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CN115625324A - An external device and method for drainage sand based on image recognition - Google Patents

An external device and method for drainage sand based on image recognition Download PDF

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Publication number
CN115625324A
CN115625324A CN202211209445.1A CN202211209445A CN115625324A CN 115625324 A CN115625324 A CN 115625324A CN 202211209445 A CN202211209445 A CN 202211209445A CN 115625324 A CN115625324 A CN 115625324A
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sand
hydraulic cylinder
sand receiving
drainage
image recognition
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Inventor
毛文文
刘勇
李�杰
邢力勇
赵贝贝
高宇
张瑞忠
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HBIS Co Ltd
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HBIS Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/14Closures
    • B22D41/44Consumable closure means, i.e. closure means being used only once
    • B22D41/48Meltable closures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10Supplying or treating molten metal
    • B22D11/108Feeding additives, powders, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16Controlling or regulating processes or operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D2/00Arrangement of indicating or measuring devices, e.g. for temperature or viscosity of the fused mass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

本发明涉及一种基于图像识别的引流砂外接装置及方法,属于钢铁冶金连铸装置及方法技术领域。本发明的技术方案是:液压缸(5)安装于设备柜(4)内,其一端与接砂杆(2)的末端相连;限位轴承(3)安装于设备柜(4)上,固定接砂杆(2)的运动行程;可拆卸式接砂皿(1)安装在接砂杆(2)的顶端;图像分析处理装置(6)安装于设备柜(4)顶端,与液压缸(5)电连接。本发明的有益效果是:具有反应迅速、过程全自动、无需人工干预等优点,大大降低了人工接砂过程操作人员的劳动强度及安全隐患,能有效避免引流砂进入中间包,提高钢水纯净度。

Figure 202211209445

The invention relates to an external drainage sand device and method based on image recognition, and belongs to the technical field of iron and steel metallurgy continuous casting devices and methods. The technical solution of the present invention is: the hydraulic cylinder (5) is installed in the equipment cabinet (4), one end of which is connected to the end of the sand connecting rod (2); the limit bearing (3) is installed on the equipment cabinet (4), fixed The movement stroke of the sand receiving rod (2); the detachable sand receiving dish (1) is installed on the top of the sand receiving rod (2); the image analysis and processing device (6) is installed on the top of the equipment cabinet (4), and the hydraulic cylinder ( 5) Electrical connection. The beneficial effect of the invention is that it has the advantages of rapid response, fully automatic process, and no need for manual intervention, which greatly reduces the labor intensity and potential safety hazards of operators in the manual sand connection process, effectively prevents the drainage sand from entering the tundish, and improves the purity of molten steel .

Figure 202211209445

Description

一种基于图像识别的引流砂外接装置及方法An external device and method for drainage sand based on image recognition

技术领域technical field

本发明涉及一种基于图像识别的引流砂外接装置及方法,属于钢铁冶金连铸装置及方法技术领域。The invention relates to an external drainage sand device and method based on image recognition, and belongs to the technical field of iron and steel metallurgical continuous casting devices and methods.

背景技术Background technique

在当前连铸工艺中,钢包自动开浇已经成为连铸整个工艺过程必不可少的一个重要环节。在当前的技术条件下,钢包在回转台悬臂待浇时,首先通过人工将长水口安装在钢包下水口上,再将钢包滑板打开,引流砂在钢水重力及自重的作用下从钢包上水口滑落下来,沿长水口进入中间包中,随后钢水便从钢包中流入中间包中,完成钢包的自动开浇过程。因此在钢包的自动开浇过程中,引流砂不可避免的会进入中间包中,其含有的SiO2、Cr2O3、ZrO2等氧化物如在中间包中不能完全上浮去除,将会进入钢中形成外来夹杂物,严重影响铸坯的质量。In the current continuous casting process, the automatic pouring of ladle has become an indispensable and important link in the whole process of continuous casting. Under the current technical conditions, when the ladle is waiting to be poured on the cantilever of the turret, the long nozzle is first manually installed on the ladle lower nozzle, and then the ladle slide plate is opened, and the drainage sand slides from the ladle upper nozzle under the action of the gravity and self-weight of the molten steel Down, enter the tundish along the long nozzle, and then the molten steel flows from the ladle into the tundish, completing the automatic pouring process of the ladle. Therefore, during the automatic pouring process of the ladle, the drainage sand will inevitably enter the tundish, and the oxides such as SiO 2 , Cr 2 O 3 , ZrO 2 contained in it will enter the tundish if they cannot be completely floated up and removed in the tundish. The formation of foreign inclusions in the steel seriously affects the quality of the slab.

为避免引流砂进入中间包污染钢水,目前已经有学者提出了相关的技术方案,但存在一定的缺点。发明专利《钢包引流砂外导方法及钢包开浇工艺》(申请号CN201810981782.X)公开了一种钢包引流砂外导方法,该方法采用了手动控制支杆的方式外接引流砂,该方法的缺点是全程依靠人工操作,操作人员劳动强度高,安全隐患高。发明专利《一种伸缩式钢包引流砂接收装置》(申请号CN202111203679.0)公布了一种伸缩式引流砂接收装置,该装置可以自动接取引流砂,优点是降低了操作人员的劳动强度,其不足之处是接砂杆收回的时机仍是依靠人眼观察,接砂过程未能完全实现自动化。In order to prevent the drainage sand from entering the tundish and contaminating the molten steel, some scholars have proposed related technical solutions, but there are certain shortcomings. The invention patent "Ladle Drainage Sand Outward Guide Method and Ladle Opening Process" (application number CN201810981782.X) discloses a ladle drainage sand outflow method. The disadvantage is that the whole process depends on manual operation, the labor intensity of the operators is high, and the safety hazards are high. The invention patent "A Telescopic Ladle Drainage Sand Receiving Device" (Application No. CN202111203679.0) discloses a telescopic drainage sand receiving device, which can automatically receive the drainage sand. The advantage is that the labor intensity of the operator is reduced. The disadvantage is that the timing of taking back the sand rod still relies on human eye observation, and the sand connection process has not been fully automated.

发明内容Contents of the invention

本发明目的是提供一种基于图像识别的引流砂外接装置及方法,通过采用自动化的接砂装置和图像分析处理技术,相比于人眼观察,接砂装置回收时更加精确,避免了接砂装置回收过晚钢水冲击接砂装置导致的意外危险,具有反应迅速、过程全自动、无需人工干预等优点,大大降低了人工接砂过程操作人员的劳动强度及安全隐患,能有效避免引流砂进入中间包,提高钢水纯净度,有效地解决了背景技术中存在的上述问题。The purpose of the present invention is to provide an external device and method for draining sand based on image recognition. By adopting an automated sand receiving device and image analysis and processing technology, compared with human eyes, the sand receiving device is more accurate in recycling, avoiding sand contacting. The unexpected danger caused by the impact of molten steel on the sand-connecting device after the device is recovered too late has the advantages of rapid response, fully automatic process, and no need for manual intervention, which greatly reduces the labor intensity and safety hazards of the operators in the manual sand-connecting process, and can effectively prevent the drainage sand from entering The tundish improves the purity of molten steel and effectively solves the above-mentioned problems in the background technology.

本发明的技术方案是:一种基于图像识别的引流砂外接装置,包含可拆卸式接砂皿、接砂杆、限位轴承、设备柜、液压缸和图像分析处理装置,所述液压缸安装于设备柜内,其一端与接砂杆的末端相连;限位轴承安装于设备柜上,固定接砂杆的运动行程;可拆卸式接砂皿安装在接砂杆的顶端;图像分析处理装置安装于设备柜顶端,与液压缸电连接。The technical solution of the present invention is: an external device for draining sand based on image recognition, including a detachable sand receiving dish, a sand receiving rod, a limit bearing, an equipment cabinet, a hydraulic cylinder, and an image analysis and processing device. In the equipment cabinet, one end is connected to the end of the sand connecting rod; the limit bearing is installed on the equipment cabinet to fix the movement stroke of the sand connecting rod; the detachable sand connecting dish is installed on the top of the sand connecting rod; the image analysis and processing device is installed On the top of the equipment cabinet, it is electrically connected with the hydraulic cylinder.

所述液压缸的工作压力为1-6 MPa。The working pressure of the hydraulic cylinder is 1-6 MPa.

所述可拆卸式接砂皿的中心位置位于长水口的正下方。The central position of the detachable sand container is located directly below the shroud.

所述图像分析处理装置的位置与长水口端口处钢流画面相匹配。The position of the image analysis and processing device matches the steel flow picture at the shroud port.

一种基于图像识别的引流砂外接方法,包含以下步骤:An image recognition-based external connection method for drainage sand, comprising the following steps:

①连铸钢包从钢水接收位旋转至浇注位,开浇准备就绪后,安装好长水口;① The continuous casting ladle is rotated from the molten steel receiving position to the pouring position, and the long nozzle is installed after the pouring is ready;

②将可拆卸式接砂皿安装在接砂杆顶端;② Install the detachable sand container on the top of the sand rod;

③利用液压缸和接砂杆将可拆卸式接砂皿推动至接砂位置,即长水口正下方;③Use the hydraulic cylinder and the sand rod to push the detachable sand receiving dish to the sand receiving position, which is directly below the long nozzle;

④钢包开始浇注,图像分析处理装置对长水口端口钢流画面进行实时监测,当检测到钢流画面中红色区域比例超过70%时,将抽回信号传递至液压缸,液压缸将接砂杆快速收回,脱离接砂位置;④The ladle starts pouring, and the image analysis and processing device monitors the steel flow picture at the long nozzle port in real time. When it detects that the proportion of the red area in the steel flow picture exceeds 70%, the withdrawal signal is transmitted to the hydraulic cylinder, and the hydraulic cylinder will connect the sand rod Quickly retract, away from the sand receiving position;

⑤接砂完毕后,将可拆卸式接砂皿从接砂杆拆下后,容器中的引流砂可再次回收利用。⑤ After the sand connection is completed, after the detachable sand connection dish is removed from the sand connection rod, the drainage sand in the container can be recycled again.

所述液压缸的工作压力为1-6 MPa。。The working pressure of the hydraulic cylinder is 1-6 MPa. .

所述可拆卸式接砂皿的中心位置位于长水口的正下方。The central position of the detachable sand container is located directly below the shroud.

所述图像分析处理装置的位置与长水口端口处钢流画面相匹配。The position of the image analysis and processing device matches the steel flow picture at the shroud port.

本发明的有益效果是:通过采用自动化的接砂装置和图像分析处理技术,相比于人眼观察,接砂装置回收时更加精确,避免了接砂装置回收过晚钢水冲击接砂装置导致的意外危险,具有反应迅速、过程全自动、无需人工干预等优点,大大降低了人工接砂过程操作人员的劳动强度及安全隐患,能有效避免引流砂进入中间包,提高钢水纯净度。The beneficial effects of the present invention are: by adopting the automatic sand receiving device and image analysis and processing technology, compared with the observation by human eyes, the recovery of the sand receiving device is more accurate, avoiding the late recovery of the sand receiving device caused by molten steel impacting the sand receiving device Unexpected danger, with the advantages of rapid response, fully automatic process, and no need for manual intervention, which greatly reduces the labor intensity and safety hazards of operators in the manual sand connection process, can effectively prevent the drainage sand from entering the tundish, and improve the purity of molten steel.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图中:可拆卸式接砂皿1、接砂杆2、限位轴承3、设备柜4、液压缸5、图像分析处理装置6、引流砂7、钢水8、长水口9、连铸钢包10。In the figure: detachable sand connecting dish 1, sand connecting rod 2, limit bearing 3, equipment cabinet 4, hydraulic cylinder 5, image analysis and processing device 6, drainage sand 7, molten steel 8, long nozzle 9, continuous casting ladle 10 .

具体实施方式Detailed ways

为了使发明实施案例的目的、技术方案和优点更加清楚,下面将结合实施案例中的附图,对本发明实施案例中的技术方案进行清晰的、完整的描述,显然,所表述的实施案例是本发明一小部分实施案例,而不是全部的实施案例,基于本发明中的实施案例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施案例,都属于本发明保护范围。In order to make the purpose, technical solutions and advantages of the invention implementation cases clearer, the technical solutions in the implementation cases of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the implementation cases. Obviously, the implementation cases described are the present invention Invention of a small part of the implementation cases, not all of the implementation cases, based on the implementation cases in the present invention, all other implementation cases obtained by those of ordinary skill in the art without creative work, all belong to the protection scope of the present invention.

一种基于图像识别的引流砂外接装置,包含可拆卸式接砂皿1、接砂杆2、限位轴承3、设备柜4、液压缸5和图像分析处理装置6,所述液压缸5安装于设备柜4内,其一端与接砂杆2的末端相连;限位轴承3安装于设备柜4上,固定接砂杆2的运动行程;可拆卸式接砂皿1安装在接砂杆2的顶端;图像分析处理装置6安装于设备柜4顶端,与液压缸5电连接,。An external device for draining sand based on image recognition, comprising a detachable sand receiving dish 1, a sand receiving rod 2, a limit bearing 3, an equipment cabinet 4, a hydraulic cylinder 5 and an image analysis and processing device 6, and the hydraulic cylinder 5 is installed In the equipment cabinet 4, one end is connected to the end of the sand connecting rod 2; the limit bearing 3 is installed on the equipment cabinet 4, and the movement stroke of the connecting sand rod 2 is fixed; the detachable sand connecting dish 1 is installed on the sand connecting rod 2 the top; the image analysis and processing device 6 is installed on the top of the equipment cabinet 4 and is electrically connected with the hydraulic cylinder 5 .

所述液压缸5的工作压力为1-6 MPa。The working pressure of the hydraulic cylinder 5 is 1-6 MPa.

所述可拆卸式接砂皿1的中心位置位于长水口9的正下方。The center of the detachable sand container 1 is located directly below the shroud 9 .

所述图像分析处理装置6的位置与长水口9端口处钢流画面相匹配。The position of the image analysis and processing device 6 matches the picture of the steel flow at the port of the shroud 9 .

一种基于图像识别的引流砂外接方法,包含以下步骤:An image recognition-based external connection method for drainage sand, comprising the following steps:

①连铸钢包从钢水接收位旋转至浇注位,开浇准备就绪后,安装好长水口;① The continuous casting ladle is rotated from the molten steel receiving position to the pouring position, and the long nozzle is installed after the pouring is ready;

②将可拆卸式接砂皿安装在接砂杆顶端;② Install the detachable sand container on the top of the sand rod;

③利用液压缸和接砂杆将可拆卸式接砂皿推动至接砂位置,即长水口正下方;③Use the hydraulic cylinder and the sand rod to push the detachable sand receiving dish to the sand receiving position, which is directly below the long nozzle;

④钢包开始浇注,图像分析处理装置对长水口端口钢流画面进行实时监测,当检测到钢流画面中红色区域比例超过70%时,将抽回信号传递至液压缸,液压缸将接砂杆快速收回,脱离接砂位置;④The ladle starts pouring, and the image analysis and processing device monitors the steel flow picture at the long nozzle port in real time. When it detects that the proportion of the red area in the steel flow picture exceeds 70%, the withdrawal signal is transmitted to the hydraulic cylinder, and the hydraulic cylinder will connect the sand rod Quickly retract, away from the sand receiving position;

⑤接砂完毕后,将可拆卸式接砂皿从接砂杆拆下后,容器中的引流砂可再次回收利用。⑤ After the sand connection is completed, after the detachable sand connection dish is removed from the sand connection rod, the drainage sand in the container can be recycled again.

所述液压缸的工作压力为1-6 MPa。。The working pressure of the hydraulic cylinder is 1-6 MPa. .

所述可拆卸式接砂皿的中心位置位于长水口的正下方。The central position of the detachable sand container is located directly below the shroud.

所述图像分析处理装置的位置与长水口端口处钢流画面相匹配。The position of the image analysis and processing device matches the steel flow picture at the shroud port.

在实际应用中,设备柜4为整个装置的承载平台,其底部可灵活安装于中间包盖等位置。液压缸5的主要作用是将接砂杆2推动至接砂位置,并在接砂操作完毕后,将接砂杆2抽回。图像分析处理装置6的主要作用是监测长水口9处画面,当检测到长水口9出口处钢流画面中红色区域比例超过70%时,将抽回信号传递至液压缸5,进而完成接砂杆2的抽回动作,完成接砂操作。In practical application, the equipment cabinet 4 is the bearing platform of the whole device, and its bottom can be flexibly installed in positions such as the tundish cover. The main function of the hydraulic cylinder 5 is to push the sand-connecting rod 2 to the sand-connecting position, and after the sand-connecting operation is completed, the sand-connecting rod 2 is withdrawn. The main function of the image analysis and processing device 6 is to monitor the 9 screens at the shroud, and when it is detected that the proportion of the red area in the steel flow screen at the outlet of the shroud 9 exceeds 70%, the withdrawal signal is transmitted to the hydraulic cylinder 5, and then the sand connection is completed. The withdrawal action of rod 2 completes the operation of connecting sand.

本发明按照以下步骤进行操作:The present invention operates according to the following steps:

连铸钢包10从钢水接受位旋转至浇注位,开浇准备就绪后,安装好长水口9;The continuous casting ladle 10 is rotated from the molten steel receiving position to the pouring position, and the long nozzle 9 is installed after the pouring is ready;

将可拆卸式接砂皿1安装在接砂杆2的顶端;Install the detachable sand receiving dish 1 on the top of the sand receiving rod 2;

利用液压缸5将接砂杆2推动至接砂位置,使可拆卸式接砂皿1的中心正好位于长水口9正下方;Use the hydraulic cylinder 5 to push the sand receiving rod 2 to the sand receiving position, so that the center of the detachable sand receiving dish 1 is just below the long nozzle 9;

钢包开始浇注后,图像分析处理装置6对长水口处画面进行实时监测,当检测到长水口9端口钢流画面中红色区域比例超过70%时,将液压缸推动信号传递至液压缸5,通过液压缸5将接砂杆2快速收回,脱离接砂位置;After the ladle starts pouring, the image analysis and processing device 6 monitors the screen at the shroud in real time, and when it detects that the proportion of the red area in the steel flow screen at port 9 of the shroud exceeds 70%, the hydraulic cylinder push signal is transmitted to the hydraulic cylinder 5, through The hydraulic cylinder 5 quickly retracts the sand receiving rod 2 and leaves the sand receiving position;

接砂完毕后,将可拆卸式接砂皿1从接砂杆2拆下后,容器中的引流砂可再次回收利用。After the sand connection is completed, after the detachable sand connection dish 1 is removed from the sand connection rod 2, the drainage sand in the container can be recycled again.

本发明的有益之处在于:The benefits of the present invention are:

①采用自动化的接砂装置,大大降低了人工接砂过程操作人员的劳动强度及安全隐患;① The automatic sand connection device is adopted, which greatly reduces the labor intensity and potential safety hazards of operators in the manual sand connection process;

②采用图像分析处理技术,相比于人眼观察,接砂装置回收时机更加精确,避免了接砂装置回收过晚钢水冲击接砂装置导致的意外危险;②Using image analysis and processing technology, compared with human eyes, the recovery timing of the sand receiving device is more accurate, avoiding the accidental danger caused by the late recovery of the sand receiving device and the impact of molten steel on the sand receiving device;

③能有效避免引流砂进入中间包,提高钢水纯净度。③ It can effectively prevent the drainage sand from entering the tundish and improve the purity of molten steel.

Claims (8)

1. The utility model provides an external device of drainage sand based on image recognition which characterized in that: the device comprises a detachable sand receiving vessel (1), a sand receiving rod (2), a limiting bearing (3), an equipment cabinet (4), a hydraulic cylinder (5) and an image analysis processing device (6), wherein the hydraulic cylinder (5) is arranged in the equipment cabinet (4), and one end of the hydraulic cylinder is connected with the tail end of the sand receiving rod (2); the limiting bearing (3) is arranged on the equipment cabinet (4) and is used for fixing the movement stroke of the sand receiving rod (2); the detachable sand receiving vessel (1) is arranged at the top end of the sand receiving rod (2); the image analysis processing device (6) is arranged at the top end of the equipment cabinet (4) and is electrically connected with the hydraulic cylinder (5).
2. The external device of drainage sand based on image recognition of claim 1, characterized in that: the working pressure of the hydraulic cylinder (5) is 1-6 MPa.
3. The external device of drainage sand based on image recognition of claim 1, characterized in that: the center of the detachable sand receiving vessel (1) is positioned right below the long water gap (9).
4. The external device of drainage sand based on image recognition of claim 1, characterized in that: the position of the image analysis processing device (6) is matched with a steel flow picture at a port of the long nozzle (9).
5. An external method of drainage sand based on image recognition is characterized by comprising the following steps:
(1) rotating the continuous casting ladle from the molten steel receiving position to the pouring position, and installing a long nozzle after pouring is ready;
(2) mounting the detachable sand receiving vessel at the top end of the sand receiving rod;
(3) the detachable sand receiving vessel is pushed to a sand receiving position, namely right below the long water gap, by using the hydraulic cylinder and the sand receiving rod;
(4) the ladle begins to pour, the image analysis processing device monitors the steel flow picture of the long nozzle port in real time, when the proportion of a red area in the steel flow picture exceeds 70 percent, a drawing-back signal is transmitted to the hydraulic cylinder, and the hydraulic cylinder quickly draws back the sand receiving rod to be separated from a sand receiving position;
(5) after the sand receiving is finished, the detachable sand receiving vessel is detached from the sand receiving rod, and the drainage sand in the container can be recycled.
6. The external method for the drainage sand based on the image recognition is characterized by comprising the following steps of: the working pressure of the hydraulic cylinder is 1-6 MPa.
7. The external method of the drainage sand based on the image recognition is characterized in that: the central position of the detachable sand receiving vessel is positioned right below the long water gap.
8. The external method for the drainage sand based on the image recognition is characterized by comprising the following steps of: and the position of the image analysis processing device is matched with a steel flow picture at a port of the long nozzle.
CN202211209445.1A 2022-09-30 2022-09-30 An external device and method for drainage sand based on image recognition Withdrawn CN115625324A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08290259A (en) * 1995-04-18 1996-11-05 Sumitomo Metal Ind Ltd Ladle slag detection and ladle sand removal method and device
KR20010000836U (en) * 1999-06-19 2001-01-15 이구택 Apparatus for withdrawal of filler in ladle casting
US20020057184A1 (en) * 2000-03-17 2002-05-16 Alex Davidkhanian Slag detector for molten steel transfer operations
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Application publication date: 20230120