CN115646733A - Production process of antibacterial and mildew-proof wall cloth and wall cloth surface coating system - Google Patents
Production process of antibacterial and mildew-proof wall cloth and wall cloth surface coating system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及墙布技术领域,更具体地说,它涉及一种抗菌防霉墙布的表面涂布系统,还涉及一种抗菌防霉墙布的生产工艺。The invention relates to the technical field of wall coverings, more specifically, it relates to a surface coating system for antibacterial and anti-mildew wall coverings, and also relates to a production process for anti-bacterial and anti-mildew wall coverings.
背景技术Background technique
墙布是目前室内装饰中的重要部分,以整体的布料作为基材,可替代原有的墙面涂料以及墙布等墙面装饰材料,并且由于墙布布料作为基材,具有更粗糙立体的表面效果,可通过刺绣、印花、提花等多种加工工艺,形成更具有装饰效果的表面形态,因此具有一直具有较大的市场。Wall cloth is an important part of interior decoration at present. With the overall cloth as the base material, it can replace the original wall paint and wall covering and other wall decoration materials, and because the wall cloth is used as the base material, it has a rougher three-dimensional The surface effect can form a more decorative surface shape through various processing techniques such as embroidery, printing, and jacquard, so it has always had a large market.
针对墙布的大多研究停留于墙布的装饰效果方面,往往会针对表面的图案进行重点设计,使得墙布具有更多、更个性化的表面图案,对于墙布的功能效果研究相对较少。墙布在使用过程中,所受影响最大的就是抗菌防霉的问题,由于墙体表面的湿度可能较大,也可能受到泼溅水的影响,在墙布上容易产生防霉的情况,导致墙布产生霉斑污渍,影响墙布的使用寿命。Most of the research on wall coverings stays in the decorative effect of wall coverings, and often focuses on the design of surface patterns, so that wall coverings have more and more personalized surface patterns, and there are relatively few studies on the functional effects of wall coverings. During the use of wall coverings, the most affected thing is the problem of antibacterial and mildew resistance. Because the humidity on the surface of the wall may be high, and it may also be affected by splashing water, it is easy to produce mildew resistance on the wall coverings, resulting in The wall covering produces mildew stains, which affects the service life of the wall covering.
目前,市面上主打的抗菌防霉墙布,往往是墙布的底布在生产过程中,通过助剂的浸泡,使得具有抗菌防霉的助剂能够进入到墙布的底部当中进而起到一定程度的抗菌防霉效果。采用浸泡的方式,需要将布料浸入到助剂配比形成的试剂当中,布料表面的绒毛等杂质会侵入到试剂当中,对试剂产生一定程度的污染,后期的浸泡效果会下降,影响抗菌防霉的均匀性。At present, the main antibacterial and anti-mildew wall coverings on the market are often soaked in additives during the production process of the base cloth of the wall coverings, so that the anti-bacterial and anti-mildew additives can enter the bottom of the wall coverings and play a certain role. Degree of antibacterial and antifungal effect. Using the soaking method, it is necessary to immerse the cloth into the reagent formed by the ratio of the auxiliary agent. Impurities such as fluff on the surface of the cloth will invade the reagent and cause a certain degree of pollution to the reagent. The soaking effect in the later stage will decrease, which will affect the antibacterial and mildew resistance. uniformity.
因此需要提出一种新的方案来解决这个问题。Therefore, a new solution needs to be proposed to solve this problem.
发明内容Contents of the invention
本发明的目的在于解决上述问题而提供一种抗菌防霉墙布的表面涂布系统,通过采用涂布的方式在布料表面进行加工,并采用发泡状的浆料使得抗菌防霉的助剂能够在表面形成保护层,可提高涂布的整体效果,提升墙布的抗菌防霉效果。The purpose of the present invention is to solve the above problems and provide a surface coating system for antibacterial and antimildew wall coverings, which process the surface of the cloth by coating, and use foamed slurry to make antibacterial and antimildew auxiliary agents It can form a protective layer on the surface, which can improve the overall effect of the coating and improve the antibacterial and anti-mildew effect of the wall covering.
本发明的上述技术目的是通过以下技术方案得以实现的:一种抗菌防霉墙布的表面涂布系统,包括涂布网辊和设于涂布网辊内的刮料件,所述涂布网辊环形中空,在外周具有若干网孔,涂布网辊内用于存储待涂布的发泡浆料,所述刮料件设于涂布网辊内,并用于与涂布网辊的上侧内壁相抵;所述涂布网辊的两端通过旋转座旋转支撑,并可实现轴向旋转运动,在涂布网辊轴向旋转过程中,刮料件通过与涂布网辊的抵压,将绕过涂布网辊上侧的发泡浆料向外挤出,对绕滚涂布网辊上侧位置的布料进行涂布。The above-mentioned technical purpose of the present invention is achieved through the following technical solutions: a surface coating system for antibacterial and mildew-proof wall coverings, comprising a coating mesh roll and a scraping member arranged in the coating mesh roll, the coating The net roll is annular and hollow, and has several mesh holes on the outer periphery. The coating net roll is used to store the foaming slurry to be coated. The inner wall on the upper side is against each other; the two ends of the coating mesh roller are rotatably supported by the rotating seat, and can realize axial rotation movement. During the axial rotation process of the coating mesh roller, the scraper passes Pressing, extrude the foaming slurry that bypasses the upper side of the coating screen roll, and coat the cloth on the upper side of the roll coating screen roll.
本发明进一步设置为,还包括传送带,所述传送带位于涂布网辊的上侧,并与涂布网辊的上册位置相互贴合,传送带的下侧用于与待涂布的布料相互粘合,通过传送带带动布料从涂布网辊上侧经过。The present invention is further configured to include a conveyor belt, the conveyor belt is located on the upper side of the coating mesh roll, and is attached to the upper book position of the coating mesh roll, and the lower side of the conveyor belt is used for bonding with the cloth to be coated , through the conveyor belt to drive the cloth to pass through the upper side of the coating roller.
本发明进一步设置为,所述涂布网辊的两端敞开,一端设置有进料管,另一端的下侧设置有出料斗;所述涂布网辊的下侧位置的内侧壁朝出料斗一侧倾斜设置,出料斗用于承接从涂布网辊下流的浆料。The present invention is further provided that both ends of the coating mesh roll are open, one end is provided with a feed pipe, and the lower side of the other end is provided with a discharge hopper; One side is inclined, and the discharge hopper is used to receive the slurry flowing down from the coating mesh roll.
本发明进一步设置为,所述涂布网辊呈锥形的筒状结构,一端为小径端,另一端为大径端;所述涂布网辊的轴线呈倾斜设置,且涂布网辊的上侧位置水平,下侧位置朝向一侧倾斜设置。The present invention is further provided that the coating mesh roll is a tapered cylindrical structure, one end is a small-diameter end, and the other end is a large-diameter end; the axis of the coating mesh roll is inclined, and the coating mesh roll The upper position is horizontal, and the lower position is inclined to one side.
本发明进一步设置为,所述涂布网辊内侧中间位置设置有接料槽,所述接料槽顶设置敞开的槽口,所述槽口对应于涂布网辊的上侧位置,用于承接刮料件刮料滴落的浆料。The present invention is further provided that a material receiving trough is provided at the middle position inside the coating mesh roll, and an open notch is arranged on the top of the material receiving trough, and the notch corresponds to the upper side position of the coating mesh roll, for Undertake the slurry dripping from the scraping parts.
本发明进一步设置为,所述刮料件为刮刀,刮刀的下侧通过安装座安装于接料槽内,刮刀的上端伸出槽口,并与涂布网辊上侧位置的内侧壁相抵,用于将涂布网辊内侧的浆料向布料挤出涂布。The present invention is further provided that the scraping member is a scraper, the lower side of the scraper is installed in the receiving tank through the mounting seat, the upper end of the scraper extends out of the notch, and is offset against the inner side wall of the upper side of the coating screen roller, It is used to extrude and coat the slurry coated on the inside of the screen roll to the cloth.
本发明进一步设置为,所述接料槽沿涂布辊的长度方向布置,接料槽的内部设置有顶部敞开的内槽,所述内槽可承接从上方滴落的浆料;内槽朝向一侧倾斜设置,内槽当中的浆料从内槽端部的敞口向下滴落至接料槽的底部;所述接料槽的内侧底部设置为倾斜面,所述倾斜面与内侧的倾斜方向相反,并在倾斜面的底部设置贯穿的若干通孔,各通孔用于浆料下流。The present invention is further provided that the receiving tank is arranged along the length direction of the coating roller, and an inner tank with an open top is provided inside the receiving tank, and the inner tank can receive slurry dripping from above; the inner tank faces One side is inclined, and the slurry in the inner tank drips down from the opening at the end of the inner tank to the bottom of the receiving tank; the inner bottom of the receiving tank is set as an inclined surface, and the inclined surface and the inner side The direction of inclination is opposite, and several through holes are provided on the bottom of the inclined surface, and each through hole is used for slurry to flow down.
本发明进一步设置为,所述刮料件为刮料辊,所述刮料辊两端通过轴承座旋转支撑,并可实现轴向旋转,且旋转方向与涂布网辊相反;所述刮料辊的上侧边缘与涂布网辊的上侧位置内侧相抵。The present invention is further provided that the scraping member is a scraping roller, and the two ends of the scraping roller are rotatably supported by bearing seats, and can realize axial rotation, and the rotation direction is opposite to that of the coating mesh roller; the scraping roller The upper side edge of the roll abuts against the inner side of the upper side position of the coating screen roll.
本发明进一步设置为,所述内槽呈的截面呈弧形,所述刮料辊的下侧伸入到弧形槽的内;所述刮料辊包括辊体,所述辊体内设用于存储浆料的料腔,辊体的中间段为渗料段,渗料段的外周开设有若干可供浆料渗出的渗料孔;所述辊体内贯穿设置有加料管,所述加料管伸入至料腔中间的位置开设有加料孔,通过加料管可将外接的浆料注入所述料腔内;The present invention is further provided that the section of the inner groove is arc-shaped, and the lower side of the scraping roller extends into the arc-shaped groove; the scraping roller includes a roller body, and the roller body is provided with a The material chamber for storing slurry, the middle section of the roller body is the seepage section, and the outer circumference of the seepage section is provided with a number of seepage holes for the slurry to seep out; the roller body is provided with a feeding pipe, and the feeding pipe A feeding hole is opened at the position extending into the middle of the material chamber, and the externally connected slurry can be injected into the material chamber through the feeding pipe;
本发明进一步设置为,所述辊体内设置有两组挡塞,所述挡塞之间的间距可调节,且两组挡塞之间形成所述料腔;所述挡塞包括环套,所述环套套设于加料管的外周,并通过密封圈一实现滑动密封;所述环套与另一组挡塞相对的一端外周固定连接有定挡环,定挡环的外周通过密封圈二与辊体的内周壁实现滑动密封;环套与另一组挡塞相背的一端外周固定连接有挡块,所述环套的外周套设有动挡环,所述动挡环滑动可在定挡环与挡块之间滑动调节;所述定挡环与动挡环之间弹性抵压有弹簧;The present invention is further configured as follows: two sets of stoppers are arranged in the body of the roller, the distance between the stoppers can be adjusted, and the material cavity is formed between the two sets of stoppers; the stoppers include ring sleeves, the The ring sleeve is set on the outer circumference of the feeding pipe, and the sliding seal is realized through the sealing ring one; the outer circumference of the end of the ring sleeve opposite to the other set of stoppers is fixedly connected with a fixed stop ring, and the outer circumference of the fixed stop ring is connected with the second sealing ring The inner peripheral wall of the roller body realizes a sliding seal; the outer circumference of the end of the ring sleeve opposite to the other set of stoppers is fixedly connected with a stopper, and the outer circumference of the ring sleeve is provided with a movable stop ring, and the movable stop ring can slide in a fixed position. Sliding adjustment between the stop ring and the stop block; a spring is elastically pressed between the fixed stop ring and the movable stop ring;
本发明进一步设置为,所述动挡环的外周开设若干呈圆周分布的缺口,所述缺口内通过联动轴转动连接有联动块,联动块的一端向挡块方向伸出,形成用于与辊体内周壁抵压的抵压部,另一端向定挡块方向延伸,形成联动部;所述联动轴的外周套设有扭簧,通过扭簧可带动联动块的抵压部一端向外周摆动,使得抵压部与辊体的内周壁抵压实现抵压固定;The present invention is further provided that a number of circumferentially distributed notches are provided on the outer periphery of the movable retaining ring, and a linkage block is rotatably connected to a linkage block through the linkage shaft in the said gap, and one end of the linkage block protrudes toward the block to form a The other end of the pressing part that presses against the peripheral wall of the body extends toward the fixed block to form a linkage part; the outer circumference of the linkage shaft is covered with a torsion spring, and the torsion spring can drive one end of the pressing part of the linkage block to swing toward the outer circumference. The pressing part is pressed against the inner peripheral wall of the roller body to realize pressing and fixing;
本发明进一步设置为,所述定挡块朝向动挡块的一侧固定连接有若干抵压块,所述抵压块与联动块一一对应,所述抵压块朝向联动块的一端设置有抵压斜面,所述抵压斜面朝向辊套的外周方向倾斜设置,联动块的联动部设置有与抵压斜面抵压适配的抵压弧面,抵压斜面与抵压弧面相互抵压适配,用于在动挡环与定挡环相互靠近时,带动联动块的联动部一侧向外摆动,抵压部的一侧向内摆动,使得抵压部与辊体的内周壁相互分离;The present invention is further provided that, the side of the fixed block facing the moving block is fixedly connected with several pressing blocks, the pressing blocks correspond to the linkage blocks one by one, and the end of the pressing block facing the linkage block is provided with The pressing inclined surface is inclined toward the outer circumference of the roller sleeve, and the linkage part of the linkage block is provided with a pressing arc surface adapted to press against the pressing inclined surface, and the pressing inclined surface and the pressing arc surface are pressed against each other It is used to drive the side of the linkage part of the linkage block to swing outward and the side of the pressing part to swing inward when the moving stop ring and the fixed stop ring are close to each other, so that the pressing part and the inner peripheral wall of the roller body are mutually separation;
本发明进一步设置为,所述联动块的联动部上转动连接有导轮,导轮用于与辊体的内周壁轴向滚动导滑;联动块的抵压部与辊体的内周壁相互抵压时,导轮与辊体的内周壁相互分离,缩入定挡环和动挡环之间;联动块的抵压部向内摆动,联动部向外摆动,导轮与辊体的内周壁相抵。The present invention is further provided that a guide wheel is rotatably connected to the linkage part of the linkage block, and the guide wheel is used for rolling and sliding with the inner peripheral wall of the roller body in the axial direction; When pressing, the guide wheel and the inner peripheral wall of the roller body are separated from each other, and retracted between the fixed stop ring and the movable stop ring; the pressing part of the linkage block swings inward, and the linkage part swings outward, and the guide wheel is against the inner peripheral wall of the roller body .
本发明还提高一种抗菌防霉墙布的生产工艺,采用上述的涂布系统进行涂布;传送带的下侧与待涂布的布料相互粘合,通过传送带带动布料从涂布网辊上侧经过;在涂布网辊轴向旋转过程中,刮料件通过与涂布网辊的抵压,将绕过涂布网辊上侧的发泡浆料向外挤出,对绕滚涂布网辊上侧位置的布料进行涂布。The present invention also improves the production process of a kind of antibacterial and mildew-proof wall covering, and adopts the above-mentioned coating system to carry out coating; Pass; during the axial rotation process of the coating mesh roll, the scraper passes through the pressure against the coating mesh roll, and squeezes out the foaming slurry that bypasses the upper side of the coating mesh roll, and coats the winding roll. The fabric at the upper side of the mesh roll is coated.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
通过采用发泡的浆料进行涂布,使得涂布的助剂部分能够渗入到布料当中,而且大部分浆料能够停留的布料的表面,在烘干加工后,可在布料的表面形成致密的保护层,进而提升墙布的整体抗菌防霉效果。By using foamed slurry for coating, the coated auxiliary agent can penetrate into the fabric, and most of the slurry can stay on the surface of the fabric. After drying, a dense layer can be formed on the surface of the fabric. Protective layer, thereby improving the overall antibacterial and anti-mildew effect of the wall covering.
在涂布过程中,采用下部涂布的方式,涂布的浆料位于布料的下侧,因此可减少重力对浆料产生影响,避免浆料受自重影响而伸入到布料当中,能够通过发泡浆料相互之间的张力浮于布料的表面,进而利于保护层的形成。In the coating process, the bottom coating method is adopted, and the coated slurry is located on the lower side of the fabric, so the influence of gravity on the slurry can be reduced, and the slurry can be prevented from extending into the fabric due to the influence of its own weight. The tension between the foam paste materials floats on the surface of the cloth, which in turn facilitates the formation of the protective layer.
通过采用差速涂布的方式,涂布网辊在涂布过程中,可与织物表面产生相对打滑,进而能够延长浆料与刮料辊之间相互附着的接触距离,可增加浆料与刮料辊之间的接触效果;相对于同步滚动涂布而言,具有更好的涂布效果,由于涂布过程中,具有相对的打滑,因此不止有一个点位与布料接触,而会有多个点位与布料接触,形成涂抹的效果,进而确保布料的每一个位置都能够附着浆料。但是,由于布料与涂布网辊之间产生相对摩擦,会对涂布网辊表面产生一定的磨损,需要定期对涂布网辊进行维护检测或更换。By adopting the method of differential speed coating, the coating screen roller can slip relative to the surface of the fabric during the coating process, thereby prolonging the contact distance between the slurry and the scraping roller, which can increase the size of the slurry and the scraping roller. The contact effect between the material rollers; compared with the synchronous rolling coating, it has a better coating effect. Due to the relative slippage during the coating process, there is not only one point in contact with the cloth, but there will be many Each point is in contact with the fabric to form a smear effect, thereby ensuring that the slurry can be attached to every position of the fabric. However, due to the relative friction between the cloth and the coated mesh roll, the surface of the coated mesh roll will be worn to a certain extent, and the coated mesh roll needs to be regularly maintained, tested or replaced.
附图说明Description of drawings
图1为本发明一种抗菌防霉墙布的表面涂布系统的结构示意图;Fig. 1 is the structural representation of the surface coating system of a kind of antibacterial mildew-proof wall covering of the present invention;
图2为本发明一种抗菌防霉墙布的表面涂布系统的涂布网辊的侧视图一;Fig. 2 is a side view one of the coating mesh roll of the surface coating system of a kind of antibacterial and mildew-proof wall covering of the present invention;
图3为本发明一种抗菌防霉墙布的表面涂布系统的接料槽内的结构示意图;Fig. 3 is the structural representation in the receiving tank of the surface coating system of a kind of antibacterial and mildew-proof wall covering of the present invention;
图4为本发明一种抗菌防霉墙布的表面涂布系统的涂布网辊的侧视图一;Fig. 4 is a side view one of the coating mesh roll of the surface coating system of a kind of antibacterial and mildew-proof wall covering of the present invention;
图5为本发明的刮料辊的结构示意图;Fig. 5 is the structural representation of scraping roller of the present invention;
图6为本发明的挡塞的结构示意图一;Fig. 6 is a structural schematic diagram 1 of the stopper of the present invention;
图7为本发明的挡塞的结构示意图二。Fig. 7 is a second structural schematic diagram of the stopper of the present invention.
附图标记:1、涂布网辊;101、上侧位置;102、下侧位置;103、小径端;104、大径端;2、旋转座;3、进料管;4、出料斗;5、布料;6、接料槽;601、接料槽;602、槽口;603、内槽;604、倾斜面;605、通孔;7、刮料件;701、刮刀;702、安装座;703、刮料辊;8、辊体;801、渗料段;802、渗料孔;803、加料管;804、加料孔;9、挡塞;900、料腔;901、环套;902、密封圈一;903、定挡环;904、密封圈二;905、挡块;906、动挡环;907、弹簧;908、缺口;909、联动块;910、联动轴;911、扭簧;912、导轮;913、抵压部;914、联动部;915、抵压弧面;916、抵压块;917、抵压斜面;10、传送带。Reference signs: 1, coating screen roller; 101, upper side position; 102, lower side position; 103, small diameter end; 104, large diameter end; 2, rotating seat; 3, feed pipe; 4, discharge hopper; 5. Cloth; 6. Feed trough; 601, feed trough; 602, notch; 603, inner groove; 604, inclined surface; 605, through hole; 7, scraper piece; 701, scraper; 702, mounting seat ; 703, scraping roller; 8, roller body; 801, seepage section; 802, seepage hole; 803, feed pipe; 804, feed hole; 9, stopper; 900, feed cavity; 901, ring sleeve; , sealing ring one; 903, fixed retaining ring; 904, sealing ring two; 905, block; 906, moving retaining ring; 907, spring; 908, notch; 909, linkage block; 910, linkage shaft; 911,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本实施例公开了一种抗菌防霉墙布的表面涂布系统,包括涂布网辊1和以及刮料件7,涂布网呈辊环形中空,在外周具有若干网孔,涂布网辊1内可存储待涂布的发泡浆料,由于待涂布的浆料为发泡状结构,可被暂存在涂布网辊1当中。This embodiment discloses a surface coating system for antibacterial and mildew-proof wall coverings, including a
刮料件7安装在涂布网辊1的内侧位置,并能够与涂布网辊1的内壁相互抵压,在涂布网辊1轴向旋转过程中,刮料件7通过与涂布网辊1的抵压,将绕过涂布网辊1上侧的发泡浆料向外挤出,对绕滚涂布网辊1上侧位置101的布料5进行涂布。The scraping member 7 is installed on the inner side of the
通过采用发泡的浆料进行涂布,浆料通过发泡装置进行发泡,而防霉抗菌的助剂则被混入到浆料当中,通过发泡形成发泡状的浆料。发泡后的浆料粘性增加,当中混入有大量的微孔起泡,浆料在网孔位置通过需要缓慢透过,使得发泡的浆料可被暂时存储在涂布网辊1当中,并且随着涂布网辊1的旋转,使得浆料会随着涂布网辊1向上移动,渗出的浆料将顺着上升运动在涂布网辊1的外周形成流动的状态,进而使得浆料也会附着附着在涂布网辊1的外周位置。为了避免渗出的浆料在涂布网辊1的外周过量附着,可定时在涂布网辊1的外周进行刮料清理,避免涂布过量的情况。The foamed slurry is used for coating, and the slurry is foamed by a foaming device, and the anti-mold and antibacterial additives are mixed into the slurry to form a foamed slurry through foaming. The viscosity of the slurry after foaming increases, and a large amount of micropore foaming is mixed in it, and the slurry needs to be slowly penetrated through the mesh position, so that the foamed slurry can be temporarily stored in the
在涂布网辊1的两端安装旋转座2,旋转座2安装在轴承座上,能够实现旋转支撑,并通过外周的齿轮传动结构以及驱动电机进行驱动,可实现涂布网辊1的轴向旋转动作。The
该传送带10通过传送辊旋转驱动,并在涂布网辊1的上侧位置101可实现传送带10的张紧。并且在传送带10的外周具有一定的粘性,可采用高分子的粘结层或者粘结剂,使得传送带10与布料5之间能够保持相互贴合稳定的状态;而两者之间的粘性不强,仅起到对布料5的稳定支撑的作用,保持布料5在输送和涂布过程中可保持稳定的状态,在涂布完成后,可布料5可轻松地从传送带10上脱离。The
待涂布的布料5从涂布网辊1的上侧经过,通过传送带10进行输送,经过涂布网辊1上侧的布料5与涂布网辊1相互贴合,从涂布网辊1表面渗出的浆料被附着在布料5表面实现涂布。The
涂布网辊1的两端敞开,一端安装进料管3,进料管3伸入到涂布网辊1当中,进而可将待涂布的浆料通入到涂布网辊1内,在涂布网辊1旋转工作过程中,浆料可在涂布网辊1当中均匀淌开,进而可时间浆料的输入。在涂布网辊1的另一端的下侧设位置可安装出料斗4。该涂布网辊1的下侧位置102的内侧壁朝出料斗4一侧倾斜,出料斗4可承接从涂布网辊1下流的浆料,由于涂布网辊1呈倾斜状态,因此输入到涂布网辊1内的浆料可在涂布网辊1当中形成流通,通过流通可使得浆料形成循环,避免浆料在流通过程中产生局部存积,而导致浆料长期在局部存积而产生的浓度过高的情况。流通的浆料可保持涂布过程中个处的浆料处于相对均匀一致的情况,提高不同过程中的均匀性和稳定性。Both ends of the
进一步优选方案中,该涂布网辊1呈锥形的筒状结构,一端为小径端103,另一端为大径端104,如图1所示。由于涂布网辊1呈锥形状态,安装时,保持涂布网辊1的轴线呈倾斜,并且使得涂布网辊1的上侧位置101保持水平状态,使得涂布网辊1上侧的母线处于水平状态,工作时主要由上侧的母线与布料5相互接触,实现涂布。In a further preferred solution, the
在涂布网辊1的下侧位置102朝向一侧倾斜,因此,使得涂布网辊1当中的布料5会在涂布网辊1的下侧位置102产生向下倾斜的流动,可供物料从涂布网辊1当中的浆料实现自动流通。The
由于涂布网辊1为锥形结构,在轴向方向上外周的各个位置的轴承不一致,并且由于涂布网辊1的轴向呈倾斜状态,涂布网辊1的上侧位置101的母线处,不仅在布料5的输送方向上存在一定的速度,而且在布料5的宽幅方向上也存在一个速度的趋势,浆料在于布料5接触涂布的过程中,浆料存在一个宽幅方向上的运动,使得浆料能够更轻易地向布料5的宽幅方向淌开,增加布料5表面在涂布过程中涂布浆料附着的完整性。Since the
浆料在受到涂布网辊1的携带,向上转动过程中,在最顶端的位置,也就是上侧位置101的状态下形成宽幅方向的转向,涂布的浆料可借助其本身的惯性携带继续运动,进而可加剧从涂布网辊1表面渗出,起到增加涂布量的效果。When the slurry is carried by the
在转动过程中,涂布网辊1外周面的位置旋转一周,在布料5表面的垂直投影也将产生变化,形成波浪状的涂覆状态,涂覆过程中涂布网辊1独立转动,且涂布网辊1与布料5的接触位置之间存在一定的线速度的差异,使得布料5在涂布过程中可接触到更长的涂布网辊1的外周面长度,能够有更多的涂料附着与布料5表面,而后通过涂布延流散开,从而增加布料5表面涂层附着的完整性。During the rotation process, the position of the outer peripheral surface of the
为了保持浆料在涂布网辊1当中的停留时间,在涂布网辊1内侧中间位置安装接料槽6,该接料槽6顶为敞开的槽口602,并且借料槽的宽度略小于涂布网辊1的宽度,并且要大于布料5涂布位置的宽幅,使得接料槽6的上侧槽口602能够对应于涂布网辊1的上侧位置101,可用于承接刮料件7刮料滴落的浆料。由于涂布网辊1当中的浆料在受到刮料件7内部的挤压后,较大量的浆料将会在涂布网辊1的内部向下滴落,并顺着刮料件7,滴落至接料槽6当中,起到对涂布网辊1当中的浆料循环收集的作用,并且每次向涂布网辊1当中注入的浆料能够通过循环延长涂布网辊1当中的停留时间,减少对浆料循环处理的过程。In order to maintain the residence time of the slurry in the
而在整个涂布网辊1的下部则安装有更大的槽体,可对滴落的浆料进行收集,可再次经过循环发泡后进行循环使用,能够减少浆料的浪费。And the lower part of the whole
如图2所示,该刮料件7为刮刀701,刮刀701的下侧通过安装座702安装于接料槽6内,刮刀701的上端伸出槽口602,并与涂布网辊1上侧位置101的内侧壁相抵,通过刮刀701上侧的边缘位置可对涂布网辊1的内侧表面产生挤压,并可对涂布网辊1内侧面上的浆料形成一个汇聚,可暂时停留在涂布网辊1的上侧位置101,并在刮刀701的压力作用下,可将浆料向布料5挤出涂布。As shown in Figure 2, the scraper 7 is a
接料槽6沿涂布辊的长度方向布置,在借料槽的底部位置开设有若干的通孔605,通过通孔605可可将接料槽6当中承接的涂布浆料重新下流回流到涂布网辊1的内周面上,有利于浆料在涂布网辊1内均匀涂布。The receiving
进一步地,在接料槽6的内部安装有顶部敞开的内槽603,内槽603可承接从上方滴落的浆料,即滴落的浆料要先经过内槽603,而后在下流至接料槽6当中。如图3所示,该内槽603朝向一侧倾斜设置,并且在内槽603较低的一端为敞开状的结构,内槽603当中的浆料从内槽603靠下的端部可向下流道至接料槽6的当中,并可集中汇流至接料槽6的一侧位置。Further, an
接料槽6的内侧底部设置为倾斜面604,倾斜面604与内侧的倾斜方向相反,从内槽603下流的浆料处于接料槽6的倾斜面604的高处位置,顺着倾斜面604的坡度,浆料可从倾斜面604下流布满整个接料槽6的底部位置。进而,通过倾斜面604的底部的通孔605,可将接料槽6承接的浆料,相对均匀地下流,并且能够散布到几乎整个宽幅长度向。The inner bottom of the receiving
该刮料件7还可采用刮料辊703,来代替刮刀701,通过环形辊状的刮料辊703可对涂布辊的上侧周免形成抵压,由于刮料辊703的上侧周免呈圆弧形的状态,能够增加刮料件7在涂布网辊1的上侧位置101的抵压接触位置,进而可在涂布网辊1的上侧面上增加浆料的挤出量,确保有足够的浆料会被涂布到布料5表面,增加涂布的效果和涂布质量的稳定性。This scraping member 7 can also adopt a
进一步地,该刮料辊703两端通过轴承座旋转支撑,并可实现轴向旋转,使得刮料辊703可主动的进行旋转动作,并且旋转方向与涂布网辊1相反。刮料辊703在旋转过程中,与上侧位置101的涂布网辊1的接触位置之间的运动方向相反,两者之间由浆料实现相互润滑,进而能够保持浆料的顺畅挤压涂布。而且两者相反的运动方向,可增加刮料辊703对涂布网辊1的浆料挤出作用,实现浆料稳定充足供给。Further, both ends of the scraping
如图4所示,该内槽603呈的截面呈弧形,刮料辊703的下侧伸入到弧形槽的内,并且刮料辊703的下侧面的位置能够被浸入到内侧当中的浆料当中,使得刮料辊703的表面始终附着有一定的浆料。而且该刮料辊703的外周位置还可附着有一层附着层,该附着层可采用具有一定吸附效果的布料5,使得刮料辊703本身就附着携带浆料,在于上侧的涂布网辊1产生抵压接触时可将浆料更加均匀地挤出可维持涂布过程的稳定性。As shown in Figure 4, the section of the
而且,如图4所示,该内槽603的截面的两侧边沿的高度不一致,内槽603较高的一侧边沿位置位于刮料辊703的旋转离开反向,内槽603与刮料辊703之间相互靠近,存积在内槽603当中的浆料,受到刮料辊703的旋转带动,将向右侧方向移动,延长浆料与刮料辊703之间相互附着的接触距离,可增加浆料与刮料辊703之间的接触效果。And, as shown in Figure 4, the heights of the two side edges of the section of the
本实施例中还公开另一种抗菌防霉墙布的表面涂布系统,在上述实施例的基础上,再参照图5、6,进行进一步说明。This embodiment also discloses another surface coating system for antibacterial and mildew-proof wall coverings. On the basis of the above embodiments, further description will be made with reference to FIGS. 5 and 6 .
刮料件7采用刮料辊703,刮料辊703包括辊体8,辊体8采用中空结构,内侧形成可存储浆料的料腔900。而且,辊体8的中间段为渗料段801,渗料段801的外周开设有若干可供浆料渗出的渗料孔802;在涂布过程中,浆料被存积在填满料腔900,浆料可从中间的渗料段801处向外周渗出,使得刮料辊703的外周可确保附着有足量的浆料,可保持浆料涂布的足量性。The scraping member 7 adopts a scraping
该辊体8内贯穿有加料管803,加料管803伸入至料腔900中间的位置,并对应于辊体8的中间端位置开设有加料孔804,通过加料管803可将外接的浆料注入料腔900内,实现辊体8内的浆料供给。A
进一步地,该在渗料段801的外周开设孔洞,并在该孔洞上覆盖有胶状的膜体进行堵塞,通过在胶状的膜体材料上开设孔洞,形成渗料孔802;由于胶状的膜体材料具有一定的弹性,在未收到挤压状态,该渗料孔802处于几乎紧闭的状态,即使其中存积浆料也不会从渗料段801外周的渗料孔802当中迅速伸出,将形成缓慢渗流的状态。Further, a hole is opened on the periphery of the
在辊体8内安装有两组挡塞9,在两组挡塞9之间形成料腔900,辊体8当中的浆料存积在两组挡塞9之间的料腔900当中,通过两组挡塞9在料腔900的两端位置形成一定的阻挡加压,使得料腔900当中的浆料可受到一定的挤压,进而能够确保浆料从辊体8表面的渗料孔802当中渗出,实现对刮料辊703表面的上浆效果。Two sets of
该两个挡塞9之间的间距可调节,具体地,如图6、7所示,挡塞9包括环套901,环套901套设在加料管803的外周,并通过在环套901的内周安装密封圈一902,环套901与加料管803之间的滑动密封。The distance between the two
环套901与另一组挡塞9相对的一端外周固定连接有定挡环903,定挡环903的外周通过密封圈二904与辊体8的内周壁实现滑动密封;环套901与另一组挡塞9相背的一端外周固定连接有挡块905。环套901的外周套设有动挡环906,动挡环906与环套901之间形成轴向的滑动连接结构,并且受到定挡环903和挡块905的限位,动挡环906滑动可在定挡环903与挡块905之间滑动调节。在定挡环903与动挡环906之间弹性抵压有弹簧907,通过弹簧907的弹性作用,可将动挡环906抵压限位在挡块905上,使得定挡环903和动挡环906分别在环套901的两端外侧位置,形成双挡环结构。The outer circumference of one end of the
在动挡环906的外周开设若干呈圆周分布的缺口908,缺口908内通过联动轴910转动连接有联动块909,联动块909能够通过联动轴910实现摆动调节,并且该联动块909与缺口908的数量一般为六到八组,根据实际情况可具体设置。联动块909的一端向挡块905的方向伸出,形成与辊体8内周壁抵压的抵压部913,联动块909的另一端向定挡块905方向延伸,形成联动部914;联动轴910的外周套设有扭簧911,通过扭簧911可带动联动块909的抵压部913一端向外周摆动,使得抵压部913与辊体8的内周壁抵压实现抵压固定。抵压部913与辊体8的内周产生抵压后,可保持与辊体8之间的相互固定,形成装夹结构。Open some
该定挡块905朝向动挡块905的一侧固定连接有若干抵压块916,抵压块916与联动块909一一对应,并在抵压块916朝向联动块909的一端加工形成抵压斜面917,抵压斜面917朝向辊套的外周方向倾斜设置,在联动块909的联动部914上具有与抵压斜面917抵压适配的抵压弧面915。由抵压斜面917与抵压弧面915相互抵压适配,实现联动块909与定挡块905、动挡块905之间的联动。The fixed
在动挡环906与定挡环903相互靠近时,定挡块905上的抵压斜面917推动抵压弧面915向外侧摆动,即联动块909的联动部914一侧向外摆动;抵压部913的一侧则向内摆动,使得抵压部913与辊体8的内周壁相互分离,可从定挡块905的内侧推动两组挡塞9向背运动。When the
在联动块909的联动部914上转动连接有导轮912,导轮912可与辊体8的内周壁轴向滚动导滑。当联动块909的抵压部913与辊体8的内周壁相互抵压时,导轮912与辊体8的内周壁相互分离,缩入定挡环903和动挡环906之间;联动块909的抵压部913向内摆动,联动部914向外摆动,导轮912与辊体8的内周壁相抵。A
在刮料辊703工作时,从辊体8的两端将挡塞9向辊体8的中间挤压,将挡塞9中间的料腔900收缩。通过加料管803向挡塞9中间的料腔900当中注入浆料,通过加压,将两组挡塞9向外侧顶开,使得料腔900当中充满浆料,在整个料腔900当中几乎不存在间隙,在环形料腔900的上侧位置101也不存在间隙,因此从整个环形的辊体8外周的各个位置都能够向外伸出浆料,尤其是确保辊体8的上侧位置101能够始终具有充足的浆料供给,可实现更加稳定均匀的涂布。When the scraping
在两组挡塞9撑开至适当距离后,降低加料管803当中的加压强度,由于此时受到挡塞9内的弹簧907和扭簧911作用,将挡塞9当中的联动块909向外侧撑开,使得抵压部913与辊体8的内周形成稳定的夹持固定作用,此时挡塞9将无法继续向外移动。加料管803当中产生的压力将继续对渗料段801的内侧产生压力,使得渗料孔802处将受压,可保持浆料稳定的输出。而且,当加料管803当中的压力突然增大时,增加的压力又将继续推动挡塞9向外侧移动,挡塞9当中的定挡环903和动挡环906之间产生联动,抵压部913向内收缩,挡塞9与辊体8内部之间的夹持作用消失,有导轮912与辊体8内周相互抵压传动,可将挡塞9向外侧推动,进而可实现过多压力释放的作用。After the two groups of
进一步地,可在两组挡塞9的向背的一侧位置安装限位弹簧907,通过限位弹簧907可对挡塞9形成一定的向内侧的压力,该限位弹簧907一端可抵压在辊体8内侧的凸起阶面上,另一端可抵压在挡塞9的挡块905上,实现对挡塞9的支撑限位。当加料管803当中的压力下降,无法维持限位弹簧907的弹性作用,将被向背推动收缩,进而可实现降压后的补充调整作用,进而可进一步维持料腔900当中的压力稳定,保持渗料段801处于稳定渗料的状态,维持涂布效果的稳定性。Further, a
本实施例还公开一种抗菌防霉墙布的生产工艺,采用上述任一的涂布系统进行涂布;传送带10的下侧与待涂布的布料5相互粘合,通过传送带10带动布料5从涂布网辊1上侧经过;在涂布网辊1轴向旋转过程中,刮料件7通过与涂布网辊1的抵压,将绕过涂布网辊1上侧的发泡浆料向外挤出,对绕滚涂布网辊1上侧位置101的布料5进行涂布。通过涂布系统在布料5的下侧涂布形成发泡的浆料层,而后将布料5输送进入烘干设备将浆料层烘干,得到抗菌防霉墙布基材,通过后续的印花复合等工艺加工形成具有抗菌防霉效果的墙布。This embodiment also discloses a production process of antibacterial and mildew-proof wall covering, which is coated by any of the above-mentioned coating systems; the lower side of the
浆料相对湿润,在涂布过程中可向布料5当中渗透,进入到布料5内部,使得布料5内部具有抗菌防霉的效果,而大部分的浆料会以发泡状的结构停留的布料5的下侧表面位置,在烘干后可在布料5的表层一侧形成具有抗菌防霉效果的保护层,并且该保护层可在一侧方向上起到抗菌防霉的保护作用,起到阻隔的效果。The slurry is relatively moist, and can penetrate into the
进一步地,该布料5在第一次涂布烘干会后,可再次采用上述涂布工艺进行涂布,对布料5的另一侧也进行涂布,使得布料5的两侧面上都能够形成抗菌防霉的保护层,进而大大提高布料5的抗菌防霉效果。Further, after the first coating and drying session of the
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the scope of protection of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the scope of protection of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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