CN115389358B - Yarn multi-performance index synchronous detection device and method based on hairiness tester - Google Patents
Yarn multi-performance index synchronous detection device and method based on hairiness tester Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及纱线性能检测装置技术领域,尤其涉及一种基于毛羽测试仪的纱线多性能指标同步检测装置及检测方法。The present invention relates to the technical field of yarn performance detection devices, and in particular to a yarn multi-performance index synchronous detection device and a detection method based on a hairiness tester.
背景技术Background technique
毛羽是衡量纱线和织物品质的重要指标之一,纱线毛羽是指外露在短纤维纱线表面的纤维头端或纤维环。毛羽作为评定纱线品质的重要指标之一,不仅影响纱线品质性能,同时也对后续的织造加工效率与产品性能产生不良影响。纱线受力时,毛羽缺少握持受力点,因而毛羽对纱线强力无任何帮助,并且纱线毛羽过多,在后续加工中纱线更易磨损断裂,影响加工效率;在织造过程中,毛羽过多纱线易纠缠在一起,造成开口不清,影响织造效率和品质。Hairiness is one of the important indicators for measuring the quality of yarn and fabric. Yarn hairiness refers to the fiber head or fiber ring exposed on the surface of short fiber yarn. As one of the important indicators for evaluating yarn quality, hairiness not only affects the quality performance of yarn, but also has an adverse effect on the subsequent weaving processing efficiency and product performance. When the yarn is subjected to force, the hairiness lacks a gripping force point, so the hairiness does not help the yarn strength at all. In addition, if the yarn hairiness is too much, the yarn is more likely to wear and break in subsequent processing, affecting the processing efficiency. In the weaving process, yarns with too much hairiness are prone to entanglement, resulting in unclear openings, affecting weaving efficiency and quality.
常用的纱线毛羽评价指标有毛羽根数分布的毛羽指数和毛羽H值两种。毛羽指数是采用不同设定长度下的毛羽根数对纱线毛羽进行描述(其定义为单位长度内,单侧面上伸出长度超过某设定长度的毛羽根数累计数,单位为根/米);毛羽H值反映的是单位长度被测纱线上的毛羽总量(其定义为1cm长的被测范围内突出的纤维的总长度)。通过毛羽评价指标能够对纱线品质、加工和织造性能进行评价。Commonly used yarn hairiness evaluation indicators include the hairiness index of the hairiness root number distribution and the hairiness H value. The hairiness index describes the yarn hairiness by using the number of hairiness roots at different set lengths (it is defined as the cumulative number of hairiness roots extending on a single side exceeding a certain set length within a unit length, in units of roots/meter); the hairiness H value reflects the total amount of hairiness on the measured yarn per unit length (it is defined as the total length of the protruding fibers within the measured range of 1 cm). The hairiness evaluation index can be used to evaluate the yarn quality, processing and weaving performance.
然而,纱线毛羽一种是纱线生产出来后自带的毛羽,另外一种是纱线经过多次摩擦的再生毛羽,再生毛羽达到一定数量和长度,就会产生严重的起毛起球现象。现有技术提供的装置具有单一性,只能单纯的用来测试纱线自带毛羽,或者通过耐磨性能测试仪,对一段纱线反复摩擦,测试其耐磨性能。其中,自带毛羽一般通过测试一定长度纱线上毛羽总量,然后求平均得到。例如专利CN201420606153.6公开了一种纱线毛羽检测装置,包括纱线传输装置、纱线图像采集装置和纱线图像处理装置。纱线从纱管上退绕后,在导纱钩和导纱轮形成的纱路上以恒定张力稳定地通过带有放大镜头的面阵相机视场,最后经驱动电机驱动的动力皮辊输出。纱线经过图像采集装置时,面阵相机与频闪背景面光源同步触发,使采集到的纱线图像背景亮度满足检测要求,面阵相机触发频率同当前导纱速度相匹配,实现纱线图像完整、无冗余地采集。该方法为一种常规的非封闭循环式毛羽测试方法。However, there are two types of yarn hairiness: the hairiness that comes with the yarn after it is produced, and the other type is the regenerated hairiness of the yarn after multiple frictions. When the regenerated hairiness reaches a certain number and length, serious pilling will occur. The device provided by the prior art is single and can only be used to test the hairiness of the yarn, or to repeatedly rub a section of yarn through a wear resistance tester to test its wear resistance. Among them, the inherent hairiness is generally obtained by testing the total amount of hairiness on a certain length of yarn and then averaging it. For example, patent CN201420606153.6 discloses a yarn hairiness detection device, including a yarn transmission device, a yarn image acquisition device and a yarn image processing device. After the yarn is unwound from the bobbin, it passes through the field of view of a planar array camera with a magnifying lens at a constant tension on the yarn path formed by the yarn guide hook and the yarn guide wheel, and is finally output by a power roller driven by a drive motor. When the yarn passes through the image acquisition device, the area array camera is triggered synchronously with the stroboscopic background area light source, so that the background brightness of the collected yarn image meets the detection requirements, and the trigger frequency of the area array camera matches the current yarn guide speed, so that the yarn image is completely and non-redundantly collected. This method is a conventional non-closed cycle hairiness test method.
专利CN201720561765.1公开了一种纱线耐磨检测装置,安装座和配重物来绑定纱线的两端,上辊轮与电脑相连接,由电脑记录上辊轮的旋转圈数;通过设置两个辊轮来反复摩擦纱线,再通过设置的配重物来检测纱线断裂状态。由此可见,现有技术对纱线毛羽或耐磨等性能的测试均有各自的测试方法和标准,难以实现对纱线多种性能指标的综合检测,因此实用性不佳,Patent CN201720561765.1 discloses a yarn wear detection device, which uses a mounting base and a counterweight to bind the two ends of the yarn, and the upper roller is connected to a computer, which records the number of rotations of the upper roller; two rollers are set to repeatedly rub the yarn, and the yarn breakage state is detected by the set counterweight. It can be seen that the existing technology has its own test methods and standards for testing yarn hairiness or wear resistance, and it is difficult to achieve comprehensive testing of multiple performance indicators of the yarn, so it is not practical.
专利CN201810015923.2公开了一种循环式摩擦纱线表面毛羽的在线检测方法,该方法设置了一种闭环式纱线回路,并在回路中设置摩擦辊,使得纱线在循环传输过程中反复收到摩擦,并通过回路中的毛羽采集装置,实时检测毛羽状况。虽然该方法能够纱线摩擦进行在线实时监测,但其还存在一定的缺陷:1、对于循环摩擦来说,张力导纱器无法实现实时自动调节,这会严重影响摩擦稳定性,进而影响检测结果的准确性,甚至会因为纱线张力不断减小,而逐渐变得无法循环运行;2、闭环式纱线回路上设置了刷毛转轮,毛羽监测部位设置了吸风管,这两处设置均会影响纱线上毛羽的自然状态,使得毛羽受到的影响因素增多,进而影响检测稳定性和准确性;3、仅能得到纱线动态毛羽和摩擦断裂性能,无法同时获取纱线蠕变等其它性能;4、未限定纱线回路的长度,从其装置布局来看,并不适宜较长纱线的闭路测试,纱线回路过短时,测试的随机性更大,测试结果准确性随之降低。Patent CN201810015923.2 discloses an online detection method for the hairiness on the surface of a circulating friction yarn. The method sets up a closed-loop yarn loop and arranges a friction roller in the loop so that the yarn is repeatedly rubbed during the cyclic transmission process, and the hairiness condition is detected in real time through a hairiness collection device in the loop. Although this method can monitor yarn friction online in real time, it still has certain defects: 1. For cyclic friction, the tension yarn guide cannot be adjusted automatically in real time, which will seriously affect the friction stability and thus the accuracy of the test results. It may even gradually become unable to circulate due to the continuous decrease in yarn tension; 2. A brush wheel is set on the closed-loop yarn circuit, and a suction pipe is set at the hairiness monitoring part. Both of these settings will affect the natural state of the hairiness on the yarn, increasing the number of factors affecting the hairiness, which in turn affects the detection stability and accuracy; 3. Only the dynamic hairiness and friction fracture properties of the yarn can be obtained, and other properties such as yarn creep cannot be obtained at the same time; 4. The length of the yarn loop is not limited. From the perspective of its device layout, it is not suitable for closed-loop testing of longer yarns. When the yarn loop is too short, the randomness of the test is greater, and the accuracy of the test results is reduced accordingly.
有鉴于此,有必要设计一种改进的基于毛羽测试仪的纱线多性能指标同步检测装置及检测方法,以解决上述问题。In view of this, it is necessary to design an improved yarn multi-performance index synchronous detection device and detection method based on a hairiness tester to solve the above problems.
发明内容Summary of the invention
为了克服上述现有技术的不足,本发明的目的在于提供一种基于毛羽测试仪的纱线多性能指标同步检测装置及检测方法,通过设置循环摩擦闭环纱线回路,并在回路上设置自由落体式张力调节单元,使得纱线在摩擦蠕变过程中始终保持一定的张力,提高摩擦稳定性;与此同时,实时采集纱线毛羽数据,直至纱线断裂,能够通过纱线整个过程的动态毛羽数据对纱线的耐磨性、强度、条干外观、蠕变性能进行评价,从而实现功能纱线性能的快速检测,实用性和便捷性显著提高。In order to overcome the shortcomings of the above-mentioned prior art, the purpose of the present invention is to provide a yarn multi-performance index synchronous detection device and detection method based on a feather tester, by setting a circulating friction closed-loop yarn loop and arranging a free-fall tension adjustment unit on the loop, so that the yarn always maintains a certain tension during the friction creep process, thereby improving the friction stability; at the same time, the yarn feather data is collected in real time until the yarn breaks, and the wear resistance, strength, yarn appearance and creep performance of the yarn can be evaluated through the dynamic feather data of the yarn throughout the whole process, thereby realizing rapid detection of functional yarn performance, and the practicality and convenience are significantly improved.
为实现上述发明目的,本发明提供了一种基于毛羽测试仪的纱线多性能指标同步检测装置,包括毛羽检测单元、第一导纱单元、张力调节单元和摩擦单元;用于将预设长度的封闭式纱线在所述摩擦单元上循环摩擦,并经过所述毛羽检测单元实时采集毛羽数据;所述张力调节单元为自由落体式张力调节单元,用于自动实时调节纱线的张力,以保证纱线摩擦和传输的稳定性。To achieve the above-mentioned purpose of the invention, the present invention provides a synchronous detection device for multiple performance indicators of yarn based on a hairiness tester, comprising a hairiness detection unit, a first yarn guide unit, a tension adjustment unit and a friction unit; the device is used to circulate a closed yarn of a preset length on the friction unit, and collect hairiness data in real time through the hairiness detection unit; the tension adjustment unit is a free-fall tension adjustment unit, which is used to automatically adjust the tension of the yarn in real time to ensure the stability of yarn friction and transmission.
作为本发明的进一步改进,所述张力调节单元包括滑轨和设置于所述滑轨中的张力杆;所述纱线经过所述张力杆的下侧,再导向所述摩擦单元;所述滑轨与所述纱线的传输方向垂直,用于利用所述张力杆的重力自动实时调节所述纱线的张力。所述滑轨上设有位移刻度线,用于获取纱线的动态蠕变数据。As a further improvement of the present invention, the tension adjustment unit includes a slide rail and a tension rod disposed in the slide rail; the yarn passes through the lower side of the tension rod and then guides to the friction unit; the slide rail is perpendicular to the transmission direction of the yarn and is used to automatically adjust the tension of the yarn in real time by using the gravity of the tension rod. The slide rail is provided with a displacement scale line for obtaining the dynamic creep data of the yarn.
作为本发明的进一步改进,所述毛羽检测单元包括毛羽采集模块、位移传感器、数据处理模块以及分别设置于所述毛羽采集模块前后导纱路径上的导纱辊,所述数据处理模块用于将所述毛羽采集模块采集的毛羽数据转换为纱线单位长度上的毛羽根数,并将所述毛羽根数按毛羽长度分类。As a further improvement of the present invention, the hairiness detection unit includes a hairiness collection module, a displacement sensor, a data processing module, and yarn guide rollers respectively arranged on the front and rear yarn guide paths of the hairiness collection module. The data processing module is used to convert the hairiness data collected by the hairiness collection module into the number of hairiness roots per unit length of yarn, and classify the number of hairiness roots according to the hairiness length.
作为本发明的进一步改进,所述摩擦单元包括摩擦辊、导纱辊以及用于为所述摩擦辊提供动力和调节转速的传动装置,以使所述封闭式纱线在所述毛羽检测单元、第一导纱单元、张力调节单元和摩擦单元之间循环摩擦传动。As a further improvement of the present invention, the friction unit includes a friction roller, a yarn guide roller and a transmission device for providing power to the friction roller and adjusting the rotation speed, so that the closed yarn is cyclically frictionally transmitted between the feather detection unit, the first yarn guide unit, the tension adjustment unit and the friction unit.
作为本发明的进一步改进,所述张力调节单元设置于所述第一导纱单元和摩擦单元之间,所述第一导纱单元包括第一支撑杆和设置于所述第一支撑杆上的若干个第三导纱辊,用于调节所述纱线的导向。As a further improvement of the present invention, the tension adjustment unit is arranged between the first yarn guiding unit and the friction unit, and the first yarn guiding unit includes a first support rod and a plurality of third yarn guiding rollers arranged on the first support rod for adjusting the guiding of the yarn.
作为本发明的进一步改进,还包括图像采集装置,用于获取所述纱线的条干外观图像。As a further improvement of the present invention, it also includes an image acquisition device for acquiring the yarn appearance image.
基于毛羽测试仪的纱线多性能指标同步检测方法,采用所述的基于毛羽测试仪的纱线多性能指标同步检测装置,包括以下步骤:The method for synchronously detecting multiple performance indicators of yarn based on a hairiness tester adopts the device for synchronously detecting multiple performance indicators of yarn based on a hairiness tester, and comprises the following steps:
S1.将预设长度的封闭式纱线依次经过所述毛羽检测单元、第一导纱单元、张力调节单元和摩擦单元形成循环的传输回路;S1. The closed yarn of a preset length sequentially passes through the hairiness detection unit, the first yarn guide unit, the tension adjustment unit and the friction unit to form a circulating transmission loop;
S2.启动所述毛羽检测单元和传动装置,以使所述纱线匀速传动,并实时获取纱线上的毛羽长度和数量,直至所述纱线断裂;S2. Start the hairiness detection unit and the transmission device to make the yarn uniformly transmitted and obtain the length and number of hairiness on the yarn in real time until the yarn breaks;
S3.对断裂后的所有数据进行处理,得到所述纱线的多组性能数据。S3. Processing all data after the breakage to obtain multiple groups of performance data of the yarn.
作为本发明的进一步改进,所述封闭式纱线的预设长度为10米。As a further improvement of the present invention, the preset length of the closed yarn is 10 meters.
作为本发明的进一步改进,所述纱线的多组性能数据包括纱线循环耐磨数据、起毛起球数据、动态蠕变数据、摩擦纱线重量损失数据、摩擦纱线条干外观数据、预判纱线织造性能。As a further improvement of the present invention, the multiple sets of performance data of the yarn include yarn cyclic wear resistance data, pilling data, dynamic creep data, friction yarn weight loss data, friction yarn dryness appearance data, and predicted yarn weaving performance.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明提供的基于毛羽测试仪的纱线多性能指标同步检测装置及检测方法,通过设置循环摩擦闭环纱线回路,并在回路上设置自由落体式张力调节单元,使得纱线在摩擦蠕变过程中始终保持一定的张力,提高摩擦稳定性;与此同时,实时采集纱线毛羽变化、纱疵变化、长度变化、耐磨次数等数据,直至纱线断裂,从而对不同材料、结构、粗细及功能纱线的耐磨性、强度、条干外观、蠕变等性能进行综合评价,从而实现功能的多个纱线性能的快速检测,实用性和便捷性显著提高。1. The invention provides a synchronous detection device and method for multiple performance indicators of yarn based on a hairiness tester. A circulating friction closed-loop yarn loop is set, and a free-fall tension adjustment unit is set on the loop, so that the yarn always maintains a certain tension during the friction creep process, thereby improving the friction stability; at the same time, data such as yarn hairiness change, yarn defect change, length change, wear times, etc. are collected in real time until the yarn breaks, so as to comprehensively evaluate the wear resistance, strength, yarn appearance, creep and other properties of yarns with different materials, structures, thicknesses and functions, thereby realizing rapid detection of multiple functional yarn properties, and significantly improving practicality and convenience.
2.通过采用自由落体式张力调节单元,并在滑轨上设置位移刻度,通过张力杆的位移值,计算纱线长度伸长量,进而获取纱线的动态蠕变性能数据。便于将多组动态数据进行比较和拟合,从而对纱线进行全方位的性能评价和预测。相比现有技术单一的测试方法和装置,本发明为纱线综合性能评价提供了一种新的装置和检测思路,有望获得一种新的纱线性能评价标准,从而提高纱线性能检测效率和准确性。2. By adopting a free-fall tension adjustment unit and setting a displacement scale on the slide rail, the elongation of the yarn length is calculated through the displacement value of the tension rod, and then the dynamic creep performance data of the yarn is obtained. It is convenient to compare and fit multiple sets of dynamic data, so as to conduct a comprehensive performance evaluation and prediction of the yarn. Compared with the single test method and device in the prior art, the present invention provides a new device and detection idea for the comprehensive performance evaluation of the yarn, and is expected to obtain a new yarn performance evaluation standard, thereby improving the efficiency and accuracy of yarn performance detection.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明基于毛羽测试仪的纱线多性能指标同步检测装置的结构示意图。FIG1 is a schematic structural diagram of a device for synchronously detecting multiple performance indicators of yarn based on a hairiness tester according to the present invention.
图2为图1中张力调节单元的结构示意图。FIG. 2 is a schematic structural diagram of the tension adjustment unit in FIG. 1 .
图3为不同纱线毛羽数量与循环次数的关系曲线。Figure 3 is a curve showing the relationship between the number of yarn hairiness and the number of cycles.
图4为不同纱线起毛起球数量与循环次数的关系曲线。Figure 4 is a curve showing the relationship between the pilling quantity of different yarns and the number of cycles.
图5为18tex的纱线不同循环次数下的条干外观实物图。Figure 5 is a physical picture of the appearance of 18tex yarn at different cycle numbers.
图6为24tex的纱线不同循环次数下的条干外观实物图。Figure 6 is a physical picture of the appearance of 24tex yarn at different cycle numbers.
附图标记Reference numerals
10-毛羽检测单元;11-毛羽采集模块;12-第一导纱辊;13-第二导纱辊;14-第一罗拉;15-第二罗拉;16-图像采集装置;20-第一导纱单元;21-第一支撑杆;22-第三导纱辊;30-张力调节单元;31-滑轨;32-张力杆;40-摩擦单元;41-第二支撑杆;42-摩擦辊;43-第四导纱辊;50-纱线。10-hairiness detection unit; 11-hairiness collection module; 12-first yarn guide roller; 13-second yarn guide roller; 14-first roller; 15-second roller; 16-image acquisition device; 20-first yarn guide unit; 21-first support rod; 22-third yarn guide roller; 30-tension adjustment unit; 31-slide rail; 32-tension rod; 40-friction unit; 41-second support rod; 42-friction roller; 43-fourth yarn guide roller; 50-yarn.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面结合具体实施例对本发明进行详细描述。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is described in detail below in conjunction with specific embodiments.
在此,还需要说明的是,为了避免因不必要的细节而模糊了本发明,在具体实施例中仅仅示出了与本发明的方案密切相关的结构和/或处理步骤,而省略了与本发明关系不大的其他细节。It should also be noted that, in order to avoid obscuring the present invention due to unnecessary details, only structures and/or processing steps closely related to the scheme of the present invention are shown in the specific embodiments, while other details that are not closely related to the present invention are omitted.
另外,还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。In addition, it should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
请参阅图1和2所示,本发明提供的一种基于毛羽测试仪的纱线多性能指标同步检测装置及检测方法,包括毛羽检测单元10、第一导纱单元20、张力调节单元30和摩擦单元40;用于将预设长度的封闭式纱线50在摩擦单元40上循环摩擦,并经过毛羽检测单元10实时采集毛羽数据。其中。张力调节单元30为自由落体式张力调节单元30,纱线50在摩擦过程中由于蠕变会使得纱线50的长度缓慢增加,通过此种张力调节单元30能够自动实时调节纱线50的张力,使得纱线50始终以恒定的张力传输至摩擦单元,以保证纱线摩擦和传输的稳定性,进而提高检测的稳定性和准确性。整个纱线回路上设有传动装置,用于供纱线50在回路上匀速循环传动。本发明的检测装置能够对纱线50进行动态毛羽检测,通过动态毛羽数据能够对纱线的诸多性能进行预测。例如一个纱线循环出一组该长度对应的毛羽总量数据,通过比较每次循环的毛羽数据,获得纱线摩擦起毛状况,进而预测纱线的加工和织造性能。Please refer to Figures 1 and 2. The present invention provides a yarn multi-performance index synchronous detection device and detection method based on a hairiness tester, including a hairiness detection unit 10, a first yarn guide unit 20, a tension adjustment unit 30 and a friction unit 40; used to circulate and rub a closed yarn 50 of a preset length on the friction unit 40, and collect hairiness data in real time through the hairiness detection unit 10. Wherein. The tension adjustment unit 30 is a free-fall tension adjustment unit 30. During the friction process, the length of the yarn 50 will slowly increase due to creep. Through this tension adjustment unit 30, the tension of the yarn 50 can be automatically adjusted in real time, so that the yarn 50 is always transmitted to the friction unit with a constant tension to ensure the stability of the yarn friction and transmission, thereby improving the stability and accuracy of the detection. A transmission device is provided on the entire yarn loop for the yarn 50 to be circulated and transmitted at a uniform speed on the loop. The detection device of the present invention can perform dynamic hairiness detection on the yarn 50, and can predict many properties of the yarn through dynamic hairiness data. For example, a yarn cycle produces a set of total hairiness data corresponding to the length. By comparing the hairiness data of each cycle, the friction and hairiness of the yarn can be obtained, and then the processing and weaving performance of the yarn can be predicted.
具体地,如图2所示,张力调节单元30包括滑轨31和设置于滑轨31中的张力杆32;纱线50经过张力杆32的下侧,再导向摩擦单元40;滑轨31与纱线50在该处的传输方向垂直,用于利用张力杆32的重力自动实时调节纱线50的张力。张力杆32的重量在2-20克范围内,不宜过大,导致张力过大,影响摩擦和传输,也不宜过小,难以实现稳定的下压式张力调节。特别地,滑轨31上设有位移刻度线,通过张力杆32的位移值,计算纱线50长度伸长量,进而获取纱线的动态蠕变性能数据;张力杆32还可以设计成杆状砝码。Specifically, as shown in FIG. 2 , the tension adjustment unit 30 includes a slide rail 31 and a tension rod 32 disposed in the slide rail 31; the yarn 50 passes through the lower side of the tension rod 32 and then guides to the friction unit 40; the slide rail 31 is perpendicular to the transmission direction of the yarn 50 at this location, and is used to automatically adjust the tension of the yarn 50 in real time by using the gravity of the tension rod 32. The weight of the tension rod 32 is in the range of 2-20 grams, which should not be too large, resulting in excessive tension, affecting friction and transmission, nor too small, making it difficult to achieve stable downward pressure tension adjustment. In particular, a displacement scale is provided on the slide rail 31, and the length elongation of the yarn 50 is calculated by the displacement value of the tension rod 32, thereby obtaining the dynamic creep performance data of the yarn; the tension rod 32 can also be designed as a rod-shaped weight.
毛羽检测单元10包括毛羽采集模块11、位移传感器(图中未显示)、数据处理模块(图中未显示)以及分别设置于毛羽采集模块11前后导纱路径上的导纱辊,如图1中的第一导纱辊12、第二导纱辊13、第一罗拉14和第二罗拉15。纱线15经第一导纱辊12和第二导纱辊13喂入毛羽采集模块11的入口处,然后从出口处经过第一罗拉14和第二罗拉15导出至第一导纱单元20。数据处理模块用于将毛羽采集模块采集的毛羽数据转换为纱线单位长度上的毛羽根数,并将毛羽根数按毛羽长度分类、例如分别给出1、3、5、10mm毛羽的数据。每一个回路循环出一组毛羽数据,最后通过曲线拟合,获取纱线50耐磨、蠕变等其他性能数据。通过本发明的检测装置,能够将多组数据一一对应,从而对纱线的性能进行综合评价。例如将不同循环次数下的毛羽数据及蠕变数据进行比较,判断摩擦对纱线毛羽和蠕变的综合影响,不同的纱线毛羽数据可能相似,但蠕变差异较大,或者毛羽差异较大,蠕变相近,通过多组数据的综合评价,能够对纱线性能进行更加全面和合理的评价和预测。The hairiness detection unit 10 includes a hairiness collection module 11, a displacement sensor (not shown in the figure), a data processing module (not shown in the figure), and guide rollers respectively arranged on the front and rear guide paths of the hairiness collection module 11, such as the first guide roller 12, the second guide roller 13, the first roller 14, and the second roller 15 in FIG1 . The yarn 15 is fed into the entrance of the hairiness collection module 11 through the first guide roller 12 and the second guide roller 13, and then exported from the exit through the first roller 14 and the second roller 15 to the first guide unit 20. The data processing module is used to convert the hairiness data collected by the hairiness collection module into the number of hairiness roots per unit length of the yarn, and classify the number of hairiness roots according to the length of the hairiness, for example, giving data of 1, 3, 5, and 10 mm hairiness respectively. Each loop circulates a set of hairiness data, and finally obtains other performance data such as wear resistance and creep of the yarn 50 through curve fitting. Through the detection device of the present invention, multiple sets of data can be matched one by one, so as to comprehensively evaluate the performance of the yarn. For example, the hairiness data and creep data under different cycle numbers can be compared to determine the comprehensive effect of friction on yarn hairiness and creep. Different yarns may have similar hairiness data but large differences in creep, or large differences in hairiness but similar creep. Through the comprehensive evaluation of multiple sets of data, a more comprehensive and reasonable evaluation and prediction of yarn performance can be made.
张力调节单元30设置于第一导纱单元20和摩擦单元40之间,第一导纱单元20包括第一支撑杆21和设置于第一支撑杆21上的若干个第三导纱辊22,用于调节纱线50的导向。纱线50从第一罗拉14和第二罗拉15导出后,经过第一支撑杆21下方的第三导纱辊22和张力杆32传输至摩擦单元40。从摩擦单元导出的纱线50再传输至第一支撑杆21上方的第三导纱辊22,然后喂入毛羽检测单元10的第一导纱辊12,实现纱线的封闭式循环传输。通过第一导纱单元20一方面能够对纱线进行导向传输,另一方面是为了应对纱线循环回路过长时,纱线受自身重力的影响,蠕变较大时传输容易受阻。通过在张力调节单元30前方的传输路径上设置第一导纱单元20,减小张力调节段的纱线路径,进而提高自由落体式张力调节的灵敏度和准确性。张力调节单元30和第一导纱单元20以及摩擦单元40之间的距离为10-50cm,优选为15-30cm,纱线回路总长度为10m。The tension adjustment unit 30 is arranged between the first yarn guide unit 20 and the friction unit 40. The first yarn guide unit 20 includes a first support rod 21 and a plurality of third yarn guide rollers 22 arranged on the first support rod 21, which are used to adjust the guide of the yarn 50. After the yarn 50 is led out from the first roller 14 and the second roller 15, it is transmitted to the friction unit 40 through the third yarn guide roller 22 and the tension rod 32 below the first support rod 21. The yarn 50 led out from the friction unit is then transmitted to the third yarn guide roller 22 above the first support rod 21, and then fed into the first yarn guide roller 12 of the hairiness detection unit 10, so as to realize the closed loop transmission of the yarn. On the one hand, the first yarn guide unit 20 can guide the transmission of the yarn, and on the other hand, it is to deal with the situation that when the yarn circulation loop is too long, the yarn is affected by its own gravity, and the transmission is easily blocked when the creep is large. By arranging the first yarn guide unit 20 on the transmission path in front of the tension adjustment unit 30, the yarn path of the tension adjustment section is reduced, thereby improving the sensitivity and accuracy of the free fall tension adjustment. The distance between the tension adjustment unit 30 and the first yarn guiding unit 20 and the friction unit 40 is 10-50 cm, preferably 15-30 cm, and the total length of the yarn loop is 10 m.
摩擦单元40包括摩擦辊42、导纱辊(如图1中的第四导纱辊43)以及用于为摩擦辊42提供动力和调节转速的传动装置(图中为显示),以使封闭式纱线50在毛羽检测单元10、第一导纱单元20、张力调节单元30和摩擦单元40之间循环摩擦传动。摩擦辊42和第四导纱辊43设置于第二支撑杆41上,将摩擦后的纱线50向上传输,进而导向第一支撑杆21上方的第三导纱辊22。通过多组竖直向上的导纱辊,便于应对较长纱线的传输稳定性,减小水平方向的路径长度,节约检测装置的占用空间。The friction unit 40 includes a friction roller 42, a yarn guide roller (such as the fourth yarn guide roller 43 in FIG. 1 ), and a transmission device (shown in the figure) for providing power to the friction roller 42 and adjusting the rotation speed, so that the closed yarn 50 is cyclically friction-transmitted between the hairiness detection unit 10, the first yarn guide unit 20, the tension adjustment unit 30 and the friction unit 40. The friction roller 42 and the fourth yarn guide roller 43 are arranged on the second support rod 41, and the yarn 50 after friction is transmitted upward, and then guided to the third yarn guide roller 22 above the first support rod 21. Through multiple groups of vertically upward yarn guide rollers, it is convenient to deal with the transmission stability of longer yarns, reduce the path length in the horizontal direction, and save the occupied space of the detection device.
特别地,本发明纱线回路上还包括图像采集装置16,用于获取纱线的条干外观图像。图像采集装置16优选设置在毛羽检测单元前方的传输路径上,例如为高速摄影装置。In particular, the yarn loop of the present invention further includes an image acquisition device 16 for acquiring an image of the yarn appearance. The image acquisition device 16 is preferably arranged on the transmission path in front of the hairiness detection unit, such as a high-speed photography device.
本发明还提供一种基于毛羽测试仪的纱线多性能指标同步检测方法,采用的多基于毛羽测试仪的纱线多性能指标同步检测装置,包括以下步骤:The present invention also provides a method for synchronously detecting multiple performance indicators of yarn based on a hairiness tester, and a device for synchronously detecting multiple performance indicators of yarn based on a hairiness tester is used, comprising the following steps:
S1.将预设长度的封闭式纱线依次经过毛羽检测单元、第一导纱单元、张力调节单元和摩擦单元形成循环的传输回路;S1. The closed yarn of a preset length sequentially passes through the hairiness detection unit, the first yarn guide unit, the tension adjustment unit and the friction unit to form a circulating transmission loop;
S2.启动毛羽检测单元和传动装置,以使纱线匀速传动,并实时获取纱线上的毛羽长度和数量,直至纱线断裂;S2. Start the hairiness detection unit and the transmission device to make the yarn uniformly transmitted and obtain the length and number of hairiness on the yarn in real time until the yarn breaks;
S3.对断裂后的所有数据进行处理,得到纱线的多组性能数据。S3. Process all data after the breakage to obtain multiple groups of performance data of the yarn.
其中,封闭式纱线的预设长度为10米。纱线的传动速度为5-100米/分钟,根据纱线毛羽国家测试标准优选纱线传动速度为30米/分钟,摩擦单元的摩擦力由纱线表面粗糙度、摩擦单元40外包砂纸粗糙度、自动调节张力的张力杆32重量决定,其中摩擦单元40外包砂纸粗糙度越大、摩擦力越大,张力杆32重量越重、摩擦力越大。The preset length of the closed yarn is 10 meters. The transmission speed of the yarn is 5-100 meters per minute. According to the national test standard for yarn hairiness, the preferred yarn transmission speed is 30 meters per minute. The friction force of the friction unit is determined by the roughness of the yarn surface, the roughness of the sandpaper wrapped around the friction unit 40, and the weight of the tension rod 32 that automatically adjusts the tension. The greater the roughness of the sandpaper wrapped around the friction unit 40, the greater the friction force, and the heavier the weight of the tension rod 32, the greater the friction force.
纱线的多组性能数据包括纱线实时毛羽数据,纱线循环耐磨数据、起毛起球数据、动态蠕变数据、摩擦纱线重量损失数据、摩擦纱线条干外观数据、预判纱线织造性能。其中,纱线断裂时的循环次数可以用于表征纱线循环耐磨性能;通过毛羽检测单元或者图像采集装置16,能够获得起毛起球数量;通过张力杆32的实时位移数据能够获得摩擦过程中的动态蠕变性能,并将断裂后的长度与初始长度进行比较,获得最终断裂时的蠕变总长度。摩擦纱线重量损失数据则通过将断裂后的重量与初始重量比较获得。摩擦纱线条干外观数据通过图像采集装置16获得。纱线织造性能通过上述获得的性能数据,进行综合预测。例如,纱线在织造过程中会受到一定的反复摩擦力,通过将本发明的摩擦力与实际织造过程的摩擦力进行等同设置,进而测试其动态毛羽和蠕变等数据变化,对织造过程进行模拟预测。本发明采用比较上浆和未上浆的纱线动态毛羽及耐磨检测结果,预测上浆工艺对纱线织造综合性能的影响。The multiple groups of performance data of the yarn include real-time hairiness data of the yarn, yarn cyclic wear resistance data, pilling data, dynamic creep data, friction yarn weight loss data, friction yarn line appearance data, and predicted yarn weaving performance. Among them, the number of cycles when the yarn breaks can be used to characterize the yarn cyclic wear resistance; the number of pilling can be obtained through the hairiness detection unit or the image acquisition device 16; the dynamic creep performance during the friction process can be obtained through the real-time displacement data of the tension rod 32, and the length after the break is compared with the initial length to obtain the total creep length at the final break. The friction yarn weight loss data is obtained by comparing the weight after the break with the initial weight. The friction yarn line appearance data is obtained through the image acquisition device 16. The yarn weaving performance is comprehensively predicted by the performance data obtained above. For example, the yarn will be subjected to a certain repeated friction force during the weaving process. By setting the friction force of the present invention to be equivalent to the friction force of the actual weaving process, and then testing its dynamic hairiness and creep data changes, the weaving process is simulated and predicted. The invention compares the dynamic hairiness and abrasion resistance test results of sized and unsized yarns to predict the influence of sizing technology on the comprehensive weaving performance of the yarns.
实施例Example
采用棉粗纱分别纺制出细纱号数为18、24、36、48tex的纱线,采用本发明基于毛羽测试仪的纱线多性能指标同步检测装置对以上10m的闭合纱线进行循环摩擦测试,动态监测纱线摩擦过程中的毛羽数量变化,动态监测纱线摩擦过程中条干形态变化,动态监测纱线摩擦后的起毛起球,动态监测纱线摩擦过程中的蠕变,纱线摩擦前后的重量损失,纱线摩擦循环次数以及预测纱线的织造性能七大指标。Cotton roving was used to spin yarns with yarn numbers of 18, 24, 36 and 48 tex respectively, and a cyclic friction test was performed on the above 10 m closed yarn using the yarn multi-performance index synchronous detection device based on the hairiness tester of the present invention, to dynamically monitor the change in the number of hairiness during yarn friction, dynamically monitor the change in yarn morphology during yarn friction, dynamically monitor the pilling after yarn friction, dynamically monitor the creep during yarn friction, the weight loss before and after yarn friction, the number of yarn friction cycles and predict seven indicators of yarn weaving performance.
如图3所示,明显看出,纱线直径越大、断裂时的循环次数越多,即耐磨性越好。18、24、36、48tex的纱线断裂时的循环次数依次为74、136、190、240次增加,毛羽数逐渐增多。其中,36tex的纱线在循环次数大于150次时,毛羽数量直线上升,由4000根升至8000根。可见,棉纱线直径增大时,强力增大,但毛羽数量随之增多,且摩擦也更易产生毛羽。As shown in Figure 3, it is obvious that the larger the yarn diameter, the more cycles when it breaks, that is, the better the wear resistance. The cycles when the yarns of 18, 24, 36, and 48 tex break are 74, 136, 190, and 240 times, respectively, and the number of hairiness gradually increases. Among them, when the number of cycles of the 36 tex yarn is greater than 150 times, the number of hairiness increases linearly from 4000 to 8000. It can be seen that when the diameter of the cotton yarn increases, the strength increases, but the number of hairiness increases accordingly, and friction is also more likely to produce hairiness.
表1纱线动态蠕变长度和重量损失测试结果Table 1 Test results of yarn dynamic creep length and weight loss
从表1可以看出,纱线断裂时的蠕变伸长量及质量损失量均随纱线细度的增加而增大。It can be seen from Table 1 that the creep elongation and mass loss at yarn breakage increase with the increase of yarn fineness.
综上所述,本发明提供的基于毛羽测试仪的纱线多性能指标同步检测装置及检测方法,通过设置循环摩擦闭环纱线回路,并在回路上设置自由落体式张力调节单元,使得纱线在摩擦蠕变过程中始终保持一定的张力,提高摩擦稳定性;与此同时,实时采集纱线毛羽变化、纱线疵点、耐磨次数、纱线长度变化等数据,直至纱线断裂,进而对不同材料、结构、粗细及功能纱线的耐磨、强度、蠕变等性能进行评价及测量,从而实现功能纱线多个性能指标的快速检测,实用性和便捷性显著提高。本发明为纱线综合性能评价提供了一种新的装置和检测思路,有望获得一种新的纱线性能评价标准,从而提高纱线性能的检测效率和准确性。In summary, the yarn multi-performance index synchronous detection device and detection method based on the hairiness tester provided by the present invention, by setting a circular friction closed-loop yarn loop and setting a free-fall tension adjustment unit on the loop, the yarn always maintains a certain tension during the friction creep process, thereby improving the friction stability; at the same time, the yarn hairiness change, yarn defects, wear resistance times, yarn length change and other data are collected in real time until the yarn breaks, and then the wear resistance, strength, creep and other properties of yarns of different materials, structures, thicknesses and functions are evaluated and measured, thereby realizing the rapid detection of multiple performance indicators of functional yarns, and the practicality and convenience are significantly improved. The present invention provides a new device and detection idea for the comprehensive performance evaluation of yarns, and is expected to obtain a new yarn performance evaluation standard, thereby improving the detection efficiency and accuracy of yarn performance.
以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention.
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| CN202210973744.6A CN115389358B (en) | 2022-08-15 | 2022-08-15 | Yarn multi-performance index synchronous detection device and method based on hairiness tester |
| PCT/CN2023/111054 WO2024037349A1 (en) | 2022-08-15 | 2023-08-03 | Full-life-cycle multi-index synchronous testing apparatus and testing method for yarn or fabric |
| US18/951,640 US20250076275A1 (en) | 2022-08-15 | 2024-11-18 | Whole lifecycle multi-indicator synchronous detection device and method for yarns or fabrics |
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| CN117214199B (en) * | 2023-11-08 | 2024-02-09 | 张家港扬子纺纱有限公司 | Yarn hairiness detection device and detection system |
| CN118886791B (en) * | 2024-09-25 | 2025-01-17 | 徐州美亚纺织有限公司 | Yarn durability quality detection simulation analysis method |
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