水泵动力。The beneficial effect of adopting the above-mentioned further scheme is that the engine drives the water pump of the electronically controlled silicon oil clutch to work through the belt, and provides the power of the water pump through the engine.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。本发明的具体实施方式由以下实施例及其附图详细给出。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, and implement it according to the content of the description, the preferred embodiments of the present invention are described in detail below with the accompanying drawings. Specific embodiments of the present invention are given in detail by the following examples and the accompanying drawings.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.
在附图中:In the attached image:
图1为本发明的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2为本发明的传动盘结构示意图;Fig. 2 is the structure schematic diagram of the drive plate of the present invention;
图3为本发明的出油孔打开状态示意图;Fig. 3 is the schematic diagram of the open state of the oil outlet of the present invention;
图4为本发明的出油孔闭合状态示意图;4 is a schematic diagram of the closed state of the oil outlet hole of the present invention;
图5为本发明的进出油通道示意图;5 is a schematic diagram of the oil inlet and outlet passages of the present invention;
图6为本发明的铁芯处放大示意图。FIG. 6 is an enlarged schematic view of the iron core of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、叶轮;2、水封;3、水泵轴承;4、轮轴承;5、皮带轮;6、铁芯;7、线圈;8、传动盘;9、前壳;10、储油室盖;101、出油孔;102、进油孔;11、销轴;12、控制片。1. Impeller; 2. Water seal; 3. Water pump bearing; 4. Wheel bearing; 5. Pulley; 6. Iron core; 7. Coil; 8. Drive disc; 9. Front casing; , oil outlet hole; 102, oil inlet hole; 11, pin shaft; 12, control sheet.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。在下列段落中参照附图以举例方式更具体地描述本发明。根据下面说明和权利要求书,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples are only used to explain the present invention, but not to limit the scope of the present invention. The invention is described in more detail by way of example in the following paragraphs with reference to the accompanying drawings. The advantages and features of the present invention will become apparent from the following description and claims. It should be noted that, the accompanying drawings are all in a very simplified form and in inaccurate scales, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention.
需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a co-existence of an intervening component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a co-existing centered component. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1至图6所示,本发明提供的实施例:Please refer to FIG. 1 to FIG. 6, the embodiments provided by the present invention:
实施例一Example 1
一种新型电控硅油离合器水泵,包括皮带轮5、传动盘8、前壳9和控制片12,在皮带轮5、传动盘8、前壳9之间有两组或者多组控制片12,控制片12通过销轴11与皮带轮5连接固定,通过铁芯6上缠绕有线圈7产生的磁力调节销轴11旋转的控制片12与进出油孔的间隙控制油量,当皮带轮5旋转时,控制片12在离心力作用下旋转,出油孔101打开,进油孔102关闭,电控硅油离合器工作,皮带轮5贯穿开设有出油孔101和进油孔102,出油孔101和进油孔102设置于皮带轮5的侧壁处,皮带轮5的一端盖设有前壳9,皮带轮5与前壳9之间安装有传动盘8,传动盘8和前壳9上均开设有齿槽,由于与发动机轮系相连的皮带轮5在转动时,依靠离心力作用,储油腔内的硅油从出油口进入,经过传动盘8齿槽和前壳9齿槽的啮合处并进入工作腔,传动盘8齿槽和前壳9齿槽相互作用,通过硅油粘性带动传动盘8和前壳9的转动,离合器进入耦合状态,从而带动与传动盘8形成刚性连接的水泵轴转动,而与叶轮1连接的轴连轴承在传动盘8的作用下带动叶轮1的旋转,皮带轮5外侧有异形结构,可将硅油通过离心力挤压入回油孔,并且传动盘8也有回油通道,可加速回油,能更快的降低水泵转速。A new type of electronically controlled silicon oil clutch water pump, including a
皮带轮5内通过轮轴承4转动安装有水泵轴承3,水泵轴承3与水泵体之间设有测速块,测速块为霍尔感应器,测速块连接设置有电控总成,电控总成本质为信息处理元件,电控总成连接线圈7,安装在水泵体和轴连轴承之间的测速块检测叶轮1的转速并将信号发送至汽车ECU,通过ECU的输入PMW脉冲信号计算出离合器对发动机降温所需时间,当对发动机降温所需时间到后,离合器电控系统向线圈7发出断电信号,水泵轴承3背离传动盘8的一端安装有水封2,皮带轮5背离传动盘8的一端盖设有叶轮1,水泵轴承3的一端穿设在传动盘8内,皮带轮5与传动盘8之间安装有储油室盖10,皮带轮5与储油室盖10之间设有储油腔,前壳9、皮带轮5和储油室盖10形成工作腔,皮带轮5与储油室盖10之间安装有铁芯6,铁芯6上缠绕有线圈7,通过铁芯6上缠绕有线圈7产生的磁力调节销轴11旋转的控制片12与进出油孔的间隙控制油量,当发动机的温度升高或降低时,发动机上的温度传感器发出的信号被汽车ECU采集到,汽车ECU把温度信号传送到电控系统,根据线圈7的通电吸合特性,离合器电控系统控制线圈7通电,来控制片12的开关动作,当线圈7通电时,出油孔101关闭,进油孔102打开,传动盘8齿槽和前壳9齿槽的啮合处的硅油以及工作腔内的硅油经回油通道及回油口进入储油腔,传动盘8逐渐停止转动,离合器逐渐进入分离状态,从而带动与传动盘8形成刚性连接的叶轮1逐渐停止转动,当发动机温度再次升高时,重复上述动作即可。A
基于实施例1的一种新型电控硅油离合器水泵在使用时:当发动机的温度升高或降低时,发动机上的温度传感器发出的信号被汽车ECU采集到,汽车ECU把温度信号传送到电控系统,根据线圈7的通电吸合特性,离合器电控系统控制线圈7通电,来控制片12的开关动作,控制片12通过销轴11同皮带轮5连接在一起,当皮带轮5旋转时,控制片12在离心力作用下旋转,出油孔101打开,进油孔102关闭,传动盘8和前壳9上均开设有齿槽,由于与发动机轮系相连的皮带轮5在转动时,依靠离心力作用,储油腔内的硅油从出油口进入,经过传动盘8齿槽和前壳9齿槽的啮合处并进入工作腔,传动盘8齿槽和前壳9齿槽相互作用,通过硅油粘性带动传动盘8和前壳9的转动,离合器进入耦合状态,从而带动与传动盘8形成刚性连接的水泵轴转动,而与叶轮1连接的轴连轴承在传动盘8的作用下带动叶轮1的旋转,此时,安装在水泵体和轴连轴承之间的测速块检测叶轮1的转速并将信号发送至汽车ECU,通过ECU的输入PMW脉冲信号计算出离合器对发动机降温所需时间,当对发动机降温所需时间到后,离合器电控系统向线圈7发出断电信号,进而达到优化分离耦合响应时间,更加精确地修正叶轮的速度,更好地降低发动机油耗和满足发动机冷却系统要求,提高冷却系统部件的寿命的效果;当线圈7通电时,出油孔101关闭,进油孔102打开,传动盘8齿槽和前壳9齿槽的啮合处的硅油以及工作腔内的硅油经回油通道及回油口进入储油腔,传动盘8逐渐停止转动,离合器逐渐进入分离状态,从而带动与传动盘8形成刚性连接的叶轮1逐渐停止转动,当发动机温度再次升高时,重复上述动作即可。A new type of electronically controlled silicon oil clutch water pump based on Example 1 is in use: when the temperature of the engine increases or decreases, the signal sent by the temperature sensor on the engine is collected by the car ECU, and the car ECU transmits the temperature signal to the electronic control system. According to the power-on and pull-in characteristics of the
以上所述,仅为本发明的较佳实施例而已,并非对本发明作任何形式上的限制;凡本行业的普通技术人员均可按说明书附图所示和以上所述而顺畅地实施本发明;但是,凡熟悉本专业的技术人员在不脱离本发明技术方案范围内,利用以上所揭示的技术内容而做出的些许更动、修饰与演变的等同变化,均为本发明的等效实施例;同时,凡依据本发明的实质技术对以上实施例所作的任何等同变化的更动、修饰与演变等,均仍属于本发明的技术方案的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form; any person of ordinary skill in the industry can smoothly implement the present invention as shown in the accompanying drawings and the above descriptions. However, all those skilled in the art who are familiar with the technical solutions of the present invention make use of the above-disclosed technical content to make some changes, modifications and equivalent changes of evolution, all of which are equivalent implementations of the present invention. At the same time, any alteration, modification and evolution of any equivalent changes made to the above embodiments according to the essential technology of the present invention still fall within the protection scope of the technical solutions of the present invention.
Claims (9)
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| CN101861473A (en) * | 2007-10-05 | 2010-10-13 | 博格华纳公司 | Electronically controlled fluid coupling device with fluid scavenge control |
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