CN115683473A - Pressure pipeline testing equipment - Google Patents
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Abstract
Description
技术领域technical field
本申请涉及管道检测技术领域,具体涉及压力管道检测设备。The present application relates to the technical field of pipeline detection, in particular to pressure pipeline detection equipment.
背景技术Background technique
金属压力管道在加工时,一些压力管道因为管身直径较大,管道厚度较薄等因素,在加工时,管道与法兰盘分开加工,加工好后再将法兰盘焊接在管道的端部,从而使得金属压力管方便与其他的管道连接,所以这种加工工艺所制作的压力管道需要进行内压检测,工业用的地下水管部分就是采用这种加工方式制成,将加工好的金属压力管道通过特制的密闭法兰板将金属压力管的两端堵住,其中一个密闭法兰板安装有与金属压力管道内部连通的连接管,另一个法兰板安装有排气管,排气管上安装有球阀,然后再将管道试压泵的施压管与连接管连接,通过管道试压泵向金属压力管道内注水,直到待检测的金属压力管道内部充满水,然后将球阀关闭,此时管道试压泵继续将待检测的金属压力管道注水,当管道施压泵上的压力表达到相应的压力值为止,然后观察管道与法兰盘之间焊缝处是否漏水,从而判断金属压力管道是否合格,现有的管道施压泵在对不同直径的压力管道检测时需要定制两个相应的密闭法兰板,不方便对不同直径的压力管道进行检测。When processing metal pressure pipes, some pressure pipes are processed separately from the flange due to the larger diameter of the pipe body and thinner pipe thickness. After processing, the flange is welded to the end of the pipe. , so that the metal pressure pipe is conveniently connected with other pipes, so the pressure pipe produced by this processing technology needs to be tested for internal pressure. The industrial underground water pipe is made by this processing method, and the processed metal pressure The two ends of the metal pressure pipe are blocked by a special closed flange plate. One of the closed flange plates is equipped with a connecting pipe that communicates with the metal pressure pipe, and the other flange plate is equipped with an exhaust pipe. A ball valve is installed on the pipe, and then the pressure pipe of the pipe pressure test pump is connected with the connecting pipe, and water is injected into the metal pressure pipe through the pipe pressure test pump until the inside of the metal pressure pipe to be tested is filled with water, and then the ball valve is closed. At this time, the pipeline pressure test pump continues to inject water into the metal pressure pipeline to be tested. When the pressure on the pipeline pressure pump reaches the corresponding pressure value, then observe whether there is water leakage at the weld between the pipeline and the flange, so as to judge the metal pressure. Whether the pipeline is qualified or not, the existing pipeline pressure pump needs to customize two corresponding closed flange plates when testing pressure pipelines with different diameters, which is inconvenient to test pressure pipelines with different diameters.
发明内容Contents of the invention
本申请的目的在于:为解决上述背景中所提出的问题,本申请提供了压力管道检测设备。The purpose of the present application is to provide pressure pipeline detection equipment in order to solve the problems raised in the above background.
本申请为了实现上述目的具体采用以下技术方案:The application specifically adopts the following technical solutions in order to achieve the above object:
压力管道检测设备,包括管道试压泵,管道试压泵的一侧安装有承载架,所述承载架上竖直滑动安装有用于放置压力管道的放置台,所述放置台通过驱动件驱动,所述承载架上安装有封堵板,所述封堵板的一侧面朝向所述放置台,其用于和压力管道一端贴合,所述封堵板外周侧圆形阵列构造有多个连接架,所述连接架上沿其长度方向滑动安装有滑动座,所述滑动座上转动安装有用于压持在所述压力管道法兰盘一侧的密封压板,所述封堵板上安装有驱动所述密封压板转动的调节组件,所述封堵板上安装有驱动多个所述滑动座同步靠近或远离所述封堵板轴线的驱动组件,所述封堵板上安装有呈L型的排气管,所述排气管水平向的一端与所述封堵板连接并与压力管道内部连通,所述排气管另一端竖直朝上且安装有水阀,所述封堵板上连通有与压力管道连通的进水管,所述进水管自由端安装有水管接头。The pressure pipeline detection equipment includes a pipeline pressure test pump. A bearing frame is installed on one side of the pipeline pressure test pump. A placing platform for placing the pressure pipeline is vertically slidably installed on the bearing frame, and the placing platform is driven by a driving member. A blocking plate is installed on the carrier, one side of the blocking plate is facing the placement table, and it is used to be attached to one end of the pressure pipe. The circular array on the outer peripheral side of the blocking plate has a plurality of connection frame, the connecting frame is slidably installed with a sliding seat along its length direction, the sliding seat is rotatably installed with a sealing plate for pressing and holding on one side of the flange of the pressure pipe, and the sealing plate is installed with An adjustment assembly that drives the rotation of the sealing platen, and a driving assembly that drives a plurality of sliding seats to approach or move away from the axis of the sealing plate synchronously is mounted on the blocking plate, and an L-shaped The exhaust pipe, the horizontal end of the exhaust pipe is connected to the sealing plate and communicates with the inside of the pressure pipe, the other end of the exhaust pipe is vertically upward and is equipped with a water valve, the sealing plate A water inlet pipe communicating with the pressure pipe is communicated with the upper part, and a water pipe joint is installed at the free end of the water inlet pipe.
进一步地,所述驱动组件包括同轴固设在所述封堵板远离放置台一侧的连接套,所述排气管水平向的一端位于所述连接套内,所述连接套外周侧转动安装有转动盘,所述滑动座与所述转动盘之间偏心铰接有驱动杆,所述封堵板上安装有用于限位所述转动盘转动的限位件。Further, the drive assembly includes a connecting sleeve coaxially fixed on the side of the blocking plate away from the placement table, the horizontal end of the exhaust pipe is located in the connecting sleeve, and the outer peripheral side of the connecting sleeve rotates A rotating disk is installed, a drive rod is eccentrically hinged between the sliding seat and the rotating disk, and a limiting member for limiting the rotation of the rotating disk is installed on the blocking plate.
进一步地,所述限位件包括滑动安装在所述封堵板上的滑动板,所述滑动板的一侧安装有弧形齿轮,所述转动盘外周侧套装有与所述弧形齿轮啮合的连动齿轮,所述滑动板的滑动方向朝向所述转动盘轴线,所述封堵板上转动安装有螺纹杆,所述滑动板螺纹套设在所述螺纹杆上。Further, the limiting member includes a sliding plate slidably installed on the blocking plate, an arc gear is installed on one side of the sliding plate, and the outer peripheral side of the rotating disc is fitted with a gear meshing with the arc gear. The sliding direction of the sliding plate is towards the axis of the rotating disk, and a threaded rod is rotatably installed on the blocking plate, and the sliding plate is threadedly set on the threaded rod.
进一步地,所述调节组件包括转动安装在所述连接套内的传动杆,所述传动杆与所述密封压板之间安装有连动件,当所述传动杆转动时,通过所述连动件以使多个所述密封压板自由端同步靠近或远离所述封堵板。Further, the adjustment assembly includes a transmission rod rotatably installed in the connecting sleeve, a linkage is installed between the transmission rod and the sealing platen, when the transmission rod rotates, through the linkage The free ends of the plurality of sealing platens approach or move away from the sealing plate synchronously.
进一步地,所述连动件包括螺纹套设在所述传动杆上的连接板,所述连接板上圆形阵列铰接有套筒,所述套筒的自由端滑动插设有驱动套杆,所述驱动套杆的自由端铰接有连接杆,所述连接杆的自由端与所述密封压板连接,所述驱动套杆上安装有用于解除限位或限位其滑动位置的锁定件。Further, the linkage includes a connecting plate threaded on the transmission rod, a sleeve is hinged in a circular array on the connecting plate, and a drive sleeve is slidably inserted into the free end of the sleeve, The free end of the driving sleeve rod is hinged with a connecting rod, the free end of the connecting rod is connected with the sealing platen, and the locking piece for releasing the limit or limiting its sliding position is installed on the driving sleeve rod.
进一步地,所述套筒的一侧沿其长度方向开设有穿槽,所述锁定件包括构造在所述驱动套杆一侧且穿过所述穿槽的连接块,所述连接块上滑动插设有驱动块,所述驱动块上对称转动安装有两个定位夹板,所述套筒相对的两侧均沿其长度方向开设有供所述定位夹板插设的锁定槽。两个所述定位夹板之间安装有呈弧形的抵触弹簧。Further, one side of the sleeve is provided with a slot along its length, and the locking member includes a connecting block configured on one side of the drive sleeve and passing through the slot, and the connecting block slides A driving block is inserted, and two positioning splints are mounted on the driving block for symmetrical rotation, and locking grooves for insertion of the positioning splints are provided on opposite sides of the sleeve along its length direction. An arc-shaped resistance spring is installed between the two positioning splints.
进一步地,还包括压持板,所述压持板的压持面呈圆弧形,所述压持板的一侧中部构造有凸杆,所述凸杆铰接在所述密封压板的自由端上。Further, it also includes a pressing plate, the pressing surface of the pressing plate is arc-shaped, a protruding rod is configured in the middle of one side of the pressing plate, and the protruding rod is hinged on the free end of the sealing pressing plate superior.
进一步地,所述封堵板与压力管道贴合的一端安装有密封胶垫。Further, a sealing rubber pad is installed at the end of the sealing plate that is attached to the pressure pipe.
进一步地,所述承载架上安装有连接座,所述传动杆的自由端转动安装在所述连接座上,所述传动杆外周侧构造有外六角螺母。Further, a connection seat is installed on the carrier, the free end of the transmission rod is rotatably mounted on the connection seat, and an outer hexagon nut is configured on the outer peripheral side of the transmission rod.
进一步地,所述放置台顶部呈V型,其用于放置压力管道。Further, the top of the placing table is V-shaped, which is used for placing pressure pipes.
本申请的有益效果如下:The beneficial effects of the application are as follows:
本申请与现有技术相比,通过驱动组件控制滑动座移动的位置,间接的改变了密封压板的位置,然后在通过调节组件使得密封压板压持在法兰盘上,配合一个定制的法兰盘即可对不同直径的金属压力管道进行检测,不需要定制两个法兰盘,也不需要在定制的法兰盘上安装排气管以及连接管,使用时更加的方便。Compared with the prior art, this application controls the moving position of the sliding seat through the driving assembly, which indirectly changes the position of the sealing pressure plate, and then adjusts the assembly so that the sealing pressure plate is pressed on the flange to match a customized flange Metal pressure pipes of different diameters can be detected by using one plate, without customizing two flanges, and installing exhaust pipes and connecting pipes on the customized flanges, which is more convenient to use.
附图说明Description of drawings
图1是本申请立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of the present application;
图2是本申请部分结构示意图;Fig. 2 is a schematic diagram of part of the structure of the application;
图3是本申请图2中局部立体剖视图;Fig. 3 is a partial three-dimensional sectional view in Fig. 2 of the present application;
图4是本申请图2中A处局部放大图;Fig. 4 is a partial enlarged view of A in Fig. 2 of the present application;
图5是图3中B处结构放大图;Figure 5 is an enlarged view of the structure at B in Figure 3;
图6是图2另一视角示意图;Fig. 6 is a schematic diagram of another perspective of Fig. 2;
图7是图6中C处结构放大图;Figure 7 is an enlarged view of the structure at C in Figure 6;
附图标记:1、管道试压泵;2、承载架;3、放置台;4、封堵板;5、连接架;6、滑动座;7、密封压板;8、调节组件;801、传动杆;802、连动件;8021、连接板;8022、套筒;8023、驱动套杆;8024、连接杆;9、驱动组件;901、连接套;902、转动盘;903、驱动杆;10、排气管;11、水阀;12、限位件;1201、滑动板;1202、弧形齿轮;1203、螺纹杆;1204、连动齿轮;13、压持板;14、凸杆;15、密封胶垫;16、连接座;17、外六角螺母;18、进水管;19、锁定件;1901、穿槽;1902、连接块;1903、驱动块;1904、定位夹板;1905、锁定槽;1906、抵触弹簧;20、水管接头。Reference signs: 1. Pipeline pressure test pump; 2. Bearing frame; 3. Placement platform; 4. Blocking plate; 5. Connecting frame; 6. Sliding seat; 7. Sealing plate; Rod; 802, linkage; 8021, connecting plate; 8022, sleeve; 8023, driving sleeve rod; 8024, connecting rod; 9, driving assembly; 901, connecting sleeve; 902, rotating disc; 903, driving rod; 10 , exhaust pipe; 11, water valve; 12, limit piece; 1201, sliding plate; 1202, arc gear; 1203, threaded rod; , sealing rubber pad; 16, connecting seat; 17, outer hex nut; 18, water inlet pipe; 19, locking piece; 1901, through groove; 1902, connecting block; 1903, driving block; 1904, positioning splint; 1905, locking groove ; 1906, conflict spring; 20, water pipe joints.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.
如图1-图7所示,本申请一个实施例提出压力管道检测设备,包括管道试压泵1,管道试压泵1的一侧安装有承载架2,承载架2上竖直滑动安装有用于放置压力管道的放置台3,放置台3通过驱动件驱动,具体的,放置台3底部矩形分布安装有四个伸缩杆,伸缩杆的一端与承载架2连接,驱动件为安装在承载架2上的液压缸,液压缸的输出端与放置台3底部连接,承载架2上安装有封堵板4,封堵板4的一侧面朝向放置台3,其用于和压力管道一端贴合,封堵板4外周侧圆形阵列构造有多个连接架5,连接架5上沿其长度方向滑动安装有滑动座6,滑动座6上转动安装有用于压持在压力管道法兰盘一侧的密封压板7,封堵板4上安装有驱动密封压板7转动的调节组件8,封堵板4上安装有驱动多个滑动座6同步靠近或远离封堵板4轴线的驱动组件9,封堵板4上安装有呈L型的排气管10,排气管10水平向的一端与封堵板4连接并与压力管道内部连通,排气管10另一端竖直朝上且安装有水阀11,封堵板4上连通有与压力管道连通的进水管18,进水管18自由端安装有水管接头20;As shown in Figures 1 to 7, an embodiment of the present application proposes a pressure pipeline detection device, including a pipeline pressure test pump 1, a
在使用时首先将待检测金属压力管道放置在放置台3上,然后液压缸启动使得放置台3向上移动,直到待检测金属压力管道与封堵板4同轴,封堵板4呈圆盘状,然后在移动待检测金属压力管道使其一端与封堵板4贴合,此时待检测金属压力管道远离封堵板4的一端可以使用定制的密闭法兰板,且此密封法兰盘不需要安装连接管以及排气管10,加工方便减少工期,将定制的密封法兰板通过螺栓固定在待检测金属压力管道的一端后,此时通过驱动组件9滑动座6移动,滑动座6移动带动安装在滑动座6上的密封压板7的位置发生改变,使得密封压板7在后续转动中可以压持在待检测金属压力管道的法兰盘的一侧,然后通过调节组件8使得密封压板7转动,直到多个密封压板7压持在待检测金属压力管道的法兰盘上,从而使得法兰盘的一端抵触在封堵板4上,从而起到密封的效果,然后再将试压泵的施压管与进水管18的一端连接,然后启动试压泵,从而使得待检测金属压力管道内部充满水,直到排气管10中有水溢出,说明待检测金属压力管道内部的空气已经被排出,然后关闭水阀11,进水管18持续供水,直到试压泵上的压力表达到对应的数值即可,与现有技术相比,通过驱动组件9控制滑动座6移动的位置,间接的改变了密封压板7的位置,然后在通过调节组件8使得密封压板7压持在法兰盘上,配合一个定制的法兰盘即可对不同直径的金属压力管道进行检测,不需要定制两个法兰盘,也不需要在定制的法兰盘上安装排气管10以及连接管,使用时更加的方便。When in use, first place the metal pressure pipe to be detected on the placement table 3, and then start the hydraulic cylinder to move the placement table 3 upward until the metal pressure pipe to be detected is coaxial with the
如图1、图5和图6所示,在一些实施例中,驱动组件9包括同轴固设在封堵板4远离放置台3一侧的连接套901,排气管10水平向的一端位于连接套901内,连接套901外周侧转动安装有转动盘902,滑动座6与转动盘902之间偏心铰接有驱动杆903,封堵板4上安装有用于限位转动盘902转动的限位件12,也就是说,当移动一个滑动座6时,滑动座6移动时带动铰接在滑动座6上的驱动杆903移动,因为驱动杆903的一端铰接在转动盘902上,从而使得转动盘902转动,转动盘902在转动的过程中带动其他的几个驱动杆903移动,从而使得其他的滑动座6同步移动,不需要对每一个滑动座6进行反复移动调节,使用时更加的方便,然后在通过限位件12将转动盘902的角度限位,从而可以将多个滑动座6的滑动位置进行限位。As shown in Figures 1, 5 and 6, in some embodiments, the
如图1、图4和图6所示,在一些实施例中,限位件12包括滑动安装在封堵板4上的滑动板1201,滑动板1201的一侧安装有弧形齿轮1202,转动盘902外周侧套装有与弧形齿轮1202啮合的连动齿轮1204,滑动板1201的滑动方向朝向转动盘902轴线,封堵板4上转动安装有螺纹杆1203,滑动板1201螺纹套设在螺纹杆1203上,当转动螺纹杆1203时,因为滑动板1201与螺纹杆1203螺纹配合,所以当转动螺纹杆1203时滑动板1201会沿着螺纹杆1203的轴线方向移动,从而使得滑动板1201上的弧形齿轮1202与连动齿轮1204啮合,因为弧形齿轮1202安装在滑动板1201上只能移动不能转动,所以弧形齿轮1202与连动齿轮1204啮合后使得连动齿轮1204不能转动,从而将转动盘902的转动角度限位。As shown in Fig. 1, Fig. 4 and Fig. 6, in some embodiments, the limiting
如图4和图5所示,在一些实施例中,调节组件8包括转动安装在连接套901内的传动杆801,传动杆801与密封压板7之间安装有连动件802,当传动杆801转动时,通过连动件802以使多个密封压板7自由端同步靠近或远离封堵板4,也就是说,当传动杆801在转动时,通过调节组件8可以使得多个密封压板7同时转动。As shown in Figures 4 and 5, in some embodiments, the
如图4、图5和图7所示,在一些实施例中,连动件802包括螺纹套设在传动杆801上的连接板8021,连接板8021上圆形阵列铰接有套筒8022,套筒8022的自由端滑动插设有驱动套杆8023,驱动套杆8023的自由端铰接有连接杆8024,连接杆8024的自由端与密封压板7连接,驱动套杆8023上安装有用于解除限位或限位其滑动位置的锁定件19,也就是说,在使用时首先通过锁定件19解除对驱动套杆8023滑动位置的锁定,在多个滑动座6同步靠近或远离封堵板4轴线位置时,密封压板7移动带动铰接在连接杆8024上的驱动套杆8023移动,因为驱动套杆8023与套筒8022滑动配合且套筒8022铰接在连接板8021上,又因为此时连接板8021与传动杆801螺纹配合使得连接板8021不能移动,那么在滑动座6移动时,驱动套杆8023会沿着套筒8022的方向移动,从而使得多个密封压板7的位置发生改变,此时再通过锁定件19将驱动套杆8023的滑动位置限位,然后在转动传动杆801,因为传动杆801与连接板8021螺纹配合,所以传动杆801转动会带动连接板8021沿着传动杆801的轴线方向移动,连接板8021与套筒8022铰接,所以当连接板8021移动时会带动套筒8022移动,而此时的套筒8022与驱动套杆8023因为通过锁定件19的锁定,所以转动角度一致且不会互为滑动,所以套筒8022转动使得驱动套杆8023转动,因为驱动套杆8023的一端铰接在连接杆8024上,连接杆8024又与密封压板7连接,所以连接板8021在移动时,通过驱动套杆8023的拉动或者推动会使得密封压板7转动,从而实现多个密封压板7同时转动,使用时更加的方便。As shown in Figure 4, Figure 5 and Figure 7, in some embodiments, the
如图4、图6和图7所示,在一些实施例中,套筒8022的一侧沿其长度方向开设有穿槽1901,锁定件19包括构造在驱动套杆8023一侧且穿过穿槽1901的连接块1902,连接块1902上滑动插设有驱动块1903,驱动块1903上对称转动安装有两个定位夹板1904,套筒8022相对的两侧均沿其长度方向开设有供定位夹板1904插设的锁定槽1905,两个定位夹板1904之间安装有呈弧形的抵触弹簧1906,当定位夹板1904的一端插设在锁定槽1905内时,如图7所示,此时的抵触弹簧1906使得定位夹板1904抵触在锁定槽1905内,使得定位夹板1904的一端不容易脱离锁定槽1905,只需要捏住定位夹板1904暴露在外部的两端,使其两端相互靠近,从而使得定位夹板1904的位于锁定槽1905内的一端转动至外部,然后拉动定位夹板1904,使得驱动块1903移动,从而使得定位夹板1904向远离锁定槽1905的方向移动,从而使得松开手后,抵触弹簧1906复位带动定位夹板1904转动也不会插设在锁定槽1905内,从而实现解除限位。As shown in Fig. 4, Fig. 6 and Fig. 7, in some embodiments, one side of the
如图2所示,在一些实施例中,还包括压持板13,压持板13的压持面呈圆弧形,压持板13的一侧中部构造有凸杆14,凸杆14铰接在密封压板7的自由端上,通过压持板13压持在法兰盘的一侧,提高了压持面积,从而进一步提高了密封效果。As shown in Figure 2, in some embodiments, a
如图4和图5所示,在一些实施例中,封堵板4与压力管道一端贴合的一端安装有密封胶垫15,密封胶垫15的设计起到了密封的作用,可以防止封堵板4因为与压力管道的一端接触力不够导致水溢出。As shown in Fig. 4 and Fig. 5, in some embodiments, a sealing
如图4和图6所示,在一些实施例中,承载架2上安装有连接座16,传动杆801的自由端转动安装在连接座16上,传动杆801外周侧构造有外六角螺母17,连接座16的设计,使得传动杆801的两端均被支撑,增加受力点,使得传动杆801在转动时不容易出现晃动,外六角螺母17的设计使得工作人员在转动传动杆801时更加的方便。As shown in Figures 4 and 6, in some embodiments, a connecting
如图1所示,在一些实施例中,放置台3顶部呈V型,其用于放置压力管道,V型的设计使得压力管道防止在放置台3上时更加的稳定,不容易出现掉落。As shown in Figure 1, in some embodiments, the top of the placing table 3 is V-shaped, which is used to place pressure pipes. The V-shaped design makes the pressure pipes more stable when placed on the placing table 3, and it is not easy to fall .
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本申请。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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| CN118329644B (en) * | 2024-06-14 | 2024-10-11 | 扬州华宝石油仪器有限公司 | Material mould pressure loading device |
| CN119935437A (en) * | 2025-04-09 | 2025-05-06 | 成都市特种设备检验检测研究院(成都市特种设备应急处置中心) | A pressure pipeline detection device |
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