CN115519919A - Ink jet material, preparation method and printing device - Google Patents
Ink jet material, preparation method and printing device Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/502—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording characterised by structural details, e.g. multilayer materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
- B41M5/5218—Macromolecular coatings characterised by inorganic additives, e.g. pigments, clays
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- Inorganic Chemistry (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Ink Jet Recording Methods And Recording Media Thereof (AREA)
Abstract
本发明公开了一种喷墨材料、制备方法及打印装置,该喷墨材料包括:介质层;第一涂层,第一涂层设置在介质层一侧,第一涂层中包括第一无机颜料和第一粘合剂;第二涂层,第二涂层设置在第一涂层的远离介质层的一侧,第二涂层中包括珠光材料、第二无机颜料和第二粘合剂;第三涂层,第三涂层设置在第二涂层的远离第一涂层的一侧,第三涂层包括第三无机颜料和第三粘合剂。本发明的喷墨材料通过设置多层涂层既实现了对喷墨的固墨效果,又实现了喷墨打印的珠光效果,影像不会影响到珠光的效果,且珠光效果也不会干扰影像的细节表达。
The invention discloses an inkjet material, a preparation method and a printing device. The inkjet material comprises: a medium layer; a first coating, the first coating is arranged on one side of the medium layer, and the first coating includes a first inorganic Pigment and first binder; second coating, the second coating is arranged on the side of the first coating away from the medium layer, and includes pearlescent material, the second inorganic pigment and the second binder in the second coating a third coating, the third coating is disposed on the side of the second coating away from the first coating, the third coating includes a third inorganic pigment and a third binder. The inkjet material of the present invention not only realizes the ink-fixing effect of inkjet but also realizes the pearlescent effect of inkjet printing by setting multi-layer coating, and the image will not affect the pearlescent effect, and the pearlescent effect will not interfere with the image expression of details.
Description
技术领域technical field
本发明属于打印耗材领域,具体涉及一种喷墨材料、制备方法及打印装置。The invention belongs to the field of printing consumables, and in particular relates to an inkjet material, a preparation method and a printing device.
背景技术Background technique
如果要通过喷墨打印的方式实现珠光效果,一般需要通过在喷墨耗材上覆膜来达到这样的效果。由于覆膜设置在图像的上方,可能会造成影像的密度较低、图像的反射光泽较低、图像的细节表达较差等问题,从而对图像色彩密度和整个影像的通透度造成影响,造成这一现象的原因主要是覆膜中含有的光泽颜料对入射光线造成了阻挡和反射。If you want to achieve the pearlescent effect by inkjet printing, you generally need to achieve this effect by coating the inkjet consumables. Since the coating is set above the image, it may cause problems such as low density of the image, low reflective gloss of the image, and poor expression of image details, which will affect the color density of the image and the transparency of the entire image, resulting in The reason for this phenomenon is mainly that the glossy pigment contained in the coating blocks and reflects the incident light.
如JP5385199B2所述,光泽效果的产生原因是入射光线穿透第一油墨接收层后从光泽面反射,因此第一油墨接收层太厚必然会造成入射光线损失太多而造成产品光泽效果不明显;如果第一油墨接收层不影响光线透过,则会出现局部的画面吸墨性的下降,大密度的地方必然出现吸墨不足向周围扩散的现象,从而造成画面质量的下降,光泽颜料直接混合加入到第二油墨接收层中,此时光泽颜料处于随机排列状态,如果出现片状光泽颜料重叠出现,第一油墨接收层为不影响光线透过必然较薄,那么吸墨性能就需要依靠第二油墨接收层来接力完成,此时由于光泽颜料的重叠会对吸墨性能造成影响。As mentioned in JP5385199B2, the reason for the gloss effect is that the incident light is reflected from the glossy surface after penetrating the first ink receiving layer, so the first ink receiving layer is too thick, which will inevitably cause too much loss of incident light and cause the gloss effect of the product to be not obvious; If the first ink receiving layer does not affect the light transmission, there will be a partial decline in the ink absorption of the picture, and the insufficient ink absorption will inevitably spread to the surroundings in places with high density, resulting in a decline in picture quality. The glossy pigments are directly mixed Added to the second ink receiving layer, the glossy pigments are in a random arrangement state at this time, if there is overlap of flaky glossy pigments, the first ink receiving layer must be thinner so as not to affect the light transmission, then the ink absorption performance needs to rely on the second ink receiving layer The second ink-receiving layer is completed by relay, at this time, the ink-absorbing performance will be affected due to the overlap of glossy pigments.
另外还可采用静电成像输出方式的印刷光泽纸,承印层采用光泽颜料和树脂混合制备,图像覆盖在承印层上方。喷墨的成像方式是墨水渗透进入涂层,因此成像介质需要具有一定的吸水性,而印刷的电子油墨是先附着再涂层表面,对于介质没有吸收性的要求,因此喷墨没有办法采用这样的方式。In addition, printing glossy paper with electrostatic imaging output mode can also be used. The printing layer is prepared by mixing glossy pigments and resins, and the image is covered on the printing layer. The imaging method of inkjet is that the ink penetrates into the coating, so the imaging medium needs to have a certain degree of water absorption, and the printed electronic ink is first attached to the coating surface, and there is no requirement for the absorption of the medium, so there is no way for inkjet to adopt this method. The way.
发明内容Contents of the invention
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本发明的目的在于提出一种喷墨材料、制备方法及打印装置。本发明的喷墨材料通过设置多层涂层既实现了对喷墨的固墨效果,又实现了喷墨打印的珠光效果,影像不会影响到珠光的效果,且珠光效果也不会干扰影像的细节表达。The present invention aims to solve one of the technical problems in the related art at least to a certain extent. Therefore, the object of the present invention is to provide an inkjet material, a preparation method and a printing device. The inkjet material of the present invention not only realizes the ink-fixing effect of inkjet but also realizes the pearlescent effect of inkjet printing by setting a multi-layer coating, and the image will not affect the pearlescent effect, and the pearlescent effect will not interfere with the image expression of details.
在本发明的一个方面,本发明提出了一种喷墨材料。根据本发明的实施例,所述喷墨材料包括:In one aspect of the present invention, the present invention provides an inkjet material. According to an embodiment of the invention, the inkjet material comprises:
介质层;medium layer;
第一涂层,所述第一涂层设置在所述介质层一侧,所述第一涂层中包括第一无机颜料和第一粘合剂;a first coating, the first coating is disposed on one side of the medium layer, and the first coating includes a first inorganic pigment and a first binder;
第二涂层,所述第二涂层设置在所述第一涂层的远离所述介质层的一侧,所述第二涂层中包括珠光材料、第二无机颜料和第二粘合剂;a second coating, the second coating is arranged on the side of the first coating away from the medium layer, and the second coating includes pearlescent material, a second inorganic pigment and a second binder ;
第三涂层,所述第三涂层设置在所述第二涂层的远离所述第一涂层的一侧,所述第三涂层包括第三无机颜料和第三粘合剂。a third coating, the third coating is disposed on a side of the second coating away from the first coating, and the third coating includes a third inorganic pigment and a third binder.
根据本发明实施例的喷墨材料,第三涂层保证可见光可以到达第二涂层,第三涂层的第三无机颜料将喷墨墨水中的大部分染料或颜料固定在第三涂层;第二涂层的珠光材料实现了产品的珠光效果,第二涂层的第二无机颜料保证了第二涂层的吸墨性能;第一涂层对喷墨墨水中大部分水分进行迅速吸收,第一涂层的第一无机颜料进一步保证了对喷墨墨水的固墨效果。本发明的喷墨材料通过设置多层涂层既实现了对喷墨的固墨效果,又实现了喷墨打印的珠光效果,影像不会影响到珠光的效果,且珠光效果也不会影响吸墨效果。According to the inkjet material of the embodiment of the present invention, the third coating ensures that visible light can reach the second coating, and the third inorganic pigment in the third coating fixes most of the dyes or pigments in the inkjet ink to the third coating; The pearlescent material of the second coating realizes the pearlescent effect of the product, and the second inorganic pigment of the second coating ensures the ink absorption performance of the second coating; the first coating quickly absorbs most of the water in the inkjet ink, The first inorganic pigment of the first coating further ensures the ink-fixing effect on the inkjet ink. The ink-jet material of the present invention not only realizes the ink-fixing effect of inkjet, but also realizes the pearlescent effect of inkjet printing by setting multi-layer coatings. The image will not affect the pearlescent effect, and the pearlescent effect will not affect the absorption effect. ink effect.
另外,根据本发明上述实施例的方法还可以具有如下附加的技术特征:In addition, the method according to the above-mentioned embodiments of the present invention may also have the following additional technical features:
在本发明的一些实施例中,所述珠光材料在所述第二涂层上的遮盖率为20%-50%。In some embodiments of the present invention, the hiding rate of the pearlescent material on the second coating is 20%-50%.
在本发明的一些实施例中,至少部分所述第二无机颜料包覆在所述珠光材料表面。In some embodiments of the present invention, at least part of the second inorganic pigment is coated on the surface of the pearlescent material.
在本发明的一些实施例中,所述第二无机颜料为氧化铝。In some embodiments of the present invention, the second inorganic pigment is alumina.
在本发明的一些实施例中,所述第二无机颜料的粒度为0.01-0.5微米,优选0.05-0.3 微米。In some embodiments of the present invention, the particle size of the second inorganic pigment is 0.01-0.5 micron, preferably 0.05-0.3 micron.
在本发明的一些实施例中,所述珠光材料的粒度为1-10微米,优选1-5微米。In some embodiments of the present invention, the particle size of the pearlescent material is 1-10 microns, preferably 1-5 microns.
在本发明的一些实施例中,所述珠光材料、所述第二无机颜料和所述第二粘合剂质量比值为(1-5):(12-18):(1-5)。In some embodiments of the present invention, the mass ratio of the pearlescent material, the second inorganic pigment and the second binder is (1-5):(12-18):(1-5).
在本发明的一些实施例中,所述第二涂层厚度为1-5微米。In some embodiments of the present invention, the thickness of the second coating is 1-5 microns.
在本发明的一些实施例中,所述第一无机颜料粒度为0.01-0.5微米。In some embodiments of the present invention, the particle size of the first inorganic pigment is 0.01-0.5 microns.
在本发明的一些实施例中,所述第三无机颜料的粒度为0.01-0.3微米。In some embodiments of the present invention, the particle size of the third inorganic pigment is 0.01-0.3 microns.
在本发明的一些实施例中,所述第一涂层厚度为28-35微米。In some embodiments of the present invention, the thickness of the first coating is 28-35 microns.
在本发明的一些实施例中,所述第三涂层厚度为2-5微米。In some embodiments of the present invention, the thickness of the third coating is 2-5 microns.
在本发明的一些实施例中,所述第一无机颜料与第一粘合剂质量比值为(5-25):1。In some embodiments of the present invention, the mass ratio of the first inorganic pigment to the first binder is (5-25):1.
在本发明的一些实施例中,所述第三无机颜料与第三粘合剂质量比值为(5-25):1。In some embodiments of the present invention, the mass ratio of the third inorganic pigment to the third binder is (5-25):1.
在本发明的一些实施例中,所述第一无机颜料的材料选自碳酸钙和氧化铝中的至少一种。In some embodiments of the present invention, the material of the first inorganic pigment is selected from at least one of calcium carbonate and aluminum oxide.
在本发明的一些实施例中,所述第二无机颜料的材料为氧化铝。In some embodiments of the present invention, the material of the second inorganic pigment is alumina.
在本发明的一些实施例中,所述第三无机颜料的材料为氧化铝。In some embodiments of the present invention, the material of the third inorganic pigment is alumina.
在本发明的一些实施例中,所述第一粘合剂、所述第二粘合剂和所述第三粘合剂各自独立地为聚乙烯醇溶液。In some embodiments of the present invention, the first binder, the second binder and the third binder are each independently a polyvinyl alcohol solution.
在本发明的再一个方面,本发明提出了一种制备喷墨材料的方法。根据本发明的实施例,所述方法包括:In yet another aspect of the present invention, the present invention proposes a method of preparing an inkjet material. According to an embodiment of the present invention, the method includes:
(1)将第一涂层液涂布在介质层的一侧,以便在所述介质层上形成第一涂层;(1) coating the first coating liquid on one side of the medium layer, so as to form the first coating on the medium layer;
(2)将第二涂层液涂布在所述第一涂层的远离所述介质层的一侧,以便在所述第一涂层的远离所述介质层的一侧形成第二涂层;(2) coating the second coating liquid on the side of the first coating away from the dielectric layer, so as to form a second coating on the side of the first coating away from the dielectric layer ;
(3)将第三涂层液涂布在所述第二涂层的远离所述第一涂层的一侧,以便在所述第二涂层的远离所述第一涂层的一侧形成第三涂层。(3) coating the third coating liquid on the side of the second coating away from the first coating, so as to form a coating on the side of the second coating away from the first coating Third coat.
根据本发明实施例的制备喷墨材料的方法,本发明分别使用第一涂层液涂制第一涂层、第二涂层液涂制第二涂层、第三涂层液涂制第三涂层,进一步保证了第一无机颜料和第一粘合剂在第一涂层上分布更为均匀,珠光材料、第二无机颜料和第二粘合剂在第二涂层上分布更为均匀,第三无机颜料和第三粘合剂在第三涂层上分布更为均匀,进一步增强了第三涂层的固墨效果;进一步增强了第二涂层的珠光效果;进一步增强了第一涂层对喷墨墨水中大部分水分进行迅速吸收。由此,提高了喷墨材料对喷墨的固墨效果和喷墨打印的珠光效果,提高了打印影像的密度,增强了打印影像的珠光效果、增强了图像的细节表达。According to the method for preparing an inkjet material according to an embodiment of the present invention, the present invention uses the first coating liquid to coat the first coating, the second coating liquid to coat the second coating, and the third coating liquid to coat the third coating. The coating further ensures that the first inorganic pigment and the first binder are more evenly distributed on the first coating, and the pearlescent material, the second inorganic pigment and the second binder are more evenly distributed on the second coating , the third inorganic pigment and the third binder are more evenly distributed on the third coating, which further enhances the ink-fixing effect of the third coating; further enhances the pearlescent effect of the second coating; further enhances the first The coating quickly absorbs most of the water in the inkjet ink. As a result, the ink-fixing effect of the inkjet material on the inkjet and the pearlescent effect of inkjet printing are improved, the density of the printed image is improved, the pearlescent effect of the printed image is enhanced, and the detailed expression of the image is enhanced.
另外,根据本发明上述实施例的方法还可以具有如下技术方案:In addition, the method according to the foregoing embodiments of the present invention may also have the following technical solutions:
在本发明的一些实施例中,所述第一涂层液的制备方法包括:In some embodiments of the present invention, the preparation method of the first coating liquid includes:
将第一无机颜料、水、第一粘合剂和第一固化剂混合,以便形成所述第一涂层液;mixing a first inorganic pigment, water, a first binder, and a first curing agent to form the first coating liquid;
任选地,所述第三涂层液的制备方法包括:Optionally, the preparation method of the third coating liquid comprises:
将第三无机颜料、水、第三粘合剂、第三酸性物质和第三固化剂混合,以便形成所述第三涂层液。A third inorganic pigment, water, a third binder, a third acidic substance, and a third curing agent are mixed to form the third coating liquid.
在本发明的一些实施例中,所述第二涂层液的制备方法包括:In some embodiments of the present invention, the preparation method of the second coating liquid includes:
将偶联剂、有机溶剂、珠光材料、水、第二无机颜料的分散液、第二固化剂、第二粘合剂和第二酸性物质混合,以便形成所述第二涂层液;mixing a coupling agent, an organic solvent, a pearlescent material, water, a second inorganic pigment dispersion, a second curing agent, a second binder, and a second acidic substance to form the second coating solution;
优选地,所述第二涂层液的制备方法包括:Preferably, the preparation method of the second coating liquid comprises:
(a)将所述偶联剂、所述有机溶剂、所述珠光材料和所述水混合,得到第一混合液;(a) mixing the coupling agent, the organic solvent, the pearlescent material and the water to obtain a first mixed solution;
(b)将所述第一混合液和所述第二无机颜料的分散液混合,得到第二混合液;(b) mixing the first mixed liquid with the second inorganic pigment dispersion to obtain a second mixed liquid;
(c)将所述第二混合液和所述第二酸性物质混合反应,得到第三混合液;(c) mixing and reacting the second mixed liquid and the second acidic substance to obtain a third mixed liquid;
(d)将所述第三混合液、所述第二粘合剂和所述第二固化剂混合,以便形成所述第二涂层液。(d) mixing the third mixed liquid, the second binder, and the second curing agent to form the second coating liquid.
在本发明的一些实施例中,所述偶联剂、所述有机溶剂、所述珠光材料、所述水、所述第二无机颜料的分散液、所述第二固化剂和所述第二粘合剂的质量比值为(0.1-5):(1-10):(1-5):(1-20):(60-88):(0.02-0.1):(1-5)。In some embodiments of the present invention, the coupling agent, the organic solvent, the pearlescent material, the water, the dispersion of the second inorganic pigment, the second curing agent and the second The mass ratio of the binder is (0.1-5):(1-10):(1-5):(1-20):(60-88):(0.02-0.1):(1-5).
在本发明的一些实施例中,所述第二无机颜料的分散液中第二无机颜料的固含量为 10-30wt%。In some embodiments of the present invention, the solid content of the second inorganic pigment in the second inorganic pigment dispersion is 10-30wt%.
在本发明的一些实施例中,所述第二无机颜料的平均粒度为150纳米,且所述第二无机颜料的粒度大于220纳米的数量占比不超过30%。In some embodiments of the present invention, the average particle size of the second inorganic pigment is 150 nm, and the proportion of the second inorganic pigment with a particle size greater than 220 nm is not more than 30%.
在本发明的一些实施例中,步骤(a)中的混合温度为40-80摄氏度,混合时间为40-60 分钟。In some embodiments of the present invention, the mixing temperature in step (a) is 40-80 degrees Celsius, and the mixing time is 40-60 minutes.
在本发明的一些实施例中,步骤(c)中的反应温度为40-80摄氏度,反应时间为40-60 分钟。In some embodiments of the present invention, the reaction temperature in step (c) is 40-80 degrees Celsius, and the reaction time is 40-60 minutes.
在本发明的一些实施例中,所述第一涂层液的pH为2.0-4.0。In some embodiments of the present invention, the pH of the first coating liquid is 2.0-4.0.
在本发明的一些实施例中,所述第二涂层液的pH为2.0-4.0。In some embodiments of the present invention, the pH of the second coating solution is 2.0-4.0.
在本发明的一些实施例中,所述第三涂层液的pH为2.0-4.0。In some embodiments of the present invention, the pH of the third coating liquid is 2.0-4.0.
在本发明的一些实施例中,所述第二酸性物质选自硫酸和硝酸中的至少一种。In some embodiments of the present invention, the second acidic substance is selected from at least one of sulfuric acid and nitric acid.
在本发明的一些实施例中,所述第二固化剂选自醛类化合物、硼酸、硼酸盐和铬矾中的至少一种。In some embodiments of the present invention, the second curing agent is selected from at least one of aldehyde compounds, boric acid, borate and chromium alum.
在本发明的一些实施例中,所述第三酸性物质选自硫酸和硝酸中的至少一种。In some embodiments of the present invention, the third acidic substance is selected from at least one of sulfuric acid and nitric acid.
在本发明的一些实施例中,所述第一固化剂选自醛类化合物、硼酸、硼酸盐和铬矾中的至少一种。In some embodiments of the present invention, the first curing agent is selected from at least one of aldehyde compounds, boric acid, borate and chromium alum.
在本发明的一些实施例中,所述第三固化剂选自醛类化合物、硼酸、硼酸盐和铬矾中的至少一种。In some embodiments of the present invention, the third curing agent is selected from at least one of aldehyde compounds, boric acid, borate and chromium alum.
在本发明的一些实施例中,所述第一涂层液还包括分散剂、增粘剂、流动性改性剂、表面活性剂、消泡剂、荧光增白剂、紫外线吸收剂中的至少一种。In some embodiments of the present invention, the first coating liquid also includes at least A sort of.
在本发明的一些实施例中,所述第二涂层液还包括分散剂、增粘剂、流动性改性剂、表面活性剂、消泡剂、荧光增白剂、紫外线吸收剂中的至少一种In some embodiments of the present invention, the second coating liquid also includes at least A sort of
在本发明的一些实施例中,所述第三涂层液还包括分散剂、增粘剂、流动性改性剂、表面活性剂、消泡剂、荧光增白剂、紫外线吸收剂中的至少一种In some embodiments of the present invention, the third coating liquid also includes at least A sort of
在本发明的第三个方面,本发明提出一种打印装置。根据本发明的实施例,所述打印装置具有以上实施例所述的喷墨材料或者以上实施例所述的方法制得的喷墨材料。由此,该打印装置具有上述喷墨材料的所有优点,在此不再赘述。In a third aspect of the present invention, the present invention provides a printing device. According to an embodiment of the present invention, the printing device has the inkjet material described in the above embodiment or the inkjet material prepared by the method described in the above embodiment. Therefore, the printing device has all the advantages of the above-mentioned inkjet materials, which will not be repeated here.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1为本发明一个实施例的喷墨材料的结构示意图;Fig. 1 is the structural representation of the ink-jet material of an embodiment of the present invention;
图2为本发明一个实施例的喷墨材料的制备方法的流程图;Fig. 2 is the flowchart of the preparation method of the inkjet material of an embodiment of the present invention;
图3为本发明一个实施例的第二涂层液的制备方法的流程图。Fig. 3 is a flow chart of a method for preparing a second coating liquid according to an embodiment of the present invention.
附图标记:Reference signs:
100-介质层,110-第一涂层,120-第二涂层,130-第三涂层。100-dielectric layer, 110-first coating, 120-second coating, 130-third coating.
具体实施方式detailed description
下面详细描述本发明的实施例,上述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, and examples of the above-mentioned embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的一个方面,本发明提出了一种喷墨材料。根据本发明的实施例,参考附图 1,喷墨材料包括:介质层100;第一涂层110,第一涂层110设置在介质层100一侧,第一涂层110中包括第一无机颜料和第一粘合剂;第二涂层120,第二涂层120设置在第一涂层110的远离介质层100的一侧,第二涂层中包括珠光材料、第二无机颜料和第二粘合剂;第三涂层130,第三涂层130设置在第二涂层120的远离第一涂层110的一侧,第三涂层包括第三无机颜料和第三粘合剂。由此,本发明的喷墨材料通过设置多层涂层既实现了对喷墨的固墨效果,又实现了喷墨打印的珠光效果,影像不会影响到珠光的效果,且珠光效果也不会影响吸墨效果。In one aspect of the present invention, the present invention provides an inkjet material. According to an embodiment of the present invention, with reference to accompanying drawing 1, ink-jet material comprises:
其中,第三涂层保证可见光可以到达第二涂层,第三涂层的第三无机颜料将喷墨墨水中的大部分染料或颜料固定在第三涂层。第二涂层的珠光材料实现了产品的珠光效果,第二涂层的第二无机颜料保证了第二涂层的吸墨性能;第一涂层对喷墨墨水中大部分水分进行迅速吸收,第一涂层的第一无机颜料进一步保证了对喷墨墨水的固墨效果。Wherein, the third coating ensures that visible light can reach the second coating, and the third inorganic pigment in the third coating fixes most of the dyes or pigments in the inkjet ink on the third coating. The pearlescent material of the second coating realizes the pearlescent effect of the product, and the second inorganic pigment of the second coating ensures the ink absorption performance of the second coating; the first coating quickly absorbs most of the water in the inkjet ink, The first inorganic pigment of the first coating further ensures the ink-fixing effect on the inkjet ink.
根据本发明的一些具体实施例,第一无机颜料粒度为0.01-0.5微米,由此,将第一无机颜料粒度限定在上述范围内,确保了第一涂层可以吸收喷墨中的大部分水分,从而保证打印产品的质量与打印过程的安全,且避免了第一涂层吸墨能力的降低。According to some specific embodiments of the present invention, the particle size of the first inorganic pigment is 0.01-0.5 microns, thus, limiting the particle size of the first inorganic pigment to the above range ensures that the first coating can absorb most of the water in the inkjet , so as to ensure the quality of the printed product and the safety of the printing process, and avoid the reduction of the ink absorption capacity of the first coating.
根据本发明的再一些具体实施例,第一涂层厚度为28-35微米,由此,将第一涂层厚度限定在上述范围内,确保了第一涂层对可以快速吸收喷墨中的大部分水分,从而保证打印产品的质量与打印过程的安全,且避免了第一涂层吸墨能力的降低。According to still some specific embodiments of the present invention, the thickness of the first coating is 28-35 microns, thus, the thickness of the first coating is limited in the above range, ensuring that the first coating can quickly absorb the Most of the moisture, so as to ensure the quality of the printed product and the safety of the printing process, and avoid the reduction of the ink absorption capacity of the first coating.
根据本发明的又一些具体实施例,第一无机颜料与第一粘合剂质量比值为(5-25):1,由此,将第一无机颜料与第一粘合剂质量比值限定在上述范围内,确保了第一涂层具有良好的孔隙率。发明人发现,如果第一无机颜料与第一粘合剂质量比值过小,会造成第一涂层的孔隙率较低,使得第一涂层吸墨性能下降,如果第一无机颜料与第一粘合剂质量比值过大,会导致第一涂层出现附着力较差,不耐弯折,易开裂等问题。According to still some specific embodiments of the present invention, the mass ratio of the first inorganic pigment to the first binder is (5-25): 1, thus, the mass ratio of the first inorganic pigment to the first binder is limited to the above-mentioned In the range, it is ensured that the first coating has good porosity. The inventors have found that if the mass ratio of the first inorganic pigment to the first binder is too small, the porosity of the first coating will be low and the ink absorption performance of the first coating will be reduced. If the first inorganic pigment and the first binder If the mass ratio of the adhesive is too large, the first coating will have problems such as poor adhesion, resistance to bending, and easy cracking.
在本发明的实施例中,第一无机颜料的材料种类并不受特别限定,作为一个具体示例,第一无机颜料的材料选自碳酸钙和氧化铝中的至少一种;同样地,第一粘合剂的种类也并不受特别限定,作为一个具体示例,第一粘合剂为聚乙烯醇溶液。In the embodiment of the present invention, the material type of the first inorganic pigment is not particularly limited. As a specific example, the material of the first inorganic pigment is selected from at least one of calcium carbonate and aluminum oxide; similarly, the first The type of binder is not particularly limited, and as a specific example, the first binder is a polyvinyl alcohol solution.
根据本发明的又一些具体实施例,珠光材料在第二涂层上的遮盖率为20%-50%,由此,通过将珠光材料在第二涂层上的遮盖率限定在上述范围内,使有序排列的珠光层在第二涂层中具有合适的开孔率,使得第二涂层在提供良好的珠光效果的同时,进一步保证了墨水的渗透通道,同时进一步抑制了大密度墨水打印时墨水向下渗透遇到珠光材料而产生的扩散现象。发明人发现,如果珠光材料在第二涂层上的遮盖率过小,无法保证第二涂层的珠光效果,从而导致打印产品的珠光效果差。如果珠光材料在第二涂层上的遮盖率过大(即珠光层在第二涂层中的开孔率过小),则无法保证墨水的渗透通道,会对第二涂层的吸墨性能产生影响,造成第二涂层吸墨性的不足,从而降低打印影像的密度;同时还会造成大密度墨水打印时墨水向下渗透遇到珠光材料而产生的扩散现象,从而降低图像的细节表达。可以理解的是,珠光材料在第二涂层上的遮盖率越大,则珠光层在第二涂层中的开孔率越小,珠光材料在第二涂层上的遮盖率越小,则珠光层在第二涂层中的开孔率越大。需要解释的是,珠光材料在第二涂层上的遮盖率指的是珠光材料在第二涂层上的正投影的面积占第二涂层总面积的百分之多少。According to still some specific embodiments of the present invention, the opacity of the pearlescent material on the second coating is 20%-50%, thus, by limiting the opacity of the pearlescent material on the second coating to the above range, The orderly arranged pearlescent layer has a suitable opening ratio in the second coating, so that the second coating can provide a good pearlescent effect while further ensuring the penetration channel of the ink, while further inhibiting the printing of high-density ink When the ink penetrates downward and encounters the pearlescent material, the diffusion phenomenon occurs. The inventors found that if the covering ratio of the pearlescent material on the second coating is too small, the pearlescent effect of the second coating cannot be guaranteed, resulting in poor pearlescent effect of the printed product. If the covering ratio of the pearlescent material on the second coating is too large (that is, the opening ratio of the pearlescent layer in the second coating is too small), the penetration channel of the ink cannot be guaranteed, which will affect the ink absorption performance of the second coating. It has an impact, resulting in insufficient ink absorption of the second coating, thereby reducing the density of the printed image; at the same time, it will also cause the diffusion phenomenon caused by the ink penetrating downward and encountering the pearlescent material when the high-density ink is printed, thereby reducing the detailed expression of the image . It can be understood that the larger the hiding ratio of the pearlescent material on the second coating, the smaller the opening ratio of the pearlescent layer in the second coating, and the smaller the hiding ratio of the pearlescent material on the second coating, then The greater the open porosity of the pearlescent layer in the second coating. It should be explained that the covering ratio of the pearlescent material on the second coating refers to the percentage of the area of the orthographic projection of the pearlescent material on the second coating to the total area of the second coating.
根据本发明的又一些具体实施例,至少部分所述第二无机颜料包覆在所述珠光材料表面,进一步提高打印产品的细节表达,保证了当喷墨过程中的喷墨量达到最大时,珠光材料仍然不会对影像的细节造成任何的影响。发明人发现,如果珠光材料表面没有包覆第二无机颜料,可能会使得打印出的产品会存在晕染现象,从而降低打印影像的密度且降低图像的细节表达。According to still some specific embodiments of the present invention, at least part of the second inorganic pigment is coated on the surface of the pearlescent material to further improve the detailed expression of the printed product and ensure that when the inkjet volume reaches the maximum during the inkjet process, Pearlescent material still does not cause any impact on the details of the image. The inventors found that if the surface of the pearlescent material is not coated with the second inorganic pigment, the printed product may suffer from blurring, thereby reducing the density of the printed image and reducing the detail expression of the image.
根据本发明的又一些具体实施例,第二无机颜料的粒度为0.01-0.5微米,由此,将第二无机颜料的粒度限定在范围内,确保了第二无机颜料在珠光材料表面的包覆效果,使得第二涂层在提供良好的珠光效果的同时最大限度地抑制了大墨量时的墨水扩散效应;同时进一步确保了第二涂层的吸墨效果。优选地,第二无机颜料的粒度为0.05-0.3微米。According to still some specific embodiments of the present invention, the particle size of the second inorganic pigment is 0.01-0.5 micron, thus, the particle size of the second inorganic pigment is limited within the range, ensuring the coating of the second inorganic pigment on the surface of the pearlescent material The effect makes the second coating provide good pearlescent effect while maximally inhibiting the ink diffusion effect when the amount of ink is large; at the same time, it further ensures the ink absorption effect of the second coating. Preferably, the particle size of the second inorganic pigment is 0.05-0.3 microns.
根据本发明的又一些具体实施例,珠光材料的粒度为1-10微米,由此,将珠光材料的粒度限定在上述范围内,确保了打印产品的珠光效果良好,且避免了第二涂层吸墨能力的降低。发明人发现,如果珠光材料的粒度过小,会造成打印的产品珠光效果不明显,如果珠光材料的粒度过大,会严重影响第二涂层的吸墨效果,从而显著降低打印影像的密度且显著降低图像的细节表达。优选地,珠光材料的粒度为1-5微米。According to still some specific embodiments of the present invention, the particle size of the pearlescent material is 1-10 microns, thus, the particle size of the pearlescent material is limited within the above range, ensuring a good pearlescent effect of the printed product, and avoiding the second coating Decreased ink absorbency. The inventor found that if the particle size of the pearlescent material is too small, the pearlescent effect of the printed product will not be obvious; if the particle size of the pearlescent material is too large, it will seriously affect the ink absorption effect of the second coating, thereby significantly reducing the density of the printed image and Significantly reduces the detail expression of the image. Preferably, the particle size of the pearlescent material is 1-5 microns.
根据本发明的又一些具体实施例,珠光材料、第二无机颜料和第二粘合剂质量比值为 (1-5):(12-18):(1-5),由此,将珠光材料、第二无机颜料和第二粘合剂质量比值限定在上述范围内,确保了第二涂层的珠光层的孔隙率。发明人发现,如果珠光材料、第二无机颜料和第二粘合剂质量比值中的第二粘合剂占比过大,第二涂层的孔隙率会降低,会对第二涂层吸墨固墨效果造成影响,从而造成画面的细节下降,如果珠光材料、第二无机颜料和第二粘合剂质量比值中的第二粘合剂占比过小,第二涂层可能会出现表观弊病,从而影响成品率。According to still some specific embodiments of the present invention, the mass ratio of the pearlescent material, the second inorganic pigment and the second binder is (1-5): (12-18): (1-5), thus, the pearlescent material , The mass ratio of the second inorganic pigment and the second binder is limited within the above range, which ensures the porosity of the pearlescent layer of the second coating. The inventors have found that if the proportion of the second binder in the mass ratio of the pearlescent material, the second inorganic pigment and the second binder is too large, the porosity of the second coating will decrease, which will absorb ink for the second coating The effect of solid ink is affected, resulting in a decrease in the details of the picture. If the proportion of the second binder in the mass ratio of the pearlescent material, the second inorganic pigment and the second binder is too small, the second coating may appear apparent ills, thereby affecting the yield.
根据本发明的又一些具体实施例,第二涂层厚度为1-5微米,由此,将第二涂层厚度限定在上述范围内,确保了打印产品的珠光效果良好,且避免了第二涂层吸墨能力的降低。发明人发现,如果第二涂层过厚,第二涂层中的珠光材料可能会出现重叠,造成第二涂层吸墨孔道的减少,从而使得第二涂层吸墨性能下降,如果第二涂层过薄,第二涂层中的珠光材料过少,从而使得珠光效果会减弱或消失。According to still some specific embodiments of the present invention, the thickness of the second coating is 1-5 microns, thus, the thickness of the second coating is limited within the above-mentioned range, which ensures that the pearlescent effect of the printed product is good, and avoids the second Reduction in the ink absorption capacity of the coating. The inventors have found that if the second coating is too thick, the pearlescent material in the second coating may overlap, resulting in the reduction of the second coating's ink-absorbing channels, thereby reducing the ink-absorbing performance of the second coating. If the coating is too thin, there will be too little pearlescent material in the second coat, so that the pearlescent effect will be weakened or disappeared.
在本发明的实施例中,第二无机颜料的材料种类并不受特别限定,作为一个具体示例,第二无机颜料为氧化铝。同样地,第二粘合剂的种类并不受特别限定,作为一个具体示例,第二粘合剂为聚乙烯醇溶液。In the embodiment of the present invention, the type of material of the second inorganic pigment is not particularly limited. As a specific example, the second inorganic pigment is alumina. Likewise, the type of the second binder is not particularly limited, and as a specific example, the second binder is a polyvinyl alcohol solution.
根据本发明的又一些具体实施例,第三无机颜料的粒度为0.01-0.3微米,由此,将第三无机颜料的粒度限定在上述范围内,进一步确保了可见光的穿透,同时将喷墨墨水中的大部分染料或颜料固定在第三涂层,从而显著提高了打印影像的密度且显著提高了图像的细节表达。发明人发现,如果第三无机颜料的粒度过大,会对可见光的透过存在阻碍,进而影响到打印产品的珠光效果。According to still some specific embodiments of the present invention, the particle size of the third inorganic pigment is 0.01-0.3 microns, thus, the particle size of the third inorganic pigment is limited within the above-mentioned range, which further ensures the penetration of visible light, and simultaneously Most of the dyes or pigments in the ink are fixed in the third coat, which significantly increases the density of the printed image and significantly improves the detail expression of the image. The inventors found that if the particle size of the third inorganic pigment is too large, it will hinder the transmission of visible light, thereby affecting the pearlescent effect of the printed product.
根据本发明的又一些具体实施例,第三涂层厚度为2-5微米,由此,将第三涂层厚度限定在上述范围内,确保了第三涂层具有良好的固墨性能,且避免影响可见光的穿透性,从而影响到打印产品的珠光效果,发明人发现,如果第三涂层过厚,会严重影响可见光的穿透性,从而影响到打印产品的珠光效果,如果第三涂层过薄,会导致第三涂层固墨能力变差,造成影像密度的降低,从而降低画面的色彩度。According to still some specific embodiments of the present invention, the thickness of the third coating is 2-5 microns, thus, limiting the thickness of the third coating within the above range ensures that the third coating has good ink-fixing properties, and To avoid affecting the penetration of visible light, thereby affecting the pearlescent effect of printed products, the inventors found that if the third coating is too thick, it will seriously affect the penetration of visible light, thereby affecting the pearlescent effect of printed products. If the coating is too thin, the ink-fixing ability of the third coating will deteriorate, resulting in a decrease in image density, thereby reducing the color of the picture.
根据本发明的又一些具体实施例,第三无机颜料与第三粘合剂质量比值为(5-25):1,由此,将第三无机颜料与第三粘合剂质量比值限定在范围内,进一步确保了第三涂层具有良好的孔隙率。发明人发现,如果第三无机颜料与第三粘合剂质量比值过小,会造成第三涂层的孔隙率较低,使得第三涂层固墨能力变差,如果第三无机颜料与第三粘合剂质量比值过大,会导致第三涂层出现附着力较差,不耐弯折,易开裂等问题。According to still some specific embodiments of the present invention, the mass ratio of the third inorganic pigment to the third binder is (5-25): 1, thereby limiting the mass ratio of the third inorganic pigment to the third binder within the range Inside, it is further ensured that the third coating has good porosity. The inventors have found that if the mass ratio of the third inorganic pigment to the third binder is too small, the porosity of the third coating will be low, making the third coating's ability to fix ink worse. If the third inorganic pigment and the third binder If the mass ratio of the three binders is too large, the third coating will have problems such as poor adhesion, resistance to bending, and easy cracking.
在本发明的实施例中,第三无机颜料的材料种类并不受特别限定,作为一个具体示例,第三无机颜料的材料为氧化铝;同样地,第三粘合剂的种类并不受特别限定,作为一个具体示例,第三粘合剂为聚乙烯醇溶液。In the embodiment of the present invention, the material type of the third inorganic pigment is not particularly limited. As a specific example, the material of the third inorganic pigment is alumina; similarly, the type of the third binder is not particularly limited. As a limitation, as a specific example, the third binder is a polyvinyl alcohol solution.
根据本发明实施例的喷墨材料,本发明的第三涂层保证可见光可以到达第二涂层,第三涂层的第三无机颜料将喷墨墨水中的大部分染料或颜料固定在第三涂层;第二涂层的珠光材料实现了产品的珠光效果,第二涂层的第二无机颜料保证了第二涂层的吸墨性能;第一涂层对喷墨墨水中大部分水分进行迅速吸收,第一涂层的第一无机颜料进一步保证了对喷墨墨水的固墨效果。本发明的喷墨材料通过设置多层涂层既实现了对喷墨的固墨效果,又实现了喷墨打印的珠光效果,影像不会影响到珠光的效果,且珠光效果也不会干扰影像的细节表达。According to the inkjet material of the embodiment of the present invention, the third coating of the present invention ensures that visible light can reach the second coating, and the third inorganic pigment in the third coating fixes most of the dyes or pigments in the inkjet ink on the third coating. coating; the pearlescent material of the second coating realizes the pearlescent effect of the product, and the second inorganic pigment of the second coating ensures the ink absorption performance of the second coating; the first coating removes most of the moisture in the inkjet ink Rapid absorption, the first inorganic pigment of the first coating further ensures the ink-fixing effect on the inkjet ink. The inkjet material of the present invention not only realizes the ink-fixing effect of inkjet but also realizes the pearlescent effect of inkjet printing by setting a multi-layer coating, and the image will not affect the pearlescent effect, and the pearlescent effect will not interfere with the image expression of details.
在本发明的再一个方面,参考附图2,本发明提出了一种制备喷墨材料的方法。根据本发明的实施例,方法包括:In yet another aspect of the present invention, referring to FIG. 2 , the present invention proposes a method for preparing an inkjet material. According to an embodiment of the invention, the method includes:
S100:采用第一涂层液涂制第一涂层S100: Coating the first coating with the first coating solution
在该步骤中,将第一涂层液涂布在介质层的一侧,以便在介质层上形成第一涂层。In this step, the first coating liquid is coated on one side of the medium layer, so as to form the first coating layer on the medium layer.
根据本发明的一些具体实施例,第一涂层液的制备方法包括:According to some specific embodiments of the present invention, the preparation method of the first coating liquid comprises:
将第一无机颜料、水、第一粘合剂和第一固化剂混合,以便形成第一涂层液。A first inorganic pigment, water, a first binder, and a first curing agent are mixed to form a first coating liquid.
优选地,第一涂层液的制备方法包括:Preferably, the preparation method of the first coating liquid comprises:
将第一无机颜料和水混合,得到第一无机颜料混合液;mixing the first inorganic pigment with water to obtain the first inorganic pigment mixed liquid;
将第一无机颜料混合液、第一粘合剂和第一固化剂混合,得到第一涂层液。The first inorganic pigment mixed liquid, the first binder and the first curing agent are mixed to obtain the first coating liquid.
根据本发明的又一些具体实施例,第三涂层液的pH为2.0-4.0。According to still some specific embodiments of the present invention, the pH of the third coating liquid is 2.0-4.0.
在本发明的实施例中,第一固化剂的具体种类并不受特别限定,作为一些具体示例,第一固化剂选自醛类化合物、硼酸、硼酸盐和铬矾中的至少一种。In the embodiments of the present invention, the specific type of the first curing agent is not particularly limited. As some specific examples, the first curing agent is selected from at least one of aldehyde compounds, boric acid, borate and chromium alum.
根据本发明的又一些具体实施例,第一涂层液还包括分散剂、增粘剂、流动性改性剂、表面活性剂、消泡剂、荧光增白剂、紫外线吸收剂中的至少一种,其中,分散剂的作用是实现对第一无机颜料更好的分散,增粘剂的作用是控制第一涂布液的粘度,流动性改性剂的作用是改善第一涂层的表观情况,表面活性剂的作用是控制表面张力,有利于第一涂布液涂制第一涂层过程的进行,消泡剂的作用是消除配置过程中产生的气泡,荧光增白剂的作用是增加打印产品的白度,紫外线吸收剂的作用是吸收紫外,防止打印产品黄变。According to some other specific embodiments of the present invention, the first coating liquid also includes at least one of a dispersant, a tackifier, a fluidity modifier, a surfactant, a defoamer, a fluorescent whitening agent, and an ultraviolet absorber A kind of, wherein, the effect of dispersant is to realize better dispersion to the first inorganic pigment, the effect of tackifier is to control the viscosity of the first coating liquid, the effect of fluidity modifier is to improve the surface of the first coating Viewing the situation, the function of the surfactant is to control the surface tension, which is beneficial to the first coating process of the first coating solution, the function of the defoamer is to eliminate the bubbles generated during the configuration process, and the function of the fluorescent whitening agent It is to increase the whiteness of printed products. The function of UV absorber is to absorb ultraviolet rays and prevent yellowing of printed products.
S200:采用第二涂层液涂制第二涂层S200: Coating a second coating with a second coating liquid
在该步骤中,将第二涂层液涂布在第一涂层的远离介质层的一侧,以便在第一涂层的远离介质层的一侧形成第二涂层。In this step, the second coating liquid is coated on the side of the first coating away from the dielectric layer, so as to form the second coating on the side of the first coating away from the dielectric layer.
根据本发明的又一些具体实施例,第二涂层液的制备方法包括:According to still some specific embodiments of the present invention, the preparation method of the second coating liquid comprises:
将偶联剂、有机溶剂、珠光材料、水、第二无机颜料的分散液、第二固化剂、第二粘合剂和第二酸性物质混合,以便形成第二涂层液。A coupling agent, an organic solvent, a pearlescent material, water, a dispersion liquid of a second inorganic pigment, a second curing agent, a second binder, and a second acidic substance are mixed to form a second coating liquid.
根据本发明的又一些具体实施例,参考附图3,第二涂层液的制备方法包括:According to some other specific embodiments of the present invention, with reference to accompanying drawing 3, the preparation method of the second coating liquid comprises:
(a)将偶联剂、有机溶剂、珠光材料和水混合,得到第一混合液,由此,偶联剂首先与珠光材料发生初步反应,这样有利于第二无机颜料更好的包覆在珠光材料表面,且使珠光材料获得更容易分散和排列的效果。(a) Mix the coupling agent, organic solvent, pearlescent material and water to obtain the first mixed solution, thus, the coupling agent first reacts with the pearlescent material, which is conducive to the better coating of the second inorganic pigment on the The surface of the pearlescent material, and make the pearlescent material easier to disperse and arrange.
(b)将第一混合液和第二无机颜料的分散液混合,得到第二混合液,由此,通过偶联剂将第二无机颜料包覆在珠光材料的表面。(b) Mixing the first mixed liquid and the dispersion liquid of the second inorganic pigment to obtain a second mixed liquid, whereby the second inorganic pigment is coated on the surface of the pearlescent material through a coupling agent.
(c)将第二混合液和第二酸性物质混合反应,得到第三混合液,由此,可以控制第二无机颜料包覆在珠光材料表面的厚度以及第二无机颜料的聚集大小。(c) Mixing and reacting the second mixed solution and the second acidic substance to obtain a third mixed solution, thereby controlling the thickness of the second inorganic pigment coated on the surface of the pearlescent material and the aggregation size of the second inorganic pigment.
(d)将第三混合液、第二粘合剂和第二固化剂混合,以便形成第二涂层液,由此,有利于更好的实现第二涂层液涂制第二涂层的目的。(d) mixing the third mixed liquid, the second binder and the second curing agent to form the second coating liquid, thus, it is beneficial to better realize the second coating liquid to coat the second coating Purpose.
根据本发明的又一些具体实施例,偶联剂、有机溶剂、珠光材料、水、第二无机颜料的分散液、第二固化剂和第二粘合剂的质量比值为(0.1-5):(1-10):(1-5):(1-20): (60-88):(0.02-0.1):(1-5),由此,将偶联剂、有机溶剂、珠光材料、水、第二无机颜料的分散液、第二固化剂和第二粘合剂的质量比值限定在上述范围内,进一步保证了珠光材料在第二涂层液中的分布均匀度、进一步提高了第二涂层液绘制得到的第二涂层的连接性和耐弯折性、进一步增强了第二涂层液绘制得到的第二涂层的吸墨性能、且使第二涂层液能够满足涂布设备所需要的流体性能。According to still some specific embodiments of the present invention, the mass ratio of the coupling agent, the organic solvent, the pearlescent material, water, the dispersion liquid of the second inorganic pigment, the second curing agent and the second binder is (0.1-5): (1-10): (1-5): (1-20): (60-88): (0.02-0.1): (1-5), thus, coupling agent, organic solvent, pearlescent material, The mass ratio of water, the dispersion liquid of the second inorganic pigment, the second curing agent and the second binder is limited in the above range, which further ensures the uniformity of distribution of the pearlescent material in the second coating liquid, and further improves the performance of the second coating liquid. The connectivity and bending resistance of the second coating obtained by drawing the second coating liquid further enhances the ink absorption performance of the second coating obtained by drawing the second coating liquid, and enables the second coating liquid to meet the requirements of coating. The fluid performance required by the cloth equipment.
根据本发明的又一些具体实施例,第二无机颜料的分散液中第二无机颜料的固含量为 10-30wt%,由此,将第二无机颜料的分散液中第二无机颜料的固含量限定在上述范围内,保证了第二涂层具有良好的吸墨性能,同时进一步保证了第二无机颜料可以均匀的覆盖在珠光材料上,从而既能实现打印产品的珠光效果,又可以保证较好的影像细节表达。According to still some specific embodiments of the present invention, the solid content of the second inorganic pigment in the dispersion liquid of the second inorganic pigment is 10-30wt%, thus, the solid content of the second inorganic pigment in the dispersion liquid of the second inorganic pigment Within the above range, it is ensured that the second coating has good ink absorption performance, and at the same time, it is further ensured that the second inorganic pigment can be evenly covered on the pearlescent material, so that the pearlescent effect of the printed product can be realized, and a relatively high ink absorption rate can be ensured. Good image detail expression.
根据本发明的又一些具体实施例,第二无机颜料的平均粒度为150纳米,且第二无机颜料的粒度大于220纳米的数目占比不超过30%,由此,确保了第二无机颜料在珠光材料表面的包覆效果,使得第二涂层在提供良好的珠光效果的同时最大限度地抑制了大墨量时的墨水扩散效应,且进一步确保了第二涂层的吸墨效果。According to still some specific embodiments of the present invention, the average particle size of the second inorganic pigment is 150 nanometers, and the number of second inorganic pigments with a particle size greater than 220 nanometers accounts for no more than 30%, thus ensuring that the second inorganic pigment is The covering effect of the surface of the pearlescent material enables the second coating to provide a good pearlescent effect while maximally suppressing the ink diffusion effect when the amount of ink is large, and further ensures the ink absorption effect of the second coating.
根据本发明的又一些具体实施例,步骤(a)中的混合温度为40-80摄氏度,混合时间为40-60分钟,由此,进一步控制偶联剂水解程度,加快实际生产过程。According to still some specific embodiments of the present invention, the mixing temperature in step (a) is 40-80 degrees Celsius, and the mixing time is 40-60 minutes, thereby further controlling the degree of hydrolysis of the coupling agent and speeding up the actual production process.
根据本发明的又一些具体实施例,步骤(c)中的反应温度为40-80摄氏度,反应时间为40-60分钟,由此,进一步控制第二涂层液的pH,有利于实际生产过程。According to still some specific embodiments of the present invention, the reaction temperature in step (c) is 40-80 degrees Celsius, and the reaction time is 40-60 minutes, thus, further controlling the pH of the second coating liquid is beneficial to the actual production process .
根据本发明的又一些具体实施例,第二涂层液的pH为2.0-4.0。According to still some specific embodiments of the present invention, the pH of the second coating liquid is 2.0-4.0.
在本发明的实施例中,第二酸性物质种类不受具体限制,作为一个具体示例,第二酸性物质选自硫酸和硝酸中的至少一种。In the embodiment of the present invention, the type of the second acidic substance is not specifically limited. As a specific example, the second acidic substance is selected from at least one of sulfuric acid and nitric acid.
在本发明的实施例中,第二固化剂的作用是实现第二涂层的固化交联。第二固化剂的具体种类并不受特别限定,作为一些具体示例,第二固化剂选自醛类化合物、硼酸、硼酸盐和铬矾中的至少一种。In an embodiment of the present invention, the function of the second curing agent is to achieve curing and crosslinking of the second coating. The specific type of the second curing agent is not particularly limited. As some specific examples, the second curing agent is selected from at least one of aldehyde compounds, boric acid, borate and chromium alum.
根据本发明的又一些具体实施例,第二涂层液还包括分散剂、增粘剂、润滑剂、流动性改性剂、表面活性剂、消泡剂、防水剂、脱模剂、荧光增白剂、紫外线吸收剂和抗氧化剂中的至少一种。分散剂、增粘剂、润滑剂、流动性改性剂、表面活性剂、消泡剂、防水剂、脱模剂、荧光增白剂、紫外线、吸收剂和抗氧化剂在第三涂层液中所起的作用与其在第一涂层液中所起的作用相同,在此不再赘述。According to some other specific embodiments of the present invention, the second coating liquid also includes a dispersant, a tackifier, a lubricant, a fluidity modifier, a surfactant, a defoamer, a water repellant, a release agent, a fluorescent At least one of whitening agent, ultraviolet absorber and antioxidant. Dispersants, tackifiers, lubricants, fluidity modifiers, surfactants, defoamers, water repellents, mold release agents, optical brighteners, ultraviolet rays, absorbers and antioxidants in the third coating liquid The function played is the same as that played in the first coating solution, and will not be repeated here.
S300:采用第三涂层液涂制第三涂层S300: Applying the third coating with the third coating solution
在该步骤中,将第三涂层液涂布在第二涂层的远离第一涂层的一侧,以便在第二涂层的远离第一涂层的一侧形成第三涂层。In this step, the third coating liquid is coated on the side of the second coating away from the first coating, so as to form the third coating on the side of the second coating away from the first coating.
根据本发明的又一些具体实施例,第三涂层液的制备方法包括:According to some other specific embodiments of the present invention, the preparation method of the third coating liquid includes:
将第三无机颜料、水、第三粘合剂、第三酸性物质和第三固化剂混合,以便形成第三涂层液。A third inorganic pigment, water, a third binder, a third acidic substance, and a third curing agent are mixed to form a third coating liquid.
优选地,第三涂层液的制备方法包括:Preferably, the preparation method of the third coating liquid comprises:
将第三无机颜料和水混合,得到第三无机颜料混合液;mixing the third inorganic pigment with water to obtain a third inorganic pigment mixed liquid;
将第三无机颜料混合液、第三酸性物质、第三粘合剂和第三固化剂混合,得到第一涂层液。The third inorganic pigment mixed liquid, the third acidic substance, the third binder and the third curing agent are mixed to obtain the first coating liquid.
根据本发明的又一些具体实施例,第三涂层液的pH为2.0-4.0。According to still some specific embodiments of the present invention, the pH of the third coating liquid is 2.0-4.0.
在本发明的实施例中,第三酸性物质种类不受具体限制,作为一个具体示例,第三酸性物质选自硫酸和硝酸中的至少一种。In the embodiment of the present invention, the type of the third acidic substance is not specifically limited. As a specific example, the third acidic substance is selected from at least one of sulfuric acid and nitric acid.
在本发明的实施例中,第三固化剂的作用是实现第三涂层的固化交联。第三固化剂的具体种类并不受特别限定,作为一些具体示例,第三固化剂选自醛类化合物、硼酸、硼酸盐和铬矾中的至少一种。In an embodiment of the present invention, the function of the third curing agent is to achieve curing and crosslinking of the third coating. The specific type of the third curing agent is not particularly limited. As some specific examples, the third curing agent is selected from at least one of aldehyde compounds, boric acid, borate and chromium alum.
根据本发明的又一些具体实施例,第三涂层液还包括分散剂、增粘剂、润滑剂、流动性改性剂、表面活性剂、消泡剂、防水剂、脱模剂、荧光增白剂、紫外线吸收剂和抗氧化剂中的至少一种。分散剂、增粘剂、润滑剂、流动性改性剂、表面活性剂、消泡剂、防水剂、脱模剂、荧光增白剂、紫外线、吸收剂和抗氧化剂在第三涂层液中所起的作用与其在第一涂层液中所起的作用相同,在此不再赘述。According to still some specific embodiments of the present invention, the third coating liquid also includes dispersants, tackifiers, lubricants, fluidity modifiers, surfactants, defoamers, water repellents, release agents, fluorescence enhancers At least one of whitening agent, ultraviolet absorber and antioxidant. Dispersants, tackifiers, lubricants, fluidity modifiers, surfactants, defoamers, water repellents, mold release agents, optical brighteners, ultraviolet rays, absorbers and antioxidants in the third coating liquid The function played is the same as that played in the first coating solution, and will not be repeated here.
在本发明的实施例中,第一无机颜料的破碎方式不受具体限制,作为一个具体示例,第一无机颜料的破碎方式选自粉碎机粉碎、研磨钵研磨和球磨机球磨中的至少一种;同样地,第二无机颜料的破碎方式不受具体限制,作为一个具体示例,第二无机颜料的破碎方式选自粉碎机粉碎、研磨钵研磨和球磨机球磨中的至少一种;同样地,珠光材料的破碎方式不受具体限制,作为一个具体示例,珠光材料的破碎方式选自粉碎机粉碎、研磨钵研磨和球磨机球磨中的至少一种;同样地,第三无机颜料的破碎方式不受具体限制,作为一个具体示例,第三无机颜料的破碎方式选自粉碎机粉碎、研磨钵研磨和球磨机球磨中的至少一种。In the embodiment of the present invention, the crushing method of the first inorganic pigment is not specifically limited. As a specific example, the crushing method of the first inorganic pigment is selected from at least one of pulverizer crushing, grinding bowl grinding and ball mill ball milling; Likewise, the crushing method of the second inorganic pigment is not specifically limited. As a specific example, the crushing method of the second inorganic pigment is selected from at least one of pulverizer crushing, grinding bowl grinding and ball mill ball milling; similarly, the pearlescent material The crushing mode of the pearlescent material is not specifically limited, and as a specific example, the crushing mode of the pearlescent material is selected from at least one of pulverizer pulverization, grinding bowl grinding and ball mill ball milling; similarly, the crushing mode of the third inorganic pigment is not specifically limited , as a specific example, the crushing method of the third inorganic pigment is selected from at least one of pulverizer crushing, grinding bowl grinding and ball mill ball milling.
在本发明的实施例中,第一涂层液进行涂布的装置不受具体限制,作为一个具体示例,第一涂层液进行涂布的装置选自刮刀涂布机、气刀涂布机、辊涂机、帘式涂布机、刮棒涂布机、凹版涂布机和模涂机喷涂机中的至少一种;同样地,第二涂层液进行涂布的装置不受具体限制,作为一个具体示例,第二涂层液进行涂布的装置选自刮刀涂布机、气刀涂布机、辊涂机、帘式涂布机、刮棒涂布机、凹版涂布机和模涂机喷涂机中的至少一种;同样地,第三涂层液进行涂布的装置不受具体限制,作为一个具体示例,第三涂层液进行涂布的装置选自刮刀涂布机、气刀涂布机、辊涂机、帘式涂布机、刮棒涂布机、凹版涂布机和模涂机喷涂机中的至少一种。In an embodiment of the present invention, the device for coating the first coating liquid is not specifically limited. As a specific example, the device for coating the first coating liquid is selected from a knife coater, an air knife coater , a roll coater, a curtain coater, a bar coater, a gravure coater, and a die coater sprayer; likewise, the device for coating the second coating liquid is not particularly limited , as a specific example, the device for coating the second coating liquid is selected from blade coater, air knife coater, roll coater, curtain coater, bar coater, gravure coater and At least one of die coater and sprayer; Similarly, the device for coating the third coating liquid is not specifically limited, as a specific example, the device for coating the third coating liquid is selected from knife coater , at least one of an air knife coater, a roll coater, a curtain coater, a bar coater, a gravure coater and a die coater spray coater.
根据本发明实施例的制备喷墨材料的方法,本发明分别使用第一涂层液涂制第一涂层、第二涂层液涂制第二涂层、第三涂层液涂制第三涂层,进一步保证了第一无机颜料和第一粘合剂在第一涂层上分布更为均匀,珠光材料、第二无机颜料和第二粘合剂在第二涂层上分布更为均匀,第三无机颜料和第三粘合剂在第三涂层上分布更为均匀,According to the method for preparing an inkjet material according to an embodiment of the present invention, the present invention uses the first coating liquid to coat the first coating, the second coating liquid to coat the second coating, and the third coating liquid to coat the third coating. The coating further ensures that the first inorganic pigment and the first binder are more evenly distributed on the first coating, and the pearlescent material, the second inorganic pigment and the second binder are more evenly distributed on the second coating , the third inorganic pigment and the third binder are more evenly distributed on the third coating,
进一步增强了第三涂层的固墨效果;进一步增强了第二涂层的珠光效果;进一步增强了第一涂层对喷墨墨水中大部分水分进行迅速吸收。由此,提高了喷墨材料对喷墨的固墨效果和喷墨打印的珠光效果,提高了打印影像的密度,增强了打印影像的珠光效果、增强了图像的细节表达。The ink-fixing effect of the third coating is further enhanced; the pearlescent effect of the second coating is further enhanced; and the rapid absorption of most of the water in the inkjet ink by the first coating is further enhanced. As a result, the ink-fixing effect of the inkjet material on the inkjet and the pearlescent effect of inkjet printing are improved, the density of the printed image is improved, the pearlescent effect of the printed image is enhanced, and the detailed expression of the image is enhanced.
在本发明的第三方面,本发明提出了一种打印装置。根据本发明的实施例,打印装置具有以上实施例的喷墨材料或者以上实施例的方法制得的喷墨材料。由此,该打印装置具有喷墨材料的所有优点,在此不再赘述。In a third aspect of the present invention, the present invention proposes a printing device. According to an embodiment of the present invention, a printing device has the inkjet material of the above embodiment or the inkjet material prepared by the method of the above embodiment. Therefore, the printing device has all the advantages of the inkjet material, which will not be repeated here.
下面参考具体实施例,对本发明进行描述,需要说明的是,这些实施例仅仅是描述性的,而不以任何方式限制本发明。The present invention will be described below with reference to specific embodiments. It should be noted that these embodiments are only illustrative and do not limit the present invention in any way.
实施例1Example 1
(1)将600克水中与300克的纳米氧化铝在高剪切分散器中进行分散混合,高剪切分散器转速为8000转/分钟,分散时间为20分钟,以形成氧化铝溶液,将硫酸与氧化铝溶液进行混合,从而调节pH值为3.5,得到纳米氧化铝分散体溶液。(1) 600 grams of water and 300 grams of nano-alumina are dispersed and mixed in a high-shear disperser, the high-shear disperser rotating speed is 8000 rpm, and the dispersion time is 20 minutes to form an aluminum oxide solution. The sulfuric acid is mixed with the alumina solution to adjust the pH value to 3.5 to obtain a nano-alumina dispersion solution.
(2)取100克纳米氧化铝分散体溶液与11克的PVA217进行混合,PVA217的质量浓度为10%,混合温度为45℃,再加入5毫升表面活性剂1283进行混合,表面活性剂1283 的质量浓度为20%,混合时间为10分钟,再加入3克的硼酸进行混合,硼酸的质量浓度为 2%,混合时间为10分钟,从而得到第三涂层涂布液。(2) Get 100 grams of nano-alumina dispersion solution and mix it with 11 grams of PVA217, the mass concentration of PVA217 is 10%, and the mixing temperature is 45 ° C, then add 5 milliliters of surfactant 1283 and mix it, the content of surfactant 1283 The mass concentration is 20%, the mixing time is 10 minutes, and then 3 grams of boric acid is added for mixing, the mass concentration of boric acid is 2%, and the mixing time is 10 minutes, thereby obtaining the third coating liquid.
(3)将0.5克的560偶联剂与10克的聚乙烯醇溶液混合均匀,再加入到5克珠光粉中,混合5分钟后,然后再加入20克去离子水进行搅拌,搅拌转速为200转/分钟,搅拌温度为40摄氏度,搅拌时间为60分钟,以便得到第一混合液;再将64.5克的勃姆石分散液与第一混合液混合,勃姆石平均粒度为150纳米,颗粒中大于220纳米颗粒数的占比不超过30%,以便形成第二混合液;再将第二混合液与硝酸混合,混合温度为40摄氏度,混合时间为1小时,从而调节pH值为2,得到第三混合液。(3) Mix 0.5 gram of 560 coupling agent and 10 gram of polyvinyl alcohol solution evenly, then add it into 5 gram of pearlescent powder, mix for 5 minutes, then add 20 gram of deionized water to stir, the stirring speed is 200 rev/min, stirring temperature is 40 degrees centigrade, and stirring time is 60 minutes, so that obtain the first mixed solution; Then the boehmite dispersion liquid of 64.5 grams is mixed with the first mixed solution, and the boehmite average particle size is 150 nanometers, The proportion of particles larger than 220 nanometers is no more than 30%, so as to form the second mixed solution; then the second mixed solution is mixed with nitric acid, the mixing temperature is 40 degrees Celsius, and the mixing time is 1 hour, thereby adjusting the pH value to 2 , to obtain the third mixed solution.
(4)将15.3克第三混合液、5.3克PVA217、303克水进行混合,PVA217的质量浓度为10%,再加入6克FS-31混合,FS-31的质量浓度为10%,混合时间为10分钟,再加入 26克硼酸混合,硼酸的质量浓度为2%,从而得到第二涂布液。(4) 15.3 grams of the third mixed solution, 5.3 grams of PVA217, and 303 grams of water are mixed, and the mass concentration of PVA217 is 10%, and then 6 grams of FS-31 are added to mix, and the mass concentration of FS-31 is 10%. After 10 minutes, 26 grams of boric acid was added and mixed, and the mass concentration of boric acid was 2%, so as to obtain the second coating liquid.
(5)将600克水中与300克的纳米氧化铝在砂磨机中进行分散混合,砂磨机转速为8000转/分钟,分散时间为20分钟,得到纳米碳酸钙分散体溶液。(5) disperse and mix 600 grams of water and 300 grams of nano-alumina in a sand mill, the sand mill rotating speed is 8000 rpm, and the dispersion time is 20 minutes to obtain a nano-calcium carbonate dispersion solution.
(6)取100克纳米碳酸钙分散体溶液与15克PVA217进行混合,PVA217的质量浓度为10%,混合温度为45℃,混合时间为20分钟,再加入15毫升表面活性剂1283混合,表面活性剂1283的质量浓度为20%,混合时间为10分钟,再加入4克硼酸进行混合,硼酸的质量浓度为2%,混合时间为10分钟,从而得到第一涂布液。(6) get 100 gram nano calcium carbonate dispersion solutions and mix with 15 gram PVA217, the mass concentration of PVA217 is 10%, and mixing temperature is 45 ℃, and mixing time is 20 minutes, then adds 15 milliliters of tensio-active agents 1283 and mixes, surface The mass concentration of active agent 1283 was 20%, and the mixing time was 10 minutes. Then, 4 grams of boric acid was added for mixing. The mass concentration of boric acid was 2%, and the mixing time was 10 minutes, so as to obtain the first coating liquid.
(7)使用定量平面涂布机在260克涂塑纸基上分别依次将第一涂层涂布液、第二涂层涂布液、第三涂层涂布液依次涂布,并在100℃下干燥,第一涂层干燥后涂层厚度为28微米,第二涂层干燥后涂层厚度1微米,第三涂层干燥后厚度5微米。(7) Use the quantitative plane coating machine to successively coat the first coating coating liquid, the second coating coating liquid, and the third coating coating liquid successively on 260 grams of plastic-coated paper bases, and in 100 Drying at ℃, the thickness of the first coating is 28 microns after drying, the coating thickness of the second coating is 1 micron after drying, and the thickness of the third coating is 5 microns after drying.
实施例2Example 2
(1)将600克水中与300克的纳米氧化铝在高剪切分散器中进行分散混合,高剪切分散器转速为8000转/分钟,分散时间为20分钟,以形成氧化铝溶液,将硫酸与氧化铝溶液进行混合,从而调节pH值为3.5之间,得到纳米氧化铝分散体溶液。(1) 600 grams of water and 300 grams of nano-alumina are dispersed and mixed in a high-shear disperser, the high-shear disperser rotating speed is 8000 rpm, and the dispersion time is 20 minutes to form an aluminum oxide solution. The sulfuric acid is mixed with the alumina solution to adjust the pH value between 3.5 to obtain a nano-alumina dispersion solution.
(2)取100克纳米氧化铝分散体溶液与11克的PVA217进行混合,PVA217的质量浓度为10%,混合温度为45℃,再加入5毫升表面活性剂1283进行混合,表面活性剂1283 的质量浓度为20%,混合时间为10分钟,再加入3克的硼酸进行混合,硼酸的质量浓度为2%,混合时间为10分钟,从而得到第三涂层涂布液。(2) Get 100 grams of nano-alumina dispersion solution and mix it with 11 grams of PVA217, the mass concentration of PVA217 is 10%, and the mixing temperature is 45 ° C, then add 5 milliliters of surfactant 1283 and mix it, the content of surfactant 1283 The mass concentration is 20%, the mixing time is 10 minutes, and then 3 grams of boric acid is added for mixing, the mass concentration of boric acid is 2%, and the mixing time is 10 minutes, thereby obtaining the third coating liquid.
(3)将1克的560偶联剂与10克的聚乙烯醇溶液混合均匀,再加入到5克珠光粉中,混合5分钟后,然后再加入20克去离子水进行搅拌,搅拌转速为200转/分钟,搅拌温度为40摄氏度,搅拌时间为60分钟,以便得到第一混合液;再将64克的勃姆石分散液与第一混合液混合,勃姆石平均粒度为150纳米,颗粒中大于220纳米颗粒数的占比不超过30%,以便形成第二混合液;再将第二混合液与硝酸混合,混合温度为40摄氏度,混合时间为1 小时,从而调节pH值为2,得到第三混合液。(3) Mix 1 gram of 560 coupling agent with 10 grams of polyvinyl alcohol solution, then add it to 5 grams of pearlescent powder, mix for 5 minutes, then add 20 grams of deionized water to stir, and the stirring speed is 200 revs/min, stirring temperature is 40 degrees centigrade, and stirring time is 60 minutes, so that obtain the first mixed solution; Then the boehmite dispersion liquid of 64 grams is mixed with the first mixed solution, and the average particle size of boehmite is 150 nanometers, The proportion of particles larger than 220 nanometers is no more than 30%, so as to form a second mixed solution; then mix the second mixed solution with nitric acid, the mixing temperature is 40 degrees Celsius, and the mixing time is 1 hour, thereby adjusting the pH value to 2 , to obtain the third mixed solution.
(4)将15.3克第三混合液、11.2克PVA217、153克水进行混合,PVA217的质量浓度为10%,再加入4克FS-31混合,FS-31的质量浓度为10%,混合时间为10分钟,再加入 50克硼酸混合,硼酸的质量浓度为2%,从而得到第二涂布液。(4) 15.3 grams of the third mixed solution, 11.2 grams of PVA217, and 153 grams of water are mixed, and the mass concentration of PVA217 is 10%, and then 4 grams of FS-31 are added to mix, and the mass concentration of FS-31 is 10%. After 10 minutes, 50 grams of boric acid was added and mixed, and the mass concentration of boric acid was 2%, so as to obtain the second coating liquid.
(5)将600克水中与300克的纳米氧化铝在砂磨机中进行分散混合,砂磨机转速为8000转/分钟,分散时间为20分钟,得到纳米碳酸钙分散体溶液。(5) disperse and mix 600 grams of water and 300 grams of nano-alumina in a sand mill, the sand mill rotating speed is 8000 rpm, and the dispersion time is 20 minutes to obtain a nano-calcium carbonate dispersion solution.
(6)取100克纳米碳酸钙分散体溶液与15克PVA217进行混合,PVA217的质量浓度为10%,混合温度为45℃,混合时间为20分钟,再加入15毫升表面活性剂1283混合,表面活性剂1283的质量浓度为20%,混合时间为10分钟,再加入4克硼酸进行混合,硼酸的质量浓度为2%,混合时间为10分钟,从而得到第一涂布液。(6) get 100 gram nano calcium carbonate dispersion solutions and mix with 15 gram PVA217, the mass concentration of PVA217 is 10%, and mixing temperature is 45 ℃, and mixing time is 20 minutes, then adds 15 milliliters of tensio-active agents 1283 and mixes, surface The mass concentration of active agent 1283 was 20%, and the mixing time was 10 minutes. Then, 4 grams of boric acid was added for mixing. The mass concentration of boric acid was 2%, and the mixing time was 10 minutes, so as to obtain the first coating liquid.
(7)使用定量平面涂布机在260克涂塑纸基上分别依次将第一涂层涂布液、第二涂层涂布液、第三涂层涂布液依次涂布,并在100℃下干燥,第一涂层干燥后涂层厚度为30微米,第二涂层干燥后涂层厚度5微米,第三涂层干燥后厚度5微米。(7) Use the quantitative plane coating machine to successively coat the first coating coating liquid, the second coating coating liquid, and the third coating coating liquid successively on 260 grams of plastic-coated paper bases, and in 100 Drying at ℃, the coating thickness is 30 microns after the first coating is dried, the coating thickness is 5 microns after the second coating is dried, and the thickness of the third coating is 5 microns after drying.
实施例3Example 3
(1)将600克水中与300克的纳米氧化铝在高剪切分散器中进行分散混合,高剪切分散器转速为8000转/分钟,分散时间为20分钟,以形成氧化铝溶液,将硫酸与氧化铝溶液进行混合,从而调节pH值为3.5之间,得到纳米氧化铝分散体溶液。(1) 600 grams of water and 300 grams of nano-alumina are dispersed and mixed in a high-shear disperser, the high-shear disperser rotating speed is 8000 rpm, and the dispersion time is 20 minutes to form an aluminum oxide solution. The sulfuric acid is mixed with the alumina solution to adjust the pH value between 3.5 to obtain a nano-alumina dispersion solution.
(2)取100克纳米氧化铝分散体溶液与11克的PVA217进行混合,PVA217的质量浓度为10%,混合温度为45℃,再加入5毫升表面活性剂1283进行混合,表面活性剂1283 的质量浓度为20%,混合时间为10分钟,再加入3克的硼酸进行混合,硼酸的质量浓度为 2%,混合时间为10分钟,从而得到第三涂层涂布液。(2) Get 100 grams of nano-alumina dispersion solution and mix it with 11 grams of PVA217, the mass concentration of PVA217 is 10%, and the mixing temperature is 45 ° C, then add 5 milliliters of surfactant 1283 and mix it, the content of surfactant 1283 The mass concentration is 20%, the mixing time is 10 minutes, and then 3 grams of boric acid is added for mixing, the mass concentration of boric acid is 2%, and the mixing time is 10 minutes, thereby obtaining the third coating liquid.
(3)将0.1克的560偶联剂与5克的聚乙烯醇溶液混合均匀,再加入到1克珠光粉中,混合5分钟后,然后再加入5.9克去离子水进行搅拌,搅拌转速为200转/分钟,搅拌温度为40摄氏度,搅拌时间为60分钟,以便得到第一混合液;再将88克的勃姆石分散液与第一混合液混合,勃姆石平均粒度为150纳米,颗粒中大于220纳米颗粒数的占比不超过30%,以便形成第二混合液;再将第二混合液与硝酸混合,混合温度为40摄氏度,混合时间为1 小时,从而调节pH值为2,得到第三混合液。(3) Mix 0.1 gram of 560 coupling agent with 5 grams of polyvinyl alcohol solution, then add it to 1 gram of pearlescent powder, mix for 5 minutes, then add 5.9 grams of deionized water to stir, and the stirring speed is 200 revs/min, stirring temperature is 40 degrees centigrade, and stirring time is 60 minutes, so that obtain the first mixed solution; Then the boehmite dispersion liquid of 88 grams is mixed with the first mixed solution, and the boehmite average particle size is 150 nanometers, The proportion of particles larger than 220 nanometers is no more than 30%, so as to form a second mixed solution; then mix the second mixed solution with nitric acid, the mixing temperature is 40 degrees Celsius, and the mixing time is 1 hour, thereby adjusting the pH value to 2 , to obtain the third mixed solution.
(4)将15.3克第三混合液、11.2克PVA217、153克水进行混合,PVA217的质量浓度为10%,再加入4克FS-31混合,FS-31的质量浓度为10%,混合时间为10分钟,再加入 50克硼酸混合,硼酸的质量浓度为2%,从而得到第二涂布液。(4) 15.3 grams of the third mixed solution, 11.2 grams of PVA217, and 153 grams of water are mixed, and the mass concentration of PVA217 is 10%, and then 4 grams of FS-31 are added to mix, and the mass concentration of FS-31 is 10%. After 10 minutes, 50 grams of boric acid was added and mixed, and the mass concentration of boric acid was 2%, so as to obtain the second coating liquid.
(5)将600克水中与300克的纳米氧化铝在砂磨机中进行分散混合,砂磨机转速为8000转/分钟,分散时间为20分钟,得到纳米碳酸钙分散体溶液。(5) disperse and mix 600 grams of water and 300 grams of nano-alumina in a sand mill, the sand mill rotating speed is 8000 rpm, and the dispersion time is 20 minutes to obtain a nano-calcium carbonate dispersion solution.
(6)取100克纳米碳酸钙分散体溶液与15克PVA217进行混合,PVA217的质量浓度为10%,混合温度为45℃,混合时间为20分钟,再加入15毫升表面活性剂1283混合,表面活性剂1283的质量浓度为20%,混合时间为10分钟,再加入4克硼酸进行混合,硼酸的质量浓度为2%,混合时间为10分钟,从而得到第一涂布液。(6) get 100 gram nano calcium carbonate dispersion solutions and mix with 15 gram PVA217, the mass concentration of PVA217 is 10%, and mixing temperature is 45 ℃, and mixing time is 20 minutes, then adds 15 milliliters of tensio-active agents 1283 and mixes, surface The mass concentration of active agent 1283 was 20%, and the mixing time was 10 minutes. Then, 4 grams of boric acid was added for mixing. The mass concentration of boric acid was 2%, and the mixing time was 10 minutes, so as to obtain the first coating liquid.
(7)使用定量平面涂布机在260克涂塑纸基上分别依次将第一涂层涂布液、第二涂层涂布液、第三涂层涂布液依次涂布,并在100℃下干燥,第一涂层干燥后涂层厚度为30微米,第二涂层干燥后涂层厚度5微米,第三涂层干燥后厚度2微米。(7) Use the quantitative plane coating machine to successively coat the first coating coating liquid, the second coating coating liquid, and the third coating coating liquid successively on 260 grams of plastic-coated paper bases, and in 100 Drying at ℃, the coating thickness is 30 microns after the first coating is dried, the coating thickness is 5 microns after the second coating is dried, and the thickness of the third coating is 2 microns after drying.
对比例1Comparative example 1
(1)将600克水中与300克的纳米氧化铝在高剪切分散器中进行分散混合,高剪切分散器转速为8000转/分钟,分散时间为20分钟,以形成氧化铝溶液,将硫酸与氧化铝溶液进行混合,从而调节pH值为3.5之间,得到纳米氧化铝分散体溶液。(1) 600 grams of water and 300 grams of nano-alumina are dispersed and mixed in a high-shear disperser, the high-shear disperser rotating speed is 8000 rpm, and the dispersion time is 20 minutes to form an aluminum oxide solution. The sulfuric acid is mixed with the alumina solution to adjust the pH value between 3.5 to obtain a nano-alumina dispersion solution.
(2)取100克纳米氧化铝分散体溶液与11克的PVA217进行混合,PVA217的质量浓度为10%,混合温度为45℃,再加入5毫升表面活性剂1283进行混合,表面活性剂1283 的质量浓度为20%,混合时间为10分钟,再加入3克的硼酸进行混合,硼酸的质量浓度为 2%,混合时间为10分钟,从而得到上层固墨层涂布液。(2) Get 100 grams of nano-alumina dispersion solution and mix it with 11 grams of PVA217, the mass concentration of PVA217 is 10%, and the mixing temperature is 45 ° C, then add 5 milliliters of surfactant 1283 and mix it, the content of surfactant 1283 The mass concentration is 20%, the mixing time is 10 minutes, and then 3 grams of boric acid is added for mixing, the mass concentration of boric acid is 2%, and the mixing time is 10 minutes, thereby obtaining the upper solid ink layer coating liquid.
(3)取100克纳米碳酸钙分散体溶液与0.5克珠光粉进行混合,混合时间为10分钟,再加入11克的PVA217进行混合,PVA217的质量浓度为10%,混合温度为45℃,混合时间为20分钟,再加入5毫升表面活性剂1283进行混合,表面活性剂1283的质量浓度为 20%,混合时间为10分钟,再加入3克的硼酸进行混合,硼酸的质量浓度为2%,混合时间为10分钟,从而得到下层吸墨层涂布液。(3) Get 100 grams of nanometer calcium carbonate dispersion solution and mix with 0.5 gram pearlescent powder, mixing time is 10 minutes, then add the PVA217 of 11 grams and mix, the mass concentration of PVA217 is 10%, and mixing temperature is 45 ℃, mixing Time is 20 minutes, then add 5 milliliters of surfactant 1283 for mixing, the mass concentration of surfactant 1283 is 20%, the mixing time is 10 minutes, then add 3 grams of boric acid for mixing, the mass concentration of boric acid is 2%, The mixing time was 10 minutes to obtain a lower layer ink-receiving layer coating liquid.
(4)使用丝棒将下层吸墨层涂布液涂布在260克涂塑纸基上,在远离涂塑纸基的下层吸墨层处涂布上层固墨层涂布液,并在100℃下干燥,下层吸墨层干燥后涂层厚度为15微米,上层固墨层干燥后涂层厚度20微米。(4) use wire rod to coat the lower floor ink-absorbing layer coating solution on 260 grams of plastic-coated paper base, coat the upper layer solid ink layer coating solution at the lower ink-absorbing layer place away from plastic-coated paper base, and in 100 Drying at ℃, the coating thickness of the lower ink-absorbing layer is 15 microns after drying, and the coating thickness of the upper ink-fixing layer is 20 microns after drying.
对比例2Comparative example 2
(1)将600克水中加入纳米氧化铝300克在高剪切分散器下(大于8000转)分散20分钟后,使用硝酸将pH值调整至3.5之间,得到纳米氧化铝分散体。(1) Add 300 grams of nano-alumina to 600 grams of water and disperse for 20 minutes under a high-shear disperser (greater than 8000 rpm), then use nitric acid to adjust the pH value to between 3.5 to obtain a nano-alumina dispersion.
(2)取100克纳米氧化铝分散体,在45℃下加入PVA217(10%)11克后搅拌20分钟,加入5毫升表面活性剂1283(20%)再搅拌10分钟,再加入硼酸3g(2%)搅拌10分钟后得到上层吸墨层涂布液。(2) get 100 gram nano-alumina dispersions, stir 20 minutes after adding PVA217 (10%) 11 grams at 45 ℃, add 5 milliliters of tensio-active agent 1283 (20%) and stir 10 minutes again, add boric acid 3g ( 2%) was stirred for 10 minutes to obtain the upper layer ink-absorbing layer coating liquid.
(3)取100克纳米氧化铝分散体,加入2克珠光粉搅拌10分钟后在45℃下加入PVA217(10%)11克后搅拌20分钟,加入5毫升表面活性剂1283(20%)再搅拌10分钟,再加入硼酸3g(2%)搅拌10分钟后得到下层吸墨层涂布液。(3) Get 100 grams of nano-alumina dispersion, add 2 grams of pearlescent powder and stir for 10 minutes at 45 ° C after adding 11 grams of PVA217 (10%) and stir for 20 minutes, add 5 milliliters of surfactant 1283 (20%) and then Stir for 10 minutes, then add 3 g (2%) of boric acid and stir for 10 minutes to obtain the lower ink-absorbing layer coating solution.
(4)使用丝棒在260克涂塑纸基上分别按顺序将固墨层涂布液、吸墨层涂布液依次涂布,并在100℃下干燥,要求下层干燥后涂层厚度为25微米,上层干燥后涂层厚度5微米。(4) Use a wire rod to coat the ink-fixing layer coating solution and the ink-absorbing layer coating solution sequentially on 260 grams of plastic-coated paper base, and dry at 100°C. The thickness of the coating after the lower layer is dried is required to be 25 microns, the coating thickness is 5 microns after the upper layer is dried.
测试方法:testing method:
(1)墨水吸收时间(1) Ink absorption time
使用喷墨打印机(MJ-700V 2C,由Seiko Epson制造)在记录体上用青色和黑色打印 3mm宽和15cm长的线。完成打印后,立即用手指擦线,手上无墨的为合格,有墨的为不合格。此时的墨水量为约0.4μl/cm2。Lines 3 mm wide and 15 cm long were printed in cyan and black on the recording body using an inkjet printer (MJ-700V 2C, manufactured by Seiko Epson). Immediately after the printing is completed, wipe the line with your fingers. If there is no ink on your hand, it is qualified, and if there is ink, it is unqualified. The amount of ink at this time was about 0.4 μl/cm 2 .
(2)表面光泽(2) surface gloss
使用Nippon Denshoku Kogyo Co.,Ltd.VGS-1001DP,对于记录体获得60度入射光和反射光的反射率。Using Nippon Denshoku Kogyo Co., Ltd. VGS-1001DP, the reflectance of incident light and reflected light at 60 degrees was obtained for the recording body.
(3)色密度(3) Color density
通过(1)的打印机在记录介质上印刷5cm2青色(C),品红色(M),黄色(Y) 和黑色(B)的油墨。用Macbeth密度计(TR-927)测量反射密度使用无色彩控制条件打印。5 cm 2 of inks of cyan (C), magenta (M), yellow (Y) and black (B) were printed on the recording medium by the printer of (1). Reflection densities were measured with a Macbeth densitometer (TR-927) and printed using no color control conditions.
表1Table 1
通过以上对比,可以看出,对比例1制备的喷墨耗材相比于实施例1、实施例2和实施例3制备的喷墨耗材,吸墨时间合格,但是表面光泽和色密度均有较为明显的下降,对比例2制备的喷墨耗材相比于实施例1、实施例2和实施例3制备的喷墨耗材,吸墨时间不合格,且表面光泽和色密度均有较为明显的下降。Through the above comparison, it can be seen that compared with the inkjet consumables prepared in Example 1, Example 2 and Example 3, the inkjet consumables prepared in Comparative Example 1 have a qualified ink absorption time, but the surface gloss and color density are relatively low. Compared with the inkjet consumables prepared in Example 1, Example 2, and Example 3, the inkjet consumables prepared in Comparative Example 2 have unqualified ink absorption time, and the surface gloss and color density have significantly decreased. .
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.
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