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CN115256062B - A photorheological-photochemical-cavitation synergistic polishing system - Google Patents

A photorheological-photochemical-cavitation synergistic polishing system Download PDF

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CN115256062B
CN115256062B CN202211061942.1A CN202211061942A CN115256062B CN 115256062 B CN115256062 B CN 115256062B CN 202211061942 A CN202211061942 A CN 202211061942A CN 115256062 B CN115256062 B CN 115256062B
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polishing
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viscosity
array
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CN115256062A (en
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葛江勤
林宇恒
任以勒
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China Jiliang University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/04Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a polishing system with optical flow change-photochemistry-cavitation synergistic effect, which comprises a mechanical arm, an integrated polishing tool, a mixed solution, a processing pool module, a viscosity reduction module, a solution circulation pipeline, a material supplementing device, a water pump and a control system. The integrated polishing tool controls the annular gel driving array according to the surface shape of the processed workpiece, and adjusts the surface shape change of the flexible curved surface; the surface of the flexible curved surface is provided with an annular boss structure, and the shearing force on the fluid is increased when the polishing head rotates; an annular ultraviolet lamp module is arranged in the integrated polishing tool, and the irradiation angle of the annular ultraviolet lamp module can be adjusted when facing a complex curved surface; in the polishing process, the fluid is irradiated by ultraviolet light to cause an optical rheological effect, so that the viscosity of the fluid is improved, and simultaneously, photochemical reaction is caused to weaken the surface layer of a processed workpiece; under the excitation of the ultrasonic vibrator, the polishing head generates cavitation effect; under the action of three fields of photo-rheological, photochemical and cavitation, the polishing effect on a processed workpiece is enhanced.

Description

一种光流变-光化学-空化协同作用的抛光系统A photorheological-photochemical-cavitation synergistic polishing system

技术领域Technical Field

本发明涉及自由曲面零件抛光加工领域,尤其涉及一种光流变-光化学-空化协同作用的抛光系统。The invention relates to the field of free-form surface parts polishing, and in particular to a photorheological-photochemical-cavitation synergistic polishing system.

背景技术Background Art

精密模具是加工制造的关键工艺装备。随着制造技术的进一步发展,应用于航空航天、医疗器械、信息技术等领域的关键构件结构趋于复杂,进而精密模具复杂程度也不断提高。模具在使用过程中可能需要承受高强度交变应力、较高的冲击力及急冷急热的工作环境,故模具通常采用高硬度、高耐磨特性的材料进行铸造。精密模具在使用过程需要较高的表面粗糙度,且不能有亚表面损伤和加工变质层。而流体抛光方法采用柔性极好的流体作为磨粒驱动介质,可较好避免由于磨粒的硬性压入造成工件损伤,同时由于流体形态的不确定性,使之能够对复杂曲面形成仿形抛光。Precision molds are key process equipment for processing and manufacturing. With the further development of manufacturing technology, the structures of key components used in aerospace, medical equipment, information technology and other fields tend to be complex, and the complexity of precision molds is also increasing. During use, the mold may need to withstand high-intensity alternating stress, high impact force and rapid cooling and heating working environment, so the mold is usually cast with high hardness and high wear resistance materials. Precision molds require high surface roughness during use, and there must be no sub-surface damage and processing metamorphic layers. The fluid polishing method uses an extremely flexible fluid as the abrasive driving medium, which can better avoid damage to the workpiece due to the hard pressing of the abrasive. At the same time, due to the uncertainty of the fluid morphology, it can form contour polishing on complex curved surfaces.

通过往流体中添加光敏基团和光化学物质,从而实现流体在经受紫外光的照射下,引起光流变效应,提高流体粘性,增强流体工件表面的剪切作用;同时,还引发光化学反应,弱化工件表面;通过往流场中引入空化效应,增强流体对工件表面的冲击效应,且在空化效应的辅助下,提高光化学反应速度。在光流变、光化学、空化效应三场合一的作用下,大幅度提高对工件表面的抛光效果。By adding photosensitive groups and photochemical substances to the fluid, the fluid can cause photorheological effect under the irradiation of ultraviolet light, increase the viscosity of the fluid, and enhance the shearing effect on the surface of the fluid workpiece; at the same time, it also triggers a photochemical reaction to weaken the surface of the workpiece; by introducing the cavitation effect into the flow field, the impact effect of the fluid on the workpiece surface is enhanced, and with the assistance of the cavitation effect, the photochemical reaction speed is increased. Under the combined action of photorheology, photochemistry, and cavitation effects, the polishing effect on the workpiece surface is greatly improved.

专利CN201810188063.2公开了一种基于光流变材料的抛光方法与装置。该方法是利用光流变材料的粘性可逆特性,即通过工件8在光流变抛光体4中旋转,使光流变抛光体4中的磨粒不断对工件8进行磨削,从而达到抛光效果,而工件8安装在环形压盖嵌入式光源6上,光流变抛光体4在环形压盖嵌入式光源6的照射下,粘性上升,从而增强光流变抛光体4对工件8的剪切作用。虽然这种方法具有一定的加工效率但是加工效率有限,并且工件8在抛光过程中无法针对局部区域进行抛光,不适用于较复杂结构的抛光。Patent CN201810188063.2 discloses a polishing method and device based on photorheological materials. The method utilizes the reversible viscosity of photorheological materials, that is, the workpiece 8 rotates in the photorheological polishing body 4, so that the abrasive particles in the photorheological polishing body 4 continuously grind the workpiece 8, thereby achieving a polishing effect. The workpiece 8 is installed on the annular gland embedded light source 6. The photorheological polishing body 4 is irradiated by the annular gland embedded light source 6, and the viscosity of the photorheological polishing body 4 increases, thereby enhancing the shearing effect of the photorheological polishing body 4 on the workpiece 8. Although this method has a certain processing efficiency, the processing efficiency is limited, and the workpiece 8 cannot be polished in a local area during the polishing process, and is not suitable for polishing more complex structures.

发明内容Summary of the invention

本发明的目的在于解决现有的抛光方法对自由曲面抛光效率低,容易造成亚表面损伤的问题,提出了一种光流变-光化学-空化协同作用的抛光系统。The purpose of the present invention is to solve the problem that the existing polishing method has low polishing efficiency for free-form surfaces and is prone to sub-surface damage, and proposes a photorheological-photochemical-cavitation synergistic polishing system.

本发明通过以下技术方案来实现上述目的:一种光流变-光化学-空化协同作用的抛光系统,包括机械臂、集成化抛光工具、混合溶液、加工池模块、降粘模块、溶液循环管路、补料装置、水泵、控制系统;所述机械臂与所述集成化抛光工具连接,并控制所述集成化抛光工具的位置,使其与所述加工池模块的加工工件之间形成微距;所述混合溶液位于所述加工池模块、所述降粘模块和管路系统内;所述降粘模块与所述加工池模块的溶液回收管路相连;所述补料装置与所述降粘模块的补料管路相连;所述水泵设有一个入口和一个出口,所述水泵的入口与所述降粘模块的溶液输出管路连接,所述水泵的出口通过所述溶液循环管路与所述加工池模块的溶液循环管路入口连接;所述控制系统与机械臂、集成化抛光工具、加工池模块、降粘模块、补料装置、水泵电连接并控制机械臂、集成化抛光工具、加工池模块、降粘模块、补料装置、水泵的工作。The present invention achieves the above-mentioned purpose through the following technical scheme: a photorheological-photochemical-cavitation synergistic polishing system, comprising a mechanical arm, an integrated polishing tool, a mixed solution, a processing tank module, a viscosity reduction module, a solution circulation pipeline, a feeding device, a water pump, and a control system; the mechanical arm is connected to the integrated polishing tool and controls the position of the integrated polishing tool so that a micro distance is formed between the integrated polishing tool and the workpiece processed by the processing tank module; the mixed solution is located in the processing tank module, the viscosity reduction module and the pipeline system; the viscosity reduction module is connected to the processing tank module, and the viscosity reduction module is connected to the processing tank module. The solution recovery pipeline of the processing pool module is connected; the feeding device is connected to the feeding pipeline of the viscosity reduction module; the water pump is provided with an inlet and an outlet, the inlet of the water pump is connected to the solution output pipeline of the viscosity reduction module, and the outlet of the water pump is connected to the solution circulation pipeline inlet of the processing pool module through the solution circulation pipeline; the control system is electrically connected to the robotic arm, the integrated polishing tool, the processing pool module, the viscosity reduction module, the feeding device, and the water pump to control the operation of the robotic arm, the integrated polishing tool, the processing pool module, the viscosity reduction module, the feeding device, and the water pump.

所述集成化抛光工具包括抛光头、环形紫外光灯模块、支撑板一号平台、抛光工具套环、导电滑环、支撑板二号平台、转轴、伺服电机、支撑板底座、隔震垫、超声振子;所述抛光头的环形凝胶阵列底座坐落在所述抛光工具套环的凸台上;所述环形紫外光灯模块与所述支撑板一号平台相连;所述导电滑环的定子与所述支撑板二号平台相连;所述转轴与所述导电滑环的转子相连,且一端与所述伺服电机相连,另一端与所述抛光头的环形凝胶阵列底座相连,通过所述转轴的旋转带动所述抛光头的旋转;所述伺服电机与所述隔震垫相连;所述支撑板底座与所述隔震垫相连;所述隔震垫固定在所述抛光工具套环的底座上;所述超声振子与所述抛光工具套环相连。The integrated polishing tool includes a polishing head, an annular ultraviolet lamp module, a support plate platform No. 1, a polishing tool ring, a conductive slip ring, a support plate platform No. 2, a rotating shaft, a servo motor, a support plate base, a seismic isolation pad, and an ultrasonic vibrator; the annular gel array base of the polishing head is located on the boss of the polishing tool ring; the annular ultraviolet lamp module is connected to the support plate platform No. 1; the stator of the conductive slip ring is connected to the support plate platform No. 2; the rotating shaft is connected to the rotor of the conductive slip ring, and one end is connected to the servo motor, and the other end is connected to the annular gel array base of the polishing head, and the rotation of the rotating shaft drives the rotation of the polishing head; the servo motor is connected to the seismic isolation pad; the support plate base is connected to the seismic isolation pad; the seismic isolation pad is fixed to the base of the polishing tool ring; the ultrasonic vibrator is connected to the polishing tool ring.

所述加工池模块包括加工工件、工件安装平台、加工池、溶液循环管路入口、固定支架、溶液回收管路、一号过滤盘、电磁阀、伺服阀;所述混合溶液含有光化学反应物质、光敏基团和磨粒,其中,光化学反应物质在紫外光的照射可弱化所述加工工件的表层,而光敏基团在紫外光的照射下粘性上升,在可见光的照射下粘性下降;所述加工工件安装在所述工件安装平台上;所述工件安装平台安装在所述固定支架上;所述固定支架安装在所述加工池内;所述电磁阀、伺服阀均与控制系统电连接。The processing pool module includes a processing workpiece, a workpiece mounting platform, a processing pool, a solution circulation pipeline inlet, a fixed bracket, a solution recovery pipeline, a No. 1 filter disc, a solenoid valve, and a servo valve; the mixed solution contains photochemical reaction substances, photosensitive groups and abrasive particles, wherein the photochemical reaction substances can weaken the surface layer of the processing workpiece under the irradiation of ultraviolet light, and the viscosity of the photosensitive groups increases under the irradiation of ultraviolet light and decreases under the irradiation of visible light; the processing workpiece is mounted on the workpiece mounting platform; the workpiece mounting platform is mounted on the fixed bracket; the fixed bracket is mounted in the processing pool; the solenoid valve and the servo valve are both electrically connected to the control system.

所述降粘模块包括溶液回收管路入口、降粘池、电机、搅拌器、补料管路、浓度检测装置、溶液输出管路、二号过滤盘;所述降粘池内部布满可见光源,用于对所述混合溶液进行降粘;所述电机安装在所述降粘池的顶部;所述搅拌器与所述电机相连;所述浓度检测装置安装在所述降粘池的右侧。The viscosity reduction module includes a solution recovery pipeline inlet, a viscosity reduction tank, a motor, an agitator, a feed pipeline, a concentration detection device, a solution output pipeline, and a second filter plate; the interior of the viscosity reduction tank is filled with visible light sources for reducing the viscosity of the mixed solution; the motor is installed on the top of the viscosity reduction tank; the agitator is connected to the motor; and the concentration detection device is installed on the right side of the viscosity reduction tank.

所述抛光头包括粘度检测装置、柔性曲面、支撑环阵列、环形凝胶驱动阵列、环形反光镜阵列、环形凝胶阵列底座;所述粘度检测装置安装在所述环形凝胶驱动阵列的中间环上,并穿出所述柔性曲面,用于检测近壁面的流体粘度;所述支撑环阵列与所述环形凝胶驱动阵列连接;所述柔性曲面与所述支撑环阵列连接,并通过卡箍与所述环形凝胶阵列底座相连;所述环形反光镜阵列安装在所述环形凝胶阵列底座的内壁面上;所述环形凝胶驱动阵列安装在所述环形凝胶阵列底座的凹槽里,通电后,通过电压大小来调控所述环形凝胶驱动阵列的伸缩量,带动所述支撑环阵列的上下移动,从而引起所述柔性曲面的面形变化。The polishing head includes a viscosity detection device, a flexible curved surface, a support ring array, an annular gel drive array, an annular reflector array, and an annular gel array base; the viscosity detection device is installed on the middle ring of the annular gel drive array and passes through the flexible curved surface, and is used to detect the viscosity of the fluid near the wall; the support ring array is connected to the annular gel drive array; the flexible curved surface is connected to the support ring array and is connected to the annular gel array base through a clamp; the annular reflector array is installed on the inner wall surface of the annular gel array base; the annular gel drive array is installed in the groove of the annular gel array base. After power is turned on, the expansion and contraction amount of the annular gel drive array is regulated by the voltage, driving the support ring array to move up and down, thereby causing the surface shape of the flexible curved surface to change.

所述环形紫外光灯模块包括紫外光灯板、四个小型凝胶驱动器;所述紫外光灯板安装在四个所述小型凝胶驱动器上,通过控制所述四个小型凝胶驱动器实现所述紫外光灯板的倾斜,从而达到所述紫外光灯板照射角度可调的目的;所述紫外光灯板通过径向垂直分割将所述紫外光灯板表面等分为四个区域,通过所述控制系统可单独控制四个区域的紫外光灯开关状态,避免在抛光过程中紫外光对抛光区以外的区域产生影响。The annular ultraviolet lamp module includes an ultraviolet lamp board and four small gel drivers; the ultraviolet lamp board is installed on the four small gel drivers, and the inclination of the ultraviolet lamp board is achieved by controlling the four small gel drivers, so as to achieve the purpose of adjustable irradiation angle of the ultraviolet lamp board; the ultraviolet lamp board divides the surface of the ultraviolet lamp board into four areas by radial vertical division, and the switch status of the ultraviolet lamps in the four areas can be controlled separately by the control system to avoid the influence of ultraviolet light on areas outside the polishing area during the polishing process.

进一步的,所述集成化抛光工具与所述加工工件之间形成的微距为1mm~2.5mm。Furthermore, the micro distance formed between the integrated polishing tool and the processed workpiece is 1 mm to 2.5 mm.

进一步的,所述柔性曲面采用透光材质,其表面带有环形凸台结构,在所述抛光头高速旋转时,可增强对流体的剪切效应;所述抛光头的环形凝胶阵列底座的外围采用不透光材料,而内部采用透光材料;所述支撑环阵列均采用透光材料;Furthermore, the flexible curved surface is made of a light-transmitting material, and has an annular boss structure on its surface, which can enhance the shearing effect on the fluid when the polishing head rotates at a high speed; the periphery of the annular gel array base of the polishing head is made of an opaque material, while the interior is made of a light-transmitting material; the support ring arrays are all made of light-transmitting materials;

进一步的,所述环形反光镜阵列与所述环形凝胶阵列底座的内壁产生10度的夹角,相对于无夹角的设计,在入射角一定的情况下,可增加20度反射角;同时在轴向方向上采用多个反光镜叠加堆放,可减少对光通道的占用。Furthermore, the annular reflector array forms an angle of 10 degrees with the inner wall of the annular gel array base. Compared with a design without an angle, the reflection angle can be increased by 20 degrees when the incident angle is constant. At the same time, multiple reflectors are stacked in the axial direction to reduce the occupancy of the light channel.

进一步的,所述混合溶液的光敏基团采用偶氮苯羧酸与甲基氯化铵组合而制备,该基团在300nm~400nm的紫外光照射下粘度呈上升趋势,而在400nm~450nm可见光照射下粘度呈下降趋势。Furthermore, the photosensitive group of the mixed solution is prepared by combining azobenzenecarboxylic acid and methylammonium chloride, and the viscosity of the group shows an increasing trend under 300nm-400nm ultraviolet light irradiation, and a decreasing trend under 400nm-450nm visible light irradiation.

进一步的,所述紫外光灯板的角度调节范围为0度~5度。Furthermore, the angle adjustment range of the ultraviolet lamp panel is 0 degrees to 5 degrees.

本发明的有益效果在于:The beneficial effects of the present invention are:

1)本发明采用光流变、光化学、超声空化三场合一的方法对加工工件进行抛光;通过光流变的形式提高近壁面流体粘度,从而增强流体对壁面的剪切作用;通过光化学与超声空化的结合,弱化加工工件表层,进一步提高抛光效率。1) The present invention uses a method combining photorheology, photochemistry and ultrasonic cavitation to polish the workpiece; the viscosity of the fluid near the wall is increased in the form of photorheology, thereby enhancing the shearing effect of the fluid on the wall; through the combination of photochemistry and ultrasonic cavitation, the surface layer of the workpiece is weakened, thereby further improving the polishing efficiency.

2)本发明的抛光头采用环形阵列,通过凝胶驱动模块,实现柔性曲面的仿形变化;柔性曲面表面设有环形凸台结构,在抛光头旋转时增大对流体的剪切力;2) The polishing head of the present invention adopts an annular array, and realizes the contour change of the flexible curved surface through the gel driving module; the surface of the flexible curved surface is provided with an annular boss structure to increase the shear force on the fluid when the polishing head rotates;

3)本发明设计了在集成化抛光工具内部安装环形紫外光灯模块,在抛光过程中,混合溶液在紫外光的照射下同时引发光流变效应和光化学反应,实现一灯多用的场景。3) The present invention is designed to install a ring-shaped ultraviolet lamp module inside the integrated polishing tool. During the polishing process, the mixed solution simultaneously triggers a photorheological effect and a photochemical reaction under the irradiation of ultraviolet light, realizing a scenario of one lamp for multiple uses.

4)本发明在紫外光灯板底下安装小型凝胶驱动装置,实现紫外光灯照射角度可调,配合上环形凝胶阵列底座内壁上设有的环形反光镜阵列,更大幅度的调节紫外光照射角度,保证了在面对复杂曲面抛光过程中光照角度可调。4) The present invention installs a small gel driving device under the ultraviolet lamp board to achieve adjustable irradiation angle of the ultraviolet lamp. In combination with the annular reflector array provided on the inner wall of the annular gel array base, the ultraviolet irradiation angle can be adjusted to a greater extent, ensuring that the illumination angle is adjustable during the polishing process of complex curved surfaces.

5)本发明的紫外光灯板采用环形阵列,各个环之间按一定的间距隔开,使光源从环形凝胶阵列底座的基体穿过,不对环形凝胶驱动阵列产生影响。5) The ultraviolet light panel of the present invention adopts a ring array, and each ring is separated by a certain distance, so that the light source passes through the base of the ring gel array base without affecting the ring gel drive array.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明一种光流变-光化学-空化协同作用的抛光系统的整体结构示意图FIG. 1 is a schematic diagram of the overall structure of a photorheological-photochemical-cavitation synergistic polishing system of the present invention.

图2是本发明集成化抛光工具的剖视图FIG. 2 is a cross-sectional view of the integrated polishing tool of the present invention

图3是本发明加工池模块的结构示意图FIG. 3 is a schematic diagram of the structure of the processing pool module of the present invention

图4是本发明降粘模块的结构示意图FIG. 4 is a schematic diagram of the structure of the viscosity reduction module of the present invention.

图5是本发明抛光头的剖视图FIG5 is a cross-sectional view of the polishing head of the present invention

图6是本发明柔性曲面的轴视图FIG. 6 is an axial view of the flexible curved surface of the present invention.

图7是本发明环形反光镜阵列的剖视图FIG. 7 is a cross-sectional view of the annular reflector array of the present invention

图8是本发明环形紫外光灯模块的结构示意图FIG8 is a schematic diagram of the structure of the annular ultraviolet lamp module of the present invention

图9是本发明紫外光照射角度调节的结构示意图FIG. 9 is a schematic diagram of the structure of the ultraviolet light irradiation angle adjustment of the present invention.

图10是本发明抛光头面形调节的结构示意图。FIG. 10 is a schematic structural diagram of the polishing head surface shape adjustment of the present invention.

图中,01-机械臂、02-集成化抛光工具、03-混合溶液、04-加工池模块、05-降粘模块、06-溶液循环管路、07-补料装置、08-水泵、09-控制系统,0201-抛光头、0202-环形紫外光灯模块、0203-支撑板一号平台、0204-抛光工具套环、0205-导电滑环、0206-支撑板二号平台、0207-转轴、0208-伺服电机、0209-支撑板底座、0210-隔震垫、0211-超声振子,0401-加工工件、0402-工件安装平台、0403-加工池、0404-溶液循环管路入口、0405-固定支架、0406-溶液回收管路、0407-一号过滤盘、0408-电磁阀、0409-伺服阀,0501-溶液回收管路入口、0502-降粘池、0503-电机、0504-搅拌器、0505-补料管路、0506-浓度检测装置、0507-溶液输出管路、0508-二号过滤盘,020101-粘度检测装置、020102-柔性曲面、020103-支撑环阵列、020104-环形凝胶驱动阵列、020105-环形反光镜阵列、020106-环形凝胶阵列底座、020201-紫外光灯板、020202-小型凝胶驱动器。In the figure, 01-robot arm, 02-integrated polishing tool, 03-mixed solution, 04-processing pool module, 05-viscosity reduction module, 06-solution circulation pipeline, 07-feeding device, 08-water pump, 09-control system, 0201-polishing head, 0202-annular ultraviolet lamp module, 0203-support plate No. 1 platform, 0204-polishing tool collar, 0205-conductive slip ring, 0206-support plate No. 2 platform, 0207-rotating shaft, 0208-servo motor, 0209-support plate base, 0210-seismic isolation pad, 0211-ultrasonic vibrator, 0401-processing workpiece, 0402-workpiece mounting platform, 0403-processing pool, 0404-solution circulation pipeline inlet, 0405 -Fixed bracket, 0406-solution recovery pipeline, 0407-filter disc No. 1, 0408-solenoid valve, 0409-servo valve, 0501-solution recovery pipeline inlet, 0502-viscosity reduction tank, 0503-motor, 0504-agitator, 0505-feeding pipeline, 0506-concentration detection device, 0507-solution output pipeline, 0508-filter disc No. 2, 020101-viscosity detection device, 020102-flexible surface, 020103-support ring array, 020104-annular gel drive array, 020105-annular reflector array, 020106-annular gel array base, 020201-UV lamp board, 020202-small gel driver.

具体实施方式DETAILED DESCRIPTION

下面结合附图对本发明进一步说明:The present invention is further described below in conjunction with the accompanying drawings:

如图1~10所示,一种光流变-光化学-空化协同作用的抛光系统,包括机械臂01、集成化抛光工具02、混合溶液03、加工池模块04、降粘模块05、溶液循环管路06、补料装置07、水泵08、控制系统09;所述机械臂01与所述集成化抛光工具02连接,并控制所述集成化抛光工具02的位置,使其与所述加工池模块04的加工工件0401之间形成微距;所述混合溶液03位于所述加工池模块04、所述降粘模块05和管路系统内;所述降粘模块05与所述加工池模块04的溶液回收管路0406相连;所述补料装置07与所述降粘模块05的补料管路0505相连;所述水泵08设有一个入口和一个出口,所述水泵08的入口与所述降粘模块05的溶液输出管路0507连接,所述水泵08的出口通过所述溶液循环管路06与所述加工池模块04的溶液循环管路入口0404连接;所述控制系统09与机械臂01、集成化抛光工具02、加工池模块04、降粘模块05、补料装置07、水泵08电连接并控制机械臂01、集成化抛光工具02、加工池模块04、降粘模块05、补料装置07、水泵08的工作。As shown in FIGS. 1 to 10 , a photorheological-photochemical-cavitation synergistic polishing system includes a robot arm 01, an integrated polishing tool 02, a mixed solution 03, a processing tank module 04, a viscosity reduction module 05, a solution circulation pipeline 06, a feeding device 07, a water pump 08, and a control system 09; the robot arm 01 is connected to the integrated polishing tool 02, and controls the position of the integrated polishing tool 02 so that a micro distance is formed between the integrated polishing tool 02 and a processing workpiece 0401 of the processing tank module 04; the mixed solution 03 is located in the processing tank module 04, the viscosity reduction module 05, and the pipeline system; the viscosity reduction module 05 and the solution recovery pipeline 0406 of the processing tank module 04 are connected. connected; the feeding device 07 is connected to the feeding pipeline 0505 of the viscosity reduction module 05; the water pump 08 is provided with an inlet and an outlet, the inlet of the water pump 08 is connected to the solution output pipeline 0507 of the viscosity reduction module 05, and the outlet of the water pump 08 is connected to the solution circulation pipeline inlet 0404 of the processing tank module 04 through the solution circulation pipeline 06; the control system 09 is electrically connected to the robot arm 01, the integrated polishing tool 02, the processing tank module 04, the viscosity reduction module 05, the feeding device 07, and the water pump 08 and controls the operation of the robot arm 01, the integrated polishing tool 02, the processing tank module 04, the viscosity reduction module 05, the feeding device 07, and the water pump 08.

如图2所示,所述集成化抛光工具02包括抛光头0201、环形紫外光灯模块0202、支撑板一号平台0203、抛光工具套环0204、导电滑环0205、支撑板二号平台0206、转轴0207、伺服电机0208、支撑板底座0209、隔震垫0210、超声振子0211;所述抛光头0201的环形凝胶阵列底座020106坐落在所述抛光工具套环0204的凸台上;所述环形紫外光灯模块0202与所述支撑板一号平台0203相连;所述导电滑环0205的定子与所述支撑板二号平台0206相连;所述转轴0207与所述导电滑环0205的转子相连,且一端与所述伺服电机0208相连,另一端与所述抛光头0201的环形凝胶阵列底座020106相连,通过所述转轴0207的旋转带动所述抛光头0201的旋转;所述伺服电机0208与所述隔震垫0210相连;所述支撑板底座0209与所述隔震垫0210相连;所述隔震垫0210固定在所述抛光工具套环0204的底座上;所述超声振子0211与所述抛光工具套环0204相连。As shown in FIG2 , the integrated polishing tool 02 includes a polishing head 0201, an annular ultraviolet lamp module 0202, a support plate platform No. 1 0203, a polishing tool collar 0204, a conductive slip ring 0205, a support plate platform No. 2 0206, a rotating shaft 0207, a servo motor 0208, a support plate base 0209, an isolation pad 0210, and an ultrasonic vibrator 0211; the annular gel array base 020106 of the polishing head 0201 is located on the boss of the polishing tool collar 0204; the annular ultraviolet lamp module 0202 is connected to the support plate platform No. 1 0203; the stator of the conductive slip ring 0205 is connected to the The support plate is connected to the second platform 0206; the rotating shaft 0207 is connected to the rotor of the conductive slip ring 0205, and one end is connected to the servo motor 0208, and the other end is connected to the annular gel array base 020106 of the polishing head 0201, and the rotation of the rotating shaft 0207 drives the rotation of the polishing head 0201; the servo motor 0208 is connected to the seismic isolation pad 0210; the support plate base 0209 is connected to the seismic isolation pad 0210; the seismic isolation pad 0210 is fixed on the base of the polishing tool ring 0204; the ultrasonic vibrator 0211 is connected to the polishing tool ring 0204.

如图3所示,所述加工池模块04包括加工工件0401、工件安装平台0402、加工池0403、溶液循环管路入口0404、固定支架0405、溶液回收管路0406、一号过滤盘0407、电磁阀0408、伺服阀0409;所述混合溶液03含有光化学反应物质、光敏基团和磨粒,其中,光化学反应物质在紫外光的照射可弱化所述加工工件0401的表层,而光敏基团在紫外光的照射下粘性上升,在可见光的照射下粘性下降;所述加工工件0401安装在所述工件安装平台0402上;所述工件安装平台0402安装在所述固定支架0405上;所述固定支架0405安装在所述加工池0403内;所述电磁阀0408、伺服阀0409均与控制系统09电连接。As shown in Figure 3, the processing pool module 04 includes a processing workpiece 0401, a workpiece mounting platform 0402, a processing pool 0403, a solution circulation pipeline inlet 0404, a fixed bracket 0405, a solution recovery pipeline 0406, a No. 1 filter disc 0407, a solenoid valve 0408, and a servo valve 0409; the mixed solution 03 contains photochemical reaction substances, photosensitive groups and abrasive particles, wherein the photochemical reaction substances can weaken the surface layer of the processing workpiece 0401 under the irradiation of ultraviolet light, and the viscosity of the photosensitive groups increases under the irradiation of ultraviolet light and decreases under the irradiation of visible light; the processing workpiece 0401 is installed on the workpiece mounting platform 0402; the workpiece mounting platform 0402 is installed on the fixed bracket 0405; the fixed bracket 0405 is installed in the processing pool 0403; the solenoid valve 0408 and the servo valve 0409 are both electrically connected to the control system 09.

如图4所示,所述降粘模块05包括溶液回收管路入口0501、降粘池0502、电机0503、搅拌器0504、补料管路0505、浓度检测装置0506、溶液输出管路0507、二号过滤盘0508;所述降粘池0502内部布满可见光源,用于对所述混合溶液03进行降粘;所述电机0503安装在所述降粘池0502的顶部;所述搅拌器0504与所述电机0503相连;所述浓度检测装置0506安装在所述降粘池0502的右侧。As shown in Figure 4, the viscosity reduction module 05 includes a solution recovery pipeline inlet 0501, a viscosity reduction tank 0502, a motor 0503, an agitator 0504, a feed pipeline 0505, a concentration detection device 0506, a solution output pipeline 0507, and a second filter disc 0508; the interior of the viscosity reduction tank 0502 is filled with visible light sources for reducing the viscosity of the mixed solution 03; the motor 0503 is installed on the top of the viscosity reduction tank 0502; the agitator 0504 is connected to the motor 0503; the concentration detection device 0506 is installed on the right side of the viscosity reduction tank 0502.

如图5~7所示,所述抛光头0201包括粘度检测装置020101、柔性曲面020102、支撑环阵列020103、环形凝胶驱动阵列020104、环形反光镜阵列020105、环形凝胶阵列底座020106;所述粘度检测装置020101安装在所述环形凝胶驱动阵列020104的中间环上,并穿出所述柔性曲面020102,用于检测近壁面的流体粘度;所述支撑环阵列020103与所述环形凝胶驱动阵列020104连接;所述柔性曲面020102与所述支撑环阵列020103连接,并通过卡箍与所述环形凝胶阵列底座020106相连;所述环形反光镜阵列020105安装在所述环形凝胶阵列底座020106的内壁面上;所述环形凝胶驱动阵列020104安装在所述环形凝胶阵列底座020106的凹槽里,通电后,通过电压大小来调控所述环形凝胶驱动阵列020104的伸缩量,带动所述支撑环阵列020103的上下移动,从而引起所述柔性曲面020102的面形变化。As shown in FIGS. 5 to 7, the polishing head 0201 includes a viscosity detection device 020101, a flexible curved surface 020102, a support ring array 020103, an annular gel drive array 020104, an annular reflector array 020105, and an annular gel array base 020106; the viscosity detection device 020101 is installed on the middle ring of the annular gel drive array 020104 and passes through the flexible curved surface 020102, and is used to detect the viscosity of the fluid near the wall; the support ring array 020103 is connected to the annular gel drive array 020104; the flexible curved surface 020102 Surface 020102 is connected to the support ring array 020103, and is connected to the annular gel array base 020106 through a clamp; the annular reflector array 020105 is installed on the inner wall surface of the annular gel array base 020106; the annular gel drive array 020104 is installed in the groove of the annular gel array base 020106. After power is turned on, the expansion and contraction amount of the annular gel drive array 020104 is regulated by the voltage, driving the support ring array 020103 to move up and down, thereby causing the surface shape of the flexible curved surface 020102 to change.

如图8所示,所述环形紫外光灯模块0202包括紫外光灯板020201、四个小型凝胶驱动器020202;所述紫外光灯板020201安装在四个所述小型凝胶驱动器020202上,通过控制所述四个小型凝胶驱动器020202实现所述紫外光灯板020201的倾斜,从而达到所述紫外光灯板020201照射角度可调的目的;所述紫外光灯板020201通过径向垂直分割将所述紫外光灯板020201表面等分为四个区域,通过所述控制系统09可单独控制四个区域的紫外光灯开关状态,避免在抛光过程中紫外光对抛光区以外的区域产生影响。As shown in Figure 8, the annular ultraviolet lamp module 0202 includes an ultraviolet lamp board 020201 and four small gel drivers 020202; the ultraviolet lamp board 020201 is installed on the four small gel drivers 020202, and the inclination of the ultraviolet lamp board 020201 is achieved by controlling the four small gel drivers 020202, so as to achieve the purpose of adjusting the irradiation angle of the ultraviolet lamp board 020201; the ultraviolet lamp board 020201 divides the surface of the ultraviolet lamp board 020201 into four areas by radial vertical division, and the switch status of the ultraviolet lamps in the four areas can be independently controlled by the control system 09 to avoid the influence of ultraviolet light on areas outside the polishing area during the polishing process.

作为本发明的最优选择,所述集成化抛光工具02与所述加工工件0401之间形成的微距为1mm~2.5mm。As the optimal choice of the present invention, the micro distance formed between the integrated polishing tool 02 and the processed workpiece 0401 is 1 mm to 2.5 mm.

在本发明中,所述柔性曲面020102采用透光材质,其表面带有环形凸台结构,在所述抛光头0201高速旋转时,可增强对流体的剪切效应;所述抛光头0201的环形凝胶阵列底座020106的外围采用不透光材料,而内部采用透光材料;所述支撑环阵列020103均采用透光材料;In the present invention, the flexible curved surface 020102 is made of a light-transmitting material, and has an annular boss structure on its surface, which can enhance the shearing effect on the fluid when the polishing head 0201 rotates at a high speed; the outer periphery of the annular gel array base 020106 of the polishing head 0201 is made of an opaque material, while the inner part is made of a light-transmitting material; the support ring array 020103 is made of a light-transmitting material;

在本发明中,所述环形反光镜阵列020105与所述环形凝胶阵列底座020106的内壁产生10度的夹角,相对于无夹角的设计,在入射角一定的情况下,可增加20度反射角;同时在轴向方向上采用多个反光镜叠加堆放,可减少对光通道的占用。In the present invention, the annular reflector array 020105 and the inner wall of the annular gel array base 020106 form an angle of 10 degrees. Compared with a design without an angle, the reflection angle can be increased by 20 degrees when the incident angle is constant. At the same time, multiple reflectors are stacked in the axial direction to reduce the occupancy of the light channel.

在本发明中,所述混合溶液03的光敏基团采用偶氮苯羧酸与甲基氯化铵组合而制备,该基团在300nm~400nm的紫外光照射下粘度呈上升趋势,而在400nm~450nm可见光照射下粘度呈下降趋势。In the present invention, the photosensitive group of the mixed solution 03 is prepared by combining azobenzenecarboxylic acid and methylammonium chloride. The viscosity of the group increases under 300nm-400nm ultraviolet light irradiation, and decreases under 400nm-450nm visible light irradiation.

在本发明中,所述紫外光灯板020201的角度调节范围为0度~5度。In the present invention, the angle adjustment range of the ultraviolet lamp board 020201 is 0 degrees to 5 degrees.

结合图9~10所示,本发明的抛光过程如下所述:将抛光过程分为三个阶段,在第一阶段抛光时,首先将调配好的混合溶液引入加工池,使其没过加工工件;控制机械臂移动集成化抛光工具至加工工件上方微距处,根据加工工件面形调控环形凝胶驱动阵列的伸缩量,使柔性曲面的面形与加工工件表面面形相仿,通过抛光头的旋转带动抛光头与加工工件之间流体的旋转,旋转流体中的磨粒不断磨削加工工件表面,从而起到抛光效果;开启集成化抛光工具上的环形紫外光灯模块,调节紫外光灯照射角度,使其聚焦于抛光区域,此时微距内的流体在接受紫外光照射后引起光流变效应,使流体粘度上升,同时,还引起光化学反应,弱化加工工件表层;同时开启超声振子,集成化抛光工具在超声振子的作用下,产生空化效应,而在空化效应的辅助作用下,可提高光化学反应速度并增强流体对加工工件表面的冲击效应;通过光流变、光化学、空化效应三场合一的抛光方法,大幅度提高了抛光效率;等待第一阶段抛光结束后,打开水泵,在水泵的抽吸作用下,降粘池的混合溶液通过溶液循环管路从加工池上的溶液循环管路入口喷出;同时,通过控制溶液回收管路上的电磁阀和伺服阀将加工池内混合溶液进行回收,目的是将在抛光过程中产生的高粘度液体及碎屑进行降粘和过滤处理,而回收后的混合溶液将进入降粘池内进行降解;降粘池内的浓度检测装置将实时对池内溶液进行浓度检测,根据浓度检测结果,控制补料装置对降粘池进行补料。等待溶液循环结束后,关闭水泵、电磁阀、伺服阀的工作,使加工池内的混合溶液处于静止状态,然后控制机械臂将集成化抛光工具重新移至加工工件表面进行下一阶段的抛光。以此类推,直至三个阶段的抛光流程全部结束。9 and 10, the polishing process of the present invention is as follows: the polishing process is divided into three stages. In the first stage of polishing, the prepared mixed solution is first introduced into the processing pool so that it covers the workpiece; the robot arm is controlled to move the integrated polishing tool to the macro position above the workpiece, and the expansion and contraction amount of the annular gel drive array is adjusted according to the surface shape of the workpiece, so that the surface shape of the flexible curved surface is similar to the surface shape of the workpiece, and the rotation of the polishing head drives the rotation of the fluid between the polishing head and the workpiece, and the abrasive particles in the rotating fluid continuously grind the surface of the workpiece, thereby achieving a polishing effect; the annular ultraviolet lamp module on the integrated polishing tool is turned on, and the irradiation angle of the ultraviolet lamp is adjusted to focus on the polishing area. At this time, the fluid in the macro distance causes a photorheological effect after being irradiated with ultraviolet light, which increases the viscosity of the fluid and also causes a photochemical reaction to weaken the surface of the workpiece; at the same time, the ultrasonic vibrator is turned on, and the integrated ultraviolet lamp module is turned on. The Chenghua polishing tool produces cavitation effect under the action of ultrasonic vibrator, and under the auxiliary action of cavitation effect, it can increase the photochemical reaction speed and enhance the impact effect of fluid on the surface of the workpiece; the polishing efficiency is greatly improved by the polishing method of photorheology, photochemistry and cavitation effect; after waiting for the first stage of polishing to be completed, turn on the water pump, and under the suction of the water pump, the mixed solution in the viscosity reduction pool is ejected from the inlet of the solution circulation pipeline on the processing pool through the solution circulation pipeline; at the same time, the mixed solution in the processing pool is recovered by controlling the solenoid valve and servo valve on the solution recovery pipeline, the purpose is to reduce the viscosity and filter the high viscosity liquid and debris generated during the polishing process, and the recovered mixed solution will enter the viscosity reduction pool for degradation; the concentration detection device in the viscosity reduction pool will detect the concentration of the solution in the pool in real time, and control the feeding device to feed the viscosity reduction pool according to the concentration detection result. After waiting for the solution circulation to be completed, turn off the water pump, solenoid valve and servo valve to make the mixed solution in the processing pool static, and then control the robot arm to move the integrated polishing tool back to the surface of the workpiece for the next stage of polishing. And so on, until the three-stage polishing process is completed.

上述实施例只是本发明的较佳实施例,并不是对本发明技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本发明专利的权利保护范围内。The above embodiments are only preferred embodiments of the present invention and are not limitations of the technical solutions of the present invention. Any technical solution that can be implemented on the basis of the above embodiments without creative work should be deemed to fall within the scope of protection of the patent of the present invention.

Claims (6)

1. An optical rheological-photochemical-cavitation synergistic polishing system, characterized by: the polishing device comprises a mechanical arm (01), an integrated polishing tool (02), a mixed solution (03), a processing pool module (04), a viscosity reduction module (05), a solution circulation pipeline (06), a material supplementing device (07), a water pump (08) and a control system (09); the mechanical arm (01) is connected with the integrated polishing tool (02) and controls the position of the integrated polishing tool (02) to form a micro-distance with a processing workpiece (0401) of the processing pool module (04); the mixed solution (03) is positioned in the processing pool module (04), the viscosity reduction module (05) and the pipeline system; the viscosity reduction module (05) is connected with a solution recovery pipeline (0406) of the processing pool module (04); the material supplementing device (07) is connected with a material supplementing pipeline (0505) of the viscosity reducing module (05); the water pump (08) is provided with an inlet and an outlet, the inlet of the water pump (08) is connected with the solution output pipeline (0507) of the viscosity reduction module (05), and the outlet of the water pump (08) is connected with the solution circulation pipeline inlet (0404) of the processing pool module (04) through the solution circulation pipeline (06); the control system (09) is electrically connected with the mechanical arm (01), the integrated polishing tool (02), the processing pool module (04), the viscosity reduction module (05), the feeding device (07) and the water pump (08) and controls the mechanical arm (01), the integrated polishing tool (02), the processing pool module (04), the viscosity reduction module (05), the feeding device (07) and the water pump (08) to work;
The integrated polishing tool (02) comprises a polishing head (0201), an annular ultraviolet light lamp module (0202), a first supporting plate platform (0203), a polishing tool lantern ring (0204), a conductive slip ring (0205), a second supporting plate platform (0206), a rotating shaft (0207), a servo motor (0208), a supporting plate base (0209), a shock insulation pad (0210) and an ultrasonic vibrator (0211); an annular gel array base (020106) of the polishing head (0201) is located on a boss of the polishing tool collar (0204); the annular ultraviolet lamp module (0202) is connected with the first supporting plate platform (0203); the stator of the conductive slip ring (0205) is connected with the second supporting plate platform (0206); the rotating shaft (0207) is connected with the rotor of the conductive slip ring (0205), one end of the rotating shaft is connected with the servo motor (0208), the other end of the rotating shaft is connected with the annular gel array base (020106) of the polishing head (0201), and the rotation of the rotating shaft (0207) drives the polishing head (0201) to rotate; the servo motor (0208) is connected with the shock insulation pad (0210); the support plate base (0209) is connected with the shock insulation pad (0210); the shock insulation pad (0210) is fixed on the base of the polishing tool collar (0204); the ultrasonic vibrator (0211) is connected with the polishing tool collar (0204);
The processing pool module (04) comprises a processing workpiece (0401), a workpiece mounting platform (0402), a processing pool (0403), a solution circulation pipeline inlet (0404), a fixed bracket (0405), a solution recovery pipeline (0406), a first filter disc (0407), an electromagnetic valve (0408) and a servo valve (0409); the mixed solution (03) contains photochemical reaction substances, photosensitive groups and abrasive particles, wherein the photochemical reaction substances can weaken the surface layer of the processing workpiece (0401) under the irradiation of ultraviolet light, the photosensitive groups have high viscosity under the irradiation of the ultraviolet light, and the photosensitive groups have low viscosity under the irradiation of visible light; the processing workpiece (0401) is arranged on the workpiece mounting platform (0402); the workpiece mounting platform (0402) is mounted on the fixed bracket (0405); the fixed support (0405) is arranged in the processing pool (0403); the electromagnetic valve (0408) and the servo valve (0409) are electrically connected with the control system (09);
the viscosity reduction module (05) comprises a solution recovery pipeline inlet (0501), a viscosity reduction tank (0502), a motor (0503), a stirrer (0504), a material supplementing pipeline (0505), a concentration detection device (0506), a solution output pipeline (0507) and a second filter disc (0508); a visible light source is distributed in the viscosity reduction tank (0502) and used for reducing viscosity of the mixed solution (03); the motor (0503) is arranged at the top of the viscosity reduction tank (0502); the stirrer (0504) is connected with the motor (0503); the concentration detection device (0506) is arranged on the right side of the viscosity reduction tank (0502);
The polishing head (0201) comprises a viscosity detection device (020101), a flexible curved surface (020102), a support ring array (020103), an annular gel driving array (020104), an annular reflector array (020105) and an annular gel array base (020106); the viscosity detection device (020101) is arranged on the middle ring of the annular gel driving array (020104) and penetrates out of the flexible curved surface (020102) to detect the viscosity of fluid near the wall surface; the support ring array (020103) is connected with the annular gel driving array (020104); the flexible curved surface (020102) is connected with the support ring array (020103) and is connected with the annular gel array base (020106) through a clamp; the annular reflector array (020105) is arranged on the inner wall surface of the annular gel array base (020106); the annular gel driving array (020104) is arranged in a groove of the annular gel array base (020106), and after the annular gel driving array (020104) is electrified, the stretching amount of the annular gel driving array (020104) is regulated and controlled through the voltage, and the supporting ring array (020103) is driven to move up and down, so that the surface shape of the flexible curved surface (020102) is caused to change;
The annular ultraviolet lamp module (0202) comprises an ultraviolet lamp plate (020201) and four small gel drivers (020202); the ultraviolet light lamp panel (020201) is arranged on the four small gel drivers (020202), and the inclination of the ultraviolet light lamp panel (020201) is realized by controlling the four small gel drivers (020202), so that the aim of adjusting the irradiation angle of the ultraviolet light lamp panel (020201) is fulfilled; the ultraviolet light lamp panel (020201) is equally divided into four areas on the surface of the ultraviolet light lamp panel (020201) through radial vertical segmentation, and the ultraviolet light lamp on-off state of the four areas can be independently controlled through the control system (09), so that the ultraviolet light is prevented from affecting areas outside a polishing area in the polishing process.
2. An optical flow-photochemical-cavitation synergistic polishing system in accordance with claim 1, wherein: the micro-distance formed between the integrated polishing tool (02) and the processing workpiece (0401) is 1 mm-2.5 mm.
3. An optical flow-photochemical-cavitation synergistic polishing system in accordance with claim 1, wherein: the photosensitive group of the mixed solution (03) is prepared by combining azobenzene carboxylic acid and methyl ammonium chloride, and the viscosity of the group is in an ascending trend under the irradiation of ultraviolet light of 300-400 nm, and the viscosity of the group is in a descending trend under the irradiation of visible light of 400-450 nm.
4. An optical flow-photochemical-cavitation synergistic polishing system in accordance with claim 1, wherein: the flexible curved surface (020102) is made of a light-transmitting material, the surface of the flexible curved surface is provided with an annular boss structure, and when the polishing head (0201) rotates at a high speed, the shearing effect on fluid can be enhanced; the periphery of the annular gel array base (020106) of the polishing head (0201) is made of a light-tight material, and the inside of the annular gel array base is made of a light-tight material; the support ring arrays (020103) are made of light-transmitting materials.
5. An optical flow-photochemical-cavitation synergistic polishing system in accordance with claim 1, wherein: the annular reflector array (020105) and the inner wall of the annular gel array base (020106) form an included angle of 10 degrees, and compared with the design without the included angle, the reflection angle of 20 degrees can be increased under the condition of a certain incidence angle; meanwhile, a plurality of reflectors are stacked in the axial direction, so that occupation of a light channel can be reduced.
6. An optical flow-photochemical-cavitation synergistic polishing system in accordance with claim 1, wherein: the angle adjusting range of the ultraviolet light lamp panel (020201) is 0-5 degrees.
CN202211061942.1A 2022-08-29 2022-08-29 A photorheological-photochemical-cavitation synergistic polishing system Active CN115256062B (en)

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