CN115365995B - Chemical mechanical polishing integrated equipment for noncircular curved surface of large-size quartz crucible - Google Patents
Chemical mechanical polishing integrated equipment for noncircular curved surface of large-size quartz crucible Download PDFInfo
- Publication number
- CN115365995B CN115365995B CN202210908550.8A CN202210908550A CN115365995B CN 115365995 B CN115365995 B CN 115365995B CN 202210908550 A CN202210908550 A CN 202210908550A CN 115365995 B CN115365995 B CN 115365995B
- Authority
- CN
- China
- Prior art keywords
- polishing
- grinding
- crucible
- belt pulley
- spindle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005498 polishing Methods 0.000 title claims abstract description 169
- 239000010453 quartz Substances 0.000 title claims abstract description 24
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 239000000126 substance Substances 0.000 title claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 29
- 238000007667 floating Methods 0.000 claims abstract description 12
- 230000020347 spindle assembly Effects 0.000 claims abstract description 5
- 238000001125 extrusion Methods 0.000 claims abstract description 4
- 238000000227 grinding Methods 0.000 claims description 105
- 238000005192 partition Methods 0.000 claims description 35
- 230000002572 peristaltic effect Effects 0.000 claims description 12
- 238000000605 extraction Methods 0.000 claims description 7
- 230000010354 integration Effects 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000002604 ultrasonography Methods 0.000 abstract description 3
- 230000008878 coupling Effects 0.000 description 9
- 238000010168 coupling process Methods 0.000 description 9
- 238000005859 coupling reaction Methods 0.000 description 9
- 230000007547 defect Effects 0.000 description 4
- 230000008602 contraction Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000009172 bursting Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/27—Work carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明属于机械加工设备技术领域,尤其涉及一种大尺寸石英坩埚非圆曲面化学机械磨抛一体化装备。The invention belongs to the technical field of mechanical processing equipment, in particular to a chemical-mechanical grinding-polishing integrated equipment with a non-circular surface of a large-sized quartz crucible.
背景技术Background technique
石英坩埚是拉制大直径单晶硅、发展大规模集成电路必不可少的基础材料,对半导体、光伏产业发展具有重要作用。随着国内光伏行业的快速发展与大尺寸硅片推动的技术升级驱动,对石英坩埚的纯度、精度及表面质量要求日益严格。Quartz crucible is an essential basic material for drawing large-diameter single crystal silicon and developing large-scale integrated circuits, and plays an important role in the development of semiconductor and photovoltaic industries. With the rapid development of the domestic photovoltaic industry and the technology upgrade driven by large-size silicon wafers, the requirements for the purity, precision and surface quality of quartz crucibles are becoming increasingly stringent.
大尺寸石英坩埚一般尺寸在28英寸以上,这种石英坩埚产出后内壁会不可避免的出现裂纹、掉片、脏污、气泡等现象,由于这些因素的影响,会使得后续的拉晶效果大打折扣,在高温中长时间使用也会增加炸裂的可能性。并且这些缺陷大多是微小缺陷,不容易被发现。当前坩埚会选择镀一层特殊薄层再使用,但这些缺陷的存在不仅会影响特殊镀层镀制,也会为后期拉制硅锭留下潜在危害。因此,石英坩埚内的这些裂纹、掉片等缺陷必须要进行磨抛去除处理。Large-sized quartz crucibles generally have a size of 28 inches or more. After the quartz crucible is produced, cracks, chipping, dirt, and air bubbles will inevitably appear on the inner wall. Due to the influence of these factors, the subsequent crystal pulling effect will be great. At a discount, prolonged use at high temperatures also increases the likelihood of bursting. And most of these defects are tiny defects, which are not easy to be found. At present, the crucible will be coated with a special thin layer before use, but the existence of these defects will not only affect the coating of the special coating, but also leave potential hazards for the subsequent drawing of silicon ingots. Therefore, defects such as cracks and chips in the quartz crucible must be removed by grinding and polishing.
一般机械应力磨抛方法会在表面形成损伤层,对坩埚非圆曲面进行磨抛后注定无法使用。而常规化学机械抛光针对平面材料可以加工出超光滑表面,但大尺寸石英坩埚内壁呈非圆曲面,且由于坩埚硬度较高尺寸较大,目前还未见到能对其进行无损磨抛的装备报道。为此本发明提出了一种可对大尺寸坩埚内壁进行化学机械打磨和抛光的装备,即坩埚非圆曲面化学机械磨抛一体化装备。The general mechanical stress grinding and polishing method will form a damaged layer on the surface, and the non-circular surface of the crucible is doomed to be unusable after grinding and polishing. Conventional chemical mechanical polishing can produce ultra-smooth surfaces for flat materials, but the inner wall of large-sized quartz crucibles has a non-circular surface, and due to the high hardness and large size of the crucible, there is no equipment that can perform non-destructive grinding and polishing on it. reports. Therefore, the present invention proposes a device capable of chemical-mechanical grinding and polishing the inner wall of a large-sized crucible, that is, an integrated chemical-mechanical grinding-polishing device for a non-circular surface of a crucible.
发明内容Contents of the invention
本发明的目的是提供一种可对石英坩埚尤其是大尺寸坩埚非圆曲面进行高质高效化学机械打磨抛光的装备,为此提出一种大尺寸石英坩埚非圆曲面化学机械磨抛一体化装备。The purpose of the present invention is to provide a high-quality and efficient chemical-mechanical grinding and polishing equipment for quartz crucibles, especially non-circular surfaces of large-sized crucibles. Therefore, an integrated chemical-mechanical grinding and polishing equipment for large-sized quartz crucibles and non-circular surfaces is proposed. .
本发明实现上述目的的具体技术方案如下:一种大尺寸石英坩埚非圆曲面化学机械磨抛一体化装备,包括:坩埚固定吸盘夹具、磨抛盘、浮动主轴、法兰盘、主轴旋转系统、主轴组件、主轴上下移动系统、机架、抛光液滴加系统和操作系统。其中所述机架设置有水平隔板、机架壳体和导轨,坩埚固定吸盘夹具与机架壳体底部通过导轨相连,主轴旋转系统组件、主轴上下移动系统组件通过机架水平隔板连接并固定,浮动主轴通过法兰盘与主轴连接并固定于其下方,磨抛盘与浮动主轴连接,磨抛盘包含超声振动模块和液压伸缩模块,超声振动模块设置于磨抛盘内部,液压伸缩模块的伸缩杆组布置于磨抛盘内,液压伸缩模块的液压电机及液压泵等组件布置于磨抛盘上表面,操作系统设置在机架一侧,主轴旋转、主轴上下移动、磨抛盘内超声振动、液压伸缩杆、真空吸盘通过操作系统控制。The specific technical scheme of the present invention to achieve the above object is as follows: a large-size quartz crucible non-circular surface chemical mechanical grinding and polishing integrated equipment, including: crucible fixed suction cup fixture, grinding and polishing disc, floating main shaft, flange plate, main shaft rotation system, main shaft Components, spindle up and down moving system, frame, polishing liquid dripping system and operating system. Wherein the frame is provided with a horizontal partition, a frame shell and a guide rail, the crucible fixed suction cup fixture is connected with the bottom of the frame shell through the guide rail, the spindle rotation system components and the spindle up and down moving system components are connected through the frame horizontal partition and The fixed and floating main shafts are connected to the main shaft through the flange and fixed below it. The grinding and polishing disc is connected to the floating main shaft. The grinding and polishing disc contains an ultrasonic vibration module and a hydraulic telescopic module. The ultrasonic vibration module is set inside the grinding and polishing disc. The telescopic rod of the hydraulic telescopic module The group is arranged in the grinding and polishing table, the hydraulic motor and hydraulic pump of the hydraulic telescopic module are arranged on the upper surface of the grinding and polishing table, the operating system is set on one side of the frame, the main shaft rotates, the main shaft moves up and down, the ultrasonic vibration in the grinding and polishing table, and the hydraulic telescopic rod , The vacuum suction cup is controlled by the operating system.
所述的机架包括隔板、壳体和导轨,其中,隔板呈水平姿态固定于壳体上半部;壳体呈长方形,被水平隔板分成两个部分;导轨设有两道,分别对称分布固定在长方形壳体底部。The frame includes a partition, a housing and a guide rail, wherein the partition is fixed on the upper half of the housing in a horizontal posture; the housing is rectangular and is divided into two parts by the horizontal partition; the guide rail is provided with two tracks, respectively The symmetrical distribution is fixed at the bottom of the rectangular housing.
所述的坩埚固定吸盘夹具包括通气管、挡板、丝杆、第一皮带轮组、齿轮、弧形橡胶垫块(弧形与坩埚外侧壁契合)、吸盘凹面(形状与坩埚底部形状契合)、第一圆锥齿轮组、第二皮带轮组、挡板电机、第三皮带轮组、第二圆锥齿轮组、第四皮带轮组、轴承、抽气系统(抽气泵、联接器、抽气泵电机等)、上坩埚毛坯凹槽。其中通气管分布于吸盘内部,挡板上均匀布置有若干弧形橡胶垫块,挡板在夹具两侧对称分布并与丝杆连接,两侧丝杆与其对应齿轮连接,左侧齿轮与第一皮带轮组连接,右侧齿轮与第四皮带轮组连接,第一皮带轮组通过第一圆锥齿轮组与第二皮带轮组连接,第三皮带轮组通过第二圆锥齿轮组与第四皮带轮组连接,第二及第三皮带轮组均与挡板电机轴连接,轴承在各连接处设置。抽气泵电机的输出端通过联接器与抽气泵相连,抽气泵的输出端与各通气孔相连,用于真空吸取。上坩埚毛坯凹槽居中设置在吸盘凹面前方,方便坩埚毛坯以竖直姿态被送到待加工位置。在挡板电机驱动下,可实现夹具两侧的挡板同时同速向中间运动,同时弧形橡胶垫块弧形面与坩埚外壁贴合并推动坩埚,保证坩埚处于中心位置。在气泵电机的带动下,抽气系统可使吸盘内部通气管处于真空或近似真空状态,将坩埚牢牢吸附紧贴于吸盘凹面,配合挡板及弧形垫块实现坩埚的精确固定以及避免加工时产生微小晃动。The clamp for fixing the crucible suction cup includes a ventilation pipe, a baffle plate, a screw mandrel, a first pulley set, a gear, an arc-shaped rubber pad (the arc fits the outer side wall of the crucible), a concave surface of the suction cup (the shape fits the shape of the bottom of the crucible), The first bevel gear set, the second pulley set, the baffle motor, the third pulley set, the second bevel gear set, the fourth pulley set, bearings, air extraction system (air pump, coupling, air pump motor, etc.), upper Crucible blank grooves. Among them, the air pipe is distributed inside the suction cup, and several arc-shaped rubber pads are evenly arranged on the baffle. The baffle is symmetrically distributed on both sides of the fixture and connected to the screw rod. The pulley set is connected, the right gear is connected with the fourth pulley set, the first pulley set is connected with the second pulley set through the first bevel gear set, the third pulley set is connected with the fourth pulley set through the second bevel gear set, and the second pulley set is connected with the second pulley set through the second bevel gear set. and the third belt pulley group are all connected with the baffle motor shaft, and the bearings are arranged at each connection. The output end of the air pump motor is connected with the air pump through a coupling, and the output end of the air pump is connected with each air hole for vacuum suction. The upper crucible blank groove is centrally arranged in front of the concave surface of the suction cup, so that the crucible blank can be sent to the position to be processed in a vertical posture. Driven by the baffle motor, the baffles on both sides of the fixture can move to the middle at the same speed at the same time, and at the same time, the arc surface of the arc-shaped rubber pad is attached to the outer wall of the crucible and pushes the crucible to ensure that the crucible is in the center. Driven by the air pump motor, the air extraction system can make the air pipe inside the suction cup in a vacuum or near vacuum state, firmly adsorb the crucible to the concave surface of the suction cup, cooperate with the baffle plate and the arc pad to realize the precise fixing of the crucible and avoid machining When there is slight shaking.
所述的主轴旋转系统包括主轴旋转电机、轴承、第六皮带轮组。其中,轴承安装在水平隔板的通孔中,旋转电机通过轴承垂直安装在隔板下方,电机轴在隔板上方与第六皮带轮组一端相连,第六皮带轮组另一端与主轴组件相连接。在主轴旋转电机带动下,主轴可实现自转运动。The main shaft rotation system includes a main shaft rotation motor, a bearing, and a sixth pulley set. Wherein, the bearing is installed in the through hole of the horizontal partition, the rotating motor is vertically installed under the partition through the bearing, the motor shaft is connected to one end of the sixth pulley group above the partition, and the other end of the sixth pulley group is connected to the main shaft assembly. Driven by the spindle rotating motor, the spindle can realize autorotation.
所述的主轴组件包括空心转轴、轴承、套筒、导轨块、主轴保持架、主轴连接口。其中,转轴为中空结构,通过轴承穿过机架水平隔板,隔板上方的转轴上端连接固定于第六皮带轮组,套筒连接在下方转轴上,导轨块固定在套筒一侧,保持架一端穿过导轨与其配合,另一端连接并固定在机架水平隔板上,呈牢固垂直状态,当主轴发生上下移动时,导轨块可随着套筒沿保持架进行平稳的上下移动。主轴连接口在转轴的最下方,连接不同尺寸的法兰盘配合使用。The main shaft assembly includes a hollow shaft, a bearing, a sleeve, a guide rail block, a main shaft holder, and a main shaft connection port. Among them, the rotating shaft is a hollow structure, passing through the horizontal partition of the frame through bearings, the upper end of the rotating shaft above the partition is connected and fixed to the sixth pulley group, the sleeve is connected to the lower rotating shaft, the guide rail block is fixed on one side of the sleeve, and the cage One end goes through the guide rail to match it, and the other end is connected and fixed on the horizontal partition of the frame, in a firm vertical state. When the main shaft moves up and down, the guide rail block can move up and down smoothly along with the sleeve along the cage. The main shaft connection port is at the bottom of the rotating shaft, and it can be connected with flanges of different sizes for use together.
所述的主轴上下移动系统包括连接轴组件和主轴上下移动电机。其中,连接轴组件通过轴承贯穿在机架水平隔板两侧,连接轴组件下端与套筒一侧连接固定,连接轴组件上端与控制主轴上下移动的电机相连接,主轴上下移动电机水平安装在隔板上方。启动主轴上下移动电机,可实现主轴的上下移动。The main shaft up and down moving system includes a connecting shaft assembly and a main shaft up and down moving motor. Among them, the connecting shaft assembly runs through both sides of the horizontal partition plate of the frame through bearings, the lower end of the connecting shaft assembly is connected and fixed to one side of the sleeve, the upper end of the connecting shaft assembly is connected with the motor that controls the up and down movement of the main shaft, and the motor for moving the main shaft up and down is installed horizontally on the above the partition. Start the motor to move the spindle up and down to realize the up and down movement of the spindle.
所述的浮动主轴通过法兰盘垂直连接在旋转主轴下方,用于减轻下方连接件产生的径向碰撞力。The floating main shaft is vertically connected below the rotating main shaft through a flange, which is used to reduce the radial collision force generated by the connecting parts below.
所述的磨抛盘包括磨抛轮组、第五皮带轮组、磨抛轮组电机、液压伸缩模块、超声振动模块。其中,液压伸缩模块有包括弹簧、液压伸缩杆、液压泵、液压泵电机、液压阀、联接器;超声振动模块有包括超声波聚能器、超声振动子。磨抛盘外壳由两个半径不同的半圆形空心壳体组成,半径较大的半圆壳体边缘以45度为间隔分别设置有三个U形槽。磨抛轮组设置为三组磨抛轮,分别是一组磨轮和两组抛光轮,三组磨抛轮以打磨轮-抛光轮-抛光轮的次序分布在U形槽处,磨抛轮柄中部穿过轴承,上部连接固定于第五皮带轮组;第五皮带轮组设置有三组,各皮带轮组一端分别与三组磨抛轮柄连接,另一端与磨抛轮组电机连接,磨抛轮组电机垂直固定在两相邻的液压伸缩杆之间;液压伸缩杆设置有三组,以45度间隔水平安装在半径较大的半圆壳体内部,可实现0~3mm的轴向伸缩,液压伸缩杆的一端与贯穿磨抛轮柄的轴承相连接,液压伸缩杆中部设置有弹簧,液压伸缩杆另一端连接固定在中心轴上,液压泵、液压泵电机、液压阀、联接器组合布置在半径较小的半圆壳体表面,组合后与液压伸缩杆连接,启动液压泵电机可控制液压伸缩杆进行微小伸缩,实现对磨抛轮组变化施力,从而控制磨抛压力。超声振动模块水平安装固定在半径较小的半圆壳体内部,其中超声振动子和中心轴相接触,启动超声波聚能器时,超声振动子可对中心轴进行超声振动,继而对磨抛轮形成超声振动,实现超声辅助化学机械先磨后抛的工作。The grinding and polishing disc includes a grinding and polishing wheel set, a fifth pulley set, a grinding and polishing wheel set motor, a hydraulic telescopic module, and an ultrasonic vibration module. Among them, the hydraulic telescopic module includes a spring, a hydraulic telescopic rod, a hydraulic pump, a hydraulic pump motor, a hydraulic valve, and a coupling; the ultrasonic vibration module includes an ultrasonic concentrator and an ultrasonic vibrator. The grinding and polishing disc shell is composed of two semicircular hollow shells with different radii, and the edge of the semicircular shell with a larger radius is respectively provided with three U-shaped grooves at intervals of 45 degrees. The grinding and polishing wheel set is set as three groups of grinding and polishing wheels, which are one group of grinding wheels and two groups of polishing wheels. The three groups of grinding and polishing wheels are distributed in the U-shaped groove in the order of grinding wheel-polishing wheel-polishing wheel. The middle part passes through the bearing, and the upper part is connected and fixed to the fifth pulley group; there are three sets of the fifth pulley group, one end of each pulley group is respectively connected with three sets of grinding and polishing wheel handles, and the other end is connected with the grinding and polishing wheel group motor, and the grinding and polishing wheel group The motor is vertically fixed between two adjacent hydraulic telescopic rods; there are three groups of hydraulic telescopic rods, which are horizontally installed inside the semicircular shell with a larger radius at intervals of 45 degrees, and can achieve 0-3mm axial expansion and contraction. One end of the hydraulic telescopic rod is connected to the bearing that runs through the handle of the grinding and polishing wheel. The middle part of the hydraulic telescopic rod is provided with a spring, and the other end of the hydraulic telescopic rod is connected and fixed on the central shaft. The surface of the small semi-circular shell is combined with the hydraulic telescopic rod, and the hydraulic pump motor can be started to control the hydraulic telescopic rod to expand and contract slightly, so as to realize the changing force of the grinding and polishing wheel group, thereby controlling the grinding and polishing pressure. The ultrasonic vibration module is horizontally installed and fixed inside a semicircular shell with a small radius, in which the ultrasonic vibrator is in contact with the central shaft. When the ultrasonic concentrator is activated, the ultrasonic vibrator can ultrasonically vibrate the central shaft, and then form a Ultrasonic vibration realizes the work of ultrasonic-assisted chemical machinery grinding first and then polishing.
所述的抛光液滴加系统包括抛光液容器、可调温磁力搅拌器、蠕动泵、橡胶管。其中,抛光液滴加系统分两组分别布置在设备内部两侧,可调温磁力搅拌器和蠕动泵设置于抛光液滴加系统平台上,蠕动泵输入端和输出端分别连接橡胶管,输入端连接的橡胶管另一端伸入抛光液容器中,输出端连接的橡胶管伸入在坩埚口并紧贴内壁,抛光液容器放置在可调温磁力搅拌器载物台上。工作时,可调温磁力搅拌器调控抛光液恒温,并能不断搅拌抛光液,防止抛光液沉淀,蠕动泵定量滴加抛光液。The polishing solution dripping system includes a polishing solution container, a temperature-adjustable magnetic stirrer, a peristaltic pump, and a rubber tube. Among them, the polishing liquid dripping system is divided into two groups and arranged on both sides of the equipment. The temperature-adjustable magnetic stirrer and the peristaltic pump are set on the polishing liquid dripping system platform. The input and output ends of the peristaltic pump are respectively connected to rubber tubes. The other end of the rubber tube connected to the end extends into the polishing liquid container, and the rubber tube connected to the output end extends into the mouth of the crucible and is close to the inner wall. The polishing liquid container is placed on the stage of the temperature-adjustable magnetic stirrer. When working, the temperature-adjustable magnetic stirrer regulates the constant temperature of the polishing liquid, and can continuously stir the polishing liquid to prevent the precipitation of the polishing liquid, and the peristaltic pump quantitatively adds the polishing liquid.
所述的操作系统包括开关和操作面板。通过操作面板,可以实现坩埚的精确固定装夹,控制磨抛轮组与坩埚内壁的接触位置及状态,调节超声振动功率和液压杆伸缩度,配合外部沿坩埚内壁滴加的抛光液,实现超声辅助下可变力的大尺寸石英坩埚的化学机械磨抛。The operating system includes a switch and an operation panel. Through the operation panel, the crucible can be precisely fixed and clamped, the contact position and state between the grinding and polishing wheel group and the inner wall of the crucible can be controlled, the ultrasonic vibration power and the expansion degree of the hydraulic rod can be adjusted, and the external polishing solution dripped along the inner wall of the crucible can be used to realize ultrasonic Assisted chemical mechanical grinding and polishing of large size quartz crucibles with variable force.
本发明具有以下优点:The present invention has the following advantages:
1、本发明通过设计坩埚固定吸盘夹具、主轴旋转系统、主轴组件、主轴上下移动系统、浮动主轴、磨抛盘,可保证的坩埚的定位精度,可实现磨抛盘上下和旋转运动,实现了对坩埚内壁侧面的循环磨抛,保证了坩埚的磨抛精度,解决了大尺寸坩埚非圆曲面难以高质高效自动化机械磨抛的难题。1. The present invention can ensure the positioning accuracy of the crucible by designing the crucible fixed suction cup fixture, the main shaft rotation system, the main shaft assembly, the main shaft up and down movement system, the floating main shaft, and the grinding and polishing disc, and can realize the up and down and rotating movement of the grinding and polishing disc, realizing the crucible The circular grinding and polishing of the side of the inner wall ensures the precision of the grinding and polishing of the crucible, and solves the problem that the non-circular surface of the large-sized crucible is difficult to be ground and polished by high-quality and efficient automatic machinery.
2、本发明设计有一组打磨轮和两组抛光轮,工作时打磨轮先对既定区域进行打磨,紧接着两组抛光轮对打磨完的区域进行抛光,节省了更换磨轮的过程,实现了大尺寸坩埚非圆曲面便捷高效的化学机械磨抛。2. The present invention is designed with a set of grinding wheels and two sets of polishing wheels. During work, the grinding wheels firstly polish the predetermined area, and then the two sets of polishing wheels polish the polished area, which saves the process of replacing the grinding wheels and realizes large Convenient and efficient chemical mechanical grinding and polishing of non-circular surfaces of crucibles.
3、本发明设计有液压伸缩模块和超声振动模块,磨抛时可调整磨抛轮和坩埚内壁之间的挤压作用力,配合超声辅助磨抛,提高了坩埚的加工质量和效率。3. The invention is designed with a hydraulic telescopic module and an ultrasonic vibration module, which can adjust the extrusion force between the grinding wheel and the inner wall of the crucible during grinding and polishing, and cooperate with ultrasonic assisted grinding and polishing to improve the processing quality and efficiency of the crucible.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本磨抛装备正视图。Figure 1 is a front view of the grinding and polishing equipment.
图2为坩埚固定吸盘夹具俯视图。Fig. 2 is a top view of the crucible fixing suction cup fixture.
图3为磨抛盘俯视图。Figure 3 is a top view of the grinding and polishing disc.
图4为磨抛盘正视图。Figure 4 is a front view of the grinding and polishing disc.
图中:1.坩埚固定吸盘夹具、2.坩埚、3.磨抛盘、4.浮动主轴、5.法兰盘、 6.主轴旋转系统、7.主轴组件、8.上下移动系统、9.机架、10.操作系统、11抛光液滴加系统;In the figure: 1. Crucible fixed suction cup fixture, 2. Crucible, 3. Grinding and polishing disc, 4. Floating spindle, 5. Flange, 6. Spindle rotation system, 7. Spindle assembly, 8. Up and down moving system, 9. Machine rack, 10. operating system, 11 polishing liquid dripping system;
1-1.通气管、1-2.挡板、1-3.丝杆、1-4.第一皮带轮组、1-5.齿轮、1-6.弧形橡胶垫块、1-7.吸盘凹面、1-8.第一圆锥齿轮组、1-9.第二皮带轮组、1-10.挡板电机、1-11.第三皮带轮组、1-12.第二圆锥齿轮组、1-13.第四皮带轮组、1-14. 轴承、1-15.抽气泵、1-16.联接器、1-17.抽气泵电机、1-18.上坩埚毛坯凹槽; 3-1.磨抛轮组、3-1-1、打磨轮;3-1-2、第一抛光轮;3-1-3、第二抛光轮;3-2. 弹簧、3-3.液压伸缩杆、3-4.第五皮带轮组、3-4-1、第五皮带轮A;3-4-2、第五皮带轮B;3-4-3、第五皮带轮C;3-5.磨抛轮组电机、3-6.液压泵、3-7.液压泵电机、3-8.超声波聚能器、3-9.超声振动子、3-10.液压阀、3-11.联接器、 3-12.磨抛盘中心轴;6-1.主轴旋转电机、6-2.轴承、6-3.第六皮带轮组;7-1. 导轨块、7-2.主轴保持架、7-3.轴承、7-4.套筒、7-5.主轴连接口、7-6.转轴; 8-1.连接轴组件、8-2.主轴上下移动电机;9-1.水平隔板、9-2.方框壳体、9-3. 导轨;10-1.操作面板、10-2.操作面板开关;11-1.抛光液容器、11-2.可调温磁力搅拌器、11-3.抛光液滴加系统平台、11-4.蠕动泵、11-5.橡胶管。1-1. Air pipe, 1-2. Baffle plate, 1-3. Screw rod, 1-4. First pulley set, 1-5. Gear, 1-6. Curved rubber pad, 1-7. Suction cup concave surface, 1-8. The first bevel gear set, 1-9. The second pulley set, 1-10. Baffle motor, 1-11. The third pulley set, 1-12. The second bevel gear set, 1 -13. The fourth pulley set, 1-14. Bearing, 1-15. Air pump, 1-16. Coupling, 1-17. Air pump motor, 1-18. Upper crucible blank groove; 3-1. Grinding and polishing wheel group, 3-1-1, grinding wheel; 3-1-2, the first polishing wheel; 3-1-3, the second polishing wheel; 3-2. Spring, 3-3. Hydraulic telescopic rod, 3-4. Fifth pulley group, 3-4-1, fifth pulley A; 3-4-2, fifth pulley B; 3-4-3, fifth pulley C; 3-5. Grinding and polishing pulley group Motor, 3-6. Hydraulic pump, 3-7. Hydraulic pump motor, 3-8. Ultrasonic concentrator, 3-9. Ultrasonic vibrator, 3-10. Hydraulic valve, 3-11. Coupling, 3- 12. Center shaft of grinding and polishing disc; 6-1. Spindle rotating motor, 6-2. Bearing, 6-3. Sixth pulley group; 7-1. Guide rail block, 7-2. Spindle cage, 7-3. Bearing , 7-4. Sleeve, 7-5. Main shaft connection port, 7-6. Rotating shaft; 8-1. Connecting shaft assembly, 8-2. Main shaft moving up and down motor; 9-1. Horizontal partition, 9-2 .Square frame shell, 9-3. Guide rail; 10-1. Operation panel, 10-2. Operation panel switch; 11-1. Polishing liquid container, 11-2. Adjustable temperature magnetic stirrer, 11-3. Polishing liquid dripping system platform, 11-4. Peristaltic pump, 11-5. Rubber tube.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
下面结合附图1~4,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with accompanying drawings 1 to 4 .
如图1-4所示,本发明实施例公开了一种大尺寸石英坩埚非圆曲面化学机械磨抛一体化装备,包括:坩埚固定吸盘夹具1、磨抛盘3、浮动主轴4、法兰盘5、主轴旋转系统6、主轴组件7、上下移动系统8、机架9、操作系统10。其中所述机架9设置有水平隔板9-1、机架壳体9-2和导轨9-3,坩埚固定吸盘夹具1的本体与机架壳体9-2通过导轨9-3相连,其用于夹持待磨抛的坩埚,坩埚坐落在坩埚固定吸盘夹具1上表面开设的吸盘凹面1-7内(其中吸盘凹面形状与坩埚底部形状契合),主轴旋转系统6组件、主轴上下移动系统8组件通过机架水平隔板9-1连接并固定,浮动主轴4通过法兰盘5 与主轴组件7连接并固定于其下方,磨抛盘3与浮动主轴4连接,磨抛盘3 包含超声振动模块和液压伸缩模块,所述超声振动模块包括超声波聚能器3-8、超声振动子3-9,所述液压伸缩模块包括弹簧3-2、液压伸缩杆3-3、液压泵3-6、液压泵电机3-7、液压阀3-10、联接器3-11,超声波聚能器3-8、超声振动子3-9设置于磨抛盘3内部,弹簧3-2、液压伸缩杆3-3布置于磨抛盘3内,液压泵3-6及液压电机3-7、联接器3-11、液压阀3-10等组件布置于磨抛盘3 上表面,操作系统10设置在机架9一侧,主轴旋转、主轴上下移动、磨抛盘内超声振动、液压伸缩杆、真空吸盘通过操作系统10控制。As shown in Figures 1-4, the embodiment of the present invention discloses a large-size quartz crucible with non-circular curved surface chemical-mechanical grinding and polishing equipment, including: a crucible fixed suction cup fixture 1, a grinding and polishing disc 3, a floating spindle 4, and a flange 5. Main shaft rotation system 6, main shaft assembly 7, up and down moving system 8, frame 9, operating system 10. Wherein the frame 9 is provided with a horizontal partition 9-1, a frame housing 9-2 and a guide rail 9-3, the body of the crucible fixed suction cup fixture 1 is connected to the frame housing 9-2 through the guide rail 9-3, It is used to clamp the crucible to be ground and polished. The crucible is located in the concave surface 1-7 of the suction cup set on the upper surface of the fixed suction cup fixture 1 of the crucible (wherein the shape of the concave surface of the suction cup matches the shape of the bottom of the crucible), the spindle rotation system has 6 components, and the spindle moves up and down The components of the system 8 are connected and fixed through the horizontal partition 9-1 of the frame, the floating main shaft 4 is connected with the main shaft assembly 7 through the flange 5 and fixed below it, the grinding and polishing disc 3 is connected with the floating main shaft 4, and the grinding and polishing disc 3 contains ultrasonic vibration module and a hydraulic telescopic module, the ultrasonic vibration module includes an ultrasonic concentrator 3-8, an ultrasonic vibrator 3-9, and the hydraulic telescopic module includes a spring 3-2, a hydraulic telescopic rod 3-3, and a hydraulic pump 3-6 , hydraulic pump motor 3-7, hydraulic valve 3-10, coupler 3-11, ultrasonic concentrator 3-8, ultrasonic vibrator 3-9 are arranged inside the grinding and polishing disc 3, spring 3-2, hydraulic telescopic rod 3 -3 is arranged in the grinding and polishing disc 3, hydraulic pump 3-6, hydraulic motor 3-7, coupling 3-11, hydraulic valve 3-10 and other components are arranged on the upper surface of grinding and polishing disc 3, and the operating system 10 is arranged on the frame 9 On one side, the main shaft rotates, the main shaft moves up and down, the ultrasonic vibration in the grinding and polishing disc, the hydraulic telescopic rod, and the vacuum suction cup are controlled by the operating system 10 .
所述的机架9包括隔板9-1、方形壳体9-2和导轨9-3,其中,隔板9-1 呈水平姿态固定于壳体9-2上半部;壳体9-2呈长方形,被水平隔板9-1分成两个部分;导轨9-3设有两道,分别对称固定分布在长方形壳体9-2底部。The frame 9 includes a partition 9-1, a square housing 9-2 and a guide rail 9-3, wherein the partition 9-1 is fixed on the upper half of the housing 9-2 in a horizontal posture; the housing 9-2 2 is rectangular and is divided into two parts by a horizontal partition 9-1; the guide rail 9-3 is provided with two tracks, which are symmetrically fixed and distributed at the bottom of the rectangular housing 9-2 respectively.
所述的坩埚固定吸盘夹具1包括通气管1-1、挡板1-2、丝杆1-3、第一皮带轮组1-4、齿轮1-5、弧形橡胶垫块1-6、吸盘凹面1-7(形状与坩埚底部形状契合)、第一圆锥齿轮组1-8、第二皮带轮组1-9、挡板电机1-10、第三皮带轮组1-11、第二圆锥齿轮组1-12、第四皮带轮组1-13、轴承1-14、抽气系统(抽气泵1-15、联接器1-16、抽气泵电机1-17)、上坩埚凹槽1-18。其中通气管1-1分布于吸盘夹具1内部,挡板1-2上均匀布置有若干弧形橡胶垫块1-6,挡板1-2设有两组,二者在夹具1两侧对称分布并与对应的丝杆1-3 连接,两侧丝杆1-3与其对应齿轮1-5连接,左侧齿轮1-5与第一皮带轮组 1-4连接,右侧齿轮与第四皮带轮组1-13连接,第一皮带轮组1-4通过第一圆锥齿轮组1-8与第二皮带轮组1-9连接,第三皮带轮组1-11通过第二圆锥齿轮组1-12与第四皮带轮组1-13连接,第二皮带轮组1-9和第三皮带轮组 1-11都连接于挡板电机1-10轴上,轴承1-14在各连接处设置。抽气泵电机 1-17的输出端通过联接器1-16与抽气泵1-15相连,抽气泵1-15的输出端与各通气孔相连,用于吸盘内部通气管1-1的真空吸取。上坩埚毛坯凹槽1-18 居中在吸盘凹面1-7前方设置,可实现上坩埚2毛坯料时以竖直姿态进入到吸盘凹面1-7内。在挡板电机1-10驱动下,可实现夹具两侧的挡板1-2同时同速向中间运动,同时弧形橡胶垫块1-6弧形面与坩埚2外壁贴合并推动坩埚2运动,保证坩埚2处于竖直状态且在中心位置。在气泵电机1-15的带动下,抽气系统可使吸盘内部通气管1-1处于真空或近似真空状态,从而将坩埚2吸附紧贴于吸盘凹面1-7,配合挡板1-2及弧形垫块1-6实现坩埚2的精确固定以及避免加工时产生微小晃动。The crucible fixing suction cup fixture 1 includes a ventilation pipe 1-1, a baffle plate 1-2, a screw rod 1-3, a first pulley group 1-4, a gear 1-5, an arc-shaped rubber pad 1-6, and a suction cup Concave surface 1-7 (the shape matches the shape of the bottom of the crucible), the first bevel gear set 1-8, the second pulley set 1-9, the baffle motor 1-10, the third pulley set 1-11, the second bevel gear set 1-12, the fourth pulley set 1-13, bearing 1-14, air extraction system (air extraction pump 1-15, coupling 1-16, air extraction pump motor 1-17), upper crucible groove 1-18. Among them, the ventilation pipe 1-1 is distributed inside the suction cup fixture 1, a number of arc-shaped rubber pads 1-6 are evenly arranged on the baffle plate 1-2, and there are two groups of baffle plate 1-2, which are symmetrical on both sides of the fixture 1 Distributed and connected with the corresponding screw rods 1-3, the screw rods 1-3 on both sides are connected with the corresponding gears 1-5, the left gear 1-5 is connected with the first pulley set 1-4, and the right gear is connected with the fourth pulley Group 1-13 is connected, the first pulley group 1-4 is connected with the second pulley group 1-9 through the first conical gear group 1-8, the third pulley group 1-11 is connected with the second bevel gear group 1-12 The four pulley groups 1-13 are connected, the second pulley group 1-9 and the third pulley group 1-11 are all connected on the baffle motor 1-10 shaft, and the bearings 1-14 are arranged at each connection. The output end of air pump motor 1-17 links to each other with air pump 1-15 by coupling 1-16, and the output end of air pump 1-15 links to each other with each air hole, is used for the vacuum suction of suction cup internal air pipe 1-1. The groove 1-18 of the upper crucible blank is centered and set in front of the concave surface 1-7 of the suction cup, so that the blank of the upper crucible 2 can enter into the concave surface 1-7 of the suction cup in a vertical posture. Driven by the baffle motor 1-10, the baffles 1-2 on both sides of the fixture can move to the middle at the same speed at the same time, and at the same time, the arc-shaped rubber pad 1-6 is attached to the outer wall of the crucible 2 and pushes the crucible 2 to move , to ensure that the crucible 2 is in a vertical state and in the center. Driven by the air pump motor 1-15, the air pumping system can make the air pipe 1-1 inside the suction cup be in a vacuum or a near-vacuum state, thereby adsorbing the crucible 2 to the concave surface 1-7 of the suction cup, and cooperating with the baffle plate 1-2 and The arc pads 1-6 realize precise fixing of the crucible 2 and avoid slight shaking during processing.
所述的主轴旋转系统6包括主轴旋转电机6-1、轴承6-2、第六皮带轮组 6-3。其中,轴承6-2安装在水平隔板9-1的通孔中,旋转电机6-1通过轴承 6-2垂直安装在隔板9-1下方,电机6-1轴在隔板9-1上方与第六皮带轮组6-3 一端相连,第六皮带轮组6-3另一端与主轴组件7相连接。在主轴旋转电机6-1带动下,主轴可实现自转运动。The main shaft rotation system 6 includes a main shaft rotation motor 6-1, a bearing 6-2, and a sixth pulley set 6-3. Wherein, the bearing 6-2 is installed in the through hole of the horizontal partition 9-1, the rotating motor 6-1 is installed vertically below the partition 9-1 through the bearing 6-2, and the shaft of the motor 6-1 is mounted on the partition 9-1. The upper part is connected with one end of the sixth pulley set 6 - 3 , and the other end of the sixth pulley set 6 - 3 is connected with the main shaft assembly 7 . Driven by the main shaft rotating motor 6-1, the main shaft can realize autorotation.
所述的主轴组件7包括导轨块7-1、主轴保持架7-2、轴承7-3、套筒7-4、主轴连接口7-5、空心转轴7-6。其中,转轴7-6为中空结构,轴承7-3安装在水平隔板9-1的通孔中,隔板上方的转轴7-6上端连接固定于第六皮带轮组 6-3,套筒7-4连接在下方转轴7-6上,导轨块7-1固定在套筒7-4一侧,主轴保持架7-2一端穿过导轨块7-1并与其配合,另一端连接并固定在机架水平隔板9-1上,呈牢固垂直状态,当主轴发生上下移动时,导轨块7-1可随着套筒7-4沿保持架7-2进行平稳的上下移动。主轴连接口在转轴7-6的最下方,连接不同尺寸的法兰盘配合使用。The spindle assembly 7 includes a guide rail block 7-1, a spindle holder 7-2, a bearing 7-3, a sleeve 7-4, a spindle connection port 7-5, and a hollow shaft 7-6. Wherein, the rotating shaft 7-6 is a hollow structure, the bearing 7-3 is installed in the through hole of the horizontal partition 9-1, and the upper end of the rotating shaft 7-6 above the partition is connected and fixed to the sixth pulley group 6-3, and the sleeve 7 -4 is connected to the lower rotating shaft 7-6, the guide rail block 7-1 is fixed on one side of the sleeve 7-4, one end of the main shaft holder 7-2 passes through the guide rail block 7-1 and cooperates with it, and the other end is connected and fixed on On the horizontal dividing plate 9-1 of the frame, it is in a firm vertical state. When the main shaft moves up and down, the guide rail block 7-1 can move up and down steadily along the cage 7-2 along with the sleeve 7-4. The main shaft connecting port is at the bottom of the rotating shaft 7-6, and is used in conjunction with flanges of different sizes.
所述的主轴上下移动系统8包括连接轴组件8-1和主轴上下移动电机8-2。其中,连接轴组件8-1通过轴承贯穿在机架水平隔板9-1两侧,下端与套筒 7-4一侧连接固定,上端与控制主轴上下移动的电机8-2相连接,主轴上下移动电机8-2水平安装在隔板上方。启动主轴上下移动电机8-2,可实现主轴的上下移动。The main shaft up and down moving system 8 includes a connecting shaft assembly 8-1 and a main shaft up and down moving motor 8-2. Among them, the connecting shaft assembly 8-1 runs through both sides of the horizontal partition plate 9-1 of the frame through bearings, the lower end is connected and fixed with one side of the sleeve 7-4, and the upper end is connected with the motor 8-2 that controls the main shaft to move up and down. Up and down moving motor 8-2 is horizontally installed above the dividing plate. Start the main shaft to move up and down motor 8-2, can realize the up and down movement of the main shaft.
所述的浮动主轴4通过法兰盘5垂直连接在旋转主轴7下方,用于减轻下方连接件产生的径向碰撞力。The floating main shaft 4 is vertically connected below the rotating main shaft 7 through the flange 5, which is used to reduce the radial collision force generated by the lower connecting parts.
所述的磨抛盘3包括磨抛轮组3-1、第五皮带轮组3-4、磨抛轮组电机3-5 和所述液压伸缩模块、超声振动模块。磨抛盘3外壳由两个半径不同的半圆形空心壳体组成,半径较大的半圆壳体边缘以45度为间隔分别设置有三个U 形槽。磨抛轮组3-1设置为三组磨抛轮,分别是一组磨轮和两组抛光轮,三组磨抛轮以打磨轮3-1-1-第一抛光轮3-1-2-第二抛光轮3-1-3的次序分布在U 形槽处,磨抛轮柄中部穿过轴承,上部连接固定于第五皮带轮组3-4;第五皮带轮组3-4设置有三组,第五皮带轮A3-4-1、第五皮带轮B3-4-2、第五皮带轮C3-4-3一端分别与三组磨抛轮柄连接,另一端与磨抛轮组电机3-5连接,磨抛轮组电机3-5垂直固定在两相邻的液压伸缩杆3-3之间;液压伸缩杆3-3 设置有三组,以45度间隔水平安装在半径较大的半圆壳体内部,可实现0~3 mm的轴向伸缩,液压伸缩杆的一端与贯穿磨抛轮柄的轴承相连接,中部设置有弹簧3-2,液压伸缩杆3-3另一端连接固定在磨抛盘中心轴上,液压泵3-6、液压泵电机3-7、液压阀3-10、联接器3-11组合布置在半径较小的半圆壳体表面,组合后与液压伸缩杆3-3连接,启动液压泵电机3-7可调节液压伸缩杆 3-3进行微小伸缩,实现对磨抛轮组3-1变化施力,从而控制磨抛压力。超声振动模块水平安装固定在半径较小的半圆壳体内部,其中超声振动子3-9和中心轴相接触,启动超声波聚能器3-8时,超声振动子3-9可进行对中心轴超声振动,从而对磨抛轮3-1形成超声振动,实现超声辅助化学机械磨抛工作。The grinding and polishing disc 3 includes a grinding and polishing wheel set 3-1, a fifth pulley set 3-4, a grinding and polishing wheel set motor 3-5, the hydraulic telescopic module, and the ultrasonic vibration module. The shell of the grinding and polishing disc 3 is composed of two semicircular hollow shells with different radii, and the edge of the semicircular shell with a larger radius is respectively provided with three U-shaped grooves at intervals of 45 degrees. The grinding and polishing wheel group 3-1 is set as three groups of grinding and polishing wheels, which are respectively one group of grinding wheels and two groups of polishing wheels. The order of the second polishing wheel 3-1-3 is distributed at the U-shaped groove, the middle part of the grinding and polishing wheel handle passes through the bearing, and the upper part is connected and fixed to the fifth pulley set 3-4; the fifth pulley set 3-4 is provided with three groups, One end of the fifth pulley A3-4-1, the fifth pulley B3-4-2, and the fifth pulley C3-4-3 are respectively connected with three groups of grinding and polishing wheel handles, and the other end is connected with the grinding and polishing wheel group motor 3-5, The motor 3-5 of the grinding and polishing wheel group is fixed vertically between two adjacent hydraulic telescopic rods 3-3; the hydraulic telescopic rods 3-3 are provided with three groups, which are horizontally installed inside the semicircular shell with a larger radius at intervals of 45 degrees. Axial expansion and contraction of 0-3 mm can be realized. One end of the hydraulic telescopic rod is connected to the bearing that runs through the handle of the grinding and polishing wheel. The middle part is provided with a spring 3-2. The other end of the hydraulic telescopic rod 3-3 is connected and fixed on the central axis of the grinding and polishing disc. Above, the hydraulic pump 3-6, the hydraulic pump motor 3-7, the hydraulic valve 3-10, and the coupling 3-11 are arranged on the surface of the semicircular shell with a smaller radius, and after the combination, they are connected with the hydraulic telescopic rod 3-3 to start The hydraulic pump motor 3-7 can adjust the hydraulic telescopic rod 3-3 to carry out small expansion and contraction, so as to realize the changing force applied to the grinding and polishing wheel group 3-1, thereby controlling the grinding and polishing pressure. The ultrasonic vibration module is horizontally installed and fixed inside a semicircular shell with a small radius, wherein the ultrasonic vibrator 3-9 is in contact with the central axis, and when the ultrasonic concentrator 3-8 is started, the ultrasonic vibrator 3-9 can align the central axis Ultrasonic vibration, thereby forming ultrasonic vibration on the grinding and polishing wheel 3-1, and realizing ultrasonic-assisted chemical mechanical grinding and polishing.
所述的抛光液滴加系统11包括抛光液容器11-1、可调温磁力搅拌器11-2、抛光液滴加系统平台11-3、蠕动泵11-4、橡胶管44-5。其中,抛光液滴加系统11分两组分别布置在设备内部两侧,可调温磁力搅拌器11-2和蠕动泵11-4 设置于的抛光液滴加系统平台11-3上,蠕动泵11-4输入端和输出端分别连接橡胶管11-5,输入端连接的橡胶管另一端伸入抛光液容器11-1中,输出端连接的橡胶管伸入在坩埚2口端并紧贴内壁,抛光液容器11-1放置在可调温磁力搅拌器11-2载物台上。工作时,可调温磁力搅拌器11-2调控抛光液恒温,并能不断搅拌抛光液,防止抛光液沉淀,蠕动泵11-4定量滴加抛光液。The polishing liquid dripping system 11 includes a polishing liquid container 11-1, a temperature-adjustable magnetic stirrer 11-2, a polishing liquid dripping system platform 11-3, a peristaltic pump 11-4, and a rubber tube 44-5. Among them, the polishing liquid dripping system 11 is divided into two groups and arranged on both sides of the equipment, the temperature-adjustable magnetic stirrer 11-2 and the peristaltic pump 11-4 are arranged on the polishing liquid dripping system platform 11-3, and the peristaltic pump 11-4 The input end and the output end are respectively connected to the rubber tube 11-5, the other end of the rubber tube connected to the input end extends into the polishing solution container 11-1, and the rubber tube connected to the output end extends into the mouth of the crucible 2 and clings to it. On the inner wall, the polishing solution container 11-1 is placed on the stage of the temperature-adjustable magnetic stirrer 11-2. When working, the temperature-adjustable magnetic stirrer 11-2 regulates the constant temperature of the polishing liquid, and can continuously stir the polishing liquid to prevent the precipitation of the polishing liquid, and the peristaltic pump 11-4 quantitatively adds the polishing liquid dropwise.
所述的操作系统10包括操作面板10-1和开关10-2。通过操作面板10-1,可以实现坩埚的精确固定装夹,控制磨抛轮组在坩埚内的磨抛位置及施力状态,调节超声振动功率和液压杆伸缩度,配合抛光液滴加系统沿坩埚内壁滴加的抛光液,实现超声辅助下可变力的大尺寸石英坩埚的化学机械磨抛。The operating system 10 includes an operation panel 10-1 and a switch 10-2. Through the operation panel 10-1, the precise fixing and clamping of the crucible can be realized, the grinding and polishing position and force application state of the grinding and polishing wheel group in the crucible can be controlled, and the power of ultrasonic vibration and the expansion of the hydraulic rod can be adjusted. The polishing liquid dripped on the inner wall of the crucible realizes chemical mechanical grinding and polishing of large-size quartz crucibles with variable force under the assistance of ultrasound.
综上所述,本大尺寸石英坩埚非圆曲面化学机械磨抛一体化装备通过坩埚固定吸盘夹具保证坩埚的定位精度,通过主轴旋转和上下移动实现磨抛盘进行上下和旋转运动,实现了对坩埚内壁同时进行的高精度打磨和抛光,同时通过液压伸缩模块调整磨抛轮和坩埚内壁之间的挤压作用力,配合超声辅助,解决了坩埚内壁尤其是大尺寸坩埚非圆曲面内壁高质高效化学机械磨抛的难题。To sum up, this large-size quartz crucible non-circular surface chemical-mechanical grinding-polishing integrated equipment ensures the positioning accuracy of the crucible through the fixed suction cup fixture of the crucible, and realizes the up-and-down and rotating movement of the grinding-polishing disc through the rotation and up-down movement of the main shaft, realizing the crucible Simultaneous high-precision grinding and polishing of the inner wall, while adjusting the extrusion force between the grinding wheel and the inner wall of the crucible through the hydraulic telescopic module, with the assistance of ultrasound, solves the problem of high quality and high efficiency of the inner wall of the crucible, especially the inner wall of the non-circular surface of the large-sized crucible. The problem of chemical mechanical grinding and polishing.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210908550.8A CN115365995B (en) | 2022-07-29 | 2022-07-29 | Chemical mechanical polishing integrated equipment for noncircular curved surface of large-size quartz crucible |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210908550.8A CN115365995B (en) | 2022-07-29 | 2022-07-29 | Chemical mechanical polishing integrated equipment for noncircular curved surface of large-size quartz crucible |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115365995A CN115365995A (en) | 2022-11-22 |
| CN115365995B true CN115365995B (en) | 2023-07-18 |
Family
ID=84063470
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210908550.8A Active CN115365995B (en) | 2022-07-29 | 2022-07-29 | Chemical mechanical polishing integrated equipment for noncircular curved surface of large-size quartz crucible |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115365995B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116276547A (en) * | 2023-03-14 | 2023-06-23 | 大连理工大学 | Multi-degree-of-freedom large-size quartz crucible inner curved surface chemical mechanical polishing equipment and processing method |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114700754A (en) * | 2022-06-06 | 2022-07-05 | 江苏信泰化工装备有限公司 | Machining equipment for machining precise holes |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03161255A (en) * | 1989-11-15 | 1991-07-11 | Souzou Kagaku:Kk | Lapping polish of inner surface of hole drilled on work by attachement type ultrasonic process and its device |
| US6196896B1 (en) * | 1997-10-31 | 2001-03-06 | Obsidian, Inc. | Chemical mechanical polisher |
| JP2007276081A (en) * | 2006-04-11 | 2007-10-25 | Nano Works:Kk | Polishing device and polishing method |
| JP2008194771A (en) * | 2007-02-09 | 2008-08-28 | Kyoritsu Seiki Kk | Method and device for grinding lens sphere |
| US7874897B2 (en) * | 2009-04-06 | 2011-01-25 | Oscar Brooks Marshall, JR. | Gemstone flat polisher mechanized |
| CN205363597U (en) * | 2015-12-16 | 2016-07-06 | 郑州磨料磨具磨削研究所有限公司 | Compound trimming device |
| CN106475868B (en) * | 2016-12-08 | 2018-08-03 | 东北大学 | A kind of optical surface processing five axis two-dimensional ultrasound burnishing machines and its application method |
| CN107398783B (en) * | 2017-08-22 | 2019-05-21 | 杭州电子科技大学 | A kind of Nano surface of metal material grade pattern processing method and device |
| CN107932308B (en) * | 2017-11-06 | 2019-07-30 | 浙江工业大学 | A kind of grinding and polishing processing method with stepless shift function |
| CN111215970B (en) * | 2020-01-24 | 2021-05-14 | 北京理工大学 | Ultrasonic cavitation assisted ultrasonic magnetic polishing method for microstructure mold |
| JP2022051112A (en) * | 2020-09-18 | 2022-03-31 | 株式会社ディスコ | Grinding device and grinding method |
| CN113118882A (en) * | 2021-04-22 | 2021-07-16 | 中北大学 | Rotary ultrasonic grinding machine tool and application |
| CN114750005A (en) * | 2022-04-08 | 2022-07-15 | 平顶山学院 | Roller way device in multidimensional ultrasonic ELID grinding processing bearing |
-
2022
- 2022-07-29 CN CN202210908550.8A patent/CN115365995B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114700754A (en) * | 2022-06-06 | 2022-07-05 | 江苏信泰化工装备有限公司 | Machining equipment for machining precise holes |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115365995A (en) | 2022-11-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108705411A (en) | A kind of pressure adjustable floats off burnishing device | |
| CN115365995B (en) | Chemical mechanical polishing integrated equipment for noncircular curved surface of large-size quartz crucible | |
| CN113579987A (en) | Method and device for polishing free-form surface by curvature self-adaptive cluster magneto-rheological process | |
| CN111215969A (en) | A magnetic grinding device for simultaneous processing of a plurality of slender tubes and a method of using the same | |
| CN112123103B (en) | Automatic grinding equipment and multi-station robot grinding method | |
| CN116276547A (en) | Multi-degree-of-freedom large-size quartz crucible inner curved surface chemical mechanical polishing equipment and processing method | |
| CN115488751B (en) | Polishing device and polishing method | |
| CN100484709C (en) | Bidimensional fluid vibration ultra smooth surface polishing equipment and its polishing method | |
| CN208788264U (en) | Planetary polishing device | |
| CN211940129U (en) | Magnetic grinding device for simultaneously processing multiple slender pipes | |
| CN210879141U (en) | Glass sweeps ray apparatus | |
| CN119347585A (en) | Airflow-assisted shear rheological polishing device and method using wedge-shaped polishing wheel | |
| CN112621395B (en) | Sapphire crystal precision grinding device | |
| CN113352234A (en) | Multi-mode switchable clamping device | |
| CN220839405U (en) | A device for processing special-shaped precision optical parts | |
| CN218136775U (en) | Workpiece polishing table and polishing device thereof | |
| CN218837138U (en) | Automatic grinding device of instrument joint | |
| CN219293553U (en) | Grinding and polishing equipment | |
| CN219337195U (en) | A grinding device for convenient replacement of diamond grinding wheel | |
| JP7272502B1 (en) | Semiconductor processing wafer ultrasonic levitation drive device | |
| CN117359439A (en) | Horizontal grinding and polishing integrated equipment for large-caliber thin-wall hard and brittle quartz crucible and processing method | |
| CN213411555U (en) | An automated device for surface treatment of boron-doped diamond substrates | |
| CN222404732U (en) | A high-precision optical axis grinding device | |
| CN112476204B (en) | Polishing equipment and polishing method | |
| CN210232507U (en) | Grinding and polishing machine for lens plates |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |