CN115214865B - Ship hybrid power system and energy management method thereof - Google Patents
Ship hybrid power system and energy management method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63H—MARINE PROPULSION OR STEERING
- B63H21/00—Use of propulsion power plant or units on vessels
- B63H21/12—Use of propulsion power plant or units on vessels the vessels being motor-driven
- B63H21/17—Use of propulsion power plant or units on vessels the vessels being motor-driven by electric motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
- B60L53/14—Conductive energy transfer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/20—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
- B60L58/12—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries responding to state of charge [SoC]
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Abstract
本发明涉及一种船舶混合动力系统及其能量管理方法,包括1套锂离子电池组、1套柴油发电机组、1套直流配电板、1套交流配电板、2套推进电机、1套直流充电接口和1套能量管理系统;直流配电板包括1套直流变换器、1套的AFE可控整流器、2套日用逆变器、2套推进变频器,能量管理系统设有纯电池模式、纯柴电模式、混合动力模式三种供能模式。通过能量管理系统实时控制AFE可控整流器和直流变换器的充放电曲线,配置多策略模式切换功能和实时能量管理策略,有效解决了系统响应慢、鲁棒性差,模式切换不灵活,存在全船失电的风险等问题。具有续航里程时间长,柴油发电机组运行效率高、静音效果好等特点。提高了混和动力系统的安全性和可靠性。
The invention relates to a ship hybrid power system and its energy management method, which includes 1 set of lithium-ion battery pack, 1 set of diesel generator set, 1 set of DC distribution board, 1 set of AC distribution board, 2 sets of propulsion motors, 1 set of DC charging interface and 1 set of energy management system; DC distribution board includes 1 set of DC converter, 1 set of AFE controlled rectifier, 2 sets of daily inverters, 2 sets of propulsion inverters, the energy management system is equipped with pure battery There are three energy supply modes: pure diesel-electric mode and hybrid mode. The energy management system controls the charge and discharge curves of the AFE controllable rectifier and DC converter in real time, and configures multi-strategy mode switching functions and real-time energy management strategies, which effectively solves the problem of slow system response, poor robustness, inflexible mode switching, and problems throughout the ship. Issues such as the risk of power loss. It has the characteristics of long cruising range, high operating efficiency of diesel generator set and good silent effect. Improved safety and reliability of hybrid power systems.
Description
技术领域Technical field
本发明涉及一种船舶动力系统,特别涉及一种船舶混合动力系统及其能量管理方法。The invention relates to a ship power system, and in particular to a ship hybrid power system and an energy management method thereof.
背景技术Background technique
随着国家将对船舶污染物排放进行大力度的控制,以及电池技术的进步和价格的下降,电池动力作为清洁的动力系统的代表被广泛的提出,其满足“零排放”、“低噪音”的同时会进一步降低运行成本,是未来中小型内河船舶的动力首选。As the country will vigorously control ship pollutant emissions, as well as the advancement of battery technology and the decline in prices, battery power has been widely proposed as a representative of clean power systems, which meets the requirements of "zero emission" and "low noise" At the same time, it will further reduce operating costs, and it will be the first choice for power for small and medium-sized inland ships in the future.
但目前纯电池动力船舶续航里程较短,难以满足如交通船和执法船一天超过十二小时的续航要求,混合动力系统具有续航时间长、柴油发电机组运行效率高、全船运行模式灵活等优点,混合动力系统成本也比纯电池动力系统低,被上述船东认可和青睐。However, currently pure battery-powered ships have a short cruising range, making it difficult to meet the endurance requirements of transportation ships and law enforcement vessels for more than 12 hours a day. Hybrid power systems have the advantages of long cruising time, high operating efficiency of diesel generator sets, and flexible operation modes of the entire ship. , the cost of hybrid power system is also lower than that of pure battery power system, and it is recognized and favored by the above-mentioned ship owners.
目前船舶混合动力系统船舶应用较少,混合动力模式下大多采用能量管理系统直接控制电池组输出功率,该型式混合动力系统响应较慢、鲁棒性差,模式切换不灵活,存在全船失电的风险。At present, marine hybrid power systems are rarely used in ships. In hybrid power mode, the energy management system is mostly used to directly control the output power of the battery pack. This type of hybrid power system has slow response, poor robustness, inflexible mode switching, and the possibility of the entire ship losing power. risk.
发明内容Contents of the invention
针对现在纯电池动力船舶应用少和混合动力系统响应较慢、鲁棒性差,模式切换不灵活,存在全船失电的风险问题,提出了一种船舶混合动力系统及其能量管理方法。通过能量管理系统实时控制AFE(active front end有源前端)可控整流器和直流变换器的充放电曲线,配置多策略模式切换功能和实时能量管理策略,有效解决了系统响应慢、鲁棒性差,模式切换不灵活,存在全船失电的风险等问题。In view of the current problems of few applications of pure battery-powered ships and the slow response and poor robustness of hybrid power systems, inflexible mode switching, and the risk of complete ship power loss, a ship hybrid power system and its energy management method are proposed. The energy management system controls the charge and discharge curves of the AFE (active front end active front end) controllable rectifier and DC converter in real time, and configures multi-strategy mode switching functions and real-time energy management strategies, which effectively solves the problem of slow system response and poor robustness. Mode switching is inflexible and there is a risk of power loss for the entire ship.
本发明的技术方案为:一种船舶混合动力系统,包括1套锂离子电池组、1套柴油发电机组、1套直流配电板、1套交流配电板、2套推进电机、1套直流充电接口和1套能量管理系统;直流配电板包括1套直流变换器、1套的AFE可控整流器、2套日用逆变器、2套推进变频器,能量管理系统设有纯电池模式、纯柴电模式、混合动力模式三种供能模式;The technical solution of the present invention is: a marine hybrid power system, including 1 set of lithium-ion battery pack, 1 set of diesel generator set, 1 set of DC distribution board, 1 set of AC distribution board, 2 sets of propulsion motors, 1 set of DC Charging interface and 1 set of energy management system; DC distribution board includes 1 set of DC converter, 1 set of AFE controlled rectifier, 2 sets of daily inverters, 2 sets of propulsion inverters, the energy management system has a pure battery mode , three energy supply modes: pure diesel-electric mode and hybrid mode;
混合动力船舶正常航行纯电池模式时,锂离子电池组通过直流变换器升压至直流配电板母线;When the hybrid ship is operating in pure battery mode during normal navigation, the lithium-ion battery pack is boosted to the DC distribution board bus through the DC converter;
混合动力船舶正常航行纯柴电模式时,柴油发电机组输出交流电,通过AFE可控整流器并升压传输至直流配电板母线;When the hybrid ship is sailing normally in pure diesel-electric mode, the diesel generator set outputs alternating current, which is boosted and transmitted to the DC distribution board bus through the AFE controllable rectifier;
混合动力船舶正常航行混合动力模式时,柴油发电机组通过AFE可控整流器将电能传输至直流配电板母线,锂离子电池组通过直流变换器与直流配电板母线连接;When a hybrid ship is sailing normally in hybrid mode, the diesel generator set transmits electric energy to the DC distribution board bus through the AFE controllable rectifier, and the lithium-ion battery pack is connected to the DC distribution board bus through the DC converter;
直流配电板母线电能通过推进逆变器将能量传输推进电机和螺旋桨,直流电能通过日用逆变器为交流负载提供三相电能,日用逆变器为一用一备;The bus power of the DC distribution board transmits energy to the propulsion motor and propeller through the propulsion inverter. The DC power provides three-phase power to the AC load through the daily inverter. The daily inverter is one for use and one for backup;
混合动力船舶靠岸停泊时,选择进入岸电充电模式,通过岸边直流充电桩连接直流充电接口为直流配电板母线供电,直流配电板母线电能通过直流变换器给锂离子电池组进行充电。When the hybrid ship is berthed at the shore, it chooses to enter the shore power charging mode and connects to the DC charging interface through the shore DC charging pile to supply power to the DC distribution board bus. The DC distribution board bus power is used to charge the lithium-ion battery pack through the DC converter. .
优选的,所述能量管理系统通过Profibus通讯模块与直流变换器、推进逆变器和日用逆变器通讯进行数据交互;所述能量管理系统通过CAN模块与锂离子电池组、岸电直流充电桩进行数据交互;Preferably, the energy management system communicates with the DC converter, propulsion inverter and daily inverter through the Profibus communication module for data interaction; the energy management system communicates with the lithium-ion battery pack and shore power DC charging through the CAN module Stake for data interaction;
能量管理系统对纯电池模式、纯柴电模式、混合动力模式、岸电充电模式的控制算法和模式切换进行控制管理。The energy management system controls and manages the control algorithms and mode switching of pure battery mode, pure diesel-electric mode, hybrid mode, and shore power charging mode.
一种船舶混合动力系统能量管理方法,所述能量管理系统自动模式切换控制管理:设置锂离子电池组低电量设定值为A%额定电量,锂离子电池组高电量设定值为为C%额定电量,锂电池组中电量设定值为B%额定电量;An energy management method for a marine hybrid power system. The automatic mode switching control management of the energy management system: sets the low power setting value of the lithium-ion battery pack to A% of the rated power, and the high power setting value of the lithium-ion battery pack to C%. Rated power, the power setting value in the lithium battery pack is B% of the rated power;
混合动力削峰模式:如全船总负荷小于AFE可控整流器电流输出限制值Ilimit对应电能,仅AFE可控整流器为全船负荷提供电能;如全船总负荷大于AFE可控整流器电流输出限制值Ilimit对应电能,直流变换器处于过压控制,AFE可控整流器提供输出限制值Ilimit对应电能,其余电能由锂离子电池组经直流变换器提供;混合动力填谷模式:如全船总负荷小于AFE可控整流器电流输出限制值Ilimit对应电能,直流变换器处于欠压控制,多余的电能经过直流变换器给锂离子电池组充电;如全船总负荷大于AFE可控整流器电流输出限制值Ilimit对应电能,对推进功率进行限制,保证全船总负荷不大于AFE可控整流器电流输出限制值Ilimit对应电能;Hybrid peak clipping mode: If the total load of the whole ship is less than the electric energy corresponding to the current output limit value I limit of the AFE controllable rectifier, only the AFE controllable rectifier provides electric energy for the whole ship load; if the total load of the whole ship is greater than the current output limit of the AFE controllable rectifier The value I limit corresponds to the electric energy. The DC converter is under overvoltage control. The AFE controllable rectifier provides the output limit value I limit corresponding to the electric energy. The remaining electric energy is provided by the lithium-ion battery pack through the DC converter; hybrid power valley filling mode: such as the whole ship If the load is less than the electric energy corresponding to the AFE controllable rectifier current output limit value I limit , the DC converter is in under-voltage control, and the excess electric energy passes through the DC converter to charge the lithium-ion battery pack; if the total load of the entire ship is greater than the AFE controllable rectifier current output limit The value I limit corresponds to the electric energy, which limits the propulsion power to ensure that the total ship load is not greater than the AFE controllable rectifier current output limit value I limit corresponds to the electric energy;
混合动力削峰填谷模式:如全船总负荷小于AFE可控整流器电流输出限制值Ilimit对应电能,直流变换器处于欠压控制,多余的电能经过直流变换器给锂离子电池组充电;如全船总负荷大于AFE可控整流器电流输出限制值Ilimit对应电能,直流变换器处于欠压压控制,AFE可控整流器提供输出限制值Ilimit对应电能,其余电能由锂离子电池组经直流变换器提供;Hybrid peak-shaving and valley-filling mode: If the total ship load is less than the electric energy corresponding to the AFE controllable rectifier current output limit value I limit , the DC converter is under under-voltage control, and the excess electric energy passes through the DC converter to charge the lithium-ion battery pack; such as The total load of the whole ship is greater than the electric energy corresponding to the current output limit value I limit of the AFE controllable rectifier. The DC converter is under undervoltage control. The AFE controllable rectifier provides electric energy corresponding to the output limit value I limit . The remaining electric energy is converted by DC from the lithium-ion battery pack. provided by the device;
船舶运行于纯电池模式时,SOC低于A%时,自动切换至混合动力模式的填谷模式;When the ship is running in pure battery mode and the SOC is lower than A%, it will automatically switch to the valley filling mode of hybrid power mode;
船舶运行于混合动力模式的消峰填谷模式时,SOC低于A%时,自动切换至混合动力模式的填谷模式;When the ship is operating in the peak-loading and valley-filling mode of the hybrid power mode, when the SOC is lower than A%, it will automatically switch to the valley-filling mode of the hybrid power mode;
船舶运行于混合动力模式的消峰填谷模式时,SOC高于C%时,自动切换至混合动力模式的填谷模式;When the ship is running in the peak-loading and valley-filling mode of the hybrid power mode, when the SOC is higher than C%, it will automatically switch to the valley-filling mode of the hybrid power mode;
船舶运行于混合动力模式的消峰模式时,SOC低于B%时,自动切换至混合动力模式的消峰填谷模式;When the ship is running in the peak-cutting mode of the hybrid power mode, when the SOC is lower than B%, it will automatically switch to the peak-cutting and valley-filling mode of the hybrid power mode;
船舶运行于混合动力模式的填谷模式时,SOC高于B%时,自动切换至混合动力模式的消峰填谷模式。When the ship is running in the valley-filling mode of the hybrid power mode, when the SOC is higher than B%, it will automatically switch to the peak-cutting and valley-filling mode of the hybrid power mode.
进一步,所述直流变换器中设置过压控制曲线和欠压控制曲线,所述AFE可控整流器设置输出恒定电压和电流输出限制;Further, an overvoltage control curve and an undervoltage control curve are set in the DC converter, and the AFE controllable rectifier is set to output a constant voltage and a current output limit;
直流变换器过压控制曲线U1通过设定过压控制过零电压值Uov和过压控制曲线下垂率Kov来确定,U1=Kov*I+Uov,其中I为直流变换器充放电给定值,当直流变换器输出直流电压U达到过压控制曲线U1时,根据U1计算出充放电电流I给定值,直流变换器根据I值进行电流控制;电流I大于零时为放电,电流I小于零时为充电;Kov小于零;The overvoltage control curve U 1 of the DC converter is determined by setting the overvoltage control zero-crossing voltage value U ov and the overvoltage control curve droop rate K ov , U 1 =K ov *I+U ov , where I is the DC converter Charge and discharge given value, when the DC converter output DC voltage U reaches the overvoltage control curve U 1 , the charge and discharge current I given value is calculated based on U 1 , and the DC converter performs current control according to the I value; the current I is greater than zero It is discharging when the current I is less than zero; it is charging when the current I is less than zero; K ov is less than zero;
直流变换器欠压控制曲线U2通过设定欠压控制过零电压值Uuv和欠压控制曲线下垂率Kuv来确定,U2=Kuv*I+Uuv,当直流变换器输出直流电压U达到欠压控制曲线U2时,根据U2计算出充放电电流I给定值,直流变换器根据I值进行电流控制;电流I大于零时为放电,电流I小于零时为充电;Kuv小于零;AFE可控整流器的输出恒定电压值UDC,设置有电流输出限制值Ilimit;当AFE可控整流器输出电流达到Ilimit时,输出电压将无法维持恒定电压值UDC,将进入过压或者欠压控制曲线对应电压。The undervoltage control curve U 2 of the DC converter is determined by setting the undervoltage control zero-crossing voltage value U uv and the undervoltage control curve sag rate K uv , U 2 =K uv *I+U uv , when the DC converter outputs DC When the voltage U reaches the undervoltage control curve U 2 , the given value of the charging and discharging current I is calculated based on U 2 , and the DC converter performs current control based on the I value; when the current I is greater than zero, it is discharging, and when the current I is less than zero, it is charging; K uv is less than zero; the AFE controllable rectifier outputs a constant voltage value U DC and is set with a current output limit value I limit ; when the AFE controllable rectifier output current reaches I limit , the output voltage will not be able to maintain a constant voltage value U DC and will Enter the corresponding voltage of the overvoltage or undervoltage control curve.
进一步,所述能量管理系统通过Profibus实时整定直流变换器充放电电流给定值I、过压控制过零电压值Uov、过压控制曲线下垂率Kov、欠压控制过零电压值Uuv和欠压控制曲线下垂率Kuv,实时整定AFE可控整流器的输出恒定电压值UDC和电流输出限制值Ilimit;全船总负荷为两个推进电机功率加上日用负载功率之和。Furthermore, the energy management system uses Profibus to real-time adjust the DC converter charge and discharge current given value I, overvoltage control zero-crossing voltage value U ov , overvoltage control curve sag rate K ov , and undervoltage control zero-crossing voltage value U uv and undervoltage control curve sag rate K uv , real-time setting of the output constant voltage value U DC and current output limit value I limit of the AFE controllable rectifier; the total load of the ship is the sum of the power of the two propulsion motors plus the daily load power.
进一步,所述AFE可控整流器的输出恒定电压值UDC=750V,设置AFE可控整流器电流输出限制值Ilimit=0.9IN2,AFE可控整流器额定电流为IN2;Further, the output constant voltage value of the AFE controllable rectifier U DC =750V, the AFE controllable rectifier current output limit value I limit =0.9I N2 is set, and the rated current of the AFE controllable rectifier is IN2 ;
设定过压控制曲线过零电压值Uov=750V,下垂率Kov=-2%*Uov/IN1,直流变换器额定电流为IN1,过压控制函数为U1=Kov*I+Uov,I为直流变换器充放电电流给定值,电流I大于零时为放电,电流I小于零时为充电;Set the zero-crossing voltage value of the overvoltage control curve U ov =750V, the droop rate K ov =-2%*U ov /I N1 , the rated current of the DC converter is IN1 , and the overvoltage control function is U 1 =K ov * I+U ov , I is the given value of the charging and discharging current of the DC converter. When the current I is greater than zero, it is discharging, and when the current I is less than zero, it is charging;
设定欠压控制曲线过零电压值Uuv=715V,下垂率Kuv=-2%*Uov/IN1,欠压控制函数U2=Kuv*I+Uuv。Set the undervoltage control curve zero-crossing voltage value U uv = 715V, the droop rate K uv = -2%*U ov /I N1 , and the undervoltage control function U 2 =K uv *I+U uv .
本发明的有益效果在于:本发明船舶混合动力系统及其能量管理方法,具有续航里程时间长,柴油发电机组运行效率高、静音效果好等特点;通过能量管理系统实时控制AFE可控整流器和直流变换器的充放电曲线,配置多策略模式切换功能和实时能量管理策略,整个系统响应快、鲁棒性强,模式切换灵活,提高了混和动力系统的安全性和可靠性。The beneficial effects of the present invention are: the marine hybrid system and its energy management method of the present invention have the characteristics of long cruising range, high operating efficiency of the diesel generator set, and good mute effect; the AFE controllable rectifier and DC are controlled in real time through the energy management system The charge and discharge curve of the converter is configured with a multi-strategy mode switching function and a real-time energy management strategy. The entire system has fast response, strong robustness, and flexible mode switching, which improves the safety and reliability of the hybrid power system.
附图说明Description of drawings
图1为本发明船舶混合动力系统示意图;Figure 1 is a schematic diagram of the marine hybrid power system of the present invention;
图2为本发明船舶混合动力系统能量控制方法示意图;Figure 2 is a schematic diagram of the energy control method of the ship hybrid power system of the present invention;
图3为本发明直流变换器控制逻辑图;Figure 3 is a control logic diagram of the DC converter of the present invention;
图4为本发明AFE可控整流器控制逻辑图;Figure 4 is a control logic diagram of the AFE controllable rectifier of the present invention;
图5为本发明船舶混合动力系统削峰填谷模式示意图。Figure 5 is a schematic diagram of the peak-shaving and valley-filling mode of the ship hybrid power system of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。本实施例以本发明技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention and provides detailed implementation modes and specific operating procedures. However, the protection scope of the present invention is not limited to the following embodiments.
如图1所示为本发明已实船应用的实施例为例,船舶混合动力系统包括1套200kWh锂离子电池组、1套100kWh柴油发电机组、1套750VDC直流配电板、1套400VAC交流配电板、2套50kW推进电机、1套直流充电接口和1套能量管理系统;直流配电板包括1套100kW直流变换器、1套100kW的AFE可控整流器、2套50kW日用逆变器、2套50kW推进变频器,其中日用逆变器为一用一备;电池组额定电压为644伏;主推进电机额定为380VAC,1500RPM。As shown in Figure 1, an example of an embodiment of the present invention that has been applied on a ship is shown. The ship hybrid power system includes a set of 200kWh lithium-ion battery pack, a set of 100kWh diesel generator set, a set of 750VDC DC distribution board, and a set of 400VAC AC Power distribution board, 2 sets of 50kW propulsion motors, 1 set of DC charging interface and 1 set of energy management system; DC power distribution board includes 1 set of 100kW DC converter, 1 set of 100kW AFE controlled rectifier, 2 sets of 50kW daily inverters inverter and two sets of 50kW propulsion inverters, of which one is used for daily use and one is for backup; the rated voltage of the battery pack is 644 volts; the main propulsion motor is rated 380VAC, 1500RPM.
直流配电板的直流母线为冗余设计,一用一备,中间通过可控开关连接;200kWh锂离子电池组通过直流接触器接入直流配电板的第二直流母线上;100kWh柴油发电机组通过100kW的AFE可控整流器整理后接入直流配电板的第一直流母线上;直流充电接口通过各自直流接触器接入直流配电板的两个直流母线上;2套50kW推进电机分别通过各自推进逆变器接入直流配电板的两个直流母线上;400VAC交流配电板与直流配电板的两个直流母线分别通过日用逆变器连接,直流配电板的两直流母线通过日用逆变器与400VAC交流配电板连接,日用负载接在400VAC交流配电板上。The DC bus of the DC distribution board is redundantly designed, with one in use and one in standby, connected through a controllable switch; the 200kWh lithium-ion battery pack is connected to the second DC bus of the DC distribution board through a DC contactor; the 100kWh diesel generator set It is connected to the first DC bus of the DC distribution board through a 100kW AFE controllable rectifier; the DC charging interface is connected to the two DC buses of the DC distribution board through respective DC contactors; two sets of 50kW propulsion motors are respectively The two DC buses of the DC distribution board are connected to each other through the respective propulsion inverters; the two DC buses of the 400VAC AC distribution board and the DC distribution board are connected through daily inverters respectively, and the two DC buses of the DC distribution board The busbar is connected to the 400VAC AC distribution board through the daily inverter, and the daily load is connected to the 400VAC AC distribution board.
混合动力船舶正常航行时,可选择三种模式,分别为纯电池模式、纯柴电模式、混合动力模式。纯电池模式时,锂离子电池组(644V)通过直流变换器将电能提升至750V传输至直流配电板母线。纯柴电模式时,柴油发电机组发出400VAC交流电,通过AFE可控整流器将电能提升至750V传输至直流配电板母线。混合动力模式时,柴油发电机组通过AFE可控整流器将电能传输至直流配电板母线,锂离子电池组通过直流变换器与直流配电板母线连接。直流配电板母线电能通过推进逆变器将能量传输推进电机和螺旋桨,直流电能通过日用逆变器为交流负载提供三相400VAC电能,日用逆变器为一用一备。When a hybrid ship is sailing normally, three modes can be selected, namely pure battery mode, pure diesel-electric mode, and hybrid mode. In pure battery mode, the lithium-ion battery pack (644V) increases the power to 750V through the DC converter and transmits it to the DC distribution board bus. In pure diesel-electric mode, the diesel generator set emits 400VAC alternating current, and the electric energy is increased to 750V through the AFE controllable rectifier and transmitted to the DC distribution board bus. In hybrid mode, the diesel generator set transmits electric energy to the DC distribution board bus through the AFE controlled rectifier, and the lithium-ion battery pack is connected to the DC distribution board bus through the DC converter. The bus power of the DC distribution board transmits energy to the propulsion motor and propeller through the propulsion inverter. The DC power provides three-phase 400VAC power to the AC load through the daily inverter. The daily inverter is used for one use and one for backup.
混合动力船舶靠岸停泊时,可选择进入岸电充电模式,可通过岸边直流充电桩连接直流充电接口为直流配电板母线供电,直流配电板母线电能通过直流变换器给锂离子电池组进行充电。When the hybrid ship is berthed at the shore, it can choose to enter the shore power charging mode. It can connect the DC charging interface through the shore DC charging pile to supply power to the DC distribution board bus. The DC distribution board bus power is supplied to the lithium-ion battery pack through the DC converter. to charge.
1、能量管理系统具体实施:1. Specific implementation of energy management system:
能量管理系统采用冗余可编程控制器作为主控制器,并配置用于和直流变换器、AFE可控整流器、推进逆变器和日用逆变器通讯的Profibus通讯模块,配置用于电池组BMS和直流充电桩通讯的CAN模块,通讯协议J1939,配置用于和全船综合控制系统通讯的网口模块,配置用于和触摸屏通讯的以太网模块。The energy management system uses a redundant programmable controller as the main controller and is configured with a Profibus communication module for communicating with the DC converter, AFE controlled rectifier, propulsion inverter and daily inverter, and is configured for the battery pack The CAN module for communication between the BMS and the DC charging pile uses the communication protocol J1939. It is equipped with a network port module for communicating with the ship's integrated control system and an Ethernet module for communicating with the touch screen.
能量管理系统和直流变换器、AFE可控整流器、推进逆变器和日用逆变器通讯的主要内容:1)控制数据包括:模块启动、模块停止、总线控制模式、充放电模式;2)状态数据包括:模块直流电压、模块输出电压、模块频率、模块功率、模块电流、模块电压、模块温度、模块故障字、模块就绪、模块运行、模块报警、模块故障。The main contents of the communication between the energy management system and the DC converter, AFE controlled rectifier, propulsion inverter and daily inverter: 1) Control data includes: module start, module stop, bus control mode, charge and discharge mode; 2) Status data includes: module DC voltage, module output voltage, module frequency, module power, module current, module voltage, module temperature, module fault word, module ready, module running, module alarm, module fault.
能量管理系统和电池组BMS主要通讯内容包括:电池组总电压、电池组电电流、SOC值、SOH值、单体电池压、电池温度、三级报警代码、综合状态、接触器状态、绝缘值、舱室温度、最大允许充放电功率值等。The main communication contents between the energy management system and the battery pack BMS include: battery pack total voltage, battery pack current, SOC value, SOH value, single cell voltage, battery temperature, three-level alarm code, comprehensive status, contactor status, insulation value , cabin temperature, maximum allowable charge and discharge power value, etc.
能量管理系统和岸电直流充电桩连接过程:物理连接完成、低压辅助上电、充电握手阶段、充电参数配置阶段、充电阶段、充电结束阶段、结束充电;其中充电阶段中,综合控制系统和岸电直流充电系统实时交互数据,交互数据包括电压输出值、电流输出值、电池温度、电池电压、充电状态、SOC值、绝缘状态等。The connection process between the energy management system and the shore power DC charging pile: completion of physical connection, low-voltage auxiliary power-on, charging handshake stage, charging parameter configuration stage, charging stage, charging end stage, and end of charging; in the charging stage, the integrated control system and the shore Real-time interactive data of the electric DC charging system. The interactive data includes voltage output value, current output value, battery temperature, battery voltage, charging status, SOC value, insulation status, etc.
触摸屏可以显示所有直流变换器、AFE可控整流器、推进逆变器、日用逆变器、电池组、岸电直流充电桩的状态和报警信息。The touch screen can display the status and alarm information of all DC converters, AFE controlled rectifiers, propulsion inverters, daily inverters, battery packs, and shore power DC charging piles.
2、直流变换器过压控制曲线和欠压控制曲线2. DC converter overvoltage control curve and undervoltage control curve
如图2所示本实施例中直流变换器过压控制曲线,设定过压控制曲线过零电压值Uov=750V,下垂率Kov=-2%*Uov/IN1,直流变换器额定电流IN1=133A,式(1)过压控制函数为U1=Kov*I+Uov=-0.02I*Uov/IN1+750,I为直流变换器充放电给定值;如图2所示B点时,U1=744V=-0.02I*750/IN+750,I=0.4*IN1=53.2A,电流I大于零时为放电,电流I小于零时为充电;As shown in Figure 2, the overvoltage control curve of the DC converter in this embodiment is set to the zero-crossing voltage value U ov = 750V, the droop rate K ov = -2%*U ov /I N1 , and the DC converter Rated current I N1 =133A, the overvoltage control function of formula (1) is U 1 =K ov *I+U ov =-0.02I*U ov /I N1 +750, I is the charge and discharge given value of the DC converter; As shown in Figure 2 at point B, U 1 = 744V = -0.02I*750/I N +750, I = 0.4*I N1 = 53.2A. When the current I is greater than zero, it is discharging, and when the current I is less than zero, it is charging. ;
如图2所示本实施例中直流变换器欠压控制曲线,设定欠压控制曲线过零电压值Uuv=715V,下垂率Kuv=-2%*Uov/IN1,IN1=133A,式(1)欠压控制函数U2=Kuv*I+Uuv=-0.02I*Uov/IN1+715,如图2所示D点时,U2=721V=-0.02I*750/IN1+715,I=-0.4*IN1=-53.2A;As shown in Figure 2, the under-voltage control curve of the DC converter in this embodiment is set to the zero-crossing voltage value U uv of the under-voltage control curve = 715V, and the droop rate K uv = -2%*U ov /I N1 , IN1 = 133A, equation (1) undervoltage control function U 2 =K uv *I+U uv =-0.02I*U ov /I N1 +715, as shown in Figure 2 at point D, U 2 =721V=-0.02I *750/I N1 +715, I=-0.4*I N1 =-53.2A;
如图2所示本实施例中AFE可控整流器电压控制曲线,AFE可控整流器的输出恒定电压值UDC=750V,设置有电流输出限制值Ilimit=0.9IN2,AFE可控整流器额定电IN2=133A,当输出电流达到Ilimit时,输出电压无法维持UDC,将进入过压或者欠压控制曲线对应电压。As shown in Figure 2, in this embodiment, the AFE controllable rectifier voltage control curve, the AFE controllable rectifier output constant voltage value U DC =750V, is set with a current output limit value I limit =0.9I N2 , the AFE controllable rectifier rated current I N2 = 133A. When the output current reaches I limit , the output voltage cannot maintain U DC and will enter the corresponding voltage of the overvoltage or undervoltage control curve.
如图3为直流变换器控制逻辑框图,iref即为上述能量管理系统通过Profibus传输给直流变换器的充放电流值给定值。当电流给定大于实际电流,并电压U到达U1曲线时,直流变换器工作于过压控制,如图3所示电流给定值由U1曲线确定。当电流给定小于实际电流,并电压U到达U2曲线时,直流变换器工作于欠压控制,如图3所示电流给定值由U2曲线确定。Figure 3 is the DC converter control logic block diagram, i ref is the given value of the charge and discharge current value transmitted to the DC converter by the above energy management system through Profibus. When the given current is greater than the actual current and the voltage U reaches the U1 curve, the DC converter works in overvoltage control. As shown in Figure 3, the given current value is determined by the U1 curve. When the current given is less than the actual current and the voltage U reaches the U2 curve, the DC converter works in undervoltage control. As shown in Figure 3, the current given value is determined by the U2 curve.
如图4为可控整流器控制逻辑框图,Vdc*是AFE可控整流器的输出恒定电压值UDC=750V。As shown in Figure 4, the control logic block diagram of the controllable rectifier is shown. V dc * is the output constant voltage value U DC = 750V of the AFE controllable rectifier.
3、削峰模式实现3. Implementation of peak clipping mode
如图2所示,能量管理系统设定Uov=UDC=750V,设定AFE可控整流器输出限制值为Ilimit=90%IN2,IN2=133A,设定控制直流变换器过压控制曲线下垂率Kov=-2%*Uov/IN1,设定直流变换器工作于过压控制曲线U1;全船总负荷为两个推进电机功率加上日用负载功率之和;As shown in Figure 2, the energy management system sets U ov = U DC = 750V, sets the AFE controllable rectifier output limit value to I limit = 90% IN2 , IN2 = 133A, and sets the control DC converter overvoltage The droop rate of the control curve is K ov =-2%*U ov /I N1 , and the DC converter is set to work at the overvoltage control curve U 1 ; the total load of the whole ship is the sum of the power of the two propulsion motors plus the daily load power;
当全船总负荷小于Ilimit,即如图2中Uov和A点之间时,柴油发电机组经AFE可控整流器提供全部电能;When the total ship load is less than I limit , that is, between U ov and point A in Figure 2, the diesel generator set provides all electric energy through the AFE controllable rectifier;
当全船总负荷大于Ilimit,即如图中Uov和F点之间时,柴油发电机组经AFE可控整流器提供Ilimit对应电能,其余电能由锂离子电池组经直流变换器提供,如图2中B点时,柴油发电机组经AFE可控整流器提供90%IN2对应电能,锂离子电池组经直流变换器提供40%IN1对应电能。When the total load of the whole ship is greater than I limit , that is, between U ov and F points in the figure, the diesel generator set provides electric energy corresponding to I limit through the AFE controlled rectifier, and the remaining electric energy is provided by the lithium-ion battery pack through the DC converter, such as At point B in Figure 2, the diesel generator set provides 90% of the electric energy corresponding to I N2 through the AFE controlled rectifier, and the lithium-ion battery pack provides 40% of the electric energy corresponding to I N1 through the DC converter.
4、削峰填谷模式实现4. Implementation of peak-shaving and valley-filling mode
如图2所示,能量管理系统设定Uov=UDC=750V,Uuv=720V,设定AFE可控整流器输出限制值为Ilimit=90%IN2,设定控制直流变换器过压控制曲线下垂率Kuv=-2%*Uov/IN2,设定直流变换器运行于欠压控制曲线U2;图5为削峰填谷模式示意图;As shown in Figure 2, the energy management system sets U ov = U DC = 750V, U uv = 720V, sets the AFE controllable rectifier output limit value to I limit = 90% I N2 , and sets the control DC converter overvoltage The control curve droop rate K uv =-2%*U ov /I N2 , and the DC converter is set to operate under the undervoltage control curve U 2 ; Figure 5 is a schematic diagram of the peak clipping and valley filling mode;
当全船总负荷小于Ilimit,柴油发电机组经AFE可控整流器提供Ilimit=90%IN2对应电能,多余电能由直流变换器给锂离子电池组充电;即如图2中Uuv和G点之间,如图2中C点时,柴油发电机组经AFE可控整流器提供Ilimit=90%IN2对应电能,40%IN1对应电能由直流变换器给锂离子电池组充电,此时全船总负荷为两部分对应电能;When the total ship load is less than I limit , the diesel generator set provides I limit = 90% I N2 corresponding electric energy through the AFE controllable rectifier, and the excess electric energy is charged by the DC converter to the lithium-ion battery pack; that is, U uv and G in Figure 2 Between points, at point C in Figure 2, the diesel generator set provides I limit = 90% I N2 corresponding electric energy through the AFE controlled rectifier, and 40% I N1 corresponding electric energy is charged by the DC converter to the lithium-ion battery pack. At this time The total load of the whole ship is the corresponding electrical energy of two parts;
当全船总负荷大于Ilimit,柴油发电机组经AFE可控整流器提供Ilimit对应电能,其余电能由锂离子电池组经直流变换器提供;即如图2中Uuv和H点之间,如图2中D点时,柴油发电机组经AFE可控整流器提供Ilimit=90%IN2对应电能,40%IN1对应电能由由锂离子电池组经直流变换器提供,此时全船总负荷为两部分对应电能。When the total load of the whole ship is greater than I limit , the diesel generator set provides electric energy corresponding to I limit through the AFE controllable rectifier, and the remaining electric energy is provided by the lithium-ion battery pack through the DC converter; that is, between U uv and H points in Figure 2, such as At point D in Figure 2, the diesel generator set provides I limit = 90% I N2 corresponding electric energy through the AFE controlled rectifier, and 40% I N1 corresponding electric energy is provided by the lithium-ion battery pack through the DC converter. At this time, the total load of the ship It corresponds to the two parts of electrical energy.
5、自动模式切换功能实现5. Implementation of automatic mode switching function
本实施例,SOC1为低电量设定值为30%额定SOC,SOC2为高电量设定值设定为90%额定SOC,SOC3为中电量设定值60%额定SOC;In this embodiment, SOC1 is a low power setting value of 30% of the rated SOC, SOC2 is a high power setting value of 90% of the rated SOC, and SOC3 is a medium power setting value of 60% of the rated SOC;
当混合动力船舶运行于纯电池模式时,SOC低于30%时,自动切换至混合动力模式的填谷模式;When the hybrid ship is running in pure battery mode and the SOC is lower than 30%, it will automatically switch to the valley filling mode of the hybrid mode;
当混合动力船舶运行于混合动力模式的消峰填谷模式时,SOC低于30%时,自动切换至混合动力模式的填谷模式;When the hybrid ship is operating in the peak-loading and valley-filling mode of the hybrid mode, when the SOC is lower than 30%, it will automatically switch to the valley-filling mode of the hybrid mode;
当混合动力船舶运行于混合动力模式的消峰填谷模式时,SOC高于90%时,自动切换至混合动力模式的填谷模式;When the hybrid ship is operating in the peak-loading and valley-filling mode of the hybrid power mode, when the SOC is higher than 90%, it will automatically switch to the valley-filling mode of the hybrid power mode;
当混合动力船舶运行于混合动力模式的消峰模式时,SOC低于60%时,自动切换至混合动力模式的消峰填谷模式;When the hybrid ship is operating in the peak-cutting mode of the hybrid mode, and the SOC is lower than 60%, it will automatically switch to the peak-cutting mode of the hybrid mode;
当混合动力船舶运行于混合动力模式的填谷模式时,SOC高于60%时,自动切换至混合动力模式的消峰填谷模式;When the hybrid ship is operating in the valley-filling mode of the hybrid mode, and the SOC is higher than 60%, it will automatically switch to the peak-loading and valley-filling mode of the hybrid mode;
上述低电量、高电量和中电量设定值可以根据实船工况进行适当更改;也可以由自动切换变换为手动切换。The above-mentioned low battery, high battery and medium battery setting values can be appropriately changed according to the actual ship working conditions; they can also be changed from automatic switching to manual switching.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the patent of the present invention should be determined by the appended claims.
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