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CN115837323A - An electrostatic spraying device for conductive paint - Google Patents

An electrostatic spraying device for conductive paint Download PDF

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Publication number
CN115837323A
CN115837323A CN202210377114.2A CN202210377114A CN115837323A CN 115837323 A CN115837323 A CN 115837323A CN 202210377114 A CN202210377114 A CN 202210377114A CN 115837323 A CN115837323 A CN 115837323A
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scraper
gun
groove
electrostatic spraying
blade
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王吉震
闫允政
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Individual
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention relates to the technical field of electrostatic spraying, in particular to an electrostatic spraying device for conductive coating; the electric telescopic gun comprises a gun body, a gun barrel, a first column, a second column, a fan blade, a scraper, a second groove, a second rod and an electric telescopic rod; the scraper blade moves to the one end of keeping away from the rifle body along with No. two posts, no. two poles move to the one end of keeping away from the rifle body along with the scraper blade, move along with No. two poles, no. two poles rotate with the scraper blade junction in No. two inslots, and No. two poles receive the torsional spring effect to extrude rifle body inner wall, make No. two poles hug closely rifle body inner wall, and flow at No. two inslots along with gas, the flabellum rotates, the flabellum drives the scraper blade and rotates, the scraper blade drives No. two poles and rotates, when No. two poles rotate, no. two poles clear up the tapered pipe wall of barrel, thereby the accumulational probability of scale deposit has been reduced to the pipe wall.

Description

一种导电性涂料的静电喷涂装置An electrostatic spraying device for conductive paint

技术领域technical field

本发明涉及静电喷涂技术领域,具体的说是一种导电性涂料的静电喷涂装置。The invention relates to the technical field of electrostatic spraying, in particular to an electrostatic spraying device for conductive paint.

背景技术Background technique

静电喷涂,是利用高压静电电场使带负电的涂料微粒沿着电场相反的方向定向运动,并将涂料微粒吸附在工件表面的一种喷涂方法;一次涂装可以得到较厚的涂层。喷涂设备由喷枪、喷杯以及静电喷涂高压电源等组成,其中喷枪在使用时,内部容易产生堆积。Electrostatic spraying is a spraying method that uses a high-voltage electrostatic electric field to make negatively charged paint particles move in the direction opposite to the electric field, and adsorb the paint particles on the surface of the workpiece; a thicker coating can be obtained in one painting. Spraying equipment consists of a spray gun, a spray cup, and an electrostatic spraying high-voltage power supply. When the spray gun is in use, it is easy to accumulate inside.

现有技术中也出现了一项专利关于一种导电性涂料的静电喷涂装置,如申请号为CN032335180的一项中国专利公开了一种静电喷涂喷枪,旨在解决现有静电喷涂喷枪存在的针座易结粉、受潮,高压包易损坏、整件灌封维修不便的缺陷;该喷枪包括枪柄、枪筒、粉末输送通道、产生静电的高压包、与高压包连接并与之配合用于电离粉末的高压电针,还包括一个向高压电针输送三次喷吹气的三次气通道,该三次气通道上有一个调节三次气大小的针阀;A patent has also appeared in the prior art about an electrostatic spraying device for a conductive coating, such as a Chinese patent with the application number CN032335180 disclosing an electrostatic spraying gun, which aims to solve the problem of existing electrostatic spraying guns. The seat is easy to powder and be affected by moisture, the high-voltage package is easily damaged, and the entire potting and maintenance are inconvenient; the spray gun includes a gun handle, a gun barrel, a powder delivery channel, a high-voltage package that generates static electricity, and is connected with the high-voltage package and used in conjunction with it. The high-voltage electric needle for ionized powder also includes a tertiary air channel for delivering three blowing air to the high-voltage electric needle, and a needle valve for adjusting the size of the tertiary air is arranged on the tertiary air channel;

上述现有技术中通过设置粉末输送通道、高压包、高压电针和三次气通道,使上述申请在喷枪套内部高压电极保持洁净无积粉,有效解决了现有静电喷涂喷枪容易结粉受潮,致使高压包静电减弱或被烧坏的问题,使喷枪的寿命得到进一步的提高;但是现有技术中的喷枪在喷涂前漆液没有充分摇晃均匀,在进行喷涂的时候罐底沉积过多的颜料导致堵塞喷嘴;喷涂前摇动漆液用力过大,导致搅拌子破碎堵塞喷嘴;一次喷涂使用过后没有倒置清洗喷嘴,致使喷嘴余漆干固后堵塞喷嘴;存放过程中倒置或侧倒,油漆中的颜料沉淀堵塞阀门的出料孔;超过保质期的产品,其内容物返粗堵塞阀门出料孔,在经过处理时会出现增加工人劳动强度的问题。In the above-mentioned prior art, by setting the powder delivery channel, high-voltage bag, high-voltage electric needle and tertiary gas channel, the high-voltage electrode inside the spray gun sleeve of the above application is kept clean without powder accumulation, which effectively solves the problem that the existing electrostatic spray gun is prone to powder accumulation and moisture , leading to the problem of weakening or burning out the static electricity of the high-voltage package, and further improving the life of the spray gun; but the spray gun in the prior art is not sufficiently shaken before spraying, and there is too much deposit on the bottom of the tank when spraying. The pigment causes the nozzle to be blocked; shaking the paint liquid before spraying is too hard, causing the agitator to break and block the nozzle; after one spraying, the nozzle is not cleaned upside down, causing the remaining paint on the nozzle to dry and block the nozzle; during storage, it is inverted or sideways. The pigment precipitation of the pigment will block the discharge hole of the valve; for the products beyond the shelf life, the contents will thicken and block the discharge hole of the valve, which will increase the labor intensity of the workers after processing.

鉴于此,本发明提出一种导电性涂料的静电喷涂装置,解决了上述问题。In view of this, the present invention proposes an electrostatic spraying device for conductive paint, which solves the above-mentioned problems.

发明内容Contents of the invention

为了弥补现有技术的不足,解决现有技术中在进行喷涂的时候罐底沉积过多的颜料导致堵塞喷嘴;喷涂前摇动漆液用力过大,导致搅拌子破碎堵塞喷嘴;一次喷涂使用过后没有倒置清洗喷嘴,致使喷嘴余漆干固后堵塞喷嘴;存放过程中倒置或侧倒,油漆中的颜料沉淀堵塞阀门的出料孔的问题;本发明提出了一种导电性涂料的静电喷涂装置。In order to make up for the deficiencies of the prior art, solve the problem of clogging the nozzle due to the excessive pigment deposited at the bottom of the tank during spraying; the excessive force of shaking the paint solution before spraying causes the agitator to break and block the nozzle; Clean the nozzle upside down, causing the remaining paint on the nozzle to block the nozzle after it dries; during storage, if it is inverted or tilted sideways, the pigment in the paint will precipitate and block the discharge hole of the valve; the invention proposes an electrostatic spraying device for conductive paint.

本发明解决其技术问题所采用的技术方案是:一种导电性涂料的静电喷涂装置,包括喷枪、喷杯以及静电喷涂高压电源;其特征在于:所述喷枪包括枪体和枪管,所述枪管内部设置有一号柱,所述一号柱一端固连在枪体上,且一号柱位于枪管内部中心位置;The technical solution adopted by the present invention to solve the technical problems is: an electrostatic spraying device for conductive paint, including a spray gun, a spray cup and a high-voltage power supply for electrostatic spraying; it is characterized in that: the spray gun includes a gun body and a gun barrel, the There is a No. 1 post inside the gun barrel, one end of the No. 1 post is fixedly connected to the gun body, and the No. 1 post is located in the center of the gun barrel;

所述枪管远离枪体的开口处为锥型设置,所述枪管远离枪体的一端孔径小于枪管中部孔径;The opening of the gun barrel away from the gun body is tapered, and the aperture at the end of the gun barrel away from the gun body is smaller than the middle aperture of the gun barrel;

所述一号柱远离枪体的一端转动连接有二号柱,所述二号柱外圈均匀固连有扇叶;The end of the No. 1 post away from the gun body is rotatably connected to the No. 2 post, and the outer ring of the No. 2 post is evenly fixed with fan blades;

所述扇叶远离二号柱的一端均匀固连有刮板;所述刮板与枪体的内壁接触;The end of the fan blade away from the No. 2 column is evenly fixed with a scraper; the scraper is in contact with the inner wall of the gun body;

所述刮板上设置有破碎单元。A crushing unit is arranged on the scraper.

优选的,所述破碎单元包括锯齿槽,所述刮板一侧开设有倒角,所述刮板为弧形设置,所述锯齿槽开设在刮板倒角的一侧。Preferably, the crushing unit includes a sawtooth groove, one side of the scraper is provided with a chamfer, the scraper is arranged in an arc, and the sawtooth groove is provided on one side of the chamfer of the scraper.

优选的,所述破碎单元包括刀片,所述刀片固连在刮板一侧,所述刮板为弧形设置。Preferably, the crushing unit includes a blade, the blade is fixedly connected to one side of the scraper, and the scraper is arranged in an arc shape.

优选的,所述破碎单元包括一号槽和螺旋刀片,所述一号槽开设在刮板一侧,所述螺旋刀片通过转轴转动连接在一号槽内。Preferably, the crushing unit includes a No. 1 groove and a helical blade, the No. 1 groove is opened on one side of the scraper, and the helical blade is connected in the No. 1 groove through a rotating shaft.

优选的,所述一号槽的截面为扇形,所述螺旋刀片位于扇形槽内部。Preferably, the No. 1 groove has a fan-shaped cross section, and the helical blade is located inside the fan-shaped groove.

优选的,所述一号柱远离枪体的一端固连有电动伸缩杆,所述二号柱与电动伸缩杆转动连接。Preferably, an electric telescopic rod is fixedly connected to the end of the No. 1 post away from the gun body, and the No. 2 post is rotatably connected to the electric telescopic rod.

优选的,所述刮板靠近枪管出口的一端开设有二号槽,所述二号槽内通过转轴转动连接有二号杆,所述转轴上套设有扭簧。Preferably, the end of the scraper near the outlet of the gun barrel is provided with a No. 2 groove, and a No. 2 rod is rotatably connected to the No. 2 groove through a rotating shaft, and a torsion spring is sleeved on the rotating shaft.

优选的,所述枪管远离枪体一端的锥型开口的折弯处开设有环形槽,所述环形槽转动连接有环形块。Preferably, an annular groove is formed at the bend of the tapered opening at the end of the barrel away from the gun body, and the annular groove is rotatably connected with an annular block.

优选的,所述刮板远离枪体的一端为弧形设置,所述二号杆远离刮板的一端为弧形设置。Preferably, the end of the scraper away from the gun body is arranged in an arc, and the end of the second rod away from the scraper is arranged in an arc.

优选的,所述二号杆远离刮板的一端滚动设置有滚珠,所述滚珠与枪管内壁接触。Preferably, the end of the second rod away from the scraper is rolled with balls, and the balls are in contact with the inner wall of the gun barrel.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

1.本发明所述的一种导电性涂料的静电喷涂装置,通过设置枪体、枪管、一号柱、二号柱、扇叶和刮板;当扇叶进行转动时,扇叶起到对高压喷雾进行打散的作用,且当扇叶进行运动时,扇叶远离二号柱的一端设置的刮板随着扇叶进行转动,刮板进行转动时,刮板对枪管内壁进行刮动,从而使枪管内壁所粘结而产生的结垢进行刮动,且通过在刮板上设置破碎单元,使枪管上的结垢被刮动下之后,破碎单元使垢污进行破碎,从而避免大颗粒堵塞枪管。1. The electrostatic spraying device of a kind of conductive paint of the present invention, by setting gun body, gun barrel, No. 1 post, No. 2 post, fan blade and scraper; When fan blade rotates, fan blade plays It has the function of breaking up the high-pressure spray, and when the fan blade moves, the scraper set at the end of the fan blade away from the No. 2 column rotates with the fan blade, and when the scraper rotates, the scraper scrapes the inner wall of the gun barrel move, so that the scaling produced by the bonding on the inner wall of the gun barrel is scraped, and by setting a crushing unit on the scraper, the scaling on the barrel is scraped, and the crushing unit breaks the dirt. This prevents large particles from clogging the barrel.

2.本发明所述的一种导电性涂料的静电喷涂装置,通过设置二号槽、电动伸缩杆、环形槽、环形块、滚珠和二号杆;刮板随着二号柱向远离枪体的一端进行运动,二号杆随着刮板向远离枪体的一端进行运动,随着二号杆进行运动,二号杆与刮板连接处在二号槽内进行转动,且二号杆受扭簧作用向枪体内壁进行挤压,使二号杆紧贴枪体内壁,且随着气体在二号槽内进行流动,扇叶进行转动,扇叶带动刮板进行转动,刮板带动二号杆进行转动,二号杆进行转动时,二号杆对枪管的锥型管壁进行清理,从而减小了管壁出现结垢堆积的概率。2. The electrostatic spraying device of a kind of conductive paint according to the present invention, by setting No. 2 groove, electric telescopic rod, ring groove, ring block, ball and No. 2 rod; One end of the gun moves, and the second rod moves with the scraper to the end away from the gun body. With the movement of the second rod, the connection between the second rod and the scraper rotates in the second groove, and the second rod is affected The action of the torsion spring squeezes the inner wall of the gun, so that the No. 2 rod is close to the inner wall of the gun, and as the gas flows in the No. 2 groove, the fan blade rotates, the fan blade drives the scraper to rotate, and the scraper drives the second The No. 1 rod rotates, and when the No. 2 rod rotates, the No. 2 rod cleans the tapered tube wall of the gun barrel, thereby reducing the probability of scale accumulation on the tube wall.

附图说明Description of drawings

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.

图1是本发明的立体图;Fig. 1 is a perspective view of the present invention;

图2是图1中枪管和实施例一的结构图;Fig. 2 is the structural diagram of gun barrel and embodiment one among Fig. 1;

图3是实施例二的结构视图;Fig. 3 is the structural view of embodiment two;

图4是实施例三的结构视图;Fig. 4 is the structural view of embodiment three;

图5是A组的六块铁块重量检测的折线图;Fig. 5 is a broken line graph of six iron block weight detections of group A;

图6是B组的六块铁块重量检测的折线图;Fig. 6 is a broken line diagram of six iron block weight detections of group B;

图7是C组的六块铁块重量检测的折线图;Fig. 7 is the broken line diagram of six iron block weight detections of C group;

图中:枪体1、枪管2、一号柱21、二号柱22、扇叶23、刮板24、二号槽241、二号杆242、电动伸缩杆25、环形槽26、环形块27、滚珠28、破碎单元4、锯齿槽41、刀片42,、一号槽43、螺旋刀片431。In the figure: gun body 1, gun barrel 2, No. 1 post 21, No. 2 post 22, fan blade 23, scraper 24, No. 2 slot 241, No. 2 rod 242, electric telescopic rod 25, ring slot 26, ring block 27. Ball 28, crushing unit 4, serrated groove 41, blade 42, No. 1 groove 43, helical blade 431.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

如图1至图7所示;As shown in Figure 1 to Figure 7;

实施例一;Embodiment one;

一种导电性涂料的静电喷涂装置,包括喷枪、喷杯以及静电喷涂高压电源;所述喷枪包括枪管2和枪体1,所述枪管2内部设置有一号柱21,所述一号柱21一端固连在枪体1上,且一号柱21位于枪管2内部中心位置;An electrostatic spraying device for conductive paint, comprising a spray gun, a spray cup and an electrostatic spraying high-voltage power supply; the spray gun includes a gun barrel 2 and a gun body 1, and the gun barrel 2 is provided with a No. One end of 21 is fixedly connected to the gun body 1, and the first column 21 is located at the inner center of the gun barrel 2;

所述枪管2远离枪体1的开口处为锥型设置,所述枪管2远离枪体1的一端孔径小于枪管2中部孔径;The opening of the gun barrel 2 away from the gun body 1 is tapered, and the aperture at one end of the gun barrel 2 away from the gun body 1 is smaller than the middle aperture of the gun barrel 2;

所述一号柱21远离枪体1的一端转动连接有二号柱22,所述二号柱22外圈均匀固连有扇叶23;The end of the No. 1 post 21 away from the gun body 1 is rotatably connected to the No. 2 post 22, and the outer ring of the No. 2 post 22 is evenly fixed with fan blades 23;

所述扇叶23远离二号柱22的一端均匀固连有刮板24;所述刮板24与枪体1的内壁接触;The end of the fan blade 23 away from the second column 22 is evenly fixed with a scraper 24; the scraper 24 is in contact with the inner wall of the gun body 1;

所述刮板24上设置有破碎单元4;The scraper 24 is provided with a crushing unit 4;

使用时,当导电性静电喷涂涂料通过储罐进入喷枪内,喷枪内部通入压缩空气,使压缩喷气对涂料进行吹动,使涂料成雾状喷出喷枪,当高压喷雾在枪管2内部流动时,高压喷雾流动时对扇叶23进行吹动,使扇叶23和二号柱22在一号柱21远离枪体1的一端进行转动,当扇叶23进行转动时,扇叶23起到对高压喷雾进行打散的作用,且当扇叶23进行运动时,扇叶23远离二号柱22的一端设置的刮板24随着扇叶23进行转动,刮板24进行转动时,刮板24对枪管2内壁进行刮动,从而使枪管2内壁所粘结而产生的结垢进行刮动,且通过在刮板24上设置破碎单元4,使枪管2上的结垢被刮动下之后,破碎单元4使垢污进行破碎,从而避免大颗粒堵塞枪管2。When in use, when the conductive electrostatic spraying paint enters the spray gun through the storage tank, compressed air is introduced into the spray gun to make the compressed air blow the paint, so that the paint is sprayed out of the spray gun in the form of mist. When the high-pressure spray flows inside the gun barrel 2 When the high-pressure spray flows, the fan blade 23 is blown, so that the fan blade 23 and the second column 22 rotate at the end of the first column 21 away from the gun body 1. When the fan blade 23 rotates, the fan blade 23 plays a role It has the effect of breaking up the high-pressure spray, and when the fan blade 23 moves, the scraper 24 provided at the end of the fan blade 23 away from the second column 22 rotates with the fan blade 23, and when the scraper 24 rotates, the scraper 24 to scrape the inner wall of the gun barrel 2, so that the scaling produced by the bonding of the inner wall of the gun barrel 2 is scraped, and by setting the crushing unit 4 on the scraper 24, the scaling on the gun barrel 2 is scraped After moving down, the crushing unit 4 crushes the dirt, so as to prevent the large particles from clogging the gun barrel 2.

作为本发明的一种具体实施方式,所述破碎单元4包括锯齿槽41,所述刮板24一侧开设有倒角,所述刮板24为弧形设置,所述锯齿槽41开设在刮板24倒角的一侧;As a specific embodiment of the present invention, the crushing unit 4 includes a sawtooth groove 41, one side of the scraper 24 is chamfered, the scraper 24 is arranged in an arc shape, and the sawtooth groove 41 is opened on the scraper. one side of the chamfer of the plate 24;

使用时,通过使破碎单元4包括锯齿槽41,且通过在刮板24一侧开设倒角,使刮板24为弧形设置,使锯齿槽41开设在刮板24倒角的一侧,当扇叶23进行转动时,扇叶23带动刮板24进行转动,当刮板24进行转动时,刮板24上的锯齿槽41对刮板24上的污垢进行刮动,且通过设置锯齿槽41,使锯齿槽41扇的尖锐部分对污垢的压强增加,从而使刮板24对锯齿槽41的刮动效率增加,且通过使刮板24为弧形设置,当气体对扇叶23进行吹动时,刮板24进行转动时,使被刮下的污垢随着刮板24弧形导向引出枪管2,从而提高了枪管2内部污垢的流出效率。During use, by making the crushing unit 4 include the sawtooth groove 41, and by opening a chamfer on one side of the scraper 24, the scraper 24 is arranged in an arc shape, so that the sawtooth groove 41 is opened on the side of the chamfer of the scraper 24, when When the fan blade 23 rotates, the fan blade 23 drives the scraper 24 to rotate. When the scraper 24 rotates, the sawtooth groove 41 on the scraper 24 scrapes the dirt on the scraper 24, and by setting the sawtooth groove 41 , so that the pressure of the sharp part of the fan of the sawtooth groove 41 on the dirt is increased, thereby increasing the scraping efficiency of the scraper 24 on the sawtooth groove 41, and by making the scraper 24 arc-shaped, when the gas blows the fan blade 23 When the scraper 24 rotates, the scraped dirt is drawn out of the gun barrel 2 along with the arc guide of the scraper 24, thereby improving the outflow efficiency of the dirt inside the gun barrel 2.

作为本发明的一种具体实施方式,所述一号柱21远离枪体1的一端固连有电动伸缩杆25,所述二号柱22与电动伸缩杆25转动连接;As a specific embodiment of the present invention, the end of the No. 1 post 21 away from the gun body 1 is fixedly connected with an electric telescopic rod 25, and the No. 2 post 22 is rotatably connected with the electric telescopic rod 25;

使用时,使一号柱21远离一号柱21远离枪体1的一端固连有电动伸缩杆25,使二号柱22与电动伸缩杆25转动连接,但气体对扇叶23进行吹动时,扇叶23和二号柱22在电动伸缩杆25远离枪体1的一端进行转动,刮板24随着扇叶23进行转动,刮板24对枪管2内壁进行刮动,且当刮板24旋转时,电动伸缩杆25进行伸缩运动,从而使刮板24进行转动的同时,刮板24在枪管2内壁进行前后往复运动,从而使刮板24对枪管2内壁的刮动面积在增加,从而提高了刮板24刮动效率。During use, the first column 21 is fixedly connected with an electric telescopic rod 25 away from the end of the first column 21 away from the gun body 1, so that the second column 22 is rotatably connected with the electric telescopic rod 25, but when the gas blows the fan blade 23 , the fan blade 23 and the second column 22 rotate at the end of the electric telescopic rod 25 away from the gun body 1, and the scraper 24 rotates with the fan blade 23, and the scraper 24 scrapes the inner wall of the gun barrel 2, and when the scraper When 24 rotates, the electric telescopic rod 25 performs a telescopic movement, so that when the scraper 24 rotates, the scraper 24 reciprocates back and forth on the inner wall of the gun barrel 2, so that the scraping area of the scraper 24 on the inner wall of the gun barrel 2 is within Increase, thereby improving the scraping efficiency of the scraper 24.

作为本发明的一种具体实施方式,所述刮板24靠近枪管2出口的一端开设有二号槽241,所述二号槽241内通过转轴转动连接有二号杆242,所述转轴上套设有扭簧;As a specific embodiment of the present invention, the end of the scraper 24 close to the outlet of the gun barrel 2 is provided with a No. 2 groove 241, and a No. 2 rod 242 is connected to the No. 2 groove 241 through a rotating shaft. Set with torsion spring;

使用时,通过在刮板24靠近枪管2出口的一端开设有二号槽241,在二号槽241内通过转轴转动连接有二号杆242,且转轴上套设有扭簧,当电动伸缩杆25进行运动时,电动伸缩杆25推动二号柱22远离枪体1的方向进行运动,刮板24随着二号柱22向远离枪体1的一端进行运动,二号杆242随着刮板24向远离枪体1的一端进行运动,随着二号杆242进行运动,二号杆242与刮板24连接处在二号槽241内进行转动,且二号杆242受扭簧作用向枪体1内壁进行挤压,使二号杆242紧贴枪体1内壁,且随着气体在二号槽241内进行流动,扇叶23进行转动,扇叶23带动刮板24进行转动,刮板24带动二号杆242进行转动,二号杆242进行转动时,二号杆242对枪管2的锥型管壁进行清理,从而减小了管壁出现结垢堆积的概率。When in use, a No. 2 groove 241 is provided at the end of the scraper 24 near the outlet of the gun barrel 2, and a No. 2 rod 242 is connected to the No. 2 groove 241 through a rotating shaft, and a torsion spring is sleeved on the rotating shaft. When the rod 25 moves, the electric telescopic rod 25 pushes the No. 2 post 22 to move away from the direction of the gun body 1, and the scraper 24 moves along with the No. 2 post 22 to the end away from the gun body 1, and the No. The plate 24 moves to the end away from the gun body 1, and along with the No. 2 rod 242 moves, the connection between the No. 2 rod 242 and the scraper 24 rotates in the No. The inner wall of the gun body 1 is squeezed, so that the No. 2 rod 242 is close to the inner wall of the gun body 1, and as the gas flows in the No. 2 groove 241, the fan blade 23 rotates, and the fan blade 23 drives the scraper 24 to rotate, scraping The plate 24 drives the No. 2 rod 242 to rotate. When the No. 2 rod 242 rotates, the No. 2 rod 242 cleans the tapered tube wall of the gun barrel 2, thereby reducing the probability of scale accumulation on the tube wall.

作为本发明的一种具体实施方式,所述枪管2远离枪体1一端的锥型开口的折弯处开设有环形槽26,所述环形槽26转动连接有环形块27;As a specific embodiment of the present invention, an annular groove 26 is provided at the bend of the tapered opening at the end of the gun barrel 2 away from the gun body 1, and the annular groove 26 is rotatably connected with an annular block 27;

使用时,通过在枪管2远离枪体1的一端的锥型开口的折弯处开设有环形槽26,使环形槽26内转动连接有环形块27,当电动伸缩杆25进行伸缩时,二号杆242随着刮板24向远离枪体1的一端进行运动,当二号杆242与枪管2的锥型内壁完全接触时,刮板24远离枪体1的一端与环形块27接触,从而使刮板24进行转动时,环形块27在环形槽26内进行转动,从而减小了刮板24在枪管2内壁的摩擦。During use, an annular groove 26 is provided at the bend of the tapered opening at the end of the gun barrel 2 away from the gun body 1, so that the annular groove 26 is rotated and connected with an annular block 27. When the electric telescopic rod 25 stretches, the two The number rod 242 moves to the end away from the gun body 1 along with the scraper 24. When the second rod 242 is in full contact with the tapered inner wall of the gun barrel 2, the end of the scraper 24 away from the gun body 1 contacts the ring block 27, Therefore, when the scraper 24 rotates, the annular block 27 rotates in the annular groove 26 , thereby reducing the friction of the scraper 24 on the inner wall of the gun barrel 2 .

作为本发明的一种具体实施方式,所述刮板24远离枪体1的一端为弧形设置,所述二号杆242远离刮板24的一端为弧形设置;As a specific embodiment of the present invention, the end of the scraper 24 away from the gun body 1 is arranged in an arc shape, and the end of the second rod 242 away from the scraper 24 is arranged in an arc shape;

所述二号杆242远离刮板24的一端滚动设置有滚珠28,所述滚珠28与枪管2内壁接触;The end of the second rod 242 away from the scraper 24 is rollingly provided with a ball 28, and the ball 28 is in contact with the inner wall of the gun barrel 2;

使用时,通过使刮板24远离枪体1的一端为弧形设置,使二号杆242远离刮板24的一端为弧形设置,当电动伸缩杆25进行运动时,刮板24向远离枪体1的一端进行运动,刮板24进行运动时,刮板24带动二号杆242向远离枪体1的一端进行运动,且通过使二号杆242远离刮板24的一端为弧形设置,从而使二号杆242向远离枪体1的方向运动时,二号杆242上的弧形面与枪管2的内壁接触,从而使二号杆242在枪管2内壁的过度时摩擦力减小;且通过在二号杆242远离刮板24的一端设置滚珠28,使滚珠28枪管2内壁接触,从而使刮板24带动二号杆242转动时,滚珠28与在枪管2内壁接触,滚珠28进行滑动,从而使二号杆242与枪管2内壁之间的摩擦力减小。During use, the end of the scraper 24 away from the gun body 1 is set in an arc, and the end of the second rod 242 away from the scraper 24 is set in an arc. When the electric telescopic rod 25 moves, the scraper 24 moves away from the gun. One end of the body 1 moves, and when the scraper 24 moves, the scraper 24 drives the No. 2 rod 242 to move toward the end away from the gun body 1, and by making the end of the No. 2 rod 242 away from the scraper 24 be arc-shaped, Therefore, when the No. 2 rod 242 moves away from the gun body 1, the arc surface on the No. 2 rod 242 contacts the inner wall of the gun barrel 2, so that the friction force of the No. 2 rod 242 is reduced when the inner wall of the gun barrel 2 is excessive. Small; and by setting the ball 28 at the end of the second rod 242 away from the scraper 24, the ball 28 is in contact with the inner wall of the gun barrel 2, so that when the scraper 24 drives the second rod 242 to rotate, the ball 28 is in contact with the inner wall of the gun barrel 2 , the ball 28 slides, thereby reducing the frictional force between the second rod 242 and the inner wall of the gun barrel 2 .

实施例二;Embodiment two;

实施例二与实施例一的区别在于,所述破碎单元4包括刀片42,所述刀片42固连在刮板24一侧,所述刮板24为弧形设置;通过使破碎单元4包括刀片42,使刀片42固连在刮板24的一侧,使刮板24为弧形设置,当高压气体对刮板24进行吹动,扇叶23受气体吹动,扇叶23进行转动时带动刮板24进行转动,当刮板24进行转动时,刮板24上的刀片42随着刮板24进行运动,刀片42进行运动时,刀片42对枪管2内部的污垢进行切碎,刀片42对污垢进行切碎后,刮板24对破碎后的污垢进行刮动,随后通过使刮板24为弧形设置,使刮板24为弧形对刮掉的污垢起到引导作用,使污垢随着扇叶23转动,污垢向枪管2外部排出。The difference between the second embodiment and the first embodiment is that the crushing unit 4 includes a blade 42, and the blade 42 is fixed on one side of the scraper 24, and the scraper 24 is arranged in an arc; by making the crushing unit 4 include a blade 42, the blade 42 is fixedly connected to one side of the scraper 24, and the scraper 24 is arranged in an arc shape. When the high-pressure gas blows the scraper 24, the fan blade 23 is blown by the gas, and the fan blade 23 is driven by the rotation. The scraper 24 rotates, and when the scraper 24 rotates, the blade 42 on the scraper 24 moves along with the scraper 24, and when the blade 42 moves, the blade 42 shreds the dirt inside the gun barrel 2, and the blade 42 After the dirt is chopped, the scraper 24 scrapes the broken dirt, and then by making the scraper 24 arc-shaped, the scraper 24 is arc-shaped to guide the scraped dirt, so that the dirt follows With fan blade 23 rotating, dirt is discharged to gun barrel 2 outside.

实施例三;Embodiment three;

实施例三与实施例一和实施例二的区别在于,所述破碎单元4包括一号槽43和螺旋刀片431,所述一号槽43开设在刮板24一侧,所述螺旋刀片431通过转轴转动连接在一号槽43内;通过使破碎单元4包括一号槽43和螺旋刀片431,使一号槽43开设在刮板24的一侧,使螺旋刀片431通过转轴转动连接在一号槽43内,当气体对扇叶23进行吹动时,扇叶23进行转动,扇叶23进行转动时,扇叶23带动刮板24进行转动,刮板24进行转动时,螺旋刀片431贴着枪管2内壁进行转动的,螺旋刀片431进行在枪管2内壁进行转动时,螺旋刀片431外圈的锋利处对枪管2内壁的污垢进行破碎,且随着螺旋刀片431进行转动,使破碎后的污垢受螺旋刀片431引导向枪管2的出口处,从而使污垢破碎,避免颗粒较大对出口进行堵塞;The difference between Embodiment 3 and Embodiment 1 and Embodiment 2 is that the crushing unit 4 includes a No. 1 groove 43 and a helical blade 431. The No. 1 groove 43 is opened on the side of the scraper 24, and the helical blade 431 passes through The rotating shaft is connected in the No. 1 groove 43 by rotation; by making the crushing unit 4 include the No. 1 groove 43 and the helical blade 431, the No. 1 groove 43 is opened on one side of the scraper 24, and the helical blade 431 is connected to the No. 1 groove through the rotating shaft. In the groove 43, when the gas blows the fan blade 23, the fan blade 23 rotates, and when the fan blade 23 rotates, the fan blade 23 drives the scraper 24 to rotate, and when the scraper 24 rotates, the spiral blade 431 sticks to the When the inner wall of the gun barrel 2 rotates, when the helical blade 431 rotates on the inner wall of the gun barrel 2, the sharp part of the outer ring of the helical blade 431 breaks the dirt on the inner wall of the gun barrel 2, and rotates with the helical blade 431 to make the broken The final dirt is guided by the spiral blade 431 to the outlet of the gun barrel 2, so that the dirt is broken and the larger particles are prevented from blocking the outlet;

其中还包括,所述一号槽43截面为扇形,所述螺旋刀片431位于扇形槽内部;It also includes that the No. 1 groove 43 has a fan-shaped section, and the helical blade 431 is located inside the fan-shaped groove;

使用时,通过使一号槽43的截面为扇形,使螺旋刀片431位于扇形槽内部,当螺旋刀片431进行转动时,螺旋刀片431在扇形槽内进行转动,螺旋刀片431对枪管2内壁的污垢进行破碎,且当刮板24进行转动时,使破碎后污垢进入一号槽43内,且使一号槽43为扇形设置,使污垢进入一号槽43内,并且螺旋刀片431在一号槽43内进行转动,从而使污垢进入一号槽43后,螺旋刀片431对污垢的破碎效率增加,从而减小污垢的颗粒度。During use, by making the section of No. 1 groove 43 fan-shaped, the helical blade 431 is positioned at the inside of the fan-shaped groove. When the helical blade 431 rotates, the helical blade 431 rotates in the fan-shaped groove. The dirt is crushed, and when the scraper 24 rotates, the broken dirt enters the No. 1 groove 43, and the No. 1 groove 43 is fan-shaped, so that the dirt enters the No. 1 groove 43, and the spiral blade 431 is in the No. 1 groove. Rotating in the groove 43, so that after the dirt enters the No. 1 groove 43, the crushing efficiency of the dirt by the helical blade 431 increases, thereby reducing the particle size of the dirt.

具体工作流程如下:The specific workflow is as follows:

当导电性静电喷涂涂料通过储罐进入喷枪内,喷枪内部通入压缩空气,使压缩喷气对涂料进行吹动,使涂料成雾状喷出喷枪,当高压喷雾在枪管2内部流动时,高压喷雾流动时对扇叶23进行吹动,使扇叶23和二号柱22在一号柱21远离枪体1的一端进行转动,当扇叶23进行转动时,扇叶23起到对高压喷雾进行打散的作用,且当扇叶23进行运动时,扇叶23远离二号柱22的一端设置的刮板24随着扇叶23进行转动,刮板24进行转动时,刮板24对枪管2内壁进行刮动,从而使枪管2内壁所粘结而产生的结垢进行刮动,且通过在刮板24上设置破碎单元4,使枪管2上的结垢被刮动下之后,破碎单元4使垢污进行破碎,从而避免大颗粒堵塞枪管2。When the conductive electrostatic spraying paint enters the spray gun through the storage tank, compressed air is injected into the spray gun to make the compressed air blow the paint, so that the paint is sprayed out of the spray gun in the form of mist. When the high-pressure spray flows inside the gun barrel 2, the high-pressure Blow the fan blade 23 during the spray flow, so that the fan blade 23 and the second column 22 rotate at the end of the first column 21 away from the gun body 1. When the fan blade 23 rotates, the fan blade 23 acts as a countermeasure against the high-pressure spray. The function of breaking up is carried out, and when the fan blade 23 moves, the scraper 24 provided at the end of the fan blade 23 away from the second column 22 rotates with the fan blade 23, and when the scraper 24 rotates, the scraper 24 is opposite to the gun. The inner wall of the tube 2 is scraped, so that the scaling produced by the bonding on the inner wall of the gun barrel 2 is scraped, and by setting the crushing unit 4 on the scraper 24, the scaling on the gun barrel 2 is scraped. , The crushing unit 4 crushes the dirt, so as to prevent the large particles from clogging the barrel 2.

为验证本发明具体的使用效果,本发明相关申请人员进行了如下实验:In order to verify the specific use effect of the present invention, the relevant applicants of the present invention have carried out the following experiments:

1.实验及参数分析:1. Experiment and parameter analysis:

1.1实验目的:通过实验对比本申请所设计的喷枪在使用静电喷涂时,市场上现有的喷枪之间的区别,用以佐证本申请的使用效果;1.1 The purpose of the experiment: to compare the difference between the spray guns designed in this application and the existing spray guns on the market when using electrostatic spraying, so as to prove the application effect of this application;

1.2实验设备:本申请所设计的喷枪、中国台湾海马喷枪和中国台湾元麒喷枪;喷涂挂具、5铁块和测重仪;1.2 Experimental equipment: the spray gun designed by this application, China Taiwan Haima spray gun and China Taiwan Yuanqi spray gun; spraying hanger, 5 iron blocks and weighing instrument;

1.3实验步骤:通过选取18块大小相同的铁块,使18块铁块分为三组,每组分六块铁块,随后使用本申请所设计的喷枪、中国台湾海马喷枪和中国台湾元麒喷枪三种喷枪对应每组铁块,使本身所设计的喷枪和一组铁块为A组,中国台湾海马喷枪和一组铁块为B组,中国台湾元麒喷枪和一组铁块为C组;1.3 Experimental procedure: By selecting 18 iron blocks of the same size, divide the 18 iron blocks into three groups, each with six iron blocks, and then use the spray gun designed in this application, the Chinese Taiwan Haima spray gun and the Chinese Taiwan Yuanqi Three types of spray guns correspond to each group of iron blocks, so that the designed spray gun and a group of iron blocks are group A, the Chinese Taiwan Haima spray gun and a group of iron blocks are group B, and the Chinese Taiwan Yuanqi spray gun and a group of iron blocks are C Group;

每组喷枪使用3000g喷涂涂料对六块铁块进行喷涂,每次使用500g,每个铁块重500g,随后对每个喷涂后的铁块进行称重,记录称重后的铁块重量数据,并总结成表格;Each group of spray guns uses 3000g of spray paint to spray six iron blocks, each time using 500g, each iron block weighs 500g, then weighs each sprayed iron block, and records the weighed iron block weight data, and summarized in a table;

1.4实验结果展现;1.4 Display of experimental results;

图一和图5分别为本申请所设计的喷枪的数据表格以及摆个相对应的折线图;Fig. 1 and Fig. 5 are respectively the data form of the spray gun designed by the present application and a corresponding line chart;

Figure SMS_1
Figure SMS_1

图一Figure 1

图三和图6分别为中国台湾海马喷枪的数据表格以及表格相对应的折线图;Figure 3 and Figure 6 are the data table of the Haima spray gun in Taiwan, China and the corresponding line chart;

Figure SMS_2
Figure SMS_2

图三Figure three

图五和图7分别为中国台湾元麒喷枪的数据表格以及表格相对应的折线图;Figure 5 and Figure 7 are the data tables of Yuanqi Spray Gun in Taiwan, China and the corresponding line charts of the tables;

Figure SMS_3
Figure SMS_3

图五Figure five

1.5实验结果分析:1.5 Analysis of experimental results:

通过分析上图三组实验数据,通过折线图可清晰看出,本申请所设计的喷枪在经过内部清理后,本申请在进行静电喷涂后,本申请的喷涂涂料损失保持在15g以内,且通过分析折线图可看出,本申请的喷涂后涂料利用率较平稳。By analyzing the three sets of experimental data in the above figure, it can be clearly seen from the broken line graph that after the spray gun designed by this application is cleaned internally, after the application is electrostatically sprayed, the loss of the sprayed coating of this application is kept within 15g, and through As can be seen from the analysis of the broken line graph, the paint utilization rate after spraying of the present application is relatively stable.

1.6实验结论:1.6 Experimental conclusion:

本申请所设计的的静电喷涂喷枪在使用时优于市场上现有的静电喷涂喷枪。The electrostatic spray gun designed by this application is superior to the existing electrostatic spray guns on the market when used.

前、后、左、右、上、下均以说明书附图中的图2为基准,按照人物观察视角为标准,装置面对观察者的一面定义为前,观察者左侧定义为左,依次类推。Front, back, left, right, up, and down are all based on Figure 2 in the accompanying drawings, and according to the viewing angle of the person as the standard, the side of the device facing the observer is defined as the front, and the left side of the observer is defined as the left, in order analogy.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制。In describing the present invention, it is to be understood that the terms "central", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", The orientations or positional relationships indicated by "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the Means that a device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the scope of the invention.

最后需要指出的是:以上实施例仅用以说明本发明的技术方案,而非对其限制。尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: they can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features; and these The modification or replacement does not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention. All other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

Claims (10)

1. An electrostatic spraying device of conductive coating comprises a spray gun, a spray cup and an electrostatic spraying high-voltage power supply; the method is characterized in that: the spray gun comprises a gun body (1) and a gun barrel (2), a first column (21) is arranged in the gun barrel (2), one end of the first column (21) is fixedly connected to the gun body (1), and the first column (21) is located in the center of the interior of the gun barrel (2);
the opening of the gun barrel (2) far away from the gun body (1) is arranged in a conical manner, and the aperture of one end of the gun barrel (2) far away from the gun body (1) is smaller than the aperture of the middle part of the gun barrel (2);
one end of the first column (21) far away from the gun body (1) is rotatably connected with a second column (22), and fan blades (23) are uniformly fixedly connected to the outer ring of the second column (22);
one end of the fan blade (23) far away from the second column (22) is uniformly fixedly connected with a scraper (24); the scraper (24) is contacted with the inner wall of the gun body (1);
the scraping plate (24) is provided with a crushing unit (4).
2. An electrostatic spraying device of a conductive paint as claimed in claim 1, wherein: broken unit (4) include sawtooth groove (41), the chamfer has been seted up to scraper blade (24) one side, scraper blade (24) are the arc setting, sawtooth groove (41) are seted up in one side of scraper blade (24) chamfer.
3. An electrostatic spraying device of a conductive paint as claimed in claim 1, wherein: the crushing unit (4) comprises a blade (42), the blade (42) is fixedly connected to one side of the scraper (24), and the scraper (24) is arranged in an arc shape.
4. An electrostatic spraying device of a conductive paint as claimed in claim 1, wherein: the crushing unit (4) comprises a first groove (43) and a spiral blade (431), wherein the first groove (43) is formed in one side of the scraper (24), and the spiral blade (431) is rotatably connected into the first groove (43) through a rotating shaft.
5. An electrostatic spraying device of a conductive paint as claimed in claim 4, wherein: the section of the first groove (43) is fan-shaped, and the spiral blade (431) is positioned inside the fan-shaped groove.
6. An electrostatic spraying device of a conductive paint as claimed in claim 1, wherein: one end of the first column (21) far away from the gun body (1) is fixedly connected with an electric telescopic rod (25), and the second column (22) is rotatably connected with the electric telescopic rod (25).
7. An electrostatic spraying device of a conductive paint as claimed in claim 1, wherein: scraper blade (24) are close to the one end of barrel (2) export and have been seted up No. two groove (241), rotate through the pivot in No. two groove (241) and be connected with No. two pole (242), the cover is equipped with the torsional spring in the pivot.
8. An electrostatic spraying device of a conductive paint as claimed in claim 1, wherein: the gun barrel (2) is far away from the bending part of the conical opening at one end of the gun body (1) and is provided with an annular groove (26), and the annular groove (26) is rotatably connected with an annular block (27).
9. An electrostatic spraying device of a conductive paint as claimed in claim 7, wherein: the one end that the rifle body (1) was kept away from in scraper blade (24) is the arc setting, no. two pole (242) keep away from the one end of scraper blade (24) and set up for the arc.
10. An electrostatic spraying device of a conductive paint as claimed in claim 7, wherein: one end of the second rod (242) far away from the scraper (24) is provided with balls (28) in a rolling mode, and the balls (28) are in contact with the inner wall of the gun barrel (2).
CN202210377114.2A 2022-04-11 2022-04-11 An electrostatic spraying device for conductive paint Pending CN115837323A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120115337A (en) * 2025-05-12 2025-06-10 江苏昕锋消防工程有限公司 Automatic atomizing spray device and atomizing cooling method

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WO1996003219A1 (en) * 1994-07-25 1996-02-08 Nordson Corporation System for cleaning accumulation on powder spray gun
CN209318008U (en) * 2018-12-17 2019-08-30 淄博金宇钢结构有限公司 A kind of anti-clogging plastics pipette tips for glue sprayer
CN214440122U (en) * 2020-09-27 2021-10-22 贵州贵毅宏祥环保材料有限公司 High-voltage electrostatic spray gun for powder coating
CN215429834U (en) * 2021-08-13 2022-01-07 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 Cold spraying is with preventing blockking up laval nozzle
CN216025667U (en) * 2021-09-29 2022-03-15 上海绿力工具工业有限公司 Paint gun convenient to clean

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996003219A1 (en) * 1994-07-25 1996-02-08 Nordson Corporation System for cleaning accumulation on powder spray gun
CN209318008U (en) * 2018-12-17 2019-08-30 淄博金宇钢结构有限公司 A kind of anti-clogging plastics pipette tips for glue sprayer
CN214440122U (en) * 2020-09-27 2021-10-22 贵州贵毅宏祥环保材料有限公司 High-voltage electrostatic spray gun for powder coating
CN215429834U (en) * 2021-08-13 2022-01-07 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 Cold spraying is with preventing blockking up laval nozzle
CN216025667U (en) * 2021-09-29 2022-03-15 上海绿力工具工业有限公司 Paint gun convenient to clean

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120115337A (en) * 2025-05-12 2025-06-10 江苏昕锋消防工程有限公司 Automatic atomizing spray device and atomizing cooling method

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