CN115769974A - cooking utensils - Google Patents
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- CN115769974A CN115769974A CN202111037753.6A CN202111037753A CN115769974A CN 115769974 A CN115769974 A CN 115769974A CN 202111037753 A CN202111037753 A CN 202111037753A CN 115769974 A CN115769974 A CN 115769974A
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Abstract
本申请涉及炊具技术领域,尤其涉及一种烹饪器具,其中,烹饪器具包括镁合金锅胚,镁合金锅胚内表面设有耐腐蚀层,耐腐蚀层的材质为钇镁合金,所述耐腐蚀层中的钇原子浓度为1014atoms/cm3至1016atoms/cm3。本申请提供的烹饪炊具,利用镁合金密度小的特点及钇镁合金优良的耐腐蚀性能,使得烹饪器具兼具轻质且耐腐蚀的优良性能。
The present application relates to the technical field of cooking utensils, in particular to a cooking utensil, wherein the cooking utensil includes a magnesium alloy pan embryo, the inner surface of the magnesium alloy pan embryo is provided with a corrosion-resistant layer, and the material of the corrosion-resistant layer is yttrium-magnesium alloy. The concentration of yttrium atoms in the layer is 10 14 atoms/cm 3 to 10 16 atoms/cm 3 . The cooking utensil provided by this application utilizes the characteristics of low density of magnesium alloy and the excellent corrosion resistance of yttrium-magnesium alloy, so that the cooking utensil has both light weight and excellent performance of corrosion resistance.
Description
技术领域technical field
本申请涉及炊具技术领域,尤其涉及一种烹饪器具。The present application relates to the technical field of cooking utensils, in particular to a cooking utensil.
背景技术Background technique
随着社会经济的发展,人们对炊具类产品的追求也越来越高,锅作为一种常用的厨房用具,为了使锅胚起到良好的加热效果,作为锅胚的材料的导热性能越好就越利于节约能源和提高工作效率,所以其锅胚一般由铁或不锈钢制成,但目前市面上的铁锅,不锈钢锅都较重,采用铝合金制备的锅胚可进一步减轻锅胚的重量,但是铝合金锅对于单手持锅炒菜、颠锅也比较吃力。With the development of social economy, people's pursuit of cooking utensils is getting higher and higher. As a common kitchen utensil, in order to make the pan embryo have a good heating effect, the better the thermal conductivity of the material of the pan embryo is. It is more conducive to saving energy and improving work efficiency, so the pan embryo is generally made of iron or stainless steel, but the iron pan and stainless steel pan currently on the market are relatively heavy, and the pan embryo made of aluminum alloy can further reduce the weight of the pan embryo , but the aluminum alloy pot is also more difficult for cooking and turning the pot with one hand.
为了解决此问题,可采用镁合金材质的锅胚,相对于现有铝合金锅胚进一步减轻重量,即使女性持锅炒菜也能轻松自如,提升使用体验。但目前轻质镁合金锅胚耐腐蚀性一直是一个难以解决的问题,影响镁合金在炊具上的应用。In order to solve this problem, the pot base made of magnesium alloy can be used to further reduce the weight compared with the existing aluminum alloy pot base. Even women can easily hold the pot for cooking and improve the user experience. However, the corrosion resistance of lightweight magnesium alloy pan blanks has always been a difficult problem, which affects the application of magnesium alloys in cookware.
发明内容Contents of the invention
本申请提供的烹饪炊具,利用镁合金密度小的特点及钇镁合金优良的耐腐蚀性能,使得烹饪器具具有轻质且耐腐蚀的优良性能。The cooking utensils provided by the present application utilize the characteristics of low density of magnesium alloys and the excellent corrosion resistance of yttrium-magnesium alloys, so that the cooking utensils are lightweight and excellent in corrosion resistance.
为实现上述目的,本申请具体采用以下技术方案:In order to achieve the above purpose, the application specifically adopts the following technical solutions:
第一方面,本申请提供一种烹饪器具,所述烹饪器具包括镁合金锅胚,所述镁合金锅胚内表面设有耐腐蚀层,所述耐腐蚀层的材质为钇镁合金,所述耐腐蚀层中的钇原子浓度为1014atoms/cm3至1016atoms/cm3。In a first aspect, the present application provides a cooking utensil, the cooking utensil includes a magnesium alloy pan embryo, the inner surface of the magnesium alloy pan embryo is provided with a corrosion-resistant layer, and the material of the corrosion-resistant layer is yttrium-magnesium alloy. The concentration of yttrium atoms in the corrosion-resistant layer is 10 14 atoms/cm 3 to 10 16 atoms/cm 3 .
在上述方案中,镁的密度1.738g/cm3,仅为铝的2/3,钢的1/4,钛的1/3。因此相同规格的情况下镁合金锅的重量可以比铝合金锅减轻1/3,镁合金做锅胚有明显的减重效果。烹饪炊具利用镁合金密度小的特点及钇镁合金优良的耐腐蚀性能,使得烹饪器具具有轻质且耐腐蚀的优良性能。In the above scheme, the density of magnesium is 1.738g/cm 3 , which is only 2/3 of aluminum, 1/4 of steel, and 1/3 of titanium. Therefore, under the same specification, the weight of the magnesium alloy pan can be reduced by 1/3 compared with the aluminum alloy pan, and the magnesium alloy pan embryo has obvious weight reduction effect. Cooking utensils make use of the low density of magnesium alloys and the excellent corrosion resistance of yttrium-magnesium alloys to make cooking utensils light and corrosion-resistant.
在可行的实施方案中,所述镁合金锅胚的材质包括镁铝锌合金、镁铝锰合金中的至少一种。In a feasible implementation, the material of the magnesium alloy pan blank includes at least one of magnesium-aluminum-zinc alloy and magnesium-aluminum-manganese alloy.
在上述方案中,镁铝锌合金中的铝可以增强固溶强化作用;锌可改善合金的塑性,使得该合金能够兼具轻质及良好的力学性能。镁铝锰合金中的锰可以提高合金的耐蚀性,提高烹饪器具的使用寿命。In the above solution, the aluminum in the magnesium-aluminum-zinc alloy can enhance the solid solution strengthening effect; the zinc can improve the plasticity of the alloy, so that the alloy can have both light weight and good mechanical properties. The manganese in the magnesium-aluminum-manganese alloy can improve the corrosion resistance of the alloy and increase the service life of cooking utensils.
在可行的实施方案中,所述镁合金锅胚的厚度为2mm至5mm。In a feasible embodiment, the thickness of the magnesium alloy pan blank is 2 mm to 5 mm.
在上述方案中,镁合金锅胚的厚度过厚,使用过程中锅体厚重且传热速度慢,影响使用。镁合金锅胚的厚度过薄,传热不均匀,容易造成局部温度过高。In the above scheme, the thickness of the magnesium alloy pot blank is too thick, and the pot body is thick and the heat transfer rate is slow during use, which affects the use. The thickness of the magnesium alloy pan blank is too thin, the heat transfer is uneven, and the local temperature is easy to be too high.
在可行的实施方案中,所述耐腐蚀层具有如下特征a至b中的至少一种:In a feasible embodiment, the corrosion-resistant layer has at least one of the following features a to b:
a.所述耐腐蚀层的厚度为0.5μm至5μm;a. The thickness of the corrosion-resistant layer is 0.5 μm to 5 μm;
b.所述耐腐蚀层的孔隙率≤2%。b. The porosity of the corrosion-resistant layer is ≤2%.
在上述方案中,通过控制镁合金锅胚与耐腐蚀层的参数在一定的范围内,可以使制备出的镁合金锅胚重量适中,制备成本合适且耐腐蚀的防护效果好,烹饪器具可以具有更好的使用体验。In the above scheme, by controlling the parameters of the magnesium alloy pan embryo and the corrosion-resistant layer within a certain range, the weight of the prepared magnesium alloy pan embryo can be moderate, the preparation cost is appropriate, and the corrosion resistance protection effect is good, and the cooking utensils can have Better user experience.
在可行的实施方案中,所述烹饪器具还包括不粘层,所述不粘层形成于所述耐腐蚀层远离所述镁合金锅胚的表面。In a feasible embodiment, the cooking utensil further includes a non-stick layer, and the non-stick layer is formed on the surface of the corrosion-resistant layer away from the magnesium alloy pan blank.
在上述方案中,在耐腐蚀层的表面制备不粘层,使得烹饪器具兼具轻质耐蚀且不粘的优点。In the above solution, a non-stick layer is prepared on the surface of the corrosion-resistant layer, so that the cooking utensil has the advantages of light weight, corrosion resistance and non-stick.
在可行的实施方案中,所述不粘层具有如下特征a至b中的至少一种:In a feasible embodiment, the non-stick layer has at least one of the following features a to b:
a.所述不粘层的厚度为35μm至75μm;a. The thickness of the non-stick layer is 35 μm to 75 μm;
b.所述不粘层包括陶瓷不粘层及氟涂料不粘层中的至少一种。b. The non-stick layer includes at least one of a ceramic non-stick layer and a fluorine paint non-stick layer.
在上述方案中,将不粘层的参数控制在此范围内,制备出的不粘层的机械性能好,可以起到更好的不粘效果,且不粘层与烹饪器具的结合力好,不会在烹饪器具的使用过程中脱落。In the above scheme, if the parameters of the non-stick layer are controlled within this range, the prepared non-stick layer has good mechanical properties and can have a better non-stick effect, and the non-stick layer has good bonding force with cooking utensils. Will not fall off during use of the cooking utensil.
第二方面,本申请提供一种烹饪器具的制备方法,所述制备方法包括以下步骤:In a second aspect, the present application provides a cooking utensil preparation method, the preparation method comprising the following steps:
将镁合金制备成具有烹饪腔的镁合金锅胚;Prepare the magnesium alloy into a magnesium alloy pot blank with a cooking cavity;
采用离子束注入工艺将钇源中的钇以离子态形式注入镁合金锅胚的内表面,形成耐腐蚀层,得到烹饪器具,其中,所述耐腐蚀层中的钇原子浓度为1014atoms/cm3至1016atoms/cm3。The yttrium in the yttrium source is implanted into the inner surface of the magnesium alloy pan blank in the form of ions by using an ion beam implantation process to form a corrosion-resistant layer to obtain a cooking utensil, wherein the yttrium atomic concentration in the corrosion-resistant layer is 10 14 atoms/ cm 3 to 10 16 atoms/cm 3 .
在上述方案中,采用离子束注入工艺将钇源中的钇以离子态形式注入镁合金锅胚的内表面,离子束注入工艺形成的耐腐蚀层与镁合金锅胚结合牢固,不存在脱落的现象。In the above scheme, the yttrium in the yttrium source is implanted into the inner surface of the magnesium alloy pan blank in the form of ions by using the ion beam implantation process, and the corrosion-resistant layer formed by the ion beam implantation process is firmly combined with the magnesium alloy pan blank, and there is no possibility of falling off. Phenomenon.
在可行的实施方案中,所述制备方法具有如下特征a至g中的至少一种:In a feasible embodiment, the preparation method has at least one of the following features a to g:
a.所述镁合金锅胚采用热冲压成型或压铸成型;a. The magnesium alloy pan blank is formed by hot stamping or die-casting;
b.所述镁合金锅胚的材质包括镁铝锌合金、镁铝锰合金中的至少一种;b. The material of the magnesium alloy pan embryo includes at least one of magnesium-aluminum-zinc alloy and magnesium-aluminum-manganese alloy;
c.所述镁合金锅胚的厚度为2mm至5mm;c. The thickness of the magnesium alloy pan blank is 2mm to 5mm;
d.所述钇源为钇镁合金;d. The yttrium source is an yttrium-magnesium alloy;
e.所述钇源为钇镁合金,所述钇镁合金中钇元素的质量分数≥50%;e. The yttrium source is an yttrium-magnesium alloy, and the mass fraction of the yttrium element in the yttrium-magnesium alloy is ≥50%;
f.所述注入时间为20min至40min;f. the injection time is 20min to 40min;
g所述耐腐蚀层的厚度为0.5μm至5μm;g The thickness of the corrosion-resistant layer is 0.5 μm to 5 μm;
h.所述耐腐蚀层的孔隙率≤2%。h. The porosity of the corrosion-resistant layer is ≤2%.
在上述方案中,通过控制制备方法的参数,使得耐腐蚀层与烹饪器具的结合力更强,且耐腐蚀层可以起到更好的耐腐蚀防护作用,从而使得形成的烹饪器具具有更好的机械性能,使用寿命长。In the above solution, by controlling the parameters of the preparation method, the bonding force between the corrosion-resistant layer and the cooking utensils is stronger, and the corrosion-resistant layer can play a better role in corrosion resistance protection, so that the formed cooking utensils have better Mechanical performance, long service life.
在可行的实施方案中,在形成耐腐蚀层之后,所述制备方法还包括以下步骤:In a feasible embodiment, after forming the corrosion-resistant layer, the preparation method further includes the following steps:
将不粘涂料采用喷涂工艺喷涂至所述耐腐蚀层的表面,形成不粘层。The non-stick coating is sprayed onto the surface of the corrosion-resistant layer by a spraying process to form a non-stick layer.
在上述方案中,在耐腐蚀层的表面制备不粘层,使得烹饪器具兼具轻质耐蚀且不粘的优点。In the above solution, a non-stick layer is prepared on the surface of the corrosion-resistant layer, so that the cooking utensil has the advantages of light weight, corrosion resistance and non-stick.
在可行的实施方案中,所述不粘层具有如下特征a至c中的至少一种:In a feasible embodiment, the non-stick layer has at least one of the following features a to c:
a.所述喷涂工艺包括空气喷涂、高压喷涂、静电喷涂及低流量中等压力喷涂中的至少一种;a. The spraying process includes at least one of air spraying, high-pressure spraying, electrostatic spraying and low-flow medium-pressure spraying;
b.所述喷涂工艺为空气喷涂;b. the spraying process is air spraying;
c.所述不粘涂料包括陶瓷不粘涂料及氟涂料中的至少一种。c. The non-stick coating includes at least one of ceramic non-stick coating and fluorine coating.
在上述方案中,采用空气喷涂制备不粘层,空气喷涂过程操作简便、喷涂效率高且制备出的不粘层机械性能好。In the above scheme, air spraying is used to prepare the non-stick layer, the air spraying process is easy to operate, the spraying efficiency is high, and the prepared non-stick layer has good mechanical properties.
在可行的实施方案中,采用离子束注入工艺将钇镁合金中的钇以离子态形式注入镁合金锅胚的内表面,形成耐腐蚀层,包括:In a feasible implementation, the ion beam implantation process is used to implant the yttrium in the yttrium-magnesium alloy into the inner surface of the magnesium alloy pan blank in the form of ions to form a corrosion-resistant layer, including:
将镁合金锅胚预热至温度为150℃至250℃,钇镁合金靶材预热至温度为200℃至250℃,采用电弧放电将所述钇镁合金靶材电离形成钇等离子体;Preheating the magnesium alloy pan blank to a temperature of 150°C to 250°C, preheating the yttrium magnesium alloy target material to a temperature of 200°C to 250°C, and ionizing the yttrium magnesium alloy target material by arc discharge to form yttrium plasma;
在真空环境中,通过80KeV至120KeV的注入电压将所述钇等离子体形成的钇离子束流注入预热后的所述镁合金锅胚内表面,形成钇离子注入层;In a vacuum environment, the yttrium ion beam formed by the yttrium plasma is injected into the preheated inner surface of the magnesium alloy pot blank through an implantation voltage of 80KeV to 120KeV to form an yttrium ion implantation layer;
将形成所述钇离子注入层的所述镁合金锅胚置于250℃至300℃中退火100min至150min,使得所述镁合金锅胚的内表面形成厚度为0.5μm至5μm的耐腐蚀层,得到烹饪器具。annealing the magnesium alloy pan blank forming the yttrium ion implantation layer at 250°C to 300°C for 100min to 150min, so that a corrosion-resistant layer with a thickness of 0.5μm to 5μm is formed on the inner surface of the magnesium alloy pan blank, Get cooking utensils.
在上述方案中,采用离子束注入工艺将钇源中的钇以离子态形式注入镁合金锅胚的内表面,形成的耐腐蚀层与镁合金锅胚结合牢固,不存在脱落的现象。In the above scheme, the ion beam implantation process is used to inject the yttrium in the yttrium source into the inner surface of the magnesium alloy pan blank in the form of ions, and the formed corrosion-resistant layer is firmly combined with the magnesium alloy pan blank, and there is no phenomenon of falling off.
有益效果:Beneficial effect:
本申请涉及炊具技术领域,尤其涉及一种烹饪器具,其中,烹饪器具包括镁合金锅胚,镁合金锅胚内表面设有耐腐蚀层,耐腐蚀层形成于镁合金锅胚的内表面,耐腐蚀层材质为钇镁合金。本申请提供的烹饪炊具,利用镁合金密度小的特点及钇镁合金优良的耐腐蚀性能,使得烹饪器具具有轻质且耐腐蚀的优良性能。The present application relates to the technical field of cooking utensils, in particular to a cooking utensil, wherein the cooking utensil includes a magnesium alloy pan embryo, the inner surface of the magnesium alloy pan embryo is provided with a corrosion-resistant layer, and the corrosion-resistant layer is formed on the inner surface of the magnesium alloy pan embryo. The material of the corrosion layer is yttrium-magnesium alloy. The cooking utensils provided by the present application utilize the characteristics of low density of magnesium alloys and the excellent corrosion resistance of yttrium-magnesium alloys, so that the cooking utensils are lightweight and excellent in corrosion resistance.
附图说明Description of drawings
图1为本申请实施例提供的烹饪器具的截面结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of a cooking utensil provided by an embodiment of the present application;
附图标记:Reference signs:
1-镁合金锅胚;1- Magnesium alloy pot embryo;
2-耐腐蚀层;2- Corrosion-resistant layer;
3-不粘层。3- Non-stick layer.
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solution and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not intended to limit the present application.
在本说明书的描述中,除非另有明确的规定和限定,术语“第一”、“第二”仅用于描述的目的,而不能理解为指示或暗示相对重要性;除非另有规定或说明,术语“多个”是指两个或两个以上;术语“连接”、“固定”等均应做广义理解,例如“连接”可以是固定连接或者是可拆卸连接,或一体的连接,或电连接;可以是直接相连,也可以通过中间媒介间接相连。In the description of this specification, unless otherwise clearly stipulated and limited, the terms "first" and "second" are only used for the purpose of description, and cannot be understood as indicating or implying relative importance; unless otherwise specified or stated , the term "plurality" refers to two or more; the terms "connection", "fixation" and so on should be understood in a broad sense, for example, "connection" can be a fixed connection or a detachable connection, or an integrated connection, or Electrical connection; either directly or indirectly through an intermediary.
对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
本说明书的描述中,需要理解的是,本申请实施例所描述的“上”、“下”等方位词是以附图所示的角度来进行描述的,不应理解为对本申请实施例的限定。此外,在上下文中,还需要理解的是,当提到一个元件连接在另一个元件“上”或者“下”时,其不仅能够直接连接在另一个元件“上”或者“下”,也可以通过中间元件间接连接在另一个元件“上”或者“下”。In the description of this specification, it should be understood that the orientation words such as "up" and "down" described in the embodiments of the present application are described from the perspective shown in the drawings, and should not be interpreted as a description of the embodiments of the present application. limited. Furthermore, in this context, it also needs to be understood that when it is mentioned that an element is connected "on" or "under" another element, it can not only be directly connected "on" or "under" another element, but can also To be indirectly connected "on" or "under" another element through an intervening element.
第一方面,本申请提供一种烹饪器具,图1为本申请实施例提供的烹饪器具的截面结构示意图,如图1所示,烹饪器具包括镁合金锅胚1,镁合金锅胚1内表面设有耐腐蚀层2,耐腐蚀层2的材质为钇镁合金,耐腐蚀层2中的钇原子浓度为1014atoms/cm3至1016atoms/cm3。In the first aspect, the present application provides a cooking utensil, and Fig. 1 is a schematic cross-sectional structure diagram of the cooking utensil provided by the embodiment of the present application. As shown in Fig. A corrosion-
在上述方案中,镁的密度1.738g/cm3,仅为铝的2/3,钢的1/4,钛的1/3。因此相同规格的情况下镁合金锅的重量可以比铝合金锅减轻1/3,镁合金做锅胚有明显的减重效果。烹饪炊具利用镁合金密度小的特点及钇镁合金优良的耐腐蚀性能,使得烹饪器具具有轻质且耐腐蚀的优良性能。In the above scheme, the density of magnesium is 1.738g/cm 3 , which is only 2/3 of aluminum, 1/4 of steel, and 1/3 of titanium. Therefore, under the same specification, the weight of the magnesium alloy pan can be reduced by 1/3 compared with the aluminum alloy pan, and the magnesium alloy pan embryo has obvious weight reduction effect. Cooking utensils make use of the low density of magnesium alloys and the excellent corrosion resistance of yttrium-magnesium alloys to make cooking utensils light and corrosion-resistant.
本申请使用的镁合金锅胚1中的材质包括镁铝锌合金、镁铝锰合金中的至少一种,可以理解地,镁铝锌合金中的铝可以增强固溶强化作用,锌可改善合金的塑性,使得该合金能够兼具轻质及良好的力学性能。镁铝锰合金中的锰可以提高合金的耐蚀性,提高烹饪器具的使用寿命。可根据实际需要进行选择镁合金锅胚1的材质,在此不做限定。The material in the magnesium alloy pan blank 1 used in this application includes at least one of magnesium-aluminum-zinc alloy and magnesium-aluminum-manganese alloy. It can be understood that the aluminum in the magnesium-aluminum-zinc alloy can enhance the solid solution strengthening effect, and the zinc can improve the alloy. The plasticity of the alloy enables the alloy to have both light weight and good mechanical properties. The manganese in the magnesium-aluminum-manganese alloy can improve the corrosion resistance of the alloy and increase the service life of cooking utensils. The material of the magnesium alloy pan blank 1 can be selected according to actual needs, and is not limited here.
为了烹饪器具具有更好的使用体验,制备出的镁合金锅胚1需重量适中,可以通过控制镁合金锅胚1的厚度来控制重量,在本实施例中,镁合金锅胚1的厚度为2mm至5mm。可选的,镁合金锅胚1的厚度具体可以为2mm、2.5mm、3mm、3.5mm、4mm、4.5mm、5mm等,在此不做限定。镁合金锅胚1的厚度过厚,使用过程中锅体厚重且传热速度慢,影响使用。镁合金锅胚1的厚度过薄,传热不均匀,容易造成局部温度过高。优选的,镁合金锅胚1的厚度可以为2.5mm~3.5mm。In order to have a better use experience for cooking utensils, the prepared magnesium alloy pan blank 1 needs to be of moderate weight, and the weight can be controlled by controlling the thickness of the magnesium
其中,在镁合金锅胚1内表面起耐腐蚀防护作用的耐腐蚀层2的厚度为0.5μm至5μm。可选的,耐腐蚀层2的厚度具体可以为0.5μm、1μm、1.5μm、2.5μm、3μm、3.5μm、4μm、4.5μm、5μm等,在此不做限定。耐腐蚀层2的厚度过厚,制备工艺难度较大,耐腐蚀层2的制备成本升高。耐腐蚀层2的厚度过薄,耐腐蚀层2的耐腐蚀能力下降,保护镁合金锅胚1耐腐蚀性的效果不明显。优选的,耐腐蚀层2的厚度可以为2μm~4μm。Wherein, the thickness of the corrosion-
为了提高烹饪器具的使用寿命,制备出的耐腐蚀层2的孔隙率≤2%。可选的,耐腐蚀层2的孔隙率具体可以为0.1%、0.2%、0.3%、0.5%、1%、1.5%、2%等,在此不做限定。耐腐蚀层2的孔隙率过高,耐腐蚀层2的密实程度低,汤汁、水份容易通过孔隙腐蚀镁合金锅胚1,起不到良好的耐腐蚀防护作用。优选的,耐腐蚀层2的孔隙率可以为1%~1.5%。In order to improve the service life of cooking utensils, the porosity of the prepared corrosion-
烹饪器具中的耐腐蚀性能是通过耐腐蚀层2中钇原子优良的耐腐蚀特性来实现的,本申请实施例的耐腐蚀层2中的钇原子浓度为1014atoms/cm3至1016atoms/cm3;具体地,钇原子浓度可以是1014atoms/cm3、2014atoms/cm3、4014atoms/cm3、6014atoms/cm3、8014atoms/cm3、1015atoms/cm3、2015atoms/cm3、5015atoms/cm3、8015atoms/cm3、1016atoms/cm3等,在此不做限定。钇的添加具有细化晶粒的作用,具有时效硬化效应,提高镁合金室温强度。同时钇的添加能提高镁合金平衡电位,降低腐蚀电流,从而降低腐蚀速率,提高镁合金的耐腐蚀能力,可根据烹饪器具需要的耐腐蚀防护效果在上述范围内选择耐腐蚀层2中的钇原子浓度,在此不做限定。The corrosion resistance in cooking utensils is achieved through the excellent corrosion resistance of yttrium atoms in the corrosion-
为了延长耐腐蚀层2使用寿命,防止耐腐蚀层2变形,耐腐蚀层2还需要有一定的硬度,耐腐蚀层2的硬度具体可以为50GPa至70GPa,具体可以是65GPa、66GPa、67GPa、68GPa、69GPa、70GPa等,在此不做限定。耐腐蚀层2硬度过高,难以控制硬度与塑性的平衡,造成耐腐蚀层2开裂。耐腐蚀层2硬度过低,耐腐蚀层2抵抗变形的能力减弱,减少烹饪器具的使用寿命。优选的,耐腐蚀层2的硬度可以为65GPa~70GPa。In order to prolong the service life of the corrosion-
进一步地,烹饪器具还包括不粘层3,不粘层3形成于耐腐蚀层2远离镁合金锅胚1的表面。具体的,不粘层3包括陶瓷不粘层及氟涂料不粘层中的至少一种。即不粘层3可以使用单层不粘层或复合不粘层,单层不粘层可以是仅设置一层陶瓷不粘层;复合不粘层可以为多种不粘层复合形成,例如由一层陶瓷不粘层及一层氟涂料不粘层形成的复合不粘层。Further, the cooking utensil further includes a
其中,不粘层3的厚度为35μm至75μm。可选的,不粘层3的厚度具体可以为35μm、45μm、55μm、65μm、75μm等,在此不做限定。不粘层3的厚度过厚,成本增加,不粘层3的结合力下降,在使用过程中可能会带来不粘层3脱落的风险。不粘层3的厚度过薄,工艺上难以处理,并且会降低不粘效果。优选的,不粘层3的厚度可以为40μm~60μm。Wherein, the thickness of the
烹饪器具在加热和冷却过程中,为了防止不粘层3产生结构变化,不粘层3需要具备一定的耐高温性和耐低温性能,不粘层3可以承受的温度为不超过450℃。在此温度范围内,不粘层3具有较好的机械性能,可以起到更好的不粘效果。During the heating and cooling process of cooking utensils, in order to prevent structural changes of the
在实际应用过程中,陶瓷不粘层的材料可以是硅氧烷系列不粘材料、硅氮烷系列不粘材料、纳米二氧化硅系列不粘材料等。氟涂料不粘层的材料可以是聚四氟乙烯不粘材料、全氟辛酸铵不粘材料、全氟丙基全氟乙烯基醚与聚四氟乙烯的共聚物不粘材料、聚全氟乙丙烯共聚物不粘材料、乙烯-四氟乙烯共聚物不粘材料等,在此不做限定。In the actual application process, the material of the ceramic non-stick layer can be siloxane series non-stick materials, silazane series non-stick materials, nano-silica series non-stick materials, etc. The material of the non-stick layer of the fluorine coating can be polytetrafluoroethylene non-stick material, ammonium perfluorooctanoate non-stick material, copolymer non-stick material of perfluoropropyl perfluorovinyl ether and polytetrafluoroethylene, polyperfluoroethylene propylene copolymer Non-stick materials, ethylene-tetrafluoroethylene copolymer non-stick materials, etc. are not limited here.
需要说明的是,也可以选择其他材料形成不粘层3,可根据实际需要选择,在此不做限定。It should be noted that other materials can also be selected to form the
第二方面,本申请提供一种烹饪器具的制备方法,制备方法包括以下步骤:In a second aspect, the present application provides a cooking utensil preparation method, the preparation method comprising the following steps:
步骤S10,将镁合金制备成具有烹饪腔的镁合金锅胚;Step S10, preparing the magnesium alloy into a magnesium alloy pot blank with a cooking cavity;
步骤S20,采用离子束注入工艺将钇源中的钇以离子态形式注入镁合金锅胚的内表面,形成耐腐蚀层,得到烹饪器具,其中,所述耐腐蚀层中的钇原子浓度为1014atoms/cm3至1016atoms/cm3。Step S20, using an ion beam implantation process to inject yttrium in the yttrium source into the inner surface of the magnesium alloy pan blank in the form of ions to form a corrosion-resistant layer to obtain a cooking utensil, wherein the concentration of yttrium atoms in the corrosion-resistant layer is 10 14 atoms/cm 3 to 10 16 atoms/cm 3 .
在上述方案中,采用离子束注入工艺将钇源中的钇以离子态形式注入镁合金锅胚的内表面,形成耐腐蚀层,利用镁合金密度小的特点及钇镁合金优良的耐腐蚀性能,使得烹饪器具具有轻质且耐腐蚀的优良性能。In the above scheme, the ion beam implantation process is used to inject the yttrium in the yttrium source into the inner surface of the magnesium alloy pot embryo in the form of ions to form a corrosion-resistant layer, and take advantage of the low density of the magnesium alloy and the excellent corrosion resistance of the yttrium-magnesium alloy , so that the cooking utensils have excellent properties of light weight and corrosion resistance.
作为本申请可选的技术方案,在步骤S10中,镁合金锅胚可以采用热冲压成型或压铸成型制备得到,热冲压成型或压铸成型使用的镁合金包括镁铝锌合金、镁铝锰合金中的至少一种。As an optional technical solution of the present application, in step S10, the magnesium alloy pan blank can be prepared by hot stamping or die-casting, and the magnesium alloy used in hot stamping or die-casting includes magnesium-aluminum-zinc alloy, magnesium-aluminum-manganese alloy at least one of .
具体的,压铸成型是将镁合金加热高温熔融后,通过高压将镁合金熔融体充入模具型腔,冷却成型后开模取件,形成具有整体实体结构的半成品锅胚结构。Specifically, die-casting is to heat the magnesium alloy at high temperature and melt it, then fill the magnesium alloy molten body into the mold cavity through high pressure, open the mold after cooling and forming, and form a semi-finished pot embryo structure with an overall solid structure.
对半成品镁合金锅胚的内外表面进行打磨、抛毛刺,对锅胚的半成品进行外部切边,得到镁合金锅胚。The inner and outer surfaces of the semi-finished magnesium alloy pan embryo are polished and deburred, and the semi-finished pan embryo is trimmed externally to obtain the magnesium alloy pan embryo.
热冲压成型就是对镁合金板材进行加热然后冲压成型,制成锅胚。热冲压形成镁合金锅胚具体包括如下步骤:Hot stamping is to heat the magnesium alloy plate and then press it to form a pan embryo. Hot stamping to form magnesium alloy pot blank specifically includes the following steps:
首先将常温下的镁合金板冲压成所需的外轮廓镁合金锅粗胚,将镁合金锅粗胚加热到约350℃。Firstly, the magnesium alloy plate at normal temperature is stamped into the rough blank of the magnesium alloy pan with the required outer contour, and the rough blank of the magnesium alloy pan is heated to about 350°C.
将加热后的镁合金锅粗胚从加热炉转移到内部具有冷却系统的模具内,压力机进行冲压、成形。The heated magnesium alloy pan blank is transferred from the heating furnace to a mold with a cooling system inside, and the press is used for stamping and forming.
镁合金板在模具内快速冷却(例如可以是水冷),冷却速度一般为50℃/s至100℃/s,使冲压件得到硬化,大幅度提高强度,最终得到镁合金锅胚。The magnesium alloy plate is rapidly cooled in the mold (for example, it can be water-cooled), and the cooling rate is generally 50°C/s to 100°C/s, so that the stamping part is hardened, the strength is greatly improved, and the magnesium alloy pan blank is finally obtained.
需要说明的是,镁合金锅胚也可以通过其他途径制备,可根据实际需要进行选择,在此不做限定。It should be noted that the magnesium alloy pan embryo can also be prepared by other methods, which can be selected according to actual needs, and are not limited here.
采用热冲压成型或压铸成型制备得到的镁合金锅胚,厚度为2mm至5mm。可选的,镁合金锅胚的厚度具体可以为2mm、2.5mm、3mm、3.5mm、4mm、4.5mm、5mm等,在此不做限定。镁合金锅胚的厚度过厚,使用过程中锅体厚重且传热速度慢,影响使用。镁合金锅胚的厚度过薄,传热不均匀,容易造成局部温度过高。优选的,镁合金锅胚的厚度可以为2.5mm~3.5mm。The magnesium alloy pan blank prepared by hot stamping or die-casting has a thickness of 2 mm to 5 mm. Optionally, the thickness of the magnesium alloy pan blank may specifically be 2mm, 2.5mm, 3mm, 3.5mm, 4mm, 4.5mm, 5mm, etc., which is not limited herein. The thickness of the magnesium alloy pot blank is too thick, the pot body is thick and the heat transfer speed is slow during use, which affects the use. The thickness of the magnesium alloy pan blank is too thin, the heat transfer is uneven, and the local temperature is easy to be too high. Preferably, the thickness of the magnesium alloy pan blank can be 2.5 mm to 3.5 mm.
作为本申请可选的技术方案,在步骤S20中,采用离子束注入工艺将钇源中的钇以离子态形式注入镁合金锅胚的内表面,形成耐腐蚀层。耐腐蚀层的材质为钇镁合金,具体地,钇原子掺杂进入镁合金锅胚内,形成钇镁合金。As an optional technical solution of the present application, in step S20, the yttrium in the yttrium source is implanted into the inner surface of the magnesium alloy blank in an ionized form by using an ion beam implantation process to form a corrosion-resistant layer. The material of the corrosion-resistant layer is yttrium-magnesium alloy. Specifically, yttrium atoms are doped into the magnesium alloy pot embryo to form yttrium-magnesium alloy.
需要说明的是,在本申请中,采用钇镁合金靶材作为钇源,也可采用钇与其他金属形成的合金,可根据实际需要具体选择。It should be noted that, in this application, the yttrium-magnesium alloy target is used as the yttrium source, and an alloy formed of yttrium and other metals can also be used, which can be selected according to actual needs.
具体地,步骤S20包括:Specifically, step S20 includes:
步骤S21,将镁合金锅胚并预热至温度为150℃至250℃,钇镁合金靶材预热至温度为200℃至250℃,采用电弧放电将钇镁合金靶材,电离形成钇等离子体;Step S21, preheating the magnesium alloy pot blank to a temperature of 150°C to 250°C, preheating the yttrium magnesium alloy target material to a temperature of 200°C to 250°C, and ionizing the yttrium magnesium alloy target material by arc discharge to form yttrium plasma body;
步骤S22,在真空环境中,通过80KeV至120KeV的注入电压将所述钇等离子体形成的钇离子束流注入预热后的镁合金锅胚内表面,形成钇离子注入层;Step S22, in a vacuum environment, injecting the yttrium ion beam formed by the yttrium plasma into the inner surface of the preheated magnesium alloy pot blank with an implantation voltage of 80KeV to 120KeV to form an yttrium ion implantation layer;
步骤S23,将形成钇离子注入层的镁合金锅胚置于250℃至300℃中退火100min至150min,使得所述镁合金锅胚的内表面形成厚度为0.5μm至5μm的耐腐蚀层,得到烹饪器具。Step S23, placing the magnesium alloy pan embryo formed with the yttrium ion implantation layer at 250° C. to 300° C. for 100 min to 150 min and annealing for 100 min to 150 min, so that the inner surface of the magnesium alloy pan embryo forms a corrosion-resistant layer with a thickness of 0.5 μm to 5 μm, obtaining cooking utensils.
具体的,在步骤S21之前,先将镁合金锅胚进行预处理过程,预处理过程包括除油及除锈,通过预处理过程,可以对使后续制备的耐腐蚀层与镁合金锅胚的结合力更强,提高烹饪器具的使用寿命。Specifically, before step S21, the magnesium alloy pan blank is subjected to a pretreatment process. The pretreatment process includes degreasing and rust removal. Through the pretreatment process, the combination of the subsequent corrosion-resistant layer and the magnesium alloy pan blank can be improved. Stronger power, improve the service life of cooking utensils.
预处理之后的将镁合金锅胚与钇镁合金靶材一起安装在钇离子注入设备中。After the pretreatment, the magnesium alloy pot blank and the yttrium-magnesium alloy target are installed in the yttrium ion implantation equipment.
在钇离子注入设备中使用的钇镁合金靶材中钇元素的质量分数≥50%,可选的,钇镁合金靶材中钇元素的质量分数具体可以为50%、60%、70%、80%、90%、100%等,在此不做限定。钇的添加具有细化晶粒的作用,具有时效硬化效应,提高镁合金室温强度。同时钇的添加能提高镁合金平衡电位,降低腐蚀电流,从而降低腐蚀速率,提高镁合金的耐腐蚀能力。钇镁合金靶材中钇元素的质量分数过低,最终在耐腐蚀层中注入的钇元素含量少,耐腐蚀层起不到良好的耐腐蚀防护作用,优选的,钇镁合金靶材中钇元素的质量分数为75%。The mass fraction of yttrium element in the yttrium-magnesium alloy target used in the yttrium ion implantation equipment is ≥50%. Optionally, the mass fraction of yttrium element in the yttrium-magnesium alloy target can be 50%, 60%, 70%, 80%, 90%, 100%, etc. are not limited here. The addition of yttrium has the effect of refining grains, has an age hardening effect, and improves the room temperature strength of magnesium alloys. At the same time, the addition of yttrium can increase the equilibrium potential of the magnesium alloy and reduce the corrosion current, thereby reducing the corrosion rate and improving the corrosion resistance of the magnesium alloy. The mass fraction of yttrium element in the yttrium-magnesium alloy target is too low, and finally the content of yttrium element injected into the corrosion-resistant layer is small, and the corrosion-resistant layer cannot play a good role in corrosion resistance protection. Preferably, the yttrium element in the yttrium-magnesium alloy target The mass fraction of elements is 75%.
为了不影响镁合金锅胚和钇镁合金靶材的使用,在步骤S21中,先对镁合金锅胚和钇镁合金靶材进行预加热。其中,镁合金锅胚的预热温度为150℃至250℃,钇镁合金靶材的预热温度为200℃至250℃。可选的,镁合金锅胚的预热温度具体可以为150℃、160℃、170℃、180℃、190℃、200℃、210℃、220℃、230℃、240℃、250℃等,钇镁合金靶材的预热温度具体可以为200℃、210℃、220℃、230℃、In order not to affect the use of the magnesium alloy pan blank and the yttrium-magnesium alloy target material, in step S21, the magnesium alloy pan blank and the yttrium-magnesium alloy target material are preheated first. Among them, the preheating temperature of the magnesium alloy pan blank is 150°C to 250°C, and the preheating temperature of the yttrium magnesium alloy target is 200°C to 250°C. Optionally, the preheating temperature of the magnesium alloy pan embryo can specifically be 150°C, 160°C, 170°C, 180°C, 190°C, 200°C, 210°C, 220°C, 230°C, 240°C, 250°C, etc., yttrium The preheating temperature of the magnesium alloy target can be 200°C, 210°C, 220°C, 230°C,
240℃、250℃等,预加热目的是去除水分和增强耐腐蚀镀料和镁合金锅胚的结合力,可根据实际需要对镁合金锅胚和钇镁合金靶材进行预加热,在此不做限定。240°C, 250°C, etc. The purpose of preheating is to remove moisture and enhance the bonding force between the corrosion-resistant plating material and the magnesium alloy pan blank. The magnesium alloy pan blank and the yttrium-magnesium alloy target can be preheated according to actual needs. Do limited.
预热完成后的镁合金锅胚与钇镁合金靶材,可在电弧反应室中使用电弧放电使钇镁合金电离成相应的钇等离子体。After the preheating is completed, the magnesium alloy pan blank and the yttrium-magnesium alloy target can be used to ionize the yttrium-magnesium alloy into the corresponding yttrium plasma by using arc discharge in the arc reaction chamber.
电离的具体过程为:The specific process of ionization is:
将钇镁合金作为电弧反应室的阳极和阴极的电极材料,阳极和阴极相对放置在电弧反应室内部,通常阳极长度大于阴极长度。反应室开设有保护气体导入口和导出口,以提供一流动的保护气体环境。The yttrium-magnesium alloy is used as the electrode material of the anode and the cathode of the arc reaction chamber, and the anode and the cathode are placed oppositely inside the arc reaction chamber, and the length of the anode is usually longer than that of the cathode. The reaction chamber is provided with a protective gas inlet and outlet to provide a flowing protective gas environment.
发生反应时,先将反应室抽成真空,并向其中通惰性保护气体,例如氩气、氮气等,向阳极和阴极两端加直流电或交流电后,阳极和阴极间会产生电弧,并形成一高温电弧区,集中在阴极的大量电子向阳极高速运动,并不断撞击阳极从而产生大量钇等离子体。When the reaction occurs, the reaction chamber is evacuated first, and an inert protective gas is passed through it, such as argon, nitrogen, etc., and after DC or AC is applied to both ends of the anode and the cathode, an arc will be generated between the anode and the cathode, and a In the high-temperature arc area, a large number of electrons concentrated in the cathode move to the anode at high speed, and continuously hit the anode to generate a large amount of yttrium plasma.
步骤S21中产生的钇等离子,在步骤S22中,通过注入电压聚焦形成钇离子束流,即以近似的速度沿同一方向运动的钇离子流。其中,注入电压为80KeV至120KeV。可选的,注入电压具体可以为80KeV、90KeV、100KeV、110KeV、120KeV等,在此不做限定。注入电压过大,成本增加且钇离子束流冲击镁合金锅胚容易造成镁合金锅胚表面的损伤。注入电压过小,钇等离子体在镁合金锅胚的注入难度增加,且注入的深度小,从而形成的耐腐蚀层的厚度过小。可以理解地,耐腐蚀层中钇原子的注入深度与注入电压有关,随着注入电压的增大,钇原子的注入深度增大。优选的,注入电压可以为100KeV。The yttrium plasma generated in step S21 is focused by injecting voltage in step S22 to form a beam of yttrium ions, that is, a flow of yttrium ions moving in the same direction at an approximate speed. Wherein, the injection voltage is 80KeV to 120KeV. Optionally, the injection voltage may specifically be 80KeV, 90KeV, 100KeV, 110KeV, 120KeV, etc., which is not limited herein. If the injection voltage is too high, the cost will increase, and the impact of the yttrium ion beam on the magnesium alloy pan embryo will easily cause damage to the surface of the magnesium alloy pan embryo. If the injection voltage is too small, it will be more difficult to inject yttrium plasma into the magnesium alloy pan blank, and the implantation depth is small, so the thickness of the formed corrosion-resistant layer is too small. It can be understood that the implantation depth of yttrium atoms in the corrosion-resistant layer is related to the implantation voltage. As the implantation voltage increases, the implantation depth of yttrium atoms increases. Preferably, the injection voltage may be 100KeV.
通过注入电压聚焦形成的钇离子束流密度为1mA/cm2至3mA/cm2。可选的,形成的钇离子束流密度具体可以为1mA/cm2、1.5mA/cm2、2mA/cm2、2.7mA/cm2、2.8mA/cm2、3mA/cm2等,在此不做限定。形成的钇离子束流密度过大,会造成单位面积内的钇离子过多,成本增加,且形成的耐腐蚀层致密度过大,影响与镁合金锅胚的结合。钇离子束流密度过小,制备出的耐腐蚀层机械性能达不到所需的要求,影响烹饪器具的使用。可选的,形成的钇离子束流密度可以为2mA/cm2。The current density of the yttrium ion beam formed by focusing the injection voltage is 1 mA/cm 2 to 3 mA/cm 2 . Optionally, the formed yttrium ion beam current density can specifically be 1mA/cm 2 , 1.5mA/cm 2 , 2mA/
真空环境中,将形成的钇离子束流注入镁合金锅胚内表面,形成钇离子注入层,真空环境的真空度为10-3Pa至10-4Pa,可选的,真空环境的真空度具体可以为10-3Pa、2×10- 3Pa、5×10-3Pa、610-3Pa、7×10-3Pa、10-4Pa等,可根据实际需要具体选择真空环境的真空度,在此不做限定。In a vacuum environment, inject the formed yttrium ion beam into the inner surface of the magnesium alloy pot embryo to form an yttrium ion implantation layer, the vacuum degree of the vacuum environment is 10 -3 Pa to 10 -4 Pa, and optionally, the vacuum degree of the vacuum environment Specifically, it can be 10 -3 Pa, 2×10 - 3 Pa, 5×10 -3 Pa, 610 -3 Pa, 7×10 -3 Pa, 10 -4 Pa, etc., and the vacuum of the vacuum environment can be selected according to actual needs. degree, not limited here.
在钇离子束流注入过程中,需要控制注入时间来控制烹饪器具中的钇离子注入量,钇离子注入量的多少最终会影响烹饪器具的耐腐蚀防护效果。在本申请中,钇离子束流注入时间为20min至40min,具体的,钇离子束流注入时间具体可以为20min、25min、30min、32min、35min、38min、40min等,在此不做限定。钇离子束流注入时间过短,钇离子注入量少,制备出的耐腐蚀层耐腐蚀防护效果不好,钇离子束流注入时间过长,成本增加。优选的,注入时间可以为30min。In the process of yttrium ion beam implantation, it is necessary to control the injection time to control the amount of yttrium ion implantation in the cooking utensils, and the amount of yttrium ion implantation will ultimately affect the corrosion resistance and protection effect of the cooking utensils. In this application, the yttrium ion beam implantation time is 20 min to 40 min. Specifically, the yttrium ion beam implantation time can be 20 min, 25 min, 30 min, 32 min, 35 min, 38 min, 40 min, etc., which is not limited here. The implantation time of the yttrium ion beam is too short, and the amount of implantation of the yttrium ion is small, and the anti-corrosion protection effect of the prepared corrosion-resistant layer is not good, and the implantation time of the yttrium ion beam is too long, and the cost increases. Preferably, the injection time may be 30 minutes.
需要说明的是,在制备耐腐蚀层的过程中,镁合金锅胚需要以一定的转速进行旋转,使钇离子可以均匀的在镁合金锅胚注入。在本实施例中,镁合金锅胚的转速为15r/min~40r/min。可选的,镁合金锅胚的转速具体可以为15r/min、20r/min、25r/min、30r/min、35r/min、40r/min等,在此不做限定。镁合金锅胚的转速过小,钇离子在镁合金锅胚的内表面注入不均匀,容易造成积聚现象,耐腐蚀性不好。镁合金锅胚的转速过高,钇离子在镁合金锅胚内表面注入时,因转速过高,钇离子的注入困难,注入深度达不到所需的要求。优选的,镁合金锅胚的转速可以为30r/min~35r/min。It should be noted that during the process of preparing the corrosion-resistant layer, the magnesium alloy pan blank needs to be rotated at a certain speed so that yttrium ions can be evenly injected into the magnesium alloy pan blank. In this embodiment, the rotation speed of the magnesium alloy pan blank is 15r/min˜40r/min. Optionally, the rotational speed of the magnesium alloy pan blank may specifically be 15 r/min, 20 r/min, 25 r/min, 30 r/min, 35 r/min, 40 r/min, etc., which is not limited herein. The rotational speed of the magnesium alloy pan embryo is too small, and the yttrium ion is injected unevenly on the inner surface of the magnesium alloy pan embryo, which is easy to cause accumulation and poor corrosion resistance. The rotational speed of the magnesium alloy pan embryo is too high. When the yttrium ion is implanted on the inner surface of the magnesium alloy pan embryo, the implantation of the yttrium ion is difficult due to the high rotational speed, and the implantation depth cannot meet the required requirements. Preferably, the rotation speed of the magnesium alloy pan blank can be 30r/min-35r/min.
钇离子注入完成后需对镁合金锅胚进行退火过程,退火过程在马弗炉中进行。其中,退火温度为250℃至300℃,退火时间为100min至150min。可选的,退火温度具体可以为250℃、260℃、270℃、280℃、290℃、300℃等,退火时间具体可以为100min、110min、120min、130min、140min、150min等,在此不做限定。退火温度过高或退火时间过长,会导致钇离子注入层结构改变,退火温度过低或退火时间过短,钇离子不能充分扩散,且制备过程中产生的结构缺陷不能完全消除。After the yttrium ion implantation is completed, the magnesium alloy pan blank needs to be annealed, and the annealing process is carried out in a muffle furnace. Wherein, the annealing temperature is 250°C to 300°C, and the annealing time is 100min to 150min. Optionally, the annealing temperature can be 250°C, 260°C, 270°C, 280°C, 290°C, 300°C, etc., and the annealing time can be 100min, 110min, 120min, 130min, 140min, 150min, etc. limited. If the annealing temperature is too high or the annealing time is too long, the structure of the yttrium ion implanted layer will change. If the annealing temperature is too low or the annealing time is too short, the yttrium ions cannot fully diffuse, and the structural defects generated during the preparation process cannot be completely eliminated.
步骤S23得到的耐腐蚀层,其中:The corrosion-resistant layer that step S23 obtains, wherein:
耐腐蚀层的厚度为0.5μm至5μm。可选的,耐腐蚀层的厚度具体可以为0.5μm、1μm、1.5μm、2.5μm、3μm、3.5μm、4μm、4.5μm、5μm等,在此不做限定。耐腐蚀层的厚度过厚,制备工艺难度较大,耐腐蚀层的制备成本升高。耐腐蚀层的厚度过薄,耐腐蚀层的耐腐蚀能力下降,保护镁合金锅胚耐腐蚀性的效果不明显。优选的,耐腐蚀层的厚度可以为2μm~4μm。The thickness of the corrosion-resistant layer is 0.5 μm to 5 μm. Optionally, the thickness of the corrosion-resistant layer may specifically be 0.5 μm, 1 μm, 1.5 μm, 2.5 μm, 3 μm, 3.5 μm, 4 μm, 4.5 μm, 5 μm, etc., which is not limited herein. If the thickness of the corrosion-resistant layer is too thick, the preparation process is difficult, and the preparation cost of the corrosion-resistant layer increases. If the thickness of the corrosion-resistant layer is too thin, the corrosion-resistant ability of the corrosion-resistant layer will decrease, and the effect of protecting the corrosion resistance of the magnesium alloy pan blank is not obvious. Preferably, the thickness of the corrosion-resistant layer may be 2 μm˜4 μm.
耐腐蚀层中的钇原子浓度为1014atoms/cm3至1016atoms/cm3;可选的,钇原子浓度可以是1014atoms/cm3、2014atoms/cm3、4014atoms/cm3、6014atoms/cm3、8014atoms/cm3、1015atoms/cm3、2015atoms/cm3、5015atoms/cm3、8015atoms/cm3、1016atoms/cm3等,钇的添加具有细化晶粒的作用,具有时效硬化效应,提高镁合金室温强度。同时钇的添加能提高镁合金平衡电位,降低腐蚀电流,从而降低腐蚀速率,提高镁合金的耐腐蚀能力,可根据烹饪器具需要的耐腐蚀防护效果在上述范围内选择耐腐蚀层中的钇原子浓度,在此不做限定。The concentration of yttrium atoms in the corrosion-resistant layer is 10 14 atoms/cm 3 to 10 16 atoms/cm 3 ; optionally, the concentration of yttrium atoms can be 10 14 atoms/cm 3 , 20 14 atoms/cm 3 , 40 14 atoms/
耐腐蚀层的孔隙率≤2%。可选的,耐腐蚀层的孔隙率具体可以为0.1%、0.2%、0.3%、0.5%、1%、1.5%、2%等,在此不做限定。耐腐蚀层的孔隙率过高,耐腐蚀层的密实程度低,汤汁、水份容易通过孔隙腐蚀镁合金锅胚,起不到良好的耐腐蚀防护作用。优选的,耐腐蚀层的孔隙率可以为1%~1.5%。The porosity of the corrosion-resistant layer is ≤2%. Optionally, the porosity of the corrosion-resistant layer may specifically be 0.1%, 0.2%, 0.3%, 0.5%, 1%, 1.5%, 2%, etc., which is not limited herein. The porosity of the corrosion-resistant layer is too high, and the compactness of the corrosion-resistant layer is low. Soup and water can easily corrode the magnesium alloy pan embryo through the pores, and cannot achieve a good corrosion-resistant protection effect. Preferably, the porosity of the corrosion-resistant layer may be 1%-1.5%.
步骤S20之后,所述制备方法还包括:After step S20, the preparation method further includes:
步骤S30,将不粘涂料采用喷涂工艺喷涂至耐腐蚀层的表面,形成不粘层。In step S30, the non-stick coating is sprayed onto the surface of the corrosion-resistant layer by a spraying process to form a non-stick layer.
在上述方案中,通过喷涂工艺在耐腐蚀层表面形成不粘层,使得烹饪器具兼具轻质耐蚀且不粘的效果。In the above solution, a non-stick layer is formed on the surface of the corrosion-resistant layer through a spraying process, so that the cooking utensil has both light weight, corrosion resistance and non-stick effects.
其中,作为本申请可选的技术方案,喷涂工艺包括空气喷涂、高压喷涂、静电喷涂、低流量中等压力喷涂中的至少一种,可根据实际需要进行选择。本申请中,使用的喷涂工艺为空气喷涂。Wherein, as an optional technical solution of the present application, the spraying process includes at least one of air spraying, high-pressure spraying, electrostatic spraying, and low-flow medium-pressure spraying, which can be selected according to actual needs. In this application, the spraying process used is air spraying.
具体的,步骤S30,包括:Specifically, step S30 includes:
步骤S31,将镁合金锅胚预热;Step S31, preheating the magnesium alloy pan;
步骤S32,预热好的镁合金锅胚可进行采用空气喷涂工艺在耐腐蚀层上喷涂不粘涂料;Step S32, the preheated magnesium alloy pan blank can be sprayed with non-stick coating on the corrosion-resistant layer by air spraying process;
步骤S33,不粘涂料喷涂完成后,将镁合金锅胚进行烘烤干燥处理,得到不粘层。In step S33, after the non-stick coating is sprayed, the magnesium alloy pot blank is baked and dried to obtain a non-stick layer.
在步骤S31中,镁合金锅胚的预热温度为45℃至55℃,可选的,预热温度可以为45℃、46℃、47℃、48℃、49℃、50℃、51℃、52℃、53℃、54℃、55℃等,预热镁合金锅胚可以使耐腐蚀层表面活化,有利于不粘涂料与耐腐蚀层的结合,可根据实际需要控制预热温度,在此不做限定。In step S31, the preheating temperature of the magnesium alloy pan blank is 45°C to 55°C. Optionally, the preheating temperature can be 45°C, 46°C, 47°C, 48°C, 49°C, 50°C, 51°C, 52°C, 53°C, 54°C, 55°C, etc. Preheating the magnesium alloy pan blank can activate the surface of the corrosion-resistant layer, which is beneficial to the combination of the non-stick coating and the corrosion-resistant layer. The preheating temperature can be controlled according to actual needs. Here No limit.
预热好的锅胚可进行喷涂不粘涂料,在步骤S32中,不粘涂料包括陶瓷不粘涂料及氟涂料中的至少一种,喷涂过程的空气压力为0.3Mpa至0.5Mpa,可选的,喷涂过程的空气压力具体可以为0.3Mpa、0.33Mpa、0.36Mpa、0.39Mpa、0.458Mpa、0.5Mpa等,在此不做限定。喷涂过程的空气压力过高,不粘涂料雾化程度过大,使得不粘涂料分散严重,造成浪费,喷涂过程的空气压力过低,不粘涂料雾化程度过低,制备的不粘层致密度不高,不粘效果低。优选的,喷涂过程的空气压力可以为0.4Mpa~0.45Mpa。The preheated pot blank can be sprayed with non-stick coating. In step S32, the non-stick coating includes at least one of ceramic non-stick coating and fluorine coating. The air pressure in the spraying process is 0.3Mpa to 0.5Mpa. Optional , the air pressure in the spraying process can specifically be 0.3Mpa, 0.33Mpa, 0.36Mpa, 0.39Mpa, 0.458Mpa, 0.5Mpa, etc., which is not limited here. The air pressure in the spraying process is too high, and the degree of atomization of the non-stick coating is too large, which causes the non-stick coating to disperse seriously, resulting in waste. The air pressure in the spraying process is too low, and the degree of atomization of the non-stick coating is too low. The density is not high and the non-stick effect is low. Preferably, the air pressure in the spraying process can be 0.4Mpa-0.45Mpa.
不粘涂料喷涂完成后,将镁合金锅胚进行干燥处理,在步骤S33中,将镁合金锅胚设置60℃至80℃温度区间下表面干燥6min至12min,将干燥好的镁合金锅胚在280℃条件下烘烤15min。使得不粘层与耐腐蚀层的结合更致密,防止不粘层在使用过程中脱落。After the non-stick coating is sprayed, the magnesium alloy pan blank is dried. In step S33, the magnesium alloy pan blank is set at a temperature range of 60°C to 80°C to dry the surface for 6min to 12min, and the dried magnesium alloy pan blank is placed in the Bake at 280°C for 15 minutes. Make the combination of the non-stick layer and the corrosion-resistant layer more dense, and prevent the non-stick layer from falling off during use.
经上述步骤S10、步骤S20与步骤S30可得到兼具轻质耐蚀且不粘性能的烹饪器具。Through the above steps S10, S20 and S30, a cooking utensil with light weight, corrosion resistance and non-stick performance can be obtained.
为了更好体现本申请烹饪炊具的耐腐蚀防护性能,现对本申请中烹饪炊具进行耐腐蚀测试。In order to better reflect the corrosion resistance and protection performance of the cooking utensils of the present application, a corrosion resistance test is now carried out on the cooking utensils of the present application.
实施例1:Example 1:
(1)将镁合金制备成采用热冲压成型的方式制成厚度为4mm的镁合金锅胚,并预热至200℃,采用电弧放电将钇镁合金靶材,钇镁合金靶材中钇元素的质量分数75%,电离形成钇等离子体;(1) The magnesium alloy is prepared into a magnesium alloy pot embryo with a thickness of 4mm by hot stamping, and preheated to 200°C, and the yttrium-magnesium alloy target material and the yttrium element in the yttrium-magnesium alloy target material are separated by arc discharge. The mass fraction of 75%, ionized to form yttrium plasma;
(2)真空度为3×10-3Pa的真空环境中,通过70KeV的注入电压将钇等离子体聚焦形成的钇离子束流注入预热后的镁合金锅胚内表面,注入时间为30min,形成钇离子注入层;(2) In a vacuum environment with a vacuum degree of 3×10 -3 Pa, the yttrium ion beam formed by focusing the yttrium plasma is injected into the inner surface of the preheated magnesium alloy pan blank through an injection voltage of 70KeV, and the injection time is 30min. forming an yttrium ion implantation layer;
(3)钇离子注入完成后将镁合金锅胚置于马弗炉中进行270℃退火125min,使得镁合金锅胚的表面形成厚度为0.5μm的耐腐蚀层,耐腐蚀层中的钇原子浓度为1015atoms/cm3;(3) After the yttrium ion implantation is completed, place the magnesium alloy pan blank in a muffle furnace for annealing at 270°C for 125 minutes, so that a corrosion-resistant layer with a thickness of 0.5 μm is formed on the surface of the magnesium alloy pan blank, and the yttrium atomic concentration in the corrosion-resistant layer is is 10 15 atoms/cm 3 ;
(4)再将不粘材料采用喷涂工艺喷涂至在50℃预热后的耐腐蚀层的表面,280℃烘烤15min后形成厚度为55μm不粘层,得到烹饪器具。(4) Spray the non-stick material onto the surface of the corrosion-resistant layer preheated at 50° C. by spraying process, and bake at 280° C. for 15 minutes to form a non-stick layer with a thickness of 55 μm to obtain a cooking utensil.
实施例2:Example 2:
(1)将镁合金制备成采用热冲压成型的方式制成厚度为4mm的镁合金锅胚,并预热至200℃,采用电弧放电将钇镁合金靶材,钇镁合金靶材中钇元素的质量分数75%,电离形成钇等离子体;(1) The magnesium alloy is prepared into a magnesium alloy pot embryo with a thickness of 4mm by hot stamping, and preheated to 200°C, and the yttrium-magnesium alloy target material and the yttrium element in the yttrium-magnesium alloy target material are separated by arc discharge. The mass fraction of 75%, ionized to form yttrium plasma;
(2)真空度为3×10-3Pa的真空环境中,通过110KeV的注入电压将钇等离子体聚焦形成的钇离子束流注入预热后的镁合金锅胚内表面,注入时间为30min,形成钇离子注入层;(2) In a vacuum environment with a vacuum degree of 3 × 10 -3 Pa, the yttrium ion beam formed by focusing the yttrium plasma is injected into the inner surface of the preheated magnesium alloy pot blank through an injection voltage of 110KeV, and the injection time is 30min. forming an yttrium ion implantation layer;
(3)钇离子注入完成后将镁合金锅胚置于马弗炉中进行270℃退火125min,使得镁合金锅胚的表面形成厚度为2.5μm的耐腐蚀层,耐腐蚀层中的钇原子浓度为1015atoms/cm3;(3) After the yttrium ion implantation is completed, the magnesium alloy pan blank is placed in a muffle furnace for 125min annealing at 270°C, so that a corrosion-resistant layer with a thickness of 2.5 μm is formed on the surface of the magnesium alloy pan blank, and the yttrium atomic concentration in the corrosion-resistant layer is is 10 15 atoms/cm 3 ;
(4)再将不粘材料采用喷涂工艺喷涂至在50℃预热后的耐腐蚀层的表面,280℃烘烤15min后形成厚度为55μm不粘层,得到烹饪器具。(4) Spray the non-stick material onto the surface of the corrosion-resistant layer preheated at 50° C. by spraying process, and bake at 280° C. for 15 minutes to form a non-stick layer with a thickness of 55 μm to obtain a cooking utensil.
实施例3:Example 3:
(1)将镁合金制备成采用热冲压成型的方式制成厚度为4mm的镁合金锅胚,并预热至200℃,采用电弧放电将钇镁合金靶材,钇镁合金靶材中钇元素的质量分数75%,电离形成钇等离子体;(1) The magnesium alloy is prepared into a magnesium alloy pot embryo with a thickness of 4mm by hot stamping, and preheated to 200°C, and the yttrium-magnesium alloy target material and the yttrium element in the yttrium-magnesium alloy target material are separated by arc discharge. The mass fraction of 75%, ionized to form yttrium plasma;
(2)真空度为3×10-3Pa的真空环境中,通过120KeV的注入电压将钇等离子体聚焦形成的钇离子束流注入预热后的镁合金锅胚内表面,注入时间为30min,形成钇离子注入层;(2) In a vacuum environment with a vacuum degree of 3×10 -3 Pa, the yttrium ion beam formed by focusing the yttrium plasma is injected into the inner surface of the preheated magnesium alloy pot blank through an injection voltage of 120KeV, and the injection time is 30min. forming an yttrium ion implantation layer;
(3)钇离子注入完成后将镁合金锅胚置于马弗炉中进行270℃退火125min,使得镁合金锅胚的表面形成厚度为5μm的耐腐蚀层,耐腐蚀层中的钇原子浓度为1015atoms/cm3;(3) After the yttrium ion implantation is completed, the magnesium alloy pan blank is placed in a muffle furnace for 125 min at 270 °C, so that a corrosion-resistant layer with a thickness of 5 μm is formed on the surface of the magnesium alloy pan blank, and the concentration of yttrium atoms in the corrosion-resistant layer is 10 15 atoms/cm 3 ;
(4)再将不粘材料采用喷涂工艺喷涂至在50℃预热后的耐腐蚀层的表面,280℃烘烤15min后形成厚度为55μm不粘层,得到烹饪器具。(4) Spray the non-stick material onto the surface of the corrosion-resistant layer preheated at 50° C. by spraying process, and bake at 280° C. for 15 minutes to form a non-stick layer with a thickness of 55 μm to obtain a cooking utensil.
实施例4:Example 4:
(1)将镁合金制备成采用热冲压成型的方式制成厚度为4mm的镁合金锅胚,并预热至200℃,采用电弧放电将钇镁合金靶材,钇镁合金靶材中钇元素的质量分数75%,电离形成钇等离子体;(1) The magnesium alloy is prepared into a magnesium alloy pot embryo with a thickness of 4mm by hot stamping, and preheated to 200°C, and the yttrium-magnesium alloy target material and the yttrium element in the yttrium-magnesium alloy target material are separated by arc discharge. The mass fraction of 75%, ionized to form yttrium plasma;
(2)真空度为3×10-3Pa的真空环境中,通过110KeV的注入电压将钇等离子体聚焦形成的钇离子束流注入预热后的镁合金锅胚内表面,注入时间为30min,形成钇离子注入层;(2) In a vacuum environment with a vacuum degree of 3 × 10 -3 Pa, the yttrium ion beam formed by focusing the yttrium plasma is injected into the inner surface of the preheated magnesium alloy pot blank through an injection voltage of 110KeV, and the injection time is 30min. forming an yttrium ion implantation layer;
(3)钇离子注入完成后将镁合金锅胚置于马弗炉中进行270℃退火125min,使得镁合金锅胚的表面形成厚度为2.5μm的耐腐蚀层,耐腐蚀层中的钇原子浓度为1015atoms/cm3,得到烹饪器具。(3) After the yttrium ion implantation is completed, the magnesium alloy pan blank is placed in a muffle furnace for 125min annealing at 270°C, so that a corrosion-resistant layer with a thickness of 2.5 μm is formed on the surface of the magnesium alloy pan blank, and the yttrium atomic concentration in the corrosion-resistant layer is was 10 15 atoms/cm 3 , and a cooking utensil was obtained.
实施例5:Example 5:
(1)将镁合金制备成采用热冲压成型的方式制成厚度为4mm的镁合金锅胚,并预热至200℃,采用电弧放电将钇镁合金靶材,钇镁合金靶材中钇元素的质量分数70%,电离形成钇等离子体;(1) The magnesium alloy is prepared into a magnesium alloy pot embryo with a thickness of 4mm by hot stamping, and preheated to 200°C, and the yttrium-magnesium alloy target material and the yttrium element in the yttrium-magnesium alloy target material are separated by arc discharge. The mass fraction of 70%, ionized to form yttrium plasma;
(2)真空度为3×10-3Pa的真空环境中,通过110KeV的注入电压将钇等离子体聚焦形成的钇离子束流注入预热后的镁合金锅胚内表面,注入时间为20min,形成钇离子注入层;(2) In a vacuum environment with a vacuum degree of 3×10 -3 Pa, the yttrium ion beam formed by focusing the yttrium plasma is injected into the inner surface of the preheated magnesium alloy pot blank through an injection voltage of 110KeV, and the injection time is 20min. forming an yttrium ion implantation layer;
(3)钇离子注入完成后将镁合金锅胚置于马弗炉中进行270℃退火125min,使得镁合金锅胚的表面形成厚度为2.5μm的耐腐蚀层,耐腐蚀层中的钇原子浓度为1014atoms/cm3;(3) After the yttrium ion implantation is completed, the magnesium alloy pan blank is placed in a muffle furnace for 125min annealing at 270°C, so that a corrosion-resistant layer with a thickness of 2.5 μm is formed on the surface of the magnesium alloy pan blank, and the yttrium atomic concentration in the corrosion-resistant layer is is 10 14 atoms/cm 3 ;
(4)再将不粘材料采用喷涂工艺喷涂至在50℃预热后的耐腐蚀层的表面,280℃烘烤15min后形成厚度为55μm不粘层,得到烹饪器具。(4) Spray the non-stick material onto the surface of the corrosion-resistant layer preheated at 50° C. by spraying process, and bake at 280° C. for 15 minutes to form a non-stick layer with a thickness of 55 μm to obtain a cooking utensil.
实施例6:Embodiment 6:
(1)将镁合金制备成采用热冲压成型的方式制成厚度为4mm的镁合金锅胚,并预热至200℃,采用电弧放电将钇镁合金靶材,钇镁合金靶材中钇元素的质量分数99%,电离形成钇等离子体;(1) The magnesium alloy is prepared into a magnesium alloy pot embryo with a thickness of 4mm by hot stamping, and preheated to 200°C, and the yttrium-magnesium alloy target material and the yttrium element in the yttrium-magnesium alloy target material are separated by arc discharge. The mass fraction of 99%, ionized to form yttrium plasma;
(2)真空度为3×10-3Pa的真空环境中,通过110KeV的注入电压将钇等离子体聚焦形成的钇离子束流注入预热后的镁合金锅胚内表面,注入时间为35min,形成钇离子注入层;(2) In a vacuum environment with a vacuum degree of 3 × 10 -3 Pa, the yttrium ion beam formed by focusing the yttrium plasma is injected into the inner surface of the preheated magnesium alloy pan embryo through an injection voltage of 110KeV, and the injection time is 35min. forming an yttrium ion implantation layer;
(3)钇离子注入完成后将镁合金锅胚置于马弗炉中进行270℃退火125min,使得镁合金锅胚的表面形成厚度为2.5μm的耐腐蚀层,耐腐蚀层中的钇原子浓度为1016atoms/cm3;(3) After the yttrium ion implantation is completed, the magnesium alloy pan blank is placed in a muffle furnace for 125min annealing at 270°C, so that a corrosion-resistant layer with a thickness of 2.5 μm is formed on the surface of the magnesium alloy pan blank, and the yttrium atomic concentration in the corrosion-resistant layer is is 10 16 atoms/cm 3 ;
(4)再将不粘材料采用喷涂工艺喷涂至在50℃预热后的耐腐蚀层的表面,280℃烘烤15min后形成厚度为55μm不粘层,得到烹饪器具。(4) Spray the non-stick material onto the surface of the corrosion-resistant layer preheated at 50° C. by spraying process, and bake at 280° C. for 15 minutes to form a non-stick layer with a thickness of 55 μm to obtain a cooking utensil.
对比例1:Comparative example 1:
(1)将镁合金制备成采用热冲压成型的方式制成厚度为4mm的镁合金锅胚。(1) The magnesium alloy is prepared into a magnesium alloy pot blank with a thickness of 4 mm by hot stamping.
(2)再将不粘材料采用喷涂工艺喷涂至在50℃预热后的耐腐蚀层的表面,280℃烘烤15min后形成厚度为55μm不粘层,得到烹饪器具。(2) Spray the non-stick material onto the surface of the corrosion-resistant layer preheated at 50° C. by spraying process, and bake at 280° C. for 15 minutes to form a non-stick layer with a thickness of 55 μm to obtain a cooking utensil.
对比例2:Comparative example 2:
将镁合金制备成采用热冲压成型的方式制成厚度为4mm的镁合金锅胚。The magnesium alloy is prepared into a magnesium alloy pot blank with a thickness of 4 mm by hot stamping.
对比例3Comparative example 3
(1)将镁合金制备成采用热冲压成型的方式制成厚度为4mm的镁合金锅胚,并预热至200℃,采用电弧放电将钇镁合金靶材,钇镁合金靶材中钇元素的质量分数75%,电离形成钇等离子体;(1) The magnesium alloy is prepared into a magnesium alloy pot embryo with a thickness of 4mm by hot stamping, and preheated to 200°C, and the yttrium-magnesium alloy target material and the yttrium element in the yttrium-magnesium alloy target material are separated by arc discharge. The mass fraction of 75%, ionized to form yttrium plasma;
(2)真空度为3×10-3Pa的真空环境中,通过110KeV的注入电压将钇等离子体聚焦形成的钇离子束流注入预热后的镁合金锅胚内表面,注入时间为30min,形成钇离子注入层;(2) In a vacuum environment with a vacuum degree of 3 × 10 -3 Pa, the yttrium ion beam formed by focusing the yttrium plasma is injected into the inner surface of the preheated magnesium alloy pot blank through an injection voltage of 110KeV, and the injection time is 30min. forming an yttrium ion implantation layer;
(3)钇离子注入完成后将镁合金锅胚置于马弗炉中进行270℃退火125min,使得镁合金锅胚的表面形成厚度为2.5μm的耐腐蚀层,耐腐蚀层中的钇原子浓度为1013atoms/cm3;(3) After the yttrium ion implantation is completed, the magnesium alloy pan blank is placed in a muffle furnace for 125min annealing at 270°C, so that a corrosion-resistant layer with a thickness of 2.5 μm is formed on the surface of the magnesium alloy pan blank, and the yttrium atomic concentration in the corrosion-resistant layer is is 10 13 atoms/cm 3 ;
(4)再将不粘材料采用喷涂工艺喷涂至在50℃预热后的耐腐蚀层的表面,280℃烘烤15min后形成厚度为55μm不粘层,得到烹饪器具。(4) Spray the non-stick material onto the surface of the corrosion-resistant layer preheated at 50° C. by spraying process, and bake at 280° C. for 15 minutes to form a non-stick layer with a thickness of 55 μm to obtain a cooking utensil.
测试:test:
按GB/T32095.3-2015中耐盐水腐蚀要求进行测试,5%氯化钠溶液注入实验器皿中,使溶液达到烹饪器具1/2以上高度,盖上盖子在加热源上加热至沸腾。然后保持微沸,继续加热7个小时,再煮沸过程中挥发损失的氯化钠溶液应及时补充蒸馏水,保持原溶液高度不变。将烹饪器具移离热源,常温环境下(23℃±2℃)放置16h。用清水洗净盐渍,软布吸干表面后立即目视检查。此为一个耐盐水循环。Test according to the salt water corrosion resistance requirements in GB/T32095.3-2015, inject 5% sodium chloride solution into the experimental vessel, make the solution reach more than 1/2 of the height of the cooking utensil, cover the lid and heat on the heating source until boiling. Then keep slightly boiling, continue to heat for 7 hours, and the sodium chloride solution volatilized in the boiling process should be replenished with distilled water in time to keep the height of the original solution constant. Remove the cooking utensils from the heat source, and place them at room temperature (23°C±2°C) for 16 hours. Rinse off salt stains with clean water and inspect visually immediately after blotting the surface with a soft cloth. This is a salt water cycle.
耐盐水腐蚀试验测试结果Test results of salt water corrosion resistance test
根据实施例1~6的测试结果可知,由于钇镁合金优良的耐腐蚀性能,采用离子束注入工艺将钇镁合金中的钇以离子态形式注入镁合金锅胚的内表面,形成耐腐蚀层,使得烹饪器具具有轻质且耐腐蚀的优良性能,且随时钇注入量的不同,烹饪器具抵抗腐蚀的性能也不同,在耐腐蚀层为0.5μm至5μm的范围内,耐腐蚀层越厚,烹饪器具的耐腐蚀效果越好。钇元素注入量越多,烹饪器具的耐腐蚀效果越好。According to the test results of Examples 1-6, due to the excellent corrosion resistance of the yttrium-magnesium alloy, the yttrium in the yttrium-magnesium alloy is implanted into the inner surface of the magnesium alloy pan blank in the form of ions by ion beam implantation to form a corrosion-resistant layer. , so that the cooking utensils have excellent properties of light weight and corrosion resistance, and the anti-corrosion performance of cooking utensils is also different depending on the amount of yttrium injected at any time. In the range of the corrosion-resistant layer from 0.5 μm to 5 μm, the thicker the corrosion-resistant layer, The better the corrosion resistance of cooking utensils. The more yttrium element is injected, the better the corrosion resistance of cooking utensils.
根据对比例1与实施例1的测试结果对比可知,对比例1没有耐腐蚀层,镁合金锅胚表面部分腐蚀。根据对比例2与实施例1的测试结果对比可知,对比例2的烹饪器具表面没有耐腐蚀层及不粘层,表面大面积腐蚀。根据对比例3与实施例1的测试结果对比可知,对比例3中的钇注入量过低,耐腐蚀层的耐腐蚀性能下降。According to the comparison of the test results of Comparative Example 1 and Example 1, it can be seen that Comparative Example 1 has no corrosion-resistant layer, and the surface of the magnesium alloy pan blank is partially corroded. According to the comparison of the test results of Comparative Example 2 and Example 1, it can be seen that the surface of the cooking utensil of Comparative Example 2 has no corrosion-resistant layer and non-stick layer, and the surface is corroded in a large area. According to the comparison of the test results of Comparative Example 3 and Example 1, it can be seen that the injection amount of yttrium in Comparative Example 3 is too low, and the corrosion resistance of the corrosion-resistant layer decreases.
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