CN115262364A - N-shaped decorative steel box on bridge tower and assembling process thereof - Google Patents
N-shaped decorative steel box on bridge tower and assembling process thereof Download PDFInfo
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- CN115262364A CN115262364A CN202210740759.8A CN202210740759A CN115262364A CN 115262364 A CN115262364 A CN 115262364A CN 202210740759 A CN202210740759 A CN 202210740759A CN 115262364 A CN115262364 A CN 115262364A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/14—Towers; Anchors ; Connection of cables to bridge parts; Saddle supports
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
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- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
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Abstract
Description
技术领域technical field
本发明涉及桥塔上N型装饰钢箱拼装技术领域,尤其涉及一种桥塔上N型装饰钢箱体及其拼装工艺。The invention relates to the technical field of assembling N-shaped decorative steel boxes on bridge towers, in particular to an N-shaped decorative steel box on bridge towers and an assembly process thereof.
背景技术Background technique
一般的斜拉桥上设置有主塔结构,常见的在主塔结构中连接横梁;通常也有用于美化装饰的各种形状的钢箱体结构;其中就有呈N型的钢箱体连接在主塔之间;这种钢箱体结构可以将整个横梁包裹在装饰的N型钢箱体内,起到美化横梁增加与主塔体之间的连接面积。A general cable-stayed bridge is provided with a main tower structure, and the beams are commonly connected in the main tower structure; usually there are steel box structures of various shapes for beautification and decoration; among them, there are N-shaped steel box bodies connected in Between the main towers; this steel box structure can wrap the entire beam in a decorative N-shaped steel box to beautify the beam and increase the connection area with the main tower.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种桥塔上N型装饰钢箱体及其拼装工艺,能够解决一般的桥梁主塔体顶端之间采用横梁相连横梁结构影响美观,且与主塔体之间连接面积小影响连接强度的问题,以及整体结构拼装工艺繁琐问题。The technical problem to be solved by the present invention is to provide an N-shaped decorative steel box on the bridge pylon and its assembly process, which can solve the problem that the top of the main tower of a general bridge is connected with a beam structure that affects the appearance, and the connection between the main tower and the main tower. The problem that the small connection area affects the connection strength, and the cumbersome assembly process of the overall structure.
为解决上述技术问题,本发明的技术方案为:一种桥塔上N型装饰钢箱体,其创新点在于:包括主面板、曲面板、隔板、加劲板和侧封板;In order to solve the above-mentioned technical problems, the technical solution of the present invention is: an N-shaped decorative steel box on a bridge pylon, and its innovative point is that it includes a main panel, a curved panel, a partition, a stiffening panel and a side sealing panel;
所述主面板包括上面板和下面板;所述上面板与下面板均呈N型结构且互相平行设置;所述曲面板设置在上面板的拐角位置以及下面板的拐角位置,且曲面板的表面呈凹弧状;所述曲面板的两侧边分别连接在主面板拐角位置的边缘位置处;The main panel includes an upper panel and a lower panel; both the upper panel and the lower panel have an N-shaped structure and are arranged parallel to each other; the curved panel is arranged at the corner position of the upper panel and the corner position of the lower panel, and the curved panel The surface is concave arc-shaped; the two sides of the curved panel are respectively connected to the edge positions of the corners of the main panel;
所述隔板具有若干个且垂直连接在上面板和下面板上;所述隔板自主面板的两端位置向中间方向等间距铺设,且自主面板两端方向铺设的隔板各自的总长度不超过主面板总长度的1/3;所述主面板的中间位置形成容纳横梁穿过的型腔,且该型腔处的主面板内壁上形成安装加劲板的安装区域;The partitions have several and are vertically connected to the upper panel and the lower panel; the partitions are laid at equal intervals from the two ends of the main panel to the middle direction, and the total lengths of the respective partitions laid in the direction of the two ends of the main panel are not More than 1/3 of the total length of the main panel; the middle position of the main panel forms a cavity for the passage of the beam, and the inner wall of the main panel at the cavity forms an installation area for installing a stiffener;
所述加劲板具有若干个且与隔板平行设置;所述加劲板分别垂直设置在上面板和下面板上;The stiffening plates have several and are arranged parallel to the partition; the stiffening plates are respectively vertically arranged on the upper panel and the lower panel;
所述侧封板沿着周向连接在主面板的外轮廓以及曲面板的外轮廓上。The side sealing plate is connected to the outer contour of the main panel and the outer contour of the curved panel along the circumferential direction.
一种桥塔上N型装饰钢箱体的拼装工艺:其创新点在于:具体拼装工艺如下:An assembly process of N-shaped decorative steel boxes on bridge towers: the innovation point is that the specific assembly process is as follows:
S1:N型装饰钢箱体的划分:将N型装饰钢箱体按照隔板区域和加劲板区域进行长度方向划分,分成三个板块,且分别为上隔板板块、加劲板板块和下隔板板块;同时将上隔板板块、下隔板板块在幅宽方向进行划分一分为二;加劲板板块呈中心对称划分一分为二;S1: Division of N-shaped decorative steel cabinets: Divide the N-shaped decorative steel cabinets in the length direction according to the partition area and the stiffening plate area, and divide them into three plates, which are the upper partition plate, the stiffening plate plate and the lower partition. Slabs; at the same time, divide the upper and lower baffles into two in the width direction; the stiffening slabs are divided into two symmetrically in the center;
S2:下面板的拼装:在拼装胎架上将上隔板板块、加劲板板块和下隔板板块三者的下面板按照拼装胎架上的拼装位置进行定位,且三个板块之间的下面板之间留有拼装缝隙;在拼装胎架上定位好与下面板相连的曲面板,同时完成曲面板与下面板之间的焊接;S2: Assembling of the lower panel: On the assembled tire frame, the lower panels of the upper diaphragm plate, the stiffener plate and the lower diaphragm plate are positioned according to the assembled positions on the assembled tire frame, and the lower panels between the three plates are There is an assembly gap between the panels; the curved panel connected to the lower panel is positioned on the assembled tire frame, and the welding between the curved panel and the lower panel is completed at the same time;
S3:下面板上组焊隔板及加劲板:按照下面板上的划设的隔板安装位置和加劲板安装位置将隔板及加劲板焊接在下面板的表面上;S3: Welding partitions and stiffeners on the lower panel: Weld the partitions and stiffeners on the surface of the lower panel according to the designated installation positions of the partitions and stiffeners on the lower panel;
S4:组焊侧封板:侧封板先焊接侧封板的底端与下面板之间的焊缝,然后焊接侧封板与隔板之间的焊缝;S4: Assembling welding side sealing plate: the side sealing plate first welds the weld seam between the bottom end of the side sealing plate and the lower panel, and then welds the weld seam between the side sealing plate and the partition;
S5:组焊上面板:先将加劲板板块的上面板放置在拼装胎架上,在上面板上按照划设的位置焊接上面板上的加劲板;然后以桥塔上的定位线为基准,组装上面板单元,重点控制各上面板横基线的纵向位置使其位于一条直线上,用水准仪监控N型装饰箱体的高度,经检验合格后完成上隔板板块、加劲板板块和下隔板板块三者的上面板与隔板的焊缝焊接;S5: Assembling and welding the upper panel: first place the upper panel of the stiffening plate on the assembled tire frame, and weld the stiffening plate on the upper panel according to the designated position; then use the positioning line on the bridge tower as a reference, Assemble the upper panel unit, focus on controlling the longitudinal position of the transverse base line of each upper panel so that it is on a straight line, monitor the height of the N-shaped decorative box with a level gauge, and complete the upper partition board, stiffening board board and lower partition after passing the inspection The upper panel of the three plates and the weld seam of the clapboard;
S6:整体组焊:将上隔板板块、加劲板板块和下隔板板块在胎架上进行整体组焊,并在焊接完成后进行修整,同时对焊缝位置进行打磨。S6: Integral assembly and welding: The upper diaphragm plate, the stiffener plate and the lower diaphragm plate are integrally assembled and welded on the tire frame, and trimmed after the welding is completed, and the weld position is polished at the same time.
进一步的,所述S3:下面板上组焊隔板及加劲板中,下面板放置在反变形焊接平台上进行焊接。Further, in the above S3: In assembling and welding the bulkhead and the stiffener on the lower panel, the lower panel is placed on the anti-deformation welding platform for welding.
本发明的优点在于:The advantages of the present invention are:
1)本发明中通过在N型装饰钢箱体中间设置容纳钢横梁穿过的通孔,一方面使得N型装饰钢箱体能够完全包裹住钢横梁起到对钢横梁的美化;另一方面N型装饰钢箱体的两侧面可增大与主塔体之间的连接面积,增加钢横梁在主塔体上的连接强度;该桥塔上N型装饰钢箱体沿着长度方向划分为三段结构,在拼装时分为三段焊接拼装效率更高,且能够保证钢桁梁穿过区域的整体完整性,保证结构强度。1) In the present invention, by setting a through hole in the middle of the N-shaped decorative steel box to accommodate the passage of the steel beam, on the one hand, the N-shaped decorative steel box can completely wrap the steel beam to beautify the steel beam; on the other hand The two sides of the N-shaped decorative steel box can increase the connection area with the main tower, and increase the connection strength of the steel beam on the main tower; the N-shaped decorative steel box on the bridge tower is divided into two parts along the length direction The three-section structure is more efficient when it is divided into three sections during assembly, and it can ensure the overall integrity of the steel truss beam passing area and ensure the structural strength.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明的一种桥塔上N型装饰钢箱体在桥塔上的结构状态图。Fig. 1 is a structural state view of an N-shaped decorative steel box on a bridge pylon according to the present invention.
图2为本发明的一种桥塔上N型装饰钢箱体的整体结构图。Fig. 2 is an overall structural diagram of an N-shaped decorative steel box on a pylon of the present invention.
图3为本发明的一种桥塔上N型装饰钢箱体内部结构图。Fig. 3 is an internal structure diagram of an N-shaped decorative steel box on a pylon of the present invention.
图4至图7为本发明的一种桥塔上N型装饰钢箱体的拼装工艺状态图。Fig. 4 to Fig. 7 are state diagrams of the assembling process of an N-shaped decorative steel box body on a bridge pylon according to the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。 In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the invention is used, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying References to devices or elements must have a particular orientation, be constructed, and operate in a particular orientation and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
此外,术语“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the terms "horizontal", "vertical" and the like do not imply that a component is absolutely level or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
如图1至图3所示的一种桥塔上N型装饰钢箱体,包括主面板1、曲面板2、隔板3、加劲板4和侧封板5。An N-shaped decorative steel box on a bridge pylon as shown in FIGS.
主面板1包括上面板11和下面板12;上面板11与下面板12均呈N型结构且互相平行设置;曲面板2设置在上面板11的拐角位置以及下面板12的拐角位置,且曲面板2的表面呈凹弧状;曲面板2的两侧边分别连接在主面板1拐角位置的边缘位置处。The main panel 1 includes an
隔板3具有若干个且垂直连接在上面板11和下面板12上;隔板3自主面板1的两端位置向中间方向等间距铺设,且自主面板1两端方向铺设的隔板3各自的总长度不超过主面板总长度的1/3;主面板1的中间位置形成容纳横梁穿过的型腔,且该型腔处的主面板1内壁上形成安装加劲板的安装区域。The partitions 3 have several and are vertically connected on the
加劲板4具有若干个且与隔板3平行设置;加劲板4分别垂直设置在上面板11和下面板12上。There are several stiffening plates 4 arranged parallel to the partition 3; the stiffening plates 4 are vertically arranged on the
侧封板5沿着周向连接在主面板的外轮廓以及曲面板的外轮廓上。The side sealing plate 5 is connected to the outer contour of the main panel and the outer contour of the curved panel along the circumferential direction.
一种桥塔上N型装饰钢箱体的拼装工艺:具体拼装工艺如下:A kind of assembly process of N-shaped decorative steel box on the bridge tower: the specific assembly process is as follows:
S1:N型装饰钢箱体的划分:将N型装饰钢箱体按照隔板区域和加劲板区域进行长度方向划分,分成三个板块,且分别为上隔板板块、加劲板板块和下隔板板块;同时将上隔板板块、下隔板板块在幅宽方向进行划分一分为二;加劲板板块呈中心对称划分一分为二;S1: Division of N-shaped decorative steel cabinets: Divide the N-shaped decorative steel cabinets in the length direction according to the partition area and the stiffening plate area, and divide them into three plates, which are the upper partition plate, the stiffening plate plate and the lower partition. Slabs; at the same time, divide the upper and lower baffles into two in the width direction; the stiffening slabs are divided into two symmetrically in the center;
S2:下面板的拼装:在拼装胎架上将上隔板板块、加劲板板块和下隔板板块三者的下面板按照拼装胎架上的拼装位置进行定位,且三个板块之间的下面板之间留有拼装缝隙;在拼装胎架上定位好与下面板相连的曲面板,同时完成曲面板与下面板之间的焊接;S2: Assembling of the lower panel: On the assembled tire frame, the lower panels of the upper diaphragm plate, the stiffener plate and the lower diaphragm plate are positioned according to the assembled positions on the assembled tire frame, and the lower panels between the three plates are There is an assembly gap between the panels; the curved panel connected to the lower panel is positioned on the assembled tire frame, and the welding between the curved panel and the lower panel is completed at the same time;
S3:下面板上组焊隔板及加劲板:按照下面板上的划设的隔板安装位置和加劲板安装位置将隔板及加劲板焊接在下面板的表面上;S3: Welding partitions and stiffeners on the lower panel: Weld the partitions and stiffeners on the surface of the lower panel according to the designated installation positions of the partitions and stiffeners on the lower panel;
S4:组焊侧封板:侧封板先焊接侧封板的底端与下面板之间的焊缝,然后焊接侧封板与隔板之间的焊缝;S4: Assembling welding side sealing plate: the side sealing plate first welds the weld seam between the bottom end of the side sealing plate and the lower panel, and then welds the weld seam between the side sealing plate and the partition;
S5:组焊上面板:先将加劲板板块的上面板放置在拼装胎架上,在上面板上按照划设的位置焊接上面板上的加劲板;然后以桥塔上的定位线为基准,组装上面板单元,重点控制各上面板横基线的纵向位置使其位于一条直线上,用水准仪监控N型装饰箱体的高度,经检验合格后完成上隔板板块、加劲板板块和下隔板板块三者的上面板与隔板的焊缝焊接;S5: Assembling and welding the upper panel: first place the upper panel of the stiffening plate on the assembled tire frame, and weld the stiffening plate on the upper panel according to the designated position; then use the positioning line on the bridge tower as a reference, Assemble the upper panel unit, focus on controlling the longitudinal position of the transverse base line of each upper panel so that it is on a straight line, monitor the height of the N-shaped decorative box with a level gauge, and complete the upper partition board, stiffening board board and lower partition after passing the inspection The upper panel of the three plates and the weld seam of the clapboard;
S6:整体组焊:将上隔板板块、加劲板板块和下隔板板块在胎架上进行整体组焊,并在焊接完成后进行修整,同时对焊缝位置进行打磨。S6: Integral assembly and welding: The upper diaphragm plate, the stiffener plate and the lower diaphragm plate are integrally assembled and welded on the tire frame, and trimmed after the welding is completed, and the weld position is polished at the same time.
S3:下面板上组焊隔板及加劲板中,下面板放置在反变形焊接平台上进行焊接。S3: In the assembly of welding partitions and stiffeners on the lower panel, the lower panel is placed on the anti-deformation welding platform for welding.
本发明的工作原理是:通过在N型装饰钢箱体中间设置容纳钢横梁穿过的通孔,一方面使得N型装饰钢箱体能够完全包裹住钢横梁起到对钢横梁的美化;另一方面N型装饰钢箱体的两侧面可增大与主塔体之间的连接面积,增加钢横梁在主塔体上的连接强度;该桥塔上N型装饰钢箱体沿着长度方向划分为三段结构,在拼装时分为三段焊接拼装效率更高,且能够保证钢桁梁穿过区域的整体完整性,保证结构强度。The working principle of the present invention is: by setting a through hole in the middle of the N-shaped decorative steel box to accommodate the passage of the steel beam, on the one hand, the N-shaped decorative steel box can completely wrap the steel beam to beautify the steel beam; On the one hand, the two sides of the N-shaped decorative steel box can increase the connection area with the main tower, and increase the connection strength of the steel beam on the main tower; the N-shaped decorative steel box on the bridge tower along the length direction Divided into three-section structure, it is more efficient to divide into three-section welding assembly during assembly, and it can ensure the overall integrity of the steel truss beam passing area and ensure the structural strength.
本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (3)
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| CN115341451A (en) * | 2022-06-28 | 2022-11-15 | 中铁山桥(南通)有限公司 | N-shaped decorative steel box structure on bridge tower and manufacturing process thereof |
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