CN115779633A - Adsorption tower shutdown cooling system and method - Google Patents
Adsorption tower shutdown cooling system and method Download PDFInfo
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Abstract
本发明属于化工领域,具体涉及一种吸附塔停车降温系统及方法,包括解吸剂降温管线,所述解吸剂降温管线上连接有换热器组,解吸剂降温管线在换热器组后路通过跨越管线连接至抽余液塔的抽余液进料口,抽余液塔的塔顶气相出口通过管线依次连接塔顶空冷器、回流罐、回流泵和抽余液塔,抽余液塔的塔底出口通过管线连接至吸附塔进料管线,所述解吸剂降温管线连接在吸附塔进料管线上,所述回流罐设置有水包除水机构。本发明将解吸剂降温流程改造至抽余液塔,提前建立循环,作为吸附塔降温之前使用,通过抽余液塔回流罐水包脱水,避免水带入吸附塔。
The invention belongs to the field of chemical industry, and specifically relates to an adsorption tower cooling system and method, including a desorbent cooling pipeline, the desorbent cooling pipeline is connected with a heat exchanger group, and the desorbent cooling pipeline passes behind the heat exchanger group The crossing pipeline is connected to the raffinate inlet of the raffinate tower, and the gas phase outlet at the top of the raffinate tower is connected to the air cooler at the top of the tower, the reflux tank, the reflux pump and the raffinate tower in sequence through the pipeline, and the outlet of the raffinate tower The outlet at the bottom of the tower is connected to the feed pipeline of the adsorption tower through a pipeline, the desorbent cooling pipeline is connected to the feed pipeline of the adsorption tower, and the reflux tank is provided with a water bag dewatering mechanism. In the present invention, the cooling process of the desorbent is transformed into the raffinate tower, the circulation is established in advance, and the desorbent is used before the cooling of the adsorption tower, and the water bag is dehydrated through the return tank of the raffinate tower to prevent water from being brought into the adsorption tower.
Description
技术领域technical field
本发明属于化工领域,具体涉及一种吸附塔停车降温系统及方法。The invention belongs to the field of chemical industry, and in particular relates to a system and method for stopping and cooling an adsorption tower.
背景技术Background technique
吸附塔停车后需降温,确保吸附塔处于安全状态,防止吸附塔压力过低导致塔中物料汽化,损坏吸附剂。故通过解吸剂降温流程给吸附塔降温,并控制降温速度,但地下污油罐退料也通过解吸剂降温流程,退料中含水,该流程低点处长时间累积存水,吸附塔停车时利用该流程会将部分存水带入吸附塔从而损坏吸附剂性能。After the adsorption tower stops, it needs to cool down to ensure that the adsorption tower is in a safe state, and prevent the material in the tower from vaporizing and damaging the adsorbent due to the low pressure of the adsorption tower. Therefore, the adsorption tower is cooled through the desorbent cooling process and the cooling rate is controlled. However, the returned material from the underground waste oil tank also passes through the desorbent cooling process. The returned material contains water, and the low point of the process accumulates water for a long time. Using this process will bring some of the stored water into the adsorption tower and damage the performance of the adsorbent.
发明内容Contents of the invention
根据上述现有技术存在的缺陷,本发明的目的是提供一种吸附塔停车降温系统及方法,将解吸剂降温流程中存水提前脱除,满足吸附塔降温要求的同时保护吸附剂。According to the defects in the above-mentioned prior art, the object of the present invention is to provide a system and method for stopping the cooling of the adsorption tower, which can remove the water stored in the cooling process of the desorbent in advance, meet the cooling requirements of the adsorption tower, and protect the adsorbent at the same time.
为实现上述目的,本发明所采用的技术方案为:吸附塔停车降温系统,包括解吸剂降温管线,所述解吸剂降温管线上连接有换热器组,解吸剂降温管线在换热器组后路通过跨越管线连接至抽余液塔的抽余液进料口,抽余液塔的塔顶气相出口通过管线依次连接塔顶空冷器、回流罐、回流泵和抽余液塔,抽余液塔的塔底出口通过管线连接至吸附塔进料管线,所述解吸剂降温管线连接在吸附塔进料管线上,所述回流罐设置有水包除水机构。In order to achieve the above object, the technical solution adopted in the present invention is: the adsorption tower parking cooling system, including the desorbent cooling pipeline, the desorbent cooling pipeline is connected with a heat exchanger group, and the desorbent cooling pipeline is behind the heat exchanger group The road is connected to the raffinate feed inlet of the raffinate tower through a spanning pipeline, and the gas phase outlet at the top of the raffinate tower is connected to the top air cooler, reflux tank, reflux pump and raffinate tower in sequence through pipelines, and the raffinate The outlet at the bottom of the tower is connected to the feed pipeline of the adsorption tower through a pipeline, the desorbent cooling pipeline is connected to the feed pipeline of the adsorption tower, and the reflux tank is provided with a water bag water removal mechanism.
进一步地,所述跨越管线上设置有双闸阀及8字盲板。Further, double gate valves and 8-shaped blind plates are arranged on the crossing pipeline.
进一步地,所述吸附塔进料管线上设置有进料阀,解吸剂降温管线的入口连接进料阀的前路,解吸剂降温管线的出口连接进料阀的后路,解吸剂降温管线与吸附塔进料管线形成回路;所述吸附塔进料管线上设置有成品塔底再沸器,成品塔底再沸器设置在解吸剂降温管线入口的前路上。Further, a feed valve is provided on the feed pipeline of the adsorption tower, the inlet of the desorbent cooling pipeline is connected to the front of the feed valve, the outlet of the desorbent cooling pipeline is connected to the rear of the feed valve, and the desorbent cooling pipeline is connected to the rear of the feed valve. The feed pipeline of the adsorption tower forms a loop; the feed pipeline of the adsorption tower is provided with a finished product bottom reboiler, and the finished product bottom reboiler is arranged on the front road of the inlet of the desorbent cooling pipeline.
进一步地,所述解吸剂降温管线的入口和出口均设置有双阀,所述解吸剂降温管线通过退油管线与储罐相连,退油管线连接在出口双阀的前路。Further, the inlet and outlet of the desorbent cooling pipeline are both provided with double valves, and the desorbent cooling pipeline is connected to the storage tank through the oil return line, and the oil return line is connected to the front of the outlet double valve.
进一步地,所述换热器组包括解吸剂空冷器和解吸剂水冷器,解吸剂降温管线依次连接解吸剂空冷器和解吸剂水冷器,所述解吸剂水冷器并联设置有水冷跨线,水冷跨线的两端连接在解吸剂水冷器的前路和后路。Further, the heat exchanger group includes a desorbent air cooler and a desorbent water cooler, and the desorbent cooling pipeline is sequentially connected to the desorbent air cooler and the desorbent water cooler, and the desorbent water cooler is provided with a water-cooled jumper in parallel, and the water-cooled The two ends of the jumper are connected to the front and rear of the desorbent water cooler.
进一步地,所述抽余液塔设置有抽余液塔进料塔底换热器,跨越管线连接至抽余液塔进料塔底换热器入口上,经抽余液塔进料塔底换热器换热后与抽余液塔的抽余液进料口连接;所述抽余液塔的塔底出口通过管线连接抽余液塔底泵和抽余液塔进料塔底换热器,经抽余液塔进料塔底换热器换热后通过管线连接至吸附塔进料管线;所述抽余液塔通过侧采线连接至异构化反应系统。Further, the raffinate tower is provided with a heat exchanger at the bottom of the raffinate tower feed tower, which is connected to the inlet of the heat exchanger at the bottom of the raffinate tower feed tower through a pipeline, and is fed to the bottom of the raffinate tower through the raffinate tower. After heat exchange, the heat exchanger is connected to the raffinate feed port of the raffinate tower; the bottom outlet of the raffinate tower is connected to the raffinate tower bottom pump and the raffinate tower feed tower bottom through a pipeline for heat exchange The device is connected to the feed pipeline of the adsorption tower through a pipeline after heat exchange at the bottom heat exchanger of the raffinate tower; the raffinate tower is connected to the isomerization reaction system through a side-drawing line.
进一步地,吸附塔停车降温系统还包括用于回收吸附塔系统中密闭排放的物料的地下罐,地下罐出口设置地下罐出口泵,地下罐出口泵通过分别连接抽余液塔、解吸剂再生塔及解吸剂降温管线上。Further, the adsorption tower shutdown cooling system also includes an underground tank for recovering the materials that are airtightly discharged in the adsorption tower system. The outlet of the underground tank is provided with an underground tank outlet pump. The underground tank outlet pump is connected to the raffinate tower and the desorbent regeneration tower respectively. And desorbent cooling pipeline.
进一步地,所述地下罐出口泵设置有调节泵出口压力、流量的返罐线,返罐线返回至地下罐,返罐线上在地下罐出口泵的出口处设置视镜。Further, the outlet pump of the underground tank is provided with a tank return line for adjusting the outlet pressure and flow rate of the pump, the tank return line returns to the underground tank, and the tank return line is provided with a sight glass at the outlet of the outlet pump of the underground tank.
进一步地,所述地下罐出口泵设置有出口流量计。Further, the outlet pump of the underground tank is provided with an outlet flowmeter.
进一步地,所述水包除水机构设置有排水线。Further, the water bag dewatering mechanism is provided with a drainage line.
吸附塔停车降温方法,抽余液与抽出液塔底解吸剂汇合,经成品塔底再沸器降温后再依次通过解吸剂空冷器和解吸剂水冷器冷却,冷却后的解吸剂通过跨越管线送至抽余液塔进料塔底换热器换热后送入抽余液塔,解吸剂经过解吸剂水冷器进出管线时的存水随C8芳烃至抽余液塔顶气相出口,通过塔顶空冷器冷却至回流罐,回流罐水包将存水脱除,再通过解吸剂降温过程进行吸附塔降温。The method of stopping and cooling the adsorption tower, the raffinate and the desorbent at the bottom of the liquid tower are combined, after being cooled by the reboiler at the bottom of the finished product tower, it is then cooled by the desorbent air cooler and the desorbent water cooler in turn, and the cooled desorbent is sent across the pipeline Feed to the raffinate tower and send it to the raffinate tower after heat exchange at the bottom of the tower heat exchanger. The water stored in the pipeline when the desorbent passes through the desorbent water cooler enters and exits the pipeline along with the C8 aromatics to the gas phase outlet at the top of the raffinate tower, and passes through the top of the tower The air cooler is cooled to the reflux tank, and the water bag in the reflux tank removes the stored water, and then the adsorption tower is cooled through the desorbent cooling process.
进一步地,进入吸附塔的解吸剂温度不低于吸附塔当前温度25℃。Further, the temperature of the desorbent entering the adsorption tower is not lower than the current temperature of the adsorption tower by 25°C.
本发明的有益效果为:本发明将解吸剂降温流程改造至抽余液塔,提前建立循环,作为吸附塔降温之前使用,通过抽余液塔回流罐水包脱水,避免水带入吸附塔。The beneficial effects of the present invention are: the present invention transforms the cooling process of the desorbent to the raffinate tower, establishes circulation in advance, and uses it before cooling the adsorption tower, and dehydrates the water bag through the return tank of the raffinate tower to prevent water from being brought into the adsorption tower.
附图说明Description of drawings
图1为本发明吸附塔停车降温系统工艺流程图;Fig. 1 is the process flow diagram of the adsorption tower parking cooling system of the present invention;
图中:1、解吸剂降温管线, 2、跨越管线, 3、抽余液塔, a、抽余液进料口, b、塔顶气相出口, c、C8芳烃回流口, d、解吸剂塔底出口, e、侧采线, 4、塔顶空冷器, 5、回流罐,6、回流泵, 7、吸附塔进料管线, 8、水包除水机构, 9、双闸阀, 10、8字盲板, 11、进料阀,12、成品塔底再沸器, 13、退油管线, 14、解吸剂空冷器, 15、解吸剂水冷器, 16、水冷跨线, 17、抽余液塔进料塔底换热器, 18、抽余液塔底泵, 19、地下罐, 20、地下罐出口泵,21、返罐线, 22、视镜, 23、出口流量计;In the figure: 1. Desorbent cooling pipeline, 2. Crossover pipeline, 3. Raffinate tower, a. Raffinate feed inlet, b. Tower top gas phase outlet, c. C8 aromatics reflux port, d. Desorbent tower Bottom outlet, e, side mining line, 4, tower top air cooler, 5, reflux tank, 6, reflux pump, 7, adsorption tower feed pipeline, 8, water bag water removal mechanism, 9, double gate valve, 10, 8 Word blind plate, 11. Feed valve, 12. Finished product bottom reboiler, 13. Oil return pipeline, 14. Desorbent air cooler, 15. Desorbent water cooler, 16. Water cooling cross-line, 17. Raffinate Tower feed tower bottom heat exchanger, 18. Raffinate tower bottom pump, 19. Underground tank, 20. Underground tank outlet pump, 21. Tank return line, 22. Sight glass, 23. Outlet flowmeter;
A、抽出液塔底, B、吸附塔, C、储罐, D、异构化反应系统, E、抽余液塔进料混合罐, F、解吸剂再生塔。A. Extract liquid tower bottom, B. Adsorption tower, C. Storage tank, D. Isomerization reaction system, E. Raffinate tower feed mixing tank, F. Desorbent regeneration tower.
具体实施方式Detailed ways
为了使本发明的结构和功能更加清晰,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。In order to make the structure and function of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
参见附图1,吸附塔停车降温系统,包括解吸剂降温管线1,所述解吸剂降温管线1上连接有换热器组,解吸剂降温管线1在换热器组后路通过跨越管线2连接至抽余液塔3的抽余液进料口a,抽余液塔的塔顶气相出口b通过管线依次连接塔顶空冷器4、回流罐5、回流泵6和抽余液塔3的回流口c,抽余液塔的塔底出口d通过管线连接至吸附塔进料管线7,所述解吸剂降温管线1连接在吸附塔进料管线7上,所述回流罐5设置有水包除水机构8,所述水包除水机构8设置有排水线。Referring to accompanying drawing 1, the adsorption tower shutdown cooling system includes a desorbent cooling pipeline 1, the desorbent cooling pipeline 1 is connected with a heat exchanger group, and the desorbent cooling pipeline 1 is connected by a
进一步地,所述跨越管线2上设置有双闸阀9及8字盲板10。Further, the
进一步地,所述吸附塔进料管线7上设置有进料阀11,解吸剂降温管线的入口连接进料阀11的前路,解吸剂降温管线的出口连接进料阀11的后路,解吸剂降温管线1与吸附塔进料管线7形成回路;所述吸附塔进料管线7上设置有成品塔底再沸器12,成品塔底再沸器12设置在解吸剂降温管线入口的前路上。Further, the adsorption tower feed line 7 is provided with a feed valve 11, the inlet of the desorbent cooling pipeline is connected to the front path of the feed valve 11, and the outlet of the desorbent cooling pipeline is connected to the back path of the feed valve 11. The agent cooling pipeline 1 forms a loop with the adsorption tower feed pipeline 7; the finished product
进一步地,所述解吸剂降温管线1的入口和出口均设置有双阀,所述解吸剂降温管线1通过退油管线13与储罐C相连,退油管线13连接在出口双阀的前路。Further, the inlet and outlet of the desorbent cooling pipeline 1 are equipped with double valves, the desorbent cooling pipeline 1 is connected to the storage tank C through the
进一步地,所述换热器组包括解吸剂空冷器14和解吸剂水冷器15,解吸剂降温管线1依次连接解吸剂空冷器14和解吸剂水冷器15,所述解吸剂水冷器15并联设置有水冷跨线16,水冷跨线16的两端连接在解吸剂水冷器15的前路和后路。Further, the heat exchanger group includes a
进一步地,所述抽余液塔3设置有抽余液塔进料塔底换热器17,跨越管线2连接至抽余液塔进料塔底换热器17入口上,经抽余液塔进料塔底换热器17换热后与抽余液塔3的抽余液进料口a连接;所述抽余液塔3的塔底出口d通过管线连接抽余液塔底泵18和抽余液塔进料塔底换热器17,经抽余液塔进料塔底换热器17换热后通过管线连接至吸附塔进料管线7;所述抽余液塔3通过侧采线e连接至异构化反应系统D 。Further, the
基于上述技术方案,需要说明的是,抽余液塔3经过抽余液塔进料混合罐E进料,抽余液塔进料混合罐E连接至抽余液塔进料塔底换热器17入口上,抽余液塔进料混合罐E用于降低进料组成变化对抽余液塔操作的影响。抽余液塔进料塔底换热器17对抽余液塔进料与塔底出料进行换热。Based on the above technical scheme, it should be noted that the
进一步地,吸附塔停车降温系统还包括用于回收吸附塔系统中密闭排放的物料的地下罐19,地下罐19出口设置地下罐出口泵20,地下罐出口泵10通过分别连接抽余液塔3、解吸剂再生塔F及解吸剂降温管线1上。Further, the adsorption tower parking cooling system also includes an
进一步地,所述地下罐出口泵20设置有调节泵出口压力、流量的返罐线21,返罐线21返回至地下罐19,返罐线21上在地下罐出口泵20的出口处设置视镜22。所述地下罐出口泵20设置有出口流量计23。Further, the underground
基于上述技术方案,需要说明的是,地下罐19内主要是C8芳烃与解吸剂。地下罐19主要是回收吸附塔系统中相关密闭排放的物料,通过泵出口送至抽余液塔3或解吸剂再生塔F或通过解吸剂空冷器14→解吸剂水冷器15流程退油至储罐C,泵出口有带视镜22的返罐线21,调节泵出口压力、流量。地下罐入口管线主要是吸附塔系统中密排管线,汇合形成地下密排管网至地下罐回收排放物料。解吸剂再生塔F用于除去解吸剂中长时间积累的重质物料。Based on the above technical solution, it should be noted that the
吸附塔停车降温方法,抽余液与抽出液塔底解吸剂汇合,经成品塔底再沸器12降温后再依次通过解吸剂空冷器14和解吸剂水冷器15冷却,冷却后的解吸剂通过跨越管线2送至抽余液塔进料塔底换热器17换热后送入抽余液塔3,解吸剂经过解吸剂水冷器14进出管线时的存水随C8芳烃至抽余液塔顶气相出口,通过塔顶空冷器4冷却至回流罐5,回流罐水包将存水脱除,再通过解吸剂降温过程进行吸附塔降温。The method of stopping and cooling the adsorption tower, the raffinate and the desorbent at the bottom of the extracted liquid are combined, and after being cooled by the
进一步地,进入吸附塔的解吸剂温度不低于吸附塔当前温度25℃。Further, the temperature of the desorbent entering the adsorption tower is not lower than the current temperature of the adsorption tower by 25°C.
基于上述技术方案,需要说明的是,各管线和反应器通过阀门控制通断,如附图1所示,因此不进行逐一描述。Based on the above technical solution, it should be noted that each pipeline and reactor are controlled on and off by valves, as shown in Fig. 1 , and thus will not be described one by one.
本发明对于解吸剂降温流程低点处长时间累积存水,吸附塔停车时利用该流程会将部分存水带入吸附塔从而损坏吸附剂性能的问题,为解吸剂降温流程改造至抽余液塔,提前建立循环,通过抽余液塔回流罐水包脱水,作为吸附塔降温之前使用,避免水带入吸附塔。保证吸附塔降温,保护吸附剂。The present invention solves the problem of long-term accumulation of water at the low point of the desorbent cooling process, which will bring part of the stored water into the adsorption tower to damage the performance of the adsorbent when the adsorption tower is stopped, and transforms the desorbent cooling process to the raffinate Tower, establish a cycle in advance, and dehydrate the water bag through the raffinate tower reflux tank, and use it before cooling the adsorption tower to avoid water being brought into the adsorption tower. Ensure the cooling of the adsorption tower and protect the adsorbent.
具体工作原理如下:The specific working principle is as follows:
正常流程:抽余液塔进料混合罐E物料(C8芳烃+解吸剂)至抽余液塔进料塔底换热器17加热后进入抽余液塔3,抽余液塔顶气相(C8芳烃)经塔顶空冷器4冷却为液相至回流罐5中,回流罐5物料经回流泵6送至抽余液塔3作为回流,回流罐5存水经水包脱除,抽余液塔侧线采出(C8芳烃)至异构化反应系统作为液体进料,抽余液塔底物料(解吸剂)经抽余液塔底泵18至抽余液塔进料塔底换热器17降温后与来自抽出液塔底物料(解吸剂)汇合经成品塔底再沸器12降温至吸附塔B进行吸附分离。Normal process: Raffinate tower feeds mixing tank E material (C8 aromatics + desorbent) to raffinate tower feed tower
地下罐19物料通过地下罐出口泵20出口送至抽余液塔3或解吸剂再生塔F或通过解吸剂空冷器14→解吸剂水冷器15流程退油至储罐C,根据地下罐19物料采样分析结果选择流程,地下罐出口泵20出口最小回流线返回地下罐,用于调节泵出口压力、流量。The material in the
解吸剂降温过程:抽余液与抽出液塔底解吸剂汇合经成品塔底再沸器12降温,至解吸剂空冷器14冷却,再至解吸剂水冷器15冷却,最后至吸附塔对吸附塔整体降温,进入吸附塔的解吸剂温度不能低于吸附塔当前温度25℃,避免损坏吸附塔内件,即吸附塔温度-解吸剂温度≤25℃,可通过解吸剂空冷器14及解吸剂水冷器15调节。此流程弊端为解吸剂水冷器进出管线低点可能存水,直接进入吸附塔会损坏吸附塔中的吸附剂。Desorbent cooling process: the raffinate and the extracted liquid desorbent at the bottom of the tower are combined, cooled by the
改造后流程:抽余液与抽出液塔底解吸剂汇合经成品塔底再沸器12降温,至解吸剂空冷器14冷却,再至解吸剂水冷器15冷却,通过改造跨线至地下罐退油线,至抽余液塔进料塔底换热器17,至抽余液塔3,解吸剂水冷器进出管线存水会随C8芳烃至抽余液塔顶气相,通过塔顶空冷器4冷却至回流罐5,回流罐5水包将存水脱除,水脱除完毕后,再使用解吸剂降温过程进行吸附塔降温,达到保护吸附剂不被水损坏的目的。The process after transformation: the raffinate and the extracted liquid desorbent at the bottom of the tower are combined, cooled by the
以上列举的仅是本发明的最佳实施例。显然,本发明不限于以上实施例,还可以有许多变形。本领域的普通技术人员能从本发明公开的内容直接导出或联想到的所有变形,均应认为是本发明的保护范围。The above enumerated are only the preferred embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and many variations are possible. All deformations that can be directly derived or associated by those skilled in the art from the content disclosed in the present invention should be considered as the protection scope of the present invention.
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