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CN115824508A - Gas trigger element, preparation method thereof, and gas leak detection device - Google Patents

Gas trigger element, preparation method thereof, and gas leak detection device Download PDF

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CN115824508A
CN115824508A CN202211563619.4A CN202211563619A CN115824508A CN 115824508 A CN115824508 A CN 115824508A CN 202211563619 A CN202211563619 A CN 202211563619A CN 115824508 A CN115824508 A CN 115824508A
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gas
metal oxide
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adsorption
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杨福源
邓欣涛
欧阳明高
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Tsinghua University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

本发明提供一种气体触发元件及其制备方法和气体泄露检测装置。气体触发元件包括吸附层,所述吸附层用于吸附还原性目标气体;位于所述吸附层底部的特征层;所述特征层为氧化剂层,所述氧化剂层适于和所述吸附层形成原电池的电极;或者,所述特征层为金属氧化物层,所述金属氧化物层用于吸收所述吸附层中的还原性目标气体而提升金属氧化物层的电导率。本发明提供的气体触发元件能够提高气体触发元件的灵敏度。

Figure 202211563619

The invention provides a gas trigger element, a preparation method thereof and a gas leakage detection device. The gas trigger element includes an adsorption layer, which is used to adsorb the reducing target gas; a characteristic layer located at the bottom of the adsorption layer; the characteristic layer is an oxidant layer, and the oxidant layer is suitable for forming the original The electrode of the battery; or, the characteristic layer is a metal oxide layer, and the metal oxide layer is used to absorb the reducing target gas in the adsorption layer to increase the conductivity of the metal oxide layer. The gas trigger element provided by the invention can improve the sensitivity of the gas trigger element.

Figure 202211563619

Description

气体触发元件及其制备方法和气体泄漏检测装置Gas trigger element, preparation method thereof, and gas leak detection device

技术领域technical field

本发明涉及气体检测技术领域,具体涉及一种气体触发元件及其制备方法和气体泄漏检测装置。The invention relates to the technical field of gas detection, in particular to a gas trigger element, a preparation method thereof, and a gas leakage detection device.

背景技术Background technique

化石能源消耗带来的能源枯竭和环境污染日益严重,可再生能源的大规模开发和利用势在必行。尽管可再生能源储量丰富,分布广泛,但存在着波动剧烈,尤其受自然环境的影响呈现周期性的变化。氢气是一种有效的储能方式:在可再生能源发电高峰期将电能转换为化学能储存在氢气当中,在用电高峰期将氢气携带的能量通过燃料电池重新转换为电能以供使用。因此氢气的制备、储存、运输等技术受到了相关研究人员的重视。但氢气是一种极易燃易爆的气体,当氢气在空气中的体积分数超过4%,低于75%时,遇到火源、热点或静电等,即可引起燃烧或爆炸。因此氢气的运输和储存过程中,氢气的泄漏以及泄漏后的快速检测、响应就显得极为重要。Energy depletion and environmental pollution caused by fossil energy consumption are becoming increasingly serious, and large-scale development and utilization of renewable energy is imperative. Although renewable energy reserves are abundant and widely distributed, they fluctuate violently, especially due to periodic changes due to the influence of the natural environment. Hydrogen is an effective energy storage method: during the peak period of renewable energy power generation, electrical energy is converted into chemical energy and stored in hydrogen, and the energy carried by hydrogen is converted into electrical energy through fuel cells for use during the peak period of electricity consumption. Therefore, technologies such as hydrogen preparation, storage, and transportation have attracted the attention of relevant researchers. However, hydrogen is an extremely flammable and explosive gas. When the volume fraction of hydrogen in the air exceeds 4% and is lower than 75%, it can cause combustion or explosion when it encounters a fire source, hot spot or static electricity. Therefore, during the transportation and storage of hydrogen, the leakage of hydrogen and the rapid detection and response after leakage are extremely important.

现有的气体触发元件的灵敏度较低。Existing gas trigger elements have low sensitivity.

发明内容Contents of the invention

因此,本发明要解决的技术问题在于克服现有技术中的气体触发元件的灵敏度较低的缺陷,从而提供一种气体触发元件及其制备方法和气体泄漏检测装置。Therefore, the technical problem to be solved by the present invention is to overcome the defect of low sensitivity of the gas trigger element in the prior art, so as to provide a gas trigger element, its preparation method and a gas leakage detection device.

本发明提供一种气体触发元件,包括:吸附层,所述吸附层用于吸附还原性目标气体;位于所述吸附层底部的特征层;所述特征层为氧化剂层,所述氧化剂层适于和所述吸附层形成原电池的电极;或者,所述特征层为金属氧化物层,所述金属氧化物层用于吸收所述吸附层中的还原性目标气体而提升金属氧化物层的电导率。The present invention provides a gas trigger element, comprising: an adsorption layer, the adsorption layer is used to adsorb the reducing target gas; a characteristic layer located at the bottom of the adsorption layer; the characteristic layer is an oxidant layer, and the oxidant layer is suitable for and the adsorption layer to form the electrode of the original battery; or, the characteristic layer is a metal oxide layer, and the metal oxide layer is used to absorb the reducing target gas in the adsorption layer to improve the conductance of the metal oxide layer Rate.

可选的,所述特征层为氧化剂层,所述气体触发元件还包括:电解质层,位于所述氧化剂层和所述吸附层之间,所述电解质层用于传导离子。Optionally, the characteristic layer is an oxidant layer, and the gas trigger element further includes: an electrolyte layer located between the oxidant layer and the adsorption layer, and the electrolyte layer is used for conducting ions.

可选的,所述电解质层为碱性凝胶电解质层。Optionally, the electrolyte layer is an alkaline gel electrolyte layer.

可选的,所述碱性凝胶电解质层包括若干凝胶基体颗粒和位于所述凝胶基体颗粒之间的碱性介质。Optionally, the alkaline gel electrolyte layer includes several gel matrix particles and an alkaline medium between the gel matrix particles.

可选的,所述凝胶基体包括聚丙烯酸基体、聚氧化乙烯基体或聚乙烯醇基体。Optionally, the gel matrix includes a polyacrylic acid matrix, a polyethylene oxide matrix or a polyvinyl alcohol matrix.

可选的,所述碱性介质包括NaOH或KOH。Optionally, the alkaline medium includes NaOH or KOH.

可选的,所述电解质层的厚度为1μm-100μm。Optionally, the thickness of the electrolyte layer is 1 μm-100 μm.

可选的,所述氧化剂层的材料包括Ni(OH)2、NiOOH、Fe(OH)2、镍铁合金的氢氧化物或双氢氧化物。Optionally, the material of the oxidant layer includes Ni(OH) 2 , NiOOH, Fe(OH) 2 , hydroxide or double hydroxide of nickel-iron alloy.

可选的,所述氧化剂层的厚度为10μm-100μm。Optionally, the thickness of the oxidant layer is 10 μm-100 μm.

可选的,所述金属氧化物层与所述吸附层接触。Optionally, the metal oxide layer is in contact with the adsorption layer.

可选的,所述金属氧化物层的材料包括氧化锡、一氧化锰、三氧化二铬、氧化亚铁、氧化铁、氧化铜或氧化锌。Optionally, the material of the metal oxide layer includes tin oxide, manganese monoxide, chromium trioxide, ferrous oxide, iron oxide, copper oxide or zinc oxide.

可选的,所述金属氧化物层的厚度为1μm-10μm。Optionally, the thickness of the metal oxide layer is 1 μm-10 μm.

可选的,所述吸附层的材料包括铂或钯。Optionally, the material of the adsorption layer includes platinum or palladium.

可选的,所述吸附层的厚度为10μm-50μm。Optionally, the thickness of the adsorption layer is 10 μm-50 μm.

可选的,还包括:外壳,包裹所述吸附层和所述特征层;位于所述吸附层背离所述特征层一侧的外壳中具有通气孔。Optionally, it also includes: a shell wrapping the adsorption layer and the feature layer; there is a vent hole in the shell on the side of the adsorption layer away from the feature layer.

可选的,所述通气孔的数量为若干个。Optionally, the number of the air holes is several.

可选的,若干个所述通气孔均匀分布。Optionally, several of the ventilation holes are evenly distributed.

可选的,若干个所述通气孔阵列排布。Optionally, several vent holes are arranged in an array.

可选的,所述通气孔的孔径为0.5μm-1μm,相邻的所述通气孔之间的间距为0.5μm-1μm。Optionally, the air holes have a diameter of 0.5 μm-1 μm, and the distance between adjacent air holes is 0.5 μm-1 μm.

本发明提供一种气体触发元件的制备方法,包括:形成特征层;在所述特征层上形成吸附层;所述特征层为氧化剂层,所述氧化剂层适于和所述吸附层形成原电池的电极;或者,所述特征层为金属氧化物层,所述金属氧化物层用于吸收吸附层中的还原性目标气体而提升金属氧化物层的电导率。The invention provides a method for preparing a gas trigger element, comprising: forming a characteristic layer; forming an adsorption layer on the characteristic layer; the characteristic layer is an oxidant layer, and the oxidant layer is suitable for forming a primary battery with the adsorption layer electrode; or, the characteristic layer is a metal oxide layer, and the metal oxide layer is used to absorb the reducing target gas in the adsorption layer to increase the conductivity of the metal oxide layer.

可选的,形成所述特征层的工艺包括物理气相沉积工艺或化学气相沉积工艺;形成所述吸附层的工艺包括物理气相沉积工艺或化学气相沉积工艺。Optionally, the process for forming the characteristic layer includes a physical vapor deposition process or a chemical vapor deposition process; the process for forming the adsorption layer includes a physical vapor deposition process or a chemical vapor deposition process.

可选的,形成所述特征层和所述吸附层的工艺为磁控溅射工艺或等离子溅射工艺。Optionally, the process for forming the characteristic layer and the adsorption layer is a magnetron sputtering process or a plasma sputtering process.

可选的,所述特征层为氧化剂层;所述气体触发元件的制备方法还包括:在形成吸附层之前,在所述特征层上形成电解质层,所述电解质层用于传导离子;形成所述吸附层之后,所述电解质层位于所述氧化剂层和所述吸附层之间。Optionally, the characteristic layer is an oxidant layer; the preparation method of the gas trigger element further includes: before forming the adsorption layer, forming an electrolyte layer on the characteristic layer, and the electrolyte layer is used to conduct ions; forming the After the adsorption layer, the electrolyte layer is located between the oxidant layer and the adsorption layer.

可选的,形成所述电解质层的工艺包括溶液铸膜工艺、自由基水溶液聚合工艺或相转化工艺。Optionally, the process for forming the electrolyte layer includes a solution casting process, a free radical aqueous solution polymerization process or a phase inversion process.

本发明提供一种气体泄露检测装置,包括:气体触发模组,所述气体触发模组包括本发明所述的气体触发元件,所述气体触发模组适于输出触发信号。The present invention provides a gas leakage detection device, comprising: a gas trigger module, the gas trigger module includes the gas trigger element of the present invention, and the gas trigger module is suitable for outputting a trigger signal.

可选的,还包括:电池;传感器;无线通讯模块,所述无线通讯模块和所述传感器电连接;控制器,所述控制器适于根据所述触发信号控制所述电池给所述传感器和无线通讯模块施加电源信号或者断开电源信号。Optionally, it also includes: a battery; a sensor; a wireless communication module, the wireless communication module is electrically connected to the sensor; a controller, the controller is adapted to control the battery to the sensor and the sensor according to the trigger signal The wireless communication module applies the power signal or disconnects the power signal.

可选的,还包括:开关电路,所述开关电路与所述气体触发模组的输出端电连接,所述开关电路还与所述控制器的输入端和所述电池电连接;所述开关电路适于根据所述触发信号控制所述电池与所述控制器之间的导通或者断开;所述传感器和所述无线通讯模块均和所述控制器电连接。Optionally, it also includes: a switch circuit, the switch circuit is electrically connected to the output terminal of the gas trigger module, and the switch circuit is also electrically connected to the input terminal of the controller and the battery; the switch circuit The circuit is adapted to control the connection or disconnection between the battery and the controller according to the trigger signal; both the sensor and the wireless communication module are electrically connected to the controller.

可选的,所述开关电路包括MOS晶体管,所述MOS晶体管的栅极与所述气体触发模组的输出端连接,所述MOS晶体管的源极和所述电池连接,所述MOS晶体管的漏极和所述控制器连接。Optionally, the switch circuit includes a MOS transistor, the gate of the MOS transistor is connected to the output terminal of the gas trigger module, the source of the MOS transistor is connected to the battery, and the drain of the MOS transistor is Pole is connected to the controller.

可选的,所述气体触发模组的输出端与所述控制器电连接,所述控制器和所述电池电连接;所述控制器适于根据所述触发信号控制所述传感器和控制器之间的导通和断开、以及无线通讯模块和控制器之间的导通和断开。Optionally, the output end of the gas trigger module is electrically connected to the controller, and the controller is electrically connected to the battery; the controller is adapted to control the sensor and the controller according to the trigger signal The conduction and disconnection between, and the conduction and disconnection between the wireless communication module and the controller.

可选的,所述传感器包括气体浓度传感器和/或温湿度传感器。Optionally, the sensors include gas concentration sensors and/or temperature and humidity sensors.

可选的,所述气体触发模组包括信号处理单元,所述信号处理单元与所述原电池的电极连接;或者,所述信号处理单元与所述金属氧化物层连接;所述信号处理单元用于输出所述触发信号。Optionally, the gas trigger module includes a signal processing unit, the signal processing unit is connected to the electrode of the primary battery; or, the signal processing unit is connected to the metal oxide layer; the signal processing unit Used to output the trigger signal.

可选的,所述气体触发模组、所述电池、所述控制器、所述传感器和所述无线通讯模块集成在同一电路板中。Optionally, the gas trigger module, the battery, the controller, the sensor and the wireless communication module are integrated in the same circuit board.

本发明的有益效果在于:The beneficial effects of the present invention are:

本发明提供的一种气体触发元件,当所述特征层为氧化剂层,所述氧化剂层适于和所述吸附层形成原电池的电极,由于所述吸附层用于吸附还原性目标气体,使得所述氧化剂层充当所述原电池的阳极,所述吸附层吸附环境中的还原性目标气体之后作为所述原电池的阴极,所述原电池的阳极和阴极在外电路中发生电子的转移,且在原电池的阳极发生还原反应,在原电池的阴极发生氧化反应,在原电池的阳极和阴极产生电势差,从而用于作为产生触发信号的依据;或者,当所述特征层为金属氧化物层,所述金属氧化物层吸收所述吸附层中的还原性目标气体而提升金属氧化物层的电导率,使得金属氧化物层的电阻减小,金属氧化物层的电阻变化用于作为产生触发信号的依据。采用上述的气体触发元件能够提高气体触发元件的灵敏度。In a gas trigger element provided by the present invention, when the characteristic layer is an oxidant layer, the oxidant layer is suitable for forming an electrode of a primary battery with the adsorption layer, and since the adsorption layer is used for adsorbing a reducing target gas, the The oxidant layer serves as the anode of the primary battery, the adsorption layer absorbs the reducing target gas in the environment and serves as the cathode of the primary battery, and the anode and cathode of the primary battery undergo electron transfer in an external circuit, and A reduction reaction occurs at the anode of the original battery, an oxidation reaction occurs at the cathode of the original battery, and a potential difference is generated between the anode and the cathode of the original battery, which is used as a basis for generating a trigger signal; or, when the characteristic layer is a metal oxide layer, the The metal oxide layer absorbs the reducing target gas in the adsorption layer to increase the conductivity of the metal oxide layer, so that the resistance of the metal oxide layer decreases, and the resistance change of the metal oxide layer is used as a basis for generating a trigger signal . Using the above-mentioned gas trigger element can improve the sensitivity of the gas trigger element.

将本发明提供的气体触发元件应用于本发明提供的气体泄漏检测装置,包括气体触发模组,所述气体触发模组包括本发明所述的气体触发元件。气体泄漏检测装置的检测灵敏度提高。The gas trigger element provided by the present invention is applied to the gas leakage detection device provided by the present invention, which includes a gas trigger module, and the gas trigger module includes the gas trigger element of the present invention. The detection sensitivity of the gas leak detection device is improved.

进一步,所述气体触发模组适于输出触发信号;电池;传感器;无线通讯模块,所述无线通讯模块和所述传感器电连接;控制器,所述控制器适于根据所述触发信号控制所述电池给所述传感器和无线通讯模块施加电源信号或者断开电源信号。当环境中存在还原性目标气体泄漏时,所述控制器根据所述气体触发模组输出的触发信号控制所述电池给所述传感器和无线通讯模块施加电源信号,进而通过传感器对环境中的还原性目标气体的浓度或温湿度进行采集和反馈,将报警信号通过无线通讯模块对外发出。若环境中不存在还原性目标气体泄漏时,气体触发模组没有触发信号的输出,传感器和无线通讯模块上没有施加电源信号,这样能够减少传感器和无线通讯模块的开机时间,最大限度地降低气体泄漏检测装置的功率损耗。Further, the gas trigger module is adapted to output a trigger signal; a battery; a sensor; a wireless communication module, the wireless communication module is electrically connected to the sensor; a controller, the controller is adapted to control the trigger signal according to the trigger signal The battery applies a power signal to the sensor and the wireless communication module or disconnects the power signal. When there is a reduction target gas leakage in the environment, the controller controls the battery to apply a power signal to the sensor and the wireless communication module according to the trigger signal output by the gas trigger module, and then the sensor restores the gas in the environment. The concentration or temperature and humidity of the target gas is collected and fed back, and the alarm signal is sent out through the wireless communication module. If there is no reducing target gas leakage in the environment, the gas trigger module has no trigger signal output, and no power signal is applied to the sensor and wireless communication module, which can reduce the start-up time of the sensor and wireless communication module and minimize the gas Power loss in leak detection devices.

进一步,所述气体触发模组、所述电池、所述控制器、所述传感器和所述无线通讯模块集成在同一电路板中。这样设置无需额外的电气信号线束封装,也无需对从进行额外的维护,能够降低气体泄漏检测装置的维护成本。Further, the gas trigger module, the battery, the controller, the sensor and the wireless communication module are integrated in the same circuit board. Such an arrangement does not require additional electrical signal wire harness encapsulation and additional maintenance for slaves, which can reduce the maintenance cost of the gas leakage detection device.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.

图1为本发明实施例1中的气体触发元件的一种结构示意图;Fig. 1 is a kind of structural representation of the gas trigger element in the embodiment 1 of the present invention;

图2为本发明实施例1中的气体触发元件的另一种结构示意图;Fig. 2 is another schematic structural view of the gas trigger element in Embodiment 1 of the present invention;

图3为本发明实施例2中的气体触发元件的制备方法的流程图;Fig. 3 is the flowchart of the preparation method of the gas trigger element in embodiment 2 of the present invention;

图4为本发明实施例3中的气体泄漏检测装置的一种示意图;FIG. 4 is a schematic diagram of a gas leakage detection device in Embodiment 3 of the present invention;

图5为本发明实施例3中的气体泄漏检测装置的另一种示意图;Fig. 5 is another schematic diagram of the gas leakage detection device in Embodiment 3 of the present invention;

图6为本发明实施例3中的气体气体触发模组的一种连接关系示意图;6 is a schematic diagram of a connection relationship of the gas trigger module in Embodiment 3 of the present invention;

图7为本发明实施例3中的气体气体触发模组的另一种连接关系示意图;7 is a schematic diagram of another connection relationship of the gas trigger module in Embodiment 3 of the present invention;

附图标记说明:Explanation of reference signs:

1-外壳;2-通气孔;3-吸附层;4-电解质层;5-氧化剂层;6-金属氧化物层;100-同相放大器;200-电压跟随器;R1-第一电阻;R0-第二电阻;Rf-第三电阻;R-第四电阻。1-housing; 2-ventilation hole; 3-adsorption layer; 4-electrolyte layer; 5-oxidant layer; 6-metal oxide layer; 100-inverting amplifier; 200-voltage follower; R1-first resistance; R0- The second resistance; Rf-the third resistance; R-the fourth resistance.

具体实施方式Detailed ways

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.

实施例1Example 1

本实施例提供一种气体触发元件,结合参考图1和图2,包括:吸附层3,所述吸附层3用于吸附还原性目标气体;位于所述吸附层3底部的特征层;所述特征层为氧化剂层5(参考图1),所述氧化剂层5适于和所述吸附层3形成原电池的电极;或者,所述特征层为金属氧化物层6(参考图2),所述金属氧化物层6用于吸收所述吸附层3中的还原性目标气体而提升金属氧化物层6的电导率。This embodiment provides a gas trigger element, referring to Fig. 1 and Fig. 2 together, including: an adsorption layer 3, which is used to adsorb reducing target gas; a characteristic layer located at the bottom of the adsorption layer 3; the The characteristic layer is an oxidant layer 5 (refer to FIG. 1), and the oxidant layer 5 is suitable for forming an electrode of a primary battery with the adsorption layer 3; or, the characteristic layer is a metal oxide layer 6 (refer to FIG. 2), so The metal oxide layer 6 is used to absorb the reducing target gas in the adsorption layer 3 to increase the conductivity of the metal oxide layer 6 .

在本实施例中,当所述特征层为氧化剂层5,所述氧化剂层5适于和所述吸附层3形成原电池的电极,由于所述吸附层3用于吸附还原性目标气体,使得所述氧化剂层5充当所述原电池的阳极,所述吸附层3吸附环境中还原性目标气体之后作为所述原电池的阴极,所述原电池的阳极和阴极在外电路中发生电子的转移,且在原电池的阳极发生还原反应,在原电池的阴极发生氧化反应,在原电池的阳极和阴极产生电势差,从而用于作为产生触发信号的依据。或者,当所述特征层为金属氧化物层6,所述金属氧化物层6吸收所述吸附层3中的还原性目标气体而提升金属氧化物层6的电导率,使得金属氧化物层6的电阻减小,金属氧化物层6的电阻变化用于作为产生触发信号的依据。采用上述的气体触发元件能够提高气体触发元件的灵敏度。In this embodiment, when the characteristic layer is an oxidant layer 5, the oxidant layer 5 is suitable to form an electrode of a primary battery with the adsorption layer 3, since the adsorption layer 3 is used to adsorb the reducing target gas, so that The oxidant layer 5 serves as the anode of the primary battery, and the adsorption layer 3 acts as the cathode of the primary battery after absorbing the reducing target gas in the environment, and the anode and the negative electrode of the primary battery undergo electron transfer in an external circuit, In addition, a reduction reaction occurs at the anode of the primary cell, an oxidation reaction occurs at the cathode of the primary cell, and a potential difference is generated between the anode and the cathode of the primary cell, thereby serving as a basis for generating a trigger signal. Alternatively, when the characteristic layer is a metal oxide layer 6, the metal oxide layer 6 absorbs the reducing target gas in the adsorption layer 3 to increase the conductivity of the metal oxide layer 6, so that the metal oxide layer 6 The resistance of the metal oxide layer 6 decreases, and the resistance change of the metal oxide layer 6 is used as a basis for generating a trigger signal. Using the above-mentioned gas trigger element can improve the sensitivity of the gas trigger element.

进一步地,当所述特征层为氧化剂层5时,继续参考图1,所述气体触发元件还包括:电解质层4,位于所述氧化剂层5和所述吸附层3之间,所述电解质层4用于传导离子。所述电解质层4将阳离子传输至原电池的阳极,阴离子传输至所述原电池的阴极,用以所述原电池发生氧化还原反应,形成电势差。Further, when the characteristic layer is the oxidant layer 5, continue to refer to FIG. 1, the gas trigger element also includes: an electrolyte layer 4, located between the oxidant layer 5 and the adsorption layer 3, the electrolyte layer 4 for conducting ions. The electrolyte layer 4 transports cations to the anode of the primary battery, and transports anions to the cathode of the primary battery, so that the primary battery undergoes redox reactions to form a potential difference.

在一个实施例中,所述电解质层4为碱性凝胶电解质层。In one embodiment, the electrolyte layer 4 is an alkaline gel electrolyte layer.

在一个实施例中,所述碱性凝胶电解质层包括若干凝胶基体颗粒和位于所述凝胶基体颗粒之间的碱性介质。所述凝胶基体包括聚丙烯酸基体、聚氧化乙烯基体或聚乙烯醇基体;所述碱性介质包括NaOH或KOH。In one embodiment, the alkaline gel electrolyte layer includes several gel matrix particles and an alkaline medium between the gel matrix particles. The gel matrix includes polyacrylic acid matrix, polyethylene oxide matrix or polyvinyl alcohol matrix; the alkaline medium includes NaOH or KOH.

在一个实施例中,所述电解质层4的厚度为1μm-100μm,例如为20μm、40μm、60μm或100μm。若所述电解质层4的厚度过大,形成原电池的内阻较大,当还原性目标气体足够多时,才会产生触发信号,对所述气体触发元件的灵敏度提高的作用较弱;若所述电解质层4的厚度过小,形成原电池的内阻较小,只有一点还原性目标气体被吸附层3吸附后,就会使气体触发元件产生触发信号,但在实际使用中,所述气体触发元件的灵敏度太高对降低功率损耗的作用较小。In one embodiment, the thickness of the electrolyte layer 4 is 1 μm-100 μm, such as 20 μm, 40 μm, 60 μm or 100 μm. If the thickness of the electrolyte layer 4 is too large, the internal resistance of the galvanic cell is relatively large, and when the reducing target gas is sufficient, the trigger signal will be generated, which will have a weak effect on improving the sensitivity of the gas trigger element; if the If the thickness of the electrolyte layer 4 is too small, the internal resistance of the original battery is relatively small, and only a little reducing target gas is absorbed by the adsorption layer 3, which will cause the gas trigger element to generate a trigger signal, but in actual use, the gas Too high a sensitivity of the trigger element does little to reduce power loss.

在一个实施例中,所述氧化剂层5的材料包括Ni(OH)2、NiOOH、Fe(OH)2、镍铁合金的氢氧化物或双氢氧化物。在其他实施例中,所述氧化剂层的材料包括其它金属的氢氧化物材料。In one embodiment, the material of the oxidant layer 5 includes Ni(OH) 2 , NiOOH, Fe(OH) 2 , hydroxide or double hydroxide of nickel-iron alloy. In other embodiments, the material of the oxidizer layer includes other metal hydroxide materials.

在本实施中,所述氧化剂层5的材料优选为氢氧化镍。由于氢氧化镍的电化学活性较高,有利于在原电池中充当阳极。In this implementation, the material of the oxidant layer 5 is preferably nickel hydroxide. Due to the high electrochemical activity of nickel hydroxide, it is beneficial to act as an anode in primary batteries.

在一个实施例中,所述氧化剂层5的厚度为10μm-100μm,例如为10μm、40μm、60μm、80μm或100μm。若所述氧化剂层5的厚度过大,容易造成浪费;若所述氧化剂层5的厚度过小,原电池的使用寿命会变小,当氧化剂层5被耗尽,气体触发元件产生触发信号的几率减小。In one embodiment, the thickness of the oxidant layer 5 is 10 μm-100 μm, such as 10 μm, 40 μm, 60 μm, 80 μm or 100 μm. If the thickness of the oxidant layer 5 is too large, it is easy to cause waste; if the thickness of the oxidant layer 5 is too small, the service life of the primary battery will become shorter, and when the oxidant layer 5 is exhausted, the gas trigger element will generate a trigger signal. Chances are reduced.

继续参考图2,所述金属氧化物层6与所述吸附层3接触。Continuing to refer to FIG. 2 , the metal oxide layer 6 is in contact with the adsorption layer 3 .

在一个实施例中,所述金属氧化物层6的材料包括氧化锡、一氧化锰、三氧化二铬、氧化亚铁、氧化铁、氧化铜或氧化锌。在其他实施例中,所述金属氧化物层的材料包括其它金属氧化物材料。In one embodiment, the material of the metal oxide layer 6 includes tin oxide, manganese monoxide, chromium oxide, ferrous oxide, iron oxide, copper oxide or zinc oxide. In other embodiments, the material of the metal oxide layer includes other metal oxide materials.

在本实施中,所述金属氧化物层6的材料优选为氧化锡。采用氧化锡材料形成的所述金属氧化物层6的灵敏度较好。In this implementation, the material of the metal oxide layer 6 is preferably tin oxide. The metal oxide layer 6 formed of tin oxide material has better sensitivity.

在一个实施例中,所述金属氧化物层6的厚度为1μm-10μm,例如为1μm、4μm、6μm、8μm或10μm。这样增加还原性目标气体与金属氧化物层6充分接触的几率,提升金属氧化物层6的电导率,从而减小金属氧化物层6的电阻,当环境中存在目标气体时,提高气体触发元件的灵敏度。In one embodiment, the metal oxide layer 6 has a thickness of 1 μm-10 μm, such as 1 μm, 4 μm, 6 μm, 8 μm or 10 μm. In this way, the probability of full contact between the reducing target gas and the metal oxide layer 6 is increased, the electrical conductivity of the metal oxide layer 6 is improved, thereby reducing the resistance of the metal oxide layer 6, and when the target gas exists in the environment, the gas trigger element is improved. sensitivity.

在一个实施例中,所述吸附层3的材料包括铂或钯。由于所述吸附层3用于特异性吸附还原性目标气体,例如在本实施例中,所述还原性目标气体为氢气,铂或钯对氢气具有特异性,从而将氢气吸附在所述吸附层3上。In one embodiment, the material of the adsorption layer 3 includes platinum or palladium. Since the adsorption layer 3 is used to specifically adsorb the reducing target gas, for example, in this embodiment, the reducing target gas is hydrogen, and platinum or palladium has specificity to hydrogen, so that hydrogen is adsorbed on the adsorption layer. 3 on.

在其他实施例中,所述吸附层的材料包括其它贵金属材料。所述其它贵金属材料利用其特异性吸附其它还原性气体。In other embodiments, the material of the adsorption layer includes other noble metal materials. The other noble metal material utilizes its specificity to adsorb other reducing gases.

在一个实施例中,所述吸附层3的厚度为10μm-50μm,例如为10μm、20μm、30μm、40μm或50μm。若所述吸附层3的厚度过大,由于所述吸附层3的材料为贵金属材料,会增加工艺生产的成本;若所述吸附层3的厚度过小,对还原性目标气体的吸附作用较差。In one embodiment, the thickness of the adsorption layer 3 is 10 μm-50 μm, such as 10 μm, 20 μm, 30 μm, 40 μm or 50 μm. If the thickness of the adsorption layer 3 is too large, because the material of the adsorption layer 3 is a noble metal material, the cost of process production will be increased; if the thickness of the adsorption layer 3 is too small, the adsorption of the reducing target gas is relatively weak Difference.

在一个实施例中,气体触发元件还包括:外壳1,包裹所述吸附层3和所述特征层;位于所述吸附层3背离所述特征层一侧的外壳1中具有通气孔2。所述外壳1包裹所述吸附层3和所述特征层,能够保护所述吸附层3和所述特征层避免收到外界污染;在所述吸附层3背离所述特征层一侧的外壳1中设置通气孔2,让还原性目标气体进入通气孔后吸附在所述吸附层3上。In one embodiment, the gas triggering element further includes: a housing 1 wrapping the adsorption layer 3 and the feature layer; the housing 1 on the side of the adsorption layer 3 away from the feature layer has a vent hole 2 . The shell 1 wraps the adsorption layer 3 and the characteristic layer, and can protect the adsorption layer 3 and the characteristic layer from external pollution; the shell 1 on the side of the adsorption layer 3 away from the characteristic layer A ventilation hole 2 is arranged in the middle, and the reducing target gas is adsorbed on the adsorption layer 3 after entering the ventilation hole.

在一个实施例中,所述通气孔2的数量为若干个;若干个所述通气孔2均匀分布;若干个所述通气孔2阵列排布。使得还原性目标气体均匀地吸附在所述吸附层3上。In one embodiment, the number of the vent holes 2 is several; the several vent holes 2 are uniformly distributed; the several vent holes 2 are arranged in an array. The reducing target gas is evenly adsorbed on the adsorption layer 3 .

在一个实施例中,相邻的所述通气孔2之间的间距为0.5μm-1μm,例如为0.5μm或1μm。In one embodiment, the distance between adjacent air holes 2 is 0.5 μm-1 μm, for example, 0.5 μm or 1 μm.

在一个实施例中,所述通气孔2的孔径为0.5μm-1μm,例如为0.5μm或1μm。若所述通气孔2的孔径过大,无法阻隔环境中其它颗粒物杂质的混入,提高气体触发元件的灵敏度作用较差;若所述通气孔2的孔径过小,还原性气体进入通气孔的速率降。In one embodiment, the vent holes 2 have a diameter of 0.5 μm-1 μm, for example, 0.5 μm or 1 μm. If the aperture of the vent hole 2 is too large, it is impossible to block the mixing of other particulate matter impurities in the environment, and the effect of improving the sensitivity of the gas trigger element is poor; if the aperture of the vent hole 2 is too small, the rate of reducing gas entering the vent hole will be reduced. drop.

实施例2Example 2

本实施例提供一种气体触发元件的制备方法,参考图3,包括:This embodiment provides a method for preparing a gas trigger element, referring to FIG. 3 , including:

S1:形成特征层;S1: Form a feature layer;

S2:在所述特征层上形成吸附层。S2: forming an adsorption layer on the feature layer.

形成所述特征层的工艺包括物理气相沉积工艺或化学气相沉积工艺;形成所述吸附层的工艺包括物理气相沉积工艺或化学气相沉积工艺。The process of forming the feature layer includes physical vapor deposition process or chemical vapor deposition process; the process of forming the adsorption layer includes physical vapor deposition process or chemical vapor deposition process.

在一个实施例中,形成所述特征层和所述吸附层的工艺为磁控溅射工艺或等离子溅射工艺。In one embodiment, the process for forming the feature layer and the adsorption layer is a magnetron sputtering process or a plasma sputtering process.

在其它实施例中,形成所述特征层的工艺为其它物理气相沉积工艺,形成所述吸附层的工艺为其它化学气相沉积工艺。In other embodiments, the process for forming the feature layer is other physical vapor deposition process, and the process for forming the adsorption layer is other chemical vapor deposition process.

在一个实施例中,所述特征层为氧化剂层,所述氧化剂层适于和所述吸附层形成原电池的电极。所述气体触发元件的制备方法还包括:在形成吸附层之前,在所述特征层上形成电解质层,所述电解质层用于传导离子;形成所述吸附层之后,所述电解质层位于所述氧化剂层和所述吸附层之间。In one embodiment, the characteristic layer is an oxidant layer, and the oxidant layer is suitable for forming an electrode of a primary battery with the adsorption layer. The preparation method of the gas trigger element further includes: before forming the adsorption layer, forming an electrolyte layer on the characteristic layer, and the electrolyte layer is used to conduct ions; after forming the adsorption layer, the electrolyte layer is located on the between the oxidant layer and the adsorption layer.

形成所述氧化剂层的工艺包括物理气相沉积工艺或化学气相沉积工艺。The process for forming the oxidant layer includes a physical vapor deposition process or a chemical vapor deposition process.

在本实施例中,优选形成所述氧化剂层的工艺磁控溅射工艺或等离子溅射工艺。在其它实施例中,形成所述氧化剂层的工艺为其它物理气相沉积工艺或它化学气相沉积工艺。In this embodiment, the magnetron sputtering process or plasma sputtering process is preferred for forming the oxidant layer. In other embodiments, the process for forming the oxidant layer is other physical vapor deposition process or other chemical vapor deposition process.

形成所述电解质层的工艺包括溶液铸膜工艺、自由基水溶液聚合工艺或相转化工艺。The process for forming the electrolyte layer includes a solution casting process, a free radical aqueous solution polymerization process or a phase inversion process.

在另一个实施例中,所述特征层为金属氧化物层,所述金属氧化物层用于吸收吸附层中的还原性目标气体而提升金属氧化物层的电导率。In another embodiment, the feature layer is a metal oxide layer, and the metal oxide layer is used to absorb the reducing target gas in the adsorption layer to increase the conductivity of the metal oxide layer.

形成所述金属氧化物层的工艺包括物理气相沉积工艺或化学气相沉积工艺。The process for forming the metal oxide layer includes a physical vapor deposition process or a chemical vapor deposition process.

在本实施例中,优选形成所述金属氧化物层的工艺磁控溅射工艺或等离子溅射工艺。在其它实施例中,形成所述金属氧化物层的工艺为其它物理气相沉积工艺或它化学气相沉积工艺。In this embodiment, the process of forming the metal oxide layer is preferably a magnetron sputtering process or a plasma sputtering process. In other embodiments, the process for forming the metal oxide layer is other physical vapor deposition process or other chemical vapor deposition process.

实施例3Example 3

本实施例提供一种气体泄露检测装置,参考图4或图5,包括:气体触发模组,所述气体触发模组包括实施例1中所述的气体触发元件,所述气体触发模组适于输出触发信号。所述气体泄露检测装置的检测灵敏度提高。This embodiment provides a gas leakage detection device, referring to FIG. 4 or FIG. 5 , including: a gas trigger module, the gas trigger module includes the gas trigger element described in Embodiment 1, and the gas trigger module is suitable for to output the trigger signal. The detection sensitivity of the gas leakage detection device is improved.

所述气体泄露检测装置还包括:电池;传感器;无线通讯模块,所述无线通讯模块和所述传感器电连接;控制器,所述控制器适于根据所述触发信号控制所述电池给所述传感器和无线通讯模块施加电源信号或者断开电源信号。The gas leakage detection device further includes: a battery; a sensor; a wireless communication module, the wireless communication module is electrically connected to the sensor; a controller, the controller is adapted to control the battery to the The sensor and the wireless communication module apply the power signal or disconnect the power signal.

将本发明实施例1提供的气体触发元件应用于本发明提供的气体泄漏检测装置,当环境中存在还原性目标气体泄漏时,所述控制器根据所述气体触发模组输出的触发信号控制所述电池给所述传感器和无线通讯模块施加电源信号,进而通过传感器对环境中的还原性目标气体的浓度或温湿度进行采集和反馈,将报警信号通过无线通讯模块对外发出。若环境中不存在还原性目标气体泄漏时,气体触发模组没有触发信号的输出,传感器和无线通讯模块上没有施加电源信号,这样能够减少传感器和无线通讯模块的开机时间,最大限度地降低气体泄漏检测装置的功率损耗。The gas trigger element provided in Embodiment 1 of the present invention is applied to the gas leakage detection device provided by the present invention. When there is a reducing target gas leakage in the environment, the controller controls the gas trigger module according to the trigger signal output by the gas trigger module The battery applies a power signal to the sensor and the wireless communication module, and then collects and feeds back the concentration or temperature and humidity of the reducing target gas in the environment through the sensor, and sends out an alarm signal through the wireless communication module. If there is no reducing target gas leakage in the environment, the gas trigger module has no trigger signal output, and no power signal is applied to the sensor and wireless communication module, which can reduce the start-up time of the sensor and wireless communication module and minimize the gas Power loss in leak detection devices.

在一个实施例中,所述气体触发模组、所述电池、所述控制器、所述传感器和所述无线通讯模块集成在同一电路板中。这样设置无需额外的电气信号线束封装,也无需对从进行额外的维护,能够降低气体泄漏检测装置的维护成本。In one embodiment, the gas trigger module, the battery, the controller, the sensor and the wireless communication module are integrated in the same circuit board. Such an arrangement does not require additional electrical signal wire harness encapsulation and additional maintenance for slaves, which can reduce the maintenance cost of the gas leakage detection device.

参考图4,所述气体触发模组的输出端与所述开关电路电连接,当环境中存在还原性目标气体泄漏时,所述气体触发模组输出触发信号,触发信号唤醒开关电路工作,所述开关电路的另一端与所述控制器的输入端和所述电池电连接,所述开关电路控制所述电池与所述控制器之间的导通,由于所述传感器和所述无线通讯模块均和所述控制器电连接,所述传感器对还原性目标气体的浓度或温湿度进行采集和反馈,进而将报警信号通过无线通讯模块对外发出;若环境中不存在还原性目标气体泄漏时,所述气体触发模组不会输出触发信号,开关电路也无需工作,这样能够减少气体泄漏检测装置的开机时间,最大限度地降低气体泄漏检测装置的功率损耗。。Referring to FIG. 4 , the output end of the gas trigger module is electrically connected to the switch circuit. When there is a reduction target gas leakage in the environment, the gas trigger module outputs a trigger signal, and the trigger signal wakes up the switch circuit to work. The other end of the switch circuit is electrically connected to the input terminal of the controller and the battery, and the switch circuit controls the conduction between the battery and the controller, because the sensor and the wireless communication module Both are electrically connected to the controller, and the sensor collects and feeds back the concentration or temperature and humidity of the reducing target gas, and then sends an alarm signal through the wireless communication module; if there is no leakage of the reducing target gas in the environment, The gas trigger module does not output a trigger signal, and the switch circuit does not need to work, which can reduce the start-up time of the gas leakage detection device and minimize the power loss of the gas leakage detection device. .

参考图5,所述气体触发模组的输出端与所述控制器电连接,当环境中存在还原性目标气体泄漏时,所述气体触发模组输出触发信号,由于所述控制器的一端与电池连接,触发信号能直接唤醒控制器工作,所述控制器的另一端与所述传感器和所述无线通讯模块连接,所传感器对还原性目标气体的浓度或温湿度进行采集和反馈,进而将报警信号通过无线通讯模块对外发出。若环境中不存在还原性目标气体泄漏时,所述气体触发模组不会输出触发信号,控制器也无需工作,这样能够减少气体泄漏检测装置的开机时间,最大限度地降低气体泄漏检测装置的功率损耗。Referring to FIG. 5 , the output end of the gas trigger module is electrically connected to the controller. When there is a reducing target gas leakage in the environment, the gas trigger module outputs a trigger signal. Since one end of the controller is connected to The battery is connected, and the trigger signal can directly wake up the controller to work. The other end of the controller is connected to the sensor and the wireless communication module. The sensor collects and feeds back the concentration or temperature and humidity of the reducing target gas, and then the The alarm signal is sent out through the wireless communication module. If there is no reducing target gas leakage in the environment, the gas trigger module will not output a trigger signal, and the controller does not need to work, which can reduce the start-up time of the gas leakage detection device and minimize the operating time of the gas leakage detection device. Power loss.

在一个实施例中,继续参考图4,气体泄露检测装置还包括:开关电路,所述开关电路与所述气体触发模组的输出端电连接,所述开关电路还与所述控制器的输入端和所述电池电连接;所述开关电路适于根据所述触发信号控制所述电池与所述控制器之间的导通或者断开;所述传感器和所述无线通讯模块均和所述控制器电连接。In one embodiment, referring to FIG. 4 , the gas leakage detection device further includes: a switch circuit, the switch circuit is electrically connected to the output terminal of the gas trigger module, and the switch circuit is also connected to the input terminal of the controller terminal is electrically connected to the battery; the switch circuit is adapted to control the conduction or disconnection between the battery and the controller according to the trigger signal; the sensor and the wireless communication module are both connected to the The controller is electrically connected.

在一个实施例中,所述开关电路包括MOS晶体管,所述MOS晶体管的栅极与所述气体触发模组的输出端连接,所述MOS晶体管的源极和所述电池连接,所述MOS晶体管的漏极和所述控制器连接。In one embodiment, the switch circuit includes a MOS transistor, the gate of the MOS transistor is connected to the output terminal of the gas trigger module, the source of the MOS transistor is connected to the battery, and the MOS transistor The drain and the controller are connected.

在另一个实施例中,参考图5,所述气体触发模组的输出端与所述控制器电连接,所述控制器和所述电池电连接;所述控制器适于根据所述触发信号控制所述传感器和控制器之间的导通和断开、以及无线通讯模块和控制器之间的导通和断开。In another embodiment, referring to FIG. 5, the output end of the gas trigger module is electrically connected to the controller, and the controller is electrically connected to the battery; the controller is adapted to Control the connection and disconnection between the sensor and the controller, and the connection and disconnection between the wireless communication module and the controller.

在一个实施例中,所述气体触发模组包括信号处理单元,所述信号处理单元与所述原电池的电极连接;或者,所述信号处理单元与所述金属氧化物层连接。所述信号处理单元用于输出所述触发信号。In one embodiment, the gas trigger module includes a signal processing unit, and the signal processing unit is connected to the electrodes of the primary battery; or, the signal processing unit is connected to the metal oxide layer. The signal processing unit is used to output the trigger signal.

当气体触发元件中的特征层为氧化剂层时,参考图6,信号处理单元包括同相放大器100、第一电阻R1、第二电阻R0和第三电阻Rf,所述第一电阻R1的一端与同相放大器100的正极输入端和原电池的氧化剂层连接,所述第一电阻R1的另一端、原电池的吸附层和第二电阻R0的一端连接且接地;所述第二电阻R0的另一端、所述第三电阻Rf的一端与同相放大器100的负极输入端连接,所述第三电阻Rf的另一端与同相放大器100的输出端连接,同相放大器100的输出端作为气体触发模组的输出端。When the characteristic layer in the gas trigger element is an oxidant layer, referring to FIG. 6 , the signal processing unit includes a non-inverting amplifier 100, a first resistor R1, a second resistor R0 and a third resistor Rf, and one end of the first resistor R1 is connected to the non-inverting amplifier. The positive input terminal of the amplifier 100 is connected to the oxidant layer of the primary battery, the other end of the first resistor R1, the adsorption layer of the primary battery, and one end of the second resistor R0 are connected and grounded; the other end of the second resistor R0, One end of the third resistor Rf is connected to the negative input terminal of the non-inverting amplifier 100, the other end of the third resistor Rf is connected to the output terminal of the non-inverting amplifier 100, and the output terminal of the non-inverting amplifier 100 is used as the output terminal of the gas trigger module .

当气体触发元件中的特征层为金属氧化物层时,参考图7,信号处理单元包括电压跟随器200和第四电阻R,所述金属氧化物层具有相对设置的第一侧壁和第二侧壁,第一侧壁与供电电源连接,第二侧壁与所述第四电阻R的一端和电压跟随器200的正极输入端连接,所述第四电阻R的另一端接地,所述电压跟随器200的负极输入端与电压跟随器200的输出端连接,所述电压跟随器200的输出端作为气体触发模组的输出端。When the characteristic layer in the gas trigger element is a metal oxide layer, referring to FIG. 7 , the signal processing unit includes a voltage follower 200 and a fourth resistor R, and the metal oxide layer has a first side wall and a second side wall arranged oppositely. The side wall, the first side wall is connected to the power supply, the second side wall is connected to one end of the fourth resistor R and the positive input end of the voltage follower 200, the other end of the fourth resistor R is grounded, and the voltage The negative input terminal of the follower 200 is connected to the output terminal of the voltage follower 200, and the output terminal of the voltage follower 200 is used as the output terminal of the gas trigger module.

在一个实施例中,所述传感器包括气体浓度传感器和/或温湿度传感器。所述气体浓度传感器适于还原性目标气体的浓度进行采集和处理;所述温湿度传感器适于还原性目标气体的温度和湿度进行采集和处理。In one embodiment, the sensor includes a gas concentration sensor and/or a temperature and humidity sensor. The gas concentration sensor is suitable for collecting and processing the concentration of the reducing target gas; the temperature and humidity sensor is suitable for collecting and processing the temperature and humidity of the reducing target gas.

显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.

Claims (18)

1. A gas trigger element, comprising:
an adsorption layer for adsorbing a target gas for reducibility;
the characteristic layer is positioned at the bottom of the adsorption layer;
the characteristic layer is an oxidant layer which is suitable for forming an electrode of a galvanic cell together with the adsorption layer; or the characteristic layer is a metal oxide layer, and the metal oxide layer is used for absorbing the reductive target gas in the adsorption layer to improve the conductivity of the metal oxide layer.
2. The gas trigger element according to claim 1, wherein the characteristic layer is an oxidant layer, the gas trigger element further comprising: an electrolyte layer between the oxidant layer and the sorbent layer, the electrolyte layer for conducting ions;
preferably, the electrolyte layer is an alkaline gel electrolyte layer;
preferably, the alkaline gel electrolyte layer comprises a plurality of gel matrix particles and an alkaline medium located between the gel matrix particles;
preferably, the gel matrix comprises a polyacrylic acid matrix, a polyethylene oxide matrix or a polyvinyl alcohol matrix;
preferably, the alkaline medium comprises NaOH or KOH;
preferably, the thickness of the electrolyte layer is 1 μm to 100 μm.
3. Gas trigger element according to claim 1, characterized in that the material of the oxidant layer comprises Ni (OH) 2 、NiOOH、Fe(OH) 2 A hydroxide or double hydroxide of a nickel-iron alloy.
4. The gas trigger element according to claim 1, characterized in that the thickness of the oxidant layer is 10-100 μ ι η.
5. The gas trigger element according to claim 1, characterized in that the metal oxide layer is in contact with the sorption layer;
preferably, the material of the metal oxide layer comprises tin oxide, manganese monoxide, chromium oxide, ferrous oxide, ferric oxide, copper oxide or zinc oxide;
preferably, the thickness of the metal oxide layer is 1 μm to 10 μm.
6. A gas trigger element according to claim 1, characterized in that the material of the adsorption layer comprises platinum or palladium.
7. The gas trigger element according to claim 1, wherein the thickness of the adsorption layer is 10 μm to 50 μm.
8. A gas trigger element according to any of claims 1 to 7, further comprising: a shell wrapping the adsorption layer and the characteristic layer; the shell positioned on the side, facing away from the characteristic layer, of the adsorption layer is provided with a vent hole;
preferably, the number of the vent holes is several;
preferably, a plurality of the vent holes are uniformly distributed;
preferably, a plurality of the vent holes are arranged in an array;
preferably, the pore diameter of the vent hole is 0.5-1 μm, and the distance between adjacent vent holes is 0.5-1 μm.
9. A method of making a gas trigger component, comprising:
forming a characteristic layer;
forming an adsorption layer on the feature layer;
the characteristic layer is an oxidant layer which is suitable for forming an electrode of a galvanic cell together with the adsorption layer; or the characteristic layer is a metal oxide layer, and the metal oxide layer is used for absorbing the reductive target gas in the adsorption layer to improve the conductivity of the metal oxide layer.
10. The method of claim 9, wherein the process of forming the feature layer comprises a physical vapor deposition process or a chemical vapor deposition process; the process for forming the adsorption layer comprises a physical vapor deposition process or a chemical vapor deposition process;
preferably, the process for forming the feature layer and the adsorption layer is a magnetron sputtering process or a plasma sputtering process.
11. The method of manufacturing a gas trigger element according to claim 10, wherein the characteristic layer is an oxidant layer; the preparation method of the gas trigger component further comprises the following steps: forming an electrolyte layer on the feature layer before forming the adsorption layer, the electrolyte layer for conducting ions; after the formation of the adsorption layer, the electrolyte layer is located between the oxidant layer and the adsorption layer;
preferably, the process of forming the electrolyte layer includes a solution casting process, a radical aqueous solution polymerization process, or a phase inversion process.
12. A gas leak detection apparatus, comprising:
a gas trigger module comprising a gas trigger element according to any one of claims 1 to 8, the gas trigger module being adapted to output a trigger signal.
13. The gas leak detection apparatus according to claim 12, further comprising:
a battery;
a sensor;
the wireless communication module is electrically connected with the sensor;
the controller is suitable for controlling the battery to apply a power supply signal or disconnect the power supply signal to the sensor and the wireless communication module according to the trigger signal.
14. The gas leak detection apparatus according to claim 13, further comprising: the switch circuit is electrically connected with the output end of the gas trigger module, and is also electrically connected with the input end of the controller and the battery; the switch circuit is suitable for controlling the connection or disconnection between the battery and the controller according to the trigger signal; the sensor and the wireless communication module are electrically connected with the controller;
preferably, the switch circuit comprises an MOS transistor, a gate of the MOS transistor is connected to the output end of the gas trigger module, a source of the MOS transistor is connected to the battery, and a drain of the MOS transistor is connected to the controller.
15. The gas leak detection apparatus of claim 13, wherein an output of the gas trigger module is electrically connected to the controller, and the controller is electrically connected to the battery; the controller is suitable for controlling the connection and disconnection between the sensor and the controller and the connection and disconnection between the wireless communication module and the controller according to the trigger signal.
16. A gas leak detection apparatus according to claim 13, wherein the sensor comprises a gas concentration sensor and/or a temperature and humidity sensor.
17. The gas leak detection device of claim 12, wherein the gas trigger module comprises a signal processing unit connected to an electrode of the galvanic cell; or, the signal processing unit is connected with the metal oxide layer;
the signal processing unit is used for outputting the trigger signal.
18. The gas leak detection device of claim 13, wherein the gas trigger module, the battery, the controller, the sensor, and the wireless communication module are integrated in a same circuit board.
CN202211563619.4A 2022-12-07 2022-12-07 Gas trigger element, preparation method thereof, and gas leak detection device Pending CN115824508A (en)

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