CN115555783A - Workpiece positioning device and workpiece welding system - Google Patents
Workpiece positioning device and workpiece welding system Download PDFInfo
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- CN115555783A CN115555783A CN202211152933.3A CN202211152933A CN115555783A CN 115555783 A CN115555783 A CN 115555783A CN 202211152933 A CN202211152933 A CN 202211152933A CN 115555783 A CN115555783 A CN 115555783A
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- 238000003466 welding Methods 0.000 title claims abstract description 28
- 238000010438 heat treatment Methods 0.000 claims description 65
- 239000000758 substrate Substances 0.000 claims description 17
- 238000004891 communication Methods 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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Abstract
本申请公开了一种工件定位装置及工件焊接系统,所述工件定位装置包括第一工件固定组件、第二工件固定组件以及第一驱动装置;第一工件固定组件与第二工件固定组件之间形成有间隔;第一工件固定组件用于固定待处理工件的第一端,第二工件固定组件用于固定待处理工件的第二端,以使得第一端和第二端在所述间隔内相对设置;第一驱动装置与第一工件固定组件驱动连接;第一驱动装置用于驱动第一工件固定组件向靠近或远离第二工件固定组件的方向运动;本申请可以提高待处理工件第一端和第二端伸出距离的一致性,进而提高后续焊接时工件连接端的精准对接以提高连接的精确性。
The application discloses a workpiece positioning device and a workpiece welding system. The workpiece positioning device includes a first workpiece fixing assembly, a second workpiece fixing assembly and a first driving device; A gap is formed; the first workpiece fixing assembly is used to fix the first end of the workpiece to be processed, and the second workpiece fixing assembly is used to fix the second end of the workpiece to be processed, so that the first end and the second end are within the gap Relatively arranged; the first driving device is drivingly connected with the first workpiece fixing assembly; the first driving device is used to drive the first workpiece fixing assembly to move towards or away from the second workpiece fixing assembly; the application can improve the first workpiece to be processed. The consistency of the protruding distance between the first end and the second end can improve the precise butt joint of the workpiece connection end during subsequent welding to improve the accuracy of the connection.
Description
技术领域technical field
本申请涉及工件焊接技术领域,尤其涉及一种工件定位装置及工件焊接系统。The present application relates to the technical field of workpiece welding, in particular to a workpiece positioning device and a workpiece welding system.
背景技术Background technique
红外焊接技术越来越受到市场的欢迎,该技术的特性是采用非接触式的加热方法对塑料工件进行加热。两个待焊接的零件表面在红外线的照射下可迅速融化,经压合冷却后即可粘接在一起,并能够获得极高的焊接强度。红外线焊接的部件不会在焊缝处出现焊渣或飞边,是其他焊接工艺无法比得上的。Infrared welding technology is becoming more and more popular in the market. The characteristic of this technology is to use non-contact heating method to heat plastic workpieces. The surfaces of the two parts to be welded can melt rapidly under the irradiation of infrared rays, and can be bonded together after pressing and cooling, and can obtain extremely high welding strength. Infrared-welded components will not have welding slag or flash at the weld, which is unmatched by other welding processes.
目前,现有的机械设备在采用红外焊接方法进行焊接时,需要对产品进行翻转、按压等操作,存在对产品划伤等损坏产品的风险。At present, when the existing mechanical equipment adopts the infrared welding method for welding, it is necessary to perform operations such as turning over and pressing the product, and there is a risk of scratching the product and damaging the product.
发明内容Contents of the invention
为了解决上述技术问题,本申请公开的工件定位装置,通过设置的第一工件固定组件和第二工件固定组件分别夹持待处理工件的第一端和第二端,使得待处理工件的第一端和第二端相对设置,这种设置可以提高待处理工件第一端和第二端伸出距离的一致性,进而提高后续焊接时工件连接端的精准对接以提高连接的精确性。In order to solve the above technical problems, the workpiece positioning device disclosed in the present application clamps the first end and the second end of the workpiece to be processed by the first workpiece fixing assembly and the second workpiece fixing assembly respectively, so that the first end of the workpiece to be processed The end and the second end are arranged oppositely, which can improve the consistency of the protruding distance between the first end and the second end of the workpiece to be processed, thereby improving the precise butt joint of the workpiece connection ends during subsequent welding to improve the accuracy of the connection.
为了达到上述发明目的,本申请提供了一种工件定位装置,包括第一工件固定组件、第二工件固定组件以及第一驱动装置;In order to achieve the purpose of the above invention, the present application provides a workpiece positioning device, including a first workpiece fixing assembly, a second workpiece fixing assembly and a first driving device;
所述第一工件固定组件与所述第二工件固定组件之间形成有间隔;A space is formed between the first workpiece fixing assembly and the second workpiece fixing assembly;
所述第一工件固定组件用于固定待处理工件的第一端,所述第二工件固定组件用于固定所述待处理工件的第二端,以使得所述第一端和所述第二端在所述间隔内相对设置;The first workpiece fixing assembly is used to fix the first end of the workpiece to be processed, and the second workpiece fixing assembly is used to fix the second end of the workpiece to be processed, so that the first end and the second ends are relatively disposed within said interval;
所述第一驱动装置与所述第一工件固定组件驱动连接;The first driving device is drivingly connected to the first workpiece fixing assembly;
所述第一驱动装置用于驱动所述第一工件固定组件向靠近或远离所述第二工件固定组件的方向运动。The first driving device is used to drive the first workpiece fixing assembly to move towards or away from the second workpiece fixing assembly.
在一些实施方式中,还包括第二驱动装置,所述第二驱动装置与所述第二工件固定组件驱动连接;In some embodiments, it also includes a second driving device, the second driving device is drivingly connected to the second workpiece fixing assembly;
所述第二驱动装置用于驱动所述第二工件固定组件向靠近或远离所述第一工件固定组件的方向运动。The second driving device is used to drive the second workpiece fixing assembly to move towards or away from the first workpiece fixing assembly.
在一些实施方式中,所述第一工件固定组件包括基板与盖板机构;In some embodiments, the first workpiece fixation assembly includes a base and cover mechanism;
所述盖板机构盖设在所述基板上,所述待处理工件的第一端位于所述基板与所述盖板机构之间;The cover mechanism is covered on the substrate, and the first end of the workpiece to be processed is located between the substrate and the cover mechanism;
所述第一驱动装置与所述基板驱动连接;The first driving device is drivingly connected to the substrate;
所述第一驱动装置用于驱动所述基板向靠近或远离所述第二工件固定组件的方向运动;所述盖板机构与所述基板同步运动。The first driving device is used to drive the substrate to move toward or away from the second workpiece fixing assembly; the cover mechanism moves synchronously with the substrate.
在一些实施方式中,所述基板上设有至少一个定位柱以及至少一个第一固定件;In some embodiments, the substrate is provided with at least one positioning post and at least one first fixing member;
所述盖板机构上开设有至少一个定位孔以及至少一个第二固定件;The cover mechanism is provided with at least one positioning hole and at least one second fixing member;
所述定位孔套设在所述定位柱上,所述第一固定件与所述第二固定件固定连接;The positioning hole is sleeved on the positioning column, and the first fixing part is fixedly connected with the second fixing part;
所述第一固定件与第二固定件一一对应。The first fixing part is in one-to-one correspondence with the second fixing part.
在一些实施方式中,还包括底座、第一支撑板和第二支撑板;所述第一支撑板与所述第二支撑板均与所述底座滑动连接;In some embodiments, it also includes a base, a first support plate and a second support plate; both the first support plate and the second support plate are slidably connected to the base;
所述第一驱动装置远离所述第一工件固定组件的一端与所述第一支撑板固定连接;An end of the first driving device away from the first workpiece fixing assembly is fixedly connected to the first support plate;
所述第二驱动装置远离所述第二工件固定组件的一端与所述第二支撑板固定连接;An end of the second driving device away from the second workpiece fixing assembly is fixedly connected to the second support plate;
所述第一支撑板能够沿所述底座向靠近或远离所述第二支撑板的方向滑动;所述第一驱动装置以及所述第一工件固定组件与所述第一支撑板同步运动;The first support plate can slide toward or away from the second support plate along the base; the first driving device and the first workpiece fixing assembly move synchronously with the first support plate;
所述第二支撑板能够沿所述底座向靠近或远离所述第一支撑板的方向滑动;所述第二驱动装置以及所述第二工件固定组件与所述第二支撑板同步运动。The second support plate can slide along the base in a direction approaching or away from the first support plate; the second driving device and the second workpiece fixing assembly move synchronously with the second support plate.
在一些实施方式中,还包括至少两个定位件以及至少一个位置传感器;所述定位件和所述位置传感器均设置在所述底座上;In some embodiments, at least two positioning elements and at least one position sensor are also included; both the positioning elements and the position sensor are arranged on the base;
一个所述定位件用于对所述第一支撑板进行限位固定,另一所述定位件用于对所述第二支撑板进行限位固定;One of the positioning members is used to limit and fix the first support plate, and the other positioning member is used to limit and fix the second support plate;
所述位置传感器设置在所述底座上,所述位置传感器用于检测所第一支撑板和第二支撑板的位置信息。The position sensor is arranged on the base, and the position sensor is used to detect the position information of the first support plate and the second support plate.
本申请还提供了一种工件焊接系统,包括控制装置、第三驱动装置、加热组件以及至少一个工件定位装置;所述工件定位装置为上述所述的工件定位装置;The present application also provides a workpiece welding system, including a control device, a third driving device, a heating assembly, and at least one workpiece positioning device; the workpiece positioning device is the above-mentioned workpiece positioning device;
所述控制装置分别控制所述第一驱动装置输出第一驱动力以及控制所述第三驱动装置输出第三驱动力;The control device respectively controls the first driving device to output a first driving force and controls the third driving device to output a third driving force;
所述控制装置控制所述工件定位装置带动所述待处理工件移动至预设待加热位置;The control device controls the workpiece positioning device to drive the workpiece to be processed to a preset position to be heated;
所述第三驱动装置用于驱动所述加热组件移动至预设加热位置,以使得所述加热组件对位于所述预设待加热位置的所述待处理工件的第一端和第二端进行加热处理;The third driving device is used to drive the heating assembly to move to a preset heating position, so that the heating assembly can heat the first end and the second end of the workpiece at the preset heating position. heat treatment;
在所述加热组件在所述预设加热位置的加热时长满足预设时间阈值的情况下,所述第一驱动装置驱动所述第一工件固定组件带动所述待处理工件的第一端向靠近所述第二端的方向运动,以使得所述第一端与所述第二端匹配连接。When the heating duration of the heating assembly at the preset heating position meets the preset time threshold, the first driving device drives the first workpiece fixing assembly to drive the first end of the workpiece to be processed closer to The direction of the second end is moved so that the first end is matched with the second end.
在一些实施方式中,所述控制装置同步控制所述第一驱动装置输出第一驱动力以及控制所述工件定位装置上的第二驱动装置输出第二驱动力,所述第一驱动力与所述第二驱动力相同;In some implementations, the control device synchronously controls the first driving device to output the first driving force and controls the second driving device on the workpiece positioning device to output the second driving force, the first driving force and the The same as the second driving force;
所述第一驱动装置在驱动所述第一工件固定组件带动所述待处理工件的第一端向靠近所述第二端的方向运动的同时,所述第二驱动装置驱动所述第二工件固定组件带动所述待处理工件的第二端向靠近所述第一端的方向运动,以使得所述第一端与所述第二端匹配连接。When the first driving device drives the first workpiece fixing assembly to drive the first end of the workpiece to be processed to move in a direction close to the second end, the second driving device drives the second workpiece to fix The component drives the second end of the workpiece to be processed to move in a direction close to the first end, so that the first end is matched with the second end.
在一些实施方式中,所述加热组件包括加热灯管、套设在所述加热灯管上的灯管防护组件以及与所述灯管防护组件连接的至少一个导向轴;In some embodiments, the heating assembly includes a heating lamp, a lamp protection assembly sleeved on the heating lamp, and at least one guide shaft connected to the lamp protection assembly;
所述第三驱动装置一端与所述灯管防护组件驱动连接;所述导向轴与所述第三驱动装置位于所述灯管防护组件的同侧;One end of the third drive device is drivingly connected to the lamp protection assembly; the guide shaft and the third drive device are located on the same side of the lamp protection assembly;
所述第三驱动装置通过连接件所述导向轴滑动连接;The third drive device is slidably connected to the guide shaft through the connector;
所述第三驱动装置用于通过所述灯管防护组件驱动所述加热灯管沿所述导向轴做往复运动。The third driving device is used to drive the heating lamp to reciprocate along the guide shaft through the lamp protection assembly.
在一些实施方式中,所述工件焊接系统包括四个工件定位装置;In some embodiments, the workpiece welding system includes four workpiece positioning devices;
所述四个工件定位装置分别与所述控制装置通信连接;The four workpiece positioning devices are respectively connected in communication with the control device;
所述控制装置能够控制所述工件定位装置上的底座转动,以使得所述工件定位装置转动至预设待加热位置。The control device can control the rotation of the base on the workpiece positioning device, so that the workpiece positioning device rotates to a preset position to be heated.
实施本申请实施例,具有如下有益效果:Implementing the embodiment of the present application has the following beneficial effects:
本申请工件定位装置,通过设置的第一工件固定组件和第二工件固定组件分别夹持待处理工件的第一端和第二端,使得待处理工件的第一端和第二端相对设置,这种设置可以提高待处理工件第一端和第二端伸出距离的一致性,进而提高后续焊接时工件连接端的精准对接以提高连接的精确性。The workpiece positioning device of the present application clamps the first end and the second end of the workpiece to be processed by the first workpiece fixing assembly and the second workpiece fixing assembly respectively, so that the first end and the second end of the workpiece to be processed are arranged oppositely, This arrangement can improve the consistency of the protruding distances of the first end and the second end of the workpiece to be processed, thereby improving the precise butt joint of the connecting ends of the workpiece during subsequent welding to improve the accuracy of the connection.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案和优点,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the technical solutions and advantages in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the appended The drawings are only some embodiments of the present application, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本申请实施例提供的一种工件定位装置的主视图;FIG. 1 is a front view of a workpiece positioning device provided by an embodiment of the present application;
图2为本申请实施例提供的一种工件定位装置的后视图;Fig. 2 is a rear view of a workpiece positioning device provided by an embodiment of the present application;
图3为本申请实施例提供的一种工件定位装置的立体结构示意图;FIG. 3 is a schematic diagram of a three-dimensional structure of a workpiece positioning device provided in an embodiment of the present application;
图4为本申请实施例提供的一种工件定位装置中盖板机构的结构示意图;Fig. 4 is a schematic structural diagram of a cover mechanism in a workpiece positioning device provided by an embodiment of the present application;
图5为本申请实施例提供的一种工件焊接系统的立体结构示意图;Fig. 5 is a three-dimensional structural schematic diagram of a workpiece welding system provided by an embodiment of the present application;
图6为本申请实施例提供的一种工件焊接系统的俯视图;Fig. 6 is a top view of a workpiece welding system provided by an embodiment of the present application;
图7为本申请实施例提供的一种加热组件与第三驱动装置的连接结构的侧示意图;Fig. 7 is a schematic side view of a connection structure between a heating assembly and a third driving device provided in an embodiment of the present application;
图8为本申请实施例提供的一种加热组件与第三驱动装置的连接结构的立体结构示意图;Fig. 8 is a schematic perspective view of a connection structure between a heating assembly and a third driving device provided in an embodiment of the present application;
其中,图中附图标记对应为:1-第一工件固定组件,101-基板,1011-定位柱,1012-第一固定件,102-盖板机构,1021-定位孔,1022-第二固定件,103-把手,104-挡板,2-第二工件固定组件,3-第一驱动装置,4-第二驱动装置,5-底座,501-导轨,6-第一支撑板,7-第二支撑板,8-定位件,9-位置传感器,10-第三驱动装置,11-加热组件,1101-加热灯管,1102-灯管防护组件,1103-导向轴,12-工件定位装置,13-第一端,14-第二端,15-固定座。Wherein, the reference numerals in the figure correspond to: 1-first workpiece fixing component, 101-base plate, 1011-positioning column, 1012-first fixing member, 102-cover plate mechanism, 1021-positioning hole, 1022-second fixing Parts, 103-handle, 104-baffle, 2-second workpiece fixing assembly, 3-first drive device, 4-second drive device, 5-base, 501-rail, 6-first support plate, 7- Second support plate, 8-positioning piece, 9-position sensor, 10-third driving device, 11-heating assembly, 1101-heating lamp tube, 1102-lamp protection assembly, 1103-guide shaft, 12-workpiece positioning device , 13-first end, 14-second end, 15-fixed seat.
具体实施方式detailed description
为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请作进一步地详细描述。In order to make the purpose, technical solution and advantages of the application clearer, the application will be further described in detail below in conjunction with the accompanying drawings.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。在不同的实施变型中,相同的部件具有相同的附图标记。It should be noted that the terms "first" and "second" in the description and claims of the present application and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. The terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion. In the different variants, identical components have the same reference symbols.
如图1至图4所示,本申请提供了一种工件定位装置,可以包括第一工件固定组件1、第二工件固定组件2以及第一驱动装置3;As shown in FIGS. 1 to 4 , the present application provides a workpiece positioning device, which may include a first
所述第一工件固定组件1与所述第二工件固定组件2之间形成有间隔;A space is formed between the first
在本申请实施例中,第一工件固定组件1可以与第二工件固定组件2的结构相同。In the embodiment of the present application, the first
所述第一工件固定组件1用于固定待处理工件的第一端13,所述第二工件固定组件2用于固定所述待处理工件的第二端14,以使得所述第一端13和所述第二端14在所述间隔内相对设置;The first
在本申请实施例中,待处理工件的第一端13靠近间隔的一侧,伸出第一工件固定组件1的第一距离和第二端14靠近间隔的一侧,伸出第二工件固定组件2的第二距离相对应。In the embodiment of the present application, the
在一个示例中,第一距离和第二距离可以相同。In one example, the first distance and the second distance may be the same.
所述第一驱动装置3与所述第一工件固定组件1驱动连接;The
所述第一驱动装置3用于驱动所述第一工件固定组件1向靠近或远离所述第二工件固定组件2的方向运动;The
在一些示例性实施例中,可以是第一工件固定组件1运动,第二工件固定组件2固定不动。本申请通过设置的第一工件固定组件1和第二工件固定组件2分别夹持待处理工件的第一端13和第二端14,使得待处理工件的第一端13和第二端14相对设置,这种设置可以提高待处理工件第一端和第二端伸出距离的一致性,进而提高后续焊接时工件连接端的精准对接以提高连接的精确性。In some exemplary embodiments, the first
在另一些示例性实施例中,还包括第二驱动装置4,所述第二驱动装置4与所述第二工件固定组件2驱动连接;In some other exemplary embodiments, a
所述第二驱动装置4用于驱动所述第二工件固定组件2向靠近或远离所述第一工件固定组件1的方向运动。The
在一个示例中,所述第一工件固定组件1向靠近所述第二工件固定组件2的方向运动的同时,第二工件固定组件2向靠近第一工件固定组件1的方向运动;使得待处理工件的第一端13和第二端14同步相向运动。这种方式可以使得第一端13和第二端14快速接触,且可以提高接触的均匀性。In one example, while the first
在一个示例中,第一驱动装置3和第二驱动装置4均可以为是驱动气缸。In one example, both the
在一些示例性实施例中,如图1至图3所示,所述第一工件固定组件1包括基板101与盖板机构102;In some exemplary embodiments, as shown in FIGS. 1 to 3 , the first
所述盖板机构102盖设在所述基板101上,所述待处理工件的第一端13位于所述基板101与所述盖板机构102之间;The
具体的,盖板机构102与基板101固定连接。Specifically, the
盖板机构102与基板101共同将待处理工件的第一端13固定。The
在一个可能的实施例中,盖板机构102与基板101设有相互配合的榫卯结构,盖板机构102与基板101通过榫卯结构过盈配合连接,进而将待处理工件的第一端固定。In a possible embodiment, the
所述第一驱动装置3与所述基板101驱动连接;The
所述第一驱动装置3用于驱动所述基板101向靠近或远离所述第二工件固定组件2的方向运动;所述盖板机构102与所述基板101同步运动。The
具体的,待处理工件的第一端13同样与基板101同步运动。Specifically, the
第二工件固定组件2与第一工件固定组件1的结构相同,同样可以基板和盖板机构。The structure of the second
在另一个可能的实施例中,如图2所示,所述基板101上设有至少一个定位柱1011以及至少一个第一固定件1012;In another possible embodiment, as shown in FIG. 2 , at least one
如图4所示,所述盖板机构102上开设有至少一个定位孔1021以及至少一个第二固定件1022;As shown in FIG. 4 , at least one
所述定位孔1021套设在所述定位柱1011上,所述第一固定件1012与所述第二固定件1022固定连接;The
所述第一固定件1012与第二固定件1022一一对应。The
在一个示例中,定位柱1011可以设置有4个,相对应的定位孔1021也设置有4个。In one example, there may be four
在一个示例中,第一固定件1012和第二固定件1022至少一个为磁性件,另一个为能够与磁性件吸附在一起的物件。In one example, at least one of the
例如,可以是第一固定件1012和第二固定件1022均为磁性件。这种设计便于基板101和盖板机构102快速固定在一起。For example, both the
在一些示例性实施例中,所述第一工件固定组件1还可以包括把手103,把手103与盖板组件102固定连接,可以便于移动和握持盖板组件102。In some exemplary embodiments, the first
在一个示例性实施例中,第一工件固定组件1还包括挡板104,挡板104设置在基板101远离盖板机构102的一侧,挡板104一侧与基板101固定连接,另一侧为自由端,自由端位于间隔内,可以用于对待处理工件伸出的第一端进行参考限位。In an exemplary embodiment, the first
第二工件固定组件2与第一工件固定组件1的结构相同,同样的,第二工件固定组件2中的挡板的设置方式也相同。The structure of the second
第一工件固定组件1与第二工件固定组件2上相对设置的挡板104,可以使得待处理工件在装配时,提高第一端13和第二端14伸出至间隔内的第一距离和第二距离的匹配程度。The
在一些示例性实施例中,如图1和图4所示,工件定位装置还可以包括底座5、第一支撑板6和第二支撑板7;所述第一支撑板6与所述第二支撑板7均与所述底座5滑动连接;In some exemplary embodiments, as shown in Figure 1 and Figure 4, the workpiece positioning device may further include a
具体的,底座5上设置有导轨501,第一支撑板6和第二支撑板7分别与导轨501滑动连接。Specifically, a
具体的,包括两个导轨501,第一支撑板6和第二支撑板7分别对应一个导轨501;其中,导轨501可以为双导轨,以提高第一支撑板6和第二支撑板7运动过程中的稳定性以及对第一支撑板6和第二支撑板7限位固定。Specifically, two
所述第一驱动装置3远离所述第一工件固定组件1的一端与所述第一支撑板6固定连接;One end of the
第一支撑板6还可以与第一工件固定组件1固定连接,The
所述第一支撑板6能够沿所述底座5向靠近或远离所述第二支撑板7的方向滑动;所述第一驱动装置3以及所述第一工件固定组件1与所述第一支撑板6同步运动;The
所述第二驱动装置4远离所述第二工件固定组件2的一端与所述第二支撑板7固定连接;One end of the
第一支撑板6还可以与第二工件固定组件2固定连接;The
所述第二支撑板7能够沿所述底座5向靠近或远离所述第一支撑板6的方向滑动;所述第二驱动装置4以及所述第二工件固定组件2与所述第二支撑板7同步运动。The
具体的,在使用时,通过将第一支撑板6和第二支撑板7沿导轨向相反方向运动,以便于将待处理工件放入工件定位装置中。Specifically, when in use, by moving the
在一些示例性实施例中,还包括至少两个定位件8以及至少一个位置传感器9;所述定位件8和所述位置传感器9均设置在所述底座5上;In some exemplary embodiments, at least two
一个所述定位件8用于对所述第一支撑板6进行限位固定,另一所述定位件8用于对所述第二支撑板7进行限位固定;One of the
在一个示例中,第一支撑板6上设有与定位件8相适配为第一通孔,定位件8可以贯穿第一通孔与底座5榫卯配合;进而实现对第一支撑板6的限位。In one example, the
第二支撑板7上设有与定位件8相适配的第二通孔,定位件8可以贯穿第二通孔与底座5榫卯配合;进而实现对第二支撑板7的限位。The
具体的,定位件8可以为定位柱塞。Specifically, the positioning
所述位置传感器9设置在所述底座5上,所述位置传感器9用于检测所第一支撑板6和第二支撑板7的位置信息。The
在一个示例中,可以设置有四个位置传感器9,其中,第一支撑板6靠近第二支撑板7的一侧和远离第二支撑板7的一侧分别设置有一个位置传感器9;In one example, four
第二支撑板7靠近第一支撑板6的一侧和远离第一支撑板6的一侧分别设置有一个位置传感器9。A
本申请中工件定位装置的工作原理;The working principle of the workpiece positioning device in this application;
在需要对待处理工件装入工件定位装置内时,至少拉起第一工件定位组件1上对应的定位件8,使得第一支撑板6向远离第二支撑板7的方向运动至位置传感器9对应的位置,将定位件8放下,以对第一支撑板6限位;基板101与第一支撑板6同步运动;将待处理工件的第一端13套设置在基板101上的定位柱1011上,再将盖板机构102盖设待处理工件上,并与基板101固定连接;进而可以实现对待处理工件第一端13的固定;同样的,第二端14的固定采用同样的方法;之后通过调节定位件8使得第一支撑板6带动基板101,盖板机构102以及待处理工件的第一端13向靠近第二工件定位组件2的方向运动;至第一工件定位组件1与第二工件定位组件2之间形成间隔,第一端13和第二端14位于间隔内。When the workpiece to be processed needs to be loaded into the workpiece positioning device, at least pull up the
本申请还提供了一种工件焊接系统,如图5至图8所示,可以包括控制装置、第三驱动装置10、加热组件11以及至少一个工件定位装置12;所述工件定位装置12为上述所述的工件定位装置12;The present application also provides a workpiece welding system, as shown in FIGS. The
所述控制装置分别控制所述第一驱动装置3输出第一驱动力以及控制所述第三驱动装置10输出第三驱动力;The control device respectively controls the
在本申请实施例中,控制装置与第一驱动装置3和第三驱动装置10驱动连接。In the embodiment of the present application, the control device is drivingly connected with the
所述控制装置控制所述工件定位装置12带动所述待处理工件移动至预设待加热位置;The control device controls the
具体的,还包括第四驱动装置,第四驱动装置与控制装置通信连接,控制装置可以控制第四驱动装置运动,进而驱动工件定位装置12带动其固定的待处理工件运动至预设加热位置。Specifically, it also includes a fourth driving device, the fourth driving device communicates with the control device, and the control device can control the movement of the fourth driving device, and then drive the
其中,预设待加热位置可以为预先设置的工件等待加热的位置。待处理工件运动至预设待加热位置表征待处理工件的第一端13和第二端14的连线中点位于预设待加热位置。Wherein, the preset position to be heated may be a preset position where the workpiece is waiting to be heated. The movement of the workpiece to be processed to the preset position to be heated means that the midpoint of the line connecting the
在一个示例中,还包括机台和转动轴,工件定位装置12设置在机台上,转动轴设置在机台的中心,第四驱动装置可以驱动工件定位装置12绕转动轴转动;直至工件定位装置12带动待处理工件转动至预设加热位置。In one example, it also includes a machine table and a rotating shaft, the
所述第三驱动装置10用于驱动加热组件11移动至预设加热位置,以使得加热组件11对位于预设待加热位置的待处理工件的第一端13和第二端14进行加热处理;The
在一个示例中,第三驱动装置10可以是驱动气缸。In one example, the
在一个示例性实施例中,第三驱动装置10可以驱动加热组件11在初始等待位至预设加热位置之间做往复运动。其中,初始等待位可以为预先设置的加热组件在不工作的状态下停留的位置。预设加热位置可以为预先设置的加热组件能够对待处理工件的第一端13和第二端14进行加热处理的位置。In an exemplary embodiment, the
在一个示例中,控制装置在检测到待处理工件运动至预设待加热位置的情况下,检测加热组件11的温度,在加热组件11的温度达到预设温度的情况下,控制第三驱动装置驱动加热组件11从初始等待位运动预设加热位置,以对位于预设待加热位置的待处理工件的第一端13和第二端14进行加热处理。In one example, the control device detects the temperature of the
在所述加热组件11在所述预设加热位置的加热时长满足预设时间阈值的情况下,所述第一驱动装置3驱动所述第一工件固定组件1带动所述待处理工件的第一端13向靠近所述第二端14的方向运动,以使得所述第一端13与所述第二端14匹配连接。When the heating duration of the
具体的,第一端13和第二端14匹配连接可以指处于预设融化状态的第一端13和第二端14进行部分或全部连接;部分或全部连接表征伸出在间隔内的第一端13和第二端14的部分或全部连接。Specifically, the mating connection between the
在一个示例中,间隔内的第一端13和第二端14全部连接,此时,得到的连接部分的厚度可以为待处理工件第一端13和第二端14的厚度的总和。In one example, the
例如,第一端和第二端的厚度均为1mm的情况下,间隔内的第一端和第二端全部连接时,连接部分的厚度可以为2mm,其中,连接部分的厚度沿待处理工件第一端或第二端厚度的中心线对称分布,例如,相对于中心线单边各1mm。For example, when the thickness of the first end and the second end are both 1 mm, when the first end and the second end in the interval are all connected, the thickness of the connecting part can be 2 mm, wherein, the thickness of the connecting part is along the 3rd of the workpiece to be processed. The central line of the thickness of one end or the second end is symmetrically distributed, for example, 1 mm on each side relative to the central line.
这种方式可以根据对连接部分厚度以及宽度的需求,调整第一端和第二端伸出在间隔内的第一距离和第二距离。In this way, the first distance and the second distance that the first end and the second end protrude into the interval can be adjusted according to the requirements for the thickness and width of the connecting portion.
在一些示例性实施例中,所述控制装置同步控制所述第一驱动装置3输出第一驱动力以及控制所述工件定位装置12上的第二驱动装置4输出第二驱动力,所述第一驱动力与所述第二驱动力相同;In some exemplary embodiments, the control device synchronously controls the
控制装置可以同时控制第一驱动装置3和第二驱动装置4输出相同大小的驱动力,驱动力的方向相反。The control device can simultaneously control the
此时,所述第一驱动装置3在驱动所述第一工件固定组件1带动所述待处理工件的第一端13向靠近所述第二端14的方向运动的同时,所述第二驱动装置4驱动所述第二工件固定组件2带动所述待处理工件的第二端14向靠近所述第一端13的方向运动,以使得所述第一端13与所述第二端14匹配连接。At this time, while the
在一些示例性实施例中,如图7和图8所示,所述加热组件11包括加热灯管1101、套设在所述加热灯管1101上的灯管防护组件1102以及与所述灯管防护组件1102连接的至少一个导向轴1103;In some exemplary embodiments, as shown in FIG. 7 and FIG. 8 , the
在一个示例中,灯管防护组件1102连接有两个导向轴1103。In one example, the
在一个示例中,灯管防护组件1102包括灯管防护罩和灯管固定件;加热灯管通过灯管固定件固定在灯管防护罩内。In one example, the
所述第三驱动装置10一端与所述灯管防护组件1102驱动连接;所述导向轴1103与所述第三驱动装置10位于所述灯管防护组件1102的同侧;One end of the
所述第三驱动装置10通过连接件所述导向轴1103滑动连接;The
在一个示例中,第三驱动装置10通过连接件套设在导向轴1103上,并与导向轴1103滑动连接。In one example, the
所述第三驱动装置10用于通过所述灯管防护组件1102驱动所述加热灯管1101沿所述导向轴1103做往复运动。The
第三驱动装置10驱动加热灯管组件1102带动加热灯管沿导向轴1103的导向方向往复运动。The
还包括固定座15,第三驱动装置10固定设置在固定座15上。It also includes a fixing
在一些示例性实施例中,如图5和图6所示,所述工件焊接系统包括四个工件定位装置12;In some exemplary embodiments, as shown in Figures 5 and 6, the workpiece welding system includes four
所述四个工件定位装置12分别与所述控制装置通信连接;The four
所述控制装置能够控制所述工件定位装置12上的底座5转动,以使得所述工件定位装置12转动至预设待加热位置。The control device can control the
具体的,第四驱动装置可以同时驱动工件定位装置12绕转动轴转动;并驱动四个工件定位装置12带动待处理工件依次转动至预设加热位置。Specifically, the fourth driving device can drive the
在一个示例中,待处理工件可以为PP网。In one example, the workpiece to be processed may be a PP net.
工件焊接系统的工作原理:The working principle of the workpiece welding system:
在需要对待处理工件进行焊接时,控制装好待处理工件的工件定位装置转动,带动待处理工件运动至预设待加热位置,启动加热组件,在加热灯管1101的温度达到预设温度的情况下,控制第三驱动装置10驱动加热灯管1101运动至预设加热位置,对位于预设待加热位置的待处理工件的第一端13和第二端14同时进行加热,在对待处理工件的加热时间满足预设时长的情况下,控制第一驱动装置驱动第一工件固定组件1带动第一端13向靠近第二端14的方向运动,同时控制第二驱动装置驱动第二工件固定组件2带动第二端14向靠近第一端13的方向运动;直至第一端13和第二端14接触并完成连接。即可得到焊接后的工件。When the workpiece to be processed needs to be welded, control the rotation of the workpiece positioning device installed with the workpiece to be processed, drive the workpiece to be processed to the preset position to be heated, start the heating component, and when the temperature of the
本申请通过设置的工件定位装置使得待处理工件的第一端13和第二端14伸出至间隔内的长度相同,并通过控制加热组件对第一端13和第二端14均匀加热后,将第一端和第二端连接,这种方式可以使得到待处理工件焊接位置均匀且平滑,且这种焊接方式避免对待处理工件进行翻转、按压等操作,不易损伤工件。The application sets the workpiece positioning device so that the
本申请结构简单,工件融化效率高,无污染,精度高,产品损伤风险小。The application has simple structure, high workpiece melting efficiency, no pollution, high precision and low risk of product damage.
以上所揭露的仅为本申请一种较佳实施例而已,当然不能以此来限定本申请之权利范围,因此依本申请权利要求所作的等同变化,仍属本申请所涵盖的范围。What is disclosed above is only a preferred embodiment of the present application, which certainly cannot limit the scope of the present application. Therefore, equivalent changes made according to the claims of the present application still fall within the scope of the present application.
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| CN202211152933.3A Pending CN115555783A (en) | 2022-09-21 | 2022-09-21 | Workpiece positioning device and workpiece welding system |
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| Country | Link |
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| CN (1) | CN115555783A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07165115A (en) * | 1993-12-17 | 1995-06-27 | Suzuki Motor Corp | Front body structure of automobile |
| US5734142A (en) * | 1996-07-19 | 1998-03-31 | Trek Bicycle Corporation | Method of welding electrically conductive metal profiles |
| CN105834637A (en) * | 2016-04-16 | 2016-08-10 | 江苏中企瑞驰工业机器人自动化有限公司 | Battery string welding pressing mechanism |
| CN106624512A (en) * | 2016-12-14 | 2017-05-10 | 柳州振业焊接机电设备制造有限公司 | Multi-station automatic welder |
| CN216607953U (en) * | 2021-12-27 | 2022-05-27 | 佛山德亚创智科技有限公司 | Apron board circling mechanism and apron board production device applying same |
-
2022
- 2022-09-21 CN CN202211152933.3A patent/CN115555783A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07165115A (en) * | 1993-12-17 | 1995-06-27 | Suzuki Motor Corp | Front body structure of automobile |
| US5734142A (en) * | 1996-07-19 | 1998-03-31 | Trek Bicycle Corporation | Method of welding electrically conductive metal profiles |
| CN105834637A (en) * | 2016-04-16 | 2016-08-10 | 江苏中企瑞驰工业机器人自动化有限公司 | Battery string welding pressing mechanism |
| CN106624512A (en) * | 2016-12-14 | 2017-05-10 | 柳州振业焊接机电设备制造有限公司 | Multi-station automatic welder |
| CN216607953U (en) * | 2021-12-27 | 2022-05-27 | 佛山德亚创智科技有限公司 | Apron board circling mechanism and apron board production device applying same |
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