CN115608676A - A blade-type method for removing marine deposits in nuclear power water intake tunnels - Google Patents
A blade-type method for removing marine deposits in nuclear power water intake tunnels Download PDFInfo
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- CN115608676A CN115608676A CN202211459235.8A CN202211459235A CN115608676A CN 115608676 A CN115608676 A CN 115608676A CN 202211459235 A CN202211459235 A CN 202211459235A CN 115608676 A CN115608676 A CN 115608676A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B9/00—Water-power plants; Layout, construction or equipment, methods of, or apparatus for, making same
- E02B9/02—Water-ways
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Abstract
Description
技术领域technical field
本发明涉及取水隧洞清洗设备技术领域,具体地说是一种刀片式去除核电取水隧洞海生附着物的方法。The invention relates to the technical field of water intake tunnel cleaning equipment, in particular to a blade-type method for removing marine deposits in nuclear power water intake tunnels.
背景技术Background technique
目前,在核电取水隧洞使用的过程中,长期下来会有很多海生物的附着,海生物的附着会是隧洞单位截面取水量变小,影响整个核电厂的工作。附着在隧洞内的海生物一般由贝壳类组成,其壳及分泌物具有一定的坚硬程度。取水隧洞内壁的材质为钢筋混凝土,隧洞截面一般为圆形或马蹄形。去除附着的海生物,不但要考虑工作和清洗效率,还要注意混凝土内壁的保护。At present, during the use of nuclear power water intake tunnels, there will be a lot of marine organisms attached in the long run. The attachment of marine organisms will reduce the water intake per unit section of the tunnel, which will affect the work of the entire nuclear power plant. The marine organisms attached to the tunnel are generally composed of shellfish, and their shells and secretions have a certain degree of hardness. The inner wall of the water intake tunnel is made of reinforced concrete, and the cross section of the tunnel is generally circular or horseshoe-shaped. To remove attached marine organisms, not only work and cleaning efficiency must be considered, but also the protection of the inner wall of the concrete must be considered.
目前,去除核电取水隧洞海生附着物采用安装在机架上的行走轮组件使整个设备在隧洞内正常行走,机架起安装固定刀具安装座和履带轮的作用,刀具组件通过液压缸来控制刀具高度,使之与隧道内壁接触,通过液压缸带动锯齿状的刀具来回移动,将附着在隧道内壁的海生物铲下来,刀具组件均匀分布在机架上,保证隧道截面清理范围全覆盖。该清理方法虽然能够代替人工进行隧洞中海生物的清理,在清理效率上带来了显著的变化。但隧洞清洗存在死角,隧洞清洗不彻底,尤其是截面为马蹄形的隧洞,不能根据隧洞的实际情况对附着的海生物进行清理,清洗效果差。At present, the removal of marine deposits in nuclear power water intake tunnels uses the walking wheel assembly installed on the frame to make the entire equipment move normally in the tunnel. The frame plays the role of fixing the tool mounting seat and track wheels, and the tool assembly is controlled by a hydraulic cylinder. The height of the cutter is to make it contact with the inner wall of the tunnel. The hydraulic cylinder drives the serrated cutter to move back and forth to shovel off the marine organisms attached to the inner wall of the tunnel. The cutter components are evenly distributed on the frame to ensure full coverage of the tunnel section cleaning area. Although this cleaning method can replace manual cleaning of marine organisms in the tunnel, it brings about significant changes in cleaning efficiency. However, there are dead angles in the tunnel cleaning, and the tunnel cleaning is not thorough, especially for tunnels with a horseshoe-shaped cross section. The attached marine organisms cannot be cleaned according to the actual conditions of the tunnel, and the cleaning effect is poor.
现有技术的隧洞海生物清理机器不能根据隧洞截面的形状进行无死角的定向清洗,隧洞清洗不彻底,不但清洗效率差、工作效率低,而且还容易损坏隧洞内壁的钢筋混凝土。The prior art tunnel sea organism cleaning machines cannot perform directional cleaning without dead ends according to the shape of the tunnel section, and the tunnel cleaning is not thorough, which not only has poor cleaning efficiency and low work efficiency, but also easily damages the reinforced concrete on the inner wall of the tunnel.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足而提供的一种刀片式去除核电取水隧洞海生附着物的方法,采用多段式可伸缩的电动刀片为海生附着物的清理工具,气囊控制清理机器下潜的深度位置,螺旋桨为清理机为水下行走的动力装置,将其集为一体的刀片式水下清理机器,开启螺旋桨动力装置,控制机器前进速度,使机器向前至目标井方向运动,通过影像装置得到海生物附着位置,到达海生物附着点后打开液压脚固定清理机器,并调节气囊的充排气,控制清理机的深度位置,开启多段式可伸缩的电动刀片,可根据隧洞的实际情况对附着的海生物进行定向清理,大大提升了工作效率和清洗效果,可根据隧洞截面的形状进行无死角的定向清洗,做到精准到位,有的放矢,不损伤隧洞内壁的钢筋混凝土,结构简单,使用方便,清洗效率高,具有一定的应用前景。The purpose of the present invention is to provide a blade-type method for removing marine deposits in nuclear power water intake tunnels in view of the deficiencies in the prior art. The multi-stage retractable electric blade is used as a cleaning tool for marine deposits, and the air bag controls the cleaning machine. The depth position of the dive, the propeller is the power device for the cleaning machine to walk underwater, and the blade-type underwater cleaning machine is integrated into one, and the propeller power device is turned on to control the forward speed of the machine so that the machine moves forward to the direction of the target well , obtain the attachment position of sea organisms through the imaging device, and after reaching the attachment point of sea organisms, turn on the hydraulic foot to fix the cleaning machine, adjust the inflation and exhaust of the airbag, control the depth position of the cleaning machine, and open the multi-stage retractable electric blade, which can be adjusted according to the tunnel. According to the actual situation, the attached marine organisms are directional cleaned, which greatly improves the work efficiency and cleaning effect. The directional cleaning without dead ends can be carried out according to the shape of the tunnel section, so that it can be accurately in place, targeted, and does not damage the reinforced concrete and structure of the inner wall of the tunnel. Simple, easy to use, high cleaning efficiency, and has certain application prospects.
实现本发明目的具体技术方案是:一种刀片式去除核电取水隧洞海生附着物的方法,其特点是该方法采用多段式可伸缩的电动刀片为海生附着物的清理工具,气囊为控制清理机器下潜的深度位置,螺旋桨为清理机为水下行走的动力装置,以及摄像头和激光扫描仪为影像装置,将其集成在钢结构的框架上为水下清理机器,机器从中间井放入隧洞,开启螺旋桨动力装置控制机器前进速度,使机器向前至目标井方向运动,通过调节气囊中的气体,控制清理机器下潜的深度,到达摄像头和激光扫描采集得到的海生物附着位置,利用用多段式可伸缩的电动刀头将海生物去除,所述水下清理机器采用控制芯片控制电动刀片、螺旋桨、气囊、摄像头和激光扫描仪,实现定向去除取水隧洞的海生附着物。The specific technical solution for realizing the object of the present invention is: a blade-type method for removing marine deposits in nuclear power water intake tunnels. The depth position where the machine dives, the propeller is the power device for the cleaning machine to walk underwater, and the camera and laser scanner are the image devices, which are integrated on the frame of the steel structure for the underwater cleaning machine. The machine is placed in the middle well In the tunnel, turn on the propeller power device to control the forward speed of the machine, so that the machine moves forward to the direction of the target well. By adjusting the gas in the airbag, the depth of the cleaning machine's dive is controlled to reach the sea creature attachment position collected by the camera and laser scanning. A multi-stage retractable electric cutter head is used to remove marine organisms. The underwater cleaning machine uses a control chip to control electric blades, propellers, air bags, cameras and laser scanners to achieve directional removal of marine organisms in water intake tunnels.
所述控制芯片采用控制线缆或无线通讯与设置在取水隧洞外部的计算机连接,实现水下清理机器定向去除取水隧洞的海生附着物。The control chip is connected with a computer arranged outside the water intake tunnel through a control cable or wireless communication, so that the underwater cleaning machine can directionally remove marine deposits in the water intake tunnel.
本发明与现有技术相比具有根据隧洞的实际情况对附着的海生物进行无死角的定向清理,做到精准到位,有的放矢,不损伤隧洞内壁的钢筋混凝土,结构简单,使用方便,清洗效率高,制作成本低,大大提升了工作效率,具有一定的应用前景。Compared with the prior art, the present invention has the advantages of directional cleaning of the attached marine organisms without dead ends according to the actual conditions of the tunnel, so as to be accurate, targeted, and not damage the reinforced concrete on the inner wall of the tunnel. The structure is simple, easy to use, and the cleaning efficiency is high. , the production cost is low, the work efficiency is greatly improved, and the utility model has certain application prospects.
附图说明Description of drawings
图1为采用本发明设计的水下清理机器结构示意图;Fig. 1 is the structural representation of the underwater cleaning machine adopting the design of the present invention;
图2为图1的1-1截面图;Fig. 2 is the 1-1 sectional view of Fig. 1;
图3为图1的2-2截面图;Fig. 3 is a 2-2 sectional view of Fig. 1;
图4为图1的3-3截面图。FIG. 4 is a cross-sectional view along line 3-3 of FIG. 1 .
具体实施方式detailed description
本发明采用多段式可伸缩的电动刀片为海生附着物的清理工具,气囊为控制清理机器下潜的深度位置,螺旋桨为清理机为水下行走的动力装置,以及摄像头和激光扫描仪为影像装置,将其集成在钢结构的框架上为水下清理机器,机器从中间井放入隧洞,开启螺旋桨动力装置控制机器前进速度,使机器向前至目标井方向运动,通过调节气囊中的气体,控制清理机器下潜的深度,到达摄像头和激光扫描采集得到的海生物附着位置,利用用多段式可伸缩的电动刀头将海生物去除,所述水下清理机器采用控制芯片控制电动刀片、螺旋桨、气囊、摄像头和激光扫描仪,实现定向去除取水隧洞的海生附着物。The present invention adopts a multi-stage retractable electric blade as a cleaning tool for marine deposits, an air bag is used to control the depth position of the cleaning machine, a propeller is used as a power device for the cleaning machine to walk underwater, and a camera and a laser scanner are used as images. The device is integrated on the frame of the steel structure to clean the machine underwater. The machine is put into the tunnel from the middle well, and the propeller power device is turned on to control the forward speed of the machine, so that the machine moves forward to the direction of the target well. By adjusting the gas in the airbag , control the depth of the cleaning machine to dive, reach the attachment position of the marine organisms collected by the camera and laser scanning, and remove the marine organisms by using a multi-stage retractable electric cutter head. The underwater cleaning machine uses a control chip to control the electric blades, Propellers, airbags, cameras and laser scanners are used to achieve directional removal of marine deposits in water intake tunnels.
本发明按下述步骤去除核电取水隧洞海生附着物清理工作的:According to the following steps, the present invention removes the cleaning work of marine deposits in water intake tunnels of nuclear power plants:
1)将机器通过控制芯由控制线缆或无线通讯与设置在取水隧洞外部的计算机连接;1) Connect the machine through the control core to the computer set outside the water intake tunnel by control cable or wireless communication;
2)将机器从中间井放入隧洞;2) Put the machine into the tunnel from the middle shaft;
3)开启动力装置,机器向前至目标井方向运动到指定位置,机器可以按需求前进或者后退;3) Turn on the power device, the machine moves forward to the designated position in the direction of the target well, and the machine can move forward or backward as required;
4)到达指定地点后调节气囊中的气体,控制清理机器下潜的深度,到达摄像头和激光扫描采集得到的海生物附着位置;4) After arriving at the designated place, adjust the gas in the airbag, control the depth of the cleaning machine to dive, and reach the sea creature attachment position collected by the camera and laser scanning;
5)开启多段式可伸缩的电动刀将贝类海生物以及分泌硬化物去除;5) Turn on the multi-stage retractable electric knife to remove shellfish and hardened secretions;
6)清楚完毕后收回电动刀,移动机器至指定地点回收。6) Take back the electric knife after clearing, and move the machine to the designated place for recycling.
以下通过采用本发明设计的去除核电取水隧洞海生附着物清理机器的具体实施例对本发明作进一步的说明:The present invention will be further described below by adopting the specific embodiment of the removal of nuclear power water intake tunnel marine deposit cleaning machine designed by the present invention:
实施例1Example 1
参阅图1~图4,本发明由设置在机架1上的发动机2、螺旋桨叶3、电动刀头4、气囊5、摄像头6、激光扫描7和控制芯片8组成,所述机架1为筒形钢框架结构;所述发动机2设置在主机箱21内;所述控制芯片8设置在控制箱22内,且由线缆分别与发动机2、电动刀头4、气囊5、摄像头6和激光扫描7电性连接;所述主机箱21和控制箱22由机箱支架23为轴对称设置在机架1的筒形框架内;所述螺旋桨叶3设置在主机箱21和控制箱22的中间,且与发动机2的转轴固定连接,构成清理机水下行走的螺旋桨动力装置;所述电动刀头4由刀具支架41以环状均匀布设在机架1筒形框架上;所述气囊5均匀布设在主机箱21和控制箱22四周的箱体上;所述摄像头6和激光扫描7设置在机架1前端的筒形框架上;所述控制芯片8将工作信号通过无线信号传输至隧洞外的计算机,且由计算机对发动机2、电动刀头4、气囊5、摄像头6和激光扫描7进行操作控制,通过调节气囊5中的气体,控制清理机器下潜的深度,到达摄像头6和激光扫描7采集的隧洞海生物附着位置,利用电动刀头4将海生物去除,实现隧洞附着海生物的自动清理;所述控制箱22内设有给发动机2、电动刀头4,以及气囊5、摄像头6和激光扫描7供电的电池仓9;所述电动刀头4为多段式可伸缩的电动刀片。Referring to Fig. 1~Fig. 4, the present invention is made up of
参阅图3,所述电动刀头4由刀具支架41以环状均匀布设在机架1筒形框架上;所述控制芯片8和的电池仓9设置在控制箱22内。Referring to FIG. 3 , the electric cutter head 4 is evenly arranged in a ring shape on the cylindrical frame of the frame 1 by the cutter holder 41 ; the
参阅图4,所述气囊5均匀布设在主机箱21和控制箱22四周的箱体上;所述摄像头6和激光扫描7设置在机架1前端的筒形框架上,。Referring to Fig. 4, the
以上只是对本发明作进一步的说明,并非用以限制本专利,凡为本发明等效实施,均应包含于本专利的权利要求范围之内。The above is only a further description of the present invention, and is not intended to limit this patent. All equivalent implementations of the present invention should be included in the scope of claims of this patent.
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Application publication date: 20230117 |