CN115383317A - Laser plate separator for light source plate - Google Patents
Laser plate separator for light source plate Download PDFInfo
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- CN115383317A CN115383317A CN202210844159.6A CN202210844159A CN115383317A CN 115383317 A CN115383317 A CN 115383317A CN 202210844159 A CN202210844159 A CN 202210844159A CN 115383317 A CN115383317 A CN 115383317A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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Abstract
本发明涉及灯具生产领域,尤其涉及一种光源板激光分板机,其包括激光组件、移动组件和下料组件,移动组件上放置光源板粗料,激光组件和下料组件依次设于移动组件的移动路径上;激光组件用于将光源板粗料分割为多个光源板;下料组件包括磁吸装置和变距装置,磁吸装置包括多个阵列布置的磁吸头,每个磁吸头与光源板一一对应吸附;相邻磁吸头之间的间隔通过变距装置进行调整。通过移动组件将光源板粗料运送转移至不同工位进行加工;由激光组件对光源板粗料激光分割,快速分割成多个光源板;由下料组件的磁吸装置对分割后的光源板进行吸附转移;同时由变距装置对磁吸头之间的间隔进行调整,避免吸附时光源板重叠,影响后续光源板的其他加工上料。
The present invention relates to the field of lamp production, in particular to a light source board laser splitting machine, which includes a laser component, a moving component and a blanking component. The rough material of the light source plate is placed on the moving component, and the laser component and the blanking component are sequentially arranged on the moving component. on the moving path; the laser component is used to divide the rough material of the light source plate into multiple light source plates; the blanking component includes a magnetic suction device and a distance changing device, and the magnetic suction device includes a plurality of magnetic suction heads arranged in an array, and each magnetic suction The head and the light source board are adsorbed in one-to-one correspondence; the distance between adjacent magnetic heads is adjusted by the distance changing device. The rough material of the light source board is transported and transferred to different stations for processing by the moving component; the rough material of the light source board is laser-segmented by the laser component, and quickly divided into multiple light source boards; the divided light source board is separated by the magnetic suction device of the blanking component At the same time, the distance between the magnetic suction heads is adjusted by the pitch change device to avoid overlapping of the light source board during adsorption, which will affect other processing and feeding of the subsequent light source board.
Description
技术领域technical field
本发明涉及灯具生产领域,尤其涉及一种光源板激光分板机。The invention relates to the field of lamp production, in particular to a laser board splitting machine for light source boards.
背景技术Background technique
传统的铝合金光源板粗料在成型后需要采用刀片分割的形式,将光源板粗料上的光源板之间、光源板与板边之间分割,形成多个独立的光源板;但传统的刀片分割存在以下问题:1、由于有些种类的光源板较厚,刀片不能彻底分割,容易造成光源板与板边粘连;2、采用该方式分割时分割后的废料如板边,需要人工专门清理,浪费人力和时间;3、采用该方式分割时会造成光源板堆叠,不利于后续工位的自动上料。The traditional aluminum alloy light source board rough material needs to be divided by a blade after forming, and the light source board on the light source board rough material is divided between the light source board and the board edge to form multiple independent light source boards; but the traditional There are the following problems in the blade division: 1. Because some types of light source boards are thick, the blades cannot be completely divided, which may easily cause the light source board to stick to the edge of the board; 2. When using this method of division, the waste after division, such as the edge of the board, needs to be cleaned manually , a waste of manpower and time; 3. When this method is used to divide, the light source boards will be stacked, which is not conducive to the automatic feeding of subsequent stations.
发明内容Contents of the invention
本发明所要解决的技术问题是:提供一种能够快速分割并且避免光源板堆叠的光源板激光分板机。The technical problem to be solved by the present invention is to provide a laser splitter for light source boards that can split quickly and avoid stacking of light source boards.
为了解决上述技术问题,本发明采用的技术方案为:一种光源板激光分板机,包括激光组件、移动组件和下料组件,所述移动组件上放置光源板粗料,所述激光组件和下料组件依次设于移动组件的移动路径上;所述激光组件用于将光源板粗料分割为多个光源板;所述下料组件包括磁吸装置和变距装置,所述磁吸装置包括多个阵列布置的磁吸头,每个所述磁吸头与光源板一一对应吸附;相邻磁吸头之间的间隔通过变距装置进行调整。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a light source board laser splitting machine, including a laser component, a moving component and a blanking component, the rough material of the light source plate is placed on the moving component, the laser component and The blanking assembly is sequentially arranged on the moving path of the moving assembly; the laser assembly is used to divide the rough material of the light source plate into multiple light source panels; the blanking assembly includes a magnetic suction device and a distance changing device, and the magnetic suction device It includes a plurality of magnetic suction heads arranged in an array, and each magnetic suction head is attached to the light source board in a one-to-one correspondence; the interval between adjacent magnetic suction heads is adjusted by a distance changing device.
本发明的有益效果在于:通过移动组件将光源板粗料运送转移至不同工位进行加工;由激光组件对光源板粗料激光分割,快速分割成多个光源板;由下料组件的磁吸装置对分割后的光源板进行吸附转移;同时由变距装置对磁吸头之间的间隔进行调整,避免吸附时光源板重叠,影响后续光源板的其他加工上料。The beneficial effects of the present invention are: the rough material of the light source plate is transported and transferred to different stations for processing by the moving component; The device absorbs and transfers the divided light source boards; at the same time, the distance between the magnetic suction heads is adjusted by the variable pitch device to avoid overlapping of the light source boards during adsorption, which will affect other processing and feeding of the subsequent light source boards.
附图说明Description of drawings
图1为本发明具体实施方式的光源板激光分板机的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the light source board laser splitter of the specific embodiment of the present invention;
图2为本发明具体实施方式的光源板激光分板机的上料组件的结构示意图;Fig. 2 is a schematic structural view of the feeding assembly of the light source board laser splitting machine according to the specific embodiment of the present invention;
图3为本发明具体实施方式的光源板激光分板机的上料组件的抓取机构的结构示意图;Fig. 3 is a structural schematic diagram of the grasping mechanism of the feeding assembly of the light source board laser splitter according to the specific embodiment of the present invention;
图4为本发明具体实施方式的光源板激光分板机的移动组件的结构示意图;Fig. 4 is a structural schematic diagram of a moving assembly of a light source board laser splitter according to a specific embodiment of the present invention;
图5为本发明具体实施方式的光源板激光分板机的移动组件的移动座、放置板和光源板粗料的结构示意图;5 is a structural schematic diagram of the moving seat, the placement plate and the rough material of the light source board of the moving assembly of the light source board laser splitter according to the specific embodiment of the present invention;
图6为本发明具体实施方式的光源板激光分板机的激光组件的结构示意图;6 is a schematic structural view of the laser assembly of the light source board laser splitter according to the specific embodiment of the present invention;
图7为本发明具体实施方式的光源板激光分板机的下料组件的结构示意图;7 is a schematic structural view of the blanking assembly of the light source board laser splitter according to the specific embodiment of the present invention;
图8为本发明具体实施方式的光源板激光分板机的下料组件的磁吸装置、变距装置、下料板和下料气缸配合后的结构示意图。Fig. 8 is a structural schematic diagram of the cooperation of the magnetic suction device, the distance changing device, the blanking plate and the blanking cylinder of the blanking assembly of the light source panel laser panel machine according to the specific embodiment of the present invention.
标号说明:Label description:
1、激光组件;11、激光头;12、三轴运动平台;1. Laser component; 11. Laser head; 12. Three-axis motion platform;
2、移动组件;21、放置板;211、定位柱;212、排气孔;213、板边卸料口;2. Moving components; 21. Placement plate; 211. Positioning column; 212. Vent; 213. Discharge port at the side of the plate;
22、移动座;221、镂空部;23、移动滑轨;22. Moving seat; 221. Hollow part; 23. Moving slide rail;
3、下料组件;31、磁吸装置;311、磁吸头;3. Blanking assembly; 31. Magnetic suction device; 311. Magnetic suction head;
32、变距装置;321、变距气缸;322、变距安装板;323、变距滑轨;324、连接架;325、移动端;32. Variable distance device; 321. Variable distance cylinder; 322. Variable distance mounting plate; 323. Variable distance slide rail; 324. Connecting frame; 325. Mobile terminal;
33、下料板;331、下料口;34、下料气缸;35、下料四轴机器人;36、检测架;33. Blanking plate; 331. Blanking port; 34. Blanking cylinder; 35. Blanking four-axis robot; 36. Detection frame;
4、上料组件;41、三轴机械手;42、抓取机构;421、上压杆;422、下压杆;423、移动气缸;4. Feeding component; 41. Three-axis manipulator; 42. Grabbing mechanism; 421. Upper pressing rod; 422. Lower pressing rod; 423. Moving cylinder;
5、机台;51、废料口;5. Machine platform; 51. Waste port;
6、输送皮带;6. Conveyor belt;
7、光源板粗料;71、定位孔;72、镂空部分;73、板边。7. Coarse material of light source board; 71. Positioning hole; 72. Hollow part; 73. Board edge.
具体实施方式Detailed ways
为详细说明本发明的技术内容、所实现目的及效果,以下结合实施方式并配合附图予以说明。In order to describe the technical content, achieved goals and effects of the present invention in detail, the following descriptions will be made in conjunction with the embodiments and accompanying drawings.
请参照图1至图8,一种光源板激光分板机,包括激光组件1、移动组件2和下料组件3,所述移动组件2上放置光源板粗料7,所述激光组件1和下料组件3依次设于移动组件2的移动路径上;所述激光组件1用于将光源板粗料7分割为多个光源板;所述下料组件3包括磁吸装置31和变距装置32,所述磁吸装置31包括多个阵列布置的磁吸头311,每个所述磁吸头311与光源板一一对应吸附;相邻磁吸头311之间的间隔通过变距装置32进行调整。Please refer to FIG. 1 to FIG. 8 , a light source board laser splitter, including a
从上述描述可知,本发明的有益效果在于:通过移动组件2将光源板粗料7运送转移至不同工位进行加工;由激光组件1对光源板粗料7激光分割,快速分割成多个光源板;由下料组件3的磁吸装置31对分割后的光源板进行吸附转移;同时由变距装置32对磁吸头311之间的间隔进行调整,避免吸附时光源板重叠,影响后续光源板的其他加工上料。From the above description, it can be seen that the beneficial effect of the present invention lies in: the
进一步地,所述变距装置32包括变距气缸321、变距安装板322、变距滑轨323和连接架324,所述变距安装板322设于磁吸头311上方,所述变距气缸321设于变距安装板322上,所述变距气缸321包括两个互相靠近或远离的移动端325,两个所述连接架324分别连接沿其长度方向布置的磁吸头311;所述移动端325与连接架324连接;所述变距安装板322上设有变距滑轨323,所述变距滑轨323的长度方向与移动端325的移动方向一致;所述连接架324与变距滑轨323可移动配合。Further, the
由上述描述可知,通过变距气缸321控制器两个移动端325移动,进而带动连接架324和与连接架324连接的多个磁吸头311移动沿变距滑轨323移动,从而在磁吸头311吸附光源板后改变磁吸头311之间的距离,避免转移后的光源板堆叠。From the above description, it can be known that the two moving
进一步地,所述下料组件3还包括下料板33和下料气缸34;所述下料板33上设有对应磁吸头311设有多个下料口331;所述磁吸头311穿设于下料口331内;所述下料口331的宽度小于光源板的宽度;所述下料气缸34驱动下料板33朝向光源板移动。Further, the blanking
由上述描述可知,通过设置下料板33的下料口331,利用下料口331的宽度比光源板的宽度小的设计,使得在转移后下料板33在下料气缸34的驱动下下压,使得被吸附于磁吸头311上的光源板被压落;同时下料板33的整个板面还起到光源板落料后防止其弹起错位的作用。It can be seen from the above description that by setting the blanking
进一步地,所述下料组件3还包括下料四轴机器人35和检测架36,所述下料四轴机器人35的驱动端与磁吸装置31连接;所述下料四轴机器人35的驱动端的移动路径上设有检测架36,所述检测架36上设置有一排检测传感器。Further, the blanking
由上述描述可知,通过下料四轴机器人35实现磁吸装置31吸附的光源板的灵活转移;而在下料四轴机器人35的驱动端的移动路径上设置的检测架36机器检测传感器,能够对磁吸头311进行感应,以确认磁吸头311上是否吸附光源板;若存在无光源板的磁吸头311,则下料四轴机器人35回转至原先工位,由磁吸装置31再次对未吸附起的光源板进行吸附,避免光源板未吸附成功。As can be seen from the above description, the flexible transfer of the light source plate absorbed by the
进一步地,所述移动组件2包括放置板21、移动座22、移动滑轨23和移动电机;所述移动座22沿移动滑轨23可移动;所述移动电机用于驱动移动座22移动;所述移动座22上设有放置板21;所述放置板21上放置光源板粗料7。Further, the moving assembly 2 includes a
由上述描述可知,放置板21作为光源板粗料7放置区,而放置板21固定于移动座22上;放置板21可以根据不同的光源板粗料7类型进行更换;而后通过移动座22在移动电机驱动下沿移动滑轨23移动,实现对光源板粗料7在不同加工区域的移送。It can be seen from the above description that the
进一步地,所述放置板21上设有多个定位柱211;所述光源板粗料7上对应定位柱211设有多个定位孔71;所述放置板21上对应激光组件1的分割位置设有多个排气孔212。Further, a plurality of
由上述描述可知,通过设置放置板21上的定位柱211及光源板粗料7上的定位孔71,以避免移动过程中光源板粗料7的移位;而在放置板21上设置的排气孔212能够在激光分割时将激光分割产生的热气将光源板吹气错位,影响后续的下料作业。It can be known from the above description that by setting the
进一步地,还包括机台5,所述机台5对应激光组件1处设有废料口51;所述移动座22上设有镂空部221;所述放置板21的两侧设有板边卸料口213;当移动座22移动至激光组件1处时,所述废料口51、镂空部221和板边卸料口213相对。Further, a machine platform 5 is also included, and the machine platform 5 is provided with a
由上述描述可知,机台5上在对应激光组件1处设置的废料口51、移动座22上设置的镂空部221以及放置板21上设置的板边卸料口213均是为了激光分割时废料的排出;具体地,当光源板粗料7转移至激光组件1的加工区域时,激光组件1将光源板之间分割,将光源板与板边73分割,而板边73作为废料能够直接从放置板21的板边卸料口213落出,穿过移动座22上的镂空部221进而落入机台5的废料口51内,省去人工的清理。It can be known from the above description that the
进一步地,所述光源板粗料7上设有多个镂空部分72;还包括上料组件4,所述上料组件4包括三轴机械手41和抓取机构42,所述抓取机构42设于三轴机械手41上,所述抓取机构42包括上压杆421、下压杆422和移动气缸423,所述上压杆421位于光源板粗料7上侧;所述下压杆422呈L形,所述下压杆422包括竖直部和垂直于竖直部的水平部,所述移动气缸423驱动下压杆422沿其水平部的长度方向移动;抓取机构42抓取光源板粗料7时,所述上压杆421抵接于光源板粗料7上侧,所述下压杆422穿过镂空部分72,所述移动气缸423驱动下压杆422移动,所述光源板粗料7与下压杆422的竖直部相抵,所述光源板下侧与下压杆422的水平部抵接。Further, the light source plate rough material 7 is provided with a plurality of hollowed out parts 72; it also includes a feeding assembly 4, which includes a three-axis manipulator 41 and a grabbing mechanism 42, and the grabbing mechanism 42 is set On the three-axis manipulator 41, the grasping mechanism 42 includes an upper pressing rod 421, a lower pressing rod 422 and a moving cylinder 423, the upper pressing rod 421 is located on the upper side of the rough material 7 of the light source board; the lower pressing rod 422 is L-shaped, the lower pressing rod 422 includes a vertical part and a horizontal part perpendicular to the vertical part, the moving cylinder 423 drives the lower pressing rod 422 to move along the length direction of its horizontal part; the grabbing mechanism 42 grabs the light source board When the rough material is 7, the upper pressing rod 421 abuts against the upper side of the light source board rough material 7, the lower pressing rod 422 passes through the hollow part 72, the moving cylinder 423 drives the lower pressing rod 422 to move, and the light source board The coarse material 7 abuts against the vertical portion of the lower pressing rod 422 , and the lower side of the light source board abuts against the horizontal portion of the lower pressing rod 422 .
由上述描述可知,由三轴机械手41实现抓取机构42在上下左右前后等方向的灵活移动;而抓取机构42的上压杆421和下压杆422分别抵压光源板粗料7的上下侧,使得上料稳定;具体地,在上料时,三轴机械手41带动抓取机构42移动至光源板粗料7上方,此时抓取机构42的下压杆422与光源板粗料7的镂空部分72相对;而后三轴机械手41带动抓取机构42下移,上压杆421抵压光源板粗料7上侧,而下压杆422穿过光源板粗料7的镂空部分72,此后在移动气缸423的作用下,下压杆422朝向光源板粗料7非镂空部分移动,最终使得L形的下压杆422的竖直部与光源板粗料7相抵,而光源板粗料7的下侧也正好抵接于下压杆422的水平部上;由此由上压杆421和下压杆422分别抵压光源板粗料7的上侧和下侧,由三轴机械手41将抓取好的光源板粗料7移送至放置板21上。It can be seen from the above description that the three-
进一步地,所述下压杆422有两个,分别对应设置于光源板粗料7长度方向上的两端,两个所述下压杆422的水平部相向延伸;所述移动气缸423对应下压杆422设有两个;抓取机构42抓起光源板粗料7时,两个所述移动气缸423驱动两个下压杆422相向移动,两个下压杆422的竖直部同时夹紧光源板粗料7。Further, there are two lower
由上述描述可知,通过两个下压杆422及其对应的移动气缸423的设置,使得在下压杆422穿过光源板粗料7的镂空部分72后,两个下压杆422能够相向移动,使得两个下压杆422的竖直部能够同时夹紧光源板粗料7,而在光源板粗料7的上下侧则同时由上压杆421和下压杆422的水平部抵接,使得抓取更为牢固,光源板粗料7转移更为稳定。It can be known from the above description that, through the setting of the two down-pressing
进一步地,所述移动组件2并排设置有两组;所述激光组件1包括激光头11、三轴运动平台12和控制电机,所述控制电机控制激光头11在三轴运动平台12上移动;还包括两个输送皮带6,所述下料组件3朝向两个输送皮带6可转动。Further, the moving assembly 2 is provided with two groups side by side; the
由上述描述可知,并排设置的两组移动组件2实现双工位的同时加工;在激光头11、三轴运动平台12及控制电机的作用下,激光头11能够灵活移动,准确对光源板粗料7进行分割;对应双工位设置的两个输送皮带6以提高光源板的转移效率。It can be seen from the above description that the two sets of moving components 2 arranged side by side can realize the simultaneous processing of double stations; The
参照图1至图8,本发明的实施例一为:Referring to Fig. 1 to Fig. 8, embodiment one of the present invention is:
本发明的应用场景为:光源板粗料7在未加工时由多个连接且阵列布置的光源板及光源板两侧连接的板边73构成,需要将板边73及光源板进行分割。传统的分割方式采用刀片分割,该方式在较厚的光源板上使用是容易造成分割不彻底;同时分割后的光源板容易堆叠,需要人工额外整理。The application scenario of the present invention is: raw light
如图1至图8所示,本实施例的光源板激光分板机,包括机台5、上料组件4、移动组件2、激光组件1、下料组件3和输送皮带6。As shown in FIG. 1 to FIG. 8 , the light source board laser splitter of this embodiment includes a machine table 5 , a feeding assembly 4 , a moving assembly 2 , a
如图5所示,在加工的光源板粗料7上,多个连接且阵列布置的光源板之间留有镂空部分72,而光源板两侧连接需要去除的板边73。As shown in FIG. 5 , on the processed light source board
如图1所示,所述上料组件4、激光组件1、下料组件3和输送皮带6沿机台5长度方向依次布置。As shown in FIG. 1 , the feeding assembly 4 , the
如图2和图3所示,所述上料组件4包括抓取机构42、三轴机械手41及其对应的安装支架,所述安装支架设于机台5上,所述三轴机械手41可移动地设于安装支架上,所述三轴机械手41在XYZ轴向上可移动;所述抓取机构42设于三轴机械手41上,所述抓取机构42包括上压杆421、上压杆连接架、下压杆422、下压杆连接架和移动气缸423,所述上压杆连接架呈U形,所述上压杆连接架与三轴机械手41连接,所述上压杆连接架朝向光源板粗料7延伸有四个上压杆421,两两上压杆421对称设于上压杆连接架的U形结构的两侧;两个所述移动气缸423与三轴机械手41连接并对应设于上压杆连接架的U形结构的中部;两个所述移动气缸423分别连接有一个下压杆连接架,两个所述下压杆连接架分别延伸至上压杆连接架的U形结构的两侧的下方;所述下压杆连接架下侧连接有L形下压杆422,L形的下压杆422包括竖直部和垂直于竖直部的水平部;所述下压杆422与光源板之间的连接部分相对。As shown in Figures 2 and 3, the feeding assembly 4 includes a grabbing mechanism 42, a three-axis manipulator 41 and its corresponding mounting bracket, the mounting bracket is arranged on the machine platform 5, and the three-axis manipulator 41 can Movably arranged on the mounting bracket, the three-axis manipulator 41 is movable in the XYZ axial direction; the grasping mechanism 42 is arranged on the three-axis manipulator 41, and the grasping mechanism 42 includes an upper pressing rod 421, an upper pressing Rod connecting frame, lower pressing rod 422, lower pressing rod connecting frame and moving cylinder 423, described upper pressing rod connecting frame is U-shaped, described upper pressing rod connecting frame is connected with three-axis manipulator 41, and described upper pressing rod is connected There are four upper pressing rods 421 extending toward the rough material 7 of the light source board, and two upper pressing rods 421 are symmetrically arranged on both sides of the U-shaped structure of the upper pressing rod connecting frame; the two moving cylinders 423 and the three-axis manipulator 41 Connected and corresponding to the middle part of the U-shaped structure of the upper pressing rod connecting frame; the two moving cylinders 423 are respectively connected with a lower pressing rod connecting frame, and the two lower pressing rod connecting frames respectively extend to the upper pressing rod connecting frame Below the two sides of the U-shaped structure; the lower side of the lower pressure rod connecting frame is connected with an L-shaped lower pressure rod 422, and the L-shaped lower pressure rod 422 includes a vertical part and a horizontal part perpendicular to the vertical part; The lower pressing rod 422 is opposite to the connecting part between the light source boards.
在上料组件4抓取光源板粗料7时,所述三轴机械手41带动抓取机构42移动至光源板粗料7上侧,此时上压杆421与光源板相对,下压杆422与光源板粗料7上的镂空部分72相对;而后三轴机械手41带动抓取机构42下移,四个上压杆421分别抵压光源板粗料7上侧;而两个下压杆422穿过光源板粗料7的镂空部分72,下压杆422的水平部与光源板粗料7下侧处于同一平面;而后两个移动气缸423驱动两个下压杆连接架相向移动,两个下压杆422相向移动,使得两个下压杆422的竖直部与光源板粗料7的未镂空部分72相抵,两个下压杆422的竖直部夹紧光源板粗料7,而两个下压杆422的水平部与光源板粗料7的下侧相抵,由上压杆421和下压杆422的水平部分别对光源板粗料7的上下侧进行抵压。而下压杆422对应光源板之间的连接部分的设置避免了由于光源板之间的连接部分较为脆弱,如果没有下压杆422的水平部进行承接固定,容易在快速转移时断裂。When the feeding assembly 4 grabs the
在抓取机构42抓取光源板粗料7后,由三轴机械手41将光源板粗料7转移至移动组件2上进行转移。After the
如图1和图4所示,在机台5上,移动组件2设置有两组,可实现双工位的加工,提高加工效率。移动组件2包括放置板21、移动座22、移动滑轨23和移动电机。所述移动滑轨23沿机台5长度方向延伸,所述移动座22可移动地设于移动滑轨23上,所述放置板21固定于移动座22上,由移动电机驱动移动座22沿移动滑轨23移动。具体地,在本实施例中采用丝杆组件进行精确地移动。As shown in Fig. 1 and Fig. 4, on the machine platform 5, two sets of moving components 2 are provided, which can realize double-station processing and improve processing efficiency. The moving assembly 2 includes a
所述放置板21可以根据使用的光源板粗料7的尺寸形状进行更换。在抓取机构42抓取光源板粗料7后,三轴机械手41将光源板粗料7转移至放置板21上。The
如图5所示,所述放置板21上设有多个定位柱211,对应地,光源板粗料7上同样设有多个定位孔71。由三轴机械手41准确将光源板粗料7转移至放置区域,放置光源板粗料7时,放置板21上的定位柱211与光源板粗料7上的定位孔71对接,以固定光源板粗料7。As shown in FIG. 5 , a plurality of
如图1和图6所示,此后移动座22在移动电机的驱动下移动至激光组件1处,激光组件1包括激光头11、三轴运动平台12和控制电机,三轴运动平台12由设置于机台5上的多个滑轨和支架组成,控制电机控制激光头11沿三轴运动平台12灵活移动,对放置板21上的光源板粗料7进行激光分割。As shown in Fig. 1 and Fig. 6, thereafter the moving
如图4和图5所示,机台5上对应激光组件1处设置有废料口51,而移动座22上设有镂空部221,放置板21的两侧设有板边卸料口213;放置板21上对应激光组件1的分割位置设有多个排气孔212。所述放置板21的两侧还设有缺口,所述缺口与板边卸料口213连通,用于卡料时人工取出光源板粗料7。As shown in Figures 4 and 5, a
在激光组件1加工时,移动座22正好移动至机台5的废料口51处,此时移动座22的镂空部221、放置板21的板边卸料口213、废料口51相对;此时激光组件1分割的光源板粗料7上的板边73废料能够直接落入机台5的废料口51内,省去人工清理;同时在放置板21上对应激光组件1的分隔位置设置的排气孔212能够避免激光分割时的热气将光源板吹起而使其错位。When the
如图6所示,在激光头11上还设有压板架,在激光头11加工时,压板架抵压于光源板粗料7上侧,以避免激光分割时光源板移动错位。As shown in FIG. 6 , a platen frame is also provided on the
激光组件1加工后,移动座22在移动电机的驱动下移动至下料组件3处。After the
如图1、图7和图8所示,所述下料组件3包括下料四轴机器人35、磁吸装置31、变距装置32、下料板33、下料气缸34和检测架36。As shown in FIG. 1 , FIG. 7 and FIG. 8 , the blanking
如如图1和图7所示,所述磁吸装置31、变距装置32、下料板33和下料气缸34均设于下料四轴机器人35的驱动端上。所述检测架36设于机台5上并位于下料四轴机器人35的驱动端的移动路径上。As shown in FIG. 1 and FIG. 7 , the
如图8所示,所述磁吸装置31包括多个阵列布置的磁吸头311,所述变距装置32包括变距气缸321、变距安装板322、变距滑轨323和连接架324,所述变距安装板322与下料四轴机器人35的驱动端相连接,所述变距安装板322上设有变距气缸321,所述变距气缸321包括两个互相靠近或远离的移动端325,两个所述移动端325分别与两个连接架324连接,所述连接架324与沿其长度方向布置的磁吸头311连接;所述变距安装板322的下侧设有变距滑轨323,所述连接架324沿变距滑轨323可移动。As shown in FIG. 8 , the
而下料气缸34连接于变距安装板322上,所述下料气缸34的下端连接下料板33;所述下料板33上设有对应磁吸头311设有多个下料口331;所述磁吸头311穿设于下料口331内;所述下料口331的宽度小于光源板的宽度。And the blanking
当分割后的光源板移动至下料组件3处时,下料四轴机器人35带动磁吸装置31移动至光源板上方,而后下移使得磁吸装置31上多个阵列布置的磁吸头311与光源板吸附;吸附光源板后下料四轴机器人35带动磁吸装置31上移,使得光源板的定位孔71解除与放置板21上的定位柱211的配合;而后变距装置32工作,由变距气缸321驱动器两个移动端325移动,进而带动连接架324及连接架324连接的磁吸头311移动,进而改变磁吸头311之间的间隔,使得吸附后的光源板不会重叠。When the divided light source board moves to the blanking
在磁吸装置31吸附光源板后,四轴机器人转动,使得磁吸装置31的磁吸头311依次经过检测架36,而检测架36上设置的一排检测传感器能够对磁吸头311进行感应,判断其是否吸附光源板,如遗漏光源板则四轴机器人回转,由磁吸装置31再次吸附。After the
在机台5上对应两个移动组件2设有两个输送皮带6;两个移动组件2上加工好的光源板经由四轴机器人分别转移至不同的输送皮带6上。Two
在四轴机器人将光源板带至输送皮带6上方时,下料气缸34工作,下料气缸34将下料板33向下推动,使得下料板33将磁吸头311上的光源板压落,同时下料板33继续下移,以避免压落的光源板因脱落与输送皮带6碰撞弹起而错位。When the four-axis robot brings the light source plate to the top of the
此后移动座22回复至上料组件4处,等待下一次上料。After this, the moving
本发明的工作原理:在上料时,三轴机械手41带动抓取机构42移动至光源板粗料7处,三轴机械手41下移,使得抓取机构42的上压杆421抵住光源板粗料7的上侧,而下压杆422穿过光源板粗料7的镂空部分72;而后两个移动气缸423驱动两个下压杆422相向移动,使得两个L形的下压杆422的竖直部夹紧光源板粗料7,而下压杆422的水平部与光源板粗料7的下侧相抵,实现稳定地抓取。The working principle of the present invention: when loading materials, the three-
此后三轴机械手41将光源板粗料7转移至移动组件2的放置板21处,由放置板21上的定位柱211与光源板粗料7的定位孔71对接,以固定光源板粗料7。Thereafter, the three-
然后移动电机驱动移动座22移动,使得光源板粗料7移动至激光组件1处,在三轴运动平台12和控制电机的配合控制下,激光头11对光源板粗料7进行激光分割。激光头11分割时,由于放置板21上设置排气孔212,避免了激光分割产生的热气将光源板吹起;激光分割后,光源板粗料7的板边73依次落入放置板21的板边卸料口213、移动座22的镂空部221和机台5的废料口51。Then the moving motor drives the moving
分割后的光源板继续由移动座22带动至下料组件3处,由下料四轴机器人35带动磁吸装置31将多个光源板吸附;吸附光源板后由变距装置32改变磁吸头311之间的间隔避免光源板的堆叠。而后下料四轴机器人35转动,使得磁吸装置31经过检测架36,由检测架36上的检测传感器对磁吸头311上是否吸附光源板进行判断;之后下料四轴机器人35将光源板转移至输送皮带6处,由下压气缸控制下压板下移将光源板下压脱离与磁吸头311的吸附。由输送皮带6继续输送至其他加工区域。The divided light source board continues to be driven by the moving
综上所述,本发明提供的一种光源板激光分板机,通过移动组件将光源板粗料运送转移至不同工位进行加工;由激光组件对光源板粗料激光分割,快速分割成多个光源板;由下料组件的磁吸装置对分割后的光源板进行吸附转移;同时由变距装置对磁吸头之间的间隔进行调整,避免吸附时光源板重叠,影响后续光源板的其他加工上料。To sum up, the present invention provides a light source board laser splitting machine, which transports and transfers the rough material of the light source board to different stations for processing through the moving component; the laser component divides the rough material of the light source board by laser, and quickly divides it into multiple parts. The divided light source board is absorbed and transferred by the magnetic suction device of the blanking assembly; at the same time, the distance between the magnetic suction heads is adjusted by the variable pitch device to avoid overlapping of the light source board during adsorption and affect the subsequent light source board. Other processing materials.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent transformations made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in related technical fields, are all included in the same principle. Within the scope of patent protection of the present invention.
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