CN115672082A - Hypochlorous acid disinfectant filling equipment - Google Patents
Hypochlorous acid disinfectant filling equipment Download PDFInfo
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- CN115672082A CN115672082A CN202210408440.5A CN202210408440A CN115672082A CN 115672082 A CN115672082 A CN 115672082A CN 202210408440 A CN202210408440 A CN 202210408440A CN 115672082 A CN115672082 A CN 115672082A
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技术领域technical field
本发明涉及消毒液灌装设备技术领域,具体地说是一种次氯酸消毒液灌装设备。The invention relates to the technical field of disinfectant liquid filling equipment, in particular to a hypochlorous acid disinfectant filling equipment.
背景技术Background technique
众所周知,次氯酸钠消毒液作为广谱,高效,安全的消毒液,不仅是已有许多国家认定为食品添加剂使用,包括自来水消毒,在医疗,农业,畜牧业以及日常生活中广为使用。而弱酸性次氯酸消毒液(含微酸性次氯酸),其消毒能力远比次氯酸钠强(几十倍以上),安全,对皮肤无损伤,无刺激,包括居室空间的消毒,使其的使用范围更为广泛,需求量越来越大。As we all know, sodium hypochlorite disinfectant, as a broad-spectrum, efficient and safe disinfectant, is not only recognized as a food additive by many countries, but also used for disinfection of tap water. It is widely used in medical care, agriculture, animal husbandry and daily life. The weak acid hypochlorous acid disinfectant (containing slightly acidic hypochlorous acid), its disinfection ability is far stronger than that of sodium hypochlorite (above dozens of times), safe, no damage to the skin, no stimulation, including the disinfection of living space, making it safe The scope of use is wider and the demand is increasing.
目前,消毒液通常需要在工厂中进行配置,然后采用包装袋、包装瓶或包装桶进行装盛后使用,如果没有及时使用,长时间放置后消毒液的主要成分容易分解、沉淀或变质,造成浪费;同时,包装袋、包装瓶或包装桶的一次性使用也容易造成白色污染和浪费,且为了提高消毒液的保质期而添加的稳定剂对环境的污染也相对较大。At present, disinfectants usually need to be prepared in the factory, and then packed in bags, bottles or barrels before use. If they are not used in time, the main components of the disinfectant will easily decompose, precipitate or deteriorate after being placed for a long time, causing Waste; at the same time, the one-time use of packaging bags, packaging bottles or packaging barrels is also likely to cause white pollution and waste, and the stabilizers added in order to improve the shelf life of disinfectant solutions are also relatively polluting to the environment.
发明内容Contents of the invention
本发明为了解决上述现有技术的实质性不足,提供一种结构新颖、可即时加工,即时盛装,储存时间短、消毒效果显著、使用范围广、节约能源、环保无污染的次氯酸消毒液灌装设备。In order to solve the substantive deficiencies of the above-mentioned prior art, the present invention provides a hypochlorous acid disinfectant with novel structure, instant processing, instant dress, short storage time, remarkable disinfection effect, wide application range, energy saving, environmental protection and pollution-free Filling equipment.
本发明解决上述技术问题采用的技术手段是:The technical means adopted by the present invention to solve the problems of the technologies described above are:
一种次氯酸消毒液灌装设备,其特征在于包括底座7、壳体8、次氯酸消毒液混合装置9、消毒液泵送装置10、次氯酸原液箱(或原液管路)13、工作液储液箱14、出液嘴15、气源17、水源、电源和控制系统16,A hypochlorous acid disinfectant filling equipment, characterized in that it includes a
所述壳体8下端与底座7固定连接,所述壳体8前端面上设有灌装桶坐槽8-1、显示屏8-2,所述壳体8内设有次氯酸消毒液混合装置9、消毒液泵送装置10、次氯酸原液箱(或原液管路)13、工作液储液箱14,The lower end of the
所述消毒液泵送装置10分别与次氯酸消毒液混合装置9、控制系统16、水源、次氯酸原液箱(或原液管路)13、工作液储液箱14、气源17相连接,本发明气源17可采用在壳体内设置气罐,The
所述坐槽8-1顶部安装有出液嘴15,所述工作液储液箱14经消毒液泵送装置10与出液嘴15相连通,A
所述显示屏8-2和电源分别与控制系统16相连接,The display screen 8-2 and the power supply are respectively connected with the
所述次氯酸消毒液混合装置9的出液口经管路与工作液储液箱14相连通,The liquid outlet of the hypochlorous acid
所述次氯酸消毒液混合装置9包括混液板1,所述混液板内设有无动力驱动混合的混液混气通道2,当要制作工作液时,控制系统即指令消毒液泵送装置动作,将水、原液和气体分别泵送至混液板中,通过混液混气通道的无动力混合,将液液、液气充分按比例快速完全混合,不但节省了利用混液机构的动力泵来提供动力,而且还节省了很多管路接头,显著降低了成本、重量,大大缩小了占用体积,并具有反应充分、混合效果显著、稳定性好、可靠性高、耐腐蚀性好,耐压力高、密封性能高的作用,混合好的工作液经次氯酸消毒液混合装置流入到工作液储液箱内,然后通过消毒液泵送装置将完全混合的工作液泵送至工作液储液箱,使用者即可通过已有的消毒桶反复放置在坐槽内,通过点击操作按钮灌装混合好的工作液,达到了即时加工,即时盛装,储存时间短、消毒效果显著、使用范围广、节约能源、环保无污染的作用。The hypochlorous acid
本发明所述混液板1是由下底板11和上盖板12密封固定连接而成,所述下底板11上设有上凹槽21-1,所述上盖板12上设有下凹槽21-2,所述上凹槽21-1与下凹槽21-2相密封对接固定连接而形成混液混气通道2,以达到加工方便的作用。The
本发明可在所述上凹槽21-1外侧的下底板11上设有定位插槽或定位插条11-1,所述下凹槽21-2外侧的上盖板12上设有定位插条或定位插槽12-1,所述定位插槽与定位插条密封固定插接,以利于安装时通过定位插槽和定位插条的快速插接,对上凹槽21-1和下凹槽21-2进行精确定位和进一步密封,达到密封性能高、稳定性好、可靠性高、耐压力高的作用。In the present invention, positioning slots or positioning inserts 11-1 can be provided on the
本发明所述混液混气通道2包括进水接口2-11、进水通道2-12、原液接口2-13、原液通道2-14、水提速通道2-15、液液加速通道2-16、液液扩散混合通道2-17、液液减压提速通道2-18、液液提速通道2-19、气体接口2-20、气体通道2-21、液气加速通道2-22、液气扩散混合通道2-23、液气混合提速通道2-24、液气混合腔2-25、混液减压提速通道2-26和混液排出接口2-27,所述水提速通道2-15、液液扩散混合通道2-17、液液提速通道2-19、液气扩散混合通道2-23分别为锥形通道,The mixed liquid and gas mixed
所述进水接口2-11、原液接口2-13、混液排出接口2-27和气体接口2-20分别间隔设置在混液板一侧,所述进水通道2-12进口与进水接口2-11相连通,出口与水提速通道2-15大径端相连通,所述水提速通道2-15小径端出口与液液加速通道2-16进口相连通,所述液液加速通道2-16一侧的原液入口经原液通道2-14与原液接口2-13相连通,所述原液通道2-14原液的压力大于水提速通道2-15内水的压力,以使原液通道2-14内的高压原液对水提速通道2-15内的低压水产生抽吸作用一同进入液液加速通道2-16进行混合,所述液液加速通道2-16出口与液液扩散混合通道2-17小径端进口相连通,液液加速通道2-16内初步混合的液体再通过液液扩散混合通道2-17的锥形通道内壁旋流并逐渐降速,以延长混合时间,使之进一步充分混合,所述液液扩散混合通道2-17大径端出口与所述液液减压提速通道2-18进口相连通,所述液液减压提速通道2-18的内径小于液液扩散混合通道2-17大径端内径,所述液液减压提速通道2-18出口与液液提速通道2-19大径端进口相连通,使水和次氯酸钠达到提速混合的作用,所述液液提速通道2-19小径端出口与液气加速通道2-22进口相连通,所述液气加速通道2-22一侧入口经气体通道2-21与气体接口2-20相连通,所述气体通道2-21内气体的压力大于液气加速通道2-22内混合液体的压力,气体通道2-21内的气体形成高压、高速流动的气体对混液液体产生抽吸作用并在液气加速通道2-22内进行混合,所述液气加速通道2-22出口与液气扩散混合通道2-23小径端相连通,所述液气扩散混合通道2-23大径端出口与液气混合提速通道2-24进口相连通,且所述液气混合提速通道2-24的内径小于液气扩散混合通道2-23大径端内径,使三种流体达到提速混合的作用,所述液气混合提速通道2-24出口与液气混合腔2-25进口相连通,所述液气混合腔2-25出口经混液减压提速通道2-26与混液排出接口2-27相连通,所述液气混合腔2-25的内径大于液气混合提速通道2-24内径,以利于通过液气混合提速通道2-24对液气混合液进行减压增速,使之快速混合,当混合液进入液气混合腔2-25内,再通过液气混合腔2-25对混合液进行降速,一方面增大混合空间,另一方面延长混合路径,增大反应空间,使之完全充分混合反应成次氯酸液,充分混合后的次氯酸液经混液排出接口2-27流出,达到了混合效果显著,混液输出浓度无波动,反应充分的作用。The water inlet port 2-11, the original liquid port 2-13, the mixed liquid discharge port 2-27 and the gas port 2-20 are respectively arranged on one side of the mixed liquid plate at intervals, and the inlet of the water inlet channel 2-12 is connected to the water inlet port 2 -11 is connected, the outlet is connected with the large-diameter end of the water speed-up channel 2-15, the outlet of the small-diameter end of the water speed-up channel 2-15 is connected with the inlet of the liquid-liquid acceleration channel 2-16, and the liquid-liquid acceleration channel 2- The raw liquid inlet on one side of 16 is connected with the raw liquid interface 2-13 through the raw liquid channel 2-14, and the pressure of the raw liquid in the raw liquid channel 2-14 is greater than the pressure of the water in the water speed-up channel 2-15, so that the raw liquid channel 2-14 The high-pressure raw liquid in the water pumps the low-pressure water in the water speed-up channel 2-15 and enters the liquid-liquid acceleration channel 2-16 for mixing. The outlet of the liquid-liquid acceleration channel 2-16 and the liquid-liquid diffusion mixing channel 2-17 The small-diameter end is connected to the inlet, and the liquid initially mixed in the liquid-liquid acceleration channel 2-16 is swirled through the inner wall of the conical channel of the liquid-liquid diffusion mixing channel 2-17 and gradually slowed down to prolong the mixing time and further fully mix it. , the outlet of the large-diameter end of the liquid-liquid diffusion mixing channel 2-17 is connected to the inlet of the liquid-liquid decompression and acceleration channel 2-18, and the inner diameter of the liquid-liquid decompression and acceleration channel 2-18 is smaller than that of the liquid-liquid diffusion mixing channel 2-17 inner diameter of the large-diameter end, the outlet of the liquid-liquid decompression speed-up channel 2-18 is connected with the inlet of the large-diameter end of the liquid-liquid speed-up channel 2-19, so that water and sodium hypochlorite can achieve the effect of speed-up mixing, and the liquid-liquid speed-up The outlet of the small-diameter end of the channel 2-19 is connected with the inlet of the liquid-gas acceleration channel 2-22, and the inlet on one side of the liquid-gas acceleration channel 2-22 is connected with the gas interface 2-20 through the gas channel 2-21, and the gas channel The pressure of the gas in 2-21 is greater than the pressure of the mixed liquid in the liquid-gas acceleration channel 2-22, and the gas in the gas channel 2-21 forms a high-pressure, high-speed flowing gas to produce a suction effect on the mixed liquid and flow in the liquid-gas acceleration channel 2 -22 for mixing, the outlet of the liquid-gas acceleration channel 2-22 is connected to the small-diameter end of the liquid-gas diffusion mixing channel 2-23, and the outlet of the large-diameter end of the liquid-gas diffusion mixing channel 2-23 is connected to the liquid-gas mixing speed-up channel The inlets of 2-24 are connected, and the inner diameter of the liquid-gas mixing speed-up channel 2-24 is smaller than the inner diameter of the large-diameter end of the liquid-gas diffusion mixing channel 2-23, so that the three fluids can achieve the effect of speed-up mixing, and the liquid-gas mixing speed-up The outlet of the channel 2-24 is connected with the inlet of the liquid-gas mixing chamber 2-25, and the outlet of the liquid-gas mixing chamber 2-25 is connected with the mixed-liquid discharge interface 2-27 through the mixed-liquid decompression and speed-up channel 2-26. The inner diameter of the mixing chamber 2-25 is greater than the inner diameter of the liquid-gas mixing speed-up channel 2-24, so as to facilitate the decompression and speed-up of the liquid-gas mixed liquid through the liquid-gas mixing speed-up channel 2-24, so that it can be mixed quickly. In the gas mixing chamber 2-25, the speed of the mixed liquid is reduced through the liquid-gas mixing chamber 2-25. On the one hand, the mixing space is increased, and on the other hand, the mixing path is extended to increase the reaction space, so that it can be fully mixed and reacted into hypochlorous acid solution, The fully mixed hypochlorous acid liquid flows out through the mixed liquid discharge interface 2-27, achieving remarkable mixing effects, no fluctuation in the output concentration of the mixed liquid, and sufficient reaction.
本发明可在所述液液减压提速通道2-18和液液提速通道2-19间设有液液混合腔2-28,所述液液混合腔2-28的内径大于液液减压提速通道2-18内径,以利于增大混合液体的混合空间,延长混合路径,进一步使得液液充分混合。In the present invention, a liquid-liquid mixing chamber 2-28 can be provided between the liquid-liquid decompression and speed-up passage 2-18 and the liquid-liquid speed-up passage 2-19, and the inner diameter of the liquid-liquid mixing chamber 2-28 is larger than that of the liquid-liquid decompression The inner diameter of the speed-up channel 2-18 is beneficial to increase the mixing space of the mixed liquid, prolong the mixing path, and further make the liquid and liquid fully mix.
本发明可在所述液气混合腔2-25至少设有一个,当所述液气混合腔2-25数量为2个以上时,所述液气混合腔2-25依次串联在液气混合提速通道2-24上,以利于延长气体与溶液混合反应路径,加大反应时间和反应空间,使之达到完全混合、充分反应的作用。According to the present invention, at least one liquid-gas mixing chamber 2-25 can be provided. On the speed-up channel 2-24, in order to prolong the mixing reaction path of gas and solution, increase the reaction time and reaction space, so as to achieve the effect of complete mixing and full reaction.
本发明所述进水接口2-11、原液接口2-13、混液排出接口2-27和气体接口2-20与上盖板12一体制成,所述进水接口2-11、原液接口2-13、混液排出接口2-27和气体接口2-20的外壁设有定位凸缘3和卡槽4,所述下底板11上对应设有凸缘定位槽5和卡槽定位台6,所述定位凸缘3与凸缘定位槽5相配合密封固定连接,所述卡槽4和卡槽定位台6相配合密封固定连接,以达到进一步提高接口的密封性,防止流体泄漏的作用。The water inlet port 2-11, stock solution port 2-13, mixed liquid discharge port 2-27 and gas port 2-20 of the present invention are integrally formed with the
本发明所述混液板可以采用耐腐蚀的金属制成,也可以采用耐腐蚀、耐高压的非金属制成。The liquid mixing plate of the present invention can be made of corrosion-resistant metal, or can be made of corrosion-resistant and high-pressure-resistant non-metal.
本发明可在所述坐槽8-1下端面安装有读写专用消毒桶上的电子标签信息的FRID射频读写器18,所述FRID射频读写器18与控制系统16相连接,以利于通过FRID射频读写器读取专用消毒桶上的电子标签并上传至控制系统,通过控制系统自动指令消毒液泵送装置动作,将工作液通过出液嘴灌装到专用消毒桶中,达到自动灌装的作用。The present invention can be installed with the RFID radio frequency reader 18 of the electronic tag information on the special disinfection barrel of reading and writing on the lower end face of described sitting groove 8-1, and described RFID radio frequency reader 18 is connected with
本发明所述消毒液泵送装置10包括水泵、原液泵、减压阀、工作液泵,所述水泵进水口与水源相连通,出水口经水管与次氯酸消毒液混合装置相连通,所述原液泵经原液输入管路与次氯酸原液箱(或原液管路)相连通,原液泵出液口经原液输出管路与次氯酸消毒液混合装置的原液接口相连接,所述减压阀进气口对接气体罐,出气口对接次氯酸消毒液混合装置的气体接口,所述工作液泵上的进出液口经工作液电磁阀分别与工作液进液管路和工作液出液管路相连接,所述工作液进液管路另一端与工作液储液箱的出液口相连接,所述工作液出液管路另一端与出液嘴相连接,所述工作液电磁阀和减压阀分别经控制系统控制。The
本发明所述原液泵采用注射泵,以利于通过注射泵定量输出工作液量。The stock solution pump of the present invention adopts a syringe pump, so as to facilitate the quantitative output of the working fluid through the syringe pump.
本发明所述注射泵包括注射筒体19、后端盖20、活塞22、推杆23、往复驱动装置24和前端盖25,所述前端盖25上设有流体通孔26和进水孔27,所述进水孔27经进水管路与水源相连通,所述进水管路上设有开关阀,所述后端盖20上设有出液孔28,所述出液孔28经三通电磁阀分别与原液输入管路和原液输出管路相连通,所述三通电磁阀经控制系统控制,当要清洗时,水源打开,清水即通过进水孔进入注射泵的压力腔内对压力腔内壁的残留药液进行稀释并清洗,避免了药液长时间在压力腔的内壁形成结晶而磨损活塞外周,在活塞的运动过程中将清洗后的水经流体通孔排出。The injection pump of the present invention includes an
本发明所述注射筒体19内部设有衬套29,所述衬套29一端与后端盖20密封固定连接,另一端与前端盖25密封固定连接,以使注射筒体19内的衬套29内壁始终与活塞22密封连接,保证注射泵的使用性能的作用。The interior of the
本发明所述前端盖25、衬套29、后端盖20、推杆23和活塞22分别采用耐腐蚀、耐磨损、抗老化的塑料材质制成,本发明所述塑料材质优选采用聚四氟乙烯。The front end cover 25 of the present invention, the
本发明所述开关阀采用电磁阀,所述电磁阀经控制系统控制,以达到通过控制系统自动打开电磁阀,对注射泵进行定期清洗。The on-off valve of the present invention adopts a solenoid valve, and the solenoid valve is controlled by a control system to automatically open the solenoid valve through the control system to clean the injection pump regularly.
本发明还可在所述注射筒体外周均布设有可拆卸的固定装置,其包括连接杆32和固定螺母33,所述连接杆32一端与前端盖25固定连接,另一端穿过后端盖20经连接杆32上设有的螺纹段与固定螺母33螺纹连接,使得注射筒体19、衬套29一端与后端盖20密封抵触,另一端与前端盖25密封抵触,将前端盖25、注射筒体19、衬套29和后端盖20固定在一起,达到方便拆装、更换的作用。In the present invention, a detachable fixing device is evenly distributed on the outer periphery of the injection cylinder, which includes a connecting
本发明所述往复驱动装置24是由驱动电机24-1、导向部24-2、丝母24-3和导向底板24-4组成,所述导向底板24-4前部与注射筒体19固定连接,后部与驱动电机24-1固定连接,所述导向底板24-4中部设有导向槽5-4-1,所述推杆23另一端固定有导向部24-2,所述推杆23后端与丝母24-3固定连接,所述丝母24-3与驱动电机24-1输出轴上的丝杆段螺纹连接,所述驱动电机24-1经控制系统控制,所述丝杆段端部与推杆23端部轴心设有的盲孔相插接,所述导向部24-2与导向槽5-4-1可移动插接,以利于通过驱动电机24-1的输出轴旋转,输出轴上的丝母在导向部的导向作用下,带动推杆沿着导向槽轴向往复移动,进而实现了注射泵的平稳传输。The
本发明所述导向部24-2可以是滚轮,也可以采用导向块,本发明优选采用滚轮,所述滚轮与导向槽滚动连接,以达到摩擦力小、阻力小移动的作用。The guide part 24-2 of the present invention can be a roller, or a guide block can be used. The present invention preferably adopts a roller, and the roller is rollingly connected with the guide groove to achieve the effect of small friction and small resistance movement.
本发明所述往复驱动装置是由驱动电机24-1、丝母24-3组成,所述推杆23的横截面呈方形,所述后端盖20上的孔与推杆密封配合,所述推杆23后端与丝母24-3固定连接,所述丝母24-3与驱动电机24-1输出轴上的丝杆段螺纹连接,所述驱动电机24-1经控制系统控制,所述丝杆段端部与推杆端部轴心设有的盲孔相插接,以利于通过驱动电机带动输出轴旋转,输出轴上的丝母带动推杆沿后端盖上的孔轴向移动,进而使推杆带动活塞往复运动,实现了注射泵的平稳传输。The reciprocating driving device of the present invention is composed of a driving motor 24-1 and a screw nut 24-3. The cross section of the
本发明可在所述底座7上设有管路连通通孔7-1,所述水源、电源以及通信管路和/或原液管路分别穿过管路连通通孔7-1与水泵、控制系统和\或次氯酸原液管路相连接,以达到结构紧凑的作用。In the present invention, the
本发明还可在所述壳体8顶部设有灯箱30,所述灯箱30与控制系统16相连接,以利于通过控制系统16控制灯箱30在黑夜时的照明,方便客户灌装工作液。The present invention can also be provided with a
本发明还可在所述壳体8上安装有排风扇31,所述排风扇31与控制系统16相连接,以利于通过控制系统控制排风扇动作,对壳体内的空气进行更换。In the present invention, an
本发明可在所述工作液储液箱14内设有上液位传感器和下液位传感器,所述上液位传感器和下液位传感器分别与控制系统16相连接,以利于通过上液位传感器感知工作液储液箱内的最高液位,并将该信息上传至控制系统,控制系统即指令消毒液泵送装置停止次氯酸消毒液的混合,当工作液下降到下液位传感器位置,通过下液位传感器感知工作液储液箱内的最低液位,并将该信息上传至控制系统,控制系统即指令消毒液泵送装置动作,对水、次氯酸消毒原液和气体在次氯酸消毒液混合装置9中充分混合,混合好的工作液输送至工作液储液箱14内,当上液位传感器感知工作液储液箱内的最高液位,并将该信息上传至控制系统16,控制系统16即指令消毒液泵送装置10停止次氯酸消毒液的混合,使得本发明制造出的消毒液无需为了提高消毒液的保质期而添加的稳定剂,显著提高了环境保护。In the present invention, an upper liquid level sensor and a lower liquid level sensor can be provided in the working
本发明所述控制系统采用PLC控制系统,以利于通过程序实现自动控制。The control system of the present invention adopts a PLC control system to facilitate automatic control through programs.
本发明所述开关阀采用电磁阀,所述电磁阀经控制系统控制,以达到通过控制系统自动打开电磁阀,对注射泵进行定期清洗。The on-off valve of the present invention adopts a solenoid valve, and the solenoid valve is controlled by a control system to automatically open the solenoid valve through the control system to clean the injection pump regularly.
本发明还可在所述注射筒体外周均布设有可拆卸的固定装置,其包括连接杆32和固定螺母33,所述连接杆32一端与前端盖25固定连接,另一端穿过后端盖20经连接杆32上设有的螺纹段与固定螺母33螺纹连接,使得注射筒体19、衬套29一端与后端盖20密封抵触,另一端与前端盖25密封抵触,将前端盖25、注射筒体19、衬套29和后端盖20固定在一起,达到方便拆装、更换的作用。In the present invention, a detachable fixing device is evenly distributed on the outer periphery of the injection cylinder, which includes a connecting
本发明所述往复驱动装置24是由驱动电机24-1、导向部24-2、丝母24-3和导向底板24-4组成,所述导向底板24-4前部与注射筒体19固定连接,后部与驱动电机24-1固定连接,所述导向底板24-4中部设有导向槽5-4-1,所述推杆23另一端固定有导向部24-2,所述推杆23后端与丝母24-3固定连接,所述丝母24-3与驱动电机24-1输出轴上的丝杆段螺纹连接,所述驱动电机24-1经控制系统控制,所述丝杆段端部与推杆23端部轴心设有的盲孔相插接,所述导向部24-2与导向槽5-4-1可移动插接,以利于通过驱动电机24-1的输出轴旋转,输出轴上的丝母在导向部的导向作用下,带动推杆沿着导向槽轴向往复移动,进而实现了注射泵的平稳传输。The
本发明所述导向部24-2可以是滚轮,也可以采用导向块,本发明优选采用滚轮,所述滚轮与导向槽滚动连接,以达到摩擦力小、阻力小移动的作用。The guide part 24-2 of the present invention can be a roller, or a guide block can be used. The present invention preferably adopts a roller, and the roller is rollingly connected with the guide groove to achieve the effect of small friction and small resistance movement.
本发明所述往复驱动装置是由驱动电机24-1、丝母24-3组成,所述推杆23的横截面呈方形,所述后端盖20上的孔与推杆密封配合,所述推杆23后端与丝母24-3固定连接,所述丝母24-3与驱动电机24-1输出轴上的丝杆段螺纹连接,所述驱动电机24-1经控制系统控制,所述丝杆段端部与推杆端部轴心设有的盲孔相插接,以利于通过驱动电机带动输出轴旋转,输出轴上的丝母带动推杆沿经后端盖上的孔的导向轴向移动,进而使推杆带动活塞往复运动,实现了注射泵的平稳传输。The reciprocating driving device of the present invention is composed of a driving motor 24-1 and a screw nut 24-3. The cross section of the
本发明在使用时,将进水管路连接水源,流体通过通过管路连接排污口,注射泵在注射时,气体经流体通过进入到注射筒体的压力腔内,在吸入消毒液时,压力腔内的气体经流体通孔排出。When the present invention is in use, connect the water inlet pipeline to the water source, and the fluid passes through the pipeline to connect the sewage outlet. When the injection pump is injecting, the gas enters the pressure chamber of the injection cylinder through the fluid passage. When the disinfectant is inhaled, the pressure chamber The gas inside is discharged through the fluid through hole.
当要清洗时,可通过控制系统自动启动开关阀,也可收到打开开关阀,清水即通过进水孔进入注射泵的压力腔内对压力腔内壁的残留药液进行稀释并清洗,避免了药液长时间在压力腔的内壁形成结晶而磨损活塞外周,在活塞的往复运动过程中将清洗后的水经流体通孔排出。When cleaning is needed, the on-off valve can be automatically activated by the control system, or the on-off valve can be turned on, and the clean water enters the pressure chamber of the injection pump through the water inlet hole to dilute and clean the residual liquid medicine on the inner wall of the pressure chamber, avoiding the The medicinal solution forms crystals on the inner wall of the pressure chamber for a long time to wear the outer circumference of the piston, and the cleaned water is discharged through the fluid through hole during the reciprocating motion of the piston.
本发明可在所述底座7上设有管路连通通孔7-1,所述水源、电源以及通信管路和/或原液管路分别穿过管路连通通孔7-1与水泵、控制系统和\或次氯酸原液管路相连接,以达到结构紧凑的作用。In the present invention, the
本发明还可在所述壳体8顶部设有灯箱30,所述灯箱30与控制系统16相连接,以利于通过控制系统16控制灯箱30在黑夜时的照明,方便客户灌装工作液。The present invention can also be provided with a
本发明还可在所述壳体8上安装有排风扇31,所述排风扇31与控制系统16相连接,以利于通过控制系统控制排风扇动作,对壳体内的空气进行更换。In the present invention, an
本发明可在所述工作液储液箱14内设有上液位传感器和下液位传感器,所述上液位传感器和下液位传感器分别与控制系统16相连接,以利于通过上液位传感器感知工作液储液箱内的最高液位,并将该信息上传至控制系统,控制系统即指令消毒液泵送装置停止次氯酸消毒液的混合,当工作液下降到下液位传感器位置,通过下液位传感器感知工作液储液箱内的最低液位,并将该信息上传至控制系统,控制系统即指令消毒液泵送装置动作,对水、次氯酸消毒原液和气体在次氯酸消毒液混合装置9中充分混合,混合好的工作液输送至工作液储液箱14内,当上液位传感器感知原液箱或工作液储液箱内的最高液位,并将该信息上传至控制系统16,控制系统16即指令消毒液泵送装置10停止次氯酸消毒液的混合,使得本发明制造出的消毒液无需为了提高消毒液的保质期而添加的稳定剂,显著提高了环境保护。In the present invention, an upper liquid level sensor and a lower liquid level sensor can be provided in the working
本发明所述控制系统采用单片机嵌入式控制系统,或PLC控制系统,以利于通过程序实现自动控制。The control system of the present invention adopts a single-chip microcomputer embedded control system, or a PLC control system, so as to be beneficial to realize automatic control through a program.
本发明由于采用上述工艺和结构,具有结构新颖、即时生产,随时罐装,储存时间短、消毒效果显著、使用范围广、节约能源、环保无污染等优点。Due to the adoption of the above process and structure, the present invention has the advantages of novel structure, instant production, canning at any time, short storage time, remarkable disinfection effect, wide application range, energy saving, environmental protection and no pollution.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是本发明去掉外壳的内部结构示意图。Fig. 2 is a schematic view of the internal structure of the present invention without the shell.
图3是图2的左视图。Fig. 3 is a left side view of Fig. 2 .
图4是本发明次氯酸消毒液混合装置的实施例的结构示意图。Fig. 4 is a schematic structural view of an embodiment of a hypochlorous acid disinfectant mixing device of the present invention.
图5是上盖板的结构示意图。Fig. 5 is a schematic structural view of the upper cover.
图6是图5的立体结构示意图。FIG. 6 is a schematic perspective view of the three-dimensional structure of FIG. 5 .
图7是本发明下底板的结构示意图。Fig. 7 is a schematic structural view of the lower base plate of the present invention.
图8是图7的立体结构示意图。FIG. 8 is a schematic perspective view of the three-dimensional structure of FIG. 7 .
图9是本发明注射泵的结构示意图。Fig. 9 is a schematic structural view of the syringe pump of the present invention.
图10是本发明去掉往复驱动装置的全剖结构示意图。Fig. 10 is a schematic diagram of a full sectional structure without the reciprocating drive device of the present invention.
附图标记:混液板1、混液混气通道2、进水接口2-11、进水通道2-12、原液接口2-13、原液通道2-14、水提速通道2-15、液液加速通道2-16、液液扩散混合通道2-17、液液减压提速通道2-18、液液提速通道2-19、气体接口2-20、气体通道2-21、液气加速通道2-22、液气扩散混合通道2-23、液气混合提速通道2-24、液气混合腔2-25、混液减压提速通道2-26、混液排出接口2-27、液液混合腔2-28、定位凸缘3、卡槽4、凸缘定位槽5、卡槽定位台6、底座7、管路连接通孔7-1、壳体8、坐槽8-1、显示屏8-2、次氯酸消毒液混合装置9、消毒液泵送装置10、下底板11、上盖板12、次氯酸原液箱(或原液管路)13、工作液储液箱14、出液嘴15、电源、控制系统16、气源17、FRID射频读写器18、上凹槽21-1、下凹槽21-2、注射筒体19、后端盖20、活塞22、推杆23、往复驱动装置24、驱动电机24-1、导向部24-2、丝母24-3、导向底板24-4、前端盖25、流体通孔26、进水孔27、出液孔28、衬套29、灯箱30、排风扇31、连接杆32、固定螺母33。Reference signs: mixed
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行说明。The present invention will be described below in conjunction with the accompanying drawings and embodiments.
如附图所示,一种次氯酸消毒液灌装设备,其特征在于包括底座7、壳体8、次氯酸消毒液混合装置9、消毒液泵送装置10、次氯酸原液箱(或原液管路)13、工作液储液箱14、出液嘴15、气源17、水源、电源和控制系统16,As shown in the accompanying drawings, a hypochlorous acid disinfectant filling equipment is characterized in that it includes a
所述壳体8下端与底座7固定连接,所述壳体8前端面上设有灌装桶坐槽8-1、显示屏8-2,所述壳体8内设有次氯酸消毒液混合装置9、消毒液泵送装置10、次氯酸原液箱(或原液管路)13、工作液储液箱14,The lower end of the
所述消毒液泵送装置10分别与次氯酸消毒液混合装置9、控制系统16、水源、次氯酸原液箱(或原液管路)13、工作液储液箱14、气源17相连接,本发明气源17可采用在壳体内设置气罐,The
所述坐槽8-1顶部安装有出液嘴15,所述工作液储液箱14经消毒液泵送装置10与出液嘴15相连通,A
所述显示屏8-2和电源分别与控制系统16相连接,The display screen 8-2 and the power supply are respectively connected with the
所述次氯酸消毒液混合装置9的出液口经管路与工作液储液箱14相连通,The liquid outlet of the hypochlorous acid
所述次氯酸消毒液混合装置9包括混液板1,所述混液板内设有无动力驱动混合的混液混气通道2,当要制作工作液时,控制系统即指令消毒液泵送装置动作,将水、原液和气体分别泵送至混液板中,通过混液混气通道的无动力混合,将液液、液气充分按比例快速完全混合,不但节省了利用混液机构的动力泵来提供动力,而且还节省了很多管路接头,显著降低了成本、重量,大大缩小了占用体积,并具有反应充分、混合效果显著、稳定性好、可靠性高、耐腐蚀性好,耐压力高、密封性能高的作用,混合好的工作液经次氯酸消毒液混合装置流入到工作液储液箱内,然后通过消毒液泵送装置将完全混合的工作液泵送至工作液储液箱,使用者即可通过已有的消毒桶反复放置在坐槽内,通过点击操作按钮灌装混合好的工作液,达到了即时加工,即时盛装,储存时间短、消毒效果显著、使用范围广、节约能源、环保无污染的作用。The hypochlorous acid
本发明所述混液板1是由下底板11和上盖板12密封固定连接而成,所述下底板11上设有上凹槽21-1,所述上盖板12上设有下凹槽21-2,所述上凹槽21-1与下凹槽21-2相密封对接固定连接而形成混液混气通道2,以达到加工方便的作用。The
本发明可在所述上凹槽21-1外侧的下底板11上设有定位插槽或定位插条11-1,所述下凹槽21-2外侧的上盖板12上设有定位插条或定位插槽12-1,所述定位插槽与定位插条密封固定插接,以利于安装时通过定位插槽和定位插条的快速插接,对上凹槽21-1和下凹槽21-2进行精确定位和进一步密封,达到密封性能高、稳定性好、可靠性高、耐压力高的作用。In the present invention, positioning slots or positioning inserts 11-1 can be provided on the
本发明所述混液混气通道2包括进水接口2-11、进水通道2-12、原液接口2-13、原液通道2-14、水提速通道2-15、液液加速通道2-16、液液扩散混合通道2-17、液液减压提速通道2-18、液液提速通道2-19、气体接口2-20、气体通道2-21、液气加速通道2-22、液气扩散混合通道2-23、液气混合提速通道2-24、液气混合腔2-25、混液减压提速通道2-26和混液排出接口2-27,所述水提速通道2-15、液液扩散混合通道2-17、液液提速通道2-19、液气扩散混合通道2-23分别为锥形通道,The mixed liquid and gas mixed
所述进水接口2-11、原液接口2-13、混液排出接口2-27和气体接口2-20分别间隔设置在混液板一侧,所述进水通道2-12进口与进水接口2-11相连通,出口与水提速通道2-15大径端相连通,所述水提速通道2-15小径端出口与液液加速通道2-16进口相连通,所述液液加速通道2-16一侧的原液入口经原液通道2-14与原液接口2-13相连通,所述原液通道2-14原液的压力大于水提速通道2-15内水的压力,以使原液通道2-14内的高压原液对水提速通道2-15内的低压水产生抽吸作用一同进入液液加速通道2-16进行混合,所述液液加速通道2-16出口与液液扩散混合通道2-17小径端进口相连通,液液加速通道2-16内初步混合的液体再通过液液扩散混合通道2-17的锥形通道内壁旋流并逐渐降速,以延长混合时间,使之进一步充分混合,所述液液扩散混合通道2-17大径端出口与所述液液减压提速通道2-18进口相连通,所述液液减压提速通道2-18的内径小于液液扩散混合通道2-17大径端内径,所述液液减压提速通道2-18出口与液液提速通道2-19大径端进口相连通,使水和次氯酸钠达到提速混合的作用,所述液液提速通道2-19小径端出口与液气加速通道2-22进口相连通,所述液气加速通道2-22一侧入口经气体通道2-21与气体接口2-20相连通,所述气体通道2-21内气体的压力大于液气加速通道2-22内混合液体的压力,气体通道2-21内的气体形成高压、高速流动的气体对混液液体产生抽吸作用并在液气加速通道2-22内进行混合,所述液气加速通道2-22出口与液气扩散混合通道2-23小径端相连通,所述液气扩散混合通道2-23大径端出口与液气混合提速通道2-24进口相连通,且所述液气混合提速通道2-24的内径小于液气扩散混合通道2-23大径端内径,使三种流体达到提速混合的作用,所述液气混合提速通道2-24出口与液气混合腔2-25进口相连通,所述液气混合腔2-25出口经混液减压提速通道2-26与混液排出接口2-27相连通,所述液气混合腔2-25的内径大于液气混合提速通道2-24内径,以利于通过液气混合提速通道2-24对液气混合液进行减压增速,使之快速混合,当混合液进入液气混合腔2-25内,再通过液气混合腔2-25对混合液进行降速,一方面增大混合空间,另一方面延长混合路径,增大反应空间,使之完全充分混合反应成次氯酸液,充分混合后的次氯酸液经混液排出接口2-27流出,达到了混合效果显著,混液输出浓度无波动,反应充分的作用。The water inlet port 2-11, the original liquid port 2-13, the mixed liquid discharge port 2-27 and the gas port 2-20 are respectively arranged on one side of the mixed liquid plate at intervals, and the inlet of the water inlet channel 2-12 is connected to the water inlet port 2 -11 is connected, the outlet is connected with the large-diameter end of the water speed-up channel 2-15, the outlet of the small-diameter end of the water speed-up channel 2-15 is connected with the inlet of the liquid-liquid acceleration channel 2-16, and the liquid-liquid acceleration channel 2- The raw liquid inlet on one side of 16 is connected with the raw liquid interface 2-13 through the raw liquid channel 2-14, and the pressure of the raw liquid in the raw liquid channel 2-14 is greater than the pressure of the water in the water speed-up channel 2-15, so that the raw liquid channel 2-14 The high-pressure raw liquid in the water pumps the low-pressure water in the water speed-up channel 2-15 and enters the liquid-liquid acceleration channel 2-16 for mixing. The outlet of the liquid-liquid acceleration channel 2-16 and the liquid-liquid diffusion mixing channel 2-17 The small-diameter end is connected to the inlet, and the liquid initially mixed in the liquid-liquid acceleration channel 2-16 is swirled through the inner wall of the conical channel of the liquid-liquid diffusion mixing channel 2-17 and gradually slowed down to prolong the mixing time and further fully mix it. , the outlet of the large-diameter end of the liquid-liquid diffusion mixing channel 2-17 is connected to the inlet of the liquid-liquid decompression and acceleration channel 2-18, and the inner diameter of the liquid-liquid decompression and acceleration channel 2-18 is smaller than that of the liquid-liquid diffusion mixing channel 2-17 inner diameter of the large-diameter end, the outlet of the liquid-liquid decompression speed-up channel 2-18 is connected with the inlet of the large-diameter end of the liquid-liquid speed-up channel 2-19, so that water and sodium hypochlorite can achieve the effect of speed-up mixing, and the liquid-liquid speed-up The outlet of the small-diameter end of the channel 2-19 is connected with the inlet of the liquid-gas acceleration channel 2-22, and the inlet on one side of the liquid-gas acceleration channel 2-22 is connected with the gas interface 2-20 through the gas channel 2-21, and the gas channel The pressure of the gas in 2-21 is greater than the pressure of the mixed liquid in the liquid-gas acceleration channel 2-22, and the gas in the gas channel 2-21 forms a high-pressure, high-speed flowing gas to produce a suction effect on the mixed liquid and flow in the liquid-gas acceleration channel 2 -22 for mixing, the outlet of the liquid-gas acceleration channel 2-22 is connected to the small-diameter end of the liquid-gas diffusion mixing channel 2-23, and the outlet of the large-diameter end of the liquid-gas diffusion mixing channel 2-23 is connected to the liquid-gas mixing speed-up channel The inlets of 2-24 are connected, and the inner diameter of the liquid-gas mixing speed-up channel 2-24 is smaller than the inner diameter of the large-diameter end of the liquid-gas diffusion mixing channel 2-23, so that the three fluids can achieve the effect of speed-up mixing, and the liquid-gas mixing speed-up The outlet of the channel 2-24 is connected with the inlet of the liquid-gas mixing chamber 2-25, and the outlet of the liquid-gas mixing chamber 2-25 is connected with the mixed-liquid discharge interface 2-27 through the mixed-liquid decompression and speed-up channel 2-26. The inner diameter of the mixing chamber 2-25 is greater than the inner diameter of the liquid-gas mixing speed-up channel 2-24, so as to facilitate the decompression and speed-up of the liquid-gas mixed liquid through the liquid-gas mixing speed-up channel 2-24, so that it can be mixed quickly. In the gas mixing chamber 2-25, the speed of the mixed liquid is reduced through the liquid-gas mixing chamber 2-25. On the one hand, the mixing space is increased, and on the other hand, the mixing path is extended to increase the reaction space, so that it can be fully mixed and reacted into hypochlorous acid solution, The fully mixed hypochlorous acid liquid flows out through the mixed liquid discharge interface 2-27, achieving remarkable mixing effects, no fluctuation in the output concentration of the mixed liquid, and sufficient reaction.
本发明可在所述液液减压提速通道2-18和液液提速通道2-19间设有液液混合腔2-28,所述液液混合腔2-28的内径大于液液减压提速通道2-18内径,以利于增大混合液体的混合空间,延长混合路径,进一步使得液液充分混合。In the present invention, a liquid-liquid mixing chamber 2-28 can be provided between the liquid-liquid decompression and speed-up passage 2-18 and the liquid-liquid speed-up passage 2-19, and the inner diameter of the liquid-liquid mixing chamber 2-28 is larger than that of the liquid-liquid decompression The inner diameter of the speed-up channel 2-18 is beneficial to increase the mixing space of the mixed liquid, prolong the mixing path, and further make the liquid and liquid fully mix.
本发明可在所述液气混合腔2-25至少设有一个,当所述液气混合腔2-25数量为2个以上时,所述液气混合腔2-25依次串联在液气混合提速通道2-24上,以利于延长气体与溶液混合反应路径,加大反应时间和反应空间,使之达到完全混合、充分反应的作用。According to the present invention, at least one liquid-gas mixing chamber 2-25 can be provided. On the speed-up channel 2-24, in order to prolong the mixing reaction path of gas and solution, increase the reaction time and reaction space, so as to achieve the effect of complete mixing and full reaction.
本发明所述进水接口2-11、原液接口2-13、混液排出接口2-27和气体接口2-20与上盖板12一体制成,所述进水接口2-11、原液接口2-13、混液排出接口2-27和气体接口2-20的外壁设有定位凸缘3和卡槽4,所述下底板11上对应设有凸缘定位槽5和卡槽定位台6,所述定位凸缘3与凸缘定位槽5相配合密封固定连接,所述卡槽4和卡槽定位台6相配合密封固定连接,以达到进一步提高接口的密封性,防止流体泄漏的作用。The water inlet port 2-11, stock solution port 2-13, mixed liquid discharge port 2-27 and gas port 2-20 of the present invention are integrally formed with the
本发明所述混液板可以采用耐腐蚀的金属制成,也可以采用耐腐蚀、耐高压的非金属制成。The liquid mixing plate of the present invention can be made of corrosion-resistant metal, or can be made of corrosion-resistant and high-pressure-resistant non-metal.
本发明可在所述坐槽8-1下端面安装有读写专用消毒桶上的电子标签信息的FRID射频读写器18,所述FRID射频读写器18与控制系统16相连接,以利于通过FRID射频读写器读取专用消毒桶上的电子标签并上传至控制系统,通过控制系统自动指令消毒液泵送装置动作,将工作液通过出液嘴灌装到专用消毒桶中,达到自动灌装的作用。The present invention can be installed with the RFID radio frequency reader 18 of the electronic tag information on the special disinfection barrel of reading and writing on the lower end face of described sitting groove 8-1, and described RFID radio frequency reader 18 is connected with
本发明所述消毒液泵送装置10包括水泵、原液泵、减压阀、工作液泵,所述水泵进水口与水源相连通,出水口经水管与次氯酸消毒液混合装置相连通,所述原液泵经原液输入管路与次氯酸原液箱(或原液管路)相连通,原液泵出液口经原液输出管路与次氯酸消毒液混合装置的原液接口相连接,所述减压阀进气口对接气体罐,出气口对接次氯酸消毒液混合装置的气体接口,所述工作液泵上的进出液口经工作液电磁阀分别与工作液进液管路和工作液出液管路相连接,所述工作液进液管路另一端与工作液储液箱的出液口相连接,所述工作液出液管路另一端与出液嘴相连接,所述工作液电磁阀和减压阀分别经控制系统控制。The
本发明所述原液泵采用注射泵,以利于通过注射泵定量输出工作液量。The stock solution pump of the present invention adopts a syringe pump, so as to facilitate the quantitative output of the working fluid through the syringe pump.
本发明所述注射泵包括注射筒体19、后端盖20、活塞22、推杆23、往复驱动装置24和前端盖25,所述前端盖25上设有流体通孔26和进水孔27,所述进水孔27经进水管路与水源相连通,所述进水管路上设有开关阀,所述后端盖20上设有出液孔28,所述出液孔28经三通电磁阀分别与原液输入管路和原液输出管路相连通,所述三通电磁阀经控制系统控制,当要清洗时,水源打开,清水即通过进水孔进入注射泵的压力腔内对压力腔内壁的残留药液进行稀释并清洗,避免了药液长时间在压力腔的内壁形成结晶而磨损活塞外周,在活塞的运动过程中将清洗后的水经流体通孔排出。The injection pump of the present invention includes an
本发明所述注射筒体19内部设有衬套29,所述衬套29一端与后端盖20密封固定连接,另一端与前端盖25密封固定连接,以使注射筒体19内的衬套29内壁始终与活塞22密封连接,保证注射泵的使用性能的作用。The interior of the
本发明所述前端盖25、衬套29、后端盖20、推杆23和活塞22分别采用耐腐蚀、耐磨损、抗老化的塑料材质制成,本发明所述塑料材质优选采用聚四氟乙烯。The front end cover 25 of the present invention, the
本发明所述开关阀采用电磁阀,所述电磁阀经控制系统控制,以达到通过控制系统自动打开电磁阀,对注射泵进行定期清洗。The on-off valve of the present invention adopts a solenoid valve, and the solenoid valve is controlled by a control system to automatically open the solenoid valve through the control system to clean the injection pump regularly.
本发明还可在所述注射筒体外周均布设有可拆卸的固定装置,其包括连接杆32和固定螺母33,所述连接杆32一端与前端盖25固定连接,另一端穿过后端盖20经连接杆32上设有的螺纹段与固定螺母33螺纹连接,使得注射筒体19、衬套29一端与后端盖20密封抵触,另一端与前端盖25密封抵触,将前端盖25、注射筒体19、衬套29和后端盖20固定在一起,达到方便拆装、更换的作用。In the present invention, a detachable fixing device is evenly distributed on the outer periphery of the injection cylinder, which includes a connecting
本发明所述往复驱动装置24是由驱动电机24-1、导向部24-2、丝母24-3和导向底板24-4组成,所述导向底板24-4前部与注射筒体19固定连接,后部与驱动电机24-1固定连接,所述导向底板24-4中部设有导向槽5-4-1,所述推杆23另一端固定有导向部24-2,所述推杆23后端与丝母24-3固定连接,所述丝母24-3与驱动电机24-1输出轴上的丝杆段螺纹连接,所述驱动电机24-1经控制系统控制,所述丝杆段端部与推杆23端部轴心设有的盲孔相插接,所述导向部24-2与导向槽5-4-1可移动插接,以利于通过驱动电机24-1的输出轴旋转,输出轴上的丝母在导向部的导向作用下,带动推杆沿着导向槽轴向往复移动,进而实现了注射泵的平稳传输。The
本发明所述导向部24-2可以是滚轮,也可以采用导向块,本发明优选采用滚轮,所述滚轮与导向槽滚动连接,以达到摩擦力小、阻力小移动的作用。The guide part 24-2 of the present invention can be a roller, or a guide block can be used. The present invention preferably adopts a roller, and the roller is rollingly connected with the guide groove to achieve the effect of small friction and small resistance movement.
本发明所述往复驱动装置是由驱动电机24-1、丝母24-3组成,所述推杆23的横截面呈方形,所述后端盖20上的孔与推杆密封配合,所述推杆23后端与丝母24-3固定连接,所述丝母24-3与驱动电机24-1输出轴上的丝杆段螺纹连接,所述驱动电机24-1经控制系统控制,所述丝杆段端部与推杆端部轴心设有的盲孔相插接,以利于通过驱动电机带动输出轴旋转,输出轴上的丝母带动推杆沿后端盖上的孔轴向移动,进而使推杆带动活塞往复运动,实现了注射泵的平稳传输。The reciprocating driving device of the present invention is composed of a driving motor 24-1 and a screw nut 24-3. The cross section of the
本发明可在所述底座7上设有管路连通通孔7-1,所述水源、电源以及通信管路和/或原液管路分别穿过管路连通通孔7-1与水泵、控制系统和\或次氯酸原液管路相连接,以达到结构紧凑的作用。In the present invention, the
本发明还可在所述壳体8顶部设有灯箱30,所述灯箱30与控制系统16相连接,以利于通过控制系统16控制灯箱30在黑夜时的照明,方便客户灌装工作液。The present invention can also be provided with a
本发明还可在所述壳体8上安装有排风扇31,所述排风扇31与控制系统16相连接,以利于通过控制系统控制排风扇动作,对壳体内的空气进行更换。In the present invention, an
本发明可在所述工作液储液箱14内设有上液位传感器和下液位传感器,所述上液位传感器和下液位传感器分别与控制系统16相连接,以利于通过上液位传感器感知工作液储液箱内的最高液位,并将该信息上传至控制系统,控制系统即指令消毒液泵送装置停止次氯酸消毒液的混合,当工作液下降到下液位传感器位置,通过下液位传感器感知工作液储液箱内的最低液位,并将该信息上传至控制系统,控制系统即指令消毒液泵送装置动作,对水、次氯酸消毒原液和气体在次氯酸消毒液混合装置9中充分混合,混合好的工作液输送至工作液储液箱14内,当上液位传感器感知工作液储液箱内的最高液位,并将该信息上传至控制系统16,控制系统16即指令消毒液泵送装置10停止次氯酸消毒液的混合,使得本发明制造出的消毒液无需为了提高消毒液的保质期而添加的稳定剂,显著提高了环境保护。In the present invention, an upper liquid level sensor and a lower liquid level sensor can be provided in the working
本发明所述控制系统采用PLC控制系统,或采用嵌入式单片机系统,以利于通过嵌入的程序实现自动控制。The control system of the present invention adopts a PLC control system, or adopts an embedded single-chip microcomputer system, so as to realize automatic control through an embedded program.
本发明在使用时,可在每个小区设置一台或数台,以供整个小区灌装使用,当要制作工作液时,控制系统即指令消毒液泵送装置动作,将水、原液和气体分别泵送至混液板中,通过混液混气通道的无动力混合,将液液、液气充分按比例快速完全混合,混合时,水经进水通道2-12进入,经过水提速通道2-15时开始提速,当进入液液加速通道2-16时,与一侧的原液通道2-14内的高压高速次氯酸原液碰撞并经原液通道2-14内的高压原液对水提速通道2-15内的低压水产生抽吸作用一同旋转进入液液加速通道2-16进行混合,When the present invention is in use, one or several units can be installed in each community for the filling of the whole community. When the working liquid is to be produced, the control system will instruct the disinfectant pumping device to operate to pump water, raw liquid and gas They are pumped to the mixing plate respectively, through the unpowered mixing of the mixed liquid and gas channel, the liquid, liquid and gas are fully mixed in proportion and quickly and completely. When mixing, the water enters through the water inlet channel 2-12, and passes through the water speed-up channel 2- Speed up at 15 o'clock, when entering the liquid-liquid acceleration channel 2-16, it collides with the high-pressure high-speed hypochlorous acid stock solution in the stock solution channel 2-14 on one side and passes through the high-pressure stock solution in the stock solution channel 2-14 to speed up the
通过液液加速通道2-16的加速旋转碰撞后进入液液扩散混合通道2-17,在液液扩散混合通道2-17内形成旋流,并沿着液液扩散混合通道2-17的喇叭形侧壁逐渐延长旋流路径,使流体逐渐减速进而充分混合,在进入液液减压提速通道2-18时,由于液液减压提速通道2-18的内径小于液液扩散混合通道大径,使得液液扩散混合通道2-17大径端壁对液液产生扰流,使之再次混合,然后通过液液减压提速通道2-18再次提速,再流入到液液混合腔2-28内再次进行降速,使之充分混合,液液混合后再经液液提速通道2-19提速、并在液气加速通道2-22内与一侧进入的高压高速的气体通道2-21内的气体碰撞并形成旋流,形成旋流的流体沿着液气扩散混合通道2-23的喇叭形侧壁逐渐延长旋流路径,使流体逐渐减速进而充分混合,混合后的液气在进入液气加速通道2-22时,由于液气加速通道2-22的内径小于液气扩散混合通道2-23大径,使得液气扩散混合通道2-23大径端壁对混合的液气产生扰流,使之再次混合,然后流入液气加速通道2-22再次提速,再流入到液气混合腔2-25内形成低速的混合液,使之反复充分混合反应,最后生成次氯酸液后经混液通道、混液排出接口2-27流入到工作液储液箱内;当上液位传感器感知工作液储液箱内的液位达到最高液位,并将该信息上传至控制系统16,控制系统16即指令消毒液泵送装置10中的水泵、原液泵和减压阀(或者气体电磁阀)分别停止,以停止次氯酸消毒液的混合,使得本发明制造出的消毒液无需为了提高消毒液的保质期而添加稳定剂,显著提高了环境保护。Enter the liquid-liquid diffusion mixing channel 2-17 after the accelerated rotation collision of the liquid-liquid acceleration channel 2-16, form a swirl in the liquid-liquid diffusion mixing channel 2-17, and flow along the horn of the liquid-liquid diffusion mixing channel 2-17 The shaped side wall gradually prolongs the swirling flow path, so that the fluid gradually decelerates and is fully mixed. When entering the liquid-liquid decompression and acceleration channel 2-18, because the inner diameter of the liquid-liquid decompression and acceleration channel 2-18 is smaller than the major diameter of the liquid-liquid diffusion mixing channel , so that the large-diameter end wall of the liquid-liquid diffusion mixing channel 2-17 disturbs the liquid and liquid, making them mix again, and then increase the speed again through the liquid-liquid decompression and speed-up channel 2-18, and then flow into the liquid-liquid mixing chamber 2-28 The speed is reduced again in the interior to make it fully mixed. After the liquid-liquid is mixed, the speed is increased through the liquid-liquid speed-up channel 2-19, and the high-pressure and high-speed gas channel 2-21 that enters into the liquid-gas acceleration channel 2-22 and one side The gas collides and forms a swirl flow, and the fluid forming the swirl flow gradually extends the swirl flow path along the trumpet-shaped side wall of the liquid-gas diffusion mixing channel 2-23, so that the fluid is gradually decelerated and then fully mixed, and the mixed liquid gas enters the liquid When the gas acceleration channel 2-22 is used, since the inner diameter of the liquid-gas acceleration channel 2-22 is smaller than the large diameter of the liquid-gas diffusion mixing channel 2-23, the large-diameter end wall of the liquid-gas diffusion mixing channel 2-23 disturbs the mixed liquid and gas. flow, make it mix again, then flow into the liquid-gas acceleration channel 2-22 to increase the speed again, then flow into the liquid-gas mixing chamber 2-25 to form a low-speed mixed liquid, make it repeatedly fully mixed and react, and finally generate hypochlorous acid liquid It flows into the working fluid storage tank through the mixed liquid channel and the mixed liquid discharge interface 2-27; when the upper liquid level sensor senses that the liquid level in the working fluid storage tank reaches the highest level, and uploads the information to the
在次氯酸消毒液混合完毕,控制系统先指令三通电磁阀打开原液输入管路,关闭原液输出管路,同时启动驱动电机5-1,驱动电机5-1带动输出轴旋转,输出轴上的丝母带动推杆沿前端盖上的孔的导向轴向向前移动,将次氯酸消毒原液经输入管路吸入注射筒体内,在吸入消毒液时,压力腔内的气体经流体通孔排出,使注射泵内始终盛装消毒液,以保证下一次的消毒液混合。After the hypochlorous acid disinfectant is mixed, the control system first instructs the three-way solenoid valve to open the raw solution input pipeline, close the raw solution output pipeline, and start the drive motor 5-1 at the same time, and the drive motor 5-1 drives the output shaft to rotate. The screw nut drives the push rod to move forward along the guiding axis of the hole on the front cover, and the hypochlorous acid disinfection stock solution is sucked into the injection cylinder through the input pipeline. When the disinfectant solution is sucked, the gas in the pressure chamber passes through the fluid through hole Discharge, so that the syringe pump is always filled with disinfectant to ensure the next mixing of disinfectant.
当用户将带有电子标签的专用消毒桶放置在安装有FRID电子标签的坐槽通过控制系统中的程序中设置固定的泵出时间,以实现固定的灌装量。使得专用消毒桶实现了反复灌装,大大降低了消毒液包装桶的浪费。When the user places the special disinfection barrel with the electronic tag in the sitting tank with the RFID electronic tag installed, the fixed pumping time is set in the program in the control system to achieve a fixed filling volume. The special disinfection barrel can be filled repeatedly, which greatly reduces the waste of the disinfectant packaging barrel.
注射泵需要清洗时,可通过控制系统自动启动开关阀,也可手动打开开关阀,清水即通过进水孔进入注射泵的压力腔内对压力腔内壁的残留药液进行稀释并清洗,在清洗过程中,为了方便活塞往复移动,控制系统可打开三通电磁阀的输出管路,将清洗后的水排出,避免了药液长时间在压力腔的内壁形成结晶而磨损活塞外周,在活塞的往复运动过程中将清洗后的水经流体通孔排出。When the syringe pump needs to be cleaned, the on-off valve can be activated automatically through the control system, or the on-off valve can be manually opened, and the clean water enters the pressure chamber of the syringe pump through the water inlet hole to dilute and clean the residual drug solution on the inner wall of the pressure chamber. During the process, in order to facilitate the reciprocating movement of the piston, the control system can open the output pipeline of the three-way solenoid valve to discharge the cleaned water, so as to prevent the medicine liquid from forming crystals on the inner wall of the pressure chamber for a long time and wear the outer circumference of the piston. During the reciprocating motion, the cleaned water is discharged through the fluid through hole.
本发明由于采用上述结构,具有结构新颖、即时生产,随时灌装,储存时间短、消毒效果显著、使用范围广、节约能源、环保无污染等优点。Due to the adoption of the above structure, the present invention has the advantages of novel structure, instant production, filling at any time, short storage time, remarkable disinfection effect, wide application range, energy saving, environmental protection and no pollution.
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- 2022-04-19 CN CN202210408440.5A patent/CN115672082A/en active Pending
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