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CN115533442A - Connecting pipe assembly welding fixing device - Google Patents

Connecting pipe assembly welding fixing device Download PDF

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Publication number
CN115533442A
CN115533442A CN202211405085.2A CN202211405085A CN115533442A CN 115533442 A CN115533442 A CN 115533442A CN 202211405085 A CN202211405085 A CN 202211405085A CN 115533442 A CN115533442 A CN 115533442A
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China
Prior art keywords
elbow
straight pipe
straight
welding
pipe
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CN202211405085.2A
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Chinese (zh)
Inventor
杨仁华
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China 19th Metallurgical Group Co ltd
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China 19th Metallurgical Group Co ltd
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Priority to CN202211405085.2A priority Critical patent/CN115533442A/en
Publication of CN115533442A publication Critical patent/CN115533442A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/003Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to controlling of welding distortion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/10Pipe-lines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention relates to the technical field of contact pipe assembly welding, and provides a connecting pipe assembly welding fixing device which comprises an elbow clamping seat; the elbow clamping seat comprises two elbow clamping bodies which are detachably connected, and a positioning cavity with openings at two ends is formed between the two elbow clamping bodies; the positioning cavity comprises an elbow section positioned in the middle and straight pipe sections positioned at two ends of the elbow section; and an elbow welding hole is formed in the position, which is opposite to the connection position of the elbow section and the straight pipe section, on the elbow clamping body. By arranging the elbow clamping seat, after the straight pipe and the elbow are assembled, the straight pipe and the elbow can be fixed in the positioning cavity of the elbow clamping seat, so that the assembly quality of the straight pipe and the elbow is ensured; through setting up elbow welding hole on the elbow card body, can make the welding seam between straight tube and the elbow expose in the elbow welding hole, just so can be under the positioning action of elbow cassette, with the welding seam welding between straight tube and the elbow together in elbow welding hole, prevent that the welding from producing angular deformation, and then improved the welding quality of connecting pipe.

Description

联络管组焊固定装置Welding and fixing device for connecting pipe group

技术领域technical field

本发明涉及联络管组焊技术领域,尤其是一种联络管组焊固定装置。The invention relates to the technical field of connecting pipe assembly welding, in particular to a connecting pipe assembly welding fixing device.

背景技术Background technique

高炉冷却壁结构,包括多段冷却壁,每段冷却壁的壁体内设有多个冷却管,各段冷却管的下端为进水口,上端为出水口,进水口和出水口穿出位于冷却壁外侧的高炉的炉壳,相邻上下段冷却壁的冷却管通过联络管依次连接,形成多个自下而上的冷却通道。联络管是由直管和弯头组焊而成的U形结构;联络管的数量多、排列紧密、安装空间小,因此对联络管的组焊质量要求较高。Blast furnace stave structure, including multi-stage staves, each stave wall is equipped with multiple cooling pipes, the lower end of each cooling pipe is the water inlet, and the upper end is the water outlet, and the water inlet and water outlet are located outside the stave. The furnace shell of the blast furnace, the cooling pipes of the adjacent upper and lower staves are connected sequentially through connecting pipes to form multiple cooling channels from bottom to top. The connecting pipe is a U-shaped structure welded by straight pipes and elbows; the number of connecting pipes is large, the arrangement is tight, and the installation space is small, so the requirements for the welding quality of the connecting pipe are relatively high.

目前,常采用人工的方式将直管与弯头组对、点焊在一起,然后再将直管与弯头焊接以制得联络管。由于直管和弯头的尺寸较小,不仅在点焊时很容易由于受到外部振动或碰撞而造成直管与弯头的位置发生变化,进而导致组对精度差;而且在焊接时还容易出现角变形的情况,导致联络管的焊接质量较差。At present, the straight pipe and the elbow are often paired and spot welded together manually, and then the straight pipe and the elbow are welded to make a connecting pipe. Due to the small size of the straight pipe and the elbow, not only is it easy to change the position of the straight pipe and the elbow due to external vibration or collision during spot welding, resulting in poor alignment accuracy; The case of angular deformation leads to poor welding quality of the connecting pipe.

发明内容Contents of the invention

本发明所要解决的技术问题是:提供一种联络管组焊固定装置,提高联络管的焊接质量。The technical problem to be solved by the present invention is to provide a connecting pipe assembly welding fixing device to improve the welding quality of the connecting pipe.

本发明解决其技术问题所采用的技术方案是:联络管组焊固定装置,包括弯头卡座;所述弯头卡座包括两个可拆卸连接的弯头卡体,并在两个弯头卡体之间形成两端开口的定位腔;所述定位腔包括位于中间的弯头段和位于弯头段两端的直管段;所述弯头卡体上正对弯头段与直管段连接的位置设置有弯头焊接孔。The technical solution adopted by the present invention to solve the technical problem is: the connecting pipe welding fixing device, including the elbow holder; the elbow holder includes two detachably connected elbow holders, and the two elbows A positioning cavity with openings at both ends is formed between the card bodies; the positioning cavity includes an elbow section in the middle and a straight pipe section at both ends of the elbow section; The position is provided with elbow welding holes.

进一步的,两个弯头卡体通过螺栓结构可拆卸连接。Further, the two elbow card bodies are detachably connected through a bolt structure.

进一步的,还包括直管卡座;所述直管卡座包括两个可拆卸连接的直管卡体,并在两个直管卡体之间形成两端开口的直管腔;所述直管卡体上设置有直管焊接孔。Further, it also includes a straight tube holder; the straight tube holder includes two detachably connected straight tube clamp bodies, and a straight tube cavity with two ends open is formed between the two straight tube clamp bodies; the straight tube clamp body The pipe clip body is provided with a straight pipe welding hole.

进一步的,两个直管卡体的一侧通过销轴转动连接,两个直管卡体的另一侧通过螺栓连接。Further, one side of the two straight pipe clamping bodies is rotationally connected by a pin, and the other side of the two straight pipe clamping bodies is connected by bolts.

进一步的,还包括卡座支架;所述卡座支架包括安装架和固定在安装架上的支撑板;所述支撑板呈长条形结构、且其上表面为向下凹陷的弧形面;所述支撑板的上方设置有压紧装置。Further, it also includes a card holder bracket; the card holder bracket includes a mounting frame and a support plate fixed on the mounting frame; the support plate is in the shape of a strip, and its upper surface is a downwardly concave arc surface; A pressing device is arranged above the support plate.

进一步的,所述压紧装置包括竖向设置的安装套管,设置在安装套管内、并与安装套管螺纹连接的压紧杆;所述安装套管通过支撑架与支撑板连接。Further, the pressing device includes a vertically arranged installation sleeve, a compression rod arranged in the installation sleeve and threadedly connected with the installation sleeve; the installation sleeve is connected to the support plate through a support frame.

进一步的,所述压紧装置还包括设置在安装套管下方的压紧块;所述压紧块的下表面为向上凹陷的弧形面。Further, the pressing device further includes a pressing block arranged under the installation sleeve; the lower surface of the pressing block is an upwardly concave arc surface.

进一步的,其特征在于,所述压紧杆的下端与压紧块活动连接。Further, it is characterized in that the lower end of the pressing rod is movably connected with the pressing block.

进一步的,所述压紧装置的数量为两个;两个压紧装置沿支撑板的长度方向间隔布置。Further, there are two pressing devices; the two pressing devices are arranged at intervals along the length direction of the support plate.

进一步的,还包括测量连杆;所述测量连杆包括伸缩杆和安装在伸缩杆两端的连接头;所述连接头为圆柱形结构。Further, it also includes a measuring link; the measuring link includes a telescopic rod and connectors installed at both ends of the telescopic rod; the connector is a cylindrical structure.

本发明的有益效果是:本发明实施例提供的联络管组焊固定装置,通过设置弯头卡座,当直管与弯头组对后,可将它们固定在弯头卡座的定位腔中,避免直管与弯头的相对位置发生变化,保证了直管与弯头的组对质量;通过设置在弯头卡体上的弯头焊接孔,可使直管与弯头之间的焊缝暴露在弯头焊接孔内,这样就可在弯头卡座的定位作用下,在弯头焊接孔中将直管与弯头之间的焊缝焊接在一起,防止焊接产生角变形,进而提高了联络管的焊接质量。The beneficial effects of the present invention are: the connecting pipe assembly welding fixing device provided by the embodiment of the present invention can be fixed in the positioning cavity of the elbow holder after the straight pipe and the elbow are assembled by setting the elbow holder. Avoid the change of the relative position between the straight pipe and the elbow, and ensure the quality of the combination of the straight pipe and the elbow; through the elbow welding hole set on the elbow card body, the weld between the straight pipe and the elbow can be made It is exposed in the welding hole of the elbow, so that under the positioning of the elbow holder, the weld seam between the straight pipe and the elbow can be welded together in the welding hole of the elbow to prevent angular deformation caused by welding, thereby improving The welding quality of the connecting pipe has been improved.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍;显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art; obviously, the accompanying drawings in the following description are only These are some embodiments described in the present invention, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是联络管的结构示意图;Fig. 1 is the structural representation of connecting pipe;

图2是弯头卡座的立体图;Fig. 2 is a perspective view of the elbow holder;

图3是弯头卡座的主视图;Fig. 3 is the front view of elbow holder;

图4是通过弯头卡座将直管与弯头组对后的结构示意图;Fig. 4 is a schematic diagram of the structure after the straight pipe and the elbow are assembled through the elbow holder;

图5是直管卡座的立体图;Fig. 5 is a perspective view of a straight tube holder;

图6是直管卡座的主视图;Fig. 6 is the front view of the straight pipe holder;

图7是直管卡座的俯视图;Figure 7 is a top view of the straight tube holder;

图8是通过直管卡座将两段直管组对后的结构示意图;Fig. 8 is a schematic diagram of the structure of two sections of straight pipes assembled through the straight pipe holder;

图9是卡座支架的结构示意图;Fig. 9 is a schematic structural view of the deck bracket;

图10是将直管固定在卡座支架上的结构示意图;Fig. 10 is a structural schematic view of fixing the straight pipe on the holder bracket;

图11是测量连杆的立体图;Figure 11 is a perspective view of the measuring connecting rod;

图12是将测量连杆、弯头卡座和直管卡座连接在一起的结构示意图;Fig. 12 is a structural schematic diagram of connecting the measuring connecting rod, the elbow holder and the straight pipe holder together;

图13是通过直管卡座将联络管与冷却管连接的结构示意图。Fig. 13 is a structural schematic diagram of connecting the connecting pipe and the cooling pipe through the straight pipe holder.

图中附图标记为:1-弯头卡座,2-弯头卡体,3-定位腔,4-弯头段,5-直管段,6-弯头焊接孔,7-直管卡座,8-直管卡体,9-直管腔,10-直管焊接孔,11-卡座支架,12-安装架,13-支撑板,14-压紧装置,15-安装套管,16-压紧杆,17-支撑架,18-测量连杆,19-伸缩杆,20-连接头,21-联络管,22-直管,23-弯头,24-冷却管,25-连接耳板,26-连接螺栓,27-连接螺母,28-销轴,29-固定耳板,30-固定螺栓,31-固定螺母,32-压紧块。The reference signs in the figure are: 1-elbow holder, 2-elbow holder, 3-positioning cavity, 4-elbow section, 5-straight pipe section, 6-elbow welding hole, 7-straight pipe holder , 8-straight tube card body, 9-straight tube cavity, 10-straight tube welding hole, 11-cassette bracket, 12-installation frame, 13-support plate, 14-pressing device, 15-installation sleeve, 16 - Compression rod, 17- support frame, 18- measuring connecting rod, 19- telescopic rod, 20- connecting head, 21- connecting pipe, 22- straight pipe, 23- elbow, 24- cooling pipe, 25- connecting ear Plate, 26-connecting bolt, 27-connecting nut, 28-pin shaft, 29-fixed ear plate, 30-fixed bolt, 31-fixed nut, 32-press block.

具体实施方式detailed description

为了使本领域的人员更好地理解本发明,下面结合附图和实施例对本发明进一步说明。显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互结合。In order to make those skilled in the art better understand the present invention, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. In the case of no conflict, the embodiments and the features in the embodiments of the present invention can be combined with each other.

参见图1,所述联络管21大致呈U形,主要由三段直管22和两个弯头23组对焊接而成,用于将相邻冷却管24的进水口和出水口连通。本发明实施例提供的联络管组焊固定装置,用于辅助工人将直管22与弯头23组对并焊接在一起,提高联络管21的焊接质量。Referring to FIG. 1 , the connecting pipe 21 is roughly U-shaped, mainly composed of three sections of straight pipes 22 and two elbows 23 butt welded, and is used to connect the water inlet and water outlet of adjacent cooling pipes 24 . The connecting pipe assembly welding fixture provided by the embodiment of the present invention is used to assist workers to assemble and weld the straight pipe 22 and the elbow 23 together, so as to improve the welding quality of the connecting pipe 21 .

参见图2、图3,本发明实施例提供的联络管组焊固定装置,包括弯头卡座1;所述弯头卡座1包括两个可拆卸连接的弯头卡体2,并在两个弯头卡体2之间形成两端开口的定位腔3;所述定位腔3包括位于中间的弯头段4和位于弯头段4两端的直管段5;所述弯头卡体2上正对弯头段4与直管段5连接的位置设置有弯头焊接孔6。Referring to Fig. 2 and Fig. 3, the connecting pipe assembly welding fixture provided by the embodiment of the present invention includes an elbow holder 1; the elbow holder 1 includes two detachably connected elbow holders 2, and A positioning cavity 3 with openings at both ends is formed between two elbow card bodies 2; the positioning cavity 3 includes an elbow section 4 in the middle and straight pipe sections 5 at both ends of the elbow section 4; on the elbow card body 2 An elbow welding hole 6 is provided at the position where the elbow section 4 is connected to the straight pipe section 5 .

所述弯头卡座1用于将组对在一起的直管与弯头进行固定。参见图2,所述弯头卡座1包括两个弯头卡体2,其中一个弯头卡体2设置在另一个弯头卡体2的外侧;两个弯头卡体2可拆卸连接,并在它们之间形成两端开口的定位腔3。The elbow holder 1 is used to fix the straight pipes and elbows that are grouped together. Referring to Fig. 2, the elbow card holder 1 includes two elbow card bodies 2, one of which is arranged outside the other elbow card body 2; the two elbow card bodies 2 are detachably connected, And a positioning cavity 3 with both ends open is formed between them.

两个弯头卡体2通过螺栓结构可拆卸连接。具体的,所述螺栓结构包括分别设置在两个弯头卡体2上的连接耳板25,且两个弯头卡体2上的连接耳板25一一对应,依次穿过相对应的两个连接耳板25的连接螺栓26,拧在连接螺栓26端部的连接螺母27。优选的,每个弯头卡体2的两端分别设置有两个布置在定位腔3两侧连接耳板25。The two elbow card bodies 2 are detachably connected through a bolt structure. Specifically, the bolt structure includes connecting ear plates 25 respectively arranged on the two elbow card bodies 2, and the connecting ear plates 25 on the two elbow card bodies 2 are in one-to-one correspondence, passing through the corresponding two in turn. A connecting bolt 26 connecting the ear plate 25 is screwed on a connecting nut 27 at the end of the connecting bolt 26 . Preferably, two ends of each elbow card body 2 are respectively provided with two connecting ear plates 25 arranged on both sides of the positioning cavity 3 .

参见图3,所述定位腔3沿其延伸方向包括位于中间的弯头段4和位于两端的直管段5;所述弯头段4用于对弯头23进行定位;所述直管段5用于对直管22进行定位。图3中aa’线和bb’线所在位置为弯头段4与直管段5连接的位置;所述弯头卡体2上正对aa’线和bb’线的位置设置有弯头焊接孔6。优选的,所述弯头焊接孔6为沿定位腔3周向延伸的长条形孔。进一步,两个弯头卡体2之间正对aa’线和bb’线的位置也设置有弯头焊接孔6。Referring to Fig. 3, the positioning cavity 3 includes an elbow section 4 in the middle and straight pipe sections 5 at both ends along its extending direction; the elbow section 4 is used for positioning the elbow 23; the straight pipe section 5 is used for For positioning the straight pipe 22. The position of aa' line and bb' line in Figure 3 is the position where the elbow section 4 is connected to the straight pipe section 5; the position of the elbow card body 2 facing the aa' line and bb' line is provided with an elbow welding hole 6. Preferably, the elbow welding hole 6 is an elongated hole extending along the circumferential direction of the positioning cavity 3 . Further, an elbow welding hole 6 is also provided between the two elbow card bodies 2 facing the aa' line and the bb' line.

下面结合图4对直管22与弯头23的组对焊接过程进行说明。参见图4,先将弯头23放置在两个弯头卡体2之间的弯头段4内,再将两个直管22放置在两个弯头卡体2之间的直管段5内,调整好直管22与弯头23的组对间隙后,将两个弯头卡体2通过螺栓结构连接在一起,进而通过两个弯头卡体2将直管22与弯头23夹紧固定;此时直管22与弯头23之间的组对焊缝正对aa’线和bb’线的位置,使得直管22与弯头23之间的组对焊缝部分暴露在弯头焊接孔6内,工人先将该部分焊缝焊接,以使直管22与弯头23连接在一起,防止它们之间的相对位置发生变化,然后拆除弯头卡座1,再将直管22与弯头23之间组对焊缝的其余部分焊接在一起。The combination welding process of the straight pipe 22 and the elbow 23 will be described below with reference to FIG. 4 . Referring to Fig. 4, first place the elbow 23 in the elbow section 4 between the two elbow card bodies 2, and then place the two straight pipes 22 in the straight pipe section 5 between the two elbow card bodies 2 After adjusting the gap between the straight pipe 22 and the elbow 23, the two elbow clamp bodies 2 are connected together through the bolt structure, and then the straight pipe 22 and the elbow 23 are clamped by the two elbow clamp bodies 2 Fixed; at this time, the butt weld between the straight pipe 22 and the elbow 23 is facing the position of the aa' line and the bb' line, so that the butt weld between the straight pipe 22 and the elbow 23 is partially exposed to the elbow In the welding hole 6, the worker first welds the part of the weld so that the straight pipe 22 and the elbow 23 are connected together to prevent the relative position between them from changing, then remove the elbow holder 1, and then put the straight pipe 22 Weld together with the rest of the butt weld between the elbows 23.

本发明实施例提供的联络管组焊固定装置,通过设置弯头卡座1,当直管22与弯头23组对后,可将它们固定在弯头卡座1的定位腔3中,避免直管22与弯头23的相对位置发生变化,保证了直管22与弯头23的组对质量;通过设置在弯头卡体2上的弯头焊接孔6,可使直管22与弯头23之间的焊缝暴露在弯头焊接孔6内,这样就可在弯头卡座1的定位作用下,在弯头焊接孔6中将直管22与弯头23之间的焊缝焊接在一起,防止焊接产生角变形,进而提高了联络管的焊接质量。The connecting pipe assembly welding fixing device provided by the embodiment of the present invention, by setting the elbow holder 1, when the straight pipe 22 and the elbow 23 are paired, they can be fixed in the positioning cavity 3 of the elbow holder 1, avoiding straight The relative position of the pipe 22 and the elbow 23 changes, which ensures the pairing quality of the straight pipe 22 and the elbow 23; through the elbow welding hole 6 arranged on the elbow card body 2, the straight pipe 22 and the elbow can be The welding seam between 23 is exposed in the elbow welding hole 6, so that the welding seam between the straight pipe 22 and the elbow 23 can be welded in the elbow welding hole 6 under the positioning of the elbow holder 1 Together, it prevents angular deformation of the welding, thereby improving the welding quality of the connecting pipe.

所述联络管21中的直管22可以为拼接结构;当直管22由多段焊接而成时,为了提高直管22的焊接质量,参见图5至图7,本发明实施例提供的联络管组焊固定装置,还包括直管卡座7;所述直管卡座7包括两个可拆卸连接的直管卡体8,并在两个直管卡体8之间形成两端开口的直管腔9;所述直管卡体8上设置有直管焊接孔10。The straight pipe 22 in the connecting pipe 21 can be a spliced structure; when the straight pipe 22 is welded by multiple sections, in order to improve the welding quality of the straight pipe 22, refer to Fig. 5 to Fig. 7, the connecting pipe group provided by the embodiment of the present invention The welding and fixing device also includes a straight pipe holder 7; the straight pipe holder 7 includes two detachably connected straight pipe holders 8, and a straight pipe with openings at both ends is formed between the two straight pipe holders 8 Cavity 9; the straight pipe clamp body 8 is provided with a straight pipe welding hole 10.

所述直管卡座7用于将组对在一起的直管22与直管22进行固定。参见图5,所述直管卡座7包括两个直管卡体8;两个直管卡体8可拆卸连接,并在它们之间形成两端开口的直管腔9。参见图6,所述直管腔9的形状与直管22的外形相适配,用于对直管22进行定位。参见图5、图7,所述直管卡体8上设置有直管焊接孔10,且两个直管卡体8上的直管焊接孔10相对应。优选的,所述直管焊接孔10为沿直管腔9的周向延伸的长条形孔。The straight pipe holder 7 is used to fix the straight pipes 22 that are grouped together with the straight pipes 22 . Referring to FIG. 5 , the straight tube holder 7 includes two straight tube clamp bodies 8 ; the two straight tube clamp bodies 8 are detachably connected, and a straight tube chamber 9 with both ends open is formed between them. Referring to FIG. 6 , the shape of the straight tube lumen 9 is adapted to the shape of the straight tube 22 for positioning the straight tube 22 . Referring to Fig. 5 and Fig. 7, the straight pipe clamping body 8 is provided with a straight pipe welding hole 10, and the straight pipe welding holes 10 on the two straight pipe clamping bodies 8 correspond to each other. Preferably, the straight tube welding hole 10 is an elongated hole extending along the circumference of the straight tube lumen 9 .

两个直管卡体8可拆卸连接,例如,两个直管卡体8的一侧通过销轴转动连接,两个直管卡体8的另一侧通过螺栓连接。具体的,参见图6,所述直管卡体8大致呈弧形,两个直管卡体8的右侧通过销轴28连接,使得两个直管卡体8可绕销轴28相对转动,两个直管卡体8的左侧均设置有固定耳板29,固定螺栓30依次穿过两个固定耳板29上的通孔后与固定螺母31连接。The two straight tube clamping bodies 8 are detachably connected, for example, one side of the two straight tube clamping bodies 8 is rotationally connected by a pin, and the other side of the two straight tube clamping bodies 8 is connected by bolts. Specifically, referring to FIG. 6 , the straight tube clamping body 8 is roughly arc-shaped, and the right sides of the two straight tube clamping bodies 8 are connected by a pin shaft 28 so that the two straight tube clamping bodies 8 can rotate relatively around the pin shaft 28 , the left sides of the two straight tube clamp bodies 8 are provided with fixed ear plates 29, and the fixed bolts 30 are connected with the fixed nuts 31 after passing through the through holes on the two fixed ear plates 29 in turn.

下面结合图8对直管22与直管22的组对焊接过程进行说明。参见图8,先打开两个直管卡体8,将两个直管22放置在两个直管卡体8之间的直管腔9内,调整好两个直管22的组对间隙后,并使两个直管22之间的组对焊缝正对直管焊接孔10,将两个直管卡体8通过螺栓连接在一起,进而通过两个直管卡体8将两个直管22夹紧固定,此时,两个直管22之间的组对焊缝部分暴露在直管焊接孔10内,工人先将该部分焊缝焊接,以使两个直管22连接在一起,防止它们之间的相对位置发生变化,然后拆除直管卡座7,再将两个直管22之间组对焊缝的其余部分焊接在一起。The welding process of the straight pipe 22 and the combination of the straight pipe 22 will be described below with reference to FIG. 8 . Referring to Figure 8, first open the two straight tube clamps 8, place the two straight tubes 22 in the straight tube cavity 9 between the two straight tube clamps 8, and adjust the gap between the two straight tubes 22 , and make the butt welding seam between the two straight pipes 22 face the straight pipe welding hole 10, connect the two straight pipe clamping bodies 8 together by bolts, and then connect the two straight pipe clamping bodies 8 through the two straight pipe clamping bodies 8 The pipe 22 is clamped and fixed. At this time, the part of the butt welding seam between the two straight pipes 22 is exposed in the straight pipe welding hole 10. The worker first welds this part of the seam so that the two straight pipes 22 are connected together. , to prevent the relative position between them from changing, then remove the straight tube holder 7, and then weld the rest of the butt weld between the two straight tubes 22 together.

本发明实施例提供的联络管组焊固定装置,通过设置直管卡座7,当两个直管22组对后,可将它们固定在直管卡座7的直管腔9中进行定位,避免两个直管22的相对位置发生变化,保证了两个直管22的组对质量;通过设置在直管卡体8上的直管焊接孔10,可使两个直管22之间的焊缝暴露在直管焊接孔10内,这样就可在直管卡座7的定位作用下,在直管焊接孔10中将两个直管22之间的焊缝焊接在一起,防止焊接产生角变形,进而提高了直管22的焊接质量。The connecting pipe assembly welding fixing device provided by the embodiment of the present invention, by setting the straight pipe holder 7, when the two straight pipes 22 are paired, they can be fixed in the straight pipe cavity 9 of the straight pipe holder 7 for positioning, The relative position of the two straight pipes 22 is avoided from changing, and the pairing quality of the two straight pipes 22 is ensured; The weld seam is exposed in the straight pipe welding hole 10, so that under the positioning effect of the straight pipe holder 7, the weld seam between the two straight pipes 22 can be welded together in the straight pipe welding hole 10 to prevent welding from occurring. Corner deformation, thereby improving the welding quality of the straight pipe 22.

参见图9,本发明实施例提供的联络管组焊固定装置,还包括卡座支架11;所述卡座支架11包括安装架12和固定在安装架12上的支撑板13;所述支撑板13呈长条形结构、且其上表面为向下凹陷的弧形面;所述支撑板13的上方设置有压紧装置14。所述支撑板13用于对直管22进行支撑,所述压紧装置14用于将放置在支撑板13上的直管22压紧。为了同时可将两个直管22压紧,优选的,所述压紧装置14的数量为两个;两个压紧装置14沿支撑板13的长度方向间隔布置。Referring to Fig. 9, the connecting pipe assembly welding and fixing device provided by the embodiment of the present invention also includes a deck bracket 11; the deck bracket 11 includes a mounting frame 12 and a support plate 13 fixed on the mounting frame 12; the support plate 13 is an elongated structure, and its upper surface is a downwardly concave arc surface; above the support plate 13, a pressing device 14 is arranged. The support plate 13 is used to support the straight pipe 22 , and the pressing device 14 is used to compress the straight pipe 22 placed on the support plate 13 . In order to compress the two straight pipes 22 at the same time, preferably, there are two compression devices 14 ; the two compression devices 14 are arranged at intervals along the length direction of the support plate 13 .

参见图9,所述压紧装置14包括竖向设置的安装套管15,设置在安装套管15内、并与安装套管15螺纹连接的压紧杆16;所述安装套管15通过支撑架17与支撑板13连接。所述安装套管15内设置有内螺纹段,所述压紧杆16上设置有外螺纹段,所述压紧杆16从安装套管15内穿过,并与安装套管15螺纹连接,通过转动压紧杆16,就可使压紧杆16向下移动,进而通过压紧杆16的下端将直管22压紧在支撑板13上。优选的,所述压紧杆16为螺栓。所述压紧装置14还包括设置在安装套管15下方的压紧块32;所述压紧块32的下表面为向上凹陷的弧形面,该弧形面与直管22的外表面相适配。优选的,所述压紧杆16的下端与压紧块32活动连接,使得压紧杆16可相对与压紧块32转动;这样不仅将压紧杆16与压紧块32连接,防止出现压紧块32丢失的情况,而且在压紧杆16带动压紧块32向下移动时,可控制压紧块32不发生转动。Referring to Fig. 9, the pressing device 14 includes a vertically arranged installation sleeve 15, a compression rod 16 which is arranged in the installation sleeve 15 and is threadedly connected with the installation sleeve 15; the installation sleeve 15 is supported by The frame 17 is connected to the support plate 13 . An internal thread section is provided in the installation sleeve 15, an external thread section is provided on the pressing rod 16, the compression rod 16 passes through the installation sleeve 15, and is threadedly connected with the installation sleeve 15, By rotating the pressing rod 16 , the pressing rod 16 can be moved downward, and then the straight pipe 22 is pressed against the support plate 13 by the lower end of the pressing rod 16 . Preferably, the pressing rod 16 is a bolt. The pressing device 14 also includes a pressing block 32 arranged below the installation sleeve 15; match. Preferably, the lower end of the compression rod 16 is movably connected with the compression block 32, so that the compression rod 16 can rotate relatively with the compression block 32; this not only connects the compression rod 16 with the compression block 32, but also prevents the compression from occurring. In the case that the tight block 32 is lost, and when the pressing bar 16 drives the pressing block 32 to move downward, the pressing block 32 can be controlled not to rotate.

下面结合图10对联络管21的组焊过程进行说明。参见图10,先利用弯头卡座1将直管22与弯头23组对在一起,利用直管卡座7将两根直管22组对在一起;将与弯头卡座1连接的直管22放置在支撑板13的一端,利用其中一个压紧装置14将该直管22压紧在支撑板13上;将与直管卡座7连接的直管22放置在支撑板13的另一端,利用另一个压紧装置14将该直管22压紧在支撑板13上;这样就可很方便地对直管22与弯头23、以及直管22与直管22之间的焊缝进行焊接;与此同时,在焊接过程中,还可控制压紧装置14以调整直管22的转角,实现焊缝的循环周向焊接作业,从而达到一次定位后的多个位置焊接作业,防止焊接产生角变形。The assembly and welding process of the connecting pipe 21 will be described below with reference to FIG. 10 . Referring to Fig. 10, first use the elbow holder 1 to group the straight pipe 22 and the elbow 23 together, and use the straight pipe holder 7 to group the two straight pipes 22 together; The straight pipe 22 is placed on one end of the support plate 13, and the straight pipe 22 is pressed against the support plate 13 by one of the pressing devices 14; One end, utilize another pressing device 14 to compress this straight pipe 22 on the support plate 13; At the same time, in the welding process, the pressing device 14 can also be controlled to adjust the angle of the straight pipe 22, so as to realize the circular circumferential welding operation of the weld seam, so as to achieve multiple position welding operations after one positioning, and prevent Welding produces angular distortion.

参见图11,本发明实施例提供的联络管组焊固定装置,还包括测量连杆18;所述测量连杆18包括伸缩杆19和安装在伸缩杆19两端的连接头20;所述连接头20为圆柱形结构。所述连接头20的外径等于直管22的外径。通过设置测量连杆18,可与弯头卡座1和直管卡座7相配合,以测量联络管21中直管22的实际长度,防止由于直管22按照设计尺寸下料而导致其与实际尺寸不符。Referring to Fig. 11, the connecting pipe assembly welding fixture provided by the embodiment of the present invention also includes a measuring connecting rod 18; the measuring connecting rod 18 includes a telescopic rod 19 and connectors 20 installed at both ends of the telescopic rod 19; the connector 20 is a cylindrical structure. The outer diameter of the connector 20 is equal to the outer diameter of the straight pipe 22 . By setting the measuring connecting rod 18, it can cooperate with the elbow holder 1 and the straight pipe holder 7 to measure the actual length of the straight pipe 22 in the connecting pipe 21, so as to prevent the straight pipe 22 from being cut out according to the design size and cause it to be different from the straight pipe 22. Actual size does not match.

下面结合图12对联络管21中直管22长度的测量过程进行说明。参见图12,提供三个测量连杆18、两个弯头23、两个弯头卡座1、两个直管卡座7;利用测量连杆18替代联络管21中的直管22,将测量连杆18与弯头23组对、并利用弯头卡座1将其固定连接;然后调节测量连杆18的长度将测量连杆18与冷却管24组对,并利用直管卡座7将其固定连接;然后记录测量连杆18的长度,并根据测量连杆18的长度对被替代的直管22进行下料,这样就可准确获得联络管21中直管22的实际长度。The measurement process of the length of the straight pipe 22 in the connecting pipe 21 will be described below with reference to FIG. 12 . Referring to Fig. 12, three measuring connecting rods 18, two elbows 23, two elbow holders 1, and two straight pipe holders 7 are provided; The measuring connecting rod 18 is paired with the elbow 23, and is fixedly connected by the elbow holder 1; It is fixedly connected; then record the length of the measuring connecting rod 18, and blank the replaced straight pipe 22 according to the length of the measuring connecting rod 18, so that the actual length of the straight pipe 22 in the connecting pipe 21 can be accurately obtained.

参见图13,当联络管21组焊完成后,可将联络管21两端的直管22与冷却管24组对,并利用直管卡座7将它们固定在一起,然后可在直管焊接孔10内将焊缝焊接,保证焊接质量。Referring to Fig. 13, after the welding of the connecting pipe 21 is completed, the straight pipe 22 at both ends of the connecting pipe 21 can be combined with the cooling pipe 24, and they can be fixed together by the straight pipe holder 7, and then the straight pipe can be welded in the hole Weld the weld seam within 10 to ensure the welding quality.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. The connecting pipe assembly welding fixing device is characterized by comprising an elbow clamping seat (1); the elbow clamping seat (1) comprises two elbow clamping bodies (2) which are detachably connected, and a positioning cavity (3) with openings at two ends is formed between the two elbow clamping bodies (2); the positioning cavity (3) comprises an elbow section (4) positioned in the middle and straight pipe sections (5) positioned at two ends of the elbow section (4); and an elbow welding hole (6) is formed in the elbow clamping body (2) at the position opposite to the connection position of the elbow section (4) and the straight pipe section (5).
2. The connecting tube assembly welding fixing device of claim 1, wherein the two elbow clamping bodies (2) are detachably connected through a bolt structure.
3. The connecting tube assembly welding fixing device of claim 1, further comprising a straight tube clamping seat (7); the straight pipe clamping seat (7) comprises two detachably connected straight pipe clamping bodies (8), and a straight pipe cavity (9) with two open ends is formed between the two straight pipe clamping bodies (8); the straight pipe clamping body (8) is provided with a straight pipe welding hole (10).
4. The connecting pipe assembly welding fixing device as claimed in claim 3, wherein one side of the two straight pipe clamping bodies (8) is rotatably connected through a pin shaft, and the other side of the two straight pipe clamping bodies (8) is connected through a bolt.
5. The connecting pipe installing and welding fixing device of claim 1, further comprising a clamping seat support (11); the clamping seat support (11) comprises a mounting frame (12) and a supporting plate (13) fixed on the mounting frame (12); the supporting plate (13) is of a long strip-shaped structure, and the upper surface of the supporting plate is a downward-sunken arc-shaped surface; a pressing device (14) is arranged above the supporting plate (13).
6. The connecting pipe assembly welding fixing device of claim 5, wherein the pressing device (14) comprises a vertically arranged mounting sleeve (15), and a pressing rod (16) which is arranged in the mounting sleeve (15) and is in threaded connection with the mounting sleeve (15); the mounting sleeve (15) is connected with the support plate (13) through a support frame (17).
7. The connecting tube assembly welding fixture of claim 6, characterized in that the hold-down device (14) further comprises a hold-down block (32) disposed below the mounting sleeve (15); the lower surface of the pressing block (32) is an arc-shaped surface which is concave upwards.
8. The connecting tube assembly welding fixture of claim 7, characterized in that the lower end of the hold-down bar (16) is movably connected with a hold-down block (32).
9. The connecting tube assembly welding fixture of claim 5, 6, 7 or 8, wherein the number of said pressing means (14) is two; the two pressing devices (14) are arranged at intervals along the length direction of the supporting plate (13).
10. The tie tube assembly welding fixture of claim 3, further comprising a measuring link (18); the measuring connecting rod (18) comprises a telescopic rod (19) and connecting heads (20) arranged at two ends of the telescopic rod (19); the connector (20) is of a cylindrical structure.
CN202211405085.2A 2022-11-10 2022-11-10 Connecting pipe assembly welding fixing device Pending CN115533442A (en)

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