CN115355184A - A wind speed balanced corrugated cardboard dehumidifier - Google Patents
A wind speed balanced corrugated cardboard dehumidifier Download PDFInfo
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- CN115355184A CN115355184A CN202211043212.9A CN202211043212A CN115355184A CN 115355184 A CN115355184 A CN 115355184A CN 202211043212 A CN202211043212 A CN 202211043212A CN 115355184 A CN115355184 A CN 115355184A
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- 239000011111 cardboard Substances 0.000 title claims description 40
- 230000008859 change Effects 0.000 abstract description 8
- 238000009423 ventilation Methods 0.000 abstract description 8
- 238000007791 dehumidification Methods 0.000 description 8
- 239000012530 fluid Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000011159 matrix material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/522—Casings; Connections of working fluid for axial pumps especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/541—Specially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/56—Fluid-guiding means, e.g. diffusers adjustable
- F04D29/563—Fluid-guiding means, e.g. diffusers adjustable specially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/12—Velocity of flow; Quantity of flow, e.g. by varying fan speed, by modifying cross flow area
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Gases (AREA)
Abstract
Description
技术领域technical field
本发明涉及纸板抽湿设备技术领域,具体涉及一种风速平衡式瓦楞纸板抽湿风机。The invention relates to the technical field of cardboard dehumidifying equipment, in particular to a wind speed balanced corrugated cardboard dehumidifying fan.
背景技术Background technique
瓦楞纸板生产过程中都会造成纸板的湿度比较大,尤其是胶印瓦楞贴面作业所造成的纸板湿度几乎都会高达20%以上,所以,抽湿作业在所难免。而在线对瓦楞纸板进行抽湿作业都是用风机对一个纸板堆码进行作业的,风机从纸板堆码的一边抽风,空气从纸板堆码的另一边顺着瓦楞的空隙进入流过带走湿度。这个抽湿作业的工艺原理看起来很简单,但是,目前整个行业里所采用的抽湿风机方式却存在造成严重的瓦楞纸板质量问题。首先,所有的风机无论大小都是圆形的。而纸板堆码却是方形的,因此,无论是采用小风机矩阵式抽湿还是采用大风机抽湿,都会造成一个纸板堆码中的瓦楞纸板的湿度不均匀的问题,而瓦楞纸板的湿度一旦出现不均匀的问题,就必然会造成瓦楞纸板的扭曲变形。而瓦楞纸板一旦扭曲变形,就很难进行后面工序的正常加工。即使勉强加工出来了,其产品也一定是质量问题一大堆。During the production process of corrugated cardboard, the humidity of the cardboard will be relatively high, especially the humidity of the cardboard caused by the offset printing corrugated veneer operation will almost always be as high as 20%, so the dehumidification operation is inevitable. The online dehumidification of corrugated cardboard is done by using a fan to stack a cardboard. The fan draws air from one side of the cardboard stack, and the air flows in from the other side of the cardboard stack along the corrugated gap to take away the humidity. . The process principle of this dehumidification operation seems to be very simple, but the dehumidifier fan method currently used in the entire industry has caused serious problems in the quality of corrugated cardboard. First of all, all fans regardless of size are circular. However, the stacking of cardboard is square. Therefore, whether it is dehumidifying with a small fan matrix or a large fan, it will cause a problem of uneven humidity of the corrugated cardboard in the cardboard stacking. Once the humidity of the corrugated cardboard If there is an uneven problem, it will inevitably cause distortion of the corrugated cardboard. Once the corrugated cardboard is distorted and deformed, it is difficult to carry out normal processing in the subsequent process. Even if it is barely processed, its products must have a lot of quality problems.
目前行业里采用的现场在线抽湿风机的方式一共有2种,一种是大风机直接抽风,一种是用小风机矩阵式抽风。这两种方式都存在极大的被作业产品的质量问题。首先,大风机抽湿会造成纸板堆码的中间圆形区域干燥较快,而四角区域根本没有湿度变化的现象,因此,纸板的扭曲变形问题最为严重。小风机矩阵式抽湿,虽然效果有所改善,但每台风机之间同样存在圆切圆之间留下的菱形空挡区域,虽然每个区域的面积有所减小,但空挡的数量却成倍数的增加了。这样同样会造成纸板更多的扭曲现象。At present, there are two types of on-site dehumidification fans used in the industry, one is direct ventilation with large fans, and the other is matrix ventilation with small fans. All there is the quality problem of very big operation product in these two kinds of ways. First of all, dehumidification by a large fan will cause the middle circular area of the cardboard stack to dry faster, while the four corner areas have no humidity change at all. Therefore, the problem of cardboard distortion is the most serious. Small fan matrix dehumidification, although the effect has been improved, but there is also a diamond-shaped neutral area between the circles and circles between each fan. Although the area of each area has been reduced, the number of neutral positions has become larger. The multiplier has increased. This will also cause more distortion of the cardboard.
所以,如何解决抽湿过程中瓦楞纸板的湿度能保持一个完整的均匀平衡度才是行业里最需要解决的大问题。Therefore, how to solve the problem of maintaining a complete and uniform humidity of corrugated cardboard during the dehumidification process is the most important problem in the industry.
发明内容Contents of the invention
有鉴于此,本发明提供一种风速平衡式瓦楞纸板抽湿风机,可以对纸板堆码进行均匀且全面的抽风,使得最终纸板的干燥更加均匀,不会因为纸板湿度不一致导致扭曲变形。In view of this, the present invention provides a wind speed balanced corrugated cardboard dehumidifying fan, which can evenly and comprehensively exhaust the stacked cardboard, so that the final cardboard can be dried more evenly and will not be distorted and deformed due to inconsistent humidity of the cardboard.
为解决上述技术问题,本发明提供一种风速平衡式瓦楞纸板抽湿风机,In order to solve the above technical problems, the present invention provides a wind speed balanced corrugated cardboard dehumidifier,
1、风源采用1个强力的高速负压风机抽风;1. The wind source adopts a powerful high-speed negative pressure fan to draw air;
2、通过变口连接器将风机的圆口变成方口;2. Change the round mouth of the fan into a square mouth through the variable mouth connector;
3、通过九宫格均衡分割分配风机的吸风量;3. The air suction volume of the distribution fan is divided and distributed evenly through the Jiugong grid;
4、通过改变风机吸风口的九宫格大小来调节负压进风口的空气涡流对应不同九宫格区域的通风量和空气流速;4. Adjust the air vortex of the negative pressure air inlet by changing the size of the nine-square grid of the fan suction port to correspond to the ventilation volume and air flow rate of different nine-square grid areas;
5、通过变速风斗来调节和控制负压进风口不同区域的九宫格各单元的风速和风量;5. Adjust and control the wind speed and air volume of each unit of Jiugongge in different areas of the negative pressure air inlet through the variable speed wind bucket;
6、通过控制作业面负压进风口九宫格不同区域的风量和流速抵消空气涡流原理所产生的作业面不同区域的空气流速差,以此来确保整个作业面的风速平衡;6. By controlling the air volume and flow velocity in different areas of the Jiugong grid of the negative pressure air inlet on the working surface to offset the air velocity difference in different areas of the working surface produced by the principle of air vortex, so as to ensure the balance of the wind speed on the entire working surface;
7、通过确保整个作业面的所有区域的空气流速均衡来实现整个作业瓦楞纸板堆的抽湿作业的效果;7. Realize the dehumidification effect of the entire operation corrugated cardboard stack by ensuring the air velocity balance in all areas of the entire operation surface;
本发明的上述技术方案的有益效果如下:The beneficial effects of above-mentioned technical scheme of the present invention are as follows:
采用一个完整的风流体作业;将圆形风流体改变成方形的风流体;通过均匀分布的吸气窗分割风的流体控制面;通过改变局部风的涡流速度控制和平衡整个作业面风的流速;通过改变吸风的进出口面积来改变和控制需要平衡调整的风速。Adopt a complete wind fluid operation; change the circular wind fluid into a square wind fluid; divide the wind fluid control surface through uniformly distributed suction windows; control and balance the wind flow velocity of the entire operation surface by changing the vortex velocity of the local wind ; Change and control the wind speed that needs to be balanced and adjusted by changing the inlet and outlet area of the suction.
在整个瓦楞纸堆码的作业覆盖面通风量均等的情况下,所有的瓦楞纸板的湿度变化都能得到均衡的降低。由此,也就可以保证瓦楞纸板不会发生扭曲变形的现象。In the case of equal ventilation of the operation coverage of the entire stack of corrugated paper, the humidity changes of all corrugated boards can be reduced in a balanced manner. Thus, it can be ensured that the corrugated cardboard will not be distorted and deformed.
附图说明Description of drawings
图1为本发明风速平衡式瓦楞纸板抽湿风机的结构示意图;Fig. 1 is the structure schematic diagram of wind speed balance type corrugated cardboard dehumidifying fan of the present invention;
图2为本发明吸风结构的爆炸图;Fig. 2 is the explosion diagram of suction structure of the present invention;
图3为本发明风机吸风口的结构示意图;Fig. 3 is the structural representation of fan suction port of the present invention;
图4为本发明变速风斗的结构示意图;Fig. 4 is a schematic structural view of the variable speed wind bucket of the present invention;
图5为本发明负压进风口的结构框图;Fig. 5 is the structural block diagram of negative pressure air inlet of the present invention;
图6为现有技术中大风机模式的结构示意图(现有技术说明参考);FIG. 6 is a schematic structural diagram of a large fan mode in the prior art (reference to the description of the prior art);
图7为现有技术中矩阵式风机模式的结构示意图(现有技术说明参考)。FIG. 7 is a schematic structural diagram of a matrix fan mode in the prior art (reference for description of the prior art).
01、待抽湿纸板堆;1、高速负压风机;2、变口连接器;3、变速风斗;3.1、风机吸风口;3.2、负压进风口;4、负压进气口;5、排风弯管;6、排风口。01. Stack of cardboard to be dehumidified; 1. High-speed negative pressure fan; 2. Variable port connector; 3. Variable speed air bucket; 3.1. Fan suction port; 3.2. Negative pressure air inlet; 4. Negative pressure air inlet; 5 , Exhaust elbow; 6, exhaust outlet.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图1-7,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the following will clearly and completely describe the technical solutions of the embodiments of the present invention with reference to Figures 1-7 of the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention belong to the protection scope of the present invention.
如图1-7所示:As shown in Figure 1-7:
本实施例提供了一种风速平衡式瓦楞纸板抽湿风机,采用高速负压风机1作为抽风的原动力,通过九宫格的吸风口方式均匀平衡各区域的空气流速与流量;并通过变速风斗3来调节作业面的进气口空气涡流的风速;并将抽取的高湿度空气排出到作业区域的外面。This embodiment provides a wind speed balanced corrugated cardboard dehumidifying fan, which adopts a high-speed negative pressure fan 1 as the driving force for drafting, and evenly balances the air velocity and flow rate in each area through the air suction port of Jiugongge; Adjust the wind speed of the air vortex at the air inlet on the working surface; and discharge the extracted high-humidity air to the outside of the working area.
高速负压风机1为具有大吸风量和高压抽风功能的负压风机,其风机的型号不受严格意义上的限制。The high-speed negative-pressure fan 1 is a negative-pressure fan with a large suction volume and high-pressure exhaust function, and the model of the fan is not strictly limited.
风机吸风口3.1为面积均等的九宫格吸风口。Fan suction port 3.1 is a nine-square grid suction port with an equal area.
变速风斗3的风机吸风口3.1为均等的九宫格,而作业面的负压进风口3.2为四边对称式面积不等的九宫格。The fan suction port 3.1 of the variable
变速风斗3的风机吸风口3.1九宫格和负压进风口3.2的九宫格对应通风格均为独立的九个通风管道。The fan suction port 3.1 of the variable-
负压进风口3.2的九宫格中,中心格的面积最大,四个边的中间格面积小于中心格而大于四个角的单元格。In the nine-square grid of the negative pressure air inlet 3.2, the area of the central grid is the largest, and the area of the middle grid on the four sides is smaller than the central grid and larger than the cells at the four corners.
负压进气口4与负压进风口3.2对应安装,即负压进风口3.2的九宫格开口大小与负压进气口4的一致。The negative
抽湿风机的整个作业流程如下:The entire operation process of the dehumidifier is as follows:
1、将待抽湿纸板堆01放到抽湿机前面,和负压进气口4对接;1. Put the
2、启动高速负压风机1;2. Start the high-speed negative pressure fan 1;
3、高速负压风机1的圆形气流通过变口连接器2改变成方形气流;3. The circular airflow of the high-speed negative pressure fan 1 is changed into a square airflow through the
4、方形气流通过变速风斗3的风机吸风口3.1均匀地分割成九个风流体模块;4. The square air flow is evenly divided into nine wind fluid modules through the fan suction port 3.1 of the variable
5、风机吸风口3.1的九个均等的风流体模块通过变速风斗3向前延伸并改变各自的进气口面积;5. The nine equal wind fluid modules of the fan suction port 3.1 extend forward through the variable
6、变速风斗的风机吸风口3.1均匀分布的吸风风速和风量,被根据测算和需要而改变的九宫格的负压进风口3.2不同进气面积而改变;6. The fan suction port 3.1 of the variable-speed wind bucket is evenly distributed, and the suction wind speed and air volume are changed according to the different air intake areas of the negative pressure air inlet 3.2 of the Jiugongge, which is changed according to the calculation and needs;
7、负压进风口3.2根据空气流动的涡流原理,将中间的进风口加大四倍,四个边的中间格也被加大2倍,以此来抵消空气涡流的流速变化,力争九个进风格的进风量和流速达到平衡;7. Negative pressure air inlet 3.2 According to the vortex principle of air flow, the air inlet in the middle is enlarged by four times, and the middle grid on the four sides is also enlarged by two times, so as to offset the change of the flow velocity of the air vortex, and strive for nine The air intake volume and flow velocity of the air intake style are balanced;
8、在整个待抽湿纸板堆01的作业覆盖面通风量均等的情况下,所有的瓦楞纸板的湿度变化都能得到均衡的降低。由此,也就可以保证瓦楞纸板不会发生扭曲变形的现象;8. Under the condition that the ventilation volume of the operation coverage area of the
9、高速负压风机1抽取带有一定湿度的空气通过连接在风机后面的排风弯管5引导到排风口6,并通过排风口6将湿空气排到外面;9. The high-speed negative pressure fan 1 draws air with a certain humidity and guides it to the
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly defined, for the technical field Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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| US20140106660A1 (en) * | 2012-10-11 | 2014-04-17 | Joseph Salerno | Hrv/erv with improved air flow balancing and method of operating the same |
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| CN111219345A (en) * | 2018-11-27 | 2020-06-02 | 深圳市联创电器实业有限公司 | A double-blade cooling and heating circulating fan |
| CN113153788A (en) * | 2021-04-07 | 2021-07-23 | 东莞市敏欣实业有限公司 | Solar negative pressure fan |
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| CN206756421U (en) * | 2017-06-07 | 2017-12-15 | 成都航空职业技术学院 | A kind of low-speed wind tunnel model |
| CN111219345A (en) * | 2018-11-27 | 2020-06-02 | 深圳市联创电器实业有限公司 | A double-blade cooling and heating circulating fan |
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