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CN115674034A - Method for adjusting ratio of abrasive particles to medium - Google Patents

Method for adjusting ratio of abrasive particles to medium Download PDF

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Publication number
CN115674034A
CN115674034A CN202211382198.5A CN202211382198A CN115674034A CN 115674034 A CN115674034 A CN 115674034A CN 202211382198 A CN202211382198 A CN 202211382198A CN 115674034 A CN115674034 A CN 115674034A
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medium
weight
unit time
abrasive particles
per unit
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CN202211382198.5A
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刘俊
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Weijia Intelligent Equipment Chongqing Co ltd
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Weijia Intelligent Equipment Chongqing Co ltd
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Abstract

Method for adjusting the ratio of abrasive particles to media: the method belongs to the technical field of abrasive particle medium jet flow, and firstly, the weight of abrasive particles entering a discharge pipe from a generating tank in unit time is obtained through the change of the weight detected by an electronic scale in unit time and is marked as a. Secondly, the weight of the medium entering the tapping pipe per unit time can be calculated from the flow rate. Finally, the weight ratio of abrasive particles to medium in the tapping pipe per unit time = the weight of medium entering the tapping pipe per unit time: the weight of the abrasive particles entering the tapping pipe per unit time. The invention can firstly know the weight change of the abrasive particles in the mixing tank or the generating tank, further know the proportion of the abrasive particles and the medium in the discharging pipe, and then realize the adjustment according to the requirement.

Description

调节磨粒与介质比例的方法Method of adjusting the ratio of abrasive grains to medium

技术领域technical field

本发明属于磨粒介质射流技术领域,特别涉及数字化调节磨粒与介质比例的方法。The invention belongs to the field of abrasive media jet technology, in particular to a method for digitally adjusting the ratio of abrasive grains to media.

背景技术Background technique

目前的磨料介质射流装备,都是介质和磨粒(例如:介质为水或液态树脂等流动性液体,磨粒为金刚砂、碳化硅或氧化锆,或其按设定比例混合的磨粒),在混料罐或发生罐中混合,然后流出进行供料,但是现在的技术中无法得知出料中磨粒和介质的比例。The current abrasive media jet equipment is all media and abrasive particles (for example: the medium is a fluid liquid such as water or liquid resin, and the abrasive particles are corundum, silicon carbide or zirconia, or abrasive particles mixed in a set ratio), Mix in the mixing tank or generating tank, and then flow out for feeding, but the current technology cannot know the ratio of abrasive grains and media in the output.

发明内容Contents of the invention

本发明的目的是提供调节磨粒与介质比例的方法,可以得知出料管中磨粒和水的重量变化。The purpose of the present invention is to provide a method for adjusting the ratio of abrasive grains to medium, so that the weight change of abrasive grains and water in the discharge pipe can be known.

调节磨粒与介质比例的方法:其特征在于包括下列步骤:The method for adjusting the ratio of abrasive grains to medium: it is characterized in that it comprises the following steps:

首先,通过单位时间内电子秤检测到的重量的变化,得到单位时间从发生罐进入出料管的磨粒的重量,记为a。First, through the weight change detected by the electronic scale per unit time, the weight of the abrasive particles entering the discharge pipe from the generating tank per unit time is obtained, which is denoted as a.

其次,根据流速可以计算单位时间进入出料管的介质的重量。Secondly, according to the flow rate, the weight of the medium entering the discharge pipe per unit time can be calculated.

最后,单位时间内出料管内的磨粒与介质的重量比=单位时间进入出料管的介质的重量:单位时间进入出料管的磨粒的重量。Finally, the weight ratio of the abrasive grains in the discharge pipe to the medium per unit time = the weight of the medium entering the discharge pipe per unit time: the weight of the abrasive grains entering the discharge pipe per unit time.

其优点在于:Its advantages are:

本发明可以首先得知混料罐或发生罐中磨粒的重量变化,进一步得知出料管中磨粒和介质的比例,然后实现根据需要进行调节。The invention can first know the weight change of the abrasive grains in the mixing tank or the generation tank, and further know the ratio of the abrasive grains and the medium in the discharge pipe, and then realize adjustment as required.

附图说明Description of drawings

图1为实施本方法的原理装置简图。Figure 1 is a schematic diagram of the principle device for implementing the method.

磨粒料箱1、发生罐2(混料罐)、电子秤3、泵4、进介质管5、出料管6、发生罐进介质口7、三通接头8、调节管路9、总阀门10、进介质阀门11、调节阀门12。Abrasive material box 1, generating tank 2 (mixing tank), electronic scale 3, pump 4, medium inlet pipe 5, discharge pipe 6, medium inlet of generating tank 7, tee joint 8, regulating pipeline 9, total Valve 10, medium inlet valve 11, regulating valve 12.

具体实施方式Detailed ways

如图1所示:一种示意的超高压(260Mpa)磨粒流发生器结构包括磨粒料箱1和发生罐2。As shown in FIG. 1 : a schematic ultra-high pressure (260Mpa) abrasive flow generator structure includes an abrasive material box 1 and a generating tank 2 .

磨粒料箱1底部出口和发生罐2的顶部入磨粒口管路连接。The outlet at the bottom of the abrasive material box 1 is connected to the abrasive grain inlet at the top of the generating tank 2 by a pipeline.

泵4有泵出介质管,经过三通接头8以后一路经过进介质管路5连接发生罐进介质口7。经过三通接头8以后另一路为调节管路9。The pump 4 has a pumping medium pipe, and after passing through the three-way joint 8, it is connected to the medium inlet 7 of the tank through the medium inlet pipeline 5. After passing through the three-way joint 8, the other road is the regulating pipeline 9.

进介质管路5上设有进介质阀门11。The medium inlet pipeline 5 is provided with a medium inlet valve 11 .

调节管路9上设有调节阀门12。A regulating valve 12 is provided on the regulating pipeline 9 .

泵出介质管上设有总阀门10。A main valve 10 is arranged on the pumping medium pipe.

发生罐2底部设有电子秤3(电子秤)。An electronic scale 3 (electronic scale) is arranged at the bottom of the tank 2 .

发生罐2底部有出料管6。A discharge pipe 6 is arranged at the bottom of the tank 2 .

调节管路9出口连接在出料管6上。The outlet of the adjustment pipeline 9 is connected to the discharge pipe 6 .

进介质管路5和调节管路9分别设有各自的流量传感器。The inlet medium pipeline 5 and the regulating pipeline 9 are respectively provided with respective flow sensors.

调节磨粒与介质比例的方法:包括下列步骤:The method for adjusting the ratio of abrasive grains to medium: includes the following steps:

由于进介质管5和出料管6内介质的流速是相同的,发生罐2里的水始终重量不变。发生罐2的重量保持不变。Because the flow rate of the medium in the medium pipe 5 and the discharge pipe 6 is the same, the water in the tank 2 has a constant weight all the time. The weight of tank 2 remains constant.

单位时间内电子秤3检测到的重量的变化,就是单位时间从发生罐2进入出料管6的磨粒的重量a(单位为克)。The weight change detected by the electronic scale 3 per unit time is the weight a (in grams) of the abrasive grains entering the discharge pipe 6 from the generator tank 2 per unit time.

根据流速可以计算单位时间进入出料管6的介质的重量。According to the flow rate, the weight of the medium entering the discharge pipe 6 per unit time can be calculated.

单位时间进入出料管6的介质的重量:单位时间进入出料管6的磨粒的重量=单位时间内出料管6内的磨粒与介质的重量比。The weight of the medium entering the discharge pipe 6 per unit time: the weight of the abrasive grains entering the discharge pipe 6 per unit time = the weight ratio of the abrasive grains in the discharge pipe 6 to the medium per unit time.

此时若加介质则磨粒与介质的重量比变小。At this time, if the medium is added, the weight ratio of the abrasive grains to the medium becomes smaller.

此时若减少介质则磨粒与介质的重量比变大。At this time, if the media is reduced, the weight ratio of the abrasive grains to the media will increase.

进一步的:further:

如果上述比例值大于或者小于设定的所需比例值,则调节进介质阀门11和调节阀门12进行调整。If the above-mentioned proportional value is greater or smaller than the set required proportional value, the medium inlet valve 11 and the regulating valve 12 are adjusted for adjustment.

当介质为水时:When the medium is water:

具体的数值的公式也可以采用:Specific numerical formulas can also be used:

Figure BDA0003928832230000021
Figure BDA0003928832230000021

其中,

Figure BDA0003928832230000022
in,
Figure BDA0003928832230000022

式中所述磨粒的重量和介质的重量均为单位时间内的重量。The weight of the abrasive grains and the weight of the medium mentioned in the formula are the weight per unit time.

泵4连接介质箱。Pump 4 is connected to the media tank.

泵4将介质送入发生罐2,磨粒从磨粒料箱1进入发生罐2。The pump 4 sends the medium into the generation tank 2, and the abrasive grains enter the generation tank 2 from the abrasive material box 1.

可以设置LED显示屏显示相应的数值。The LED display can be set to display the corresponding value.

所述的介质可为液态介质,例如水,磨粒为金刚砂。The medium may be a liquid medium, such as water, and the abrasive grains are corundum.

Claims (2)

1. Method for adjusting the ratio of abrasive particles to media: the method is characterized by comprising the following steps:
firstly, the weight of abrasive particles entering a discharge pipe (6) from a generating tank (2) in unit time is obtained through the weight change detected by an electronic scale (3) in unit time and is marked as a;
secondly, the weight of the medium entering the discharge pipe (6) in unit time can be calculated according to the flow rate;
finally, the weight ratio of the abrasive particles to the medium in the discharge pipe (6) per unit time = the weight of the medium entering the discharge pipe (6) per unit time: the weight of the abrasive particles entering the discharge pipe (6) per unit time.
2. The method of adjusting abrasive particle to media ratio of claim 1: the method is characterized by comprising the following steps:
when the medium is water: the formula adopted is as follows:
Figure FDA0003928832220000011
wherein,
Figure FDA0003928832220000012
CN202211382198.5A 2022-11-07 2022-11-07 Method for adjusting ratio of abrasive particles to medium Pending CN115674034A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211382198.5A CN115674034A (en) 2022-11-07 2022-11-07 Method for adjusting ratio of abrasive particles to medium

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211382198.5A CN115674034A (en) 2022-11-07 2022-11-07 Method for adjusting ratio of abrasive particles to medium

Publications (1)

Publication Number Publication Date
CN115674034A true CN115674034A (en) 2023-02-03

Family

ID=85049550

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211382198.5A Pending CN115674034A (en) 2022-11-07 2022-11-07 Method for adjusting ratio of abrasive particles to medium

Country Status (1)

Country Link
CN (1) CN115674034A (en)

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