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CN115522994A - A taper sleeve connection structure at the shaft end of a marine steam turbine generator set - Google Patents

A taper sleeve connection structure at the shaft end of a marine steam turbine generator set Download PDF

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Publication number
CN115522994A
CN115522994A CN202211220062.4A CN202211220062A CN115522994A CN 115522994 A CN115522994 A CN 115522994A CN 202211220062 A CN202211220062 A CN 202211220062A CN 115522994 A CN115522994 A CN 115522994A
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China
Prior art keywords
shaft
connection structure
rotating shaft
flange
steam turbine
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CN202211220062.4A
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Inventor
陈键
周琴
张鲲羽
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704th Research Institute of CSIC
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704th Research Institute of CSIC
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Priority to CN202211220062.4A priority Critical patent/CN115522994A/en
Publication of CN115522994A publication Critical patent/CN115522994A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D15/00Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
    • F01D15/10Adaptations for driving, or combinations with, electric generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/28Supporting or mounting arrangements, e.g. for turbine casing
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • H02K7/1807Rotary generators
    • H02K7/1823Rotary generators structurally associated with turbines or similar engines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Abstract

本发明涉及一种船用汽轮发电机组轴端锥套式连接结构,包括法兰盘、转轴,所述法兰盘的内锥面与转轴的外锥面相配合,并采用锥形轴伸、液压胀形过盈连接实现紧密配合并传递扭矩。本发明采用锥形轴伸、液压胀形过盈连接结构,简化了安装流程,安装拆卸过程不再受限于场地的限制;使得轴端连接结构具备良好的互换性,在连接结构故障的情况下,有效提高了转轴本体的有效利用率;从源头消除了轴端连接结构自身不平衡量的存在,有效提高了整体轴系的振动控制。

Figure 202211220062

The invention relates to a shaft end taper sleeve connection structure of a marine steam turbine generator set, which includes a flange and a rotating shaft. The bulging interference connection provides a tight fit and transmits torque. The invention adopts conical shaft extension and hydraulic bulging interference connection structure, which simplifies the installation process, and the installation and disassembly process is no longer limited by the site; the shaft end connection structure has good interchangeability, and the connection structure is faulty. In this case, the effective utilization rate of the shaft body is effectively improved; the unbalance of the shaft end connection structure itself is eliminated from the source, and the vibration control of the overall shaft system is effectively improved.

Figure 202211220062

Description

一种船用汽轮发电机组轴端锥套式连接结构A taper sleeve connection structure at the shaft end of a marine steam turbine generator set

技术领域technical field

本发明涉及一种船用汽轮发电机组,尤其是一种船用汽轮发电机组轴端锥套式连接结构。The invention relates to a marine steam turbine generator set, in particular to a shaft end taper sleeve connection structure of a marine steam turbine generator set.

背景技术Background technique

汽轮发电机组中轴端连接结构是用来连接汽轮机轴和发电机轴,并把汽轮机的功率传递给发电机。传统的轴端连接结构为铰制螺栓,或者微过盈与齐缝销联合使用,见图2。铰制螺栓结构,如图1所示,在机组装配过程中,每个螺栓均需根据配铰孔进行一对一的配磨,整个安装过程复杂,且由于每个螺孔的直径和位置度不尽相同,导致不同产品间基本不具备互换性。微过盈与齐缝销联合使用的结构,装配过程中需要热套和配打齐缝销,整个安装过程也较为复杂,且在拆卸时齐缝销和热套的法兰盘也不易进行操作取下。另一方面,传统的结构,在转轴和法兰盘连接中使用了连接螺栓和销,由于零件安装角度和自身重量存在偏差,整个连接结构在周向无法完全消除不平衡质量的存在,不利于机组轴系振动的优化控制。The shaft end connection structure of the steam turbine generator set is used to connect the shaft of the steam turbine and the shaft of the generator, and transmit the power of the steam turbine to the generator. The traditional shaft end connection structure is hinged bolts, or the combination of micro-interference and flush pins, see Figure 2. The hinged bolt structure, as shown in Figure 1, during the assembly process of the unit, each bolt needs to be ground one-to-one according to the matching reaming hole, the entire installation process is complicated, and due to the diameter and position of each screw hole Not the same, resulting in basically no interchangeability between different products. The combined use of micro-interference and seam pins requires shrink fit and matching seam pins during the assembly process. The entire installation process is also relatively complicated, and the flanges of the seam pins and shrink fit are not easy to operate during disassembly. remove. On the other hand, the traditional structure uses connecting bolts and pins in the connection between the shaft and the flange. Due to the deviation of the installation angle of the parts and its own weight, the entire connection structure cannot completely eliminate the existence of unbalanced mass in the circumferential direction, which is not conducive to Optimal control of unit shafting vibration.

发明内容Contents of the invention

为解决现有技术存在的问题,本发明提出一种船用汽轮发电机组轴端锥套式连接结构,采用锥形轴伸、液压胀形过盈连接,该结构配合紧密、定心精度高且传递载荷大。配合专用工装的使用下,该结构可方便实现轴端连接结构的拆装,不再受限于场地制约;其次,该结构不再有配作的情况,不同产品间零件各自按图加工,即可实现互换;最后,由于取消了与转子本体的连接螺栓和销,从源头上消除了不平衡质量的存在,实现了轴系振动的优化控制。In order to solve the problems existing in the prior art, the present invention proposes a conical sleeve connection structure at the shaft end of a marine steam turbine generator set, which adopts a conical shaft extension and a hydraulic bulging interference connection. The transmission load is large. With the use of special tooling, this structure can easily realize the disassembly and assembly of the shaft end connection structure, and is no longer limited by the site constraints; secondly, the structure no longer has the situation of matching, and the parts of different products are processed according to the drawings, that is, It can be interchanged; finally, due to the cancellation of the connection bolts and pins with the rotor body, the existence of unbalanced mass is eliminated from the source, and the optimal control of shafting vibration is realized.

为实现上述目的,本发明的技术方案:一种船用汽轮发电机组轴端锥套式连接结构,包括法兰盘、转轴,所述法兰盘的内锥面与转轴的外锥面相配合,并采用锥形轴伸、液压胀形过盈连接实现紧密配合并传递扭矩。In order to achieve the above object, the technical solution of the present invention is: a shaft-end taper sleeve connection structure of a marine steam turbine generator set, including a flange and a rotating shaft, the inner tapered surface of the flange is matched with the outer tapered surface of the rotating shaft, In addition, tapered shaft extension and hydraulic bulging interference connection are used to achieve tight fit and transmit torque.

进一步,所述转轴与法兰盘的接触锥面为1:20的锥面。Further, the contact taper surface between the rotating shaft and the flange is a 1:20 taper surface.

进一步,所述转轴的锥面上开有环形油槽,环形油槽连通转轴内对称设置的径向油口,径向油口连通转轴端面的螺纹孔。Further, an annular oil groove is formed on the conical surface of the rotating shaft, and the annular oil groove is connected to radial oil ports arranged symmetrically in the rotating shaft, and the radial oil ports are connected to threaded holes on the end surface of the rotating shaft.

进一步,在安装过程中,高压液压油通过转轴的轴端螺纹孔进入转轴1内部,经对称布置的径向油口进入接触锥面的环形油槽内,施加液压力撑开法兰盘内孔,进而实现法兰盘与转轴的过盈装配。Furthermore, during the installation process, high-pressure hydraulic oil enters the interior of the shaft 1 through the threaded hole at the shaft end of the shaft, enters the annular oil groove contacting the tapered surface through the symmetrically arranged radial oil ports, and applies hydraulic pressure to open the inner hole of the flange. Then the interference assembly between the flange plate and the rotating shaft is realized.

进一步,所述对称设置的径向油口为单组径向油口,或者两组径向油口。Further, the symmetrically arranged radial oil ports are a single group of radial oil ports, or two groups of radial oil ports.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明通过新型锥形轴伸、液压胀形过盈连接结构的设计,简化了安装流程,安装拆卸过程不再受限于场地的限制;使得轴端连接结构具备良好的互换性,在连接结构故障的情况下,有效提高了转轴本体的有效利用率;从源头消除了轴端连接结构自身不平衡量的存在,有效提高了整体轴系的振动控制。The invention simplifies the installation process through the design of the new tapered shaft extension and hydraulic bulging interference connection structure, and the installation and disassembly process is no longer limited by the site; the shaft end connection structure has good interchangeability, and the connection In the case of structural failure, the effective utilization rate of the shaft body is effectively improved; the unbalance of the shaft end connection structure itself is eliminated from the source, and the vibration control of the overall shaft system is effectively improved.

附图说明Description of drawings

图1是常规轴端连接结构(铰制螺栓)示意图;Fig. 1 is a schematic diagram of a conventional shaft end connection structure (hinge bolt);

图2是常规轴端连接结构(微过盈与齐缝销联合使用)示意图;Figure 2 is a schematic diagram of a conventional shaft end connection structure (combined use of micro-interference and flush pin);

图3是本发明的锥形轴伸、液压胀形过盈连接结构;Fig. 3 is the tapered shaft extension and hydraulic bulging interference connection structure of the present invention;

图4是单组油路结构示意图;Fig. 4 is a schematic diagram of the structure of a single group of oil circuits;

图5是双组油路结构示意图。Fig. 5 is a schematic diagram of the structure of the double-group oil circuit.

具体实施方式detailed description

下面结合附图与实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

如图3所示,本发明的一种船用汽轮发电机组轴端锥套式连接结构,采用锥形轴伸、液压胀形过盈连接,法兰盘1通过内锥面与转轴2连接,法兰盘1的内锥面与转轴2通过过盈实现紧密配合并传递扭矩。As shown in Fig. 3, a taper sleeve connection structure at the shaft end of a marine steam turbine generator set of the present invention adopts a conical shaft extension and a hydraulic bulging interference connection, and the flange 1 is connected to the rotating shaft 2 through an inner tapered surface. The inner tapered surface of the flange 1 and the rotating shaft 2 realize tight fit through interference and transmit torque.

该结构中转轴2的轴端与法兰盘1的接触面为1:20的锥面,转轴外表面和法兰盘内表面分别基于一套标准的塞规塞环进行加工。在装配过程中,通过严格控制法兰盘的推进距离,并对接触面进行着色检查,以实现对实际装配过盈量和装配质量的控制。In this structure, the contact surface between the shaft end of the rotating shaft 2 and the flange 1 is a 1:20 conical surface, and the outer surface of the rotating shaft and the inner surface of the flange are respectively processed based on a set of standard plug rings. During the assembly process, the pushing distance of the flange is strictly controlled, and the contact surface is colored and inspected to control the actual assembly interference and assembly quality.

转轴1的锥面上开有环形油槽5,环形油槽5连通转轴1内对称设置的径向油口4,径向油口4连通转轴1端面的螺纹孔3。An annular oil groove 5 is opened on the conical surface of the rotating shaft 1 , and the annular oil groove 5 communicates with radial oil ports 4 arranged symmetrically in the rotating shaft 1 , and the radial oil ports 4 communicate with the threaded holes 3 on the end surface of the rotating shaft 1 .

在安装过程中,高压液压油通过轴端螺纹孔3进入转轴1内部,途经对称布置的径向油口4进入接触锥面的环形油槽5内,由此施加液压力撑开法兰盘内孔,进而实现法兰盘与转轴的过盈装配。During the installation process, high-pressure hydraulic oil enters the interior of the shaft 1 through the threaded hole 3 at the shaft end, and enters the annular oil groove 5 contacting the tapered surface through the symmetrically arranged radial oil port 4, thereby applying hydraulic pressure to open the inner hole of the flange , and then realize the interference fit between the flange and the shaft.

考虑到法兰盘尺寸过大时,单组径向油口4,见图4,可根据实际情况进行增加为两组径向油口4,见图5,不同油口在锥形轴伸上均匀布置,使得内孔均匀胀大,便于法兰盘1和转轴2的顺利装配。Considering that the size of the flange is too large, a single set of radial oil ports 4, as shown in Figure 4, can be increased to two sets of radial oil ports 4 according to the actual situation, as shown in Figure 5, different oil ports are on the tapered shaft extension The uniform arrangement makes the inner hole expand evenly, which facilitates the smooth assembly of the flange plate 1 and the rotating shaft 2 .

Claims (5)

1.一种船用汽轮发电机组轴端锥套式连接结构,其特征在于:包括法兰盘、转轴,所述法兰盘的内锥面与转轴的外锥面相配合,并采用锥形轴伸、液压胀形过盈连接实现紧密配合并传递扭矩。1. A shaft-end taper sleeve connection structure of a marine steam turbine generator set, characterized in that: it includes a flange and a rotating shaft, the inner tapered surface of the flange is matched with the outer tapered surface of the rotating shaft, and a tapered shaft is used Stretching, hydraulic bulging interference connection to achieve tight fit and transmit torque. 2.根据权利要求1所述的船用汽轮发电机组轴端锥套式连接结构,其特征在于:所述转轴与法兰盘的接触锥面为1:20的锥面。2. The taper bushing connection structure at the shaft end of the marine turbogenerator set according to claim 1, characterized in that: the contact tapered surface between the rotating shaft and the flange is a 1:20 tapered surface. 3.根据权利要求1所述的船用汽轮发电机组轴端锥套式连接结构,其特征在于:所述转轴的锥面上开有环形油槽,环形油槽连通转轴内对称设置的径向油口,径向油口连通转轴端面的螺纹孔。3. The taper bushing connection structure at the shaft end of the marine steam turbine generator set according to claim 1, characterized in that: the conical surface of the rotating shaft is provided with an annular oil groove, and the annular oil groove is connected to the symmetrically arranged radial oil ports in the rotating shaft , the radial oil port is connected to the threaded hole on the end face of the rotating shaft. 4.根据权利要求3所述的船用汽轮发电机组轴端锥套式连接结构,其特征在于:在安装过程中,高压液压油通过转轴的轴端螺纹孔进入转轴1内部,经对称布置的径向油口进入接触锥面的环形油槽内,施加液压力撑开法兰盘内孔,进而实现法兰盘与转轴的过盈装配。4. The taper sleeve connection structure at the shaft end of the marine steam turbine generator set according to claim 3, characterized in that: during the installation process, high-pressure hydraulic oil enters the interior of the shaft 1 through the threaded hole at the shaft end of the shaft, and the symmetrically arranged The radial oil port enters into the annular oil groove contacting the tapered surface, and hydraulic pressure is applied to expand the inner hole of the flange, thereby realizing the interference assembly between the flange and the rotating shaft. 5.根据权利要求3所述的船用汽轮发电机组轴端锥套式连接结构,其特征在于:所述对称设置的径向油口为单组径向油口,或者两组径向油口。5. The taper sleeve connection structure at the shaft end of the marine steam turbine generator set according to claim 3, characterized in that: the symmetrically arranged radial oil ports are a single set of radial oil ports, or two sets of radial oil ports .
CN202211220062.4A 2022-10-08 2022-10-08 A taper sleeve connection structure at the shaft end of a marine steam turbine generator set Pending CN115522994A (en)

Priority Applications (1)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4375926A (en) * 1981-07-27 1983-03-08 Allis-Chalmers Corporation Device for removing components from shafts
JPH06213240A (en) * 1993-01-18 1994-08-02 Mitsubishi Heavy Ind Ltd Builtup flange type shaft jointing method and jig thereof
JP3054261U (en) * 1998-05-22 1998-11-24 株式会社▲高▼澤製作所 Taper coupling
US20090324323A1 (en) * 2006-07-18 2009-12-31 Mitsubishi Heavy Industries, Ltd. Hydraulic detachable coupling

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4375926A (en) * 1981-07-27 1983-03-08 Allis-Chalmers Corporation Device for removing components from shafts
JPH06213240A (en) * 1993-01-18 1994-08-02 Mitsubishi Heavy Ind Ltd Builtup flange type shaft jointing method and jig thereof
JP3054261U (en) * 1998-05-22 1998-11-24 株式会社▲高▼澤製作所 Taper coupling
US20090324323A1 (en) * 2006-07-18 2009-12-31 Mitsubishi Heavy Industries, Ltd. Hydraulic detachable coupling

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Application publication date: 20221227

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