CN115386395B - Method for reducing cloud point of Fischer-Tropsch synthetic oil, complexing agent and application of complexing agent - Google Patents
Method for reducing cloud point of Fischer-Tropsch synthetic oil, complexing agent and application of complexing agent Download PDFInfo
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- 239000008139 complexing agent Substances 0.000 title claims abstract description 114
- 238000000034 method Methods 0.000 title claims abstract description 90
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims abstract description 29
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims abstract description 18
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 15
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 15
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 11
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 11
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 11
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000004202 carbamide Substances 0.000 claims abstract description 10
- QLNJFJADRCOGBJ-UHFFFAOYSA-N propionamide Chemical compound CCC(N)=O QLNJFJADRCOGBJ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229940080818 propionamide Drugs 0.000 claims abstract description 8
- 239000001913 cellulose Substances 0.000 claims abstract description 7
- 229920002678 cellulose Polymers 0.000 claims abstract description 7
- 239000004927 clay Substances 0.000 claims abstract description 6
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 5
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 claims abstract description 5
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 claims abstract description 5
- 239000008103 glucose Substances 0.000 claims abstract description 5
- 239000001038 titanium pigment Substances 0.000 claims abstract 2
- 238000001914 filtration Methods 0.000 claims description 49
- 238000000926 separation method Methods 0.000 claims description 43
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 40
- 238000003756 stirring Methods 0.000 claims description 30
- 239000007795 chemical reaction product Substances 0.000 claims description 27
- 238000006243 chemical reaction Methods 0.000 claims description 26
- 238000009835 boiling Methods 0.000 claims description 22
- 238000010438 heat treatment Methods 0.000 claims description 22
- 239000000047 product Substances 0.000 claims description 18
- 238000004064 recycling Methods 0.000 claims description 18
- 238000010668 complexation reaction Methods 0.000 claims description 13
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 10
- 238000004821 distillation Methods 0.000 claims description 8
- 238000006317 isomerization reaction Methods 0.000 claims description 5
- 239000004408 titanium dioxide Substances 0.000 claims description 5
- XMHIUKTWLZUKEX-UHFFFAOYSA-N hexacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O XMHIUKTWLZUKEX-UHFFFAOYSA-N 0.000 claims 7
- 239000002904 solvent Substances 0.000 abstract description 20
- 230000003213 activating effect Effects 0.000 abstract 1
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 111
- 230000000052 comparative effect Effects 0.000 description 15
- 230000000536 complexating effect Effects 0.000 description 13
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 12
- 239000000843 powder Substances 0.000 description 10
- 230000035484 reaction time Effects 0.000 description 10
- 239000002994 raw material Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000005909 Kieselgur Substances 0.000 description 3
- 239000012190 activator Substances 0.000 description 3
- 239000002199 base oil Substances 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical group O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 238000003113 dilution method Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- CUXBWTQHRPHWCK-UHFFFAOYSA-N propan-2-ol;urea Chemical compound CC(C)O.NC(N)=O CUXBWTQHRPHWCK-UHFFFAOYSA-N 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910052680 mordenite Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000967 suction filtration Methods 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G73/00—Recovery or refining of mineral waxes, e.g. montan wax
- C10G73/02—Recovery of petroleum waxes from hydrocarbon oils; Dewaxing of hydrocarbon oils
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G29/00—Refining of hydrocarbon oils, in the absence of hydrogen, with other chemicals
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/30—Physical properties of feedstocks or products
- C10G2300/304—Pour point, cloud point, cold flow properties
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及费托合成油脱蜡工艺技术领域,具体涉及一种降低费托合成油浊点的方法及络合剂与络合剂的应用。The invention relates to the technical field of Fischer-Tropsch synthetic oil dewaxing process, and in particular to a method for reducing the cloud point of Fischer-Tropsch synthetic oil, a complexing agent and the application of the complexing agent.
背景技术Background technique
对于费托合成工艺所制备的油品,其直链烃类含量通常达到90%以上,因此可将其作为高品质柴油和润滑油基础油的原料。由于该油品具有凝点偏高、低温流动性能较差的缺点,须采用异构化技术对油品性质进行改善。然而费托合成工艺所制备的油品在经过异构化处理后,产物中仍会存在正构烷烃残留,导致产物油的浊点降幅较低、低温流动性能依然不够理想。因此须对其进行脱蜡处理以降低浊点。For oil products prepared by the Fischer-Tropsch synthesis process, the content of straight-chain hydrocarbons is usually more than 90%, so it can be used as a raw material for high-quality diesel and lubricant base oil. Since this oil product has the disadvantages of a high pour point and poor low-temperature fluidity, isomerization technology must be used to improve the properties of the oil product. However, after the oil products prepared by the Fischer-Tropsch synthesis process are isomerized, normal alkanes will still remain in the product, resulting in a low drop in the cloud point of the product oil and unsatisfactory low-temperature fluidity. Therefore, it is necessary to dewax it to reduce the cloud point.
CN104560195B公开了一种异丙醇尿素水溶液脱蜡方法,该方法包括:原料油和异丙醇尿素水溶液混合后进入反应器进行络合反应,所述反应器在减压条件下操作,反应器顶部的气相流出物经冷却后循环回反应器,反应器底部得到的反应产物一部分返回反应器,剩余部分去络合物沉降洗涤塔进行后续分离处理,其中,所述反应器的进料温度为60-80℃,反应终温为20-32℃,反应器操作压力为22-50kPa。该方法采用异丙醇作冷却介质,利用异丙醇和水形成共沸物时汽化吸热,达到络合反应多温度的要求,但需对反应器进行减压操作。CN104560195B discloses a method for dewaxing an isopropanol urea aqueous solution, which comprises: the raw oil and the isopropanol urea aqueous solution are mixed and then enter the reactor for complexation reaction, the reactor is operated under reduced pressure, the gas phase effluent at the top of the reactor is cooled and circulated back to the reactor, a part of the reaction product obtained at the bottom of the reactor is returned to the reactor, and the remaining part is removed from the complex and settled in a washing tower for subsequent separation treatment, wherein the feed temperature of the reactor is 60-80°C, the final reaction temperature is 20-32°C, and the operating pressure of the reactor is 22-50kPa. The method uses isopropanol as a cooling medium, and utilizes the vaporization absorption heat when isopropanol and water form an azeotrope to achieve the multi-temperature requirements of the complexation reaction, but the reactor needs to be decompressed.
CN102453548B公开了一种使用脱蜡助剂的溶剂脱蜡方法,该方法包括:将熔融的脱蜡原料和脱蜡助剂混合,然后加入脱蜡溶剂并冷却至脱蜡温度,溶剂的加入方式采用多点稀释方法,或者采用一次全稀释方法,在脱蜡温度下过滤分离即可得到脱蜡油和脱蜡蜡膏,所说的脱蜡助剂是费托合成蜡大于530℃的任意馏分。所述溶剂可以是C3-C6的脂肪酮或其混合物,或者是酮与C6-C8芳香烃的混合物。该方法可提高过滤速度,但涉及助剂以及酮类和芳烃类溶剂的使用。CN102453548B discloses a solvent dewaxing method using a dewaxing aid, the method comprising: mixing a molten dewaxing raw material and a dewaxing aid, then adding a dewaxing solvent and cooling to a dewaxing temperature, the solvent is added by a multi-point dilution method, or a one-time full dilution method, filtering and separating at the dewaxing temperature to obtain dewaxed oil and dewaxed wax paste, the dewaxing aid being any fraction of Fischer-Tropsch wax greater than 530°C. The solvent can be a C3-C6 fatty ketone or a mixture thereof, or a mixture of a ketone and a C6-C8 aromatic hydrocarbon. The method can increase the filtering speed, but involves the use of an auxiliary agent and ketone and aromatic hydrocarbon solvents.
CN101191083B公开了一种降低溶剂脱蜡油浊点的方法,该方法包括:a.将含蜡润滑油料与脱蜡溶剂混合,冷却至过滤温度,送入转鼓过滤机中过滤;b.将步骤a中得到滤液冷却至低于转鼓过滤机过滤温度1℃至5℃,送入管式过滤器进行二次过滤;滤液送入分离系统将脱蜡溶剂与脱蜡润滑油料分离;c.管式过滤器进出口差力降达到设定值后,停止过滤,用脱蜡溶剂冲洗溶解其上的蜡晶,冲洗液与步骤a所述含蜡润滑油料混合。该方法需要使用脱蜡溶剂,工艺流程冗长,并且对过滤器有特定要求。CN101191083B discloses a method for reducing the cloud point of solvent dewaxed oil, which comprises: a. mixing waxy lubricating oil with dewaxing solvent, cooling to the filtering temperature, and sending to a drum filter for filtering; b. cooling the filtrate obtained in step a to 1°C to 5°C lower than the filtering temperature of the drum filter, and sending to a tubular filter for secondary filtration; sending the filtrate to a separation system to separate the dewaxing solvent from the dewaxing lubricating oil; c. after the differential pressure drop at the inlet and outlet of the tubular filter reaches a set value, stop filtering, rinse with a dewaxing solvent to dissolve the wax crystals thereon, and mix the rinsing liquid with the waxy lubricating oil described in step a. This method requires the use of a dewaxing solvent, has a lengthy process flow, and has specific requirements for the filter.
综上,现有技术在脱蜡过程中一般需要引入活化剂和有机脱蜡溶剂,对反应或过滤过程有严格的条件要求,后续需多次蒸馏脱除溶剂并回收,工艺流程冗长,导致处理周期长、成本高。因此,提供一种脱蜡效率高、工艺简单易实施、处理周期短的方法具有重要的实际意义。In summary, the prior art generally requires the introduction of an activator and an organic dewaxing solvent during the dewaxing process, has strict conditions for the reaction or filtration process, requires multiple distillations to remove the solvent and recover it, and has a lengthy process flow, resulting in a long processing cycle and high costs. Therefore, it is of great practical significance to provide a method with high dewaxing efficiency, simple and easy process implementation, and short processing cycle.
发明内容Summary of the invention
本发明的目的是为了克服费托合成工艺所制备的油品经异构化处理后仍存在的残留正构烷烃导致产品油的浊点较高、低温流动性较差的问题,以及现有的溶剂脱蜡技术中溶剂回收过程复杂、能耗高的问题,提供了一种降低费托合成油浊点的方法及络合剂与络合剂的应用。The purpose of the present invention is to overcome the problem that residual normal alkanes still exist in the oil prepared by the Fischer-Tropsch synthesis process after isomerization treatment, resulting in a high cloud point and poor low-temperature fluidity of the product oil, as well as the problem of complex solvent recovery process and high energy consumption in the existing solvent dewaxing technology. A method for reducing the cloud point of Fischer-Tropsch synthetic oil and a complexing agent and the application of the complexing agent are provided.
为了实现上述目的,本发明第一方面提供一种用于降低费托合成油浊点的络合剂,该络合剂包含组分A和组分B,所述组分A为纤维素、葡萄糖、尿素、硫脲、乙酰胺、丙酰胺中的至少一种,所述组分B为硅藻土、白土、高岭土、钛白粉、拟薄水铝石中的至少一种;其中,In order to achieve the above-mentioned object, the first aspect of the present invention provides a complexing agent for reducing the cloud point of Fischer-Tropsch synthetic oil, the complexing agent comprising component A and component B, the component A is at least one of cellulose, glucose, urea, thiourea, acetamide, and propionamide, and the component B is at least one of diatomaceous earth, white clay, kaolin, titanium dioxide, and pseudo-boehmite; wherein,
所述组分A:组分B的质量比为(1-50):1。The mass ratio of component A:component B is (1-50):1.
本发明第二方面提供一种降低费托合成油浊点的方法,该方法包括:A second aspect of the present invention provides a method for reducing the cloud point of Fischer-Tropsch synthetic oil, the method comprising:
(A)将费托合成油与络合剂进行络合反应,得到反应产物;(A) subjecting the Fischer-Tropsch synthetic oil to a complexing reaction with a complexing agent to obtain a reaction product;
(B)对所述反应产物进行第一过滤分离,得到脱蜡油和蜡膏;(B) subjecting the reaction product to a first filtration separation to obtain dewaxed oil and wax paste;
其中,在步骤(A)中,所述络合剂为本发明第一方面所提供的络合剂。Wherein, in step (A), the complexing agent is the complexing agent provided in the first aspect of the present invention.
本发明第三方面提供由前述第一方面所述的络合剂在降低费托合成油浊点中的应用。The third aspect of the present invention provides use of the complexing agent described in the first aspect in reducing the cloud point of Fischer-Tropsch synthetic oil.
通过上述技术方案,本发明所提供的方法具有如下有益效果:Through the above technical solution, the method provided by the present invention has the following beneficial effects:
(1)在脱蜡过程中无需使用活化剂和溶剂,避免了多次溶剂回收的过程,进而简化工艺流程,降低能耗;(1) No activator and solvent are required during the dewaxing process, which avoids the process of multiple solvent recovery, thereby simplifying the process and reducing energy consumption;
(2)实现了异构化处理的费托合成油中正构烷烃和异构烷烃的高效分离,所得脱蜡油中异构烷烃的含量高于98wt%;(2) Achieve efficient separation of normal paraffins and isoparaffins in the isomerized Fischer-Tropsch oil, with the isoparaffin content in the resulting dewaxed oil exceeding 98 wt%;
(3)可显著降低费托合成油的浊点,经本发明的方法处理后,所得脱蜡油的浊点可降低至-30℃,低温流动性能得到大幅提高;(3) The cloud point of Fischer-Tropsch synthetic oil can be significantly reduced. After being treated by the method of the present invention, the cloud point of the obtained dewaxed oil can be reduced to -30°C, and the low-temperature flowability is greatly improved;
(4)不仅适用于以费托合成油异构化制备润滑油基础油中残留的正构烷烃的脱出,而且可有效降低以费托合成油制备的柴油及白油产品的浊点。(4) It is not only suitable for removing residual normal alkanes in the lubricating oil base oil prepared by isomerization of Fischer-Tropsch oil, but also can effectively reduce the cloud point of diesel and white oil products prepared by Fischer-Tropsch oil.
具体实施方式Detailed ways
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints and any values of the ranges disclosed in this article are not limited to the precise ranges or values, and these ranges or values should be understood to include values close to these ranges or values. For numerical ranges, the endpoint values of each range, the endpoint values of each range and the individual point values, and the individual point values can be combined with each other to obtain one or more new numerical ranges, which should be considered as specifically disclosed in this article.
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。The specific embodiments of the present invention are described in detail below. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
本发明第一方面提供一种用于降低费托合成油浊点的络合剂,该络合剂包含组分A和组分B,所述组分A为纤维素、葡萄糖、尿素、硫脲、乙酰胺、丙酰胺中的至少一种,所述组分B为硅藻土、白土、高岭土、钛白粉、拟薄水铝石中的至少一种;其中,The first aspect of the present invention provides a complexing agent for reducing the cloud point of Fischer-Tropsch synthetic oil, the complexing agent comprising component A and component B, the component A is at least one of cellulose, glucose, urea, thiourea, acetamide, and propionamide, and the component B is at least one of diatomaceous earth, white clay, kaolin, titanium dioxide, and pseudo-boehmite; wherein,
所述组分A:组分B的质量比为(1-50):1。The mass ratio of component A:component B is (1-50):1.
在本发明中,发明人发现,采用一种包含组分A和组分B的固体络合剂,其能够与异构化处理的费托合成油中的残留正构烷烃进行高选择性络合反应,所生成的脱蜡油可用于后续精加工,所生成的络合产物经加热分解可得到正构烷烃和固体络合剂,其中,正构烷烃可进行回收,固体络合剂可再次加入到待处理的原料油中进行循环使用。将该固体络合剂应用于异构化处理的费托合成油的络合脱蜡,可无需使用常规的脱蜡方法中的活化剂和溶剂,避免了冗长的溶剂回收过程,并通过对络合剂中特定的组分A、组分B以及脱蜡工艺条件的研究,可实现对异构化处理的费托合成油中正构烷烃和异构烷烃的高效分离,所得脱蜡油中异构烷烃的含量高于98wt%,大幅度降低了费托合成油的浊点,低温流动性能进一步提高。In the present invention, the inventors have found that a solid complexing agent comprising component A and component B is used, which can react with residual normal alkanes in isomerized Fischer-Tropsch synthetic oil with high selectivity, and the generated dewaxed oil can be used for subsequent fine processing, and the generated complex product can be heated and decomposed to obtain normal alkanes and solid complexing agents, wherein the normal alkanes can be recovered, and the solid complexing agent can be added to the raw material oil to be treated again for recycling. The solid complexing agent is applied to the complex dewaxing of isomerized Fischer-Tropsch synthetic oil, and the activator and solvent in the conventional dewaxing method are not required, and the lengthy solvent recovery process is avoided. By studying the specific component A, component B and dewaxing process conditions in the complexing agent, the efficient separation of normal alkanes and isoalkanes in the isomerized Fischer-Tropsch synthetic oil can be achieved, and the content of isoalkanes in the obtained dewaxed oil is higher than 98wt%, which greatly reduces the cloud point of the Fischer-Tropsch synthetic oil, and further improves the low-temperature flow performance.
在本发明的一些实施方式中,所述络合剂包含组分A和组分B,所述组分A优选为纤维素、葡萄糖、尿素、硫脲、乙酰胺、丙酰胺中的至少一种;所述组分B优选为硅藻土、白土、高岭土、钛白粉、拟薄水铝石中的至少一种;所述组分A:的质量比为(1-50):1。In some embodiments of the present invention, the complexing agent comprises component A and component B, wherein component A is preferably at least one of cellulose, glucose, urea, thiourea, acetamide, and propionamide; component B is preferably at least one of diatomaceous earth, kaolin, kaolin, titanium dioxide, and pseudo-boehmite; and the mass ratio of component A: is (1-50):1.
在本发明中,所述络合剂为固体,其制备过程可以包括:(1)将所述组分A进行粉碎处理得到组分A粉料,所述组分A粉料的粒径优选为100-200目;(2)将所述组分B进行粉碎,得到组分B粉料,所述组分B粉料的粒径优选为80-100目;(3)将所述组分A粉料与所述组分B粉料进行充分混合,之后混捏成型制得所述络合剂,其中,所述组分A与所述组分B的质量比可以为(1-50):1,所述络合剂的形状可以为球形、三叶草形、四叶草形和蝶形中的一种。本发明对络合剂的制备过程中的粉碎和混捏成型没有特别的限定,可以采用本领域中常规的粉碎和混捏成型的方法。In the present invention, the complexing agent is solid, and its preparation process may include: (1) crushing the component A to obtain the component A powder, and the particle size of the component A powder is preferably 100-200 mesh; (2) crushing the component B to obtain the component B powder, and the particle size of the component B powder is preferably 80-100 mesh; (3) fully mixing the component A powder with the component B powder, and then kneading and molding to obtain the complexing agent, wherein the mass ratio of the component A to the component B can be (1-50): 1, and the shape of the complexing agent can be one of spherical, clover-shaped, four-leaf clover-shaped and butterfly-shaped. The present invention has no special limitation on the crushing and kneading in the preparation process of the complexing agent, and the conventional crushing and kneading methods in the art can be used.
在本发明中,为了使得所述络合剂能够对正构烷烃具有更好的选择性络合作用,进而获得更好的脱蜡效果,更优选地,所述组分A为纤维素、尿素、硫脲、丙酰胺中的至少一种;所述组分B为白土、高岭土、钛白粉中的至少一种;所述组分A:组分B的质量比可以为(2-40):1;In the present invention, in order to enable the complexing agent to have a better selective complexing effect on normal alkanes, thereby obtaining a better dewaxing effect, more preferably, the component A is at least one of cellulose, urea, thiourea, and propionamide; the component B is at least one of white clay, kaolin, and titanium dioxide; the mass ratio of the component A:component B can be (2-40):1;
进一步优选地,所述组分A为尿素、丙酰胺中的至少一种和硫脲,其中,硫脲占所述组分A总质量的1/2-5/6;所述组分B为白土和高岭土,其中,白土占所述组分B总质量的1/2-7/8;所述组分A:组分B的质量比为(15-30):1。Further preferably, the component A is at least one of urea, propionamide and thiourea, wherein thiourea accounts for 1/2-5/6 of the total mass of the component A; the component B is kaolin and kaolin, wherein kaolin accounts for 1/2-7/8 of the total mass of the component B; the mass ratio of the component A:component B is (15-30):1.
本发明第二方面提供一种降低费托合成油浊点的方法,该方法包括:A second aspect of the present invention provides a method for reducing the cloud point of Fischer-Tropsch synthetic oil, the method comprising:
(A)将费托合成油与络合剂进行络合反应,得到反应产物;(A) subjecting the Fischer-Tropsch synthetic oil to a complexing reaction with a complexing agent to obtain a reaction product;
(B)对所述反应产物进行第一过滤分离,得到脱蜡油和蜡膏;(B) subjecting the reaction product to a first filtration separation to obtain dewaxed oil and wax paste;
其中,在步骤(A)中,所述络合剂为本发明上述第一方面所提供的络合剂。Wherein, in step (A), the complexing agent is the complexing agent provided by the first aspect of the present invention.
在本发明的一些实施方式中,所述费托合成油为费托合成工艺所制备的油品经异构化处理所得到的产物,优选浊点为-30℃至60℃。所述异构化处理可以采用本领域常规的对费托合成工艺所制备的油品进行异构化处理的方法,例如,在催化剂的存在下,对包括费托加氢精制尾油的全馏分、费托加氢精制尾油的窄馏分、费托加氢裂化尾油的全馏分中的至少一种进行异构化处理。其中,所述催化剂包括ZSM-12、ZSM-22、ZSM-23、ZSM-48、SAPO-11和以丝光沸石为载体的催化剂中的至少一种。In some embodiments of the present invention, the Fischer-Tropsch synthetic oil is a product obtained by isomerizing an oil product prepared by the Fischer-Tropsch synthesis process, and preferably has a cloud point of -30°C to 60°C. The isomerization treatment can adopt a conventional method for isomerizing an oil product prepared by the Fischer-Tropsch synthesis process in the art, for example, in the presence of a catalyst, at least one of the whole fraction of the Fischer-Tropsch hydrofining tail oil, the narrow fraction of the Fischer-Tropsch hydrofining tail oil, and the whole fraction of the Fischer-Tropsch hydrocracking tail oil is isomerized. Wherein, the catalyst includes at least one of ZSM-12, ZSM-22, ZSM-23, ZSM-48, SAPO-11 and a catalyst with mordenite as a carrier.
优选地,所述费托合成油的初馏点可以为150-200℃,终馏点可以为650-700℃。Preferably, the initial boiling point of the Fischer-Tropsch synthetic oil may be 150-200°C, and the final boiling point may be 650-700°C.
更优选地,所述费托合成油的初馏点可以为180-200℃,终馏点可以为650-680℃。More preferably, the initial distillation point of the Fischer-Tropsch synthetic oil may be 180-200°C, and the final distillation point may be 650-680°C.
在本发明的一些实施方式中,在步骤(A)中,所述络合反应优选将所述络合剂加入到所述费托合成油中进行充分混合并反应。其中,所述费托合成油:络合剂的质量比可以为(50-1):1,优选为(20-1):1。In some embodiments of the present invention, in step (A), the complexing reaction preferably involves adding the complexing agent to the Fischer-Tropsch oil for thorough mixing and reaction, wherein the mass ratio of the Fischer-Tropsch oil to the complexing agent may be (50-1):1, preferably (20-1):1.
在本发明中,在步骤(A)中,所述络合反应的条件包括:温度可以为-5℃至100℃,优选为-5℃至80℃;时间可以为0.5-72h,优选为1-48h。In the present invention, in step (A), the conditions of the complexation reaction include: the temperature can be -5°C to 100°C, preferably -5°C to 80°C; the time can be 0.5-72h, preferably 1-48h.
优选地,为使得所述络合反应进行得更加充分,进而更好地将费托合成油中的残留正构烷烃分离出来,所述络合反应的条件还包括搅拌,所述搅拌的速率可以为30-800转/分,优选为100-600转/分。Preferably, in order to make the complexation reaction proceed more fully and thus better separate the residual normal alkanes in the Fischer-Tropsch synthetic oil, the conditions of the complexation reaction also include stirring, and the stirring rate can be 30-800 rpm, preferably 100-600 rpm.
在本发明的一些实施方式中,在步骤(B)中,所述第一过滤分离可以采用本领域中常规的过滤分离方式,优选为抽滤、压滤和离心中的一种。所述第一过滤分离的温度可以为-35℃至100℃。In some embodiments of the present invention, in step (B), the first filtration separation can be carried out by conventional filtration separation methods in the art, preferably one of suction filtration, filter pressing and centrifugation. The temperature of the first filtration separation can be -35°C to 100°C.
优选地,为获得更好的对所述反应产物的过滤分离效果,所述第一过滤分离的温度可以为-35℃至60℃。Preferably, in order to obtain a better filtering and separating effect on the reaction product, the temperature of the first filtering and separating may be -35°C to 60°C.
在本发明中,经过所述第一过滤分离后,得到的所述蜡膏为络合反应产物,呈白色糊状,其主要组分包含被络合的正构烷烃、络合剂以及所附着的少量异构烷烃;得到的所述脱蜡油为产品,其中异构烷烃的含量高于98wt%,残留正构烷烃的含量非常低,与采用本发明的方法处理前的费托合成油相比,所述脱蜡油的浊点大幅降低,进而低温流动性能得到大幅提高,可满足作为高品质柴油和润滑油基础油的原料指标要求。In the present invention, after the first filtration and separation, the wax paste obtained is a complex reaction product, which is in a white paste state, and its main components include complexed normal alkanes, complexing agents and a small amount of attached isoalkanes; the dewaxed oil obtained is a product, in which the content of isoalkanes is higher than 98wt%, and the content of residual normal alkanes is very low. Compared with the Fischer-Tropsch synthetic oil before treatment by the method of the present invention, the cloud point of the dewaxed oil is greatly reduced, and thus the low-temperature flow performance is greatly improved, which can meet the raw material index requirements as high-quality diesel and lubricant base oil.
在本发明的一些实施方式中,优选地,所述降低费托合成油浊点的方法还包括:对所述蜡膏先后进行加热和第二过滤分离,得到正构烷烃和所述络合剂;其中,所述络合剂返回步骤(A)中循环使用。In some embodiments of the present invention, preferably, the method for reducing the cloud point of Fischer-Tropsch synthetic oil further comprises: heating and filtering the wax paste successively to obtain normal alkanes and the complexing agent; wherein the complexing agent is returned to step (A) for recycling.
在本发明中,对所述蜡膏进行加热,目的是使得蜡膏分解,以脱出并回收其中被络合的正构烷烃。所述加热可以采用本领域中常规的方式,本申请对其没有特别的限定。所述加热的条件包括:温度可以为80-200℃,时间可以为1-72h;优选地,温度可以为80-180℃,时间可以为2-48h。In the present invention, the wax paste is heated to decompose the wax paste so as to remove and recover the complexed normal alkanes therein. The heating can be carried out in a conventional manner in the art, and the present application has no particular limitation thereto. The heating conditions include: the temperature can be 80-200°C, and the time can be 1-72h; preferably, the temperature can be 80-180°C, and the time can be 2-48h.
在本发明中,对所述第二过滤分离的条件不作具体限定,只要能够实现将正构烷烃和所述络合剂充分分离即可。In the present invention, the conditions for the second filtration separation are not specifically limited, as long as the normal alkanes and the complexing agent can be fully separated.
在本发明中,所述循环使用可以将所述第二过滤分离得到的络合剂返回步骤(A)中单独作为脱蜡络合剂来使用,也可以将其与新鲜的络合剂混合后共同返回步骤(A)中作为脱蜡络合剂来使用。In the present invention, the recycling can be to return the complexing agent obtained by the second filtration separation to step (A) for use as a dewaxing complexing agent alone, or to mix it with a fresh complexing agent and return them together to step (A) for use as a dewaxing complexing agent.
本发明第三方面提供由前述第一方面所述的络合剂在降低费托合成油浊点中的应用。The third aspect of the present invention provides use of the complexing agent described in the first aspect in reducing the cloud point of Fischer-Tropsch synthetic oil.
以下将通过实施例对本发明进行详细描述。以下实施例和对比例中,The present invention will be described in detail below by way of examples. In the following examples and comparative examples,
本发明所使用的络合剂的制备过程如下:The preparation process of the complexing agent used in the present invention is as follows:
(1)将组分A置于粉碎机中进行粉碎处理,得到粒径为100-200目的组分A粉料;(1) Component A is placed in a pulverizer for pulverization to obtain a powder of component A with a particle size of 100-200 mesh;
(2)将组分B置于粉碎机中进行粉碎处理,得到粒径为80-100目的组分B粉料;(2) placing component B in a pulverizer for pulverization to obtain a component B powder with a particle size of 80-100 mesh;
(3)将上述分别制备好的组分A粉料与组分B粉料按照质量比进行充分混合,之后在混捏机中混捏成型,制得络合剂。(3) The component A powder and the component B powder prepared above are fully mixed according to the mass ratio, and then kneaded in a kneader to obtain a complexing agent.
实施例1-11所使用的络合剂(分别记为L1-L11)为采用上述过程分别制得,络合剂的组成参数如表1所示。The complexing agents used in Examples 1-11 (respectively denoted as L1-L11) were prepared by the above process, and the composition parameters of the complexing agents are shown in Table 1.
表1Table 1
所用费托合成油购自国家能源集团宁夏煤业集团有限责任公司煤制油分公司。The Fischer-Tropsch synthetic oil used was purchased from the Coal-to-Liquids Branch of Ningxia Coal Industry Group Co., Ltd. of the State Energy Group.
实施例1Example 1
(A)将络合剂L1加入到费托合成油(浊点为42℃,初馏点为200℃,终馏点为650℃)中,在搅拌的条件下进行络合反应(费托合成油:络合剂L1的质量比为10:1),反应温度为-5℃,反应时间为48h,搅拌速率为300转/分,得到反应产物;(A) adding the complexing agent L1 to the Fischer-Tropsch oil (cloud point of 42°C, initial boiling point of 200°C, final boiling point of 650°C), carrying out complexing reaction under stirring (mass ratio of Fischer-Tropsch oil: complexing agent L1 is 10:1), reaction temperature of -5°C, reaction time of 48h, stirring rate of 300 rpm, to obtain a reaction product;
(B)将所述反应产物在-35℃条件下进行第一过滤分离,得到脱蜡油P1和蜡膏;(B) subjecting the reaction product to a first filtration separation at -35°C to obtain dewaxed oil P1 and wax paste;
(C)将所述蜡膏在80℃条件下加热2h,之后进行第二过滤分离,得到正构烷烃和络合剂。回收所述正构烷烃,将所述络合剂返回步骤(A)中循环使用。(C) heating the wax paste at 80° C. for 2 h, and then performing a second filtration separation to obtain normal alkanes and a complexing agent. Recovering the normal alkanes, and returning the complexing agent to step (A) for recycling.
实施例2Example 2
按照实施例1的方法,区别仅在于使用络合剂L2。其他条件与实施例1相同。得到脱蜡油P2。The method of Example 1 was followed, except that the complexing agent L2 was used. Other conditions were the same as those of Example 1. Dewaxed oil P2 was obtained.
实施例3Example 3
按照实施例1的方法,区别仅在于使用络合剂L3。其他条件与实施例1相同。得到脱蜡油P3。The method of Example 1 was followed, except that the complexing agent L3 was used. Other conditions were the same as those of Example 1. Dewaxed oil P3 was obtained.
实施例4Example 4
(A)将络合剂L4加入到费托合成油(浊点为23℃,初馏点为200℃,终馏点为680℃)中,在搅拌的条件下进行络合反应(费托合成油:络合剂L4的质量比为20:1),反应温度为50℃,反应时间为10h,搅拌速率为600转/分,得到反应产物;(A) adding the complexing agent L4 to the Fischer-Tropsch oil (cloud point of 23°C, initial boiling point of 200°C, final boiling point of 680°C), carrying out complexing reaction under stirring (mass ratio of Fischer-Tropsch oil: complexing agent L4 is 20:1), reaction temperature of 50°C, reaction time of 10h, stirring rate of 600 rpm, to obtain a reaction product;
(B)将所述反应产物在60℃条件下进行第一过滤分离,得到脱蜡油P4和蜡膏;(B) subjecting the reaction product to a first filtration separation at 60° C. to obtain dewaxed oil P4 and wax paste;
(C)将所述蜡膏在100℃条件下加热35h,之后进行第二过滤分离,得到正构烷烃和络合剂。回收所述正构烷烃,将所述络合剂返回步骤(A)中循环使用。(C) heating the wax paste at 100° C. for 35 hours, and then performing a second filtration separation to obtain normal alkanes and a complexing agent. Recovering the normal alkanes, and returning the complexing agent to step (A) for recycling.
实施例5Example 5
(A)将络合剂L5加入到费托合成油(浊点为-30℃,初馏点为180℃,终馏点为680℃)中,在搅拌的条件下进行络合反应(费托合成油:络合剂L5的质量比为1:1),反应温度为80℃,反应时间为1h,搅拌速率为100转/分,得到反应产物;(A) adding the complexing agent L5 to the Fischer-Tropsch synthetic oil (cloud point of -30°C, initial boiling point of 180°C, final boiling point of 680°C), carrying out complexing reaction under stirring (mass ratio of Fischer-Tropsch synthetic oil: complexing agent L5 is 1:1), reaction temperature of 80°C, reaction time of 1h, stirring rate of 100 rpm, to obtain a reaction product;
(B)将所述反应产物在-5℃℃条件下进行第一过滤分离,得到脱蜡油P5和蜡膏;(B) subjecting the reaction product to a first filtration separation at -5°C to obtain dewaxed oil P5 and wax paste;
(C)将所述蜡膏在150℃条件下加热48h,之后进行第二过滤分离,得到正构烷烃和络合剂。回收所述正构烷烃,将所述络合剂返回步骤(A)中循环使用。(C) heating the wax paste at 150° C. for 48 hours, and then performing a second filtration separation to obtain normal alkanes and a complexing agent. Recovering the normal alkanes, and returning the complexing agent to step (A) for recycling.
实施例6Example 6
(A)将络合剂L6加入到费托合成油(浊点为60℃,初馏点为200℃,终馏点为660℃)中,在搅拌的条件下进行络合反应(费托合成油:络合剂L6的质量比为5:1),反应温度为20℃,反应时间为25h,搅拌速率为500转/分,得到反应产物;(A) adding the complexing agent L6 to the Fischer-Tropsch oil (cloud point of 60°C, initial boiling point of 200°C, final boiling point of 660°C), carrying out complexing reaction under stirring (mass ratio of Fischer-Tropsch oil: complexing agent L6 is 5:1), reaction temperature of 20°C, reaction time of 25h, stirring rate of 500 rpm, to obtain a reaction product;
(B)将所述反应产物在-15℃条件下进行第一过滤分离,得到脱蜡油P6和蜡膏;(B) subjecting the reaction product to a first filtration separation at -15°C to obtain dewaxed oil P6 and wax paste;
(C)将所述蜡膏在180℃条件下加热10h,之后进行第二过滤分离,得到正构烷烃和络合剂。回收所述正构烷烃,将所述络合剂返回步骤(A)中循环使用。(C) heating the wax paste at 180° C. for 10 h, and then performing a second filtration separation to obtain normal alkanes and a complexing agent. Recovering the normal alkanes, and returning the complexing agent to step (A) for recycling.
实施例7Example 7
(A)将络合剂L7加入到费托合成油(浊点为-14℃,初馏点为150℃,终馏点为650℃)中,在搅拌的条件下进行络合反应(费托合成油:络合剂L7的质量比为30:1),反应温度为100℃,反应时间为50h,搅拌速率为700转/分,得到反应产物;(A) adding the complexing agent L7 to the Fischer-Tropsch oil (cloud point of -14°C, initial boiling point of 150°C, final boiling point of 650°C), carrying out complexing reaction under stirring (mass ratio of Fischer-Tropsch oil: complexing agent L7 is 30:1), reaction temperature of 100°C, reaction time of 50h, stirring rate of 700 rpm, to obtain a reaction product;
(B)将所述反应产物在100℃条件下进行第一过滤分离,得到脱蜡油P7和蜡膏;(B) subjecting the reaction product to a first filtration separation at 100° C. to obtain dewaxed oil P7 and wax paste;
(C)将所述蜡膏在90℃条件下加热20h,之后进行第二过滤分离,得到正构烷烃和络合剂。回收所述正构烷烃,将所述络合剂返回步骤(A)中循环使用。(C) heating the wax paste at 90° C. for 20 h, and then performing a second filtration separation to obtain normal alkanes and a complexing agent. Recovering the normal alkanes, and returning the complexing agent to step (A) for recycling.
实施例8Example 8
(A)将络合剂L8加入到费托合成油(浊点为60℃,初馏点为160℃,终馏点为650℃)中,在搅拌的条件下进行络合反应(费托合成油:络合剂L8的质量比为50:1),反应温度为40℃,反应时间为0.5h,搅拌速率为30转/分,得到反应产物;(A) adding the complexing agent L8 to the Fischer-Tropsch synthetic oil (cloud point of 60°C, initial boiling point of 160°C, final boiling point of 650°C), carrying out complexing reaction under stirring (mass ratio of Fischer-Tropsch synthetic oil: complexing agent L8 is 50:1), reaction temperature of 40°C, reaction time of 0.5h, stirring rate of 30 rpm, and obtaining a reaction product;
(B)将所述反应产物在60℃条件下进行第一过滤分离,得到脱蜡油P8和蜡膏;(B) subjecting the reaction product to a first filtration separation at 60° C. to obtain dewaxed oil P8 and wax paste;
(C)将所述蜡膏在200℃条件下加热1h,之后进行第二过滤分离,得到正构烷烃和络合剂。回收所述正构烷烃,将所述络合剂返回步骤(A)中循环使用。(C) heating the wax paste at 200° C. for 1 hour, and then performing a second filtration separation to obtain normal alkanes and a complexing agent. Recovering the normal alkanes, and returning the complexing agent to step (A) for recycling.
实施例9Example 9
(A)将络合剂L9加入到费托合成油(浊点为15℃,初馏点为175℃,终馏点为650℃)中,在搅拌的条件下进行络合反应(费托合成油:络合剂L9的质量比为25:1),反应温度为0℃,反应时间为20h,搅拌速率为400转/分,得到反应产物;(A) adding the complexing agent L9 to the Fischer-Tropsch oil (cloud point of 15°C, initial boiling point of 175°C, final boiling point of 650°C), carrying out complexing reaction under stirring (mass ratio of Fischer-Tropsch oil: complexing agent L9 is 25:1), reaction temperature of 0°C, reaction time of 20h, stirring rate of 400 rpm, and obtaining a reaction product;
(B)将所述反应产物在0℃条件下进行第一过滤分离,得到脱蜡油P9和蜡膏;(B) subjecting the reaction product to a first filtration separation at 0° C. to obtain dewaxed oil P9 and wax paste;
(C)将所述蜡膏在160℃条件下加热55h,之后进行第二过滤分离,得到正构烷烃和络合剂。回收所述正构烷烃,将所述络合剂返回步骤(A)中循环使用。(C) heating the wax paste at 160° C. for 55 hours, and then performing a second filtration separation to obtain normal alkanes and a complexing agent. Recovering the normal alkanes, and returning the complexing agent to step (A) for recycling.
实施例10Example 10
(A)将络合剂L10加入到费托合成油(浊点为-30℃,初馏点为160℃,终馏点为690℃)中,在搅拌的条件下进行络合反应(费托合成油:络合剂L10的质量比为40:1),反应温度为70℃,反应时间为72h,搅拌速率为800转/分,得到反应产物;(A) adding the complexing agent L10 to the Fischer-Tropsch oil (cloud point of -30°C, initial boiling point of 160°C, final boiling point of 690°C), carrying out complexing reaction under stirring (mass ratio of Fischer-Tropsch oil to complexing agent L10 is 40:1), reaction temperature of 70°C, reaction time of 72h, stirring rate of 800 rpm, to obtain a reaction product;
(B)将所述反应产物在-35℃条件下进行第一过滤分离,得到脱蜡油P10和蜡膏;(B) subjecting the reaction product to a first filtration separation at -35°C to obtain dewaxed oil P10 and wax paste;
(C)将所述蜡膏在120℃条件下加热72h,之后进行第二过滤分离,得到正构烷烃和络合剂。回收所述正构烷烃,将所述络合剂返回步骤(A)中循环使用。(C) heating the wax paste at 120° C. for 72 hours, and then performing a second filtration separation to obtain normal alkanes and a complexing agent. Recovering the normal alkanes, and returning the complexing agent to step (A) for recycling.
实施例11Embodiment 11
(A)将络合剂L11加入到费托合成油(浊点为35℃,初馏点为155℃,终馏点为700℃)中,在搅拌的条件下进行络合反应(费托合成油:络合剂L11的质量比为35:1),反应温度为20℃,反应时间为60h,搅拌速率为200转/分,得到反应产物;(A) adding the complexing agent L11 to the Fischer-Tropsch synthetic oil (cloud point of 35°C, initial boiling point of 155°C, final boiling point of 700°C), carrying out complexing reaction under stirring (mass ratio of Fischer-Tropsch synthetic oil: complexing agent L11 is 35:1), reaction temperature of 20°C, reaction time of 60h, stirring rate of 200 rpm, to obtain a reaction product;
(B)将所述反应产物在10℃条件下进行第一过滤分离,得到脱蜡油P11和蜡膏;(B) subjecting the reaction product to a first filtration separation at 10° C. to obtain dewaxed oil P11 and wax paste;
(C)将所述蜡膏在110℃条件下加热60h,之后进行第二过滤分离,得到正构烷烃和络合剂。回收所述正构烷烃,将所述络合剂返回步骤(A)中循环使用。(C) heating the wax paste at 110° C. for 60 hours, and then performing a second filtration separation to obtain normal alkanes and a complexing agent. Recovering the normal alkanes, and returning the complexing agent to step (A) for recycling.
对比例1Comparative Example 1
按照实施例1的方法,不同的是,络合剂中组分A:组分B的质量比为60:1。其他条件与实施例1相同。得到脱蜡油D1。The method of Example 1 was followed, except that the mass ratio of component A to component B in the complexing agent was 60:1. Other conditions were the same as those of Example 1. Dewaxed oil D1 was obtained.
对比例2Comparative Example 2
按照实施例1的方法,不同的是,费托合成油:络合剂L1的质量比为55:1。其他条件与实施例1相同。得到脱蜡油D2。The method of Example 1 was followed, except that the mass ratio of Fischer-Tropsch synthetic oil to complexing agent L1 was 55:1. Other conditions were the same as those of Example 1. Dewaxed oil D2 was obtained.
对比例3Comparative Example 3
按照实施例1的方法,不同的是,步骤(A)中的反应温度为110℃。其他条件与实施例1相同。得到脱蜡油D3。The method of Example 1 was followed, except that the reaction temperature in step (A) was 110° C. The other conditions were the same as those in Example 1. Dewaxed oil D3 was obtained.
对比例4Comparative Example 4
按照实施例1的方法,不同的是,步骤(A)中的反应时间为0.2h。其他条件与实施例1相同。得到脱蜡油D4。The method of Example 1 was followed, except that the reaction time in step (A) was 0.2 h. Other conditions were the same as those in Example 1. Dewaxed oil D4 was obtained.
对比例5Comparative Example 5
按照实施例1的方法,不同的是,络合剂中不包含组分B。其他条件与实施例1相同。得到脱蜡油D5。The method of Example 1 was followed, except that the complexing agent did not contain component B. Other conditions were the same as those of Example 1. Dewaxed oil D5 was obtained.
对比例6Comparative Example 6
按照实施例1的方法,不同的是,络合剂中不包含组分A。其他条件与实施例1相同。得到脱蜡油D6。The method of Example 1 was followed, except that the complexing agent did not contain component A. Other conditions were the same as those of Example 1. Dewaxed oil D6 was obtained.
对比例7Comparative Example 7
在50℃条件下将配制好的脱蜡液(尿素:异丙醇:水的质量比为5:4:1)加入到费托合成油(浊点为42℃,初馏点为200℃,终馏点为650℃)中,其中,费托合成油:脱蜡液的质量比为1:3。在搅拌速率为300转/分、温度为50℃条件下搅拌48h,之后在-10℃条件下进行过滤分离,得到脱蜡油、醇水溶液和蜡膏;Add the prepared dewaxing liquid (urea: isopropanol: water mass ratio of 5:4:1) to Fischer-Tropsch synthetic oil (cloud point of 42°C, initial distillation point of 200°C, final distillation point of 650°C) at 50°C, where the mass ratio of Fischer-Tropsch synthetic oil to dewaxing liquid is 1:3. Stir at a stirring rate of 300 rpm and a temperature of 50°C for 48 hours, then filter and separate at -10°C to obtain dewaxing oil, alcohol aqueous solution and wax paste;
将脱蜡油加热至90℃脱除异丙醇,得到脱蜡油D7;采用蒸馏法从醇水溶液中回收异丙醇,得到85wt%异丙醇水溶液;向蜡膏中加水并加热至80℃,得到尿素水溶液和正构烷烃。The dewaxed oil is heated to 90° C. to remove isopropanol, thereby obtaining dewaxed oil D7; isopropanol is recovered from the alcohol aqueous solution by distillation, thereby obtaining an 85 wt % isopropanol aqueous solution; water is added to the wax paste and heated to 80° C., thereby obtaining a urea aqueous solution and normal alkanes.
测试例Test Case
将实施例1-11和对比例1-7所得到的脱蜡油(P1-P11,D1-D7)进行浊点测试和异构烷烃含量测试,并将脱蜡油的浊点与脱蜡处理前的费托合成油的浊点进行比较,The dewaxed oils (P1-P11, D1-D7) obtained in Examples 1-11 and Comparative Examples 1-7 were subjected to cloud point tests and isoparaffin content tests, and the cloud points of the dewaxed oils were compared with the cloud points of the Fischer-Tropsch synthetic oils before dewaxing treatment.
浊点:采用自动倾点浊点测定仪进行测定(厂商为海尔潮,型号HCP-852);Turbidity point: measured using an automatic pour point turbidity meter (manufacturer: Haierchao, model: HCP-852);
异构烷烃含量:采用气相色谱进行测定(厂商为安捷伦,型号7890B)。Isoparaffin content: measured by gas chromatography (manufacturer: Agilent, model 7890B).
测试结果如表2所示。The test results are shown in Table 2.
表2Table 2
通过实施例1-11与对比例的结果可以看出,采用本发明的络合剂和方法对费托合成油进行处理,所得到的产品脱蜡油与处理前的费托合成油相比,浊点出现了不同幅度的显著降低,进而低温流动性能得到显著提高,具体表现为:对于自身浊点较高的原料油(如实施例1-3、6和8中所使用的费托合成油),处理后浊点出现大幅度降低;对于自身浊点较低的原料油(如实施例4、9和11中所使用的费托合成油),处理后浊点也出现显著降低;对于自身浊点更低的原料油(如实施例5、7和10中所使用的费托合成油),处理后尽管浊点的降幅与前二者存在一定差距,但鉴于原料油自身的浊点已处于较低水平,故降低浊点的效果也是显著的。在实施例1-11中,所得脱蜡油中异构烷烃含量均能够达到98wt%以上,同时正构烷烃回收率高。而对比例1-7没有采用本发明的络合剂或方法,与实施例1相比较,处理后所得的脱蜡油的浊点降幅和低温流动性能改善效果不理想。It can be seen from the results of Examples 1-11 and the comparative examples that the Fischer-Tropsch synthetic oil is treated by the complexing agent and method of the present invention, and the obtained product dewaxed oil has a significant decrease in cloud point of different magnitudes compared with the Fischer-Tropsch synthetic oil before treatment, and thus the low-temperature flow performance is significantly improved, which is specifically manifested as follows: for the raw material oil with a higher cloud point (such as the Fischer-Tropsch synthetic oil used in Examples 1-3, 6 and 8), the cloud point is greatly reduced after treatment; for the raw material oil with a lower cloud point (such as the Fischer-Tropsch synthetic oil used in Examples 4, 9 and 11), the cloud point is also significantly reduced after treatment; for the raw material oil with a lower cloud point (such as the Fischer-Tropsch synthetic oil used in Examples 5, 7 and 10), after treatment, although the decrease in the cloud point is somewhat different from the previous two, given that the cloud point of the raw material oil itself is already at a relatively low level, the effect of reducing the cloud point is also significant. In Examples 1-11, the isoparaffin content in the obtained dewaxed oil can reach more than 98wt%, and the normal alkane recovery rate is high. Comparative Examples 1-7 do not use the complexing agent or method of the present invention. Compared with Example 1, the cloud point reduction and low-temperature flow performance improvement effects of the dewaxed oil obtained after treatment are not ideal.
特别地,对比例1、对比例5和对比例6没有采用本发明中的络合剂,脱蜡效果较差,导致产品脱蜡油的浊点降低幅度和异构烷烃含量低于实施例1;对比例5所用的络合剂中不包含组分B,对比例6所用的络合剂中不包含组分A,它们所获得的浊点降低效果均显著低于实施例1(所用的络合剂中同时包含组分A和组分B);对比例7使用了常规的溶剂脱蜡方法,产品脱蜡油的浊点降低幅度和异构烷烃含量明显低于实施例1,与本申请的技术效果差距显著。In particular, Comparative Examples 1, 5 and 6 did not use the complexing agent of the present invention, and the dewaxing effect was poor, resulting in the cloud point reduction and isoparaffin content of the product dewaxed oil being lower than those in Example 1; the complexing agent used in Comparative Example 5 did not contain component B, and the complexing agent used in Comparative Example 6 did not contain component A, and the cloud point reduction effects obtained by them were significantly lower than those in Example 1 (the complexing agent used contained both component A and component B); Comparative Example 7 used a conventional solvent dewaxing method, and the cloud point reduction and isoparaffin content of the product dewaxed oil were significantly lower than those in Example 1, which was significantly different from the technical effects of the present application.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention are described in detail above, but the present invention is not limited thereto. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications, including the combination of various technical features in any other suitable manner, and these simple modifications and combinations should also be regarded as the contents disclosed by the present invention and belong to the protection scope of the present invention.
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